CN118856954B - Plate heat exchanger based on single plate quick assembly disassembly and flue gas desulfurization waste heat utilization system - Google Patents
Plate heat exchanger based on single plate quick assembly disassembly and flue gas desulfurization waste heat utilization system Download PDFInfo
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- CN118856954B CN118856954B CN202411345543.7A CN202411345543A CN118856954B CN 118856954 B CN118856954 B CN 118856954B CN 202411345543 A CN202411345543 A CN 202411345543A CN 118856954 B CN118856954 B CN 118856954B
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- heat dissipation
- assembly
- heat sink
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- UGFAIRIUMAVXCW-UHFFFAOYSA-N Carbon monoxide Chemical compound [O+]#[C-] UGFAIRIUMAVXCW-UHFFFAOYSA-N 0.000 title claims abstract description 28
- 239000003546 flue gas Substances 0.000 title claims abstract description 28
- 239000002918 waste heat Substances 0.000 title claims abstract description 13
- 238000006477 desulfuration reaction Methods 0.000 title claims abstract description 12
- 230000023556 desulfurization Effects 0.000 title claims abstract description 12
- 230000017525 heat dissipation Effects 0.000 claims abstract description 100
- 230000007246 mechanism Effects 0.000 claims abstract description 38
- 238000001816 cooling Methods 0.000 claims description 24
- 230000009471 action Effects 0.000 claims description 9
- 238000003780 insertion Methods 0.000 claims description 8
- 230000037431 insertion Effects 0.000 claims description 8
- 238000010438 heat treatment Methods 0.000 claims description 7
- 230000000670 limiting effect Effects 0.000 claims description 5
- 238000011084 recovery Methods 0.000 claims description 4
- 238000013459 approach Methods 0.000 claims description 3
- 238000006243 chemical reaction Methods 0.000 claims description 3
- 239000000428 dust Substances 0.000 claims description 2
- 238000000034 method Methods 0.000 abstract description 17
- 230000008569 process Effects 0.000 abstract description 15
- 238000013213 extrapolation Methods 0.000 abstract description 10
- 230000002452 interceptive effect Effects 0.000 abstract description 2
- 238000004904 shortening Methods 0.000 abstract 1
- 230000005855 radiation Effects 0.000 description 26
- 230000000903 blocking effect Effects 0.000 description 7
- 238000012423 maintenance Methods 0.000 description 6
- 230000002829 reductive effect Effects 0.000 description 6
- 230000036961 partial effect Effects 0.000 description 4
- 230000000694 effects Effects 0.000 description 3
- RAHZWNYVWXNFOC-UHFFFAOYSA-N Sulphur dioxide Chemical compound O=S=O RAHZWNYVWXNFOC-UHFFFAOYSA-N 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000012546 transfer Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 239000007789 gas Substances 0.000 description 1
- 239000008187 granular material Substances 0.000 description 1
- 238000009776 industrial production Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 238000000746 purification Methods 0.000 description 1
- 238000001179 sorption measurement Methods 0.000 description 1
- 230000003068 static effect Effects 0.000 description 1
- 230000007704 transition Effects 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28D—HEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
- F28D9/00—Heat-exchange apparatus having stationary plate-like or laminated conduit assemblies for both heat-exchange media, the media being in contact with different sides of a conduit wall
- F28D9/04—Heat-exchange apparatus having stationary plate-like or laminated conduit assemblies for both heat-exchange media, the media being in contact with different sides of a conduit wall the conduits being formed by spirally-wound plates or laminae
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23J—REMOVAL OR TREATMENT OF COMBUSTION PRODUCTS OR COMBUSTION RESIDUES; FLUES
- F23J15/00—Arrangements of devices for treating smoke or fumes
- F23J15/06—Arrangements of devices for treating smoke or fumes of coolers
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28F—DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
- F28F27/00—Control arrangements or safety devices specially adapted for heat-exchange or heat-transfer apparatus
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28F—DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
- F28F3/00—Plate-like or laminated elements; Assemblies of plate-like or laminated elements
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28F—DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
- F28F9/00—Casings; Header boxes; Auxiliary supports for elements; Auxiliary members within casings
- F28F9/26—Arrangements for connecting different sections of heat-exchange elements, e.g. of radiators
- F28F9/262—Arrangements for connecting different sections of heat-exchange elements, e.g. of radiators for radiators
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Heat-Exchange Devices With Radiators And Conduit Assemblies (AREA)
Abstract
本发明涉及换热器领域，具体是涉及基于单板快拆装的板式换热器及烟气脱硫余热利用系统，基于单板快拆装的板式换热器包括主体框架，所述主体框架中排列设有多个散热板，所述主体框架前后两侧设有将散热板夹持在其中的活动杆和固定杆，所述主体框架上下两侧还设有将散热板夹持在其中的两个定位杆，每个所述定位杆的两侧均设有一个导向板，所述主体框架上针对活动杆和定位杆设有自锁机构，所述自锁机构还联动设有一个外推组件，本发明通过自锁机构与外推组件协同工作的过程，引导单个散热板沿导向板平滑移出主体框架，极大缩短了单个散热板的拆装时间，在不对其它散热板造成干扰的情况下完成拆装，保护了板式换热器的整体稳定性和完整性。
The present invention relates to the field of heat exchangers, and specifically to a plate heat exchanger based on single-plate quick disassembly and assembly and a flue gas desulfurization waste heat utilization system. The plate heat exchanger based on single-plate quick disassembly and assembly comprises a main frame, in which a plurality of heat dissipation plates are arranged, and movable rods and fixed rods for clamping the heat dissipation plates are provided on the front and rear sides of the main frame, and two positioning rods for clamping the heat dissipation plates are also provided on the upper and lower sides of the main frame, and a guide plate is provided on both sides of each of the positioning rods, and a self-locking mechanism is provided on the main frame for the movable rod and the positioning rod, and an extrapolation component is also provided in linkage with the self-locking mechanism. The present invention guides a single heat dissipation plate to move smoothly out of the main frame along the guide plate through the process of coordinated work of the self-locking mechanism and the extrapolation component, thereby greatly shortening the disassembly and assembly time of a single heat dissipation plate, completing the disassembly and assembly without interfering with other heat dissipation plates, and protecting the overall stability and integrity of the plate heat exchanger.
Description
Technical Field
The invention relates to the field of heat exchangers, in particular to a plate heat exchanger based on single plate quick assembly and disassembly, and also relates to a flue gas desulfurization waste heat utilization system.
Background
At present, the existing plate heat exchanger mainly clamps a plurality of cooling fins by two end plates, then is limited by a connecting rod, when the heat exchanger needs to be disassembled, the cooling fins are limited in a sliding manner by a guide rail in order to avoid scattering of the cooling fins, the cooling fins on the heat exchanger are prevented from scattering after the end plates are disassembled by the guide rail, but the cooling fins and the guide rail are in a sliding connection state, and when the heat exchanger is disassembled, the cooling fins can be disassembled only from the end parts of the guide rail, so that the cooling fins can be disassembled only by disassembling the main body frame formed by the guide rail, the support and the fixed end plates in the actual operation process, the disassembly operation of the product is more complicated, and the construction efficiency is influenced.
The utility model provides a can dismantle high-efficient plate heat exchanger of China patent CN221444911U of present disclosure, includes the main body frame that comprises fixed end plate, pillar, guide rail and movable end plate, is provided with a plurality of fin on the main body frame for form the heat exchanger main body, be provided with the guiding mechanism that is used for fin direction assembly on the heat exchanger main body, guiding mechanism comprises guide bar and tip spacing subassembly, wherein, the guide bar is including two, respectively through bolt fixed connection on the back inner wall of fixed end plate, tip spacing subassembly includes the link plate, and the link plate is close to one side of guide bar an organic whole and is provided with a plurality of sleeves that overlap corresponding the guide bar, and offered the screw hole on the middle part shell wall of link plate, swing joint has the lead screw in the screw hole, and the one end that the lead screw is close to the guide bar is connected with the initiative voussoir through the bearing rotation, and the inclined plane sliding connection of initiative voussoir has the driven voussoir, and one side fixedly connected with inserted bar from the driven one side of keeping away from the initiative voussoir.
According to the above patent, the above patent realizes the direction equipment when assembling the fin through addding the guiding mechanism that constitutes by guide arm and tip spacing subassembly, avoid the contact between fin and the guide rail, and then when dismantling it, need not split the main body frame that fixed end plate, guide rail and pillar constitute, only need dismantle movable end plate and tip spacing subassembly can realize the convenience dismantlement to the fin, however this mode even if need not split the main body frame, each time need change single fin still probably need remove the adjacent slab of polylith in proper order, can contact the target slab, this has influenced maintenance efficiency, consequently, at present, need one kind can carry out quick assembly disassembly's plate heat exchanger based on single heating panel.
Disclosure of Invention
According to the invention, through the process of cooperative work of the self-locking mechanism and the push-out assembly, a single heat radiation plate is guided to smoothly move out of the main body frame along the guide plate, so that the dismounting time of the single heat radiation plate is greatly shortened, the dismounting is completed under the condition of not causing interference to other heat radiation plates, and the overall stability and the integrity of the plate heat exchanger are protected.
In order to solve the problems in the prior art, the invention provides a plate heat exchanger based on single plate quick assembly disassembly, which comprises a main body frame, wherein a plurality of heat dissipation plates are arranged in the main body frame in an arrayed manner, the heat dissipation plates are detachably arranged in the main body frame, movable rods and fixed rods for clamping the heat dissipation plates therein are arranged on the front side and the rear side of the main body frame, two positioning rods for clamping the heat dissipation plates therein are also arranged on the upper side and the lower side of the main body frame, grooves for embedding the positioning rods are formed in the upper side and the lower side of the heat dissipation plates, a guide plate fixedly connected with the main body frame is arranged on the two sides of each positioning rod, a self-locking mechanism capable of synchronously driving the movable rods and the corresponding positioning rods to approach or separate from the heat dissipation plates is arranged on the main body frame in a linkage manner, an extrapolation assembly capable of pushing out a single heat dissipation plate is also arranged on the self-locking mechanism in a linkage manner, and after the self-locking mechanism synchronously drives the movable rods and the positioning rods to separate from the heat dissipation plates, so that an operator can conveniently disassemble the heat dissipation plates.
Preferably, guide plates arranged on the upper and lower sides of the main body frame are respectively provided with guide grooves which have a guide effect on the heat dissipation plate, a guide channel used for limiting the disassembly and assembly direction of the heat dissipation plate is formed between the two corresponding guide grooves, and a plurality of guide grooves for inserting the heat dissipation plate are formed on the guide plates along the length direction of the guide plates.
Preferably, the extrapolation subassembly is including the bar that extends along the range direction of all heating panels to and can play the push rod of promotion effect to single heating panel, the jack that can supply push rod male is all offered to the position department that corresponds every heating panel on the bar, every jack department all has the fixed knot that can supply the push rod to fix constructs, the axis direction that the push rod inserted in the jack is on a parallel with the direction that the guide way offered.
Preferably, the fixing structure is provided with a semi-ring flange arranged around the jack, a gap is reserved between the semi-ring flange and the bar, the push rod is provided with a semi-ring clamping block capable of being clamped into the gap, after the push rod is inserted into the degree of contact between the semi-ring clamping block and the bar along the jack, the semi-ring clamping block is driven to be clamped into the gap reserved between the semi-ring flange and the bar by rotating the push rod, and the push rod is positioned on the bar.
Preferably, the self-locking mechanism comprises a half-ring guide rail used for guiding the movable rod to move towards the direction far away from the heat dissipation plate and a linear guide rail used for guiding the positioning rod to move towards the direction far away from the heat dissipation plate, the two ends of the movable rod are respectively provided with the half-ring guide rail fixedly connected with the main body frame, the two ends of the positioning rod are respectively provided with the linear guide rail fixedly connected with the main body frame, and the movable rod and the positioning rod are respectively arranged between the corresponding pair of half-ring guide rails and the linear guide rail in a sliding manner.
Preferably, the self-locking mechanism further comprises a linkage assembly connected between the corresponding movable rod and the positioning rod, and a driving assembly connected between the linkage assembly and the bar, when the heat dissipation plate is disassembled and the driving assembly is started, the driving assembly drives the bar to move towards the direction of the heat dissipation plate, and simultaneously drives the linkage assembly to drive the connected movable rod and the positioning rod to move towards the direction away from the heat dissipation plate until the push rod pushes out the single heat dissipation plate.
Preferably, the driving assembly is provided with a driving rod, a stroke controller connected between the driving rod and the linkage assembly, and a connecting frame connected between the driving rod and the bar, when the driving rod drives the linkage assembly and the connecting frame to move, the driving rod and the connecting frame move until the movable rod and the positioning rod move in a direction away from the cooling plate, and after the end part of the push rod is simultaneously contacted with the cooling plate, the movable rod and the positioning rod are in a static state when the driving rod continues to travel under the action of the stroke controller, and the push rod continues to move along with the driving rod, so that a single cooling plate is pushed out.
Preferably, the linkage assembly comprises a linkage plate fixedly connected with the stroke controller, a sliding rail fixedly connected to the main body frame is arranged between the semi-ring guide rail and the linear guide rail, the linkage plate is provided with a sliding part in sliding connection with the sliding rail, and the linkage assembly further comprises a straight connecting piece arranged between the linkage plate and the positioning rod and a rotary connecting piece arranged between the linkage plate and the movable rod.
Preferably, the linkage plate is provided with a strip-shaped opening along the extending direction of the sliding rail, a travel stop lever fixedly connected with the main body frame is inserted into the strip-shaped opening, when the linkage plate moves to the end of the strip-shaped opening towards the direction that the heat dissipation plate is taken out, the movable rod and the positioning rod are completely away from the heat dissipation plate under the drive of the rotary connecting piece and the straight connecting piece, and conversely, the movable rod and the positioning rod limit the heat dissipation plate in the main body frame.
The invention also provides a flue gas desulfurization waste heat utilization system, which comprises a flue gas collecting and conveying unit, a flue gas cooling and dedusting unit, a flue gas desulfurization reaction unit, a flue gas heating and waste heat recovery unit and a plate heat exchanger with a single plate quickly assembled and disassembled, wherein the plate heat exchanger consists of a main body frame and a plurality of radiating plates.
Compared with the prior art, the application has the beneficial effects that:
1. According to the invention, through accurate matching of the thickness of the guide groove and the cooling plate, the adjustment time during installation or replacement is reduced, delay caused by friction or blocking is avoided, perfect alignment of the guide groove and the edge of the cooling plate is ensured, the alignment process is simplified, an operator can insert or extract the cooling plate more rapidly and accurately, complex alignment is not needed, the posture of the cooling plate in the insertion process is stabilized, surface damage is avoided, a moving path is limited, accidental damage of inclination or blocking of the cooling plate caused by improper operation is effectively prevented, and the disassembly and assembly efficiency is improved;
2. The push rod, the bar rod jack and the fixing structure are in exquisite matching, so that the accuracy and stability of thrust application are ensured, operators are allowed to rapidly position and lock the push rod, then the push rod is linked under the control of the self-locking mechanism to automatically complete the pushing action of a single cooling plate, the replacement time is greatly shortened, meanwhile, the error of manual operation is reduced, the damage or deformation of the cooling plate caused by side force is effectively avoided, and the structural integrity of the cooling plate is protected;
3. according to the invention, under the action of the stroke controller, when the movable rod and the positioning rod are used for unlocking the heat dissipation plate, the driving rod continuously moves, the movable rod and the positioning rod are kept still at the moment, only the push rod is driven to continuously move along with the driving rod, and along with the further pushing of the push rod, the single heat dissipation plate is stably pushed out of the main body frame, and the process ensures that the heat dissipation plate is effectively moved out without blocking, so that unnecessary damage to the heat dissipation plate is avoided.
Drawings
Fig. 1 is a schematic view of a three-dimensional structure of a plate heat exchanger based on quick assembly disassembly of a single plate;
FIG. 2 is a schematic view of a partial perspective view of a plate heat exchanger based on quick assembly disassembly of a single plate;
FIG. 3 is a front view of a plate heat exchanger based on a single plate quick disconnect;
fig. 4 is a schematic diagram of a three-dimensional structure of a movable rod, a positioning rod and a self-locking mechanism of the plate heat exchanger based on quick assembly disassembly of a single plate;
Fig. 5 is a schematic diagram of a three-dimensional structure of a movable rod, a positioning rod and a self-locking mechanism of the plate heat exchanger based on quick assembly disassembly of a single plate;
FIG. 6 is a schematic perspective view of a linkage plate, drive rod and travel controller of a plate heat exchanger based on single plate quick assembly disassembly;
FIG. 7 is a partial perspective cross-sectional view of a rotary connection member of a plate heat exchanger based on quick assembly disassembly of a single plate;
FIG. 8 is a partial perspective view of a stroke controller of a plate heat exchanger based on a single plate quick release;
FIG. 9 is a schematic view of a partial perspective view of an extrapolation assembly of a plate heat exchanger based on a single plate quick release;
fig. 10 is an enlarged schematic view at a of fig. 2.
The labels of the drawing are 1, a main body frame, 11, a fixed rod, 12, a movable rod, 13, a positioning rod, 14, a guide plate, 2, a heat radiating plate, 3, a self-locking mechanism, 31, a semi-ring guide rail, 32, a linear guide rail, 33, a linkage assembly, 331, a linkage plate, 3311, a sliding part, 3312, a bar-shaped opening, 3313, a stroke stop lever, 3314, a magnetic block, 332, a sliding rail, 333, a straight connecting piece, 3331, a hinging rod, 334, a rotary connecting piece, 3341, a swinging rod, 3342, a gear, 3343, a rack, 34, a driving assembly, 341, a driving rod, 342, a stroke controller, 3421, a rod sleeve, 3422, an interface, 343, a connecting frame, 4, an extrapolation assembly, 41, a bar rod, 42, a push rod, 421, a semi-ring clamping block, 43, a jack, 431 and a semi-ring blocking edge.
Detailed Description
The invention will be further described in detail with reference to the drawings and the detailed description below, in order to further understand the features and technical means of the invention and the specific objects and functions achieved.
Referring to fig. 1-4, a plate heat exchanger based on single-plate quick disassembly and assembly comprises a main body frame 1, a plurality of heat dissipation plates 2 are arranged in the main body frame 1, the heat dissipation plates 2 are detachably installed in the main body frame 1, movable rods 12 and fixed rods 11 for clamping the heat dissipation plates 2 therein are arranged on the front side and the rear side of the main body frame 1, two positioning rods 13 for clamping the heat dissipation plates 2 therein are further arranged on the upper side and the lower side of the main body frame 1, grooves capable of being embedded by the positioning rods 13 are formed in the upper surface and the lower surface of the heat dissipation plates 2, a guide plate 14 fixedly connected with the main body frame 1 is arranged on the two sides of each positioning rod 13, a self-locking mechanism 3 capable of synchronously driving the two to approach or separate from the heat dissipation plates 2 is arranged on the main body frame 1, an extrapolation assembly 4 capable of pushing out a single heat dissipation plate 2 is also arranged on each self-locking mechanism 3 in a linkage mode, and after the movable rods 12 and the positioning rods 13 are synchronously driven to separate from the 2, the self-locking assembly 4 and the self-locking mechanism 3 push out a single heat dissipation plate 2 in a linkage mode, so that an operator can conveniently disassemble the heat dissipation plate 2.
When the heat radiation plate 2 needs to be maintained or replaced, the plate heat exchanger is ensured to be in a shutdown state, an operator stands at a proper position at the moment, the heat radiation plate 2 needing to be taken out is ready to be disassembled, the movable rod 12 and the positioning rod 13 are released from the clamping locking state of the heat radiation plate 2 through the control of the self-locking mechanism 3, at the moment, due to the design of the self-locking mechanism 3, the movable rod 12 and the positioning rod 13 can automatically and synchronously move towards the direction far away from the heat radiation plate 2, along with the unlocking action of the self-locking mechanism 3, the linked push-out assembly 4 is immediately activated, the push-out assembly 4 is designed with a thrust point, the edge of the single heat radiation plate 2 needing to be disassembled is precisely acted, after the heat radiation plate 2 is ensured to be completely taken out, the heat radiation plate 2 is smoothly and forcefully pushed outwards, under the cooperative operation of the self-locking mechanism 3 and the push-out assembly 4, the target heat radiation plate 2 is gradually separated from other heat radiation plates 2 and the restraint of the positioning rod 11 and the positioning rod 13 in the main body frame 1, the whole process does not need to be assisted by an additional tool, the large adjustment of the periphery 2 or the main body frame 1 is not involved, after the single heat radiation plate 2 is completely retreated from the main body frame 1, the heat radiation plate 2 can be easily retreated, the labor cost of the traditional heat radiation plate is greatly reduced, the whole heat radiation plate heat exchanger can be disassembled, the whole heat radiation plate heat exchanger is completely and the maintenance structure is required to be disassembled, and the heat radiation plate heat exchanger is greatly has the labor cost and the maintenance time is reduced, and the maintenance time and the heat radiation plate is greatly and the cost and the maintenance and the cost is reduced.
Referring to fig. 1-4, guide plates 14 disposed on the upper and lower sides of the main body frame 1 are respectively provided with guide grooves for guiding the heat dissipation plate 2, guide channels for limiting the disassembly and assembly direction of the heat dissipation plate 2 are formed between the two corresponding guide grooves, and a plurality of guide grooves for inserting the heat dissipation plate 2 are formed on the guide plates 14 along the length direction.
When the heat dissipation plate 2 is required to be installed or replaced, an operator firstly ensures perfect alignment of the guide grooves and the edges of the heat dissipation plate 2, and can receive the number of the heat dissipation plates 2 to the greatest extent due to accurate arrangement of the guide grooves along the length direction of the guide plates 14, the width of the guide grooves is matched with the thickness of the heat dissipation plates 2, so that the stability of the heat dissipation plates 2 during insertion is ensured, unnecessary friction or blocking is avoided, the surfaces of the heat dissipation plates 2 are protected from damage, guide channels formed between the two corresponding guide grooves are limited, the heat dissipation plates 2 can only move along a preset path, the risk of inclination or blocking of the heat dissipation plates 2 caused by incorrect operation is avoided, on one hand, smooth transition of the heat dissipation plates 2 in the whole dismounting process is ensured, operation can be completed without additional auxiliary tools, time and cost are saved, and on the other hand, the detached heat dissipation plates 2 inside the plate heat exchanger are effectively protected from damage caused by incorrect operation is prevented by limiting the incorrect moving direction.
Referring to fig. 1-4, 9 and 10, the extrapolation assembly 4 includes a bar 41 extending along the arrangement direction of all the heat dissipation plates 2, and a push rod 42 capable of pushing the single heat dissipation plate 2, a jack 43 for inserting the push rod 42 is provided on the bar 41 corresponding to each heat dissipation plate 2, a fixing structure for fixing the push rod 42 is provided on each jack 43, and the axial direction of the push rod 42 inserted into the jack 43 is parallel to the direction provided by the guide groove.
During operation, the staff inserts the push rod 42 into the jack 43 corresponding to the bar 41 above the heat dissipation plate 2 accurately according to the position of the heat dissipation plate 2 to be replaced, and stabilizes the push rod through the fixing structure, then, through the linkage of the self-locking mechanism 3 and the push-out assembly 4, the linkage push rod 42 smoothly moves along the direction of the guide groove in the process of releasing the limit of the heat dissipation plate 2 by the self-locking mechanism 3, and the end part of the push rod 42 applies force to the edge of the heat dissipation plate 2, so that the heat dissipation plate 2 smoothly slides out under the guide of the guide groove, the linear transmission of the pushing force is ensured, the damage to the heat dissipation plate 2 caused by the lateral force is avoided, and the efficiency and the safety of the disassembly and assembly operation are remarkably improved.
Referring to fig. 1-4, 9 and 10, the fixing structure has a half ring flange 431 disposed around the insertion hole 43, a gap is left between the half ring flange 431 and the bar 41, the push rod 42 has a half ring clamping block 421 capable of being clamped into the gap, and when the push rod 42 is inserted into the half ring clamping block 421 along the insertion hole 43 until the half ring clamping block 421 contacts the bar 41, the push rod 42 is rotated to drive the half ring clamping block 421 to be clamped into the gap left between the half ring flange 431 and the bar 41, so that the push rod 42 is positioned on the bar 41.
When an operator confirms the position of the heat dissipating plate 2 to be replaced, and then the front end of the push rod 42 is aligned with the insertion hole 43 at the corresponding position on the bar 41, the push rod is slowly inserted until the semi-ring clamping block 421 of the push rod 42 contacts with the surface of the bar 41, because a specific gap is reserved between the semi-ring flange 431 and the bar 41, once the front end of the push rod 42 reaches the preset position, the operator lightly rotates the push rod 42, so that the semi-ring clamping block 421 is enabled to be accurately clamped into the reserved gap between the semi-ring flange 431 and the bar 41, the push rod 42 is instantly and firmly fixed on the bar 41, and displacement or looseness of the push rod 42 in the following push-out operation is ensured.
Referring to fig. 1-8, the self-locking mechanism 3 includes a half-ring guide rail 31 for guiding the movable rod 12 to move in a direction away from the heat dissipation plate 2, and a linear guide rail 32 for guiding the positioning rod 13 to move in a direction away from the heat dissipation plate 2, wherein both ends of the movable rod 12 are respectively provided with the half-ring guide rail 31 fixedly connected with the main body frame 1, both ends of the positioning rod 13 are respectively provided with the linear guide rail 32 fixedly connected with the main body frame 1, and the movable rod 12 and the positioning rod 13 are respectively slidably arranged between the corresponding pair of half-ring guide rails 31 and the linear guide rail 32.
When the self-locking mechanism 3 is not activated, the movable rod 12 and the positioning rod 13 are respectively positioned at the initial positions of the semi-ring guide rail 31 and the linear guide rail 32, the heat dissipation plate 2 is limited, the heat dissipation plate 2 works normally, when the heat dissipation plate 2 needs to be replaced, the self-locking mechanism 3 is started by manual control, at the moment, the movable rod 12 starts to slide along the semi-ring guide rails 31 at the two ends of the movable rod under the action of driving force and smoothly moves towards the direction far away from the heat dissipation plate 2, meanwhile, the positioning rod 13 which cooperates with the movable rod 12 synchronously moves along the linear guide rail 32 under the same driving force, the cooperation of the two ensures the release of the limit of the heat dissipation plate 2, necessary space is provided for pushing the heat dissipation plate 2 by the follow-up push rod 42, and when the movable rod 12 and the positioning rod 13 move to the preset maximum stroke, the limit state of the heat dissipation plate 2 is completely released, and at the moment, the self-locking mechanism 3 completes the unlocking task.
Referring to fig. 1-8, the self-locking mechanism 3 further includes a linkage assembly 33 connected between the corresponding movable rod 12 and the positioning rod 13, and a driving assembly 34 connected between the linkage assembly 33 and the bar 41, wherein when the driving assembly 34 is started by detaching the heat dissipation plate 2, the driving assembly 34 drives the bar 41 to move towards the heat dissipation plate 2, and simultaneously drives the linkage assembly 33 to drive the connected movable rod 12 and the positioning rod 13 to move away from the heat dissipation plate 2 until the push rod 42 pushes out the single heat dissipation plate 2.
When the driving component 34 receives an instruction for detaching the heat dissipation plate 2, the driving component 34 is started, the driving force generated by the driving component is simultaneously applied to the bar 41 and the linkage component 33 connected with the bar 41, the bar 41 is connected with the main body frame 1 through the guide rod, the bar 41 can move along the guide rod, the bar 41 drives the inserted bar to move under the driving of the driving component 34, the linkage component 33 drives the movable rod 12 and the positioning rod 13 to smoothly slide towards a direction far away from the heat dissipation plate 2 under the driving of the driving component 34, the locking of the heat dissipation plate 2 is released, and after the movable rod 12 and the positioning rod 13 reach a preset position, the push rod 42 pushes the heat dissipation plate 2 along the guide groove in a proper state, so that the heat dissipation plate 2 slides out smoothly under the guiding of the guide groove.
Referring to fig. 1 to 8, the driving assembly 34 has a driving rod 341 and a stroke controller 342 connected between the driving rod 341 and the link assembly 33, and a link 343 connected between the driving rod 341 and the bar 41, when the driving rod 341 drives the link assembly 33 and the link 343 to move until the movable rod 12 and the positioning rod 13 are moved in place in a direction away from the heat radiation plate 2, and after the end of the push rod 42 is simultaneously contacted with the heat radiation plate 2, at this time, the movable rod 12 and the positioning rod 13 are in a stationary state while the driving rod 341 continues to travel under the action of the stroke controller 342, and the push rod 42 continues to follow the movement of the driving rod 341, so that the single heat radiation plate 2 is pushed out.
The stroke controller 342 has a rod sleeve 3421 sleeved on the driving rod 341, the rod sleeve 3421 has a closed end and an open end, the open end of the rod sleeve 3421 is fixedly provided with an anti-drop part sleeved on the driving rod 341, the end part of the driving rod 341 inserted into the rod sleeve 3421 is fixedly sleeved with a piston, the closed end of the rod sleeve 3421 is provided with an interface 3422 for medium to be introduced into, the medium such as gas or liquid pressure, after the medium is introduced into the rod sleeve 3421, the piston on the driving rod 341 is in a position contacted with the anti-drop part, at this time, the driving rod 341 indirectly pushes the linkage assembly 33 to move under the condition that the medium exists, the driving rod 341 is driven by an additional driver, such as an electric push rod, the non-working end of the driver is fixedly arranged on the main body frame 1, the working end of the driver is fixedly connected with the connecting frame 343, the connecting frame 343 is driven by the working end of the driver to move, so as to synchronously drive the driving rod 341 to move, when the driving rod 341 is driven by the driver to move in a direction away from the fixed rod 11, the linkage assembly 33 is synchronously driven, the movable rod 12 and the positioning rod 13 at the moment are gradually far away from the heat dissipation plate 2 under the driving of the linkage assembly 33 until the rod sleeve 3421 follows the driving rod 341 to move in place, namely, after the movable rod 12 and the positioning rod 13 are completely opened, the rod sleeve 3421 cannot be pushed continuously, the push rod 42 also reaches the position contacted with the heat dissipation plate 2 at the moment, when the medium is led out of the interface 3422, the driving rod 341 can move in the rod sleeve 3421 continuously with respect to the rod sleeve 3421 under the resistance of the medium, and the driving rod 341 continuously moves along with the continuous running of the driving rod 341, so that the driving rod 341 indirectly drives the push rod 42 on the rod 41 through the connecting frame 343, the corresponding single heat dissipating plate 2 is gradually pushed out, namely, the medium plays a resistance effect on the driving rod 341 in the rod sleeve 3421, so that under the condition that the medium exists, the driving rod 341 can move through the indirectly pushing rod sleeve 3421 of the medium, the linkage assembly 33 is driven to act, the rod follows the driving rod 341 to move towards the same direction in the process until the linkage assembly 33 completely opens the movable rod 12 and the positioning rod 13, at the moment, the rod sleeve 3421 cannot move continuously towards the direction far away from the fixed rod 11, the step is to release the locking state of the heat dissipating plate 2 through the movable rod 12 and the positioning rod 13, then after the medium is led out through the interface 3422, a distance is reserved between the driving rod 341 and the closed end of the rod sleeve 3421, at the moment, the driving rod 341 can move further towards the direction far away from the fixed rod 11 in the rod sleeve 3421, the step is to push the single heat dissipating plate 2 through the push rod 42 until the end of the driving rod 341 reaches the closed end of the rod sleeve 3421, the driving rod 341 cannot move continuously in the rod sleeve 3421, the rest of the heat dissipating plate 2 can move continuously, the heat dissipating plate 2 can be moved back towards the frame body 1 through the connecting rod 2, and the frame body 1 can be moved back to the original position by the frame body 1, and the frame body 1 can be conveniently moved back to the frame body 1 by the operator to move the opposite to the main body 1.
Referring to fig. 1 to 8, the linkage assembly 33 includes a linkage plate 331 fixedly connected to the stroke controller 342, a slide rail 332 fixedly connected to the main body frame 1 is provided between the half-ring rail 31 and the linear rail 32, the linkage plate 331 has a sliding portion 3311 slidably connected to the slide rail 332, and the linkage assembly 33 further includes a straight connecting member 333 provided between the linkage plate 331 and the positioning rod 13, and a rotating connecting member 334 provided between the linkage plate 331 and the movable rod 12.
The straight connecting piece 333 is provided with a hinging rod 3331 hinged between the linkage plate 331 and the end part of the positioning rod 13, when the linkage plate 331 moves, the hinging rod 3331 drives the positioning rod 13 to move along the linear guide rail 32 to realize that the positioning rod 13 is close to or far away from the heat dissipation plate 2, the rotating connecting piece 334 is provided with a swinging rod 3341 hinged between the semi-ring guide rail 31 and the end part of the movable rod 12, one end of the swinging rod 3341 is coaxial with the axle center of the semi-ring guide rail 31, the other end of the swinging rod 3341 is coaxial with the axle center of the movable rod 12, the end part of the swinging rod 3341 coaxial with the semi-ring guide rail 31 is fixedly provided with a gear 3342 coaxial with the swinging rod 3341, the linkage plate 331 is fixedly provided with a rack 3343 meshed with the gear 3342, the length direction of the rack 3343 is parallel to the travelling direction of the linkage plate 331, when the linkage plate 331 moves, the rack 3343 drives the gear 3342 to rotate, thereby driving the swinging rod 3341 to rotate, indirectly controlling the movable rod 12 to move along the semi-ring guide rail 31 to realize that the movable rod 12 is close to or far away from the heat dissipation plate 2, and in the driving process of the driving rod 341 in the direction away from the fixed rod 11, as the medium exists in the rod sleeve 3421, the interface 3422 on the rod sleeve 3421 is in a closed state, so that the driving rod 341 indirectly pushes the rod sleeve 3421 to move through the resistance of the medium, thereby pushing the linkage plate 331 to synchronously move until the movable rod 12 and the positioning rod 13 are completely away from the heat dissipation plate 2, and the medium is led out along with the opening of the interface 3422, and the driving rod 341 continuously moves under the resistance-free state and moves relative to the stationary state of the rod sleeve 3421 until the push rod 42 completes the pushing action on the single heat dissipation plate 2 after the end of the driving rod 341 contacts with the closed end of the rod sleeve 3421.
Referring to fig. 1-8, the linkage plate 331 is provided with a bar-shaped opening 3312 along the extending direction of the sliding rail 332, a travel stop lever 3313 fixedly connected with the main body frame 1 is inserted into the bar-shaped opening 3312, when the linkage plate 331 moves to the end of the bar-shaped opening 3312 towards the direction in which the heat dissipating plate 2 is taken out, the movable rod 12 and the positioning rod 13 are completely away from the heat dissipating plate 2 under the driving of the rotary connecting piece 334 and the straight connecting piece 333, otherwise the movable rod 12 and the positioning rod 13 limit the heat dissipating plate 2 in the main body frame 1.
The stroke stop lever 3313 is made of a magnet material, the magnetic blocks 3314 which can be adsorbed together with the stroke stop lever 3313 are arranged on the linkage plate 331 and are positioned at the extreme ends of the two ends of the bar-shaped opening 3312, when the linkage plate 331 moves towards the direction that the heat radiation plate 2 is pulled out until the stroke stop lever 3313 is positioned at the extreme end of the bar-shaped opening 3312, namely, the heat radiation plate 2 is completely unlocked, a strong adsorption force is generated between the stroke stop lever 3313 and the magnetic blocks 3314, the stable stopping of the linkage plate 331 at a preset position is ensured, at the moment, the rod sleeve 3421 moves synchronously, and the rod sleeve 3421 is fixedly connected with the linkage plate 331, namely, the position where the linkage plate 331 is stopped together with the rod sleeve 3421 under the blocking of the action Cheng Danggan 3313, so that the rod sleeve 3421 does not move after moving to the position, the unstable state caused by the external force vibration is prevented, and when the linkage plate 331 is inserted into the main body frame 1 towards the heat radiation plate 2, the stroke stop lever 3313 is positioned at the extreme end of the opening 3312, namely, the heat radiation plate 3312 is locked, the stable stopping of the other magnetic blocks 3314 is ensured, and the stable stopping force is prevented from being caused by the vibration.
Referring to fig. 1, the flue gas desulfurization waste heat utilization system comprises a flue gas collecting and conveying unit, a flue gas cooling and dedusting unit, a flue gas desulfurization reaction unit, a flue gas heating and waste heat recovery unit, and a plate heat exchanger based on single plate quick assembly and disassembly, wherein the plate heat exchanger is composed of a main body frame 1 and a plurality of heat dissipation plates 2.
The flue gas that produces from industrial production in-process is collected and is led into flue gas transfer pipeline, ensure that flue gas flows to the cooling tower in succession, steadily, when reducing flue gas temperature, the dust granule that partly carries can condense and subside in the cooling process, the flue gas that passes through cooling and preliminary purification is sent into in the flue gas desulfurization reactor, the sulfur dioxide in the flue gas turns into the compound that easily handles, the flue gas after accomplishing the desulfurization, can give circulating water or other medium with waste heat transfer through plate heat exchanger, realize the recycle of waste heat, flue gas itself is further cooled down simultaneously, satisfy emission standard, the waste heat of recovery can be applied according to actual demand, thereby improve energy utilization efficiency.
The invention realizes the quick and simple disassembly and assembly of the single heat dissipation plate 2 through the process of the cooperative work of the self-locking mechanism 3 and the extrapolation component 4, and the process particularly relates to the process of releasing the locking state of the movable rod 12 and the positioning rod 13, and the self-locking mechanism 3 is used for driving the movable rod 12 and the positioning rod 13 to synchronously move so as to release the constraint on the heat dissipation plate 2, meanwhile, the extrapolation component 4 precisely applies force to guide the single heat dissipation plate 2 to smoothly move out of the main body frame 1 along the guide plate 14, so that the disassembly and assembly time of the single heat dissipation plate 2 is greatly shortened, and compared with the traditional method, the disassembly and assembly are completed under the condition of not interfering other heat dissipation plates 2, the integral stability and the integrity of the plate heat exchanger are protected, and the potential damage risks caused by maintenance operation are reduced.
The foregoing examples merely illustrate one or more embodiments of the invention, which are described in greater detail and are not to be construed as limiting the scope of the invention. It should be noted that it will be apparent to those skilled in the art that several variations and modifications can be made without departing from the spirit of the invention, which are all within the scope of the invention. Accordingly, the scope of the invention should be assessed as that of the appended claims.
Claims (5)
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| CN202411345543.7A CN118856954B (en) | 2024-09-26 | 2024-09-26 | Plate heat exchanger based on single plate quick assembly disassembly and flue gas desulfurization waste heat utilization system |
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| CN202411345543.7A CN118856954B (en) | 2024-09-26 | 2024-09-26 | Plate heat exchanger based on single plate quick assembly disassembly and flue gas desulfurization waste heat utilization system |
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Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN218179726U (en) * | 2022-06-24 | 2022-12-30 | 江苏新时代造船有限公司 | Low-temperature heat exchanger of dual-fuel bulk cargo ship |
| CN220206463U (en) * | 2023-08-10 | 2023-12-19 | 潍坊涌泉机械制造有限公司 | Heat exchanger easy to assemble and disassemble |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US7174954B1 (en) * | 1995-04-07 | 2007-02-13 | Erwin Schwartz | Heat exchanger |
| KR102562747B1 (en) * | 2018-12-04 | 2023-08-02 | 한온시스템 주식회사 | Heat exchanger |
| CN217953227U (en) * | 2022-03-28 | 2022-12-02 | 河北华热工程设计有限公司 | Intensive heat exchanger group and base with adjustable dismantle |
| CN220853260U (en) * | 2023-09-08 | 2024-04-26 | 三峡新能源海上风电运维江苏有限公司 | Air-cooled radiating fin |
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Patent Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN218179726U (en) * | 2022-06-24 | 2022-12-30 | 江苏新时代造船有限公司 | Low-temperature heat exchanger of dual-fuel bulk cargo ship |
| CN220206463U (en) * | 2023-08-10 | 2023-12-19 | 潍坊涌泉机械制造有限公司 | Heat exchanger easy to assemble and disassemble |
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