CN118848897A - Cutter suction dredger maintenance platform and installation method thereof - Google Patents
Cutter suction dredger maintenance platform and installation method thereof Download PDFInfo
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25H—WORKSHOP EQUIPMENT, e.g. FOR MARKING-OUT WORK; STORAGE MEANS FOR WORKSHOPS
- B25H1/00—Work benches; Portable stands or supports for positioning portable tools or work to be operated on thereby
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23D—PLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
- B23D75/00—Reaming machines or reaming devices
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25B—TOOLS OR BENCH DEVICES NOT OTHERWISE PROVIDED FOR, FOR FASTENING, CONNECTING, DISENGAGING OR HOLDING
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Abstract
Description
技术领域Technical Field
本发明涉及绞吸挖泥船维修技术领域,尤其涉及一种绞吸挖泥船维修平台及其安装方法。The invention relates to the technical field of cutter suction dredger maintenance, and in particular to a cutter suction dredger maintenance platform and an installation method thereof.
背景技术Background Art
目前为保证挖泥船铰刀维护的高效率作业通常设置有维修平台便于作业人员站立操作,但普遍维修平台均为非折叠结构,不仅不便于在非维护状态下对平台进行收容,而且在维护状态下也不利于作业人员进行高效的维护操作。同时由于维修平台上中、小组件数量较多,制作、总组和搭载流程相对复杂,且精度要求较高,原有的安装方法也无法适用于较为复杂结构的维修平台,因此如何实现绞吸挖泥船中铰刀快速高效的维护作业,并保证平台在非维护状态时的稳定收容,实现高精度、高质量的安装是目前本领域人员需要解决的问题。At present, in order to ensure the high efficiency of dredger reamer maintenance, a maintenance platform is usually set up to facilitate operators to stand and operate. However, most maintenance platforms are non-folding structures, which is not only inconvenient to store the platform in a non-maintenance state, but also not conducive to operators to perform efficient maintenance operations in a maintenance state. At the same time, due to the large number of medium and small components on the maintenance platform, the production, assembly and loading processes are relatively complicated, and the precision requirements are high. The original installation method cannot be applied to the maintenance platform with a more complex structure. Therefore, how to achieve fast and efficient maintenance of the reamer in the suction dredger, and ensure the stable storage of the platform in a non-maintenance state, and achieve high-precision and high-quality installation are the problems that people in this field need to solve.
发明内容Summary of the invention
本发明的目的在于提供一种绞吸挖泥船维修平台及其安装方法,以实现绞吸挖泥船中铰刀的快速高效的维护作业,并保证平台在非维护状态时的稳定收容,实现高精度、高质量的安装。The object of the present invention is to provide a cutter suction dredger maintenance platform and an installation method thereof, so as to realize fast and efficient maintenance work of the reamer in the cutter suction dredger, ensure stable accommodation of the platform in a non-maintenance state, and realize high-precision and high-quality installation.
为达此目的,本发明采用以下技术方案:To achieve this object, the present invention adopts the following technical solutions:
绞吸挖泥船维修平台,装设于龙门架上,其中,该绞吸挖泥船维修平台包括:The cutter suction dredger maintenance platform is installed on the gantry, wherein the cutter suction dredger maintenance platform comprises:
上维修平台和下维修平台,该上维修平台包括上平台主体和法兰座,该下维修平台包括下平台主体,该法兰座设置于该龙门架上,该法兰座上阶梯设置有第一法兰和第二法兰,该上平台主体的一端可拆卸连接于该第一法兰或该第二法兰,另一端转动连接于该下平台主体,且该下平台主体能够锁定于该上平台主体上。An upper maintenance platform and a lower maintenance platform, the upper maintenance platform includes an upper platform body and a flange seat, the lower maintenance platform includes a lower platform body, the flange seat is arranged on the gantry, the upper step of the flange seat is provided with a first flange and a second flange, one end of the upper platform body is detachably connected to the first flange or the second flange, and the other end is rotatably connected to the lower platform body, and the lower platform body can be locked on the upper platform body.
作为可选地,其中该下平台主体上设置有连接座,该上维修平台上设置有锁紧座,该连接座和该锁紧座通过螺栓进行锁定连接。Optionally, a connecting seat is provided on the lower platform body, and a locking seat is provided on the upper maintenance platform, and the connecting seat and the locking seat are locked and connected by bolts.
作为可选地,其中该上平台主体的一端连接有第一转轴座,该下平台主体的一端设置有第二转轴座,该第一转轴座和该第二转轴座转动连接。Optionally, one end of the upper platform body is connected to a first rotating shaft seat, and one end of the lower platform body is provided with a second rotating shaft seat, and the first rotating shaft seat and the second rotating shaft seat are rotatably connected.
作为可选地,其中该下维修平台还包括底座,该下平台主体设置有两个,且两个该下平台主体间隔设置于该底座上,该上平台主体与该下平台主体一一对应设置。Optionally, the lower maintenance platform further includes a base, two lower platform bodies are provided, and the two lower platform bodies are spaced apart and arranged on the base, and the upper platform body is arranged in one-to-one correspondence with the lower platform body.
作为可选地,其中该下维修平台还包括底座,该下平台主体设置有两个,且两个该下平台主体间隔设置于该底座上,该上平台主体与该下平台主体一一对应设置。Optionally, the lower maintenance platform further includes a base, two lower platform bodies are provided, and the two lower platform bodies are spaced apart and arranged on the base, and the upper platform body is arranged in one-to-one correspondence with the lower platform body.
另一方面,绞吸挖泥船维修平台的安装方法,其中,包括以下步骤:On the other hand, the installation method of the cutter suction dredger maintenance platform includes the following steps:
S1、组装该绞吸挖泥船维修平台的上维修平台;S1. Assembling the upper maintenance platform of the cutter suction dredger maintenance platform;
S2、组装该绞吸挖泥船维修平台的下维修平台中除连接座以外的结构;S2, assembling the structure of the lower maintenance platform of the cutter suction dredger maintenance platform except the connecting seat;
S3、将下维修平台上胎后,调整平面度并勘划基准线定位;S3. After the lower maintenance platform is installed, adjust the flatness and mark the reference line for positioning;
S4、总组上维修平台并对其定位,使用真轴连接上维修平台和下维修平台;S4. Assemble the upper maintenance platform and position it, and use the true axis to connect the upper maintenance platform and the lower maintenance platform;
S5、将连接座安装于上维修平台的锁紧座上,起吊并旋转下维修平台直至连接座与下维修平台的连接柱匹配连接。S5. Install the connecting seat on the locking seat of the upper maintenance platform, lift and rotate the lower maintenance platform until the connecting seat is matched and connected with the connecting column of the lower maintenance platform.
作为可选地,其中该步骤S1包括:Optionally, step S1 includes:
S1.1、在胎分别组装上平台主体、法兰座和第一转轴座;S1.1. Assemble the upper platform body, flange seat and first rotating shaft seat on the tire respectively;
S1.2、在上平台主体上划地样线,并吊运第一转轴座于上平台主体上,与其在胎总组,检测合格后离胎入托;S1.2. Draw a ground sample line on the upper platform body, and hoist the first rotating shaft seat on the upper platform body, assemble it with the tire, and remove it from the tire and put it into the support after passing the inspection;
S1.3、将法兰座与上平台主体、第一转轴座连接后的整体配合连接后涂装。S1.3. Connect the flange seat with the upper platform body and the first rotating shaft seat and then paint them after they are integrally connected.
作为可选地,其中该法兰座中该第一法兰和该第二法兰的法兰板均通过螺栓预连接于该上平台主体上,且先后焊接该法兰板于该第一法兰、该第二法兰上,保证两个该法兰板平行设置,并在焊前报验精度,焊后复测报验精度,合格后卸下该螺栓。As an option, the flange plates of the first flange and the second flange in the flange seat are pre-connected to the upper platform body by bolts, and the flange plates are welded to the first flange and the second flange in sequence to ensure that the two flange plates are arranged in parallel, and the accuracy is checked before welding and re-tested after welding. After passing the test, the bolts are removed.
作为可选地,其中该步骤S2包括:Optionally, step S2 includes:
S2.1、在胎分别组装底座、延伸平台、下平台主体和连接座;S2.1. Assemble the base, extension platform, lower platform body and connecting seat separately on the tire;
S2.2、将底座在胎翻身正立后采用临时支撑和基线架其进行支撑,并使用激光划线;S2.2. After the tire is turned over and upright, the base is supported by temporary supports and baseline frames, and laser marking is used;
S2.3、依次吊装延伸平台和下平台主体离胎与底座粗定位安装;S2.3. Sequentially lift the extension platform and the lower platform body off the tire and roughly position and install the base;
S2.4、利用钢丝绳分别穿设两个下平台主体中的第二轴孔,调整到位后进行焊接。S2.4. Use steel wire ropes to pass through the second axial holes in the two lower platform bodies respectively, adjust them into place and then weld them.
作为可选地,其中该步骤S4包括:Optionally, step S4 includes:
S4.1、利用钢丝绳将上维修平台中的第一轴孔与下维修平台中的第二轴孔对齐,并调整二者的同心度和平面度完成定位;S4.1. Use a steel wire rope to align the first axial hole in the upper maintenance platform with the second axial hole in the lower maintenance platform, and adjust the concentricity and flatness of the two to complete the positioning;
S4.2、使用码板代替钢丝绳以固定第一转轴座与第二转轴座的位置,而后进行镗孔,并穿设真轴,以连接上维修平台和下维修平台。S4.2. Use a code plate instead of a wire rope to fix the position of the first rotating shaft seat and the second rotating shaft seat, then bore holes and pass a true shaft through them to connect the upper maintenance platform and the lower maintenance platform.
本发明的有益效果:Beneficial effects of the present invention:
本发明中上维修平台和下维修平台在上平台主体和下平台主体转动连接的设置下能够发生相对转动,由此在铰刀正常工作时,能够将下平台主体转动至一定角度避免对其作业过程中造成干涉,并在铰刀需要进行维护时,将下平台主体下放,进而作业人员能够于上平台主体上移动至下平台主体上进而对铰刀进行维护。进一步地,上维修平台还设置有法兰座,且法兰座设置于龙门架上,以此能够保证整个维修平台在船体上的稳定安装。进一步地,法兰座上阶梯设置有第一法兰和第二法兰,则可根据需要将上维修平台与第一法兰或第二法兰连接,进而扩大使用范围,能够相应地适用于设置不同高度的铰刀,也使得检修空间得以控制。可选地,下平台主体能够锁定于上平台主体上,由此能够保证下平台主体转动一定角度后位置能够被固定,进而避免在铰刀工作过程中下平台主体发生下落影响其正常工作,造成危险。相应地,绞吸挖泥船维修平台的安装方法采用下维修平台和上维修平台的分别组装再进行安装,并预先将连接座安装于锁紧座上,而后再与下维修平台进行安装,可有效提高整个装置安装的精确度和稳定性。同样地,利用真轴连接上维修平台和下维修平台,也可保证二者转动的稳定性。In the present invention, the upper maintenance platform and the lower maintenance platform can rotate relative to each other under the setting of the upper platform body and the lower platform body being rotatably connected, so that when the reamer is working normally, the lower platform body can be rotated to a certain angle to avoid interference in its operation process, and when the reamer needs to be maintained, the lower platform body is lowered, so that the operator can move from the upper platform body to the lower platform body to maintain the reamer. Further, the upper maintenance platform is also provided with a flange seat, and the flange seat is arranged on the gantry, so that the stable installation of the entire maintenance platform on the hull can be ensured. Further, the upper step of the flange seat is provided with a first flange and a second flange, so that the upper maintenance platform can be connected to the first flange or the second flange as needed, so as to expand the scope of use, and can be correspondingly applied to reamers of different heights, and the maintenance space can be controlled. Optionally, the lower platform body can be locked on the upper platform body, so as to ensure that the position of the lower platform body can be fixed after rotating a certain angle, so as to avoid the lower platform body falling during the operation of the reamer, affecting its normal operation and causing danger. Accordingly, the installation method of the cutter suction dredger maintenance platform adopts the method of assembling the lower maintenance platform and the upper maintenance platform separately and then installing them, and pre-installing the connecting seat on the locking seat, and then installing them with the lower maintenance platform, which can effectively improve the accuracy and stability of the installation of the entire device. Similarly, the upper maintenance platform and the lower maintenance platform are connected by a true shaft, which can also ensure the stability of the rotation of the two.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1是本发明实施例所述的绞吸挖泥船维修平台的结构示意图;FIG1 is a schematic structural diagram of a cutter suction dredger maintenance platform according to an embodiment of the present invention;
图2是本发明实施例所述的绞吸挖泥船维修平台的维修状态和锁定状态的示意图;2 is a schematic diagram of a maintenance state and a locked state of a maintenance platform of a cutter suction dredger according to an embodiment of the present invention;
图3是本发明实施例所述的绞吸挖泥船维修平台中上维修平台的结构示意图;3 is a schematic structural diagram of an upper maintenance platform in a maintenance platform of a cutter suction dredger according to an embodiment of the present invention;
图4是本发明实施例所述的绞吸挖泥船维修平台中上维修平台省略法兰座的结构示意图;4 is a schematic structural diagram of an upper maintenance platform of a cutter suction dredger maintenance platform according to an embodiment of the present invention, omitting the flange seat;
图5是本发明实施例所述的绞吸挖泥船维修平台中上维修平台省略法兰座的俯视示意图;5 is a top view schematically showing an upper maintenance platform of a cutter suction dredger maintenance platform according to an embodiment of the present invention with the flange seat omitted;
图6是本发明实施例所述的绞吸挖泥船维修平台中第一转轴座的结构示意图;6 is a schematic structural diagram of a first rotating shaft seat in a cutter suction dredger maintenance platform according to an embodiment of the present invention;
图7是本发明实施例所述的绞吸挖泥船维修平台中第一转轴座的剖视示意图;7 is a cross-sectional schematic diagram of a first rotating shaft seat in a cutter suction dredger maintenance platform according to an embodiment of the present invention;
图8是本发明实施例所述的绞吸挖泥船维修平台中法兰座的结构示意图;8 is a schematic structural diagram of a flange seat in a cutter suction dredger maintenance platform according to an embodiment of the present invention;
图9是本发明实施例所述的绞吸挖泥船维修平台中法兰座的部分结构图;9 is a partial structural diagram of a flange seat in a cutter suction dredger maintenance platform according to an embodiment of the present invention;
图10是本发明实施例所述的绞吸挖泥船维修平台中上平台主体连接于法兰座的下法兰面的示意图;10 is a schematic diagram of the upper platform body of the cutter suction dredger maintenance platform connected to the lower flange surface of the flange seat according to an embodiment of the present invention;
图11是本发明实施例所述的绞吸挖泥船维修平台中上平台主体连接于法兰座的上法兰面的示意图;11 is a schematic diagram of an upper platform body connected to an upper flange surface of a flange seat in a cutter suction dredger maintenance platform according to an embodiment of the present invention;
图12是本发明实施例所述的绞吸挖泥船维修平台中上平台主体与第一转轴座连接时基准示意图;12 is a reference schematic diagram of the upper platform body and the first rotating shaft seat of the cutter suction dredger maintenance platform according to the embodiment of the present invention;
图13是本发明实施例所述的绞吸挖泥船维修平台中第一转轴座安装时的基准示意图;13 is a reference schematic diagram of the installation of the first rotating shaft seat in the cutter suction dredger maintenance platform according to an embodiment of the present invention;
图14是本发明实施例所述的绞吸挖泥船维修平台中底座和延伸平台的俯视示意图;FIG14 is a schematic top view of a base and an extension platform of a cutter suction dredger maintenance platform according to an embodiment of the present invention;
图15是本发明实施例所述的绞吸挖泥船维修平台中下维修平台的侧面示意图;15 is a side view of a lower maintenance platform in a maintenance platform of a cutter suction dredger according to an embodiment of the present invention;
图16是本发明实施例所述的绞吸挖泥船维修平台中底座的结构示意图;16 is a schematic structural diagram of a base in a cutter suction dredger maintenance platform according to an embodiment of the present invention;
图17是本发明实施例所述的绞吸挖泥船维修平台中底座和连接柱、支撑柱的连接示意图;17 is a schematic diagram of the connection between the base, the connecting column and the supporting column in the cutter suction dredger maintenance platform according to an embodiment of the present invention;
图18是本发明实施例所述的绞吸挖泥船维修平台中延伸平台的结构示意图;18 is a schematic structural diagram of an extension platform in a cutter suction dredger maintenance platform according to an embodiment of the present invention;
图19是本发明实施例所述的绞吸挖泥船维修平台中下平台主体和连接柱、支撑柱的连接示意图;19 is a schematic diagram of the connection between the lower platform body and the connecting columns and the supporting columns in the cutter suction dredger maintenance platform according to an embodiment of the present invention;
图20是本发明实施例所述的绞吸挖泥船维修平台中第二转轴座安装时的基准示意图;20 is a reference schematic diagram of the installation of the second rotating shaft seat in the cutter suction dredger maintenance platform according to an embodiment of the present invention;
图21是本发明实施例所述的绞吸挖泥船维修平台中连接座的结构示意图;21 is a schematic structural diagram of a connecting seat in a cutter suction dredger maintenance platform according to an embodiment of the present invention;
图22是本发明实施例所述的绞吸挖泥船维修平台中下维修平台安装时的支撑和基准示意图;22 is a schematic diagram of supports and references during installation of the lower maintenance platform in the maintenance platform of the cutter suction dredger according to an embodiment of the present invention;
图23是本发明实施例所述的绞吸挖泥船维修平台中下维修平台安装时的俯视示意图;23 is a schematic top view of the installation of the lower maintenance platform of the cutter suction dredger maintenance platform according to the embodiment of the present invention;
图24是本发明实施例所述的绞吸挖泥船维修平台中下维修平台和上维修凭条安装时的结构示意图;24 is a schematic structural diagram of the lower maintenance platform and the upper maintenance receipt of the cutter suction dredger maintenance platform according to an embodiment of the present invention when they are installed;
图25是本发明实施例所述的绞吸挖泥船维修平台中连接座安装时的示意图;25 is a schematic diagram of the installation of the connecting seat in the cutter suction dredger maintenance platform according to an embodiment of the present invention;
图26是本发明实施例所述的绞吸挖泥船维修平台中第一转轴座和第二转轴座安装时的局部放大示意图;26 is a partial enlarged schematic diagram of the installation of the first rotating shaft seat and the second rotating shaft seat in the cutter suction dredger maintenance platform according to the embodiment of the present invention;
图27是本发明实施例所述的绞吸挖泥船维修平台中上维修平台和下维修平台安装后俯视的截面示意图。27 is a schematic cross-sectional view of the upper maintenance platform and the lower maintenance platform of the cutter suction dredger maintenance platform after installation, as shown in FIG. 27 .
图中:In the figure:
100-龙门架; 10-上维修平台; 20-下维修平台;100-gantry; 10-upper maintenance platform; 20-lower maintenance platform;
101-第一地样线; 102-第二地样线; 103-第一胎架面;101-first ground sample line; 102-second ground sample line; 103-first tire frame surface;
11-上平台主体;12-法兰座;13-第一转轴座;14-锁紧座;11-upper platform body; 12-flange seat; 13-first rotating shaft seat; 14-locking seat;
111-平台法兰面;112-检验线;121-上法兰面;122-下法兰面;123-方形孔;124-螺孔;131-转动部;1311-第一轴孔;132-延伸部;133-连接部;134-第一轴筒;135-第一耳板;136-第一扁铁;111-platform flange surface; 112-test line; 121-upper flange surface; 122-lower flange surface; 123-square hole; 124-screw hole; 131-rotating part; 1311-first shaft hole; 132-extension part; 133-connecting part; 134-first shaft cylinder; 135-first ear plate; 136-first flat iron;
21-底座;22-延伸平台;23-下平台主体;24-连接座;25-连接组件;26-码板;27-连接管;21-base; 22-extension platform; 23-lower platform body; 24-connection seat; 25-connection assembly; 26-code plate; 27-connection pipe;
211-第一连接耳板;212-吊装件;221-第二连接耳板;231-第二转轴座;2311-第二轴孔;232-主体部;233-固定部;234-第二轴筒;235-第二耳板;236-第二扁铁;241-连接柱;242-冲样孔;243-第一面;244-第二面;245-第三面;246-辅助码板;251-支撑柱;252-连接板;211-first connecting ear plate; 212-hanging piece; 221-second connecting ear plate; 231-second rotating shaft seat; 2311-second shaft hole; 232-main body; 233-fixing part; 234-second shaft cylinder; 235-second ear plate; 236-second flat iron; 241-connecting column; 242-punching hole; 243-first surface; 244-second surface; 245-third surface; 246-auxiliary code plate; 251-support column; 252-connecting plate;
201-第三地样线;202-第四地样线;203-第一中心地样线;204-第二胎架面;205-第五地样线;206-第三胎架面;207-第二中心地样线;208-基准面;201-third ground sample line; 202-fourth ground sample line; 203-first center ground sample line; 204-second tire frame surface; 205-fifth ground sample line; 206-third tire frame surface; 207-second center ground sample line; 208-reference plane;
31-临时支撑;32-基线架;33-钢丝绳;34-垫木支撑;35-高凳支撑;301-第一吊锤线;302-第二吊锤线;303-地面;304-第三吊锤线。31-temporary support; 32-baseline frame; 33-wire rope; 34-wooden support; 35-high stool support; 301-first plumb line; 302-second plumb line; 303-ground; 304-third plumb line.
具体实施方式DETAILED DESCRIPTION
下面详细描述本发明的实施例,实施例的示例在附图中示出,其中自始至终相同或类似的标号表示相同或类似的零部件或具有相同或类似功能的零部件。下面通过参考附图描述的实施例是示例性的,旨在用于解释本发明,而不能理解为对本发明的限制。The embodiments of the present invention are described in detail below, and examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar parts or parts having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are intended to be used to explain the present invention, and should not be construed as limiting the present invention.
在本发明的描述中,除非另有明确的规定和限定,术语“相连”、“连接”、“固定”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,可以是机械连接,也可以是电连接,可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通或两个元件的相互作用关系。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本发明中的具体含义。In the description of the present invention, unless otherwise clearly specified and limited, the terms "connected", "connected", and "fixed" should be understood in a broad sense, for example, it can be a fixed connection or a detachable connection, it can be a mechanical connection or an electrical connection, it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
在本发明的描述中,除非另有明确的规定和限定,第一特征在第二特征之“上”或之“下”可以包括第一特征和第二特征直接接触,也可以包括第一特征和第二特征不是直接接触而是通过它们之间的另外的特征接触。而且,第一特征在第二特征“之上”、“上方”和“上面”包括第一特征在第二特征正上方和斜上方,或仅仅表示第一特征水平高度高于第二特征。第一特征在第二特征“之下”、“下方”和“下面”包括第一特征在第二特征正下方和斜下方,或仅仅表示第一特征水平高度小于第二特征。In the description of the present invention, unless otherwise clearly specified and limited, a first feature being "above" or "below" a second feature may include the first feature being in direct contact with the second feature, or may include the first feature being in contact with the second feature through another feature between them instead of being in direct contact. Moreover, a first feature being "above", "above" and "above" a second feature includes the first feature being directly above and obliquely above the second feature, or simply indicates that the first feature is higher in level than the second feature. A first feature being "below", "below" and "below" a second feature includes the first feature being directly below and obliquely below the second feature, or simply indicates that the first feature is lower in level than the second feature.
目前为保证挖泥船铰刀维护的高效率作业通常设置有维修平台便于作业人员站立操作,但普遍维修平台均为非折叠结构,不仅不便于在非维护状态下对平台进行收容,而且在维护状态下也不利于作业人员进行高效的维护操作。同时由于维修平台上中、小组件数量较多,制作、总组和搭载流程相对复杂,且精度要求较高,原有的安装方法也无法适用于较为复杂结构的维修平台,因此如何实现绞吸挖泥船中铰刀快速高效的维护作业,并保证平台在非维护状态时的稳定收容,实现高精度、高质量的安装是目前本领域人员需要解决的问题。下面结合附图并通过具体实施方式来进一步说明本实施例的技术方案。At present, in order to ensure the high efficiency of reamer maintenance in dredgers, a maintenance platform is usually provided to facilitate operators to stand and operate. However, most maintenance platforms are non-folding structures, which is not only inconvenient to store the platform in a non-maintenance state, but also not conducive to operators to perform efficient maintenance operations in a maintenance state. At the same time, due to the large number of medium and small components on the maintenance platform, the production, assembly and loading processes are relatively complicated, and the precision requirements are high. The original installation method cannot be applied to the maintenance platform with a more complex structure. Therefore, how to achieve fast and efficient maintenance of the reamer in the suction dredger, and ensure the stable storage of the platform in a non-maintenance state, and achieve high-precision and high-quality installation are problems that people in this field need to solve. The technical solution of this embodiment is further explained below in conjunction with the accompanying drawings and through specific implementation methods.
如图1-图27所示,本实施例提供了一种绞吸挖泥船维修平台,装设于龙门架100上,绞吸挖泥船维修平台包括上维修平台10和下维修平台20,上维修平台10包括上平台主体11和法兰座12,下维修平台20包括下平台主体23,法兰座12设置于龙门架100上,法兰座12上阶梯设置有第一法兰和第二法兰,上平台主体11的一端可拆卸连接于第一法兰或第二法兰,另一端转动连接于下平台主体23,且下平台主体23能够锁定于上平台主体11上。As shown in Figures 1 to 27, this embodiment provides a maintenance platform for a cutter suction dredger, which is installed on a gantry 100. The maintenance platform for the cutter suction dredger includes an upper maintenance platform 10 and a lower maintenance platform 20. The upper maintenance platform 10 includes an upper platform body 11 and a flange seat 12, and the lower maintenance platform 20 includes a lower platform body 23. The flange seat 12 is arranged on the gantry 100, and a first flange and a second flange are arranged on the upper step of the flange seat 12. One end of the upper platform body 11 is detachably connected to the first flange or the second flange, and the other end is rotatably connected to the lower platform body 23, and the lower platform body 23 can be locked on the upper platform body 11.
另一方面,绞吸挖泥船维修平台的安装方法,包括以下步骤:On the other hand, the installation method of the cutter suction dredger maintenance platform includes the following steps:
S1、组装绞吸挖泥船维修平台的上维修平台10;S1, assembling the upper maintenance platform 10 of the cutter suction dredger maintenance platform;
S2、组装绞吸挖泥船维修平台的下维修平台20中除连接座24以外的结构;S2, assembling the structure of the lower maintenance platform 20 of the cutter suction dredger maintenance platform except the connecting seat 24;
S3、将下维修平台20上胎后,调整平面度并勘划基准线定位;S3, after the lower maintenance platform 20 is put on the tire, the flatness is adjusted and the reference line is marked for positioning;
S4、总组上维修平台10并对其定位,使用真轴连接上维修平台10和下维修平台20;S4, assemble and position the upper maintenance platform 10, and connect the upper maintenance platform 10 and the lower maintenance platform 20 using a true axis;
S5、将连接座24安装于上维修平台10的锁紧座14上,起吊并旋转下维修平台20直至连接座24与下维修平台20的连接柱241匹配连接。S5. Install the connection seat 24 on the locking seat 14 of the upper maintenance platform 10, lift and rotate the lower maintenance platform 20 until the connection seat 24 is matched and connected with the connection column 241 of the lower maintenance platform 20.
具体地,本实施例中上维修平台10和下维修平台20在上平台主体11和下平台主体23转动连接的设置下能够发生相对转动,由此在铰刀正常工作时,能够将下平台主体23转动至一定角度避免对其作业过程中造成干涉,并在铰刀需要进行维护时,将下平台主体23下放,进而作业人员能够于上平台主体11上移动至下平台主体23上进而对铰刀进行维护。进一步地,上维修平台10还设置有法兰座12,且法兰座12设置于龙门架100上,以此能够保证整个维修平台在船体上的稳定安装。进一步地,法兰座12上阶梯设置有第一法兰和第二法兰,则可根据需要将上维修平台10与第一法兰或第二法兰连接,进而扩大使用范围,能够相应地适用于设置不同高度的铰刀,也使得检修空间得以控制。可选地,下平台主体23能够锁定于上平台主体11上,由此能够保证下平台主体23转动一定角度后位置能够被固定,进而避免在铰刀工作过程中下平台主体23发生下落影响其正常工作,造成危险。相应地,绞吸挖泥船维修平台的安装方法采用下维修平台20和上维修平台10的分别组装再进行安装,并预先将连接座24安装于锁紧座14上,而后再与下维修平台20进行安装,可有效提高整个装置安装的精确度和稳定性。同样地,利用真轴连接上维修平台10和下维修平台20,也可保证二者转动的稳定性。Specifically, in this embodiment, the upper maintenance platform 10 and the lower maintenance platform 20 can rotate relative to each other under the setting of the upper platform body 11 and the lower platform body 23 being rotatably connected, so that when the reamer is working normally, the lower platform body 23 can be rotated to a certain angle to avoid interference in its operation process, and when the reamer needs to be maintained, the lower platform body 23 is lowered, so that the operator can move from the upper platform body 11 to the lower platform body 23 to maintain the reamer. Further, the upper maintenance platform 10 is also provided with a flange seat 12, and the flange seat 12 is provided on the gantry 100, so as to ensure the stable installation of the entire maintenance platform on the hull. Further, the upper step of the flange seat 12 is provided with a first flange and a second flange, so that the upper maintenance platform 10 can be connected to the first flange or the second flange as needed, thereby expanding the scope of use, and can be correspondingly applied to reamers of different heights, and the maintenance space can also be controlled. Optionally, the lower platform body 23 can be locked on the upper platform body 11, thereby ensuring that the position of the lower platform body 23 can be fixed after rotating to a certain angle, thereby preventing the lower platform body 23 from falling during the operation of the reamer and affecting its normal operation and causing danger. Accordingly, the installation method of the cutter suction dredger maintenance platform adopts the method of assembling the lower maintenance platform 20 and the upper maintenance platform 10 separately and then installing them, and pre-installing the connecting seat 24 on the locking seat 14, and then installing them with the lower maintenance platform 20, which can effectively improve the installation accuracy and stability of the entire device. Similarly, using a true axis to connect the upper maintenance platform 10 and the lower maintenance platform 20 can also ensure the stability of the rotation of the two.
下面对本实施例中绞吸挖泥船维修平台的具体结构进行说明。The specific structure of the cutter suction dredger maintenance platform in this embodiment is described below.
如图1和图2所示,本实施例中绞吸挖泥船维修平台装设于龙门架100上,且包括上维修平台10和下维修平台20,在本实施例中上维修平台10的一端连接于龙门架100,另一端转动连接于下维修平台20,由此下维修平台20能够相对于上维修平台10发生转动。进一步地,在本实施例中,下维修平台20转动一定角度后能够锁定于上维修平台10上,由此使得本实施例中绞吸挖泥船维修平台存在两种状态即维修状态和锁定状态。示例性地,在维修状态下,下维修平台20未发生转动,便于铰刀进行维修,在锁定状态下,下维修平台20相对于上维修平台10发生转动并锁定于上维修平台10上,以此使得铰刀能够正常工作,不会对其运转造成干涉。As shown in FIG. 1 and FIG. 2 , the cutter suction dredger maintenance platform in this embodiment is installed on the gantry 100, and includes an upper maintenance platform 10 and a lower maintenance platform 20. In this embodiment, one end of the upper maintenance platform 10 is connected to the gantry 100, and the other end is rotatably connected to the lower maintenance platform 20, so that the lower maintenance platform 20 can rotate relative to the upper maintenance platform 10. Further, in this embodiment, the lower maintenance platform 20 can be locked on the upper maintenance platform 10 after rotating a certain angle, so that the cutter suction dredger maintenance platform in this embodiment has two states, namely, a maintenance state and a locked state. Exemplarily, in the maintenance state, the lower maintenance platform 20 does not rotate, which is convenient for the reamer to be repaired. In the locked state, the lower maintenance platform 20 rotates relative to the upper maintenance platform 10 and is locked on the upper maintenance platform 10, so that the reamer can work normally without interfering with its operation.
如图2-图9所示,本实施例中上维修平台10包括上平台主体11、法兰座12、第一转轴座13和锁紧座14。具体地,本实施例中法兰座12设置于龙门架100上,且法兰座12上阶梯设置有第一法兰和第二法兰,上平台主体11的一端可根据需要可拆卸地连接于第一法兰或第二法兰,而上平台主体11的另一端则通过第一转轴座13转动连接于下平台主体23,并可通过锁紧座14将下平台主体23锁定于上平台主体11上。示例性地,第一法兰和第二法兰的高度不同,由此通过上平台主体11与第一法兰或第二法兰的连接,能够带动下平台主体23于竖直方向上不同高度处保持作业状态,以此扩大适用范围,并能够有效避免对铰刀的作业过程造成干涉。As shown in Fig. 2 to Fig. 9, the upper maintenance platform 10 in this embodiment includes an upper platform body 11, a flange seat 12, a first rotating shaft seat 13 and a locking seat 14. Specifically, in this embodiment, the flange seat 12 is arranged on the gantry 100, and the first flange and the second flange are arranged on the step of the flange seat 12. One end of the upper platform body 11 can be detachably connected to the first flange or the second flange as needed, and the other end of the upper platform body 11 is rotatably connected to the lower platform body 23 through the first rotating shaft seat 13, and the lower platform body 23 can be locked on the upper platform body 11 through the locking seat 14. Exemplarily, the heights of the first flange and the second flange are different, so that the lower platform body 23 can be driven to maintain an operating state at different heights in the vertical direction through the connection between the upper platform body 11 and the first flange or the second flange, thereby expanding the scope of application and effectively avoiding interference with the operation process of the reamer.
如图4所示,本实施例中上平台主体11上设置有平台法兰,且平台法兰上设置有平台法兰面111。示例性地,本实施例中平台法兰面111能够与第一法兰或第二法兰匹配连接。具体地,本实施例中平台法兰面111的平面度≤1mm,且以平台法兰面111为基准到第一转轴座13的中心长度距离±2mm,高度方向±1mm。结合图4和图5所示,可选地,上平台主体11设置为弯折型结构,包括水平段和倾斜段,且锁紧座14设置于上平台主体11的水平段上,由此能够在上平台主体11的上方对下维修平台20的位置进行锁定。可选地,上平台主体11的倾斜段设置有楼梯,以便于作业人员移动。As shown in FIG4 , in this embodiment, a platform flange is provided on the upper platform body 11, and a platform flange surface 111 is provided on the platform flange. Exemplarily, in this embodiment, the platform flange surface 111 can be matched and connected with the first flange or the second flange. Specifically, in this embodiment, the flatness of the platform flange surface 111 is ≤1mm, and the center length distance from the platform flange surface 111 to the first rotating shaft seat 13 is ±2mm, and the height direction is ±1mm. Combined with FIG4 and FIG5 , optionally, the upper platform body 11 is configured as a bending structure, including a horizontal section and an inclined section, and the locking seat 14 is provided on the horizontal section of the upper platform body 11, thereby being able to lock the position of the lower maintenance platform 20 above the upper platform body 11. Optionally, the inclined section of the upper platform body 11 is provided with stairs to facilitate the movement of operators.
如图8和图9所示,本实施例中法兰座12中第一法兰的法兰板上设置有上法兰面121,第二法兰的法兰板上设置有下法兰面122。第一法兰和第二法兰的内部均贯穿设置有方形孔123,方形孔123的外围均间隔设置有若干个螺孔124。可选地,本实施例中第一法兰和第二法兰的结构相同,且第一法兰位于第二法兰的上方,第二法兰较于第一法兰更加凸设于法兰座12上。进一步地,平台法兰面111能够与上法兰面121和下法兰面122分别对应连接。示例性地,本实施例中法兰座12中的法兰板采用60mm的高强度钢制成,且尺寸设置为2850mm*1320mm,在其他实施例中也可以根据需要设置相应的尺寸,此处不再进行赘述。进一步地,方形孔123的尺寸为2068mm*870mm,在其他实施例中也可以在方形孔123中填充钢板,已对其内部进行封存设置。进一步地,螺孔124设置有70个,且直径设置为52mm。可选地,为保证后续上维修平台10能够锁紧密封,上法兰面121和下法兰面122的平面度均要求≤1mm,且两个法兰板之间的中心偏差≤1mm、平行度≤2mm。As shown in FIG8 and FIG9, in this embodiment, an upper flange surface 121 is provided on the flange plate of the first flange in the flange seat 12, and a lower flange surface 122 is provided on the flange plate of the second flange. A square hole 123 is provided inside the first flange and the second flange, and a plurality of screw holes 124 are provided at intervals on the periphery of the square hole 123. Optionally, in this embodiment, the first flange and the second flange have the same structure, and the first flange is located above the second flange, and the second flange is more convexly arranged on the flange seat 12 than the first flange. Further, the platform flange surface 111 can be connected to the upper flange surface 121 and the lower flange surface 122 respectively. Exemplarily, the flange plate in the flange seat 12 in this embodiment is made of 60mm high-strength steel, and the size is set to 2850mm*1320mm. In other embodiments, the corresponding size can also be set as needed, which will not be repeated here. Further, the size of the square hole 123 is 2068mm*870mm. In other embodiments, the square hole 123 can also be filled with a steel plate, and the inside thereof has been sealed. Furthermore, there are 70 screw holes 124, and the diameter is set to 52mm. Optionally, to ensure that the subsequent upper maintenance platform 10 can be locked and sealed, the flatness of the upper flange surface 121 and the lower flange surface 122 is required to be ≤1mm, and the center deviation between the two flange plates is ≤1mm, and the parallelism is ≤2mm.
如图6和图7所示,本实施例中第一转轴座13包括转动部131、延伸部132、连接部133、第一轴筒134、第一耳板135和第一扁铁136,且转动部131上设置有第一轴孔1311。具体地,延伸部132水平设置,使得在维修状态下延伸部132能够与下维修平台20的上表面平行连接,便于作业人员平稳下楼或上楼。进一步地,连接部133连接于上平台主体11,转动部131则用于转动连接下维修平台20。如图7所示,可选地,第一轴筒134贯穿于第一轴孔1311设置,且第一轴筒134的两端分别贴设有第一耳板135。结合图27所示,进一步地,背离下维修平台20一侧的第一耳板135外侧还焊有第一扁铁136,以保证后续真轴的稳定安装,进而提高下维修平台20与上维修平台10相对转动时的稳定性。示例性地,本实施例中第一耳板135的安装偏差±1mm。As shown in FIGS. 6 and 7 , the first rotating shaft seat 13 in this embodiment includes a rotating portion 131, an extending portion 132, a connecting portion 133, a first shaft cylinder 134, a first ear plate 135 and a first flat iron 136, and a first shaft hole 1311 is provided on the rotating portion 131. Specifically, the extending portion 132 is horizontally arranged so that the extending portion 132 can be connected in parallel with the upper surface of the lower maintenance platform 20 in the maintenance state, so that the operator can go downstairs or upstairs smoothly. Further, the connecting portion 133 is connected to the upper platform body 11, and the rotating portion 131 is used to rotate and connect the lower maintenance platform 20. As shown in FIG. 7 , optionally, the first shaft cylinder 134 is arranged to penetrate the first shaft hole 1311, and the first ear plates 135 are respectively attached to both ends of the first shaft cylinder 134. 27 , further, a first flat iron 136 is welded to the outer side of the first ear plate 135 on the side away from the lower maintenance platform 20 to ensure the stable installation of the subsequent true shaft, thereby improving the stability of the lower maintenance platform 20 and the upper maintenance platform 10 when they rotate relative to each other. For example, the installation deviation of the first ear plate 135 in this embodiment is ±1 mm.
如图14、图15、图23和图27所示,本实施例中下维修平台20包括底座21、延伸平台22、下平台主体23、连接座24、连接组件25、码板26和连接管27。可选地,延伸平台22通过铰链连接于底座21,且下平台主体23的一端固接于底座21上,另一端转动连接于第一转轴座13。可选地,连接座24固设于底座21上,且能够与锁紧座14通过螺栓进行锁定连接,以此实现下维修平台20与上维修平台10之间的锁定连接。进一步地,连接组件25用于连接底座21和下平台主体23,以提高二者的连接强度,避免发生断裂危及作业人员的生命安全。示例性地,码板26可固定连接下平台主体23与第一转轴座13,以保证后续连接座24安装时下平台主体23不会发生位置变化。As shown in Figures 14, 15, 23 and 27, the lower maintenance platform 20 in this embodiment includes a base 21, an extension platform 22, a lower platform body 23, a connecting seat 24, a connecting assembly 25, a code plate 26 and a connecting pipe 27. Optionally, the extension platform 22 is connected to the base 21 by a hinge, and one end of the lower platform body 23 is fixed to the base 21, and the other end is rotatably connected to the first rotating shaft seat 13. Optionally, the connecting seat 24 is fixed on the base 21, and can be locked and connected with the locking seat 14 by bolts, so as to realize the locking connection between the lower maintenance platform 20 and the upper maintenance platform 10. Further, the connecting assembly 25 is used to connect the base 21 and the lower platform body 23 to improve the connection strength between the two and avoid breaking and endangering the life safety of the operator. Exemplarily, the code plate 26 can be fixedly connected to the lower platform body 23 and the first rotating shaft seat 13 to ensure that the lower platform body 23 will not change position when the subsequent connecting seat 24 is installed.
进一步地,本实施例中下平台主体23设置有两个,且两个下平台主体23间隔设置于底座21上,且本实施例中通过连接管27连接两个下平台主体23,以保证下维修平台20的稳定性,并提高后续安装的精确度。相应地,上平台主体11与下平台主体23一一对应设置,而法兰座12、第一转轴座13、锁紧座14均与上平台主体11一一对应设置,连接座24、连接组件25、码板26与下平台主体23一一对应设置,由此本实施例中单个法兰座12、上平台主体11、锁紧座14、第一转轴座13为一组上连接平台,上维修平台10左右两侧分别设置有一组上连接平台,单个下平台主体23、连接座24、连接组件25和码板26为一组下连接平台,下维修平台20左右两侧分别设置有一组下连接平台,上连接平台与下连接平台对应设置,以保证整个装置在使用过程中的稳定性。示例性地,真轴可穿设连接于第一转轴座13和下平台主体23以实现二者的转动连接。Furthermore, in this embodiment, two lower platform bodies 23 are provided, and the two lower platform bodies 23 are spaced apart on the base 21 , and in this embodiment, the two lower platform bodies 23 are connected by a connecting pipe 27 to ensure the stability of the lower maintenance platform 20 and improve the accuracy of subsequent installation. Correspondingly, the upper platform body 11 is arranged in one-to-one correspondence with the lower platform body 23, and the flange seat 12, the first rotating shaft seat 13, and the locking seat 14 are all arranged in one-to-one correspondence with the upper platform body 11, and the connecting seat 24, the connecting assembly 25, and the code plate 26 are arranged in one-to-one correspondence with the lower platform body 23. Therefore, in this embodiment, a single flange seat 12, the upper platform body 11, the locking seat 14, and the first rotating shaft seat 13 are a group of upper connecting platforms, and a group of upper connecting platforms are respectively arranged on the left and right sides of the upper maintenance platform 10, and a single lower platform body 23, the connecting seat 24, the connecting assembly 25 and the code plate 26 are a group of lower connecting platforms, and a group of lower connecting platforms are respectively arranged on the left and right sides of the lower maintenance platform 20. The upper connecting platform and the lower connecting platform are arranged in correspondence to ensure the stability of the entire device during use. Exemplarily, the true axis can be penetrated and connected to the first rotating shaft seat 13 and the lower platform body 23 to realize the rotation connection between the two.
如图16所示,本实施例中底座21上设置有第一连接耳板211和吊装件212。可选地,底座21设置为凹型结构,且凹槽内用于安装延伸平台22。具体地,凹槽的内壁上均设置有第一连接耳板211,以此能够保证与延伸平台22之间的稳定连接。进一步地,底座21的外侧还间隔设置有两个吊装件212,由此吊装设备能够穿设并连接吊装件212,并利用吊装件212对底座21进行吊运或翻身,以满足相应的工艺需求。结合图18所示,本实施例中延伸平台22上设置有若干个第二连接耳板221,且第二连接耳板221与第一连接耳板211一一对应设置,以此通过二者的稳定连接实现延伸平台22于底座21上的稳定放置。As shown in FIG16 , in this embodiment, a first connecting ear plate 211 and a hanging piece 212 are provided on the base 21. Optionally, the base 21 is set as a concave structure, and the groove is used to install the extension platform 22. Specifically, the inner wall of the groove is provided with a first connecting ear plate 211, so as to ensure a stable connection with the extension platform 22. Furthermore, two hanging pieces 212 are also arranged at intervals on the outer side of the base 21, so that the hanging equipment can pass through and connect the hanging pieces 212, and use the hanging pieces 212 to lift or turn over the base 21 to meet the corresponding process requirements. Combined with FIG18 , in this embodiment, a plurality of second connecting ear plates 221 are provided on the extension platform 22, and the second connecting ear plates 221 are arranged one by one with the first connecting ear plates 211, so as to achieve the stable placement of the extension platform 22 on the base 21 through the stable connection between the two.
结合图17和图19-图20所示,下平台主体23包括第二转轴座231、主体部232、固定部233、第二轴筒234、第二耳板235和第二扁铁236,且第二转轴座231设置有第二轴孔2311。具体地,第二转轴座231和固定部233分别位于主体部232的两端,且第二转轴座231与第一转轴座13转动连接,由此能够实现下平台主体23与上平台主体11之间的转动设置,实现下维修平台20与上维修平台10之间的转动效果。可选地,第二转轴座231的顶面设置为平面,由此第二转轴座231与第一转轴座13二者的顶面均为平面,便于作业人员通行。进一步地,主体部232倾斜设置,且其上设置有楼梯,便于作业人员移动。可选地,固定部233连接于底座21,以此实现下平台主体23与底座21之间的稳定连接,使得下平台主体23相对于上平台主体11转动时,能够带动底座21同步发生转动。As shown in FIG. 17 and FIG. 19-20, the lower platform body 23 includes a second rotating shaft seat 231, a main body 232, a fixing part 233, a second shaft cylinder 234, a second ear plate 235 and a second flat iron 236, and the second rotating shaft seat 231 is provided with a second shaft hole 2311. Specifically, the second rotating shaft seat 231 and the fixing part 233 are respectively located at the two ends of the main body 232, and the second rotating shaft seat 231 is rotatably connected with the first rotating shaft seat 13, thereby realizing the rotation setting between the lower platform body 23 and the upper platform body 11, and realizing the rotation effect between the lower maintenance platform 20 and the upper maintenance platform 10. Optionally, the top surface of the second rotating shaft seat 231 is set as a plane, so that the top surfaces of the second rotating shaft seat 231 and the first rotating shaft seat 13 are both planes, which is convenient for operators to pass. Further, the main body 232 is inclined, and a staircase is arranged on it, which is convenient for operators to move. Optionally, the fixing portion 233 is connected to the base 21 to achieve a stable connection between the lower platform body 23 and the base 21, so that when the lower platform body 23 rotates relative to the upper platform body 11, the base 21 can be driven to rotate synchronously.
如图20所示,可选地,第二轴筒234贯穿于第二轴孔2311设置,且第二轴筒234的两端分别贴设有第二耳板235。进一步地,背离第一转轴座13一侧的第二耳板235外侧还焊有第二扁铁236,以保证后续真轴的稳定安装,进而提高下维修平台20与上维修平台10相对转动时的稳定性。示例性地,本实施例中第二耳板235的安装偏差±1mm,且两个第二耳板235的同心度≤3mm,半宽值偏差±3mm。结合图27所示,本实施例中码板26能够连接第一转轴座13和第二转轴座231,以此保证二者在锁定状态下位置不会发生变化,便于安装连接座24于下平台主体23上。如图23所示,进一步地,连接管27的左右两端分别连接两个连接座24,以此保证二者安装于下平台主体23上的稳定性,并提高其安装精度,保证二者能够同步转动。As shown in FIG20, optionally, the second shaft cylinder 234 is provided through the second shaft hole 2311, and the second lugs 235 are respectively attached to the two ends of the second shaft cylinder 234. Further, the second flat iron 236 is welded on the outer side of the second lug 235 away from the first rotating shaft seat 13 to ensure the stable installation of the subsequent true shaft, thereby improving the stability of the lower maintenance platform 20 and the upper maintenance platform 10 when they rotate relative to each other. Exemplarily, in this embodiment, the installation deviation of the second lug 235 is ±1mm, and the concentricity of the two second lugs 235 is ≤3mm, and the half-width deviation is ±3mm. Combined with FIG27, in this embodiment, the code plate 26 can connect the first rotating shaft seat 13 and the second rotating shaft seat 231, so as to ensure that the positions of the two will not change in the locked state, and facilitate the installation of the connecting seat 24 on the lower platform body 23. As shown in FIG23, further, the left and right ends of the connecting pipe 27 are respectively connected to the two connecting seats 24, so as to ensure the stability of the two when installed on the lower platform body 23, and improve their installation accuracy, so as to ensure that the two can rotate synchronously.
结合图17、图19、图21和图22所示,本实施例中连接座24还设置有连接柱241,且连接座24上设置有冲样孔242、第一面243、第二面244和第三面245,如图26所示,下平台主体23后续还装设有辅助码板246。可选地,本实施例中连接柱241设置有两个,一个垂直设置于底座21上,另一个倾斜设置,且固定于下平台主体23上,连接座24则分别连接于两个连接柱241。示例性地,在进行安装时优先将两个支撑柱251设置于相应的位置后,将连接座24固定于锁紧座14上,并通过旋转下平台主体23使得连接座24与连接柱241搭设,进而对连接柱241的长度尺寸进行调整达到匹配值后于连接座24焊接。如图21所示,本实施例中冲样孔242根据划线确定,由此预先画出打孔的位置便于后续冲孔的精准性。进一步地,第一面243、第二面244和第三面245的垂直度均控制为≤1mm。如图26所示,在进行第二轴孔2311镗孔,以保证真轴的稳定安装,需通过辅助码板246保证镗孔的精确度,同时辅助码板246的位置根据需要进行调整,以避免对镗孔设备的工作造成干涉。As shown in Figures 17, 19, 21 and 22, in this embodiment, the connection seat 24 is also provided with a connection column 241, and the connection seat 24 is provided with a punching hole 242, a first surface 243, a second surface 244 and a third surface 245. As shown in Figure 26, the lower platform body 23 is subsequently provided with an auxiliary code plate 246. Optionally, in this embodiment, two connection columns 241 are provided, one is vertically arranged on the base 21, and the other is inclined and fixed on the lower platform body 23, and the connection seat 24 is respectively connected to the two connection columns 241. Exemplarily, when installing, after the two support columns 251 are preferentially arranged at the corresponding positions, the connection seat 24 is fixed to the locking seat 14, and the connection seat 24 is arranged with the connection column 241 by rotating the lower platform body 23, and then the length of the connection column 241 is adjusted to reach the matching value and then welded to the connection seat 24. As shown in FIG. 21 , in this embodiment, the punching hole 242 is determined according to the marking line, so that the position of the punching hole is pre-drawn to facilitate the accuracy of the subsequent punching. Furthermore, the verticality of the first surface 243, the second surface 244 and the third surface 245 are all controlled to be ≤1 mm. As shown in FIG. 26 , when boring the second shaft hole 2311 to ensure the stable installation of the true shaft, the auxiliary code plate 246 is required to ensure the accuracy of the boring, and the position of the auxiliary code plate 246 is adjusted as needed to avoid interference with the operation of the boring equipment.
同样地,连接组件25包括支撑柱251和连接板252。如图22所示,本实施例中支撑柱251也设置有两个,且一个支撑柱251垂直设置于底座21上,另一个支撑柱251倾斜设置于下平台主体23上。示例性地,支撑柱251的长度小于连接柱241的长度,且二者平行放置。进一步地,两个支撑柱251均与连接板252连接,由此通过连接组件25的设置,能够进一步加强底座21与下平台主体23的连接强度,避免底座21的脱落,同时提高下维修平台20整体转动的稳定性。Similarly, the connecting assembly 25 includes a support column 251 and a connecting plate 252. As shown in FIG. 22, in this embodiment, two support columns 251 are also provided, and one support column 251 is vertically provided on the base 21, and the other support column 251 is obliquely provided on the lower platform body 23. Exemplarily, the length of the support column 251 is less than the length of the connecting column 241, and the two are placed in parallel. Furthermore, both support columns 251 are connected to the connecting plate 252, so that through the provision of the connecting assembly 25, the connection strength between the base 21 and the lower platform body 23 can be further strengthened to prevent the base 21 from falling off, while improving the stability of the overall rotation of the lower maintenance platform 20.
如图22-图25所示,本实施例中可利用临时支撑31和基线架32对下平台主体23进行支撑,以保证下维修平台20相关零部件的安装连接,同时可利用钢丝绳33对两个第一轴孔1311、两个第二轴孔2311以及后续第一轴孔1311和第二轴孔2311进行对中检测,以保证真轴的安装精度。如图25所示,在上维修平台10和下维修平台20连接时,可通过垫木支撑34、高凳支撑35对下维修平台20和上维修平台10提供稳定的支撑,保证连接座24的安装过程中整个平台的稳定性。As shown in Figures 22 to 25, in this embodiment, temporary supports 31 and base frames 32 can be used to support the lower platform body 23 to ensure the installation and connection of the relevant parts of the lower maintenance platform 20. At the same time, the two first shaft holes 1311, the two second shaft holes 2311, and the subsequent first shaft holes 1311 and second shaft holes 2311 can be aligned and tested by using steel wire ropes 33 to ensure the installation accuracy of the true shaft. As shown in Figure 25, when the upper maintenance platform 10 and the lower maintenance platform 20 are connected, the lower maintenance platform 20 and the upper maintenance platform 10 can be provided with stable support by the pad support 34 and the high stool support 35 to ensure the stability of the entire platform during the installation of the connecting seat 24.
下面对本实施例中绞吸挖泥船维修平台的安装方法进行具体说明。The following is a detailed description of the installation method of the cutter suction dredger maintenance platform in this embodiment.
绞吸挖泥船维修平台的安装方法,包括以下步骤:The installation method of the cutter suction dredger maintenance platform includes the following steps:
S1、组装绞吸挖泥船维修平台的上维修平台10;S1, assembling the upper maintenance platform 10 of the cutter suction dredger maintenance platform;
S2、组装绞吸挖泥船维修平台的下维修平台20中除连接座24以外的结构;S2, assembling the structure of the lower maintenance platform 20 of the cutter suction dredger maintenance platform except the connecting seat 24;
S3、将下维修平台20上胎后,调整平面度并勘划基准线定位;S3, after the lower maintenance platform 20 is put on the tire, the flatness is adjusted and the reference line is marked for positioning;
S4、总组上维修平台10并对其定位,使用真轴连接上维修平台10和下维修平台20;S4, assemble and position the upper maintenance platform 10, and connect the upper maintenance platform 10 and the lower maintenance platform 20 using a true axis;
S5、将连接座24安装于上维修平台10的锁紧座14上,起吊并旋转下维修平台20直至连接座24与下维修平台20的连接柱241匹配连接。S5. Install the connection seat 24 on the locking seat 14 of the upper maintenance platform 10, lift and rotate the lower maintenance platform 20 until the connection seat 24 is matched and connected with the connection column 241 of the lower maintenance platform 20.
进一步地,步骤S1包括:Further, step S1 includes:
S1.1、在胎分别组装上平台主体11、法兰座12和第一转轴座13;S1.1, assemble the upper platform body 11, the flange seat 12 and the first rotating shaft seat 13 on the tire respectively;
S1.2、在上平台主体11上划地样线,并吊运第一转轴座13于上平台主体11上,与其在胎总组,检测合格后离胎入托;S1.2, draw a ground sample line on the upper platform body 11, and hoist the first rotating shaft seat 13 on the upper platform body 11, and assemble it with the tire. After passing the inspection, remove the tire and put it into the support;
S1.3、将法兰座12与上平台主体11、第一转轴座13连接后的整体配合连接后涂装。S1.3, the flange seat 12 is connected with the upper platform body 11 and the first rotating shaft seat 13, and then the whole is matched and connected and then painted.
示例性地,本实施例中两个上平台主体11的内壁距离设置为5180mm,外侧壁距离设置为6120mm。结合图4所示,每个上平台主体11上均划有检验线112和A点、B点,且本实施例中上平台主体11以舷侧L6120的纵壁板为基面进行侧造,并在胎与第一转轴座13总组后再离胎。具体地,在进行上平台主体11组装时主要包括以下步骤:按照图4所示以L±6120纵壁设立胎架进行上胎,此过程需要控制胎架面的平面度、L±5180的平面度以及顶板的平面度;装配L±5180纵壁板后,按照施工要求划出检验线112,并在焊前、焊后报验平面度,对A点和B点的间距进行测量记录;对上平台主体11顶部锁紧座14上的螺栓孔提前开设,以便于后续与连接座24进行连接,同时装配过程中必须控制顶板、平台法兰板之间的距离;平台法兰板需要在结构焊后再进行安装。For example, in this embodiment, the inner wall distance of the two upper platform bodies 11 is set to 5180mm, and the outer wall distance is set to 6120mm. As shown in FIG4 , each upper platform body 11 is marked with a test line 112 and points A and B, and in this embodiment, the upper platform body 11 is side-built with the longitudinal wall plate of the side L6120 as the base surface, and is separated from the tire after the tire and the first rotating shaft seat 13 are assembled. Specifically, the assembly of the upper platform body 11 mainly includes the following steps: setting up a tire frame with L±6120 longitudinal walls as shown in Figure 4 for tire loading. This process requires controlling the flatness of the tire frame surface, the flatness of L±5180 and the flatness of the top plate; after assembling the L±5180 longitudinal wall plate, marking the inspection line 112 according to the construction requirements, and checking the flatness before and after welding, and measuring and recording the distance between point A and point B; opening the bolt holes on the locking seat 14 at the top of the upper platform body 11 in advance to facilitate the subsequent connection with the connecting seat 24. At the same time, the distance between the top plate and the platform flange plate must be controlled during the assembly process; the platform flange plate needs to be installed after the structure is welded.
如图10和图11所示,可选地,法兰座12中第一法兰和第二法兰的法兰板均通过螺栓预连接于上平台主体11上,且先后焊接法兰板于第一法兰、第二法兰上,保证两个法兰板平行设置,并在焊前报验精度,焊后复测报验精度,合格后卸下螺栓。示例性地,本实施例中法兰座12以舷侧L6120纵壁板为基面进行侧造,且需要在上平台主体11及第一转轴座13组装好后,与其整体预连接的法兰板进行焊接,而后再涂装。具体地,法兰座12的组装过程包括以下步骤:以舷侧L±6120纵壁为基面立胎架上胎,并控制胎架面平面度;在法兰板和法兰座12上划出相应地样线,并按照地样线基准装配结构;法兰板需要在结构焊后进行安装。As shown in Figures 10 and 11, optionally, the flange plates of the first flange and the second flange in the flange seat 12 are pre-connected to the upper platform body 11 by bolts, and the flange plates are welded to the first flange and the second flange in sequence to ensure that the two flange plates are arranged in parallel, and the accuracy is checked before welding, and the accuracy is re-tested after welding, and the bolts are removed after passing the test. Exemplarily, in this embodiment, the flange seat 12 is side-built with the longitudinal wall plate L6120 on the side as the base surface, and after the upper platform body 11 and the first rotating shaft seat 13 are assembled, the flange plate pre-connected with it as a whole is welded, and then painted. Specifically, the assembly process of the flange seat 12 includes the following steps: erecting the tire frame with the longitudinal wall L±6120 on the side as the base surface, and controlling the flatness of the tire frame surface; drawing corresponding ground sample lines on the flange plate and the flange seat 12, and assembling the structure according to the ground sample line reference; the flange plate needs to be installed after the structure is welded.
如图10和图11所示,进一步地,通过两步安装进行两个法兰板的安装。As shown in FIG. 10 and FIG. 11 , further, the two flange plates are installed through two steps.
如图10所示,第一步安装的步骤包括:将上平台主体11上的平台法兰提前焊接完毕,并通过螺栓将第二法兰的法兰板连接于平台法兰板,且将螺栓锁死;将上平台主体11上预连接的法兰板逐渐靠近第二法兰的位置,且预先在地下画好XY两个方向的基准线,通过匹配状态,保证上下工作面的平行放置;将法兰板预焊接于第二法兰上,且焊前报验精度。As shown in Figure 10, the first step of installation includes: welding the platform flange on the upper platform body 11 in advance, connecting the flange plate of the second flange to the platform flange plate by bolts, and locking the bolts; gradually moving the pre-connected flange plate on the upper platform body 11 closer to the position of the second flange, and pre-drawing the reference lines in the XY directions on the ground, and ensuring the parallel placement of the upper and lower working surfaces through the matching state; pre-welding the flange plate on the second flange, and checking the accuracy before welding.
如图11所示,第二步安装的步骤包括:保持第二法兰的法兰板位置不动,将第一法兰的法兰板与连接于平台法兰,并将其螺栓锁死;根据地样线基准重复第一步安装的步骤直到法兰板预焊接于第一法兰上;控制焊接的顺序,防止焊接的过程中法兰板发生变形,可适当增加支撑板;法兰板焊后复测报验精度,合格后卸下螺栓。由此即可完成法兰座12的高精度安装。As shown in FIG11 , the second step of installation includes: keeping the flange plate of the second flange in place, connecting the flange plate of the first flange to the platform flange, and locking the bolts; repeating the first step of installation according to the ground sample line benchmark until the flange plate is pre-welded to the first flange; controlling the welding sequence to prevent the flange plate from deforming during welding, and appropriately adding support plates; retesting the accuracy of the flange plate after welding, and removing the bolts after passing the test. In this way, the high-precision installation of the flange seat 12 can be completed.
结合图7和图13所示,本实施例中第一转轴座13在安装过程中需采用吊锤测量相应的垂直度,具体地,可通过第一吊锤线301进行判断。具体地,第一转轴座13以船中L5180纵壁板为基面进行侧造,且与上平台主体11总组后离胎。具体地,第一转轴座13的组装过程包括以下步骤:以L±5180纵壁为基面立胎架上胎,且胎架面的水平度需要≤5mm,平面度≤5mm;第一耳板135先不安装,且第一轴筒134需按照图13所示竖立第一扁铁136,通过第一吊锤线301测量第一轴筒134的垂直度,并分别测量第一轴筒134两端的半径偏差,控制偏差≤1mm,且必须在焊接过程中测量控制,使得第一轴筒134于最后进行焊接,焊前、焊后报验;第一耳板135在第一轴筒134精度合格后进行安装。As shown in FIG7 and FIG13, in this embodiment, the first rotating shaft seat 13 needs to be measured with a hanging hammer during installation, and the verticality can be determined by the first hanging hammer line 301. Specifically, the first rotating shaft seat 13 is side-built with the L5180 longitudinal wall plate in the middle of the ship as the base surface, and is separated from the tire after being assembled with the upper platform body 11. Specifically, the assembly process of the first rotating shaft seat 13 includes the following steps: erecting a tire frame with the L±5180 longitudinal wall as the base surface, and the horizontality of the tire frame surface needs to be ≤5mm, and the flatness needs to be ≤5mm; the first ear plate 135 is not installed first, and the first shaft cylinder 134 needs to erect the first flat iron 136 as shown in Figure 13, measure the verticality of the first shaft cylinder 134 through the first plumb line 301, and measure the radius deviation at both ends of the first shaft cylinder 134 respectively, control the deviation to be ≤1mm, and must be measured and controlled during the welding process, so that the first shaft cylinder 134 is welded last, and inspected before and after welding; the first ear plate 135 is installed after the first shaft cylinder 134 has qualified accuracy.
结合图12和图13所示,进一步地,在胎架上划上第一地样线101、第二地样线102,且胎架顶面设置为第一胎架面103。具体地,上平台主体11和第一转轴座13的组装过程包括以下步骤:上平台主体11和第一转轴座13分别制作完成后,将第一转轴座13吊运至上平台主体11的胎架上并根据第一地样线101和第二地样线102进行在胎总组;调整第一转轴座13中第一轴筒134的垂直度偏差≤1mm,而后将吊线锤对准第二地样线102,使得第一吊锤线301与第二地样线102垂直;而后按照图纸对其进行尺寸定位,并在焊前、焊后进行精度报验,合格后将其整体离胎入托。As shown in FIG. 12 and FIG. 13 , further, the first ground sample line 101 and the second ground sample line 102 are drawn on the tire frame, and the top surface of the tire frame is set as the first tire frame surface 103. Specifically, the assembly process of the upper platform body 11 and the first rotating shaft seat 13 includes the following steps: after the upper platform body 11 and the first rotating shaft seat 13 are respectively manufactured, the first rotating shaft seat 13 is hoisted to the tire frame of the upper platform body 11 and assembled in the tire according to the first ground sample line 101 and the second ground sample line 102; the verticality deviation of the first shaft cylinder 134 in the first rotating shaft seat 13 is adjusted to ≤1mm, and then the plumb bob is aligned with the second ground sample line 102, so that the first plumb bob line 301 is perpendicular to the second ground sample line 102; and then the size is positioned according to the drawing, and the accuracy is inspected before and after welding, and the whole is removed from the tire and placed in the support after passing the inspection.
进一步地,步骤S2包括:Further, step S2 includes:
S2.1、在胎分别组装底座21、延伸平台22、下平台主体23和连接座24;S2.1, assemble the base 21, the extension platform 22, the lower platform body 23 and the connecting seat 24 respectively on the tire;
S2.2、将底座21在胎翻身正立后采用临时支撑31和基线架32对其进行支撑,并使用激光划线;S2.2, after the tire is turned over and upright, the base 21 is supported by a temporary support 31 and a baseline frame 32, and laser marking is performed;
S2.3、依次吊装延伸平台22和下平台主体23离胎与底座21粗定位安装;S2.3, sequentially hoist the extension platform 22 and the lower platform body 23 away from the tire and roughly position and install them on the base 21;
S2.4、利用钢丝分别穿设两个下平台主体23中的第二轴孔2311,调整到位后进行焊接。S2.4. Use steel wires to penetrate the second shaft holes 2311 in the two lower platform bodies 23, respectively, and weld them after adjusting them into place.
进一步地,步骤S4包括:Further, step S4 includes:
S4.1、利用钢丝绳33将上维修平台10中的第一轴孔1311与下维修平台20中的第二轴孔2311对齐,并调整二者的同心度和平面度完成定位;S4.1. Use the wire rope 33 to align the first axial hole 1311 in the upper maintenance platform 10 with the second axial hole 2311 in the lower maintenance platform 20, and adjust the concentricity and flatness of the two to complete the positioning;
S4.2、使用码板26代替钢丝绳33以固定第一转轴座13与第二转轴座231的位置,而后进行镗孔,并穿设真轴,以连接上维修平台10和下维修平台20。S4.2. Use the code plate 26 instead of the wire rope 33 to fix the positions of the first rotating shaft seat 13 and the second rotating shaft seat 231 , and then bore holes and pass the true shaft to connect the upper maintenance platform 10 and the lower maintenance platform 20 .
如图16所示,本实施例中下维修平台20中底座21上分别划有第三地样线201、第四地样线202和第一中心地样线203,且底座21是以底座21顶面为基面进行整体反造,在胎翻身正立后完成焊接的,并在胎与延伸平台22和下平台主体23进行正立总组的。结合图16和图17所示,具体地,下维修平台20中底座21相关的组装过程包括以下步骤:以图16所示立胎架,并划出第一中心地样线203及连接柱241相对应的第三地样线201和第四地样线202;将底座21于左右舷整体上胎反造;将安装好的底座21翻身正立对中第一中心地样线203,并在胎安装连接柱241,并控制连接柱241的安装精度,进行焊前、焊后报验,保持其垂直度≤1/1000L。As shown in FIG16, the third ground sample line 201, the fourth ground sample line 202 and the first center ground sample line 203 are marked on the base 21 of the lower maintenance platform 20 in this embodiment, and the base 21 is integrally reversed with the top surface of the base 21 as the base surface, and the welding is completed after the tire is turned over and upright, and the tire is assembled with the extension platform 22 and the lower platform body 23. Combined with FIG16 and FIG17, specifically, the assembly process related to the base 21 in the lower maintenance platform 20 includes the following steps: using the tire frame as shown in FIG16, and marking the third ground sample line 201 and the fourth ground sample line 202 corresponding to the first center ground sample line 203 and the connecting column 241; the base 21 is integrally reversed on the left and right sides; the installed base 21 is turned over and upright to center the first center ground sample line 203, and the connecting column 241 is installed on the tire, and the installation accuracy of the connecting column 241 is controlled, and the pre-welding and post-welding inspections are carried out to maintain its verticality ≤1/1000L.
进一步地,本实施例中延伸平台22也采用整体反造的方式进行组装,且在组装过程中也许对延伸平台22进行平面度的控制,并在焊后报验,而后通过左右第二连接耳板221与底座21中的第一连接耳板211进行匹配安装,实现延伸平台22与底座21的稳定连接。Furthermore, in this embodiment, the extension platform 22 is also assembled in an overall reverse manufacturing manner, and the flatness of the extension platform 22 may be controlled during the assembly process and inspected after welding, and then the left and right second connecting ear plates 221 are matched and installed with the first connecting ear plates 211 in the base 21 to achieve a stable connection between the extension platform 22 and the base 21.
如图20所示,可选地,将下平台主体23组装过程中使用到的胎架顶面设置为第二胎架面204,且划有第五地样线205,并利用第二吊锤线302进行垂直度的判断。示例性地,本实施例中下平台主体23以舷侧L±5150纵壁为基面侧造,且在离胎后于延伸平台22和底座21组合后的整体进行正立总组。具体地,下平台主体23的组装过程包括以下步骤:按照图19和图20所示,划出相应的地样线,立胎架,并以L±5150纵壁为基面上胎,控制第二胎架面204的平面度;第二耳板235先不安装,且第二轴筒234焊接前按照图20所示立第二扁铁236,通过第二吊锤线302对第二轴筒234的垂直度进行检测,并分别测量第二轴筒234两端的半径差,并且须在焊接过程中对其进行测量控制,使得第二轴筒234于最后进行焊接,并在焊前、焊后进行报验;第二耳板235在第二轴筒234精度合格后在进行安装;按照图19所以,定位安装连接柱241和支撑柱251,并保证二者的水平度和垂直度均≤1/1000L,并在焊前、焊后报验精度;焊后报验合格可将下平台主体23离胎与底座21在胎进行总组。As shown in FIG20, optionally, the top surface of the tire frame used in the assembly process of the lower platform body 23 is set as the second tire frame surface 204, and the fifth ground sample line 205 is marked, and the verticality is judged by the second plumb line 302. Exemplarily, in this embodiment, the lower platform body 23 is built with the longitudinal wall of the side L±5150 as the base surface, and after leaving the tire, the whole is erected and assembled after the extension platform 22 and the base 21 are combined. Specifically, the assembly process of the lower platform body 23 includes the following steps: as shown in FIG19 and FIG20, the corresponding ground sample line is marked, the tire frame is erected, and the tire is mounted with the longitudinal wall of L±5150 as the base surface to control the flatness of the second tire frame surface 204; the second ear plate 235 is not installed first, and the second flat iron 236 is erected as shown in FIG20 before the second shaft cylinder 234 is welded, and the verticality of the second shaft cylinder 234 is detected by the second plumb line 302, and the radius difference at both ends of the second shaft cylinder 234 is measured respectively. , and it must be measured and controlled during the welding process, so that the second shaft cylinder 234 is welded last, and it must be inspected before and after welding; the second ear plate 235 is installed after the second shaft cylinder 234 has passed the accuracy test; according to Figure 19, the connecting column 241 and the supporting column 251 are positioned and installed, and the horizontality and verticality of the two are guaranteed to be ≤1/1000L, and the accuracy must be inspected before and after welding; after the welding is qualified, the lower platform body 23 can be separated from the tire and assembled with the base 21 on the tire.
结合图21所示,进一步地,本实施例中连接座24组装时需以舷侧纵壁为基面侧造,且在单独涂装后在上维修平台10和下维修平台20总组装时装配于连接柱241上。具体地,连接座24的组装过程包括以下步骤:按照图纸以舷侧纵壁为基面进行上胎建造,并保证胎架的基面的平面度符合要求;按图20所示在连接座24上定位尺寸、装配定位以及在非胎架面上划线,标记为样冲点;而后预先钻螺栓孔便于后续安装使用;最后对连接座24单独涂装,并直接参与上维修平台10和下维修平台20的总组。Combined with FIG21, further, in this embodiment, the connection seat 24 needs to be built with the side longitudinal wall as the base surface during assembly, and after being painted separately, it is assembled on the connection column 241 during the general assembly of the upper maintenance platform 10 and the lower maintenance platform 20. Specifically, the assembly process of the connection seat 24 includes the following steps: according to the drawings, the upper tire is constructed with the side longitudinal wall as the base surface, and the flatness of the base surface of the tire frame is ensured to meet the requirements; the size and assembly positioning are positioned on the connection seat 24 as shown in FIG20, and the non-tire frame surface is marked as a sample punching point; then the bolt holes are pre-drilled for subsequent installation and use; finally, the connection seat 24 is painted separately, and directly participates in the general assembly of the upper maintenance platform 10 and the lower maintenance platform 20.
结合图22和图23所示,将此时的胎架面设置为第三胎架面206,并划出第二中心地样线207,此时地表面设置为地面303。进一步地,下维修平台20的组装过程包括以下步骤:在底座21在胎翻身正立后,定位并封胎固定;而后按照图22所示,采用临时支撑31和基线架32对下平台主体23进行支撑,并在激光划线完毕后报验精度;吊装延伸平台22和下平台主体23与底座21进行组装,且按图23所示对下平台主体23的位置进行粗定位而后使用钢丝绳33穿过左右的第二轴筒234对二者进行对中;按照图纸进行下平台主体23其余结构的尺寸定位,并实时控制下平台主体23的垂直度。示例性地,在焊接过程中需要检测第二轴筒234的半径偏差以及距中值变化,当半径偏差≥3mm,距中值偏差≥5mm时必须停止焊接,并在重新调整到位后才能继续焊接,并在焊后报验精度。As shown in FIG22 and FIG23, the tire frame surface at this time is set as the third tire frame surface 206, and the second center ground sample line 207 is drawn, and the ground surface is set as the ground 303. Further, the assembly process of the lower maintenance platform 20 includes the following steps: after the base 21 is turned over and upright, the tire is positioned and sealed and fixed; then, as shown in FIG22, the lower platform body 23 is supported by a temporary support 31 and a base frame 32, and the accuracy is checked after the laser marking is completed; the extension platform 22 and the lower platform body 23 are assembled with the base 21, and the position of the lower platform body 23 is roughly positioned as shown in FIG23, and then the steel wire rope 33 is used to pass through the left and right second shaft cylinders 234 to center the two; the size of the remaining structure of the lower platform body 23 is positioned according to the drawings, and the verticality of the lower platform body 23 is controlled in real time. For example, during the welding process, it is necessary to detect the radius deviation and the change from the median of the second shaft cylinder 234. When the radius deviation is ≥3mm and the deviation from the median is ≥5mm, welding must be stopped and welding can only be continued after readjustment, and the accuracy must be checked after welding.
结合图24-图27所示,设置有基准面208和第三吊锤线304。在本实施例中进行上维修平台10和下维修平台20的组装时,需要现将下维修平台20进行上胎,且在上维修平台10和下维修平台20连接后再进行镗孔安装真轴,而后再进行连接座24于下维修平台20上的安装。具体地,上维修平台10和下维修平台20的连接过程包括以下步骤:As shown in FIG. 24 to FIG. 27 , a reference plane 208 and a third plumb line 304 are provided. In this embodiment, when assembling the upper maintenance platform 10 and the lower maintenance platform 20, the lower maintenance platform 20 needs to be mounted first, and after the upper maintenance platform 10 and the lower maintenance platform 20 are connected, the true shaft is bored and installed, and then the connection seat 24 is installed on the lower maintenance platform 20. Specifically, the connection process of the upper maintenance platform 10 and the lower maintenance platform 20 includes the following steps:
下维修平台20上胎,此时需要保证下维修平台20的支撑到位,且需要调整下维修平台20整体的平面度在公差要求范围内,并需要在地面303上勘划总组的基准线,包括中心线、半宽线、长度基准线等,以作为后续整个维修平台上下总组的基准;The lower maintenance platform 20 is put on the tire. At this time, it is necessary to ensure that the support of the lower maintenance platform 20 is in place, and the overall flatness of the lower maintenance platform 20 needs to be adjusted within the tolerance requirement range. It is also necessary to survey and mark the reference lines of the overall group on the ground 303, including the center line, half-width line, length reference line, etc., to serve as the reference for the subsequent upper and lower overall group of the entire maintenance platform;
上维修平台10和下维修平台20总组镗孔,需要在下维修平台20上胎定位后,进行总组定位上平台,并按照图27所示将第一轴孔1311和第二轴孔2311靠近并利用第三吊锤线304调整二者的垂直和半宽;同时按照图纸对平台法兰面111调整高度及半宽,自测合格后可安装连接管27,并在焊前报验精度;在精度确认合格后如图26所示加焊码板26,且在加焊过程中需两边轮流加焊,此过程无需复测,但需控制第一轴孔1311和第二轴孔2311的半径公差均≤1mm,且码板26与平台结构全焊,焊后再次报验精度;而后在连接管27和码板26焊接完成后拆除标杆和钢丝绳33,准备进行镗孔,且需保证镗孔所需的工装加强的安装要避免破坏平台支撑结构等;镗孔完成后开始进行真轴穿接,以连接上维修平台10和下维修平台20,并进行连接座24的安装;The upper maintenance platform 10 and the lower maintenance platform 20 are bored together. After the lower maintenance platform 20 is positioned on the tire, the upper platform is positioned together. The first shaft hole 1311 and the second shaft hole 2311 are brought close together as shown in FIG27, and the verticality and half width of the two are adjusted by using the third plumb line 304. At the same time, the height and half width of the platform flange surface 111 are adjusted according to the drawing. After the self-test is qualified, the connecting pipe 27 can be installed, and the accuracy is checked before welding. After the accuracy is confirmed to be qualified, the code plate 26 is added as shown in FIG26, and both sides need to be welded in turn during the welding process. Welding is performed. This process does not require retesting, but the radius tolerance of the first shaft hole 1311 and the second shaft hole 2311 must be controlled to be ≤1mm, and the code plate 26 must be fully welded to the platform structure. The accuracy must be checked again after welding. After the welding of the connecting pipe 27 and the code plate 26 is completed, the benchmark and the wire rope 33 are removed to prepare for boring. It is also necessary to ensure that the installation of the tooling reinforcement required for boring avoids damaging the platform support structure. After the boring is completed, the true shaft connection is started to connect the upper maintenance platform 10 and the lower maintenance platform 20, and the connection seat 24 is installed.
进行连接座24的安装,在穿设真轴后,按图24所示根据基准面208和第五地样线205放置下维修平台20,并将连接座24安装于锁紧座14上;而后起吊并旋转下维修平台20使其逐渐靠上,并现场切割连接柱241使其端部与连接座24匹配,此过程中连接柱241的修割量不应超过10mm;修割到位后,进行焊接,并在焊后吊装前报验质量部完整性。由此完成整个绞吸挖泥船维修平台的安装。Install the connecting seat 24. After the true axis is inserted, place the lower maintenance platform 20 according to the reference plane 208 and the fifth ground sample line 205 as shown in Figure 24, and install the connecting seat 24 on the locking seat 14; then lift and rotate the lower maintenance platform 20 to gradually move it upward, and cut the connecting column 241 on site to make its end match the connecting seat 24. During this process, the cutting amount of the connecting column 241 should not exceed 10mm; after cutting in place, weld and report the integrity of the quality department before hoisting after welding. Thus, the installation of the entire cutter suction dredger maintenance platform is completed.
显然,本发明的上述实施例仅仅是为了清楚说明本发明所作的举例,而并非是对本发明的实施方式的限定。对于所属领域的普通技术人员来说,在上述说明的基础上还可以做出其它不同形式的变化或变动。这里无需也无法对所有的实施方式予以穷举。凡在本发明的精神和原则之内所作的任何修改、等同替换和改进等,均应包含在本发明权利要求的保护范围之内。Obviously, the above embodiments of the present invention are merely examples for clearly illustrating the present invention, and are not intended to limit the embodiments of the present invention. For those skilled in the art, other different forms of changes or modifications can be made based on the above description. It is not necessary and impossible to list all the embodiments here. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should be included in the protection scope of the claims of the present invention.
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