CN118847541A - Continuous detection equipment for NdFeB magnets and working method thereof - Google Patents
Continuous detection equipment for NdFeB magnets and working method thereof Download PDFInfo
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- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/02—Measures preceding sorting, e.g. arranging articles in a stream orientating
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
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Abstract
本发明涉及钕铁硼磁钢生产的技术领域,尤其涉及用于钕铁硼磁钢的连续检测设备及其工作方法,包含有工作台、柱形筒、送料带、支撑板和磁吸部,所述柱形筒内竖直堆叠有若干磁钢本体,所述柱形筒的下侧设置有出料口,所述出料口与柱形筒错开设置,所述柱形筒贯穿支撑板且与其固定连接,所述柱形筒的下侧设置有筛分杆,所述筛分杆通过旋转并将处于柱形筒内最下端的磁钢本体拨动至出料口;所述工作台的上端转动连接有中转座,所述中转座的两端设置有一对限位套,所述限位套用于接取磁钢本体,所述中转座用于带动一对限位套旋转并与出料口和磁吸部交替对接;所述磁吸部包括有电磁铁块,本发明,便捷高效地实现了连续检测功能。
The present invention relates to the technical field of NdFeB magnet production, and in particular to continuous detection equipment and a working method thereof for NdFeB magnets, comprising a workbench, a cylindrical barrel, a feeding belt, a support plate and a magnetic attraction portion, wherein a plurality of magnetic steel bodies are vertically stacked in the cylindrical barrel, a discharge port is arranged at the lower side of the cylindrical barrel, the discharge port and the cylindrical barrel are staggered, the cylindrical barrel passes through the support plate and is fixedly connected thereto, a screening rod is arranged at the lower side of the cylindrical barrel, the screening rod rotates and moves the magnetic steel body at the lower end of the cylindrical barrel to the discharge port; the upper end of the workbench is rotatably connected to a transfer seat, and a pair of limit sleeves are arranged at both ends of the transfer seat, the limit sleeves are used to receive the magnetic steel body, and the transfer seat is used to drive a pair of limit sleeves to rotate and alternately dock with the discharge port and the magnetic attraction portion; the magnetic attraction portion includes an electromagnet block. The present invention realizes the continuous detection function conveniently and efficiently.
Description
技术领域Technical Field
本发明涉及钕铁硼磁钢生产的技术领域,尤其涉及用于钕铁硼磁钢的连续检测设备及其工作方法。The invention relates to the technical field of NdFeB magnet production, and in particular to continuous detection equipment for NdFeB magnets and a working method thereof.
背景技术Background Art
钕磁铁也称为钕铁硼磁铁,是由钕、铁、硼形成的四方晶系晶体,这种磁铁是现今磁性仅次于绝对零度钬磁铁的永久磁铁,也是最常使用的稀土磁铁,被广泛地应用于电子产品,例如硬盘、手机、耳机以及用电池供电的工具等,在钕铁硼磁钢的生产制造过程中,对其磁力的强度检测是必不可少的步骤。Neodymium magnets, also known as NdFeB magnets, are tetragonal crystals formed by neodymium, iron, and boron. This type of magnet is a permanent magnet with magnetic properties second only to absolute zero holmium magnets. It is also the most commonly used rare earth magnet and is widely used in electronic products such as hard drives, mobile phones, headphones, and battery-powered tools. In the production process of NdFeB magnets, testing the strength of their magnetic force is an essential step.
在现有专利公告号为CN115097363A的中国发明专利申请中,公开了一种用于钕铁硼废料回收的钕铁硼磁体检测装置及其方法,包括工装台,工装台上安装有固定夹具、升降支架、磁力检测组件和支架提升机构,工装台的中心开设有供钕铁硼磁体被磁力检测组件检测其磁性的检测口,检测口的尺寸小于钕铁硼磁体的尺寸,磁力检测组件包括电磁铁、拉力检测机构和复位机构,电磁铁位于检测口的正下方,复位机构设置在升降支架上,并且复位机构与拉力检测机构配合连接。In the Chinese invention patent application with the existing patent announcement number CN115097363A, a NdFeB magnet detection device and method for recycling NdFeB waste are disclosed, including a workbench, on which a fixing fixture, a lifting bracket, a magnetic detection component and a bracket lifting mechanism are installed. A detection port is provided in the center of the workbench for the NdFeB magnet to be detected for its magnetism by the magnetic detection component. The size of the detection port is smaller than the size of the NdFeB magnet. The magnetic detection component includes an electromagnet, a tension detection mechanism and a reset mechanism. The electromagnet is located directly below the detection port. The reset mechanism is arranged on the lifting bracket, and the reset mechanism is cooperatively connected with the tension detection mechanism.
在上述技术方案中,通过固定夹具将钕铁硼磁体固定,电磁铁被钕铁硼磁体吸引向着其靠近,钢丝绳发生形变,通过滑道位移传感器感应钢丝绳形变时的拉力值,检测出钕铁硼磁体的磁力强度,在电磁铁未被吸引的情况下,通过支架提升机构驱使升降支架带动电磁铁向着钕铁硼磁体靠近,直至电磁铁能够被钕铁硼磁体吸引,从而测出其磁力强度,然而上述技术方案中,需要人工手动进行取样,并放置在加工位上,其中需要先从大量相互吸附住的磁钢中,手动进行分离,再进行上料,费时费力,且检测完成进行取料时,仍需人工手动取下,增加工作人员的疲劳强度,自动化程度低下。In the above technical solution, the NdFeB magnet is fixed by a fixing clamp, the electromagnet is attracted by the NdFeB magnet and approaches it, the steel wire rope is deformed, and the tension value of the steel wire rope deformation is sensed by the slide displacement sensor to detect the magnetic strength of the NdFeB magnet. When the electromagnet is not attracted, the lifting bracket is driven by the bracket lifting mechanism to drive the electromagnet to approach the NdFeB magnet until the electromagnet can be attracted by the NdFeB magnet, thereby measuring its magnetic strength. However, in the above technical solution, manual sampling is required and placed on the processing position, wherein it is necessary to manually separate from a large number of mutually adsorbed magnetic steels and then load the materials, which is time-consuming and labor-intensive. Moreover, when the detection is completed and the materials are taken out, they still need to be manually removed, which increases the fatigue intensity of the staff and has a low degree of automation.
故,有必要提供用于钕铁硼磁钢的连续检测设备及其工作方法,可以达到连续检测的作用。Therefore, it is necessary to provide a continuous detection device and a working method for NdFeB magnets to achieve the effect of continuous detection.
发明内容Summary of the invention
本发明的目的在于提供用于钕铁硼磁钢的连续检测设备及其工作方法,以解决上述背景技术中提出的问题。The object of the present invention is to provide a continuous detection device for NdFeB magnets and a working method thereof to solve the problems raised in the above background technology.
为了解决上述技术问题,本发明提供如下技术方案:用于钕铁硼磁钢的连续检测设备,包含有工作台、柱形筒、送料带、支撑板和磁吸部,In order to solve the above technical problems, the present invention provides the following technical solutions: a continuous detection device for NdFeB magnets, comprising a workbench, a cylindrical barrel, a feeding belt, a support plate and a magnetic suction part,
所述柱形筒内竖直堆叠有若干磁钢本体,所述柱形筒的下侧设置有出料口,所述出料口与柱形筒错开设置,所述柱形筒贯穿支撑板且与其固定连接,所述柱形筒的下侧设置有筛分杆,所述筛分杆通过旋转并将处于柱形筒内最下端的磁钢本体拨动至出料口;A plurality of magnetic steel bodies are vertically stacked in the cylindrical barrel, a discharge port is arranged at the lower side of the cylindrical barrel, the discharge port is staggered with the cylindrical barrel, the cylindrical barrel passes through the support plate and is fixedly connected thereto, a screening rod is arranged at the lower side of the cylindrical barrel, the screening rod rotates and moves the magnetic steel body at the lower end of the cylindrical barrel to the discharge port;
所述工作台的上端转动连接有中转座,所述中转座的两端设置有一对限位套,所述限位套用于接取磁钢本体,所述中转座用于带动一对限位套旋转并与出料口和磁吸部交替对接;The upper end of the workbench is rotatably connected with a transfer seat, and a pair of limit sleeves are arranged at both ends of the transfer seat, and the limit sleeves are used to receive the magnetic steel body, and the transfer seat is used to drive the pair of limit sleeves to rotate and alternately dock with the discharge port and the magnetic suction part;
所述磁吸部包括有电磁铁块,所述电磁铁块的上侧设置有位移传感器,所述支撑板的下端固定连接有若干固定杆,所述固定杆的下端固定连接有限位盘,所述电磁铁块贯穿于限位盘中端且与其间隙配合,所述限位盘的下端面与限位套的上端面齐平,所述位移传感器的上侧设置有升降组件,所述升降组件驱动电磁铁块吸附并拉升磁钢本体;The magnetic attraction part includes an electromagnet block, a displacement sensor is arranged on the upper side of the electromagnet block, a plurality of fixing rods are fixedly connected to the lower end of the support plate, a limiting plate is fixedly connected to the lower end of the fixing rod, the electromagnet block passes through the middle end of the limiting plate and is gap-matched with the limiting plate, the lower end surface of the limiting plate is flush with the upper end surface of the limiting sleeve, and a lifting assembly is arranged on the upper side of the displacement sensor, and the lifting assembly drives the electromagnet block to absorb and lift the magnetic steel body;
所述工作台的上侧贯穿开设有下料口,所述下料口对应设置于磁吸部的下侧,所述送料带设置于下料口的下侧。A material discharge port is provided through the upper side of the workbench, the material discharge port is correspondingly arranged at the lower side of the magnetic attraction part, and the feeding belt is arranged at the lower side of the material discharge port.
在一个实施例中,所述柱形筒的下端固定连接有限位框,所述限位框的高度不小于单个磁钢本体的高度,所述限位框的一端下侧与出料口固定连接,所述限位框的一侧开设有开口槽,所述筛分杆穿过开口槽并拨动磁钢本体移动,所述支撑板的上端贯穿开设有适应口,所述适应口内固定连接有顶板,所述限位框固定于顶板的下端,所述顶板的下端转动连接有转杆一,所述转杆一的下端贯穿且固定连接有转盘,所述转盘的上侧设置有转动座,所述转动座的一端与筛分杆固定连接。In one embodiment, the lower end of the cylindrical barrel is fixedly connected to a limit frame, the height of the limit frame is not less than the height of a single magnetic steel body, the lower side of one end of the limit frame is fixedly connected to the discharge port, an open slot is provided on one side of the limit frame, the screening rod passes through the open slot and drives the magnetic steel body to move, an adaptation port is penetrated through the upper end of the support plate, a top plate is fixedly connected in the adaptation port, the limit frame is fixed to the lower end of the top plate, the lower end of the top plate is rotatably connected to a rotating rod 1, the lower end of the rotating rod 1 penetrates and is fixedly connected to a turntable, a rotating seat is provided on the upper side of the turntable, and one end of the rotating seat is fixedly connected to the screening rod.
在一个实施例中,所述转盘与转动座转动连接,所述转动座偏心设置于转盘的一侧,所述转盘的上端固定连接有适配座,所述转动座设置于适配座的内部一端,所述适配座的一端开设有适配槽,所述适配槽的长度与筛分杆相等,所述转动座与转盘之间设置有扭簧件,所述扭簧件驱使筛分杆远离适配槽。In one embodiment, the turntable is rotatably connected to a rotating seat, the rotating seat is eccentrically arranged on one side of the turntable, an adapter seat is fixedly connected to the upper end of the turntable, the rotating seat is arranged at one end inside the adapter seat, an adapter groove is opened at one end of the adapter seat, the length of the adapter groove is equal to that of the screening rod, a torsion spring is arranged between the rotating seat and the turntable, and the torsion spring drives the screening rod away from the adapter groove.
在一个实施例中,所述转动座的一侧开设有卡槽,所述适配座的上侧开设有凸形孔,所述凸形孔延伸至转动座,所述凸形孔内侧滑动配合有凸型卡件,所述凸型卡件的一端与凸形孔一端设置有弹簧收缩柱,所述凸型卡件与卡槽相适配,所述筛分杆将磁钢本体拨动至出料口时,凸型卡件脱离卡槽。In one embodiment, a slot is provided on one side of the rotating seat, and a convex hole is provided on the upper side of the adapter seat. The convex hole extends to the rotating seat, and a convex clamp is slidably fitted inside the convex hole. A spring contraction column is provided at one end of the convex clamp and one end of the convex hole. The convex clamp is adapted to the slot, and when the screening rod moves the magnetic steel body to the discharge port, the convex clamp disengages from the slot.
在一个实施例中,所述凸型卡件的上端转动连接有转杆二,所述顶板的下端固定连接有限位环,所述限位环与转杆一的轴线重合,所述限位环与限位框之间固定连接有连接板,所述限位环的下端与适配座转动连接,所述限位环内侧设置有外弧面和内弧面,所述转杆二贴合外弧面和内弧面滚动,所述转杆二贴合外弧面滚动时,凸型卡件脱离卡槽,所述转杆二贴合内弧面滚动时,凸型卡件卡入卡槽内。In one embodiment, the upper end of the convex clamp is rotatably connected to a rotating rod 2, and the lower end of the top plate is fixedly connected to a limiting ring, the limiting ring coincides with the axis of the rotating rod 1, a connecting plate is fixedly connected between the limiting ring and the limiting frame, the lower end of the limiting ring is rotatably connected to the adapter seat, an outer arc surface and an inner arc surface are provided on the inner side of the limiting ring, the rotating rod 2 rolls against the outer arc surface, and when the rotating rod 2 rolls against the outer arc surface, the convex clamp is disengaged from the slot, and when the rotating rod 2 rolls against the inner arc surface, the convex clamp is inserted into the slot.
在一个实施例中,所述转杆一的下端固定连接有带轮一,所述带轮一的一侧带连接有带轮二,所述带轮二的下端与中转座固定连接,所述带轮二的尺寸大于带轮一,所述带轮二旋转半圈时,带轮一旋转一圈,所述带轮二的上端固定连接有转杆三,所述转杆三的上端贯穿于支撑板且固定连接有电机件。In one embodiment, the lower end of the rotating rod 1 is fixedly connected to the pulley 1, one side of the pulley 1 is connected to the pulley 2, the lower end of the pulley 2 is fixedly connected to the middle rotating seat, the size of the pulley 2 is larger than the pulley 1, when the pulley 2 rotates half a circle, the pulley 1 rotates one circle, the upper end of the pulley 2 is fixedly connected to the rotating rod 3, the upper end of the rotating rod 3 passes through the support plate and is fixedly connected to the motor part.
在一个实施例中,所述限位套与中转座之间固定连接有固定板,所述限位套的下端设置有一对半圆板,所述半圆板的直径与限位套直径相等,一对半圆板对限位套内的磁钢本体进行支撑;In one embodiment, a fixed plate is fixedly connected between the limiting sleeve and the transfer seat, and a pair of semicircular plates are provided at the lower end of the limiting sleeve, the diameter of the semicircular plates is equal to the diameter of the limiting sleeve, and the pair of semicircular plates support the magnetic steel body in the limiting sleeve;
一对半圆板的一端固定连接有一对铰链板,一对铰链板交错设置,所述固定板的一侧转动连接有中心柱,所述中心柱贯穿于一对铰链板且与其转动连接,一对半圆板的一端固定连接有一对方杆,一对方杆驱动一对半圆板以中心柱为轴线相对翻转。One end of a pair of semicircular plates is fixedly connected to a pair of hinge plates, and the pair of hinge plates are staggered. One side of the fixed plate is rotatably connected to a central column, and the central column passes through the pair of hinge plates and is rotatably connected thereto. One end of the pair of semicircular plates is fixedly connected to a pair of opposite rods, and the pair of opposite rods drive the pair of semicircular plates to flip relative to each other with the central column as the axis.
在一个实施例中,所述方杆的一端设置有伸缩杆件,所述伸缩杆件的一端连接有移动杆,所述固定板上贯穿开设有V型滑槽,一对移动杆贯穿于V型滑槽且沿其移动,所述移动杆的上端转动连接有滑块,一对滑块的外侧滑动配合有方框件,所述方框件的下端与固定板滑动配合,所述方框件的一端设置有若干弹簧伸缩杆一,所述弹簧伸缩杆一与中转座相连接;In one embodiment, a telescopic rod is provided at one end of the square rod, and a moving rod is connected to one end of the telescopic rod. A V-shaped groove is penetrated through the fixed plate, and a pair of moving rods penetrate the V-shaped groove and move along it. The upper end of the moving rod is rotatably connected to a slider, and a square frame is slidably matched with the outer side of the pair of sliders. The lower end of the square frame is slidably matched with the fixed plate, and a plurality of spring telescopic rods are provided at one end of the frame, and the spring telescopic rods are connected to the transfer seat.
所述磁吸部的一侧设置有转动柱,所述转动柱的上端与支撑板转动连接,所述转动柱的下端偏心设置有推动杆,所述推动杆的下端面与固定板之间存在距离差,所述转动柱由电机组件驱动旋转。A rotating column is arranged on one side of the magnetic attraction part, the upper end of the rotating column is rotatably connected to the support plate, a pushing rod is eccentrically arranged on the lower end of the rotating column, there is a distance difference between the lower end surface of the pushing rod and the fixed plate, and the rotating column is driven to rotate by the motor assembly.
在一个实施例中,所述升降组件包括有螺纹套,所述螺纹套的下端与位移传感器固定连接,所述螺纹套贯穿于支撑板且与其滑动配合,所述螺纹套的上端螺纹连接有螺纹杆,所述支撑板的上端固定连接有电机座,所述螺纹套贯穿于电机座且与其滑动配合,所述螺纹杆的上端设置有电机件。In one embodiment, the lifting assembly includes a threaded sleeve, the lower end of which is fixedly connected to the displacement sensor, the threaded sleeve passes through the support plate and slides with it, the upper end of the threaded sleeve is threadedly connected to a threaded rod, the upper end of the support plate is fixedly connected to a motor seat, the threaded sleeve passes through the motor seat and slides with it, and the upper end of the threaded rod is provided with a motor part.
用于钕铁硼磁钢的连续检测设备的工作方法,包括以下步骤:The working method of the continuous detection equipment for NdFeB magnets comprises the following steps:
通过筛分杆旋转将处于柱形筒内最下端的磁钢本体拨动至出料口;The magnetic steel body at the bottom of the cylindrical barrel is moved to the discharge port by rotating the screening rod;
磁钢本体从出料口下落至限位套内,中转座带动限位套以及磁钢本体以中转座为轴线旋转,使得限位套带动磁钢本体位移至磁吸部下侧,而另一端的限位套则重新返回出料口下侧进行重新接取磁钢本体;The magnetic steel body falls from the discharge port into the limit sleeve, and the transfer seat drives the limit sleeve and the magnetic steel body to rotate with the transfer seat as the axis, so that the limit sleeve drives the magnetic steel body to move to the lower side of the magnetic attraction part, and the limit sleeve at the other end returns to the lower side of the discharge port to re-accept the magnetic steel body;
限位套处于限位盘的下侧,通过升降组件驱动电磁铁块穿过限位盘与磁钢本体相互吸附;The limit sleeve is located at the lower side of the limit plate, and the lifting assembly drives the electromagnet block to pass through the limit plate and adsorb to the magnetic steel body;
升降组件驱动电磁铁块上升复位,带动磁钢本体同步上升并脱离限位套,直到磁钢本体被限位盘限制无法上升,通过位移传感器对电磁铁块所受的拉力进行检测;The lifting assembly drives the electromagnet block to rise and reset, driving the magnetic steel body to rise synchronously and break away from the limit sleeve until the magnetic steel body is restricted by the limit plate and cannot rise. The displacement sensor detects the pulling force on the electromagnet block.
在限位盘的限制下,直到电磁铁块与磁钢本体相分离,磁钢本体通过下料口落到送料带上侧。Under the restriction of the limit plate, the electromagnet block is separated from the magnetic steel body, and the magnetic steel body falls to the upper side of the feeding belt through the discharge port.
与现有技术相比,本发明所达到的有益效果是:本发明,柱形筒的错开的一侧设置有出料口,通过外侧的筛分杆旋转,转动至柱形筒内侧,将处于柱形筒内最下端的磁钢本体向出料口拨动,从而使得最下端的磁钢本体从柱形筒内侧相互吸附的磁钢本体中分离出来并下料,不需要人工手动分离,省时省力,接着磁钢本体从出料口下落至限位套内,中转座带动一对限位套以及磁钢本体以中转座为轴线旋转,使得限位套带动磁钢本体位移至磁吸部下侧,进行磁力检测,而另一端的限位套则重新返回出料口下侧进行重新接取磁钢本体,实现上料和检测交替进行,提高工作效率;Compared with the prior art, the beneficial effects achieved by the present invention are as follows: in the present invention, a discharge port is provided on the staggered side of the cylindrical barrel, and the outer screening rod is rotated to the inner side of the cylindrical barrel, and the magnetic steel body at the lowermost end of the cylindrical barrel is moved toward the discharge port, so that the magnetic steel body at the lowermost end is separated from the magnetic steel bodies adsorbed on the inner side of the cylindrical barrel and discharged, and no manual separation is required, which saves time and effort. Then the magnetic steel body falls from the discharge port into the limiting sleeve, and the transfer seat drives a pair of limiting sleeves and the magnetic steel body to rotate with the transfer seat as the axis, so that the limiting sleeve drives the magnetic steel body to move to the lower side of the magnetic attraction part for magnetic force detection, and the limiting sleeve at the other end returns to the lower side of the discharge port to re-connect the magnetic steel body, so that feeding and detection are carried out alternately, thereby improving work efficiency.
通过升降组件驱动电磁铁块穿过限位盘与磁钢本体相互吸附,升降组件再驱动电磁铁块上升复位,带动磁钢本体同步上升并脱离限位套,直到磁钢本体被限位盘限制无法上升,此时通过位移传感器进行检测,并且随着升降组件的持续提升,直到电磁铁块与磁钢本体相分离,位移传感器通过对此期间的位移量的检测,即可判断该磁钢本体的磁力强度是否合格,位移量若大于等于规定的标准值,则证明该磁钢本体的磁力强度合格,反之则不合格,与此同时,当电磁铁块将磁钢本体吸附并进行检测的同时,中转座即可驱动限位套旋转,使得限位套远离磁钢本体下侧,接着检测完成的磁钢本体,即与电磁铁块相互分离的磁钢本体直接落下,通过下料口落到送料带上侧,从而传输至下一工序中,不合格品此时可由工作人员取下,即可完成对磁钢本体的检测,且可连续进行检测,不需要工作人员手动依次分料并上料取料,提高工作效率。The lifting component drives the electromagnet block to pass through the limit plate and adsorb to the magnetic steel body. The lifting component then drives the electromagnet block to rise and reset, driving the magnetic steel body to rise synchronously and break away from the limit sleeve until the magnetic steel body is restricted by the limit plate and cannot rise. At this time, the displacement sensor is used for detection, and as the lifting component continues to rise, until the electromagnet block is separated from the magnetic steel body, the displacement sensor can determine whether the magnetic strength of the magnetic steel body is qualified by detecting the displacement during this period. If the displacement is greater than or equal to the specified standard value, it proves that the magnetic strength of the magnetic steel body is qualified. The strength is qualified, otherwise it is unqualified. At the same time, when the electromagnet block adsorbs the magnetic steel body and conducts inspection, the transfer seat can drive the limit sleeve to rotate, so that the limit sleeve is away from the lower side of the magnetic steel body. Then the magnetic steel body that has been inspected, that is, the magnetic steel body separated from the electromagnet block, falls directly and falls to the upper side of the feeding belt through the discharge port, and is thus transmitted to the next process. The unqualified products can be removed by the staff at this time, and the inspection of the magnetic steel body can be completed. Continuous inspection is possible without the need for staff to manually separate and load materials in sequence, thereby improving work efficiency.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
下面结合附图,通过对本申请的具体实施方式详细描述,将使本申请的技术方案及其它有益效果显而易见。The technical solution and other beneficial effects of the present application will be made apparent by describing in detail the specific implementation methods of the present application in conjunction with the accompanying drawings.
在附图中:In the attached picture:
图1是本发明的整体结构示意图;Fig. 1 is a schematic diagram of the overall structure of the present invention;
图2是本发明的主视剖视示意图;FIG2 is a schematic front cross-sectional view of the present invention;
图3是本发明的上侧局部立体示意图;FIG3 is a partial perspective diagram of the upper side of the present invention;
图4是本发明的柱形筒剖视示意图;FIG4 is a schematic cross-sectional view of a cylindrical barrel of the present invention;
图5是本发明的局部立体示意图;FIG5 is a partial perspective schematic diagram of the present invention;
图6是本发明的半圆板闭合立体示意图;FIG6 is a closed three-dimensional schematic diagram of a semicircular plate of the present invention;
图7是本发明的半圆板展开示意图;FIG7 is a schematic diagram of the development of a semicircular plate of the present invention;
图8是图5的A区域的局部放大示意图;FIG8 is a partial enlarged schematic diagram of area A in FIG5 ;
图中:1、柱形筒;101、筛分杆;102、出料口;103、限位框;104、开口槽;105、转杆一;106、转盘;107、转动座;108、适配座;109、适配槽;110、凸型卡件;111、转杆二;112、限位环;113、连接板;114、外弧面;115、内弧面;In the figure: 1, cylindrical barrel; 101, screening rod; 102, discharge port; 103, limit frame; 104, opening slot; 105, rotating rod 1; 106, rotating disk; 107, rotating seat; 108, adapter seat; 109, adapter slot; 110, convex clamp; 111, rotating rod 2; 112, limit ring; 113, connecting plate; 114, outer arc surface; 115, inner arc surface;
2、工作台;201、中转座;202、限位套;203、半圆板;204、铰链板;205、固定板;206、方杆;207、移动杆;208、V型滑槽;209、滑块;210、方框件;211、弹簧伸缩杆一;2. Workbench; 201. Transfer seat; 202. Limit sleeve; 203. Semicircular plate; 204. Hinge plate; 205. Fixed plate; 206. Square rod; 207. Moving rod; 208. V-shaped slide; 209. Sliding block; 210. Square frame; 211. Spring telescopic rod 1;
3、磁吸部;301、电磁铁块;302、位移传感器;303、固定杆;304、限位盘;305、螺纹套;306、螺纹杆;3. Magnetic attraction part; 301. Electromagnet block; 302. Displacement sensor; 303. Fixed rod; 304. Limit plate; 305. Threaded sleeve; 306. Threaded rod;
4、转动柱;401、推动杆;402、电机座;4. Rotating column; 401. Push rod; 402. Motor seat;
5、支撑板;501、顶板;502、带轮一;503、带轮二;504、转杆三;5. Support plate; 501. Top plate; 502. Pulley 1; 503. Pulley 2; 504. Rotating rod 3;
7、磁钢本体;7. Magnetic steel body;
8、送料带;8. Feeding belt;
9、下料口。9. Feeding port.
具体实施方式DETAILED DESCRIPTION
下文的公开提供了许多不同的实施方式或例子用来实现本申请的不同结构。为了简化本申请的公开,下文中对特定例子的部件和设置进行描述。当然,它们仅仅为示例,并且目的不在于限制本申请。此外,本申请可以在不同例子中重复参考数字和/或参考字母,这种重复是为了简化和清楚的目的,其本身不指示所讨论各种实施方式和/或设置之间的关系。此外,本申请提供了的各种特定的工艺和材料的例子,但是本领域普通技术人员可以意识到其他工艺的应用和/或其他材料的使用。The disclosure below provides many different embodiments or examples to realize the different structures of the present application. In order to simplify the disclosure of the present application, the parts and settings of specific examples are described below. Of course, they are only examples, and the purpose is not to limit the present application. In addition, the present application can repeat reference numbers and/or reference letters in different examples, and this repetition is for the purpose of simplification and clarity, which itself does not indicate the relationship between the various embodiments and/or settings discussed. In addition, the various specific processes and material examples provided by the present application, but those of ordinary skill in the art can appreciate the application of other processes and/or the use of other materials.
请参阅图1-8,本发明提供技术方案:用于钕铁硼磁钢的连续检测设备及其工作方法,包含有工作台2、柱形筒1、送料带8、支撑板5和磁吸部3,Please refer to Figures 1-8. The present invention provides a technical solution: a continuous detection device for NdFeB magnets and a working method thereof, comprising a workbench 2, a cylindrical barrel 1, a feeding belt 8, a support plate 5 and a magnetic suction part 3.
柱形筒1内竖直堆叠有若干磁钢本体7,柱形筒1的下侧设置有出料口102,出料口102与柱形筒1错开设置,柱形筒1贯穿支撑板5且与其固定连接,柱形筒1的下侧设置有筛分杆101,筛分杆101通过旋转并将处于柱形筒1内最下端的磁钢本体7拨动至出料口102;A plurality of magnetic steel bodies 7 are vertically stacked in the cylindrical barrel 1. A discharge port 102 is provided at the lower side of the cylindrical barrel 1. The discharge port 102 is staggered with the cylindrical barrel 1. The cylindrical barrel 1 passes through the support plate 5 and is fixedly connected thereto. A screening rod 101 is provided at the lower side of the cylindrical barrel 1. The screening rod 101 rotates and moves the magnetic steel body 7 at the lower end of the cylindrical barrel 1 to the discharge port 102.
工作台2的上端转动连接有中转座201,中转座201的两端设置有一对限位套202,限位套202用于接取磁钢本体7,中转座201用于带动一对限位套202旋转并与出料口102和磁吸部3交替对接;The upper end of the workbench 2 is rotatably connected to a transfer seat 201, and a pair of limit sleeves 202 are arranged at both ends of the transfer seat 201. The limit sleeves 202 are used to receive the magnetic steel body 7, and the transfer seat 201 is used to drive the pair of limit sleeves 202 to rotate and alternately connect with the discharge port 102 and the magnetic suction part 3;
磁吸部3包括有电磁铁块301,电磁铁块301的上侧设置有位移传感器302,支撑板5的下端固定连接有若干固定杆303,固定杆303的下端固定连接有限位盘304,电磁铁块301贯穿于限位盘304中端且与其间隙配合,限位盘304的下端面与限位套202的上端面齐平,位移传感器302的上侧设置有升降组件,升降组件驱动电磁铁块301吸附并拉升磁钢本体7;The magnetic attraction part 3 includes an electromagnet block 301, a displacement sensor 302 is arranged on the upper side of the electromagnet block 301, a plurality of fixing rods 303 are fixedly connected to the lower end of the support plate 5, and a limiting plate 304 is fixedly connected to the lower end of the fixing rod 303. The electromagnet block 301 penetrates the middle end of the limiting plate 304 and cooperates with the gap therewith. The lower end surface of the limiting plate 304 is flush with the upper end surface of the limiting sleeve 202. A lifting assembly is arranged on the upper side of the displacement sensor 302, and the lifting assembly drives the electromagnet block 301 to absorb and lift the magnetic steel body 7;
工作台2的上侧贯穿开设有下料口9,下料口9对应设置于磁吸部3的下侧,送料带8设置于下料口9的下侧。A material discharge port 9 is formed through the upper side of the workbench 2 . The material discharge port 9 is correspondingly arranged at the lower side of the magnetic attraction portion 3 . The feeding belt 8 is arranged at the lower side of the material discharge port 9 .
进行检测工作时,首先需要工作人员事先将若干相互吸附的磁钢本体7放入柱形筒1内,在柱形筒1的下端设置有底座,从而将柱形筒1下端堵死,对内侧的磁钢本体7进行支撑,且与柱形筒1的错开的一侧设置有出料口102,通过外侧的筛分杆101旋转,转动至柱形筒1内侧,将处于柱形筒1内最下端的磁钢本体7向出料口102拨动,从而使得最下端的磁钢本体7从柱形筒1内侧相互吸附的磁钢本体7中分离出来并下料,不需要人工手动分离,省时省力,接着磁钢本体7从出料口102下落至限位套202内,中转座201带动一对限位套202以及磁钢本体7以中转座201为轴线旋转,使得限位套202带动磁钢本体7位移至磁吸部3下侧,进行磁力检测,而另一端的限位套202则重新返回出料口102下侧进行重新接取磁钢本体7,实现上料和检测交替进行,提高工作效率;When performing the inspection, the staff first needs to put a number of mutually adsorbed magnetic steel bodies 7 into the cylindrical barrel 1 in advance, and a base is provided at the lower end of the cylindrical barrel 1 to block the lower end of the cylindrical barrel 1 and support the magnetic steel bodies 7 inside. A discharge port 102 is provided on the side offset from the cylindrical barrel 1. The outer screening rod 101 is rotated to the inner side of the cylindrical barrel 1, and the magnetic steel bodies 7 at the lower end of the cylindrical barrel 1 are moved toward the discharge port 102, so that the magnetic steel bodies 7 at the lower end are adsorbed from the inner side of the cylindrical barrel 1. The magnetic steel body 7 is separated and unloaded without manual separation, which saves time and effort. Then the magnetic steel body 7 falls from the discharge port 102 into the limiting sleeve 202, and the transfer seat 201 drives a pair of limiting sleeves 202 and the magnetic steel body 7 to rotate with the transfer seat 201 as the axis, so that the limiting sleeve 202 drives the magnetic steel body 7 to move to the lower side of the magnetic attraction part 3 for magnetic force detection, and the limiting sleeve 202 at the other end returns to the lower side of the discharge port 102 to re-connect the magnetic steel body 7, so that feeding and detection are alternately performed, thereby improving work efficiency;
具体的,在磁力检测时,限位套202位移至限位盘304的下侧,通过升降组件驱动电磁铁块301穿过限位盘304与磁钢本体7相互吸附,升降组件再驱动电磁铁块301上升复位,带动磁钢本体7同步上升并脱离限位套202,直到磁钢本体7被限位盘304限制无法上升,此时通过位移传感器302进行检测,并且随着升降组件的持续提升,直到电磁铁块301与磁钢本体7相分离,位移传感器302通过对此期间的位移量的检测,即可判断该磁钢本体7的磁力强度是否合格,位移量若大于等于规定的标准值,则证明该磁钢本体7的磁力强度合格,反之则不合格,与此同时,当电磁铁块301将磁钢本体7吸附并进行检测的同时,中转座201即可驱动限位套202旋转,使得限位套202远离磁钢本体7下侧,接着检测完成的磁钢本体7,即与电磁铁块301相互分离的磁钢本体7直接落下,通过下料口9落到送料带8上侧,从而传输至下一工序中,不合格品此时可由工作人员取下,即可完成对磁钢本体7的检测,且可连续进行检测,不需要工作人员手动依次分料并上料取料,提高工作效率。Specifically, during magnetic force detection, the limit sleeve 202 is displaced to the lower side of the limit plate 304, and the lifting component drives the electromagnet block 301 to pass through the limit plate 304 and adsorb to the magnetic steel body 7. The lifting component then drives the electromagnet block 301 to rise and reset, driving the magnetic steel body 7 to rise synchronously and break away from the limit sleeve 202, until the magnetic steel body 7 is restricted by the limit plate 304 and cannot rise. At this time, the displacement sensor 302 is used for detection, and as the lifting component continues to rise, until the electromagnet block 301 is separated from the magnetic steel body 7, the displacement sensor 302 can determine whether the magnetic strength of the magnetic steel body 7 is qualified by detecting the displacement during this period. If the displacement is greater than or equal to If it meets the specified standard value, it proves that the magnetic strength of the magnetic steel body 7 is qualified, otherwise it is unqualified. At the same time, when the electromagnet block 301 adsorbs the magnetic steel body 7 and performs detection, the transfer seat 201 can drive the limit sleeve 202 to rotate, so that the limit sleeve 202 is away from the lower side of the magnetic steel body 7. Then the magnetic steel body 7 that has been detected, that is, the magnetic steel body 7 separated from the electromagnet block 301, falls directly and falls to the upper side of the feeding belt 8 through the discharge port 9, so as to be transmitted to the next process. The unqualified products can be removed by the staff at this time, and the detection of the magnetic steel body 7 can be completed. Moreover, the detection can be carried out continuously without the need for the staff to manually separate and load the materials in sequence, thereby improving the work efficiency.
柱形筒1的下端固定连接有限位框103,限位框103的高度不小于单个磁钢本体7的高度,限位框103的一端下侧与出料口102固定连接,限位框103的一侧开设有开口槽104,筛分杆101穿过开口槽104并拨动磁钢本体7移动,支撑板5的上端贯穿开设有适应口,适应口内固定连接有顶板501,限位框103固定于顶板501的下端,顶板501的下端转动连接有转杆一105,转杆一105的下端贯穿且固定连接有转盘106,转盘106的上侧设置有转动座107,转动座107的一端与筛分杆101固定连接。The lower end of the cylindrical barrel 1 is fixedly connected to a limit frame 103, the height of the limit frame 103 is not less than the height of a single magnetic steel body 7, the lower side of one end of the limit frame 103 is fixedly connected to the discharge port 102, an open slot 104 is provided on one side of the limit frame 103, the screening rod 101 passes through the open slot 104 and moves the magnetic steel body 7, an adaptation port is penetrated through the upper end of the support plate 5, a top plate 501 is fixedly connected in the adaptation port, the limit frame 103 is fixed to the lower end of the top plate 501, the lower end of the top plate 501 is rotatably connected to a rotating rod 105, the lower end of the rotating rod 105 penetrates and is fixedly connected to a turntable 106, a rotating seat 107 is provided on the upper side of the turntable 106, and one end of the rotating seat 107 is fixedly connected to the screening rod 101.
优选地,处于最下端的磁钢本体7落在限位框103中,其高度要小于等于限位框103的高度,从而便于筛分杆101拨动时,上侧的磁钢本体7仍被限制在柱形筒1内,只有最下端的磁钢本体7沿着限位框103进行位移,实现单个筛分,具体的,需要进行筛分上料时,通过转杆一105的旋转,带动转盘106和转动座107旋转,从而带动筛分杆101旋转,并通过开口槽104转动至柱形筒1内侧,将磁钢本体7拨动至出料口102,即可完成筛分上料工作。Preferably, the magnetic steel body 7 at the lower end falls in the limit frame 103, and its height is less than or equal to the height of the limit frame 103, so that when the screening rod 101 is moved, the magnetic steel body 7 on the upper side is still restricted in the cylindrical tube 1, and only the magnetic steel body 7 at the lower end is displaced along the limit frame 103 to achieve single screening. Specifically, when screening and feeding are required, the rotation of the rotating rod 105 drives the turntable 106 and the rotating seat 107 to rotate, thereby driving the screening rod 101 to rotate, and rotate to the inner side of the cylindrical tube 1 through the opening slot 104, and the magnetic steel body 7 is moved to the discharge port 102 to complete the screening and feeding work.
转盘106与转动座107转动连接,转动座107偏心设置于转盘106的一侧,转盘106的上端固定连接有适配座108,转动座107设置于适配座108的内部一端,适配座108的一端开设有适配槽109,适配槽109的长度与筛分杆101相等,转动座107与转盘106之间设置有扭簧件,扭簧件驱使筛分杆101远离适配槽109。The turntable 106 is rotatably connected to the rotating seat 107. The rotating seat 107 is eccentrically arranged on one side of the turntable 106. The upper end of the turntable 106 is fixedly connected with an adapter seat 108. The rotating seat 107 is arranged at one end inside the adapter seat 108. An adapter groove 109 is opened at one end of the adapter seat 108. The length of the adapter groove 109 is equal to that of the screening rod 101. A torsion spring is arranged between the rotating seat 107 and the turntable 106. The torsion spring drives the screening rod 101 away from the adapter groove 109.
优选地,为了避免筛分杆101在推动磁钢本体7向出料口102方向移动时,筛分杆101最终将磁钢本体7抵住在限位框103的侧壁内,挤压力使得磁钢本体7无法从出料口102下落,因此设置筛分杆101为可收回式,具体的,转动座107偏心设置于转盘106的一侧,使得筛分杆101延伸至转盘106外侧,且通过设置有扭簧件,使得筛分杆101始终保持远离适配槽109(如图4所示),设置有适配座108对筛分杆101的活动范围进行限制,当进行筛分上料时,转盘106带动适配座108、转动座107和筛分杆101旋转,筛分杆101将磁钢本体7拨动至出料口102内时,开口槽104限制筛分杆101无法继续移动,使得筛分杆101保持不动,转盘106继续旋转,此时扭簧件被压缩,适配槽109向筛分杆101靠近,直到筛分杆101卡入适配槽109内,此时的筛分杆101完全收回转盘106内侧,不会延伸在外侧,转盘106和适配座108即可将筛分杆101完全带出开口槽104内,在扭簧件的复位作用下,使得筛分杆101复位,再延伸出转盘106外侧,进行下一次的筛分上料,实现了筛分杆101的自动回收规避。Preferably, in order to prevent the screening rod 101 from eventually pressing the magnetic steel body 7 against the side wall of the limit frame 103 when pushing the magnetic steel body 7 to move toward the discharge port 102, and the extrusion force prevents the magnetic steel body 7 from falling from the discharge port 102, the screening rod 101 is configured to be retractable. Specifically, the rotating seat 107 is eccentrically arranged on one side of the turntable 106, so that the screening rod 101 extends to the outside of the turntable 106, and a torsion spring is provided to ensure that the screening rod 101 is always kept away from the adapter groove 109 (as shown in FIG. 4 ). An adapter seat 108 is provided to limit the range of movement of the screening rod 101. When screening and feeding are performed, the turntable 106 drives the adapter seat 108, the rotating seat 107 and the screening rod 101 rotates, when the screening rod 101 moves the magnetic steel body 7 to the discharge port 102, the open groove 104 restricts the screening rod 101 from moving further, so that the screening rod 101 remains stationary, and the turntable 106 continues to rotate. At this time, the torsion spring is compressed, and the adapter groove 109 approaches the screening rod 101 until the screening rod 101 is stuck in the adapter groove 109. At this time, the screening rod 101 is completely retracted to the inside of the turntable 106 and will not extend to the outside. The turntable 106 and the adapter seat 108 can completely bring the screening rod 101 out of the open groove 104. Under the resetting action of the torsion spring, the screening rod 101 is reset, and then extends out of the outside of the turntable 106 for the next screening and feeding, thereby realizing the automatic recovery and avoidance of the screening rod 101.
转动座107的一侧开设有卡槽,适配座108的上侧开设有凸形孔,凸形孔延伸至转动座107,凸形孔内侧滑动配合有凸型卡件110,凸型卡件110的一端与凸形孔一端设置有弹簧收缩柱,凸型卡件110与卡槽相适配,筛分杆101将磁钢本体7拨动至出料口102时,凸型卡件110脱离卡槽。A card slot is provided on one side of the rotating seat 107, and a convex hole is provided on the upper side of the adapter seat 108. The convex hole extends to the rotating seat 107. A convex card piece 110 is slidably fitted on the inner side of the convex hole. A spring contraction column is provided at one end of the convex card piece 110 and one end of the convex hole. The convex card piece 110 is adapted to the card slot. When the screening rod 101 moves the magnetic steel body 7 to the discharge port 102, the convex card piece 110 disengages from the card slot.
优选地,为了进一步提高筛分杆101筛分上料的稳定性,避免仅在扭簧件的支撑下,难以稳定的将相互吸附在一起的磁钢本体7分离出来,因此,设置有凸型卡件110,凸型卡件110可移动的设置于凸形孔内,且可与卡槽相互卡合,当凸型卡件110卡入卡槽内时,将转动座107卡死,使得筛分杆101和转动座107无法相对于适配座108旋转,此时转盘106旋转,可驱动筛分杆101稳定的将磁钢本体7分离并上料,接着凸型卡件110脱离卡槽,使得转动座107可带动筛分杆101相对旋转,筛分杆101即可收回适配槽109内进行规避,即可实现筛分杆101的稳定上料。Preferably, in order to further improve the stability of screening and feeding of the screening rod 101 and avoid the difficulty in stably separating the magnetic steel bodies 7 that are adsorbed together only under the support of the torsion spring, a convex clamping member 110 is provided. The convex clamping member 110 is movably arranged in the convex hole and can be engaged with the clamping slot. When the convex clamping member 110 is inserted into the clamping slot, the rotating seat 107 is stuck, so that the screening rod 101 and the rotating seat 107 cannot rotate relative to the adapter seat 108. At this time, the turntable 106 rotates, which can drive the screening rod 101 to stably separate and feed the magnetic steel body 7. Then the convex clamping member 110 is disengaged from the clamping slot, so that the rotating seat 107 can drive the screening rod 101 to rotate relatively, and the screening rod 101 can be retracted into the adapter slot 109 for avoidance, thereby achieving stable feeding of the screening rod 101.
凸型卡件110的上端转动连接有转杆二111,顶板501的下端固定连接有限位环112,限位环112与转杆一105的轴线重合,限位环112与限位框103之间固定连接有连接板113,限位环112的下端与适配座108转动连接,限位环112内侧设置有外弧面114和内弧面115,转杆二111贴合外弧面114和内弧面115滚动,转杆二111贴合外弧面114滚动时,凸型卡件110脱离卡槽,转杆二111贴合内弧面115滚动时,凸型卡件110卡入卡槽内。The upper end of the convex clamping member 110 is rotatably connected to the second rotating rod 111, and the lower end of the top plate 501 is fixedly connected to the limiting ring 112. The limiting ring 112 coincides with the axis of the first rotating rod 105, and a connecting plate 113 is fixedly connected between the limiting ring 112 and the limiting frame 103. The lower end of the limiting ring 112 is rotatably connected to the adapter seat 108. An outer arc surface 114 and an inner arc surface 115 are provided on the inner side of the limiting ring 112. The second rotating rod 111 adheres to the outer arc surface 114 and the inner arc surface 115 and rolls. When the second rotating rod 111 adheres to the outer arc surface 114 and rolls, the convex clamping member 110 is disengaged from the slot. When the second rotating rod 111 adheres to the inner arc surface 115 and rolls, the convex clamping member 110 is inserted into the slot.
优选地,需要控制凸型卡件110的移动时,设置有限位环112,具体的,在弹簧收缩柱的作用下,使得转杆二111始终贴合在限位环112内壁上滚动,在限位环112的内壁上设置有内弧面115和外弧面114,当转杆二111贴合外弧面114滚动时,在弹簧收缩柱的收缩作用下,拉动凸型卡件110,凸型卡件110脱离卡槽(如图3所示),反之当转杆二111贴合内弧面115滚动时,凸型卡件110卡入卡槽内,具体的,需要进行筛分上料时,转杆二111限制在内弧面115内滚动,此时限制凸型卡件110卡入卡槽内,从而将转动座107卡死,使得筛分杆101稳定将磁钢本体7筛分上料,接着需要收回筛分杆101时,此时的转杆二111从内弧面115过渡到外弧面114上,使得凸型卡件110脱离卡槽,转动座107即可带动筛分杆101转动进行规避,收回适配槽109内,直到筛分杆101脱离开口槽104,并在扭簧件的复位作用下复位,接着转杆二111重新进入内弧面115内,即可使得凸型卡件110重新卡入卡槽内,对筛分杆101进行限位,为下一次筛分工作做准备,从而实现连续稳定的筛分上料工作,自动化程度高,不需要使用额外的驱动组件驱动凸型卡件110,节省成本。Preferably, when it is necessary to control the movement of the convex clamping member 110, a limit ring 112 is provided. Specifically, under the action of the spring contraction column, the second rotating rod 111 is always in contact with the inner wall of the limit ring 112 and rolls. An inner arc surface 115 and an outer arc surface 114 are provided on the inner wall of the limit ring 112. When the second rotating rod 111 is in contact with the outer arc surface 114 and rolls, the convex clamping member 110 is pulled under the contraction action of the spring contraction column, and the convex clamping member 110 is disengaged from the slot (as shown in FIG. 3 ). Conversely, when the second rotating rod 111 is in contact with the inner arc surface 115 and rolls, the convex clamping member 110 is stuck in the slot. Specifically, when screening and feeding are required, the second rotating rod 111 is restricted from rolling in the inner arc surface 115. At this time, the convex clamping member 110 is restricted from being stuck in the slot, thereby blocking the rotating seat 107. , so that the screening rod 101 can stably screen the magnetic steel body 7 for feeding. Then, when the screening rod 101 needs to be retracted, the rotating rod 111 at this time transitions from the inner arc surface 115 to the outer arc surface 114, so that the convex clamping piece 110 is disengaged from the slot, and the rotating seat 107 can drive the screening rod 101 to rotate to avoid it and retract it into the adapter slot 109 until the screening rod 101 is disengaged from the opening slot 104 and reset under the resetting action of the torsion spring member, and then the rotating rod 111 re-enters the inner arc surface 115, so that the convex clamping piece 110 can be re-engaged in the slot, and the screening rod 101 is limited to prepare for the next screening work, thereby realizing continuous and stable screening and feeding work, with a high degree of automation, and no need to use additional drive components to drive the convex clamping piece 110, saving costs.
转杆一105的下端固定连接有带轮一502,带轮一502的一侧带连接有带轮二503,带轮二503的下端与中转座201固定连接,带轮二503的尺寸大于带轮一502,带轮二503旋转半圈时,带轮一502旋转一圈,带轮二503的上端固定连接有转杆三504,转杆三504的上端贯穿于支撑板5且固定连接有电机件。The lower end of the rotating rod 105 is fixedly connected to the pulley 1 502, and one side of the pulley 1 502 is connected to the pulley 2 503. The lower end of the pulley 2 503 is fixedly connected to the middle transfer seat 201. The size of the pulley 2 503 is larger than that of the pulley 1 502. When the pulley 2 503 rotates half a circle, the pulley 1 502 rotates one circle. The upper end of the pulley 2 503 is fixedly connected to the rotating rod 3 504. The upper end of the rotating rod 3 504 passes through the support plate 5 and is fixedly connected to the motor part.
优选地,通过设置有带传动机构将转杆一105和中转座201相互联动,当电机件驱动转杆三504,带动中转座201旋转时,通过带轮二503带动带轮一502旋转,从而带动转杆一105和转盘106旋转,且设置带轮一502的尺寸小于带轮二503,使得二者的传动比不同,实现带轮二503旋转半圈时,带轮一502旋转一圈,即可实现中转座201驱动一对限位套202旋转180度,进行工位交替时,还驱动转盘106旋转一周,准确控制单个磁钢本体7的筛分下料,使得空的限位套202移动至出料口102下侧时,磁钢本体7随即落入限位套202内,依此反复,实现连续有序的自动上料,实用性强。Preferably, a belt transmission mechanism is provided to interconnect the rotating rod 105 and the intermediate transfer seat 201. When the motor drives the rotating rod 3 504 and drives the intermediate transfer seat 201 to rotate, the pulley 1 502 is driven to rotate through the pulley 2 503, thereby driving the rotating rod 105 and the turntable 106 to rotate, and the size of the pulley 1 502 is set to be smaller than the pulley 2 503, so that the transmission ratios of the two are different, so that when the pulley 2 503 rotates half a circle, the pulley 1 502 rotates one circle, and the intermediate transfer seat 201 can drive a pair of limit sleeves 202 to rotate 180 degrees. When the work stations are alternated, the turntable 106 is also driven to rotate one circle, so as to accurately control the screening and unloading of a single magnetic steel body 7, so that when the empty limit sleeve 202 moves to the lower side of the discharge port 102, the magnetic steel body 7 immediately falls into the limit sleeve 202, and this is repeated to achieve continuous and orderly automatic loading, which is highly practical.
限位套202与中转座201之间固定连接有固定板205,限位套202的下端设置有一对半圆板203,半圆板203的直径与限位套202直径相等,一对半圆板203对限位套202内的磁钢本体7进行支撑;A fixing plate 205 is fixedly connected between the limiting sleeve 202 and the transfer seat 201. A pair of semicircular plates 203 are provided at the lower end of the limiting sleeve 202. The diameter of the semicircular plates 203 is equal to the diameter of the limiting sleeve 202. The pair of semicircular plates 203 supports the magnetic steel body 7 in the limiting sleeve 202.
一对半圆板203的一端固定连接有一对铰链板204,一对铰链板204交错设置,固定板205的一侧转动连接有中心柱,中心柱贯穿于一对铰链板204且与其转动连接,一对半圆板203的一端固定连接有一对方杆206,一对方杆206驱动一对半圆板203以中心柱为轴线相对翻转。One end of a pair of semicircular plates 203 is fixedly connected to a pair of hinge plates 204, and the pair of hinge plates 204 are staggered. One side of the fixed plate 205 is rotatably connected to a central column, which passes through the pair of hinge plates 204 and is rotatably connected thereto. One end of the pair of semicircular plates 203 is fixedly connected to a pair of opposite rods 206, and the pair of opposite rods 206 drives the pair of semicircular plates 203 to flip relative to each other with the central column as the axis.
优选地,由于在卸料过程中,需要通过电磁铁块301下降将磁钢本体7进行吸附住,并带其提升,脱离限位套202,且限位套202移走之后,磁钢本体7才能从下料口9落入送料带8上,然而上述技术方案只能针对合格品进行,即磁力强度合格的磁钢本体7才能被吸附并提升,而在检测过程中的不合格品,磁力强度较低,无法被电磁铁块301吸附,被带离限位套202,则无法正常卸料,甚至一直留在限位套202内,会造成后续工序无法正常进行,因此,设置有一对半圆板203,具体的,限位套202设置为上下贯通,在下端设置有一对可开合的半圆板203,磁钢本体7落入限位套202内,一对半圆板203合并对其进行支撑,接着电磁铁块301对磁钢本体7进行吸附检测,检测完成后,一对半圆板203展开,使得内侧磁钢本体7下落,即可完成卸料,卸料的稳定性强,即便是磁力强度不合格的磁钢本体7也能稳定卸料,容错率高;Preferably, during the unloading process, the electromagnet block 301 needs to be lowered to adsorb the magnetic steel body 7, and lift it up to detach it from the limiting sleeve 202. After the limiting sleeve 202 is removed, the magnetic steel body 7 can fall from the unloading port 9 onto the feeding belt 8. However, the above technical solution can only be performed on qualified products, that is, only the magnetic steel body 7 with qualified magnetic strength can be adsorbed and lifted. In the detection process, unqualified products have low magnetic strength and cannot be adsorbed by the electromagnet block 301 and are taken away from the limiting sleeve 202. They cannot be unloaded normally and may even remain in the limiting sleeve 202. The subsequent process cannot be carried out normally. Therefore, a pair of semicircular plates 203 are provided. Specifically, the limit sleeve 202 is provided to be through from top to bottom, and a pair of openable and closable semicircular plates 203 are provided at the lower end. The magnetic steel body 7 falls into the limit sleeve 202, and the pair of semicircular plates 203 are combined to support it. Then the electromagnet block 301 performs adsorption detection on the magnetic steel body 7. After the detection is completed, the pair of semicircular plates 203 are unfolded, so that the inner magnetic steel body 7 falls, and the unloading is completed. The unloading stability is strong, and even the magnetic steel body 7 with unqualified magnetic strength can be stably unloaded, and the fault tolerance rate is high;
具体的,需要驱动一对半圆板203展开或合并时,通过一对方杆206带动一对半圆板203以中心柱为轴线相对旋转,从而使得一对半圆板203相互展开或合并。Specifically, when a pair of semicircular plates 203 need to be driven to expand or merge, a pair of square rods 206 drive the pair of semicircular plates 203 to rotate relative to each other about the central column as the axis, so that the pair of semicircular plates 203 are mutually expanded or merged.
方杆206的一端设置有伸缩杆件,伸缩杆件的一端连接有移动杆207,固定板205上贯穿开设有V型滑槽208,一对移动杆207贯穿于V型滑槽208且沿其移动,移动杆207的上端转动连接有滑块209,一对滑块209的外侧滑动配合有方框件210,方框件210的下端与固定板205滑动配合,方框件210的一端设置有若干弹簧伸缩杆一211,弹簧伸缩杆一211与中转座201相连接;A telescopic rod is provided at one end of the square rod 206, and a moving rod 207 is connected to one end of the telescopic rod. A V-shaped groove 208 is provided on the fixed plate 205, and a pair of moving rods 207 pass through the V-shaped groove 208 and move along it. The upper end of the moving rod 207 is rotatably connected to a slider 209, and a square frame 210 is slidably matched on the outer side of the pair of sliders 209. The lower end of the square frame 210 is slidably matched with the fixed plate 205. A plurality of spring telescopic rods 211 are provided at one end of the square frame 210, and the spring telescopic rods 211 are connected to the transfer seat 201.
磁吸部3的一侧设置有转动柱4,转动柱4的上端与支撑板5转动连接,转动柱4的下端偏心设置有推动杆401,推动杆401的下端面与固定板205之间存在距离差,转动柱4由电机组件驱动旋转。A rotating column 4 is provided on one side of the magnetic attraction part 3, the upper end of the rotating column 4 is rotatably connected to the support plate 5, and a pushing rod 401 is eccentrically provided at the lower end of the rotating column 4. There is a distance difference between the lower end surface of the pushing rod 401 and the fixed plate 205, and the rotating column 4 is driven to rotate by the motor assembly.
优选地,在方杆206的一端通过伸缩杆件与移动杆207相连接,移动杆207限制在V型滑槽208内,当一对移动杆207沿V型滑槽208同步移动时,带动一对方杆206的一端相对倾斜移动,伸缩杆件进行伸缩适应,即可使得方杆206带动一对半圆板203以中心柱为轴线相对旋转(如图7所示),即可使得磁钢本体7卸料;Preferably, one end of the square rod 206 is connected to the moving rod 207 through a telescopic rod, and the moving rod 207 is limited in the V-shaped groove 208. When a pair of moving rods 207 move synchronously along the V-shaped groove 208, one end of a pair of square rods 206 is driven to move relatively tilted, and the telescopic rod is adapted to be telescopic, so that the square rod 206 drives a pair of semicircular plates 203 to rotate relative to the center column as the axis (as shown in FIG. 7), so that the magnetic steel body 7 can be unloaded;
具体的,在移动杆207的上端转动连接有滑块209,且滑块209沿方框件210内滑动进行导向,在初始状态下,在弹簧伸缩杆一211的作用下,使得方框件210驱使一对移动杆207处于V型滑槽208的两端,当需要进行卸料时,方框件210处于推动杆401的一侧,通过电机组件驱动转动柱4旋转,带动推动杆401环形移动,从而推动方框件210和滑块209移动,使得一对移动杆207沿V型滑槽208位移,从而驱动半圆板203展开,完成磁钢本体7的卸料,只需设置单个转动柱4和推动杆401,即可完成一对限位套202内的磁钢本体7的交替卸料,实用性强。Specifically, a slider 209 is rotatably connected to the upper end of the moving rod 207, and the slider 209 slides along the frame member 210 for guidance. In the initial state, under the action of the spring telescopic rod 211, the frame member 210 drives a pair of moving rods 207 to be at both ends of the V-shaped groove 208. When unloading is required, the frame member 210 is on one side of the pushing rod 401, and the motor assembly drives the rotating column 4 to rotate, driving the pushing rod 401 to move in a circle, thereby pushing the frame member 210 and the slider 209 to move, so that a pair of moving rods 207 are displaced along the V-shaped groove 208, thereby driving the semicircular plate 203 to unfold, and completing the unloading of the magnetic steel body 7. Only a single rotating column 4 and a pushing rod 401 need to be set to complete the alternating unloading of the magnetic steel body 7 in a pair of limiting sleeves 202, which is highly practical.
升降组件包括有螺纹套305,螺纹套305的下端与位移传感器302固定连接,螺纹套305贯穿于支撑板5且与其滑动配合,螺纹套305的上端螺纹连接有螺纹杆306,支撑板5的上端固定连接有电机座402,螺纹套305贯穿于电机座402且与其滑动配合,螺纹杆306的上端设置有电机件。The lifting assembly includes a threaded sleeve 305, the lower end of which is fixedly connected to the displacement sensor 302, the threaded sleeve 305 passes through the support plate 5 and slides with it, the upper end of the threaded sleeve 305 is threadedly connected to a threaded rod 306, the upper end of the support plate 5 is fixedly connected to a motor base 402, the threaded sleeve 305 passes through the motor base 402 and slides with it, and a motor part is arranged at the upper end of the threaded rod 306.
优选地,通过电机件驱动螺纹杆306旋转,从而驱动螺纹套305带动位移传感器302和电磁铁块301进行升降,完成对磁钢本体7的检测。Preferably, the threaded rod 306 is driven to rotate by a motor, thereby driving the threaded sleeve 305 to drive the displacement sensor 302 and the electromagnet block 301 to move up and down, thereby completing the detection of the magnetic steel body 7.
在本申请的描述中,需要说明的是,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接或可以相互通讯;可以是直接相连,可以是两个元件内部的连通或两个元件的相互作用关系。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本申请中的含义。In the description of this application, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection, an electrical connection, or mutual communication; it can be a direct connection, internal communication between two elements, or an interaction relationship between two elements. For ordinary technicians in this field, the meanings of the above terms in this application can be understood according to specific circumstances.
以上对本申请实施例所提供的用于钕铁硼磁钢的连续检测设备及其工作方法进行了详细介绍,本文中应用了具体个例对本申请的原理及实施方式进行了阐述,以上实施例的说明只是用于帮助理解本申请的技术方案及其核心思想;本领域的普通技术人员应当理解:其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换;而这些修改或者替换,并不使相应技术方案的本质脱离本申请各实施例的技术方案的范围。The above is a detailed introduction to the continuous detection equipment for NdFeB magnets and its working method provided in the embodiments of the present application. Specific examples are used in this article to illustrate the principles and implementation methods of the present application. The description of the above embodiments is only used to help understand the technical solution and core idea of the present application. Ordinary technicians in this field should understand that they can still modify the technical solutions recorded in the aforementioned embodiments, or replace some of the technical features therein with equivalents; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the scope of the technical solutions of the embodiments of the present application.
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