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CN118856111A - A special steel pipe, local surfacing equipment and surfacing process - Google Patents

A special steel pipe, local surfacing equipment and surfacing process Download PDF

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Publication number
CN118856111A
CN118856111A CN202411345899.0A CN202411345899A CN118856111A CN 118856111 A CN118856111 A CN 118856111A CN 202411345899 A CN202411345899 A CN 202411345899A CN 118856111 A CN118856111 A CN 118856111A
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Prior art keywords
block
special
shaped fin
channel
contact part
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CN202411345899.0A
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Chinese (zh)
Inventor
赵聪
赵卫忠
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Wuxi Xianglong Global Technology Co ltd
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Wuxi Xianglong Global Technology Co ltd
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Priority to CN202411345899.0A priority Critical patent/CN118856111A/en
Publication of CN118856111A publication Critical patent/CN118856111A/en
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16LPIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
    • F16L9/00Rigid pipes
    • F16L9/02Rigid pipes of metal
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K9/00Arc welding or cutting
    • B23K9/04Welding for other purposes than joining, e.g. built-up welding
    • B23K9/044Built-up welding on three-dimensional surfaces
    • B23K9/046Built-up welding on three-dimensional surfaces on surfaces of revolution
    • B23K9/048Built-up welding on three-dimensional surfaces on surfaces of revolution on cylindrical surfaces
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K9/00Arc welding or cutting
    • B23K9/12Automatic feeding or moving of electrodes or work for spot or seam welding or cutting
    • B23K9/133Means for feeding electrodes, e.g. drums, rolls, motors
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K9/00Arc welding or cutting
    • B23K9/24Features related to electrodes
    • B23K9/28Supporting devices for electrodes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K9/00Arc welding or cutting
    • B23K9/32Accessories
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16LPIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
    • F16L53/00Heating of pipes or pipe systems; Cooling of pipes or pipe systems
    • F16L53/70Cooling of pipes or pipe systems
    • F16L53/75Cooling of pipes or pipe systems using cooling fins
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K2101/00Articles made by soldering, welding or cutting
    • B23K2101/04Tubular or hollow articles
    • B23K2101/06Tubes

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Plasma & Fusion (AREA)
  • General Engineering & Computer Science (AREA)
  • Arc Welding In General (AREA)

Abstract

The application relates to a special steel pipe, local surfacing equipment and surfacing technology, and relates to the technical field of steel pipe structures, wherein the main technical scheme is a special steel pipe, the special steel pipe comprises a pipe body, the pipe body comprises an inner contact part and an outer contact part, a surfacing layer is arranged on the outer peripheral surface of the inner contact part, the central angle of the surfacing layer is 90-150 degrees, and the thickness of the surfacing layer is 0.5-5mm. The application has the advantages of improving the durability of the special steel pipe and reducing the economic loss caused by frequent replacement of the heat exchange pipeline.

Description

一种特种钢管、局部堆焊设备及堆焊工艺A special steel pipe, local surfacing equipment and surfacing process

技术领域Technical Field

本申请涉及钢管结构的领域,尤其是涉及一种特种钢管、局部堆焊设备及堆焊工艺。The present application relates to the field of steel pipe structures, and in particular to a special steel pipe, local cladding equipment and cladding process.

背景技术Background Art

大型炼钢厂往往使用超大型换热器进行高温烟气的降温(烟气温度大概在2000摄氏度),该烟气温度较高,烟尘浓度较大,含杂质较多,超大型换热器采用换热管道通入冷却水的方式,换热管道由多个圆周合围设置的特种钢管所组成,各特种钢管内均通入冷却水,特种钢管的朝向换热管道轴心的一侧与高温烟气进行热交换,以实现降温。Large steel mills often use super-large heat exchangers to cool high-temperature flue gas (the flue gas temperature is about 2000 degrees Celsius). The flue gas temperature is high, the smoke concentration is large, and it contains more impurities. The super-large heat exchanger uses a heat exchange pipe to introduce cooling water. The heat exchange pipe is composed of multiple special steel pipes arranged in a circle. Cooling water is introduced into each special steel pipe. The side of the special steel pipe facing the axis of the heat exchange pipe exchanges heat with the high-temperature flue gas to achieve cooling.

特种钢管包括内接触部和外接触部,其中内接触部的表面直接与高温烟气接触,外接触部则与外部空气接触。The special steel pipe includes an inner contact part and an outer contact part, wherein the surface of the inner contact part is in direct contact with the high-temperature flue gas, and the outer contact part is in contact with the external air.

由于温度差导致特种钢管金属疲劳以及高温烟气的氧化和冲击腐蚀下,使得特种钢管的内接触部的表面极易被打薄,因此一段时间后,需要对换热管道进行更换,更换需要维修停机,更换和停机成本巨大。Due to the temperature difference causing metal fatigue of special steel pipes and the oxidation and impact corrosion of high-temperature flue gas, the surface of the inner contact part of the special steel pipe is easily thinned. Therefore, after a period of time, the heat exchange pipe needs to be replaced. Replacement requires maintenance and shutdown, and the cost of replacement and shutdown is huge.

发明内容Summary of the invention

为了提高特种钢管的耐用性,以减少频繁更换换热管道所造成的经济损失,本申请提供一种特种钢管、局部堆焊设备及堆焊工艺。In order to improve the durability of special steel pipes and reduce the economic losses caused by frequent replacement of heat exchange pipes, the present application provides a special steel pipe, local surfacing equipment and surfacing process.

本申请提供的一种特种钢管,采用如下的技术方案:The present application provides a special steel pipe, which adopts the following technical solution:

一种特种钢管,包括管体,所述管体包括内接触部和外接触部,所述内接触部的外周面设有堆焊层,堆焊层的圆心角为90-150°,堆焊层的厚度为0.5-5mm。A special steel pipe comprises a pipe body, wherein the pipe body comprises an inner contact portion and an outer contact portion, the outer peripheral surface of the inner contact portion is provided with a surfacing layer, the central angle of the surfacing layer is 90-150 degrees, and the thickness of the surfacing layer is 0.5-5 mm.

通过采用上述技术方案,通过设置堆焊层,以对内接触部的表面进行厚度强化,以延长内接触部被打薄至极限厚度的时间,从而减少更换频次,以降低经济损失。By adopting the above technical solution, a surfacing layer is provided to strengthen the thickness of the surface of the inner contact portion, thereby extending the time for the inner contact portion to be thinned to a limit thickness, thereby reducing the replacement frequency and lowering economic losses.

并且通过设置堆焊层的位置和角度,以有效利用堆焊层,减少不必要的浪费。And by setting the position and angle of the cladding layer, the cladding layer can be effectively utilized to reduce unnecessary waste.

可选的,所述堆焊层的表面凹陷成型有多个凹槽,凹槽的长度方向为所述管体的轴向,各凹槽沿堆焊层宽度方向等间隔排布。Optionally, the surface of the surfacing layer is concavely formed with a plurality of grooves, the length direction of the grooves is the axial direction of the tube body, and the grooves are arranged at equal intervals along the width direction of the surfacing layer.

通过采用上述技术方案,通过设置凹槽,以增大堆焊层表面与烟气的接触面积,从而提高热交换效率。By adopting the above technical solution and providing the grooves, the contact area between the surface of the cladding layer and the smoke is increased, thereby improving the heat exchange efficiency.

可选的,所述堆焊层的表面固定有第一异型翅片、第二异型翅片、多个第一分流块和多个第二分流块,第一异型翅片和第二异型翅片均呈倾斜波浪状,第一分流块和第二分流块位于第一异型翅片和第二异型翅片之间,各第一分流块和各第二分流块沿所述管体轴向交错间隔排布,且相邻的第一分流块和第二分流块沿管体轴向的垂直方向错位排布设置,所述第一分流块位于所述第一异型翅片的内弯弧处,第二分流块位于第二异型翅片的内弯弧处;所述第一异型翅片和所述第二异型翅片均具有直线段和弯弧段,将所述第一分流块与所述第一异型翅片的直线段之间的间隙设为第一副流道,将第一分流块与所述第一异型翅片的弯弧段之间的间隙设为第一回流道,将第一分流块与所述第二异型翅片的直线段之间的间隙设为第一主流道,将所述第二分流块与所述第一异型翅片的直线段之间的间隙设为第二主流道,将所述第二分流块与所述第二异型翅片的直线段之间的间隙设为第二副流道,将第二分流块与所述第二异型翅片的弯弧段之间的间隙设为第二回流道;所述第一回流道的入口端与第一副流道的出口端连通,第一回流道的出口端与第一主流道的出口端连通,第一回流道内的烟气方向与第一主流道内烟气方向之间的夹角为钝角;所述第一主流道的出口端同时与第二主流道和第二副流道的入口端连通,且第一主流道的烟气方向与第二副流道的烟气方向一致,所述第二回流道的入口端与第二副流道的出口端连通,第二回流道的出口端与第二主流道的出口端连通,第二回流道内的烟气方向与第二主流道内烟气方向之间的夹角为钝角,所述第二主流道的出口端同时与下一个第一主流道和第一副流道的入口端连通,且第二主流道的烟气方向与下一个第一副流道的烟气方向一致。Optionally, a first special-shaped fin, a second special-shaped fin, a plurality of first shunt blocks and a plurality of second shunt blocks are fixed on the surface of the surfacing layer, the first special-shaped fin and the second special-shaped fin are both inclined and wavy, the first shunt block and the second shunt block are located between the first special-shaped fin and the second special-shaped fin, each first shunt block and each second shunt block are arranged in an interlaced manner along the axial direction of the tube body, and adjacent first shunt blocks and second shunt blocks are arranged in a staggered manner in a vertical direction along the axial direction of the tube body, the first shunt block is located at the inner bend of the first special-shaped fin The first special-shaped fin and the second special-shaped fin both have a straight section and a curved section, and the gap between the first diverter block and the straight section of the first special-shaped fin is set as a first secondary flow channel, and the gap between the first diverter block and the curved section of the first special-shaped fin is set as a first return flow channel, and the gap between the first diverter block and the straight section of the second special-shaped fin is set as a first main flow channel, and the gap between the second diverter block and the straight section of the first special-shaped fin is set as a first secondary flow channel. The second main channel is set as the second secondary channel, the gap between the second diverter block and the straight section of the second special-shaped fin is set as the second secondary channel, and the gap between the second diverter block and the curved section of the second special-shaped fin is set as the second return channel; the inlet end of the first return channel is connected with the outlet end of the first secondary channel, the outlet end of the first return channel is connected with the outlet end of the first main channel, and the angle between the smoke direction in the first return channel and the smoke direction in the first main channel is an obtuse angle; the outlet end of the first main channel is simultaneously connected with the inlet ends of the second main channel and the second secondary channel, and the smoke direction of the first main channel is consistent with the smoke direction of the second secondary channel, the inlet end of the second return channel is connected with the outlet end of the second secondary channel, the outlet end of the second return channel is connected with the outlet end of the second main channel, the angle between the smoke direction in the second return channel and the smoke direction in the second main channel is an obtuse angle, the outlet end of the second main channel is simultaneously connected with the inlet ends of the next first main channel and the first secondary channel, and the smoke direction of the second main channel is consistent with the smoke direction of the next first secondary channel.

通过采用上述技术方案,通过设置第一异型翅片、第二异型翅片,能够增大与烟气的接触面积,从而极大提高冷却效率。By adopting the above technical solution and providing the first special-shaped fin and the second special-shaped fin, the contact area with the flue gas can be increased, thereby greatly improving the cooling efficiency.

其次,通过设置第一异型翅片、第二异型翅片、多个第一分流块和多个第二分流块的具体形状和位置,以限定出第一主流道、第一副流道、第一回流道、第二主流道、第二副流道、第二回流道,使得烟气形成两股分流,而经过第一回流道的烟气将与第一主流道的烟气进行对冲,如此一来,将极大减缓整体烟气的流动时间,从而延长热交换时间,以提高冷却效果,并且烟气对冲时,烟气的冲击动能降低,从而减少对堆焊层的冲击腐蚀,进而极大提高了堆焊层的耐用性。Secondly, by setting the specific shapes and positions of the first special-shaped fin, the second special-shaped fin, the multiple first diverter blocks and the multiple second diverter blocks, the first main flow channel, the first secondary flow channel, the first reflow channel, the second main flow channel, the second secondary flow channel and the second reflow channel are defined, so that the flue gas forms two streams, and the flue gas passing through the first reflow channel will collide with the flue gas in the first main flow channel. In this way, the flow time of the overall flue gas will be greatly reduced, thereby extending the heat exchange time to improve the cooling effect, and when the flue gas collide, the impact kinetic energy of the flue gas is reduced, thereby reducing the impact corrosion of the weld overlay layer, thereby greatly improving the durability of the weld overlay layer.

并且,由于第二主流道的烟气方向与第一副流道的烟气方向一致,使得被对冲后的烟气能够顺势进入下一第二主流道中,使得烟气保持一定的动能和移动顺畅度,以减少烟气对第一异型翅片和第二异型翅片内壁的冲击腐蚀,进而提高耐用性。Moreover, since the smoke direction of the second main flow channel is consistent with the smoke direction of the first secondary flow channel, the smoke after being offset can flow into the next second main flow channel, so that the smoke maintains a certain kinetic energy and smoothness of movement, thereby reducing the impact corrosion of the smoke on the inner walls of the first special-shaped fin and the second special-shaped fin, thereby improving durability.

可选的,所述第一分流块和所述第二分流块均设有平面和圆弧面,所述第一分流块的平面平行于所述第二异型翅片的直线段,所述第一分流块的圆弧面朝向所述第一异型翅片的弯弧段,所述第二分流块的平面平行于所述第一异型翅片的直线段,所述第二分流块的圆弧面朝向所述第二异型翅片的弯弧段;所述第一分流块和第二分流块均包括底座、第一块体和第二块体,所述底座固定于所述堆焊层的表面,所述第一块体具有所述平面,所述第二块体具有所述圆弧面,所述第一块体和第二块体均与所述底座滑移连接,所述第一块体的朝向第二块体的一端还设有保护套,保护套套设于所述第二块体,所述第一块体和第二块体之间设有压簧,压簧的弹力用于迫使第一块体和第二块体相互远离滑移;所述底座的表面凸出构造有多个第一限位凸起和多个第二限位凸起,其中各第一限位凸起沿第一块体滑移方向间隔排布设置,第一限位凸起用于阻止所述第一块体滑移,各第一限位凸起的凸出高度沿远离第二块体方向逐渐增大;各第二限位凸起沿第二块体滑移方向间隔排布设置,第二限位凸起用于阻止所述第二块体滑移,各第二限位凸起的凸出高度沿远离第一块体方向逐渐增大。Optionally, the first shunt block and the second shunt block are both provided with a plane and an arc surface, the plane of the first shunt block is parallel to the straight line segment of the second special-shaped fin, the arc surface of the first shunt block faces the curved segment of the first special-shaped fin, the plane of the second shunt block is parallel to the straight line segment of the first special-shaped fin, and the arc surface of the second shunt block faces the curved segment of the second special-shaped fin; the first shunt block and the second shunt block both include a base, a first block and a second block, the base is fixed to the surface of the surfacing layer, the first block has the plane, the second block has the arc surface, the first block and the second block are both slidably connected to the base, and the first block faces the second block. A protective cover is also provided at one end of the two blocks, and the protective cover is sleeved on the second block. A compression spring is provided between the first block and the second block, and the elastic force of the compression spring is used to force the first block and the second block to slide away from each other; the surface of the base is protruded with a plurality of first limiting protrusions and a plurality of second limiting protrusions, wherein the first limiting protrusions are arranged at intervals along the sliding direction of the first block, and the first limiting protrusions are used to prevent the first block from sliding, and the protruding height of each first limiting protrusion gradually increases along the direction away from the second block; the second limiting protrusions are arranged at intervals along the sliding direction of the second block, and the second limiting protrusions are used to prevent the second block from sliding, and the protruding height of each second limiting protrusion gradually increases along the direction away from the first block.

当烟气对平面和弯弧段进行冲刷腐蚀时,弯弧段变薄,第一块体变短,从而导致分流道和回流道的通径尺寸增大,回流烟气的量和流速受到影响,对冲效果降低,而通过采用上述技术方案,烟气冲击腐蚀平面和弯弧段的同时,也将冲击腐蚀第一限位凸起和第二限位凸起,由于第一限位凸起和第二限位凸起的高度不一,高度较小的限位凸起将被冲击腐蚀掉,因此该限位凸起失去阻挡作用,第一块体和第二块体在压簧的弹力作用下将进行滑移,以抵接于未被冲击腐蚀的限位凸起上,此时第一块体和第二块体相离移动,第一块体朝向直线段移动,第二块体朝向弯弧段移动,使得分流道和回流道的通径尺寸保持较为稳定的状态,从而确保回流烟气的量和流速,进而确保对冲效果的稳定。When the flue gas scours and corrodes the plane and the curved segment, the curved segment becomes thinner and the first block becomes shorter, which causes the diameter size of the diverter channel and the return channel to increase, and the amount and flow rate of the refluxed flue gas are affected, and the hedging effect is reduced. By adopting the above-mentioned technical scheme, the flue gas will not only impact and corrode the plane and the curved segment, but also the first limiting protrusion and the second limiting protrusion. Since the heights of the first limiting protrusion and the second limiting protrusion are different, the limiting protrusion with a smaller height will be impacted and corroded, so that the limiting protrusion loses its blocking effect. The first block and the second block will slide under the elastic force of the compression spring to abut against the limiting protrusion that has not been impacted and corroded. At this time, the first block and the second block move away from each other, the first block moves toward the straight section, and the second block moves toward the curved segment, so that the diameter size of the diverter channel and the return channel remains in a relatively stable state, thereby ensuring the amount and flow rate of the refluxed flue gas, and further ensuring the stability of the hedging effect.

可选的,所述底座的上表面设有滑槽,所述第一块体和第二块体均设有弹簧,弹簧的一端固定有凸块,凸块与滑槽滑移连接,凸块设有第一橡胶垫,第一橡胶垫抵接于滑槽的槽底;所述第一块体和所述第二块体均设有导向面。Optionally, a slide groove is provided on the upper surface of the base, and the first block and the second block are both provided with a spring, a protrusion is fixed at one end of the spring, the protrusion is slidably connected to the slide groove, the protrusion is provided with a first rubber pad, and the first rubber pad abuts against the bottom of the slide groove; the first block and the second block are both provided with a guide surface.

通过采用上述技术方案,通过设置第一橡胶垫,使得第一块体受到烟气冲击而滑移的过程中,第一橡胶垫与滑槽的槽底相对移动摩擦生热,以对烟气冲击力进行缓冲减震,以减少第一块体的损伤。By adopting the above technical solution and providing the first rubber pad, when the first block slides due to the impact of smoke, the first rubber pad and the bottom of the slide groove move relative to each other to generate friction and heat, so as to buffer and reduce the impact force of the smoke, thereby reducing damage to the first block.

通过设置导向面和弹簧,当限位凸起未被完全冲击腐蚀而留有小部分时,导向面抵接于小部分的限位凸起上,将引导第一块体或第二块体向上移动,以避让开该限位凸起,使得第一块体或第二块体的滑移更加顺畅。By setting the guide surface and the spring, when the limiting protrusion is not completely impact-corroded and a small part is left, the guide surface abuts against the small part of the limiting protrusion, and guides the first block or the second block to move upward to avoid the limiting protrusion, so that the sliding of the first block or the second block is smoother.

可选的,还包括缓冲减震组件,所述内接触部和外接触部为分体设置,内接触部和外接触部均呈半圆弧状,所述内接触部的外周面设有多个间隔排布的倾斜翅片,所述倾斜翅片的倾斜方向为倾斜朝向烟气移动方向,所述缓冲减震组件设为两个,两个缓冲减震组件分别设于内接触部和外接触部之间的两个间隙处;所述缓冲减震组件包括第一错位片、第二错位片、拉簧、预应力螺栓和传力片条,所述第一错位片、第二错位片和所述传力片条均平行于所述管体的轴向,第一错位片的上侧与所述内接触部的侧面焊接连接,第一错位片的下侧与外接触部的侧面之间具有间隙,第二错位片相对第一错位片靠近所述管体的轴心设置,第二错位片的下侧与所述外接触部的侧面焊接连接,第二错位片的上侧与内接触部的侧面之间具有间隙;所述外接触部和内接触部的侧面的靠近管体轴心的棱边均设有第一倒角,所述传力片条的上侧和下侧均设有第二倒角,第二倒角覆盖有第二橡胶垫,第二橡胶垫与所述第一倒角贴合;所述拉簧沿管体径向延伸设置,拉簧的一端与传力片条固定连接,拉簧的另一端与预应力螺栓转动连接,预应力螺栓与所述第二错位片螺纹连接;所述传力片条的背离所述第二错位片的侧面凸出构造有条状的斜齿,斜齿的倾斜方向为冷却介质的流动方向。Optionally, it also includes a buffer and shock absorbing component, the inner contact part and the outer contact part are separately arranged, the inner contact part and the outer contact part are both semicircular, the outer circumferential surface of the inner contact part is provided with a plurality of inclined fins arranged at intervals, the inclination direction of the inclined fins is inclined toward the direction of smoke movement, the buffer and shock absorbing components are provided with two, and the two buffer and shock absorbing components are respectively arranged at two gaps between the inner contact part and the outer contact part; the buffer and shock absorbing component includes a first offset piece, a second offset piece, a tension spring, a prestressed bolt and a force transmission strip, the first offset piece, the second offset piece and the force transmission strip are all parallel to the axial direction of the tube body, the upper side of the first offset piece is welded to the side surface of the inner contact part, there is a gap between the lower side of the first offset piece and the side surface of the outer contact part, and the second offset piece Relative to the first offset piece, the second offset piece is arranged close to the axis of the tube body, the lower side of the second offset piece is welded to the side of the outer contact part, and a gap is provided between the upper side of the second offset piece and the side of the inner contact part; the edges of the sides of the outer contact part and the inner contact part close to the axis of the tube body are provided with a first chamfer, and the upper and lower sides of the force transmission strip are provided with a second chamfer, the second chamfer is covered with a second rubber pad, and the second rubber pad is fitted with the first chamfer; the tension spring is arranged to extend radially along the tube body, one end of the tension spring is fixedly connected to the force transmission strip, and the other end of the tension spring is rotatably connected to the prestressed bolt, and the prestressed bolt is threadedly connected to the second offset piece; the side of the force transmission strip facing away from the second offset piece is protruded with strip-shaped helical teeth, and the inclination direction of the helical teeth is the flow direction of the cooling medium.

通过采用上述技术方案,烟气流动时,烟气的冲击力通过倾斜翅片转化为迫使内接触部下移的压力,而内接触部下移时,将通过第一倒角和第二倒角的配合以迫使传力片条朝向管体轴心方向移动,期间,拉簧拉伸,第二橡胶垫相对第一倒角滑移,从而对烟气冲击力进行缓冲和消耗,进而减少烟气冲击力对堆焊层的冲击腐蚀。By adopting the above technical solution, when the smoke flows, the impact force of the smoke is converted into pressure that forces the inner contact part to move downward through the inclined fins. When the inner contact part moves downward, the first chamfer and the second chamfer are coordinated to force the force transmission strip to move toward the axial direction of the tube body. During this period, the tension spring is stretched and the second rubber pad slides relative to the first chamfer, thereby buffering and consuming the impact force of the smoke, thereby reducing the impact corrosion of the smoke impact force on the surfacing layer.

并且,通过设置斜齿,管体内的冷却水的冲击力将转化为迫使传力片条沿远离管体轴心移动的压力,该压力迫使第二橡胶垫与第一倒角贴合更加紧密,从而提高密封性,并且还能对烟气冲击力进行辅助缓冲。Furthermore, by providing the bevel teeth, the impact force of the cooling water in the tube body will be converted into a pressure forcing the force transmission strip to move away from the axis of the tube body. This pressure forces the second rubber pad to fit more closely with the first chamfer, thereby improving the sealing performance and assisting in buffering the impact force of the smoke.

本申请提供的一种局部堆焊设备,采用如下的技术方案:The local cladding equipment provided in this application adopts the following technical solution:

一种局部堆焊设备,包括机架、电焊机、焊枪、送丝机构、送料头、夹持机构、摆动器、十字调节机构、安装座、转动梁和角度调节机构,所述机架上设有轨道,轨道上设有行走车,所述电焊机和送丝机构位于行走车上,所述送料头和所述焊枪均安装于摆动器的摆动端,所述摆动器的主体安装于安装座,安装座通过十字调节机构与所述行走车进行连接,十字调节机构用于调整摆动器的水平和高度位置;所述转动梁平行于轨道,所述转动梁位于焊枪的下方,转动梁与机架转动连接,夹持机构用于将管体偏心固定于转动梁,所述角度调节机构用于调整转动梁的转动角度。A local cladding device comprises a frame, an electric welder, a welding gun, a wire feeding mechanism, a feeding head, a clamping mechanism, an oscillator, a cross adjustment mechanism, a mounting seat, a rotating beam and an angle adjustment mechanism, wherein the frame is provided with a track, a traveling vehicle is provided on the track, the electric welder and the wire feeding mechanism are located on the traveling vehicle, the feeding head and the welding gun are both installed on the swinging end of the oscillator, the main body of the oscillator is installed on the mounting seat, the mounting seat is connected to the traveling vehicle through a cross adjustment mechanism, and the cross adjustment mechanism is used to adjust the horizontal and height positions of the oscillator; the rotating beam is parallel to the track, the rotating beam is located below the welding gun, the rotating beam is rotatably connected to the frame, the clamping mechanism is used to eccentrically fix a pipe body to the rotating beam, and the angle adjustment mechanism is used to adjust the rotation angle of the rotating beam.

通过采用上述技术方案,利用夹持机构将管体固定于转动梁上,以减少管体的堆焊形变,然后通过十字调节机构和角度调节机构,使得焊枪位于管体的待堆焊位置的正上方,且调节二者之间的间距,然后开始堆焊,摆动器带动焊枪和送料头短距离的往复移动,以均匀堆焊一定宽度的堆焊层,而行走车带动焊枪和送料头轴向移动,以完成第一条堆焊层。By adopting the above technical solution, the pipe body is fixed on the rotating beam by a clamping mechanism to reduce the surfacing deformation of the pipe body, and then the welding gun is located directly above the position of the pipe body to be surfacing through the cross adjustment mechanism and the angle adjustment mechanism, and the distance between the two is adjusted, and then the surfacing begins. The oscillator drives the welding gun and the feed head to reciprocate for a short distance to evenly surfacing a certain width of the surfacing layer, and the traveling car drives the welding gun and the feed head to move axially to complete the first surfacing layer.

第一条堆焊层完毕之后,行走车回到起始位置,再通过十字调节机构和角度调节机构,使得焊枪位于管体的待堆焊的第二条堆焊层的位置的正上方,以完成第二条堆焊层,依次堆焊,完成多条堆焊层,以满足堆焊层的宽度要求。After the first weld overlay layer is completed, the traveler returns to the starting position, and then through the cross adjustment mechanism and the angle adjustment mechanism, the welding gun is located directly above the position of the second weld overlay layer to be welded on the pipe body to complete the second weld overlay layer. The weld overlay is completed in sequence to complete multiple weld overlay layers to meet the width requirements of the weld overlay layer.

如此一来,通过设置局部堆焊设备的具体结构,不仅能够实现局部堆焊,还能够分步堆焊,以提高堆焊层的成型质量和有效控制熔深。In this way, by setting the specific structure of the local cladding equipment, not only local cladding can be achieved, but also step-by-step cladding can be achieved to improve the forming quality of the cladding layer and effectively control the penetration depth.

可选的,所述夹持机构包括多组夹板和两个压板,两个压板分别用于将管体的两端压在所述转动梁的表面,所述压板与转动梁通过螺栓固定;各组夹板沿转动梁轴向间隔排布,一组夹板包括两个夹板,两个夹板对称设置,夹板与与转动梁通过螺栓固定,两个夹板用于从管体的径向两侧施力以夹持管体。Optionally, the clamping mechanism includes multiple groups of clamps and two pressure plates, the two pressure plates are respectively used to press the two ends of the tube body against the surface of the rotating beam, and the pressure plates are fixed to the rotating beam by bolts; each group of clamps is arranged at intervals along the axial direction of the rotating beam, a group of clamps includes two clamps, the two clamps are symmetrically arranged, the clamps are fixed to the rotating beam by bolts, and the two clamps are used to apply force from both radial sides of the tube body to clamp the tube body.

通过采用上述技术方案,能够减少管体的高温焊接形变。By adopting the above technical solution, the high-temperature welding deformation of the pipe body can be reduced.

可选的,所述十字调节机构包括水平调节臂、滑座、第一丝杆、第二丝杆,其中水平调节臂的一端与所述行走车固定连接,第一丝杆与水平调节臂平行并转动连接,滑座与水平调节臂沿水平调节臂长度方向滑移连接,第一丝杆与滑座螺纹连接;所述安装座与滑座竖向滑移连接,第二丝杆竖向设置,第二丝杆与滑座转动连接,第二丝杆与所述安装座螺纹连接。Optionally, the cross adjustment mechanism includes a horizontal adjustment arm, a slide, a first screw rod, and a second screw rod, wherein one end of the horizontal adjustment arm is fixedly connected to the traveling vehicle, the first screw rod is parallel to and rotationally connected to the horizontal adjustment arm, the slide is slidingly connected to the horizontal adjustment arm along the length direction of the horizontal adjustment arm, and the first screw rod is threadedly connected to the slide; the mounting seat is vertically slidingly connected to the slide, the second screw rod is vertically arranged, the second screw rod is rotationally connected to the slide, and the second screw rod is threadedly connected to the mounting seat.

本申请提供的一种堆焊工艺,采用如下的技术方案:A surfacing process provided in this application adopts the following technical solution:

一种堆焊工艺,首次焊接调试时,通过PLC控制箱调试各规格管体的焊接参数,以及摆动器的摆幅宽度和摆幅速度;调试完毕后,利用夹持机构将管体固定于转动梁上,然后通过十字调节机构和角度调节机构,使得焊枪位于管体的待堆焊位置的正上方,且调节焊枪与管体之间的竖向间距;开始堆焊,摆动器带动焊枪和送料头短距离的往复移动,同时行走车沿轨道移动,以均匀堆焊第一条堆焊层,期间,通过观察板观察堆焊位置,使用十字调节机构微调焊枪与管体的位置,以确保焊接的直线度;第一条堆焊层完毕之后,行走车回到起始位置,再通过十字调节机构和角度调节机构,使得焊枪位于管体的待堆焊的第二条堆焊层的位置的正上方,重复上述过程,以完成第二条堆焊层;依次堆焊,完成多条堆焊层。A cladding process, during the first welding commissioning, the welding parameters of pipes of various specifications, as well as the swing width and swing speed of an oscillator are commissioned through a PLC control box; after the commissioning is completed, the pipe body is fixed on a rotating beam by a clamping mechanism, and then the welding gun is positioned directly above the position of the pipe body to be clad by a cross adjustment mechanism and an angle adjustment mechanism, and the vertical spacing between the welding gun and the pipe body is adjusted; when cladding begins, the oscillator drives the welding gun and the feed head to move back and forth for a short distance, and the traveling vehicle moves along a track at the same time, so as to uniformly clad the first cladding layer, during which the cladding position is observed through an observation plate, and the position of the welding gun and the pipe body is finely adjusted by a cross adjustment mechanism to ensure the straightness of the welding; after the first cladding layer is completed, the traveling vehicle returns to the starting position, and then the cross adjustment mechanism and the angle adjustment mechanism are used to position the welding gun directly above the position of the second cladding layer of the pipe body to be clad, and the above process is repeated to complete the second cladding layer; cladding is performed in sequence to complete multiple cladding layers.

综上所述,本申请包括以下至少一种有益技术效果:In summary, the present application includes at least one of the following beneficial technical effects:

通过设置堆焊层,以对内接触部的表面进行厚度强化,以延长内接触部被打薄至极限厚度的时间,从而减少更换频次,以降低经济损失;By setting a surfacing layer to strengthen the thickness of the surface of the inner contact part, the time for the inner contact part to be thinned to the limit thickness is extended, thereby reducing the replacement frequency and reducing economic losses;

通过设置第一异型翅片、第二异型翅片、多个第一分流块和多个第二分流块的具体形状和位置,以限定出第一主流道、第一副流道、第一回流道、第二主流道、第二副流道、第二回流道,使得烟气形成两股分流,而经过第一回流道的烟气将与第一主流道的烟气进行对冲,如此一来,将极大减缓整体烟气的流动时间,从而延长热交换时间,以提高冷却效果,并且烟气对冲时,烟气的冲击动能降低,从而减少对堆焊层的冲击腐蚀,进而极大提高了堆焊层的耐用性;By setting the specific shapes and positions of the first special-shaped fin, the second special-shaped fin, the plurality of first flow diverter blocks and the plurality of second flow diverter blocks, the first main flow channel, the first secondary flow channel, the second main flow channel, the second secondary flow channel and the second return flow channel are defined, so that the flue gas forms two flows, and the flue gas passing through the first return flow channel will counteract the flue gas in the first main flow channel, so that the flow time of the overall flue gas will be greatly slowed down, thereby extending the heat exchange time to improve the cooling effect, and when the flue gas counteracts, the impact kinetic energy of the flue gas is reduced, thereby reducing the impact corrosion of the cladding layer, thereby greatly improving the durability of the cladding layer;

通过设置局部堆焊设备的具体结构,不仅能够实现局部堆焊,还能够分步堆焊,以提高堆焊层的成型质量和有效控制熔深。By setting the specific structure of the local cladding equipment, not only local cladding can be achieved, but also step-by-step cladding can be achieved to improve the forming quality of the cladding layer and effectively control the penetration depth.

附图说明BRIEF DESCRIPTION OF THE DRAWINGS

图1是实施例1的特种钢管的剖视图。FIG1 is a cross-sectional view of a special steel pipe according to Example 1. FIG.

图2是实施例1的局部堆焊设备的示意图。FIG. 2 is a schematic diagram of a local cladding device of Example 1. FIG.

图3是实施例1的局部堆焊设备的示意图。FIG. 3 is a schematic diagram of a local cladding device according to Example 1. FIG.

图4是实施例1的局部堆焊设备的局部示意图。FIG. 4 is a partial schematic diagram of the local cladding equipment of Example 1. FIG.

图5是实施例1的局部堆焊设备的局部示意图。FIG. 5 is a partial schematic diagram of the local cladding equipment of Example 1. FIG.

图6是实施例2的特种钢管的剖视图。FIG6 is a cross-sectional view of a special steel pipe according to Example 2. FIG.

图7是实施例3的特种钢管的俯视图。FIG. 7 is a top view of the special steel pipe of Example 3. FIG.

图8是实施例3的特种钢管的局部示意图。FIG8 is a partial schematic diagram of the special steel pipe of Example 3.

图9是实施例4的特种钢管的局部示意图。FIG. 9 is a partial schematic diagram of the special steel pipe of Example 4. FIG.

图10是图9中A-A方向的剖视图。Fig. 10 is a cross-sectional view taken along the A-A direction in Fig. 9 .

图11是实施例5的第一分流块的剖视图。FIG. 11 is a cross-sectional view of the first diverter block of Example 5. FIG.

图12是图11中B处的局部放大图。FIG. 12 is a partial enlarged view of point B in FIG. 11 .

图13是实施例6的特种钢管的剖视图。FIG13 is a cross-sectional view of a special steel pipe of Example 6. FIG.

图14是实施例6的堆焊层的纵截面图。FIG. 14 is a longitudinal cross-sectional view of a weld overlay layer of Example 6. FIG.

图15是图13中C处的局部放大图。FIG. 15 is a partial enlarged view of point C in FIG. 13 .

图16是实施例6的传力片条的纵截面图。Figure 16 is a longitudinal cross-sectional view of the force transmission strip of Example 6.

附图标记说明:1、机架;2、十字调节机构;3、第一异型翅片;5、第二异型翅片;6、第一分流块;7、第二分流块;8、缓冲减震组件;10、管体;100、内接触部;200、外接触部;201、第一倒角;101、堆焊层;102、凹槽;103、倾斜翅片;11、轨道;111、行走车;112、电焊机;113、送丝机构;114、焊枪;115、送料头;12、转动梁;121、转动座;123、角度调节机构;124、夹板;125、压板;13、观察板;131、抵接杆;21、水平调节臂;22、滑座;23、第一丝杆;24、第二丝杆;25、安装座;26、摆动器;31、直线段;32、弯弧段;33、第一主流道;34、第一副流道;35、第一回流道;51、第二主流道;52、第二副流道;53、第二回流道;61、平面;62、圆弧面;71、第一块体;711、保护套;712、凸块;713、压簧;714、弹簧;715、第一橡胶垫;716、导向面;72、第二块体;73、底座;731、滑槽;74、第一限位凸起;75、第二限位凸起;81、第一错位片;82、第二错位片;83、传力片条;831、第二倒角;832、第二橡胶垫;84、拉簧;85、斜齿;86、预应力螺栓。Description of the accompanying drawings: 1, frame; 2, cross adjustment mechanism; 3, first special-shaped fin; 5, second special-shaped fin; 6, first shunt block; 7, second shunt block; 8, buffer shock absorption assembly; 10, tube body; 100, inner contact portion; 200, outer contact portion; 201, first chamfer; 101, cladding layer; 102, groove; 103, inclined fin; 11, track; 111, traveling vehicle; 112, electric welding machine; 113, wire feeding mechanism; 114, welding gun; 115, feeding head; 12, rotating beam; 121, rotating seat; 123, angle adjustment mechanism; 124, clamping plate; 125, pressing plate; 13, observation plate; 131, abutment rod; 21, horizontal adjustment arm; 22, sliding seat; 23, first screw rod; 24, second screw rod; 25 , mounting seat; 26, oscillator; 31, straight section; 32, curved section; 33, first main flow channel; 34, first secondary flow channel; 35, first return flow channel; 51, second main flow channel; 52, second secondary flow channel; 53, second return flow channel; 61, plane; 62, arc surface; 71, first block; 711, protective cover; 712, protrusion; 713, compression spring; 714, spring; 715, first rubber pad; 716, guide surface; 72, second block; 73, base; 731, slide groove; 74, first limiting protrusion; 75, second limiting protrusion; 81, first offset piece; 82, second offset piece; 83, force transmission strip; 831, second chamfer; 832, second rubber pad; 84, tension spring; 85, oblique teeth; 86, prestressed bolt.

具体实施方式DETAILED DESCRIPTION

以下结合附图1-16对本申请作进一步详细说明。The present application is further described in detail below in conjunction with Figures 1-16.

实施例Example

实施例1公开一种特种钢管,参考图1,特种钢管包括管体10,管体10包括内接触部100和外接触部200,其中内接触部100为管体10直接与烟气接触的部位。Example 1 discloses a special steel pipe. Referring to FIG. 1 , the special steel pipe includes a pipe body 10 . The pipe body 10 includes an inner contact portion 100 and an outer contact portion 200 , wherein the inner contact portion 100 is a portion of the pipe body 10 that directly contacts with flue gas.

内接触部100的外周面设有堆焊层101,堆焊层101的圆心角为90-150°,堆焊层101的厚度为0.5-5mm,并且将堆焊层101的弧长方向设为堆焊层101的宽度方向。The outer peripheral surface of the inner contact part 100 is provided with a surfacing layer 101 , the central angle of the surfacing layer 101 is 90-150°, the thickness of the surfacing layer 101 is 0.5-5 mm, and the arc length direction of the surfacing layer 101 is set as the width direction of the surfacing layer 101 .

通过设置堆焊层101,以对内接触部100的表面进行厚度强化,以延长内接触部100被打薄至极限厚度的时间,从而减少更换频次,以降低经济损失。By providing the overlay layer 101 , the thickness of the surface of the inner contact portion 100 is enhanced, so as to extend the time for the inner contact portion 100 to be thinned to a limit thickness, thereby reducing the replacement frequency and lowering the economic loss.

并且通过设置堆焊层101的位置和角度,以有效利用堆焊层101,减少不必要的浪费。Furthermore, by setting the position and angle of the cladding layer 101 , the cladding layer 101 can be effectively utilized to reduce unnecessary waste.

实施例1还公开一种局部堆焊设备,以用于加工上述的堆焊层101,如图2、图3所示,局部堆焊设备包括机架1、电焊机112、焊枪114、送丝机构113、送料头115、夹持机构、摆动器26、十字调节机构2、安装座25、转动梁12和角度调节机构123。Example 1 also discloses a local cladding equipment for processing the above-mentioned cladding layer 101. As shown in Figures 2 and 3, the local cladding equipment includes a frame 1, an electric welder 112, a welding gun 114, a wire feeding mechanism 113, a feeding head 115, a clamping mechanism, an oscillator 26, a cross adjustment mechanism 2, a mounting seat 25, a rotating beam 12 and an angle adjustment mechanism 123.

如图3、图4所示,转动梁12水平设置,转动梁12的两端通过转动座121与机架1相对转动连接,转动梁12的横截面呈方形,角度调节机构123用于调节转动梁12的转动角度,角度调节机构123可以为蜗轮蜗杆减速机,蜗轮蜗杆减速机可以为自动或手动控制。As shown in Figures 3 and 4, the rotating beam 12 is horizontally arranged, and the two ends of the rotating beam 12 are connected to the frame 1 for relative rotation through a rotating seat 121. The cross-section of the rotating beam 12 is square, and the angle adjustment mechanism 123 is used to adjust the rotation angle of the rotating beam 12. The angle adjustment mechanism 123 can be a worm gear reducer, and the worm gear reducer can be automatically or manually controlled.

管体10平行于转动梁12,管体10通过夹持机构安装于转动梁12的表面上,管体10与转动梁12不同轴,即管体10与转动梁12偏心固定。The tube body 10 is parallel to the rotating beam 12 . The tube body 10 is mounted on the surface of the rotating beam 12 through a clamping mechanism. The tube body 10 and the rotating beam 12 are not coaxial, that is, the tube body 10 and the rotating beam 12 are eccentrically fixed.

夹持机构包括多组夹板124和两个压板125,两个压板125分别用于将管体10的两端压在转动梁12的表面,压板125与转动梁12通过螺栓固定,压板125用于减少管体10堆焊过程中的端部形变跳动。The clamping mechanism includes multiple groups of clamping plates 124 and two pressure plates 125. The two pressure plates 125 are respectively used to press the two ends of the tube body 10 on the surface of the rotating beam 12. The pressure plates 125 are fixed to the rotating beam 12 by bolts. The pressure plates 125 are used to reduce the end deformation and vibration of the tube body 10 during the surfacing process.

各组夹板124沿转动梁12轴向间隔排布,一组夹板124包括两个夹板124,两个夹板124以管体10为中心对称设置,夹板124与与转动梁12通过螺栓固定,两个夹板124用于从管体10的径向两侧施力以夹持管体10,以减少转动梁12的径向偏移,同时又兼具局部堆焊的避让。Each group of clamps 124 is arranged at intervals along the axial direction of the rotating beam 12. A group of clamps 124 includes two clamps 124. The two clamps 124 are symmetrically arranged with the tube body 10 as the center. The clamps 124 are fixed to the rotating beam 12 by bolts. The two clamps 124 are used to apply force from both radial sides of the tube body 10 to clamp the tube body 10, so as to reduce the radial deviation of the rotating beam 12, while also avoiding local surfacing.

如图4、图5所示,机架1上设有轨道11,轨道11平行于转动梁12,轨道11高于转动梁12,轨道11上设有行走车111,行走车111可沿轨道11长度方向行走,可以机械驱动行走或采用人工推动方式行走,电焊机112和送丝机构113位于行走车111上,送丝机构113用于递送焊丝,同时行走车111上也设有PLC控制箱(图中未示出),以控制行走车111、送丝机构113和摆动器26的运行参数。As shown in Figures 4 and 5, a track 11 is provided on the frame 1. The track 11 is parallel to the rotating beam 12 and is higher than the rotating beam 12. A trolley 111 is provided on the track 11. The trolley 111 can move along the length direction of the track 11. It can be mechanically driven or manually pushed. The electric welder 112 and the wire feeding mechanism 113 are located on the trolley 111. The wire feeding mechanism 113 is used to deliver the welding wire. At the same time, a PLC control box (not shown in the figure) is also provided on the trolley 111 to control the operating parameters of the trolley 111, the wire feeding mechanism 113 and the oscillator 26.

十字调节机构2包括水平调节臂21、滑座22、第一丝杆23和第二丝杆24,其中水平调节臂21与转动梁12水平垂直设置,水平调节臂21的一端与行走车111固定连接,第一丝杆23与水平调节臂21平行设置,第一丝杆23与水平调节臂21转动连接。The cross adjustment mechanism 2 includes a horizontal adjustment arm 21, a slide 22, a first screw rod 23 and a second screw rod 24, wherein the horizontal adjustment arm 21 is arranged horizontally and vertically with the rotating beam 12, one end of the horizontal adjustment arm 21 is fixedly connected to the traveling vehicle 111, the first screw rod 23 is arranged parallel to the horizontal adjustment arm 21, and the first screw rod 23 is rotatably connected to the horizontal adjustment arm 21.

滑座22与水平调节臂21沿水平调节臂21长度方向滑移连接,第一丝杆23与滑座22螺纹连接,即通过旋动第一丝杆23,可调整滑座22的水平位置。The slide 22 is slidably connected to the horizontal adjustment arm 21 along the length direction of the horizontal adjustment arm 21 , and the first screw rod 23 is threadedly connected to the slide 22 , that is, the horizontal position of the slide 22 can be adjusted by rotating the first screw rod 23 .

安装座25与滑座22竖向滑移连接,第二丝杆24竖向设置,第二丝杆24与滑座22转动连接,第二丝杆24与安装座25螺纹连接,即通过旋动第二丝杆24,可调整安装座25的竖向高度,如此一来,结合第一丝杆23,即可对安装座25的水平位置和高度位置进行调整。The mounting seat 25 is vertically slidably connected to the slide 22, the second screw rod 24 is vertically arranged, the second screw rod 24 is rotatably connected to the slide 22, and the second screw rod 24 is threadedly connected to the mounting seat 25, that is, by rotating the second screw rod 24, the vertical height of the mounting seat 25 can be adjusted. In this way, combined with the first screw rod 23, the horizontal position and height position of the mounting seat 25 can be adjusted.

摆动器26的主体安装于安装座25,送料头115和焊枪114均安装于摆动器26的摆动端,焊枪114和送料头115位于管体10的正上方。The main body of the oscillator 26 is mounted on the mounting seat 25 , and the feed head 115 and the welding gun 114 are both mounted on the swing end of the oscillator 26 , and the welding gun 114 and the feed head 115 are located directly above the pipe body 10 .

并且,为了实时观测堆焊情况,如图2所示,局部堆焊设备还包括观察板13,观察板13与机架1滑移设置,观察板13滑移方向平行于轨道11长度方向,观察板13的一侧设有抵接杆131,抵接杆131抵接于水平调节臂21的一侧,观察板13用于减弱堆焊过程的强光。Moreover, in order to observe the surfacing welding situation in real time, as shown in FIG2 , the local surfacing welding equipment also includes an observation plate 13, which is slidably arranged with the frame 1, and the sliding direction of the observation plate 13 is parallel to the length direction of the track 11. An abutment rod 131 is provided on one side of the observation plate 13, and the abutment rod 131 abuts against one side of the horizontal adjustment arm 21. The observation plate 13 is used to reduce the strong light during the surfacing welding process.

本实施例还公开一种基于上述局部堆焊设备的堆焊工艺:先通过PLC控制箱调时管体10的焊接参数、摆动器26的摆幅宽度和摆幅速度。This embodiment also discloses a cladding process based on the above-mentioned local cladding equipment: firstly, the welding parameters of the tube body 10, the swing width and the swing speed of the oscillator 26 are adjusted through the PLC control box.

调试完毕后,利用夹持机构将管体10固定于转动梁12上,以减少管体10的堆焊形变。After debugging is completed, the pipe body 10 is fixed to the rotating beam 12 by a clamping mechanism to reduce the surfacing deformation of the pipe body 10 .

通过十字调节机构2和角度调节机构123,角度调节机构123用于将管体10的待堆焊位置转动至朝上状态,十字调节机构2将焊枪114调整至位于管体10的待堆焊位置的正上方,且调节二者之间的间距。Through the cross adjustment mechanism 2 and the angle adjustment mechanism 123, the angle adjustment mechanism 123 is used to rotate the position of the pipe body 10 to be welded to an upward state, and the cross adjustment mechanism 2 adjusts the welding gun 114 to be located directly above the position of the pipe body 10 to be welded, and adjusts the distance between the two.

开始堆焊,摆动器26带动焊枪114和送料头115短距离的往复移动(送料头115用于引导送丝机构113的焊丝),以均匀堆焊一定宽度的堆焊层101,而行走车111带动焊枪114和送料头115轴向移动,以完成第一条堆焊层101,期间,通过观察板13观察堆焊位置,使用十字调节机构2微调焊枪114与管体10的位置,以确保焊接的直线度。When the surfacing welding starts, the oscillator 26 drives the welding gun 114 and the feed head 115 to move back and forth for a short distance (the feed head 115 is used to guide the welding wire of the wire feeding mechanism 113) to evenly surfacing a certain width of the surfacing layer 101, and the traveling vehicle 111 drives the welding gun 114 and the feed head 115 to move axially to complete the first surfacing layer 101. During this period, the surfacing position is observed through the observation plate 13, and the cross adjustment mechanism 2 is used to fine-tune the position of the welding gun 114 and the tube body 10 to ensure the straightness of the welding.

待第一条堆焊层101完毕之后,行走车111回到起始位置,再通过十字调节机构2和角度调节机构123,角度调节机构123用于将管体10的待堆焊位置转动至朝上状态(该堆焊位置位于第一条堆焊层101的一侧),十字调节机构2将焊枪114调整至位于管体10的待堆焊位置的正上方,且调节二者之间的间距,然后行走车111移动并进行堆焊,以完成第二条堆焊层101,重复上述步骤,依次堆焊完成多条堆焊层101,以满足堆焊层101的宽度要求。After the first weld overlay layer 101 is completed, the carriage 111 returns to the starting position, and then passes through the cross adjustment mechanism 2 and the angle adjustment mechanism 123. The angle adjustment mechanism 123 is used to rotate the position of the pipe body 10 to be welded to an upward state (the weld overlay position is located on one side of the first weld overlay layer 101). The cross adjustment mechanism 2 adjusts the welding gun 114 to be located directly above the position of the pipe body 10 to be welded, and adjusts the distance between the two. Then the carriage 111 moves and performs weld overlay to complete the second weld overlay layer 101. Repeat the above steps to complete multiple weld overlay layers 101 in sequence to meet the width requirement of the weld overlay layer 101.

堆焊完毕后,解除夹持机构的夹持,取下管体10。After the surfacing is completed, the clamping mechanism is released and the pipe body 10 is removed.

如此一来,通过设置局部堆焊设备的具体结构和具体工艺,不仅能够实现局部堆焊,还能够分步堆焊,以提高堆焊层101的成型质量和有效控制熔深。In this way, by setting the specific structure and specific process of the local cladding equipment, not only local cladding can be achieved, but also step-by-step cladding can be achieved to improve the forming quality of the cladding layer 101 and effectively control the penetration depth.

实施例Example

实施例2与实施例1的特种钢管的不同之处在于,如图6所示,堆焊层101的表面凹陷成型有多个凹槽102,凹槽102的长度方向为管体10的轴向,各凹槽102沿堆焊层101宽度方向等间隔排布。The difference between the special steel pipe of Example 2 and Example 1 is that, as shown in Figure 6, the surface of the surfacing layer 101 is concavely formed with multiple grooves 102, the length direction of the groove 102 is the axial direction of the pipe body 10, and the grooves 102 are arranged at equal intervals along the width direction of the surfacing layer 101.

通过设置凹槽102,以增大堆焊层101表面与烟气的接触面积,从而提高热交换效率。The grooves 102 are provided to increase the contact area between the surface of the cladding layer 101 and the flue gas, thereby improving the heat exchange efficiency.

凹槽102的成型也可以通过实施例1的局部堆焊设备实现,其成型方式为,在上一条堆焊层101和下一条堆焊层101之间,转动梁12的转动角度稍大,使得下一条堆焊层101与上一条堆焊层101之间的宽度间隙加大,减少二者重叠部分,利用堆焊层101边缘较薄的特点,形成凹陷,进而形成凹槽102。The forming of the groove 102 can also be achieved by the local cladding equipment of Example 1, and the forming method is that between the previous cladding layer 101 and the next cladding layer 101, the rotation angle of the rotating beam 12 is slightly larger, so that the width gap between the next cladding layer 101 and the previous cladding layer 101 is increased, and the overlapping part between the two is reduced. The thin edge of the cladding layer 101 is used to form a depression, thereby forming the groove 102.

实施例Example

实施例3与实施例1的特种钢管的不同之处在于,如图7、图8所示(图中箭头为烟气流动方向),堆焊层101的表面固定有第一异型翅片3、第二异型翅片5、多个第一分流块6和多个第二分流块7,第一异型翅片3、第二异型翅片5、多个第一分流块6和多个第二分流块7均与管体10同材质,第一异型翅片3、第二异型翅片5、多个第一分流块6和多个第二分流块7的固定方式可以为焊接。The difference between the special steel pipe of Example 3 and Example 1 is that, as shown in Figures 7 and 8 (the arrows in the figures indicate the direction of flue gas flow), a first special-shaped fin 3, a second special-shaped fin 5, a plurality of first diverter blocks 6 and a plurality of second diverter blocks 7 are fixed on the surface of the cladding layer 101, and the first special-shaped fin 3, the second special-shaped fin 5, the plurality of first diverter blocks 6 and the plurality of second diverter blocks 7 are all made of the same material as the tube body 10, and the first special-shaped fin 3, the second special-shaped fin 5, the plurality of first diverter blocks 6 and the plurality of second diverter blocks 7 can be fixed by welding.

第一异型翅片3和第二异型翅片5均呈倾斜波浪状,第一分流块6和第二分流块7位于第一异型翅片3和第二异型翅片5之间,各第一分流块6和各第二分流块7沿管体10轴向交错间隔排布,且相邻的第一分流块6和第二分流块7沿管体10轴向的垂直方向错位排布设置,第一分流块6位于第一异型翅片3的内弯弧处,第二分流块7位于第二异型翅片5的内弯弧处。The first special-shaped fin 3 and the second special-shaped fin 5 are both inclined and wavy. The first diverter block 6 and the second diverter block 7 are located between the first special-shaped fin 3 and the second special-shaped fin 5. The first diverter blocks 6 and the second diverter blocks 7 are arranged in an alternating manner along the axial direction of the tube body 10, and the adjacent first diverter blocks 6 and the second diverter blocks 7 are arranged in an offset manner in the vertical direction along the axial direction of the tube body 10. The first diverter block 6 is located at the inner bend arc of the first special-shaped fin 3, and the second diverter block 7 is located at the inner bend arc of the second special-shaped fin 5.

由于第一异型翅片3和第二异型翅片5分别与烟气的接触面积较大,从而能够将烟气的热量吸收并传递至堆焊层101和管体10,进而极大提高了冷却效率。Since the first special-shaped fin 3 and the second special-shaped fin 5 have a large contact area with the flue gas, the heat of the flue gas can be absorbed and transferred to the cladding layer 101 and the tube body 10, thereby greatly improving the cooling efficiency.

第一异型翅片3和第二异型翅片5均具有直线段31和弯弧段32,第一分流块6和第二分流块7均设有平面61和圆弧面62,第一分流块6的平面61平行于第二异型翅片5的直线段31,第一分流块6的圆弧面62朝向第一异型翅片3的弯弧段32,第二分流块7的平面61平行于第一异型翅片3的直线段31,第二分流块7的圆弧面62朝向第二异型翅片5的弯弧段32。The first special-shaped fin 3 and the second special-shaped fin 5 both have a straight section 31 and a curved section 32, the first diverter block 6 and the second diverter block 7 are both provided with a plane 61 and an arc surface 62, the plane 61 of the first diverter block 6 is parallel to the straight section 31 of the second special-shaped fin 5, the arc surface 62 of the first diverter block 6 faces the curved section 32 of the first special-shaped fin 3, the plane 61 of the second diverter block 7 is parallel to the straight section 31 of the first special-shaped fin 3, and the arc surface 62 of the second diverter block 7 faces the curved section 32 of the second special-shaped fin 5.

将第一分流块6与第一异型翅片3的直线段31之间的间隙设为第一副流道34,将第一分流块6与第一异型翅片3的弯弧段32之间的间隙设为第一回流道35,将第一分流块6与第二异型翅片5的直线段31之间的间隙设为第一主流道33,将第二分流块7与第一异型翅片3的直线段31之间的间隙设为第二主流道51,将第二分流块7与第二异型翅片5的直线段31之间的间隙设为第二副流道52,将第二分流块7与第二异型翅片5的弯弧段32之间的间隙设为第二回流道53。The gap between the first diverter block 6 and the straight section 31 of the first special-shaped fin 3 is set as the first secondary flow channel 34, the gap between the first diverter block 6 and the curved section 32 of the first special-shaped fin 3 is set as the first return flow channel 35, the gap between the first diverter block 6 and the straight section 31 of the second special-shaped fin 5 is set as the first main flow channel 33, the gap between the second diverter block 7 and the straight section 31 of the first special-shaped fin 3 is set as the second main flow channel 51, the gap between the second diverter block 7 and the straight section 31 of the second special-shaped fin 5 is set as the second secondary flow channel 52, and the gap between the second diverter block 7 and the curved section 32 of the second special-shaped fin 5 is set as the second return flow channel 53.

第一回流道35的入口端与第一副流道34的出口端连通,第一回流道35的出口端与第一主流道33的出口端连通,第一回流道35内的烟气方向与第一主流道33内烟气方向之间的夹角为钝角。The inlet end of the first reflow channel 35 is connected to the outlet end of the first secondary flow channel 34, and the outlet end of the first reflow channel 35 is connected to the outlet end of the first main flow channel 33. The angle between the smoke direction in the first reflow channel 35 and the smoke direction in the first main flow channel 33 is an obtuse angle.

第一主流道33的出口端同时与第二主流道51和第二副流道52的入口端连通,且第一主流道33的烟气方向与第二副流道52的烟气方向一致,第二回流道53的入口端与第二副流道52的出口端连通,第二回流道53的出口端与第二主流道51的出口端连通,第二回流道53内的烟气方向与第二主流道51内烟气方向之间的夹角为钝角。The outlet end of the first main channel 33 is connected with the inlet end of the second main channel 51 and the second secondary channel 52 at the same time, and the smoke direction of the first main channel 33 is consistent with the smoke direction of the second secondary channel 52, the inlet end of the second return channel 53 is connected with the outlet end of the second secondary channel 52, and the outlet end of the second return channel 53 is connected with the outlet end of the second main channel 51, and the angle between the smoke direction in the second return channel 53 and the smoke direction in the second main channel 51 is an obtuse angle.

第二主流道51的出口端同时与下一个第一主流道33和第一副流道34的入口端连通,且第二主流道51的烟气方向与下一个第一副流道34的烟气方向一致。The outlet end of the second main flow channel 51 is connected to the inlet ends of the next first main flow channel 33 and the first secondary flow channel 34 at the same time, and the smoke direction of the second main flow channel 51 is consistent with the smoke direction of the next first secondary flow channel 34 .

通过设置第一异型翅片3、第二异型翅片5、多个第一分流块6和多个第二分流块7的具体形状和位置,以限定出第一主流道33、第一副流道34、第一回流道35、第二主流道51、第二副流道52、第二回流道53。烟气于管体10表面流动过程中,烟气将被第一分流块6分隔形成两股分流,两股分流分别进入第一主流道33和第一副流道34内,第一副流道34内烟气通过第一回流道35而改变方向,使得经过第一回流道35的烟气将与第一主流道33的烟气进行对冲,如此一来,将极大减缓整体烟气的流动时间,从而延长热交换时间,以提高冷却效果,并且烟气对冲时,烟气的冲击动能降低,从而减少对堆焊层101的冲击腐蚀,进而极大提高了堆焊层101的耐用性。The first special-shaped fin 3, the second special-shaped fin 5, the first flow blocks 6 and the second flow blocks 7 are set in specific shapes and positions to define the first main channel 33, the first secondary channel 34, the first return channel 35, the second main channel 51, the second secondary channel 52 and the second return channel 53. During the flow of flue gas on the surface of the tube body 10, the flue gas will be separated by the first flow block 6 to form two flows, and the two flows enter the first main channel 33 and the first secondary channel 34 respectively. The flue gas in the first secondary channel 34 changes direction through the first return channel 35, so that the flue gas passing through the first return channel 35 will collide with the flue gas in the first main channel 33. In this way, the flow time of the whole flue gas will be greatly slowed down, thereby extending the heat exchange time to improve the cooling effect. When the flue gas is collided, the impact kinetic energy of the flue gas is reduced, thereby reducing the impact corrosion of the cladding layer 101, thereby greatly improving the durability of the cladding layer 101.

而对冲后的烟气则再次被第二分流块7分隔形成两股分流,两股分流分别进入第二主流道51和第二副流道52内,第二副流道52内烟气通过第二回流道53而改变方向,使得经过第二回流道53的烟气将与第二主流道51的烟气进行对冲,对冲后的烟气再次进入下一个第一主流道33和第一副流道34内,即持续对流动的烟气进行分流和对冲,极大延长了热交换时间和降低了烟气的冲击动能,极大提高了堆焊层101的耐用性。The flue gas after the offset is again separated by the second diversion block 7 into two diversions, which enter the second main channel 51 and the second secondary channel 52 respectively. The flue gas in the second secondary channel 52 changes direction through the second return channel 53, so that the flue gas passing through the second return channel 53 will offset the flue gas in the second main channel 51, and the flue gas after the offset enters the next first main channel 33 and the first secondary channel 34 again, that is, the flowing flue gas is continuously diverted and offset, which greatly prolongs the heat exchange time and reduces the impact kinetic energy of the flue gas, thereby greatly improving the durability of the weld overlay layer 101.

并且,由于第二主流道51的烟气方向与第一副流道34的烟气方向一致,使得被对冲后的烟气能够顺势进入下一第二主流道51中,使得烟气保持一定的动能和移动顺畅度,以减少烟气对第一异型翅片3和第二异型翅片5内壁的冲击腐蚀,进而提高耐用性。Moreover, since the smoke direction of the second main flow channel 51 is consistent with the smoke direction of the first secondary flow channel 34, the smoke after being offset can flow into the next second main flow channel 51, so that the smoke maintains a certain kinetic energy and smoothness of movement, thereby reducing the impact corrosion of the smoke on the inner walls of the first special-shaped fin 3 and the second special-shaped fin 5, thereby improving durability.

实施例Example

实施例4与实施例3的不同之处在于,如图9、图10所示,第一分流块6和第二分流块7均包括底座73、第一块体71和第二块体72,底座73焊接固定于堆焊层101的表面,平面61位于第一块体71上,圆弧面62位于第二块体72上,第一块体71和第二块体72均与底座73滑移连接,具体为,底座73的表面设有滑槽731,第一块体71和第二块体72均固定有凸块712,凸块712与滑槽731滑移连接,优选的,滑槽731和凸块712的横截面均为T型,以减少脱离发生。The difference between Example 4 and Example 3 lies in that, as shown in Figures 9 and 10, the first diverter block 6 and the second diverter block 7 both include a base 73, a first block 71 and a second block 72, the base 73 is welded and fixed to the surface of the surfacing layer 101, the plane 61 is located on the first block 71, the arc surface 62 is located on the second block 72, the first block 71 and the second block 72 are both slidably connected to the base 73, specifically, a slide groove 731 is provided on the surface of the base 73, the first block 71 and the second block 72 are both fixed with a protrusion 712, and the protrusion 712 is slidably connected to the slide groove 731, and preferably, the cross-sections of the slide groove 731 and the protrusion 712 are both T-shaped to reduce the occurrence of detachment.

第一块体71的朝向第二块体72的一端还固定有保护套711,保护套711套设于第二块体72,以减少烟气侵入第一块体71和第二块体72之间,第一块体71和第二块体72之间设有压簧713,压簧713的弹力用于迫使第一块体71和第二块体72相互远离滑移。A protective cover 711 is also fixed to one end of the first block 71 facing the second block 72. The protective cover 711 is sleeved on the second block 72 to reduce the intrusion of smoke between the first block 71 and the second block 72. A compression spring 713 is provided between the first block 71 and the second block 72. The elastic force of the compression spring 713 is used to force the first block 71 and the second block 72 to slide away from each other.

底座73的表面凸出构造有多个第一限位凸起74和多个第二限位凸起75,第一限位凸起74位于平面61的一侧,各第一限位凸起74沿第一块体71滑移方向间隔排布设置,第一限位凸起74用于阻止第一块体71滑移,各第一限位凸起74的凸出高度沿远离第二块体72方向逐渐增大。The surface of the base 73 is protruded with a plurality of first limiting protrusions 74 and a plurality of second limiting protrusions 75. The first limiting protrusions 74 are located on one side of the plane 61. The first limiting protrusions 74 are arranged at intervals along the sliding direction of the first block 71. The first limiting protrusions 74 are used to prevent the first block 71 from sliding. The protruding height of each first limiting protrusion 74 gradually increases in the direction away from the second block 72.

第二限位凸起75位于圆弧面62的一侧,各第二限位凸起75沿第二块体72滑移方向间隔排布设置,第二限位凸起75用于阻止第二块体72滑移,各第二限位凸起75的凸出高度沿远离第一块体71方向逐渐增大。The second limiting protrusions 75 are located on one side of the arc surface 62 , and are arranged at intervals along the sliding direction of the second block 72 . The second limiting protrusions 75 are used to prevent the second block 72 from sliding, and the protruding height of each second limiting protrusion 75 gradually increases in the direction away from the first block 71 .

当烟气对平面61和弯弧段32进行冲刷腐蚀时,弯弧段32变薄,第一块体71变短,从而导致分流道和回流道的通径尺寸增大,回流烟气的量和流速受到影响,对冲效果降低,通过上述技术方案,当烟气冲击腐蚀平面61和弯弧段32的同时,也将冲击腐蚀第一限位凸起74和第二限位凸起75,由于第一限位凸起74和第二限位凸起75的高度不一,高度较小的限位凸起将被冲击腐蚀掉,因此该限位凸起失去阻挡作用,第一块体71和第二块体72在压簧713的弹力作用下将进行滑移,以抵接于未被冲击腐蚀的限位凸起上,此时第一块体71和第二块体72相离移动,第一块体71朝向直线段31移动,第二块体72朝向弯弧段32移动,使得分流道和回流道的通径尺寸保持较为稳定的状态,从而确保回流烟气的量和流速,进而确保对冲效果的稳定。When the flue gas scours and corrodes the plane 61 and the curved segment 32, the curved segment 32 becomes thinner and the first block 71 becomes shorter, thereby increasing the diameter of the branch channel and the return channel, affecting the amount and flow rate of the return flue gas, and reducing the impact effect. Through the above technical solution, when the flue gas impacts and corrodes the plane 61 and the curved segment 32, it will also impact and corrode the first limiting protrusion 74 and the second limiting protrusion 75. Since the heights of the first limiting protrusion 74 and the second limiting protrusion 75 are different, the limiting protrusion with a smaller height will be The impact corrosion causes the limiting protrusion to lose its blocking effect, and the first block 71 and the second block 72 will slide under the elastic force of the compression spring 713 to abut against the limiting protrusion that has not been impact-corroded. At this time, the first block 71 and the second block 72 move apart, and the first block 71 moves toward the straight section 31, and the second block 72 moves toward the curved section 32, so that the diameter size of the branch channel and the return channel remains in a relatively stable state, thereby ensuring the amount and flow rate of the reflux flue gas, and further ensuring the stability of the impact effect.

实施例Example

实施例5与实施例4的不同之处在于,如图11、图12所示,第一块体71和第二块体72均设有弹簧714,弹簧714的另一端与凸块712固定连接,即第一块体71和第二块体72分别通过弹簧714与凸块712间接连接,使得第一块体71和第二块体72具有竖向的弹性位移能力。The difference between Example 5 and Example 4 lies in that, as shown in Figures 11 and 12, the first block 71 and the second block 72 are both provided with a spring 714, and the other end of the spring 714 is fixedly connected to the protrusion 712, that is, the first block 71 and the second block 72 are indirectly connected to the protrusion 712 through the spring 714, respectively, so that the first block 71 and the second block 72 have vertical elastic displacement capabilities.

凸块712设有第一橡胶垫715,第一橡胶垫715抵接于滑槽731的槽底。The protrusion 712 is provided with a first rubber pad 715 , and the first rubber pad 715 abuts against the bottom of the sliding groove 731 .

第一块体71和第二块体72均设有导向面716。The first block 71 and the second block 72 are both provided with a guide surface 716 .

当第一块体71受到烟气冲击而滑移的过程中,第一橡胶垫715与滑槽731的槽底相对移动摩擦生热,以对烟气冲击力进行缓冲减震,以减少第一块体71的损伤。When the first block 71 slides due to the impact of smoke, the first rubber pad 715 and the bottom of the slide groove 731 move relative to each other to generate heat through friction, so as to buffer and reduce the impact force of the smoke, thereby reducing damage to the first block 71 .

当限位凸起未被完全冲击腐蚀而留有小部分时,在压簧713的作用下,第一块体71或第二块体72的导向面716抵接于小部分的限位凸起上,导向面716将引导第一块体71或第二块体72向上移动,以避让开该限位凸起,使得第一块体71或第二块体72的滑移更加顺畅。When the limiting protrusion is not completely impact-corroded and a small part is left, under the action of the compression spring 713, the guide surface 716 of the first block 71 or the second block 72 abuts against the small part of the limiting protrusion, and the guide surface 716 will guide the first block 71 or the second block 72 to move upward to avoid the limiting protrusion, so that the sliding of the first block 71 or the second block 72 is smoother.

实施例Example

实施例6与实施例1的不同之处在于,如图13、图14所示,内接触部100和外接触部200为分体设置,内接触部100和外接触部200均呈半圆弧状,内接触部100和外接触部200之间具有间隙。The difference between Example 6 and Example 1 is that, as shown in Figures 13 and 14, the inner contact portion 100 and the outer contact portion 200 are separately arranged, both of which are semicircular arc-shaped, and there is a gap between the inner contact portion 100 and the outer contact portion 200.

内接触部100的外周面设有多个间隔排布的倾斜翅片103,倾斜翅片103的倾斜方向为倾斜朝向烟气移动方向。The outer peripheral surface of the inner contact portion 100 is provided with a plurality of spaced-apart inclined fins 103 , and the inclined direction of the inclined fins 103 is inclined toward the moving direction of the smoke.

如图13、图15所示,特种钢管还包括缓冲减震组件8,缓冲减震组件8设为两个,两个缓冲减震组件8分别设于内接触部100和外接触部200之间的两个间隙处。As shown in FIG. 13 and FIG. 15 , the special steel pipe further includes a buffer shock absorbing component 8 , and two buffer shock absorbing components 8 are provided. The two buffer shock absorbing components 8 are respectively provided at two gaps between the inner contact portion 100 and the outer contact portion 200 .

如图15所示,缓冲减震组件8包括第一错位片81、第二错位片82、拉簧84、预应力螺栓86和传力片条83,第一错位片81、第二错位片82和传力片条83均平行于管体10的轴向,第一错位片81的上侧与内接触部100的侧面焊接连接,第一错位片81的下侧与外接触部200的侧面之间具有间隙,第二错位片82相对第一错位片81靠近管体10的轴心设置,第二错位片82的下侧与外接触部200的侧面焊接连接,第二错位片82的上侧与内接触部100的侧面之间具有间隙。As shown in Figure 15, the buffer shock absorbing assembly 8 includes a first offset piece 81, a second offset piece 82, a tension spring 84, a prestressed bolt 86 and a force transmission strip 83. The first offset piece 81, the second offset piece 82 and the force transmission strip 83 are all parallel to the axial direction of the tube body 10. The upper side of the first offset piece 81 is welded to the side of the inner contact part 100, and there is a gap between the lower side of the first offset piece 81 and the side of the outer contact part 200. The second offset piece 82 is arranged close to the axis of the tube body 10 relative to the first offset piece 81, and the lower side of the second offset piece 82 is welded to the side of the outer contact part 200. There is a gap between the upper side of the second offset piece 82 and the side of the inner contact part 100.

外接触部200和内接触部100的侧面的靠近管体10轴心的棱边均设有第一倒角201,传力片条83的上侧和下侧均设有第二倒角831,第二倒角831覆盖固定有第二橡胶垫832,第二橡胶垫832与第一倒角201贴合。The edges of the sides of the outer contact portion 200 and the inner contact portion 100 close to the axis of the tube body 10 are both provided with a first chamfer 201, and the upper and lower sides of the force transmission strip 83 are both provided with a second chamfer 831, and the second chamfer 831 is covered and fixed with a second rubber pad 832, and the second rubber pad 832 is in contact with the first chamfer 201.

拉簧84沿管体10径向延伸设置,拉簧84的一端与传力片条83固定连接,拉簧84的另一端与预应力螺栓86转动连接,预应力螺栓86与第二错位片82螺纹连接,通过旋动预应力螺栓86,可以调整拉簧84的弹力,以迫使传力片条83与第一倒角201配合更加紧密。The tension spring 84 is radially extended along the tube body 10, one end of the tension spring 84 is fixedly connected to the force transmission strip 83, and the other end of the tension spring 84 is rotatably connected to the prestressed bolt 86, and the prestressed bolt 86 is threadedly connected to the second offset piece 82. By rotating the prestressed bolt 86, the elastic force of the tension spring 84 can be adjusted to force the force transmission strip 83 to fit more closely with the first chamfer 201.

如图16所示,传力片条83的背离第二错位片82的侧面凸出构造有条状的斜齿85,斜齿85的倾斜方向为冷却介质的流动方向。As shown in FIG. 16 , the side surface of the force transmission strip 83 facing away from the second offset strip 82 is protrudingly configured with strip-shaped oblique teeth 85 , and the inclination direction of the oblique teeth 85 is the flow direction of the cooling medium.

当烟气流动时,烟气的冲击力通过倾斜翅片103转化为迫使内接触部100下移的压力,而内接触部100下移时,将通过第一倒角201和第二倒角831的配合以迫使传力片条83朝向管体10轴心方向移动,期间,拉簧84拉伸,第二橡胶垫832相对第一倒角201滑移,从而对烟气冲击力进行缓冲和消耗,进而减少烟气冲击力对堆焊层101的冲击腐蚀。When the smoke flows, the impact force of the smoke is converted into pressure forcing the inner contact part 100 to move downward through the inclined fins 103. When the inner contact part 100 moves downward, the first chamfer 201 and the second chamfer 831 cooperate to force the force transmission strip 83 to move toward the axial direction of the tube body 10. During this period, the tension spring 84 is stretched and the second rubber pad 832 slides relative to the first chamfer 201, thereby buffering and consuming the impact force of the smoke, thereby reducing the impact corrosion of the smoke impact force on the surfacing layer 101.

并且,通过设置斜齿85,管体10内的冷却水的冲击力将转化为迫使传力片条83沿远离管体10轴心移动的压力,该压力迫使第二橡胶垫832与第一倒角201贴合更加紧密,从而提高密封性,并且还能对烟气冲击力进行辅助缓冲。Furthermore, by providing the bevel teeth 85, the impact force of the cooling water in the tube body 10 will be converted into a pressure forcing the force transmission strip 83 to move away from the axis of the tube body 10. This pressure forces the second rubber pad 832 to fit more closely with the first chamfer 201, thereby improving the sealing performance and assisting in buffering the impact force of the smoke.

以上均为本申请的较佳实施例,并非依此限制本申请的保护范围,故:凡依本申请的结构、形状、原理所做的等效变化,均应涵盖于本申请的保护范围之内。The above are all preferred embodiments of the present application, and the protection scope of the present application is not limited thereto. Therefore, any equivalent changes made according to the structure, shape, and principle of the present application should be included in the protection scope of the present application.

Claims (9)

1.一种特种钢管,其特征在于:包括管体(10),所述管体(10)包括内接触部(100)和外接触部(200),所述内接触部(100)的外周面设有堆焊层(101),堆焊层(101)的圆心角为90-150°,堆焊层(101)的厚度为0.5-5mm;所述堆焊层(101)的表面固定有第一异型翅片(3)、第二异型翅片(5)、多个第一分流块(6)和多个第二分流块(7),第一异型翅片(3)和第二异型翅片(5)均呈倾斜波浪状,第一分流块(6)和第二分流块(7)位于第一异型翅片(3)和第二异型翅片(5)之间,各第一分流块(6)和各第二分流块(7)沿所述管体(10)轴向交错间隔排布,且相邻的第一分流块(6)和第二分流块(7)沿管体(10)轴向的垂直方向错位排布设置,所述第一分流块(6)位于所述第一异型翅片(3)的内弯弧处,第二分流块(7)位于第二异型翅片(5)的内弯弧处;所述第一异型翅片(3)和所述第二异型翅片(5)均具有直线段(31)和弯弧段(32),将所述第一分流块(6)与所述第一异型翅片(3)的直线段(31)之间的间隙设为第一副流道(34),将第一分流块(6)与所述第一异型翅片(3)的弯弧段(32)之间的间隙设为第一回流道(35),将第一分流块(6)与所述第二异型翅片(5)的直线段(31)之间的间隙设为第一主流道(33),将所述第二分流块(7)与所述第一异型翅片(3)的直线段(31)之间的间隙设为第二主流道(51),将所述第二分流块(7)与所述第二异型翅片(5)的直线段(31)之间的间隙设为第二副流道(52),将第二分流块(7)与所述第二异型翅片(5)的弯弧段(32)之间的间隙设为第二回流道(53);所述第一回流道(35)的入口端与第一副流道(34)的出口端连通,第一回流道(35)的出口端与第一主流道(33)的出口端连通,第一回流道(35)内的烟气方向与第一主流道(33)内烟气方向之间的夹角为钝角;所述第一主流道(33)的出口端同时与第二主流道(51)和第二副流道(52)的入口端连通,且第一主流道(33)的烟气方向与第二副流道(52)的烟气方向一致,所述第二回流道(53)的入口端与第二副流道(52)的出口端连通,第二回流道(53)的出口端与第二主流道(51)的出口端连通,第二回流道(53)内的烟气方向与第二主流道(51)内烟气方向之间的夹角为钝角,所述第二主流道(51)的出口端同时与下一个第一主流道(33)和第一副流道(34)的入口端连通,且第二主流道(51)的烟气方向与下一个第一副流道(34)的烟气方向一致。1. A special steel pipe, characterized in that: it comprises a pipe body (10), the pipe body (10) comprises an inner contact portion (100) and an outer contact portion (200), the outer peripheral surface of the inner contact portion (100) is provided with a surfacing layer (101), the central angle of the surfacing layer (101) is 90-150°, and the thickness of the surfacing layer (101) is 0.5-5 mm; the surface of the surfacing layer (101) is fixed with a first special-shaped fin (3), a second special-shaped fin (5), a plurality of first diverter blocks (6) and a plurality of second diverter blocks (7), the first special-shaped fin (3) and the second special-shaped fin (5) are both inclined and wavy, the first diverter block (6) and the second diverter block (7) are located between the first special-shaped fin (3) and the second special-shaped fin (5), and each first diverter block (6) and each second diverter block (7) The first shunt block (6) and the second shunt block (7) are arranged in a staggered manner along the axial direction of the tube body (10), and the adjacent first shunt block (6) and the second shunt block (7) are arranged in a staggered manner along the axial direction vertical to the tube body (10), the first shunt block (6) is located at the inner bend of the first special-shaped fin (3), and the second shunt block (7) is located at the inner bend of the second special-shaped fin (5); the first special-shaped fin (3) and the second special-shaped fin (5) both have a straight section (31) and a curved section (32), the gap between the first shunt block (6) and the straight section (31) of the first special-shaped fin (3) is set as a first secondary flow channel (34), the gap between the first shunt block (6) and the curved section (32) of the first special-shaped fin (3) is set as a first return flow channel (35), and the first shunt block (6) and the second special-shaped fin (3) are connected to each other. The gap between the straight sections (31) of the fins (5) is set as the first main channel (33), the gap between the second diverter block (7) and the straight section (31) of the first special-shaped fin (3) is set as the second main channel (51), the gap between the second diverter block (7) and the straight section (31) of the second special-shaped fin (5) is set as the second secondary channel (52), and the gap between the second diverter block (7) and the curved section (32) of the second special-shaped fin (5) is set as the second return channel (53); the inlet end of the first return channel (35) is connected to the outlet end of the first secondary channel (34), the outlet end of the first return channel (35) is connected to the outlet end of the first main channel (33), and the direction of smoke in the first return channel (35) is different from the direction of smoke in the first main channel (33). The angle is an obtuse angle; the outlet end of the first main channel (33) is simultaneously connected to the inlet ends of the second main channel (51) and the second secondary channel (52), and the smoke direction of the first main channel (33) is consistent with the smoke direction of the second secondary channel (52); the inlet end of the second return channel (53) is connected to the outlet end of the second secondary channel (52), and the outlet end of the second return channel (53) is connected to the outlet end of the second main channel (51); the angle between the smoke direction in the second return channel (53) and the smoke direction in the second main channel (51) is an obtuse angle; the outlet end of the second main channel (51) is simultaneously connected to the inlet ends of the next first main channel (33) and the first secondary channel (34), and the smoke direction of the second main channel (51) is consistent with the smoke direction of the next first secondary channel (34). 2.根据权利要求1所述的特种钢管,其特征在于:所述堆焊层(101)的表面凹陷成型有多个凹槽(102),凹槽(102)的长度方向为所述管体(10)的轴向,各凹槽(102)沿堆焊层(101)宽度方向等间隔排布。2. The special steel pipe according to claim 1 is characterized in that: the surface of the surfacing layer (101) is concavely formed with a plurality of grooves (102), the length direction of the grooves (102) is the axial direction of the tube body (10), and the grooves (102) are arranged at equal intervals along the width direction of the surfacing layer (101). 3.根据权利要求1所述的特种钢管,其特征在于:所述第一分流块(6)和所述第二分流块(7)均设有平面(61)和圆弧面(62),所述第一分流块(6)的平面(61)平行于所述第二异型翅片(5)的直线段(31),所述第一分流块(6)的圆弧面(62)朝向所述第一异型翅片(3)的弯弧段(32),所述第二分流块(7)的平面(61)平行于所述第一异型翅片(3)的直线段(31),所述第二分流块(7)的圆弧面(62)朝向所述第二异型翅片(5)的弯弧段(32);所述第一分流块(6)和第二分流块(7)均包括底座(73)、第一块体(71)和第二块体(72),所述底座(73)固定于所述堆焊层(101)的表面,所述第一块体(71)具有所述平面(61),所述第二块体(72)具有所述圆弧面(62),所述第一块体(71)和第二块体(72)均与所述底座(73)滑移连接,所述第一块体(71)的朝向第二块体(72)的一端还设有保护套(711),保护套(711)套设于所述第二块体(72),所述第一块体(71)和第二块体(72)之间设有压簧(713),压簧(713)的弹力用于迫使第一块体(71)和第二块体(72)相互远离滑移;所述底座(73)的表面凸出构造有多个第一限位凸起(74)和多个第二限位凸起(75),其中各第一限位凸起(74)沿第一块体(71)滑移方向间隔排布设置,第一限位凸起(74)用于阻止所述第一块体(71)滑移,各第一限位凸起(74)的凸出高度沿远离第二块体(72)方向逐渐增大;各第二限位凸起(75)沿第二块体(72)滑移方向间隔排布设置,第二限位凸起(75)用于阻止所述第二块体(72)滑移,各第二限位凸起(75)的凸出高度沿远离第一块体(71)方向逐渐增大。3. The special steel pipe according to claim 1, characterized in that: the first diverter block (6) and the second diverter block (7) are both provided with a plane (61) and an arc surface (62), the plane (61) of the first diverter block (6) is parallel to the straight line segment (31) of the second special-shaped fin (5), the arc surface (62) of the first diverter block (6) faces the curved arc segment (32) of the first special-shaped fin (3), and the plane (61) of the second diverter block (7) is parallel to the straight line segment (31) of the first special-shaped fin (3). , the arc surface (62) of the second shunt block (7) faces the curved arc section (32) of the second special-shaped fin (5); the first shunt block (6) and the second shunt block (7) both comprise a base (73), a first block (71) and a second block (72); the base (73) is fixed to the surface of the cladding layer (101); the first block (71) has the plane (61); the second block (72) has the arc surface (62); the first block (71) and the second block (72) are both connected to the base ( 73) sliding connection, one end of the first block (71) facing the second block (72) is also provided with a protective sleeve (711), the protective sleeve (711) is sleeved on the second block (72), a compression spring (713) is provided between the first block (71) and the second block (72), the elastic force of the compression spring (713) is used to force the first block (71) and the second block (72) to slide away from each other; the surface of the base (73) is protruded with a plurality of first limiting protrusions (74) and a plurality of second limiting protrusions (75), wherein each first limiting protrusion (74) is provided with a plurality of second limiting protrusions (75), wherein each first limiting protrusion (74) is provided with a plurality of first ... A limiting protrusion (74) is arranged at intervals along the sliding direction of the first block (71), the first limiting protrusion (74) is used to prevent the first block (71) from sliding, and the protruding height of each first limiting protrusion (74) gradually increases along the direction away from the second block (72); each second limiting protrusion (75) is arranged at intervals along the sliding direction of the second block (72), the second limiting protrusion (75) is used to prevent the second block (72) from sliding, and the protruding height of each second limiting protrusion (75) gradually increases along the direction away from the first block (71). 4.根据权利要求3所述的特种钢管,其特征在于:所述底座(73)的上表面设有滑槽(731),所述第一块体(71)和第二块体(72)均设有弹簧(714),弹簧(714)的一端固定有凸块(712),凸块(712)与滑槽(731)滑移连接,凸块(712)设有第一橡胶垫(715),第一橡胶垫(715)抵接于滑槽(731)的槽底;所述第一块体(71)和所述第二块体(72)均设有导向面(716)。4. The special steel pipe according to claim 3 is characterized in that: a slide groove (731) is provided on the upper surface of the base (73), the first block (71) and the second block (72) are both provided with a spring (714), a protrusion (712) is fixed at one end of the spring (714), the protrusion (712) is slidably connected to the slide groove (731), the protrusion (712) is provided with a first rubber pad (715), and the first rubber pad (715) abuts against the bottom of the slide groove (731); the first block (71) and the second block (72) are both provided with a guide surface (716). 5.根据权利要求1所述的特种钢管,其特征在于:还包括缓冲减震组件(8),所述内接触部(100)和外接触部(200)为分体设置,内接触部(100)和外接触部(200)均呈半圆弧状,所述内接触部(100)的外周面设有多个间隔排布的倾斜翅片(103),所述倾斜翅片(103)的倾斜方向为倾斜朝向烟气移动方向,所述缓冲减震组件(8)设为两个,两个缓冲减震组件(8)分别设于内接触部(100)和外接触部(200)之间的两个间隙处;所述缓冲减震组件(8)包括第一错位片(81)、第二错位片(82)、拉簧(84)、预应力螺栓(86)和传力片条(83),所述第一错位片(81)、第二错位片(82)和所述传力片条(83)均平行于所述管体(10)的轴向,第一错位片(81)的上侧与所述内接触部(100)的侧面焊接连接,第一错位片(81)的下侧与外接触部(200)的侧面之间具有间隙,第二错位片(82)相对第一错位片(81)靠近所述管体(10)的轴心设置,第二错位片(82)的下侧与所述外接触部(200)的侧面焊接连接,第二错位片(82)的上侧与内接触部(100)的侧面之间具有间隙;所述外接触部(200)和内接触部(100)的侧面的靠近管体(10)轴心的棱边均设有第一倒角(201),所述传力片条(83)的上侧和下侧均设有第二倒角(831),第二倒角(831)覆盖有第二橡胶垫(832),第二橡胶垫(832)与所述第一倒角(201)贴合;所述拉簧(84)沿管体(10)径向延伸设置,拉簧(84)的一端与传力片条(83)固定连接,拉簧(84)的另一端与预应力螺栓(86)转动连接,预应力螺栓(86)与所述第二错位片(82)螺纹连接;所述传力片条(83)的背离所述第二错位片(82)的侧面凸出构造有条状的斜齿(85),斜齿(85)的倾斜方向为冷却介质的流动方向。5. The special steel pipe according to claim 1 is characterized in that: it also includes a buffer shock absorbing component (8), the inner contact part (100) and the outer contact part (200) are separately arranged, the inner contact part (100) and the outer contact part (200) are both semicircular arc-shaped, the outer circumferential surface of the inner contact part (100) is provided with a plurality of spaced inclined fins (103), the inclined direction of the inclined fins (103) is inclined toward the direction of smoke movement, the buffer shock absorbing components (8) are provided in two, and the two buffer shock absorbing components (8) are respectively arranged on the inner contact part (100) and the outer contact part (200). The buffer shock absorbing assembly (8) comprises a first offset piece (81), a second offset piece (82), a tension spring (84), a prestressed bolt (86) and a force transmission strip (83), wherein the first offset piece (81), the second offset piece (82) and the force transmission strip (83) are all parallel to the axial direction of the tube body (10), the upper side of the first offset piece (81) is welded to the side surface of the inner contact part (100), a gap is formed between the lower side of the first offset piece (81) and the side surface of the outer contact part (200), and the second offset piece (82) is welded to the side surface of the inner contact part (100). The positioning piece (82) is arranged relative to the first offset piece (81) near the axis of the tube body (10); the lower side of the second offset piece (82) is welded to the side of the outer contact part (200); a gap is provided between the upper side of the second offset piece (82) and the side of the inner contact part (100); the edges of the sides of the outer contact part (200) and the inner contact part (100) near the axis of the tube body (10) are provided with a first chamfer (201); the upper side and the lower side of the force transmission strip (83) are provided with a second chamfer (831); the second chamfer (831) is covered with a second rubber The first chamfer (201) is fitted with a rubber pad (832); the tension spring (84) is arranged to extend radially along the tube body (10); one end of the tension spring (84) is fixedly connected to the force transmission strip (83); the other end of the tension spring (84) is rotatably connected to the prestressed bolt (86); the prestressed bolt (86) is threadedly connected to the second offset piece (82); the side of the force transmission strip (83) facing away from the second offset piece (82) is protruded with strip-shaped oblique teeth (85); the inclination direction of the oblique teeth (85) is the flow direction of the cooling medium. 6.一种局部堆焊设备,其用于加工权利要求1或2所述的特种钢管,其特征在于:包括机架(1)、PLC控制箱、电焊机(112)、焊枪(114)、送丝机构(113)、送料头(115)、夹持机构、摆动器(26)、观察板(13)、十字调节机构(2)、安装座(25)、转动梁(12)和角度调节机构(123),所述机架(1)上设有轨道(11),轨道(11)上设有行走车(111),所述电焊机(112)和送丝机构(113)位于行走车(111)上,所述送料头(115)和所述焊枪(114)均安装于摆动器(26)的摆动端,所述摆动器(26)的主体安装于安装座(25),安装座(25)通过十字调节机构(2)与所述行走车(111)进行连接,十字调节机构(2)用于调整摆动器(26)的水平和高度位置;所述转动梁(12)平行于轨道(11),所述转动梁(12)位于焊枪(114)的下方,转动梁(12)与机架(1)转动连接,夹持机构用于将管体(10)偏心固定于转动梁(12),所述角度调节机构(123)用于调整转动梁(12)的转动角度;观察板(13)与机架(1)滑移设置,观察板(13)滑移方向平行于轨道(11)长度方向。6. A local cladding equipment, which is used for processing the special steel pipe according to claim 1 or 2, characterized in that it comprises a frame (1), a PLC control box, an electric welder (112), a welding gun (114), a wire feeding mechanism (113), a feeding head (115), a clamping mechanism, an oscillator (26), an observation plate (13), a cross adjustment mechanism (2), a mounting seat (25), a rotating beam (12) and an angle adjustment mechanism (123), the frame (1) is provided with a track (11), the track (11) is provided with a traveling vehicle (111), the electric welder (112) and the wire feeding mechanism (113) are located on the traveling vehicle (111), the feeding head (115) and the welding gun (114) are both installed on the oscillating portion of the oscillator (26). The movable end is a main body of the oscillator (26) mounted on a mounting seat (25), the mounting seat (25) is connected to the traveling vehicle (111) via a cross adjustment mechanism (2), the cross adjustment mechanism (2) is used to adjust the horizontal and height positions of the oscillator (26); the rotating beam (12) is parallel to the track (11), the rotating beam (12) is located below the welding gun (114), the rotating beam (12) is rotatably connected to the frame (1), the clamping mechanism is used to eccentrically fix the tube body (10) to the rotating beam (12), and the angle adjustment mechanism (123) is used to adjust the rotation angle of the rotating beam (12); the observation plate (13) is slidably arranged with the frame (1), and the sliding direction of the observation plate (13) is parallel to the length direction of the track (11). 7.根据权利要求6所述的局部堆焊设备,其特征在于:所述夹持机构包括多组夹板(124)和两个压板(125),两个压板(125)分别用于将管体(10)的两端压在所述转动梁(12)的表面,所述压板(125)与转动梁(12)通过螺栓固定;各组夹板(124)沿转动梁(12)轴向间隔排布,一组夹板(124)包括两个夹板(124),两个夹板(124)对称设置,夹板(124)与与转动梁(12)通过螺栓固定,两个夹板(124)用于从管体(10)的径向两侧施力以夹持管体(10)。7. The local cladding equipment according to claim 6 is characterized in that: the clamping mechanism includes multiple groups of clamping plates (124) and two pressure plates (125), the two pressure plates (125) are respectively used to press the two ends of the tube body (10) on the surface of the rotating beam (12), and the pressure plate (125) is fixed to the rotating beam (12) by bolts; each group of clamping plates (124) is arranged at intervals along the axial direction of the rotating beam (12), a group of clamping plates (124) includes two clamping plates (124), the two clamping plates (124) are symmetrically arranged, the clamping plates (124) are fixed to the rotating beam (12) by bolts, and the two clamping plates (124) are used to apply force from both radial sides of the tube body (10) to clamp the tube body (10). 8.根据权利要求6所述的局部堆焊设备,其特征在于:所述十字调节机构(2)包括水平调节臂(21)、滑座(22)、第一丝杆(23)、第二丝杆(24),其中水平调节臂(21)的一端与所述行走车(111)固定连接,第一丝杆(23)与水平调节臂(21)平行并转动连接,滑座(22)与水平调节臂(21)沿水平调节臂(21)长度方向滑移连接,第一丝杆(23)与滑座(22)螺纹连接;所述安装座(25)与滑座(22)竖向滑移连接,第二丝杆(24)竖向设置,第二丝杆(24)与滑座(22)转动连接,第二丝杆(24)与所述安装座(25)螺纹连接。8. The local cladding equipment according to claim 6 is characterized in that: the cross adjustment mechanism (2) includes a horizontal adjustment arm (21), a slide (22), a first screw rod (23), and a second screw rod (24), wherein one end of the horizontal adjustment arm (21) is fixedly connected to the traveling vehicle (111), the first screw rod (23) is parallel to and rotationally connected to the horizontal adjustment arm (21), the slide (22) is slidingly connected to the horizontal adjustment arm (21) along the length direction of the horizontal adjustment arm (21), and the first screw rod (23) is threadedly connected to the slide (22); the mounting seat (25) is vertically slidingly connected to the slide (22), the second screw rod (24) is vertically arranged, the second screw rod (24) is rotationally connected to the slide (22), and the second screw rod (24) is threadedly connected to the mounting seat (25). 9.一种根据权利要求6所述的局部堆焊设备的堆焊工艺,其特征在于:包括以下步骤:a、首次焊接调试时,通过PLC控制箱调试各规格管体的焊接参数,以及摆动器(26)的摆幅宽度和摆幅速度;b、调试完毕后,利用夹持机构将管体(10)固定于转动梁(12)上;c、通过十字调节机构(2)和角度调节机构(123),使得焊枪(114)位于管体(10)的待堆焊位置的正上方,且调节焊枪(114)与管体(10)之间的竖向间距;d、开始堆焊,摆动器(26)带动焊枪(114)和送料头(115)短距离的往复移动,同时行走车(111)沿轨道(11)移动,以均匀堆焊第一条堆焊层(101),期间,通过观察板(13)观察堆焊位置,使用十字调节机构(2)微调焊枪(114)与管体(10)的位置,以确保焊接的直线度;e、第一条堆焊层(101)完毕之后,行走车(111)回到起始位置,再通过十字调节机构(2)和角度调节机构(123),使得焊枪(114)位于管体(10)的待堆焊的第二条堆焊层(101)的位置的正上方,重复上述过程,以完成第二条堆焊层(101);f、依次堆焊,完成多条堆焊层(101);g、焊接完毕后,解除夹持机构的夹持,取下管体(10)。9. A cladding process for local cladding equipment according to claim 6, characterized in that it comprises the following steps: a. During the first welding commissioning, the welding parameters of the pipes of various specifications, as well as the swing width and swing speed of the oscillator (26) are commissioned through the PLC control box; b. After the commissioning is completed, the pipe (10) is fixed to the rotating beam (12) by a clamping mechanism; c. Through a cross adjustment mechanism (2) and an angle adjustment mechanism (123), the welding gun (114) is located directly above the position to be clad on the pipe (10), and the vertical spacing between the welding gun (114) and the pipe (10) is adjusted; d. When cladding begins, the oscillator (26) drives the welding gun (114) and the feeding head (115) to reciprocate for a short distance, and the traveling vehicle (111) moves along The track (11) moves to uniformly build up the first build-up welding layer (101). During this process, the build-up welding position is observed through the observation plate (13), and the position of the welding gun (114) and the pipe body (10) is finely adjusted using the cross adjustment mechanism (2) to ensure the straightness of the welding; e. After the first build-up welding layer (101) is completed, the traveling vehicle (111) returns to the starting position, and then the cross adjustment mechanism (2) and the angle adjustment mechanism (123) are used to make the welding gun (114) located directly above the position of the second build-up welding layer (101) to be built up on the pipe body (10), and the above process is repeated to complete the second build-up welding layer (101); f. The build-up welding is performed in sequence to complete multiple build-up welding layers (101); g. After the welding is completed, the clamping of the clamping mechanism is released and the pipe body (10) is removed.
CN202411345899.0A 2024-09-26 2024-09-26 A special steel pipe, local surfacing equipment and surfacing process Pending CN118856111A (en)

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Publication number Priority date Publication date Assignee Title
CN1329225A (en) * 2000-06-12 2002-01-02 大同特殊钢株式会社 Multilayer coking-preventing heat-resisting metal pipe and its manufacturing method
CN1991291A (en) * 2005-12-28 2007-07-04 同和控股(集团)有限公司 Heat exchanger tube, method of manufacturing heat exchanger tube, and fluidized-bed furnace
WO2014175216A1 (en) * 2013-04-24 2014-10-30 荏原環境プラント株式会社 In-bed heat transfer tube for fluidized bed boiler, and fluidized bed boiler
CN108281585A (en) * 2018-03-05 2018-07-13 北京理工大学珠海学院 A kind of special bottom support device of new energy car battery case
CN112361069A (en) * 2020-10-09 2021-02-12 杨开村 Device for eliminating water hammer effect of water pipe start and stop
CN113478899A (en) * 2021-07-30 2021-10-08 宜兴市惠众环保设备有限公司 Screw press of waste residue is squeezed to unpowered secondary
CN113909634A (en) * 2021-10-14 2022-01-11 南京英尼格玛工业自动化技术有限公司 Swing welding structure
CN115574405A (en) * 2022-11-11 2023-01-06 深圳市建工集团股份有限公司 City building new trend system

Patent Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1329225A (en) * 2000-06-12 2002-01-02 大同特殊钢株式会社 Multilayer coking-preventing heat-resisting metal pipe and its manufacturing method
CN1991291A (en) * 2005-12-28 2007-07-04 同和控股(集团)有限公司 Heat exchanger tube, method of manufacturing heat exchanger tube, and fluidized-bed furnace
WO2014175216A1 (en) * 2013-04-24 2014-10-30 荏原環境プラント株式会社 In-bed heat transfer tube for fluidized bed boiler, and fluidized bed boiler
CN108281585A (en) * 2018-03-05 2018-07-13 北京理工大学珠海学院 A kind of special bottom support device of new energy car battery case
CN112361069A (en) * 2020-10-09 2021-02-12 杨开村 Device for eliminating water hammer effect of water pipe start and stop
CN113478899A (en) * 2021-07-30 2021-10-08 宜兴市惠众环保设备有限公司 Screw press of waste residue is squeezed to unpowered secondary
CN113909634A (en) * 2021-10-14 2022-01-11 南京英尼格玛工业自动化技术有限公司 Swing welding structure
CN115574405A (en) * 2022-11-11 2023-01-06 深圳市建工集团股份有限公司 City building new trend system

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