CN118855792A - A high-sealing hydraulic cylinder - Google Patents
A high-sealing hydraulic cylinder Download PDFInfo
- Publication number
- CN118855792A CN118855792A CN202410117535.0A CN202410117535A CN118855792A CN 118855792 A CN118855792 A CN 118855792A CN 202410117535 A CN202410117535 A CN 202410117535A CN 118855792 A CN118855792 A CN 118855792A
- Authority
- CN
- China
- Prior art keywords
- piston
- sealing
- arc
- groove
- piston rod
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000007789 sealing Methods 0.000 title claims abstract description 112
- 230000000694 effects Effects 0.000 claims abstract description 6
- 230000007423 decrease Effects 0.000 claims description 3
- 230000000149 penetrating effect Effects 0.000 claims 2
- 230000008878 coupling Effects 0.000 claims 1
- 238000010168 coupling process Methods 0.000 claims 1
- 238000005859 coupling reaction Methods 0.000 claims 1
- 239000003921 oil Substances 0.000 abstract description 27
- 239000010720 hydraulic oil Substances 0.000 abstract description 17
- 238000009434 installation Methods 0.000 description 15
- 238000001125 extrusion Methods 0.000 description 8
- 238000010586 diagram Methods 0.000 description 7
- 101001121408 Homo sapiens L-amino-acid oxidase Proteins 0.000 description 3
- 102100026388 L-amino-acid oxidase Human genes 0.000 description 3
- 101100233916 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) KAR5 gene Proteins 0.000 description 3
- 230000007774 longterm Effects 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 230000008859 change Effects 0.000 description 2
- 238000006243 chemical reaction Methods 0.000 description 2
- 230000008602 contraction Effects 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 101000827703 Homo sapiens Polyphosphoinositide phosphatase Proteins 0.000 description 1
- 102100023591 Polyphosphoinositide phosphatase Human genes 0.000 description 1
- 101100012902 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) FIG2 gene Proteins 0.000 description 1
- 238000013459 approach Methods 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 238000000354 decomposition reaction Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 230000007246 mechanism Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000002093 peripheral effect Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 230000032258 transport Effects 0.000 description 1
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B15/00—Fluid-actuated devices for displacing a member from one position to another; Gearing associated therewith
- F15B15/08—Characterised by the construction of the motor unit
- F15B15/14—Characterised by the construction of the motor unit of the straight-cylinder type
- F15B15/1423—Component parts; Constructional details
- F15B15/1447—Pistons; Piston to piston rod assemblies
- F15B15/1452—Piston sealings
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B15/00—Fluid-actuated devices for displacing a member from one position to another; Gearing associated therewith
- F15B15/08—Characterised by the construction of the motor unit
- F15B15/14—Characterised by the construction of the motor unit of the straight-cylinder type
- F15B15/1423—Component parts; Constructional details
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B15/00—Fluid-actuated devices for displacing a member from one position to another; Gearing associated therewith
- F15B15/08—Characterised by the construction of the motor unit
- F15B15/14—Characterised by the construction of the motor unit of the straight-cylinder type
- F15B15/1423—Component parts; Constructional details
- F15B15/1428—Cylinders
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B15/00—Fluid-actuated devices for displacing a member from one position to another; Gearing associated therewith
- F15B15/08—Characterised by the construction of the motor unit
- F15B15/14—Characterised by the construction of the motor unit of the straight-cylinder type
- F15B15/1423—Component parts; Constructional details
- F15B15/1433—End caps
Landscapes
- Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Fluid Mechanics (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Actuator (AREA)
Abstract
Description
技术领域Technical Field
本发明涉及油缸技术领域,更具体地说,本发明涉及一种高密封液压油缸。The present invention relates to the technical field of oil cylinders, and more specifically, to a high-sealing hydraulic oil cylinder.
背景技术Background Art
液压油缸作为机械结构的调整系统和力量给与系统,可以对于机械机构上的机械零部件的运行给与力量的支持,依靠液压油的运行可以使得液压油缸内活塞的运行,在活塞的运行过程中控制机械零部件的运动。As an adjustment system and force-providing system of the mechanical structure, the hydraulic cylinder can provide force support for the operation of mechanical parts on the mechanical mechanism. The operation of the hydraulic oil can make the piston in the hydraulic cylinder run, and the movement of mechanical parts can be controlled during the operation of the piston.
中国专利公开号CN219953797U中公开了一种高密封液压油缸,该技术方案中的液压油缸的活塞通过安装多个密封圈来与液压油缸的缸体内壁密封,由于密封圈在长期使用滑动过程中,可能会与缸体内壁产生摩擦磨损,使得密封圈与缸体内壁的密封性能下降,特别是油压增大时,可能产生液压油从活塞磨损处泄漏,进而导致液压缸的输出压力不稳定,影响液压缸的正常使用。Chinese patent publication number CN219953797U discloses a high-sealing hydraulic cylinder. In this technical solution, the piston of the hydraulic cylinder is sealed with the inner wall of the cylinder body of the hydraulic cylinder by installing multiple sealing rings. Since the sealing rings may cause friction and wear with the inner wall of the cylinder body during long-term sliding use, the sealing performance of the sealing rings and the inner wall of the cylinder body is reduced. In particular, when the oil pressure increases, hydraulic oil may leak from the worn part of the piston, thereby causing the output pressure of the hydraulic cylinder to be unstable, affecting the normal use of the hydraulic cylinder.
发明内容Summary of the invention
为了克服现有技术的上述缺陷,本发明的实施例提供一种高密封液压油缸及其清除方法,本发明所要解决的技术问题是:现有技术中的液压缸的活塞磨损后,可能导致液压油从磨损处泄漏。In order to overcome the above defects of the prior art, an embodiment of the present invention provides a high-sealing hydraulic cylinder and a cleaning method thereof. The technical problem to be solved by the present invention is that after the piston of the hydraulic cylinder in the prior art is worn, the hydraulic oil may leak from the worn part.
为实现上述目的,本发明提供如下技术方案:一种高密封液压油缸,包括液压油缸的缸体、活塞和活塞杆,所述活塞杆同轴连接于所述活塞上,所述活塞与所述缸体内壁构成滑动配合,且所述活塞上开设有第一密封圈安装槽,所述第一密封圈安装槽内安装有第一密封圈,还包括:To achieve the above object, the present invention provides the following technical solution: a high-sealing hydraulic cylinder, comprising a cylinder body, a piston and a piston rod of the hydraulic cylinder, wherein the piston rod is coaxially connected to the piston, the piston and the inner wall of the cylinder body form a sliding fit, and a first sealing ring installation groove is provided on the piston, a first sealing ring is installed in the first sealing ring installation groove, and further comprising:
活动塞,所述活塞背对所述活塞杆的一侧端面同轴开设有盲孔形式的滑动槽,所述活动塞卡合于所述滑动槽内且自由滑动;A movable plug, wherein a blind hole-shaped sliding groove is coaxially provided on the end surface of the piston facing away from the piston rod, and the movable plug is engaged in the sliding groove and can slide freely;
弧形撑板,所述弧形撑板设有三个,且卡合于所述活塞周缘所开设的环形安装槽内,所述环形安装槽与所述第一密封圈安装槽贯通,所述弧形撑板合并后构成圆环结构,且所述弧形撑板的外弧面与所述第一及密封圈的内环孔壁接触连接;Arc-shaped support plates, three of which are provided and are engaged in the annular mounting groove provided on the periphery of the piston, the annular mounting groove is connected with the first sealing ring mounting groove, the arc-shaped support plates are combined to form a circular ring structure, and the outer arc surface of the arc-shaped support plates is in contact with and connected to the inner ring hole wall of the first sealing ring;
驱动单元,所述驱动单元用于在所述活动塞朝所述滑动槽内侧方向运动时,驱动多个所述弧形撑板朝所述活塞的径向外侧方向运动,进而使所述弧形撑板撑紧所述第一密封圈。A driving unit is used to drive the plurality of arc-shaped support plates to move toward the radially outer side of the piston when the movable plug moves toward the inner side of the sliding groove, thereby causing the arc-shaped support plates to tighten the first sealing ring.
进一步地,所述活塞端面连接有与所述滑动槽口部对应的环形挡板,所述环形挡板的内环孔孔径小于所述滑动槽的内径。Furthermore, the piston end surface is connected with an annular baffle corresponding to the sliding groove portion, and the inner ring hole diameter of the annular baffle is smaller than the inner diameter of the sliding groove.
进一步地,所述驱动单元包括:Furthermore, the driving unit comprises:
固定短柱,所述固定短柱固接于所述弧形撑板的内弧面,所述固定短柱远离所述弧形撑板的一端穿入所述滑动槽且自由滑动,所述活动塞周缘开设有供所述固定短柱自由通过的缺口槽;A fixed short column, wherein the fixed short column is fixedly connected to the inner arc surface of the arc support plate, one end of the fixed short column away from the arc support plate penetrates into the sliding groove and slides freely, and a notch groove is provided on the periphery of the movable plug for the fixed short column to pass freely;
滑动销,所述滑动销穿设于所述固定短柱远离所述弧形撑板的一端,所述缺口槽的内壁开设有供所述滑动销插合的腰形孔,所述腰形孔的长度方向与所述活动塞的轴向呈夹角。A sliding pin is passed through an end of the fixed short column away from the arc-shaped support plate. The inner wall of the notch groove is provided with a waist-shaped hole for the sliding pin to be inserted into. The length direction of the waist-shaped hole forms an angle with the axial direction of the movable plug.
进一步地,所述活动塞远离所述滑动槽口部的一端面开设有安装孔,所述安装孔内安装有抵紧弹簧,所述抵紧弹簧穿出所述安装孔的一端与所述滑动槽的内壁相抵。Furthermore, a mounting hole is formed on an end surface of the movable plug away from the sliding slot, a retaining spring is installed in the mounting hole, and one end of the retaining spring passes through the mounting hole and abuts against the inner wall of the sliding slot.
进一步地,所述活塞轴向两端各开设有第二密封圈安装槽,所述第二密封圈安装槽内安装有第二密封圈,所述第一密封圈位于两个所述第二密封圈之间。Furthermore, a second sealing ring installation groove is respectively formed at two axial ends of the piston, a second sealing ring is installed in the second sealing ring installation groove, and the first sealing ring is located between the two second sealing rings.
进一步地,所述缸体对应所述活塞杆的一端安装有防尘端盖,所述活塞杆穿透所述防尘端盖,所述防尘端盖上同轴开设有供所述活塞杆自由通过的滑动孔。Furthermore, a dustproof end cover is installed at one end of the cylinder body corresponding to the piston rod, the piston rod penetrates the dustproof end cover, and a sliding hole is coaxially opened on the dustproof end cover for the piston rod to pass freely.
进一步地,所述防尘端盖的滑动孔内壁开设有两个防尘油封安装槽,两个所述防尘油封安装槽内各安装有防尘油封,所述防尘油封套装在所述活塞杆上。Furthermore, two dustproof oil seal installation grooves are provided on the inner wall of the sliding hole of the dustproof end cover, and a dustproof oil seal is installed in each of the two dustproof oil seal installation grooves, and the dustproof oil seal is sleeved on the piston rod.
进一步地,所述活塞朝向所述活塞杆的一端连接有盖板,所述盖板上固接有突出部,所述突出部与所述活塞杆同轴,所述活塞杆穿入所述缸体内的一端同轴固接有连接杆,所述连接杆与所述突出部转动连接。Furthermore, a cover plate is connected to one end of the piston facing the piston rod, a protrusion is fixed on the cover plate, the protrusion is coaxial with the piston rod, and a connecting rod is coaxially fixed to one end of the piston rod that penetrates into the cylinder body, and the connecting rod is rotatably connected to the protrusion.
进一步地,所述连接杆远离所述活塞杆的一端同轴固接有球头,所述突出部内开设有供所述球头卡合的半球形槽,所述球头在所述半球形槽内自由转动。Furthermore, a ball head is coaxially fixed to one end of the connecting rod away from the piston rod, a hemispherical groove for the ball head to engage is provided in the protruding portion, and the ball head is freely rotatable in the hemispherical groove.
进一步地,所述盖板上同轴固接有圆环套,所述突出部位于所述圆环套内,所述圆环套上同轴固接有圆锥套,所述圆锥套的外径朝远离所述盖板的方向依次递减,且所述圆锥套外径最小端同轴固接有夹套,所述夹套上开设有延伸至所述圆环套上的变形缺口槽,所述夹套套装在所述连接杆上,且所述夹套的内径与所述连接杆外径匹配,所述缸体内同轴固接有固定环,所述固定环朝向所述夹套的一端同轴开设有锥槽,所述锥槽与所述圆锥套配合使用。Furthermore, a circular sleeve is coaxially fixed on the cover plate, the protrusion is located inside the circular sleeve, a conical sleeve is coaxially fixed on the circular sleeve, the outer diameter of the conical sleeve decreases successively in the direction away from the cover plate, and a jacket is coaxially fixed to the smallest end of the outer diameter of the conical sleeve, a deformation notch groove extending to the circular sleeve is provided on the jacket, the jacket is sleeved on the connecting rod, and the inner diameter of the jacket matches the outer diameter of the connecting rod, a fixing ring is coaxially fixed to the cylinder body, a conical groove is coaxially provided on one end of the fixing ring facing the jacket, and the conical groove is used in conjunction with the conical sleeve.
本发明的技术效果和优点:Technical effects and advantages of the present invention:
通过设置活动塞和驱动单元,当缸体内的油压增大至一定程度后,活动塞将由驱动单元驱动其运动,进而能够驱动弧形撑板朝活塞的径向外侧运动,使得弧形撑板抵紧第一密封圈,进而使得第一密封圈呈撑开状态,使得第一密封圈与缸体内壁抵紧程度增大,这样使得第一密封圈与缸体内壁的连接处不易产生泄漏,避免影响液压缸的输出压力;By providing a movable plug and a driving unit, when the oil pressure in the cylinder increases to a certain level, the movable plug will be driven by the driving unit to move, thereby driving the arc-shaped support plate to move radially outward from the piston, so that the arc-shaped support plate is pressed against the first sealing ring, thereby causing the first sealing ring to be in an open state, thereby increasing the degree of pressing between the first sealing ring and the inner wall of the cylinder body, thereby preventing leakage from easily occurring at the connection between the first sealing ring and the inner wall of the cylinder body, thereby avoiding affecting the output pressure of the hydraulic cylinder;
通过设置固定短柱、滑动销,缸体内的液压油油压增大时,将驱动活动塞在滑动槽内克服抵紧弹簧弹性抵顶力而运动,使得滑动销在腰形孔内滑动,并使得滑动销由腰形孔长度方向的下端朝腰形孔长度方向的上端方向运动,进而使得弧形撑板朝活塞的径向外侧运动,使得弧形撑板能够撑大第一密封圈,并使得第一密封圈与缸体内壁的抵紧程度更大,结构简单,且实现随着液压油油压变化而正比例调节第一密封圈与缸体内壁的抵紧程度;By setting a fixed short column and a sliding pin, when the hydraulic oil pressure in the cylinder body increases, the driving movable plug is moved in the sliding groove to overcome the elastic resisting force of the holding spring, so that the sliding pin slides in the waist-shaped hole, and the sliding pin moves from the lower end in the length direction of the waist-shaped hole toward the upper end in the length direction of the waist-shaped hole, thereby making the arc support plate move toward the radial outer side of the piston, so that the arc support plate can expand the first sealing ring, and make the first sealing ring and the inner wall of the cylinder body more tightly pressed, the structure is simple, and the tightness of the first sealing ring and the inner wall of the cylinder body can be adjusted in direct proportion to the change of the hydraulic oil pressure;
通过设置连接杆、突出部,且连接杆端部与突出部转动连接,这样当活塞杆所受到的阻力对活塞杆产生非轴向的作用力时,活塞杆能够产生极小幅度的摆动,避免造成活塞挤压缸体内壁,进而造成活塞往复运动时,使得活塞或缸体内壁损伤,同时也避免第一密封圈、第二密封圈受到缸体内壁的挤压变形;By providing a connecting rod and a protrusion, and the end of the connecting rod is rotatably connected to the protrusion, when the resistance on the piston rod generates a non-axial force on the piston rod, the piston rod can generate a very small swing, thereby preventing the piston from squeezing the inner wall of the cylinder body, thereby causing damage to the piston or the inner wall of the cylinder body when the piston reciprocates, and also preventing the first sealing ring and the second sealing ring from being squeezed and deformed by the inner wall of the cylinder body;
通过设置夹套、圆锥套、圆环套和固定环,当活塞杆靠近缸体端部且活塞杆受到非轴向的作用力时,夹套能够对活塞杆产生夹持力,进而保持活塞杆的稳定性,另外当圆锥套卡入固定环的锥槽内后,对活塞杆产生强制校直,避免活塞杆受到非轴向作用力时,对活塞、缸体内壁产生较大的挤压磨损。By arranging the jacket, the tapered sleeve, the annular sleeve and the fixing ring, when the piston rod approaches the end of the cylinder body and is subjected to a non-axial force, the jacket can produce a clamping force on the piston rod, thereby maintaining the stability of the piston rod. In addition, when the tapered sleeve is inserted into the tapered groove of the fixing ring, the piston rod is forced to be straightened, thereby preventing the piston rod from being subjected to a large extrusion and wear on the piston and the inner wall of the cylinder body when the piston rod is subjected to a non-axial force.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本发明中一种高密封液压油缸的结构示意图;FIG1 is a schematic structural diagram of a high-sealing hydraulic cylinder in the present invention;
图2为图1中部分结构的剖视示意图;FIG2 is a schematic cross-sectional view of a portion of the structure in FIG1 ;
图3为图1中省略缸体后的结构示意图;FIG3 is a schematic diagram of the structure of FIG1 after omitting the cylinder body;
图4为图3中结构的爆炸分解示意图;FIG4 is a schematic diagram of an exploded decomposition of the structure in FIG3 ;
图5为图3中结构的剖视示意图;FIG5 is a schematic cross-sectional view of the structure in FIG3 ;
图6为本发明中活动塞、弧形撑板和固定短柱装配后的结构示意图;FIG6 is a schematic diagram of the structure of the movable plug, the arc support plate and the fixed short column after being assembled in the present invention;
图7为图6中结构的爆炸分解示意图;FIG7 is a schematic diagram of an exploded view of the structure in FIG6 ;
图8为本发明中活塞的结构示意图;FIG8 is a schematic diagram of the structure of the piston in the present invention;
图9为图8中结构的剖视示意图;FIG9 is a schematic cross-sectional view of the structure in FIG8 ;
图10为本发明中盖板、圆环套、圆锥套和夹套装配后的结构示意图;FIG10 is a schematic diagram of the structure of the cover plate, the annular sleeve, the conical sleeve and the clamping sleeve after assembly in the present invention;
图11为图10中结构的剖视示意图。FIG. 11 is a schematic cross-sectional view of the structure in FIG. 10 .
附图标记为:1、缸体;2、防尘端盖;3、活塞杆;4、防尘油封;5、固定环;6、夹套;7、圆锥套;8、活塞;9、第一密封圈;10、第二密封圈;11、连接杆;12、环形挡板;13、滑动槽;14、圆环套;15、变形缺口槽;16、锥槽;17、球头;18、第二密封圈安装槽;19、活动塞;20、缺口槽;21、固定短柱;22、弧形撑板;23、抵紧弹簧;24、第三密封圈;25、环形安装槽;26、突出部;27、滑动销;28、安装孔;29、腰形孔;30、第一密封圈安装槽;31、半球形槽。The accompanying drawings are marked as follows: 1. cylinder body; 2. dustproof end cover; 3. piston rod; 4. dustproof oil seal; 5. fixing ring; 6. jacket; 7. tapered sleeve; 8. piston; 9. first sealing ring; 10. second sealing ring; 11. connecting rod; 12. annular baffle; 13. sliding groove; 14. annular sleeve; 15. deformation notch groove; 16. tapered groove; 17. ball head; 18. second sealing ring mounting groove; 19. movable plug; 20. notch groove; 21. fixed short column; 22. arc support plate; 23. tightening spring; 24. third sealing ring; 25. annular mounting groove; 26. protrusion; 27. sliding pin; 28. mounting hole; 29. waist-shaped hole; 30. first sealing ring mounting groove; 31. hemispherical groove.
具体实施方式DETAILED DESCRIPTION
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
如图1-图11所示,本实施例中公开了:一种高密封液压油缸,包括液压油缸的缸体1、活塞8和活塞杆3,缸体1的前端安装有防尘端盖2,另外缸体1的前后两端分别设有管接口,两个管接口通过管路与外部的液压油站连接,防尘端盖2上开设有供活塞杆3自由通过的滑动孔,另外滑动孔的孔壁内开设有两个防尘油封安装槽,两个防尘油封安装槽内各安装有防尘油封4,防尘油封4套装在活塞杆3上,活塞杆3同轴连接于活塞8上,活塞8与缸体1内壁构成滑动配合,活塞8上开设有第一密封圈安装槽30,第一密封圈安装槽30内安装有第一密封圈9,活塞8轴向两端各开设有第二密封圈安装槽18,第二密封圈安装槽18内安装有第二密封圈10,第一密封圈9位于两个第二密封圈10之间,第一密封圈9的宽度尺寸大于第二密封圈10的宽度尺寸,活塞8端面连接有与滑动槽13口部对应的环形挡板12,环形挡板12的内环孔孔径小于滑动槽13的内径,第一密封圈9和第二密封圈10与缸体1的内壁呈紧配合连接,以此使得活塞8和缸体1内壁具有良好的密封效果,第一密封圈9作为活塞8和缸体1内壁密封的主要密封元件,第二密封圈10作为辅助密封元件;As shown in Figures 1 to 11, the present embodiment discloses: a high-sealing hydraulic cylinder, comprising a cylinder body 1, a piston 8 and a piston rod 3 of the hydraulic cylinder, a dustproof end cover 2 is installed at the front end of the cylinder body 1, and pipe interfaces are respectively provided at the front and rear ends of the cylinder body 1, and the two pipe interfaces are connected to the external hydraulic oil station through pipelines, and a sliding hole for the piston rod 3 to pass freely is provided on the dustproof end cover 2, and two dustproof oil seal installation grooves are provided in the hole wall of the sliding hole, and a dustproof oil seal 4 is installed in each of the two dustproof oil seal installation grooves, and the dustproof oil seal 4 is sleeved on the piston rod 3, and the piston rod 3 is coaxially connected to the piston 8, and the piston 8 forms a sliding fit with the inner wall of the cylinder body 1, and a first sealing ring installation groove 30 is provided on the piston 8, and a first sealing ring installation groove 30 is installed in the first sealing ring installation groove 30. A first sealing ring 9 is installed, and a second sealing ring installation groove 18 is opened at both axial ends of the piston 8. A second sealing ring 10 is installed in the second sealing ring installation groove 18. The first sealing ring 9 is located between the two second sealing rings 10. The width of the first sealing ring 9 is larger than the width of the second sealing ring 10. The end surface of the piston 8 is connected with an annular baffle 12 corresponding to the mouth of the sliding groove 13. The inner ring hole diameter of the annular baffle 12 is smaller than the inner diameter of the sliding groove 13. The first sealing ring 9 and the second sealing ring 10 are tightly fitted with the inner wall of the cylinder body 1, so that the piston 8 and the inner wall of the cylinder body 1 have a good sealing effect. The first sealing ring 9 is used as the main sealing element for sealing the piston 8 and the inner wall of the cylinder body 1, and the second sealing ring 10 is used as an auxiliary sealing element.
活塞8背对活塞杆3的一侧端面同轴开设有盲孔形式的滑动槽13,滑动槽13内同轴卡合有活动塞19,活动塞19在滑动槽13内自由滑动,另外活动塞19周缘开设有一圈第三密封圈安装槽,第三密封圈安装槽内安装有第三密封圈24,第三密封圈24与滑动槽13的内壁紧配合连接,使得活动塞19与滑动槽13内壁具有密封效果,活塞8周缘开设有环形安装槽25,环形安装槽25内设有三个弧形撑板22,弧形撑板22的内弧面与环形安装槽25的周缘抵触连接,三个弧形撑板22的内弧面与环形安装槽25卡合后,三者合并成一个环状结构,环形安装槽25与第一密封圈安装槽30贯通,弧形撑板22合并后构成圆环结构,且弧形撑板22的外弧面与第一及密封圈9的内环孔壁接触连接,另外活动塞19远离滑动槽13口部的一端面开设有安装孔28,安装孔28内安装有抵紧弹簧23,抵紧弹簧23穿出安装孔28的一端与滑动槽13的内壁相抵,自然状态下,抵紧弹簧23的弹性抵顶力将驱动活动塞19朝滑动槽13的口部方向运动,且活动塞19的端面与环形挡板12的端面相抵,弧形撑板22的内弧面焊接有固定短柱21,固定短柱21的轴向与活塞8的轴向垂直,固定短柱21远离弧形撑板22的一端穿入滑动槽13且自由滑动,活动塞19周缘开设有供固定短柱21自由通过的缺口槽20,固定短柱21远离弧形撑板22的一端穿设有滑动销27,缺口槽20的内壁开设有供滑动销27插合的腰形孔29,腰形孔29的长度方向与活动塞19的轴向呈夹角;The piston 8 is coaxially provided with a blind hole sliding groove 13 on the end face of one side facing away from the piston rod 3, and a movable plug 19 is coaxially engaged in the sliding groove 13. The movable plug 19 slides freely in the sliding groove 13. In addition, a third sealing ring installation groove is provided around the movable plug 19, and a third sealing ring 24 is installed in the third sealing ring installation groove. The third sealing ring 24 is tightly fitted with the inner wall of the sliding groove 13, so that the movable plug 19 and the inner wall of the sliding groove 13 have a sealing effect. The edge of the annular mounting groove 25 is provided with three arc-shaped support plates 22, and the inner arc surface of the arc-shaped support plate 22 is in contact with the periphery of the annular mounting groove 25. After the inner arc surfaces of the three arc-shaped support plates 22 are engaged with the annular mounting groove 25, the three are combined into an annular structure. The annular mounting groove 25 is connected with the first sealing ring mounting groove 30. The arc-shaped support plates 22 are combined to form a circular ring structure, and the outer arc surface of the arc-shaped support plate 22 is in contact with the inner ring hole wall of the first and sealing rings 9. In addition, a mounting hole 28 is provided on one end of the movable plug 19 away from the mouth of the sliding groove 13, and a tightening spring 23 is installed in the mounting hole 28. One end of the tightening spring 23 passes through the mounting hole 28 and abuts against the inner wall of the sliding groove 13. In a natural state, the elastic pressing force of the tightening spring 23 drives the movable plug 19 to move toward the mouth of the sliding groove 13, and the end face of the movable plug 19 abuts against the end face of the annular baffle 12. The inner arc surface of the arc support plate 22 is welded with a fixed short The axial direction of the fixed short column 21 is perpendicular to the axial direction of the piston 8. The end of the fixed short column 21 away from the arc support plate 22 penetrates into the sliding groove 13 and slides freely. The peripheral edge of the movable plug 19 is provided with a notch groove 20 for the fixed short column 21 to pass freely. The end of the fixed short column 21 away from the arc support plate 22 is penetrated by a sliding pin 27. The inner wall of the notch groove 20 is provided with a waist-shaped hole 29 for the sliding pin 27 to be inserted. The length direction of the waist-shaped hole 29 forms an angle with the axial direction of the movable plug 19.
液压油缸在工作时,位于缸体1后端的管接口与液压油站的油泵连接,油泵将液压油输送至缸体1后端的管接口,使得缸体1内右侧空间(参考图2)油压升高,并推动活塞8朝缸体1前端运动,使得活塞杆3伸出缸体1,进而使活塞杆3伸长并驱动外部装置\设备动作,正常的油压状态下,液压油对活动塞19的推力不大于抵紧弹簧23对活动塞19的弹性抵顶力,此时活动塞19在滑动槽13内运动幅度较小,滑动销27位于腰形孔29邻近活塞8径向内侧的一端,且第一密封圈9、第二密封圈10能够对活塞8和缸体1内壁进行密封,当液压油的压力过大时,如果第一密封圈9长期使用状态下出现了磨损后,此时可能会出现缸体1右侧空间的液压油透过第一密封圈9的磨损处渗入缸体1左侧空间,导致缸体1内的油压不稳定,造成活塞杆3输出压力不稳定,因此本实施例中,当缸体1右侧空间油压升高至一定程度时,油压将驱动活动塞19朝滑动槽13的内侧方向运动,并使得滑动销27在腰形孔29内滑动,进而使得滑动销27带动弧形撑板22朝活塞8的径向外侧方向极小幅度的运动,使得弧形撑板22能够撑紧第一密封圈9,使得第一密封圈9对缸体1内壁的抵紧程度增加,以此提高第一密封圈9与缸体1内壁的密封程度;When the hydraulic cylinder is working, the pipe interface at the rear end of the cylinder body 1 is connected to the oil pump of the hydraulic oil station. The oil pump transports the hydraulic oil to the pipe interface at the rear end of the cylinder body 1, so that the oil pressure in the right space in the cylinder body 1 (refer to Figure 2) increases, and pushes the piston 8 to move toward the front end of the cylinder body 1, so that the piston rod 3 extends out of the cylinder body 1, thereby extending the piston rod 3 and driving the external device\equipment to operate. Under normal oil pressure conditions, the thrust of the hydraulic oil on the movable plug 19 is not greater than the elastic supporting force of the clamping spring 23 on the movable plug 19. At this time, the movable plug 19 has a small movement range in the sliding groove 13, and the sliding pin 27 is located at the end of the waist-shaped hole 29 adjacent to the radial inner side of the piston 8, and the first sealing ring 9 and the second sealing ring 10 can seal the piston 8 and the inner wall of the cylinder body 1. When the pressure of the hydraulic oil is too high, if After the first sealing ring 9 is worn out after long-term use, the hydraulic oil in the right space of the cylinder body 1 may penetrate into the left space of the cylinder body 1 through the worn part of the first sealing ring 9, resulting in unstable oil pressure in the cylinder body 1 and unstable output pressure of the piston rod 3. Therefore, in this embodiment, when the oil pressure in the right space of the cylinder body 1 increases to a certain level, the oil pressure will drive the movable plug 19 to move toward the inner side of the sliding groove 13, and make the sliding pin 27 slide in the waist-shaped hole 29, so that the sliding pin 27 drives the arc support plate 22 to move very slightly in the radial outer direction of the piston 8, so that the arc support plate 22 can tighten the first sealing ring 9, so that the first sealing ring 9 is more tightly pressed against the inner wall of the cylinder body 1, thereby improving the sealing degree between the first sealing ring 9 and the inner wall of the cylinder body 1;
另外,活塞杆3在伸长后,如果活塞杆3受到非轴向的作用力时,活塞杆3会对活塞8产生扭矩,使得活塞8端部的边缘挤压缸体1内壁,对缸体1内壁的磨损较大,也可能会造成第一密封圈9、第二密封圈10受到较大的挤压力,影响第一密封圈9、第二密封圈10的使用寿命,因此本实施例中,通过在活塞8朝向活塞杆3的一端螺钉连接一个盖板,盖板上同轴焊接有突出部26,活塞杆3穿入缸体1内的一端同轴焊接有连接杆11,连接杆11的外径小于活塞杆3的外径,连接杆11远离活塞杆3的一端同轴焊接有球头17,突出部26内开设有供球头17卡合的半球形槽31,球头17在半球形槽31内自由转动,通过球头17在半球形槽31内转动,使得连接杆11与突出部26转动连接;In addition, after the piston rod 3 is extended, if the piston rod 3 is subjected to a non-axial force, the piston rod 3 will generate a torque on the piston 8, so that the edge of the end of the piston 8 squeezes the inner wall of the cylinder body 1, causing greater wear on the inner wall of the cylinder body 1, and may also cause the first sealing ring 9 and the second sealing ring 10 to be subjected to a greater extrusion force, affecting the service life of the first sealing ring 9 and the second sealing ring 10. Therefore, in this embodiment, a cover plate is screwed to the end of the piston 8 facing the piston rod 3, and a protrusion 26 is coaxially welded on the cover plate. A connecting rod 11 is coaxially welded on the end of the piston rod 3 that penetrates into the cylinder body 1, and the outer diameter of the connecting rod 11 is smaller than the outer diameter of the piston rod 3. A ball head 17 is coaxially welded on the end of the connecting rod 11 away from the piston rod 3. A hemispherical groove 31 is provided in the protrusion 26 for the ball head 17 to engage with. The ball head 17 rotates freely in the hemispherical groove 31. The ball head 17 rotates in the hemispherical groove 31, so that the connecting rod 11 is rotatably connected to the protrusion 26;
当活塞杆3伸长后,受到非轴向的作用力时,通过球头17在突出部26的半球形槽31内转动,能够抵消活塞杆3端部对活塞8的扭矩,避免造成活塞8对缸体1内壁产生挤压力,使得缸体1内壁不会对第一密封圈9和第二密封圈10产生较大的挤压磨损;When the piston rod 3 is extended and subjected to a non-axial force, the ball head 17 rotates in the hemispherical groove 31 of the protrusion 26, which can offset the torque of the end of the piston rod 3 on the piston 8, thereby avoiding the piston 8 from exerting an extrusion force on the inner wall of the cylinder body 1, so that the inner wall of the cylinder body 1 will not exert a large extrusion wear on the first sealing ring 9 and the second sealing ring 10;
此外,盖板上同轴焊接有圆环套14,突出部26位于圆环套14内,圆环套14上同轴固接有圆锥套7,圆锥套7的外径朝远离盖板的方向依次递减,且圆锥套7外径最小端同轴固接有夹套6,夹套6上开设有延伸至圆环套14上的变形缺口槽15,夹套6套装在连接杆11上,且夹套6的内径与连接杆11外径匹配,缸体1内同轴固接有固定环5,固定环5朝向夹套6的一端同轴开设有锥槽16,锥槽16与圆锥套7配合使用,即,圆锥套7能够卡合在锥槽16内,且卡入锥槽16内的过程中,锥槽16内壁对圆锥套7的外壁产生沿圆锥套7径向内侧的挤压力,以此使得圆锥套7产生弹性收缩,使得夹套6夹紧活塞杆3,这样使得活塞杆3能够对其所受的非轴向作用力产生一定程度的反作用力,进而可以在一定程度上抵消活塞杆3所受非轴向作用力,避免对活塞8产生磨损。In addition, a circular sleeve 14 is coaxially welded on the cover plate, and the protrusion 26 is located in the circular sleeve 14. A conical sleeve 7 is coaxially fixed on the circular sleeve 14. The outer diameter of the conical sleeve 7 decreases in sequence in the direction away from the cover plate, and a jacket 6 is coaxially fixed on the smallest end of the outer diameter of the conical sleeve 7. The jacket 6 is provided with a deformation notch groove 15 extending to the circular sleeve 14. The jacket 6 is sleeved on the connecting rod 11, and the inner diameter of the jacket 6 matches the outer diameter of the connecting rod 11. A fixing ring 5 is coaxially fixed in the cylinder body 1, and a conical sleeve 5 is coaxially provided at one end of the fixing ring 5 facing the jacket 6. Groove 16, the conical groove 16 is used in conjunction with the tapered sleeve 7, that is, the tapered sleeve 7 can be engaged in the conical groove 16, and in the process of being engaged in the conical groove 16, the inner wall of the conical groove 16 generates an extrusion force along the radial inner side of the tapered sleeve 7 on the outer wall of the tapered sleeve 7, thereby causing the tapered sleeve 7 to produce elastic contraction, so that the sleeve 6 clamps the piston rod 3, so that the piston rod 3 can produce a certain degree of reaction force to the non-axial force it is subjected to, and thus can offset the non-axial force on the piston rod 3 to a certain extent, avoiding wear on the piston 8.
本发明的工作原理:液压油缸在工作时,位于缸体1后端的管接口与液压油站的油泵连接,油泵将液压油输送至缸体1后端的管接口,使得缸体1内右侧空间(参考图2)油压升高,并推动活塞8朝缸体1前端运动,使得活塞杆3伸出缸体1,进而使活塞杆3伸长并驱动外部装置\设备动作,正常的油压状态下,液压油对活动塞19的推力不大于抵紧弹簧23对活动塞19的弹性抵顶力,此时活动塞19在滑动槽13内运动幅度较小,滑动销27位于腰形孔29邻近活塞8径向内侧的一端,且第一密封圈9、第二密封圈10能够对活塞8和缸体1内壁进行密封,当液压油的压力过大时,如果第一密封圈9长期使用状态下出现了磨损后;The working principle of the present invention is as follows: when the hydraulic cylinder is working, the pipe interface at the rear end of the cylinder body 1 is connected to the oil pump of the hydraulic oil station, and the oil pump delivers the hydraulic oil to the pipe interface at the rear end of the cylinder body 1, so that the oil pressure in the right space in the cylinder body 1 (refer to Figure 2) increases, and pushes the piston 8 to move toward the front end of the cylinder body 1, so that the piston rod 3 extends out of the cylinder body 1, thereby extending the piston rod 3 and driving the external device\equipment to operate. Under normal oil pressure conditions, the thrust of the hydraulic oil on the movable plug 19 is not greater than the elastic push force of the clamping spring 23 on the movable plug 19. At this time, the movable plug 19 has a small movement range in the sliding groove 13, and the sliding pin 27 is located at one end of the waist-shaped hole 29 adjacent to the radial inner side of the piston 8, and the first sealing ring 9 and the second sealing ring 10 can seal the piston 8 and the inner wall of the cylinder body 1. When the pressure of the hydraulic oil is too high, if the first sealing ring 9 is worn out after long-term use;
当缸体1右侧空间油压升高至一定程度时,油压将驱动活动塞19朝滑动槽13的内侧方向运动,并使得滑动销27在腰形孔29内滑动,进而使得滑动销27带动弧形撑板22朝活塞8的径向外侧方向极小幅度的运动,使得弧形撑板22能够撑紧第一密封圈9,使得第一密封圈9对缸体1内壁的抵紧程度增加,以此提高第一密封圈9与缸体1内壁的密封程度;When the oil pressure in the right space of the cylinder body 1 rises to a certain level, the oil pressure will drive the movable plug 19 to move toward the inner side of the sliding groove 13, and make the sliding pin 27 slide in the waist-shaped hole 29, so that the sliding pin 27 drives the arc-shaped support plate 22 to move slightly toward the radial outer side of the piston 8, so that the arc-shaped support plate 22 can tighten the first sealing ring 9, so that the first sealing ring 9 is more tightly pressed against the inner wall of the cylinder body 1, thereby improving the sealing degree between the first sealing ring 9 and the inner wall of the cylinder body 1;
当活塞杆3伸长后,受到非轴向的作用力时,通过球头17在突出部26的半球形槽31内转动,能够抵消活塞杆3端部对活塞8的扭矩,避免造成活塞8对缸体1内壁产生挤压力,使得缸体1内壁不会对第一密封圈9和第二密封圈10产生较大的挤压磨损,活塞杆3伸长至缸体1外侧时,圆锥套7将卡合在锥槽16内,卡入锥槽16内的过程中,锥槽16内壁对圆锥套7的外壁产生沿圆锥套7径向内侧的挤压力,以此使得圆锥套7产生弹性收缩,使得夹套6夹紧活塞杆3,这样使得活塞杆3能够对其所受的非轴向作用力产生一定程度的反作用力,进而可以在一定程度上抵消活塞杆3所受非轴向作用力,避免对活塞8产生磨损,同时减少了活塞8与活塞杆3连接处的应力集中现象。When the piston rod 3 is extended and subjected to non-axial force, the ball head 17 rotates in the hemispherical groove 31 of the protrusion 26 to offset the torque of the end of the piston rod 3 on the piston 8, thereby avoiding the piston 8 from generating an extrusion force on the inner wall of the cylinder body 1, so that the inner wall of the cylinder body 1 will not generate a large extrusion wear on the first sealing ring 9 and the second sealing ring 10. When the piston rod 3 is extended to the outside of the cylinder body 1, the tapered sleeve 7 will be engaged in the tapered groove 16. In the process of being engaged in the tapered groove 16, the inner wall of the tapered groove 16 generates an extrusion force along the radial inner side of the tapered sleeve 7 on the outer wall of the tapered sleeve 7, thereby causing the tapered sleeve 7 to produce elastic contraction, so that the sleeve 6 clamps the piston rod 3, so that the piston rod 3 can generate a certain degree of reaction force to the non-axial force it is subjected to, thereby offsetting the non-axial force on the piston rod 3 to a certain extent, avoiding wear on the piston 8, and reducing the stress concentration phenomenon at the connection between the piston 8 and the piston rod 3.
最后应说明的几点是:首先,在本申请的描述中,需要说明的是,除非另有规定和限定,术语“安装”、“相连”、“连接”应做广义理解,可以是机械连接或电连接,也可以是两个元件内部的连通,可以是直接相连,“上”、“下”、“左”、“右”等仅用于表示相对位置关系,当被描述对象的绝对位置改变,则相对位置关系可能发生改变;Finally, a few points should be explained: First, in the description of this application, it should be noted that, unless otherwise specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, which may refer to mechanical connection or electrical connection, or internal communication between two components, or direct connection. "upper", "lower", "left", "right", etc. are only used to indicate relative positional relationships. When the absolute position of the object being described changes, the relative positional relationship may change;
其次:本发明公开实施例附图中,只涉及到与本公开实施例涉及到的结构,其他结构可参考通常设计,在不冲突情况下,本发明同一实施例及不同实施例可以相互组合;Secondly: In the drawings of the embodiments disclosed in the present invention, only the structures related to the embodiments disclosed in the present invention are involved, and other structures can refer to the general design. In the absence of conflict, the same embodiment and different embodiments of the present invention can be combined with each other;
最后:以上仅为本发明的优选实施例而已,并不用于限制本发明,凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。Finally: The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims (10)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202410117535.0A CN118855792A (en) | 2024-01-26 | 2024-01-26 | A high-sealing hydraulic cylinder |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202410117535.0A CN118855792A (en) | 2024-01-26 | 2024-01-26 | A high-sealing hydraulic cylinder |
Publications (1)
Publication Number | Publication Date |
---|---|
CN118855792A true CN118855792A (en) | 2024-10-29 |
Family
ID=93162683
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CN202410117535.0A Pending CN118855792A (en) | 2024-01-26 | 2024-01-26 | A high-sealing hydraulic cylinder |
Country Status (1)
Country | Link |
---|---|
CN (1) | CN118855792A (en) |
-
2024
- 2024-01-26 CN CN202410117535.0A patent/CN118855792A/en active Pending
Similar Documents
Publication | Publication Date | Title |
---|---|---|
US2912262A (en) | Tube coupling allowing limited axial movement of the tube | |
CN215807015U (en) | Quick coupling | |
CN110778827B (en) | Quick-change connector for sealing and inflating unthreaded hole | |
CN210414367U (en) | Assembly fixture for axial sealing O-shaped ring | |
US12023848B2 (en) | Pipe expanding plier | |
CN118855792A (en) | A high-sealing hydraulic cylinder | |
CN215445491U (en) | Pipe fitting connection structure and have its joint | |
CN216520074U (en) | External thread joint is connected at no dead angle | |
CN112696544A (en) | Pressure measuring joint soft sealing mechanism | |
CN215318450U (en) | A assembly and disassembly tools for oil blanket on bent axle | |
CN215942974U (en) | Joint module and joint robot | |
CN215173076U (en) | Pressure measuring joint soft sealing mechanism | |
EP4202280A1 (en) | Pipe connection mechanism, and refrigeration system and refrigeration appliance having same | |
CN215371025U (en) | One-way valve plane sealing mechanism | |
CN214008429U (en) | Rotatable quick-operation joint | |
CN213144990U (en) | Interpolation joint subassembly, joint and air conditioner | |
CN210531810U (en) | Quick-assembly rubber pipe joint | |
CN214788327U (en) | Low Profile Hydraulic Cylinder | |
CN220162347U (en) | Assembly fixture for rotating joint of speed reducing plate | |
CN114607859B (en) | Clamping connector and control method | |
JP3094203B2 (en) | Rust prevention sleeve assembly tool for branch holes | |
CN221033030U (en) | Screw thread sealing mechanism of exhaust elbow of air compressor for engine | |
CN221075648U (en) | Quick fluid joint | |
CN119393612B (en) | A water supply and drainage engineering building anti-seepage structure for construction engineering | |
CN218935431U (en) | Double-seal cartridge valve |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
PB01 | Publication | ||
PB01 | Publication | ||
SE01 | Entry into force of request for substantive examination | ||
SE01 | Entry into force of request for substantive examination |