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CN118836375A - Compressed air supply system and control method - Google Patents

Compressed air supply system and control method Download PDF

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Publication number
CN118836375A
CN118836375A CN202410274528.1A CN202410274528A CN118836375A CN 118836375 A CN118836375 A CN 118836375A CN 202410274528 A CN202410274528 A CN 202410274528A CN 118836375 A CN118836375 A CN 118836375A
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China
Prior art keywords
solenoid valve
pressure
controller
air
outlet
Prior art date
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Pending
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CN202410274528.1A
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Chinese (zh)
Inventor
杨志
丁俊平
陈晓民
刘慧敏
孙鹏
张玮
张磊
华旭辉
党晓松
额尔敦巴吐
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Inner Mongolia Mengniu Dairy Group Co Ltd
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Inner Mongolia Mengniu Dairy Group Co Ltd
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Priority to CN202410274528.1A priority Critical patent/CN118836375A/en
Publication of CN118836375A publication Critical patent/CN118836375A/en
Pending legal-status Critical Current

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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F17STORING OR DISTRIBUTING GASES OR LIQUIDS
    • F17DPIPE-LINE SYSTEMS; PIPE-LINES
    • F17D1/00Pipe-line systems
    • F17D1/02Pipe-line systems for gases or vapours
    • F17D1/04Pipe-line systems for gases or vapours for distribution of gas
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F17STORING OR DISTRIBUTING GASES OR LIQUIDS
    • F17DPIPE-LINE SYSTEMS; PIPE-LINES
    • F17D3/00Arrangements for supervising or controlling working operations
    • F17D3/01Arrangements for supervising or controlling working operations for controlling, signalling, or supervising the conveyance of a product
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F17STORING OR DISTRIBUTING GASES OR LIQUIDS
    • F17DPIPE-LINE SYSTEMS; PIPE-LINES
    • F17D5/00Protection or supervision of installations
    • F17D5/005Protection or supervision of installations of gas pipelines, e.g. alarm

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Drying Of Gases (AREA)

Abstract

本发明涉及压缩空气技术领域,提供一种压缩空气供气系统及控制方法,该系统包括:干燥机、进气管路和出气管路,还包括:控制器、第一旁路和第一压力变送器,第一旁路一端连接进气管路,另一端连接出气管路,第一旁路上设有第一电磁阀,第一压力变送器设置在出气管路上,干燥机的进气端和出气端分别设有第二电磁阀和第三电磁阀;控制器连接第一压力变送器、第一电磁阀、第二电磁阀和第三电磁阀;第一压力变送器将监测的出气管路上的出气压力发送至控制器,控制器在出气压力小于第一预设气压阈值时,控制第一电磁阀打开,第二电磁阀和第三电磁阀关闭。本发明中,在出气压力降低的情况下能够自动打开第一旁路,能够及时且足量地为后端设备供气。

The present invention relates to the technical field of compressed air, and provides a compressed air supply system and control method, the system comprising: a dryer, an air inlet pipeline and an air outlet pipeline, and also comprising: a controller, a first bypass and a first pressure transmitter, one end of the first bypass is connected to the air inlet pipeline, and the other end is connected to the air outlet pipeline, a first solenoid valve is provided on the first bypass, and a first pressure transmitter is provided on the air outlet pipeline, and a second solenoid valve and a third solenoid valve are provided at the air inlet end and the air outlet end of the dryer respectively; the controller is connected to the first pressure transmitter, the first solenoid valve, the second solenoid valve and the third solenoid valve; the first pressure transmitter sends the monitored outlet pressure on the outlet pipeline to the controller, and the controller controls the first solenoid valve to open, and the second solenoid valve and the third solenoid valve to close when the outlet pressure is less than the first preset air pressure threshold. In the present invention, the first bypass can be automatically opened when the outlet pressure is reduced, and air can be supplied to the back-end equipment in a timely and sufficient manner.

Description

压缩空气供气系统及控制方法Compressed air supply system and control method

技术领域Technical Field

本发明涉及空气压缩技术领域,尤其涉及一种压缩空气供气系统及控制方法。The present invention relates to the technical field of air compression, and in particular to a compressed air supply system and a control method.

背景技术Background Art

现有的压缩空气供气系统,如图1所示,该系统正常供气时,后端设备对空气干燥度有一定要求,因此,压缩空气由进气端通过管道进入干燥机101,经过干燥机101干燥,干燥后的压缩空气再经过出气管道输出到需要用压缩空气的车间使用。若干燥机101突发故障,如:干燥机101内部堵塞,将影响压缩空气供给压力降低,即压力变送器102检测出口压力降低而报警,导致车间设备会因压缩空气压力不足而停机,影响产量。在压力变送器102报警后,相关工作人员打开手动旁通阀103,以保证出气端的供气压力。The existing compressed air supply system, as shown in FIG1, has certain requirements for air dryness in the back-end equipment when the system is supplying air normally. Therefore, the compressed air enters the dryer 101 through the pipeline from the air inlet end, is dried by the dryer 101, and the dried compressed air is output to the workshop that needs compressed air through the air outlet pipeline. If the dryer 101 suddenly fails, such as: the dryer 101 is blocked internally, it will affect the reduction of the compressed air supply pressure, that is, the pressure transmitter 102 detects the reduction of the outlet pressure and alarms, causing the workshop equipment to shut down due to insufficient compressed air pressure, affecting production. After the pressure transmitter 102 alarms, the relevant staff opens the manual bypass valve 103 to ensure the air supply pressure at the air outlet.

但手动旁通阀103需要人工手动打开,会出现手动旁通阀103打开不及时的情况,从而导致出气端供气压力不足,即使在较短时间内供气压力不足,也会影响后续生产节奏。However, the manual bypass valve 103 needs to be opened manually, and the manual bypass valve 103 may not be opened in time, resulting in insufficient gas supply pressure at the gas outlet. Even if the gas supply pressure is insufficient in a short period of time, it will affect the subsequent production rhythm.

发明内容Summary of the invention

本发明提供一种压缩空气供气系统及控制方法,用以解决现有技术中手动旁通阀未及时打开,从而导致出气端供气压力不足,影响后续生产节奏的问题。The present invention provides a compressed air supply system and a control method, which are used to solve the problem in the prior art that a manual bypass valve is not opened in time, resulting in insufficient air supply pressure at an air outlet, thus affecting the subsequent production rhythm.

本发明提供一种压缩空气供气系统,包括:干燥机以及连接干燥机进气端的进气管路和连接干燥机出气端的出气管路,还包括:控制器、第一旁路和第一压力变送器,所述第一旁路一端连接进气管路,另一端连接出气管路,所述第一旁路上设有第一电磁阀,所述第一压力变送器设置在出气管路上,所述干燥机的进气端和出气端分别设有第二电磁阀和第三电磁阀;The present invention provides a compressed air supply system, comprising: a dryer, an air inlet pipeline connected to an air inlet end of the dryer and an air outlet pipeline connected to an air outlet end of the dryer, and further comprising: a controller, a first bypass and a first pressure transmitter, wherein one end of the first bypass is connected to the air inlet pipeline and the other end is connected to the air outlet pipeline, a first solenoid valve is arranged on the first bypass, the first pressure transmitter is arranged on the air outlet pipeline, and a second solenoid valve and a third solenoid valve are respectively arranged on the air inlet end and the air outlet end of the dryer;

所述控制器连接所述第一压力变送器、第一电磁阀、第二电磁阀和第三电磁阀;The controller is connected to the first pressure transmitter, the first solenoid valve, the second solenoid valve and the third solenoid valve;

所述第一压力变送器用于监测出气管路上的出气压力,并将所述出气压力发送至所述控制器,控制器用于在出气压力小于第一预设气压阈值时,控制所述第一电磁阀打开,所述第二电磁阀和第三电磁阀关闭。The first pressure transmitter is used to monitor the outlet pressure on the outlet pipeline and send the outlet pressure to the controller. The controller is used to control the first solenoid valve to open and the second solenoid valve and the third solenoid valve to close when the outlet pressure is less than a first preset pressure threshold.

根据本发明提供的一种压缩空气供气系统,还包括:与所述第一旁路并联的第二旁路,所述第二旁路一端连接进气管路,另一端连接出气管路,所述第二旁路上设有第四电磁阀,所述第四电磁阀连接所述控制器,所述第一电磁阀用于在打开后将打开状态信号反馈至所述控制器,所述控制器还用于在预设时间内未收到所述第一电磁阀的打开状态信号时,控制第四电磁阀打开。A compressed air supply system provided according to the present invention also includes: a second bypass connected in parallel with the first bypass, one end of the second bypass is connected to the air inlet pipeline, and the other end is connected to the air outlet pipeline, a fourth solenoid valve is provided on the second bypass, and the fourth solenoid valve is connected to the controller, the first solenoid valve is used to feed back an opening state signal to the controller after opening, and the controller is also used to control the fourth solenoid valve to open when the opening state signal of the first solenoid valve is not received within a preset time.

根据本发明提供的一种压缩空气供气系统,所述第四电磁阀用于在打开后将打开状态信号反馈至所述控制器,所述控制器还用于在预设时间内未收到所述第四电磁阀的打开状态信号时,发出警告。According to a compressed air supply system provided by the present invention, the fourth solenoid valve is used to feed back an opening status signal to the controller after opening, and the controller is also used to issue a warning when the opening status signal of the fourth solenoid valve is not received within a preset time.

根据本发明提供的一种压缩空气供气系统,所述干燥机的进气端和出气端分别设有进气手动阀和出气手动阀,所述第二电磁阀用于在关闭后将关闭状态信号反馈至所述控制器,所述控制器还用于在预设时间内未收到所述第二电磁阀的关闭状态信号时,发出警告以提示关闭进气手动阀;所述第三电磁阀用于在关闭后将关闭状态信号反馈至所述控制器,所述控制器还用于在预设时间内未收到所述第三电磁阀的关闭状态信号时,发出警告以提示关闭出气手动阀。According to a compressed air supply system provided by the present invention, the air inlet end and the air outlet end of the dryer are respectively provided with an air inlet manual valve and an air outlet manual valve, the second solenoid valve is used to feed back a closing state signal to the controller after closing, and the controller is also used to issue a warning to prompt the closing of the air inlet manual valve when the closing state signal of the second solenoid valve is not received within a preset time; the third solenoid valve is used to feed back a closing state signal to the controller after closing, and the controller is also used to issue a warning to prompt the closing of the air outlet manual valve when the closing state signal of the third solenoid valve is not received within a preset time.

根据本发明提供的一种压缩空气供气系统,所述出气管路上还设有第二压力变送器,所述第二压力变送器连接所述控制器。According to a compressed air supply system provided by the present invention, a second pressure transmitter is further provided on the air outlet pipeline, and the second pressure transmitter is connected to the controller.

根据本发明提供的一种压缩空气供气系统,所述控制器还用于在所述第一电磁阀打开、所述第二电磁阀和第三电磁阀关闭,且所述出气压力大于第二预设气压阈值的情况下,控制所述第一电磁阀关闭,所述第二电磁阀和第三电磁阀打开,所述第二预设气压阈值大于所述第一预设气压阈值。According to a compressed air supply system provided by the present invention, the controller is also used to control the first solenoid valve to close, the second solenoid valve and the third solenoid valve to open, when the first solenoid valve is opened, the second solenoid valve and the third solenoid valve are closed, and the outlet air pressure is greater than a second preset air pressure threshold, and the second preset air pressure threshold is greater than the first preset air pressure threshold.

根据本发明提供的一种压缩空气供气系统,所述进气管路上还设有第三压力变送器,所述第三压力变送器连接所述控制器,所述第三压力变送器将监测的进气压力发送至所述控制器,所述控制器还用于计算所述进气压力和出气压力的压力差,在所述压力差大于所述干燥机的压力损耗时,控制所述第一电磁阀打开,第二电磁阀和第三电磁阀关闭。According to a compressed air supply system provided by the present invention, a third pressure transmitter is also provided on the air intake pipeline, and the third pressure transmitter is connected to the controller. The third pressure transmitter sends the monitored air intake pressure to the controller, and the controller is also used to calculate the pressure difference between the air intake pressure and the air outlet pressure. When the pressure difference is greater than the pressure loss of the dryer, the first solenoid valve is controlled to open, and the second solenoid valve and the third solenoid valve are controlled to close.

根据本发明提供的一种压缩空气供气系统,所述进气管路上还设有第四压力变送器,所述第四压力变送器连接所述控制器。According to a compressed air supply system provided by the present invention, a fourth pressure transmitter is further provided on the air intake pipeline, and the fourth pressure transmitter is connected to the controller.

本发明还提供一种压缩空气供气控制方法,基于上述任一项所述的压缩空气供气系统实现,应用于所述控制器,所述方法包括:The present invention also provides a compressed air supply control method, which is implemented based on any of the above-mentioned compressed air supply systems and applied to the controller, and the method comprises:

获取第一压力变送器监测的出气管路上的出气压力;Obtaining the outlet pressure on the outlet pipeline monitored by the first pressure transmitter;

在出气压力小于第一预设气压阈值时,控制所述第一电磁阀打开,所述第二电磁阀和第三电磁阀关闭。When the outlet pressure is less than the first preset pressure threshold, the first solenoid valve is controlled to open, and the second solenoid valve and the third solenoid valve are controlled to close.

根据本发明提供的一种压缩空气供气控制方法,在控制所述第一电磁阀打开,所述第二电磁阀和第三电磁阀关闭之后,还包括:According to a compressed air supply control method provided by the present invention, after controlling the first solenoid valve to open and the second solenoid valve and the third solenoid valve to close, the method further includes:

所述出气压力大于第二预设气压阈值的情况下,控制所述第一电磁阀关闭,所述第二电磁阀和第三电磁阀打开,所述第二预设气压阈值大于所述第一预设气压阈值。When the outlet pressure is greater than a second preset pressure threshold, the first solenoid valve is controlled to be closed, and the second solenoid valve and the third solenoid valve are controlled to be opened, and the second preset pressure threshold is greater than the first preset pressure threshold.

本发明提供的压缩空气供气系统及控制方法中,设置连接进气管路和出气管路的第一旁路,在第一旁路上设置第一电磁阀,在出气管路上设置第一压力变送器,且在干燥机的进气端和出气端分别设置第二电磁阀和第三电磁阀,通过控制器获取第一压力变送器监测的出气管路上的出气压力,且在出气压力小于第一预设气压阈值时,控制所述第一电磁阀打开,第二电磁阀和第三电磁阀关闭,使得在出气压力降低时,第一旁路自动打开,压缩空气直接通过第一旁路到出气管路,能够及时地为后端系统供气,且保证出气管路的供气压力达到后端系统的气压要求,避免影响后续生产节奏;而且自动关闭第二电磁阀和第三电磁阀,避免压缩空气进入干燥机造成气压损失,使出气管路保持更大的供气压力,以保障后续生产需要。In the compressed air supply system and control method provided by the present invention, a first bypass connecting an air inlet pipeline and an air outlet pipeline is provided, a first solenoid valve is provided on the first bypass, a first pressure transmitter is provided on the air outlet pipeline, and a second solenoid valve and a third solenoid valve are provided at the air inlet end and the air outlet end of the dryer, respectively. The outlet pressure on the air outlet pipeline monitored by the first pressure transmitter is obtained by a controller, and when the outlet pressure is less than a first preset air pressure threshold, the first solenoid valve is controlled to open, and the second solenoid valve and the third solenoid valve are controlled to close, so that when the outlet pressure decreases, the first bypass is automatically opened, and the compressed air directly passes through the first bypass to the air outlet pipeline, so that the back-end system can be supplied with air in time, and the air supply pressure of the air outlet pipeline is guaranteed to meet the air pressure requirement of the back-end system to avoid affecting the subsequent production rhythm; and the second solenoid valve and the third solenoid valve are automatically closed to avoid compressed air entering the dryer to cause air pressure loss, so that the air outlet pipeline maintains a higher air supply pressure to ensure subsequent production needs.

附图说明BRIEF DESCRIPTION OF THE DRAWINGS

为了更清楚地说明本发明或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the technical solutions in the present invention or the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

图1是现有的压缩空气供气系统的结构示意图;FIG1 is a schematic structural diagram of an existing compressed air supply system;

图2是本发明提供的压缩空气供气系统结构示意图;FIG2 is a schematic structural diagram of a compressed air supply system provided by the present invention;

图3是本发明提供的压缩空气供气控制方法流程示意图。FIG3 is a schematic flow chart of the compressed air supply control method provided by the present invention.

具体实施方式DETAILED DESCRIPTION

为使本发明的目的、技术方案和优点更加清楚,下面将结合本发明中的附图,对本发明中的技术方案进行清楚、完整地描述,显然,所描述的实施例是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。In order to make the purpose, technical solution and advantages of the present invention clearer, the technical solution of the present invention will be clearly and completely described below in conjunction with the drawings of the present invention. Obviously, the described embodiments are part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

本发明实施例的压缩空气供气系统,如图2所示,包括:干燥机201以及连接干燥机201进气端的进气管路和连接干燥机201出气端的出气管路。本实施例中,干燥机201由至少两个干燥罐并排组成,如图2中,干燥机A罐和干燥机B罐,至少两个干燥罐共用进气端和出气端。本实施例的压缩空气供气系统还包括:控制器202、第一旁路和第一压力变送器203,第一旁路一端连接进气管路,另一端连接出气管路,所述第一旁路上设有第一电磁阀204,即第一旁路与干燥机201并联设置。第一压力变送器203设置在出气管路上,用于监测出气压力,干燥机201的进气端和出气端分别设有第二电磁阀205和第三电磁阀206。The compressed air supply system of the embodiment of the present invention, as shown in FIG2, comprises: a dryer 201 and an air inlet pipeline connected to the air inlet end of the dryer 201 and an air outlet pipeline connected to the air outlet end of the dryer 201. In the present embodiment, the dryer 201 is composed of at least two drying tanks arranged side by side, such as the dryer A tank and the dryer B tank in FIG2, and at least two drying tanks share the air inlet end and the air outlet end. The compressed air supply system of the present embodiment also comprises: a controller 202, a first bypass and a first pressure transmitter 203, one end of the first bypass is connected to the air inlet pipeline, and the other end is connected to the air outlet pipeline, and the first bypass is provided with a first solenoid valve 204, that is, the first bypass is arranged in parallel with the dryer 201. The first pressure transmitter 203 is arranged on the air outlet pipeline for monitoring the air outlet pressure, and the air inlet end and the air outlet end of the dryer 201 are respectively provided with a second solenoid valve 205 and a third solenoid valve 206.

控制器202可以是基于PLC或FPGA开发的控制器,控制器202连接第一压力变送器203、第一电磁阀204、第二电磁阀205和第三电磁阀206,可以是有线连接,也可以是无线连接,便于控制器202分别与第一压力变送器203、第一电磁阀204、第二电磁阀205及第三电磁阀206之间进行信号和/或控制指令的交互。The controller 202 can be a controller developed based on PLC or FPGA. The controller 202 is connected to the first pressure transmitter 203, the first solenoid valve 204, the second solenoid valve 205 and the third solenoid valve 206. It can be a wired connection or a wireless connection, which facilitates the interaction of signals and/or control instructions between the controller 202 and the first pressure transmitter 203, the first solenoid valve 204, the second solenoid valve 205 and the third solenoid valve 206 respectively.

第一压力变送器203用于监测出气管路上的出气压力,并将出气压力发送至控制器202,控制器202用于在出气压力小于第一预设气压阈值时,控制第一电磁阀204打开,第二电磁阀205和第三电磁阀206关闭。The first pressure transmitter 203 is used to monitor the outlet pressure on the outlet pipeline and send the outlet pressure to the controller 202. The controller 202 is used to control the first solenoid valve 204 to open and the second solenoid valve 205 and the third solenoid valve 206 to close when the outlet pressure is less than the first preset pressure threshold.

本发明实施例的压缩空气供气系统正常工作时,第一电磁阀204关闭,即第一旁路关闭,经过干燥机201的管路为导通状态,压缩空气经过进气管路进入干燥机201干燥后有出气管路供给到后端设备,空气路径如图2中箭头所示,控制器202接收第一压力变送器203上传的监测到的出气压力。在压缩空气供气在工作过程中,由于干燥机201故障,例如:干燥机201堵塞会导致出气压力下降,在出气压力下降到小于第一预设气压阈值,第一电磁阀204在控制器202的控制下打开,进而第一旁路自动打开,压缩空气直接通过第一旁路到出气管路,能够及时地为后端系统供气,且保证(只要进气端的压缩空气的气压不减小的情况下)出气管路的供气压力达到后端系统的气压要求,避免影响后续生产节奏;而且自动关闭第二电磁阀205和第三电磁阀206,避免部分压缩空气进入干燥机201造成气压损失,从而使得出气管路保持更大的供气压力,以保障后续生产需要。When the compressed air supply system of the embodiment of the present invention works normally, the first solenoid valve 204 is closed, that is, the first bypass is closed, and the pipeline passing through the dryer 201 is in a conducting state. The compressed air enters the dryer 201 through the air inlet pipeline and is supplied to the back-end equipment through the air outlet pipeline after drying. The air path is shown by the arrow in Figure 2, and the controller 202 receives the monitored outlet pressure uploaded by the first pressure transmitter 203. During the operation of the compressed air supply, due to a failure of the dryer 201, for example, a blockage of the dryer 201 may cause the outlet pressure to drop. When the outlet pressure drops to less than the first preset pressure threshold, the first solenoid valve 204 is opened under the control of the controller 202, and then the first bypass is automatically opened. The compressed air directly passes through the first bypass to the outlet pipeline, which can supply air to the back-end system in a timely manner and ensure (as long as the air pressure of the compressed air at the air inlet end does not decrease) that the air supply pressure of the outlet pipeline meets the air pressure requirement of the back-end system to avoid affecting the subsequent production rhythm; and the second solenoid valve 205 and the third solenoid valve 206 are automatically closed to prevent part of the compressed air from entering the dryer 201 and causing air pressure loss, so that the outlet pipeline maintains a higher air supply pressure to ensure subsequent production needs.

其中,第一预设气压阈值可根据出气管路后端设备的压力要求预先设置在控制器202中。例如:该系统的出气管路的输送气压正常为0.8~0.85Mpa,满足后端设备要求的最低气压0.7Mpa的要求,可将0.7Mpa作为第一预设气压阈值,当干燥机201发生堵塞故障,导致出气压力低于0.7Mpa时,控制器202控制第一电磁阀204打开,第二电磁阀205和第三电磁阀206关闭。The first preset pressure threshold can be pre-set in the controller 202 according to the pressure requirement of the back-end equipment of the air outlet pipeline. For example, the normal delivery pressure of the air outlet pipeline of the system is 0.8-0.85Mpa, which meets the minimum air pressure requirement of 0.7Mpa required by the back-end equipment. 0.7Mpa can be used as the first preset pressure threshold. When the dryer 201 is blocked, resulting in the outlet pressure being lower than 0.7Mpa, the controller 202 controls the first solenoid valve 204 to open, and the second solenoid valve 205 and the third solenoid valve 206 to close.

在一些实施例中,压缩空气供气系统还包括:与第一旁路并联的第二旁路,第二旁路一端连接进气管路,另一端连接出气管路,第二旁路上设有第四电磁阀207,第四电磁阀207连接所述控制器202。本实施例中,第一电磁阀204用于在打开后将打开状态信号反馈至控制器202,以向控制器202确认第一电磁阀204已经打开,第一旁路已导通,控制器202收到第一电磁阀204的打开状态信号后不动作,继续接收第一压力变送器203上传的出气压力。实际使用中,第一电磁阀204也可能发生故障导致无法打开,因此,控制器202还用于在预设时间内(例如:2~3s)未收到所述第一电磁阀204的打开状态信号时,控制第四电磁阀207打开,第四电磁阀207打开后,第二旁路自动导通,避免了第一电磁阀204故障无法打开导致无法正常供气的问题。可以理解的是,第二旁路作为第一旁路的备用旁路,在控制器202检测到第一电磁阀204故障无法导通第一旁路时,控制器202控制第四电磁阀207打开,导通第二旁路,进一步保证了能够及时地为后端系统供气,且(只要进气端的压缩空气的气压不减小的情况下)出气管路的供气压力达到后端系统的气压要求。In some embodiments, the compressed air supply system further includes: a second bypass connected in parallel with the first bypass, one end of the second bypass is connected to the air inlet pipeline, and the other end is connected to the air outlet pipeline, and a fourth solenoid valve 207 is provided on the second bypass, and the fourth solenoid valve 207 is connected to the controller 202. In this embodiment, the first solenoid valve 204 is used to feed back an opening state signal to the controller 202 after opening, so as to confirm to the controller 202 that the first solenoid valve 204 has been opened and the first bypass has been conducted. After receiving the opening state signal of the first solenoid valve 204, the controller 202 does not act, and continues to receive the outlet pressure uploaded by the first pressure transmitter 203. In actual use, the first solenoid valve 204 may also fail to open, so the controller 202 is also used to control the fourth solenoid valve 207 to open when the opening state signal of the first solenoid valve 204 is not received within a preset time (for example: 2 to 3 seconds). After the fourth solenoid valve 207 is opened, the second bypass is automatically conducted, thereby avoiding the problem of failure to supply air normally due to failure of the first solenoid valve 204 to open. It can be understood that the second bypass serves as a backup bypass for the first bypass. When the controller 202 detects that the first solenoid valve 204 fails and cannot open the first bypass, the controller 202 controls the fourth solenoid valve 207 to open and open the second bypass, further ensuring that the back-end system can be supplied with air in a timely manner, and (as long as the air pressure of the compressed air at the air inlet end does not decrease) the air supply pressure of the air outlet pipeline meets the air pressure requirement of the back-end system.

在一些实施例中,第四电磁阀207用于在打开后将打开状态信号反馈至所述控制器202,控制器202还用于在预设时间内未收到所述第四电磁阀207的打开状态信号时,发出警告以提示工作人员处理,以避免两个第一电磁阀204和第四电磁阀207均发生故障而无法自动打开旁路的情况。In some embodiments, the fourth solenoid valve 207 is used to feed back an opening status signal to the controller 202 after opening. The controller 202 is also used to issue a warning to prompt the staff to handle it when the opening status signal of the fourth solenoid valve 207 is not received within a preset time, so as to avoid the situation where both the first solenoid valve 204 and the fourth solenoid valve 207 fail and cannot automatically open the bypass.

进一步地,设置与第一旁路和第二旁路均并联的第三旁路(图中未示出),第三旁路上设置手动旁通阀,干燥机正常工作,且第一电磁阀204和第四电磁阀207均无故障时,手动旁通阀关闭。在压缩空气供气在工作过程中,由于干燥机201故障导致出气压力下降,在出气压力下降到小于第一预设气压阈值,且第一电磁阀204和第四电磁阀207均故障的情况下,打开第三旁路上的手动旁通阀,具体地,控制器202还用于在无法控制第一电磁阀204和第四电磁阀207打开的情况下,发出警告以提示工作人员打开手动旁通阀。根据前述实施例,控制器202先控制第一电磁阀204打开,控制器202在预设时间内未收到所述第一电磁阀204的打开状态信号时,控制第四电磁阀207打开,在预设时间内未收到所述第二电磁阀207的打开状态信号时,发出警告以提示工作人员打开手动旁通阀。Further, a third bypass (not shown in the figure) connected in parallel with the first bypass and the second bypass is provided, and a manual bypass valve is provided on the third bypass. When the dryer operates normally and the first solenoid valve 204 and the fourth solenoid valve 207 are both fault-free, the manual bypass valve is closed. During the operation of the compressed air supply, the outlet pressure drops due to the failure of the dryer 201. When the outlet pressure drops to less than the first preset air pressure threshold and the first solenoid valve 204 and the fourth solenoid valve 207 are both faulty, the manual bypass valve on the third bypass is opened. Specifically, the controller 202 is also used to issue a warning to prompt the staff to open the manual bypass valve when the first solenoid valve 204 and the fourth solenoid valve 207 cannot be controlled to open. According to the aforementioned embodiment, the controller 202 first controls the first solenoid valve 204 to open. When the controller 202 does not receive the opening state signal of the first solenoid valve 204 within the preset time, the controller 202 controls the fourth solenoid valve 207 to open. When the controller 202 does not receive the opening state signal of the second solenoid valve 207 within the preset time, the controller issues a warning to prompt the staff to open the manual bypass valve.

在一些实施例中,干燥机201的进气端和出气端分别设有进气手动阀210和出气手动阀211,该系统正常运行时,进气手动阀210和出气手动阀211处于常开状态。第二电磁阀205用于在关闭后将关闭状态信号反馈至控制器202,控制器202还用于在预设时间内未收到第二电磁阀205的关闭状态信号时,发出警告以提示关闭进气手动阀210。第三电磁阀206用于在关闭后将关闭状态信号反馈至所述控制器202,控制器202还用于在预设时间内未收到所述第三电磁阀206的关闭状态信号时,发出警告以提示关闭出气手动阀211。本实施例中,在第二电磁阀205和/或第三电磁阀206故障导致无法关闭时,通过控制器202提示关闭进气手动阀210和/或出气手动阀211,保证压缩空气全部通过旁路传输至出气管路。In some embodiments, the air inlet and air outlet ends of the dryer 201 are respectively provided with an air inlet manual valve 210 and an air outlet manual valve 211. When the system is operating normally, the air inlet manual valve 210 and the air outlet manual valve 211 are in a normally open state. The second solenoid valve 205 is used to feed back a closing state signal to the controller 202 after closing. The controller 202 is also used to issue a warning to prompt the closing of the air inlet manual valve 210 when the closing state signal of the second solenoid valve 205 is not received within a preset time. The third solenoid valve 206 is used to feed back a closing state signal to the controller 202 after closing. The controller 202 is also used to issue a warning to prompt the closing of the air outlet manual valve 211 when the closing state signal of the third solenoid valve 206 is not received within a preset time. In this embodiment, when the second solenoid valve 205 and/or the third solenoid valve 206 fail and cannot be closed, the controller 202 prompts to close the air inlet manual valve 210 and/or the air outlet manual valve 211 to ensure that all compressed air is transmitted to the air outlet pipeline through the bypass.

在一些实施例中,出气管路上还设有第二压力变送器212,所述第二压力变送器212连接控制器202,非故障情况下,第一压力变送器203和第二压力变送器212各自测量的出气压力相同。第一压力变送器203和第二压力变送器212互为备用,以便其中一个压力变送器拆检后,另一压力变送器能够继续支撑整个压缩空气供气系统运行。In some embodiments, a second pressure transmitter 212 is further provided on the air outlet pipeline, and the second pressure transmitter 212 is connected to the controller 202. In a non-faulty state, the outlet pressures measured by the first pressure transmitter 203 and the second pressure transmitter 212 are the same. The first pressure transmitter 203 and the second pressure transmitter 212 are backup for each other, so that after one of the pressure transmitters is disassembled for inspection, the other pressure transmitter can continue to support the operation of the entire compressed air supply system.

由于出气压力减小的原因也可能是进气源(即空气压缩机)的气压减小,例如:由于短时间电压不稳,导致进气压力有所降低,电压稳定后进气压力恢复,因此,在一些实施例中,所述控制器202还用于在所述第一电磁阀204打开、第二电磁阀205和第三电磁阀206关闭(即短时间进气压力降低,导致出气压力降低至第一预设气压阈值,从而控制器202将第一电磁阀204打开、第二电磁阀205和第三电磁阀206关闭),且出气压力大于第二预设气压阈值的情况下,控制所述第一电磁阀204关闭,第二电磁阀205和第三电磁阀206打开,即关闭第一旁路,从而使得压缩空气通过干燥机201后再传输到后端设备,以满足空气干燥度的要求。其中,第二预设气压阈值大于所述第一预设气压阈值。例如:该系统的出气管路的输送气压正常为0.8~0.85Mpa,满足后端设备要求的最低气压0.7Mpa的要求,可将0.7Mpa作为第一预设气压阈值,第二预设气压阈值可设为0.9Mpa。Since the reason for the reduction in the outlet pressure may also be the reduction in the air pressure of the air intake source (i.e., the air compressor), for example, due to short-term voltage instability, the air intake pressure is reduced, and the air intake pressure is restored after the voltage stabilizes, therefore, in some embodiments, the controller 202 is also used to control the first solenoid valve 204 to be closed, the second solenoid valve 205 and the third solenoid valve 206 to be opened, and the second solenoid valve 205 and the third solenoid valve 206 to be opened, when the first solenoid valve 204 is opened, the second solenoid valve 205 and the third solenoid valve 206 are closed (i.e., the air intake pressure is reduced for a short time, causing the outlet pressure to be reduced to the first preset air pressure threshold, so that the controller 202 opens the first solenoid valve 204, and the second solenoid valve 205 and the third solenoid valve 206 are closed), and the outlet pressure is greater than the second preset air pressure threshold, control the first solenoid valve 204 to be closed, the second solenoid valve 205 and the third solenoid valve 206 to be opened, that is, close the first bypass, so that the compressed air passes through the dryer 201 and then is transmitted to the back-end equipment to meet the air dryness requirement. Among them, the second preset air pressure threshold is greater than the first preset air pressure threshold. For example, the normal air pressure of the system's air outlet pipeline is 0.8-0.85 MPa, which meets the minimum air pressure requirement of 0.7 MPa of the back-end equipment. 0.7 MPa can be used as the first preset air pressure threshold, and the second preset air pressure threshold can be set to 0.9 MPa.

若是在出气压力小于第一预设气压阈值时,第一电磁阀204由于故障导致无法打开,打开的是第二旁路的第四电磁阀207,那么本实施例中,控制器202还用于在所述第四电磁阀207打开、第二电磁阀205和第三电磁阀206关闭,且出气压力大于第二预设气压阈值的情况下,控制所述第四电磁阀207关闭,第二电磁阀205和第三电磁阀206打开,即关闭第二旁路。If when the outlet pressure is less than the first preset pressure threshold, the first solenoid valve 204 cannot be opened due to a fault, and the fourth solenoid valve 207 of the second bypass is opened, then in this embodiment, the controller 202 is also used to control the fourth solenoid valve 207 to close, the second solenoid valve 205 and the third solenoid valve 206 to open, that is, to close the second bypass when the fourth solenoid valve 207 is opened, the second solenoid valve 205 and the third solenoid valve 206 are closed, and the outlet pressure is greater than the second preset pressure threshold.

本实施例中,第一旁路设有第一旁通手动阀208,与第一电磁阀204串联设置,第二旁路设有第二旁通手动阀209,与第四电磁阀204串联设置,在系统开始工作时,干燥机201正常的情况下,第一旁通手动阀208和第二旁通手动阀209处于常开状态。在所述第一电磁阀204打开、第二电磁阀205和第三电磁阀206关闭,且出气压力大于第二预设气压阈值的情况下,若控制器202无法控制第一电磁阀204或第四电磁阀207关闭(第一电磁阀204或第四电磁阀207故障)的情况下,发出警告以提示手动关闭第一旁通手动阀208或第二旁通手动阀209。In this embodiment, the first bypass is provided with a first bypass manual valve 208, which is arranged in series with the first solenoid valve 204, and the second bypass is provided with a second bypass manual valve 209, which is arranged in series with the fourth solenoid valve 204. When the system starts to work and the dryer 201 is normal, the first bypass manual valve 208 and the second bypass manual valve 209 are in a normally open state. When the first solenoid valve 204 is open, the second solenoid valve 205 and the third solenoid valve 206 are closed, and the outlet pressure is greater than the second preset pressure threshold, if the controller 202 cannot control the first solenoid valve 204 or the fourth solenoid valve 207 to close (the first solenoid valve 204 or the fourth solenoid valve 207 is faulty), a warning is issued to prompt the first bypass manual valve 208 or the second bypass manual valve 209 to be manually closed.

在一些实施例中,进气管路上还设有第三压力变送器213,第三压力变送器213连接控制器202,第三压力变送器213将监测的进气压力发送至控制器202,控制器202还用于计算进气压力和出气压力的压力差,在压力差大于所述干燥机201的压力损耗时,控制第一电磁阀204打开,第二电磁阀205和第三电磁阀206关闭。其中,干燥机201的压力损耗为判断干燥机201是否堵塞的一个指标,例如:压力损耗为0.2Mpa,若压力差大于0.2Mpa说明干燥机201堵塞,即使目前出气压力没有小于第一预设气压阈值,控制器202也控制第一电磁阀204打开,第二电磁阀205和第三电磁阀206关闭,避免出气压力减少趋势的发生。而且干燥机201是吸取空气中水分,堵塞的原因之一是否为吸收水分太多,干燥机201内部湿度大引起的堵塞,此时对压缩空气干燥是效果不大,控制器202控制第一电磁阀204打开,打开第一旁路,第二电磁阀205和第三电磁阀206关闭,更及时地保证对后端设备的供气压力。In some embodiments, a third pressure transmitter 213 is further provided on the air intake pipeline, and the third pressure transmitter 213 is connected to the controller 202. The third pressure transmitter 213 sends the monitored air intake pressure to the controller 202. The controller 202 is also used to calculate the pressure difference between the air intake pressure and the air outlet pressure. When the pressure difference is greater than the pressure loss of the dryer 201, the first solenoid valve 204 is controlled to be opened, and the second solenoid valve 205 and the third solenoid valve 206 are controlled to be closed. The pressure loss of the dryer 201 is an indicator for judging whether the dryer 201 is blocked. For example, if the pressure loss is 0.2Mpa, if the pressure difference is greater than 0.2Mpa, it means that the dryer 201 is blocked. Even if the current air outlet pressure is not less than the first preset air pressure threshold, the controller 202 controls the first solenoid valve 204 to be opened, and the second solenoid valve 205 and the third solenoid valve 206 to be closed, so as to avoid the occurrence of a trend of decreasing air outlet pressure. Moreover, the dryer 201 absorbs moisture from the air. One of the reasons for the blockage is that it absorbs too much moisture. The blockage caused by the high humidity inside the dryer 201 has little effect on drying the compressed air. The controller 202 controls the first solenoid valve 204 to open, opens the first bypass, and closes the second solenoid valve 205 and the third solenoid valve 206 to ensure the air supply pressure to the back-end equipment in a more timely manner.

在一些实施例中,进气管路上还设有第四压力变送器214,第四压力变送器214连接控制器202。非故障情况下,第三压力变送器213和第四压力变送器214各自测量的进气压力相同。第三压力变送器213和第四压力变送器214互为备用,以便其中一个压力变送器拆检后,另一压力变送器能够继续支撑整个压缩空气供气系统运行。In some embodiments, a fourth pressure transmitter 214 is further provided on the air intake pipeline, and the fourth pressure transmitter 214 is connected to the controller 202. In a non-faulty state, the third pressure transmitter 213 and the fourth pressure transmitter 214 respectively measure the same air intake pressure. The third pressure transmitter 213 and the fourth pressure transmitter 214 are backup for each other, so that after one of the pressure transmitters is disassembled for inspection, the other pressure transmitter can continue to support the operation of the entire compressed air supply system.

本发明还提供一种压缩空气供气控制方法,基于上述任一实施例的压缩空气供气系统实现,应用于控制器202,该方法流程如图3所示,包括:The present invention further provides a compressed air supply control method, which is implemented based on the compressed air supply system of any of the above embodiments and applied to the controller 202. The method flow is shown in FIG3 and includes:

步骤S310:获取第一压力变送器203监测的出气管路上的出气压力。Step S310: obtaining the outlet pressure on the outlet pipeline monitored by the first pressure transmitter 203 .

步骤S320:在出气压力小于第一预设气压阈值时,控制所述第一电磁阀204打开,所述第二电磁阀205和第三电磁阀206关闭。Step S320: When the outlet pressure is less than the first preset pressure threshold, the first solenoid valve 204 is controlled to open, and the second solenoid valve 205 and the third solenoid valve 206 are controlled to close.

本实施例的压缩空气供气控制方法基于压缩空气供气系统实现,在出气压力下降到小于第一预设气压阈值,第一电磁阀204在控制器202的控制下打开,进而第一旁路自动打开,压缩空气直接通过第一旁路到出气管路,能够及时地为后端系统供气,且保证(只要进气端的压缩空气的气压不减小的情况下)出气管路的供气压力达到后端系统的气压要求,避免影响后续生产节奏;而且自动关闭第二电磁阀205和第三电磁阀206,避免部分压缩空气进入干燥机201造成气压损失,从而使得出气管路保持更大的供气压力,以保障后续生产需要。The compressed air supply control method of the present embodiment is implemented based on a compressed air supply system. When the outlet pressure drops to less than a first preset pressure threshold, the first solenoid valve 204 is opened under the control of the controller 202, and then the first bypass is automatically opened. The compressed air directly passes through the first bypass to the outlet pipeline, so as to supply air to the back-end system in time and ensure (as long as the air pressure of the compressed air at the air inlet end does not decrease) that the air supply pressure of the outlet pipeline meets the air pressure requirement of the back-end system to avoid affecting the subsequent production rhythm; and automatically close the second solenoid valve 205 and the third solenoid valve 206 to prevent part of the compressed air from entering the dryer 201 and causing air pressure loss, so that the outlet pipeline maintains a higher air supply pressure to ensure subsequent production needs.

在一些实施例中,在控制所述第一电磁阀204打开,所述第二电磁阀205和第三电磁阀206关闭之后,还包括:In some embodiments, after controlling the first solenoid valve 204 to open and the second solenoid valve 205 and the third solenoid valve 206 to close, the method further includes:

所述出气压力大于第二预设气压阈值的情况下,控制所述第一电磁阀204关闭,所述第二电磁阀205和第三电磁阀206打开,所述第二预设气压阈值大于所述第一预设气压阈值。When the outlet pressure is greater than the second preset pressure threshold, the first solenoid valve 204 is controlled to be closed, and the second solenoid valve 205 and the third solenoid valve 206 are controlled to be opened, and the second preset pressure threshold is greater than the first preset pressure threshold.

最后应说明的是:以上实施例仅用以说明本发明的技术方案,而非对其限制;尽管参照前述实施例对本发明进行了详细的说明,本领域的普通技术人员应当理解:其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换;而这些修改或者替换,并不使相应技术方案的本质脱离本发明各实施例技术方案的精神和范围。Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or make equivalent replacements for some of the technical features therein. However, these modifications or replacements do not deviate the essence of the corresponding technical solutions from the spirit and scope of the technical solutions of the embodiments of the present invention.

Claims (10)

1.一种压缩空气供气系统,包括:干燥机以及连接干燥机进气端的进气管路和连接干燥机出气端的出气管路,其特征在于,还包括:控制器、第一旁路和第一压力变送器,所述第一旁路一端连接进气管路,另一端连接出气管路,所述第一旁路上设有第一电磁阀,所述第一压力变送器设置在出气管路上,所述干燥机的进气端和出气端分别设有第二电磁阀和第三电磁阀;1. A compressed air supply system, comprising: a dryer, an air inlet pipeline connected to an air inlet end of the dryer, and an air outlet pipeline connected to an air outlet end of the dryer, characterized in that it also comprises: a controller, a first bypass and a first pressure transmitter, one end of the first bypass is connected to the air inlet pipeline, and the other end is connected to the air outlet pipeline, a first solenoid valve is arranged on the first bypass, the first pressure transmitter is arranged on the air outlet pipeline, and a second solenoid valve and a third solenoid valve are respectively arranged on the air inlet end and the air outlet end of the dryer; 所述控制器连接所述第一压力变送器、第一电磁阀、第二电磁阀和第三电磁阀;The controller is connected to the first pressure transmitter, the first solenoid valve, the second solenoid valve and the third solenoid valve; 所述第一压力变送器用于监测出气管路上的出气压力,并将所述出气压力发送至所述控制器,控制器用于在出气压力小于第一预设气压阈值时,控制所述第一电磁阀打开,所述第二电磁阀和第三电磁阀关闭。The first pressure transmitter is used to monitor the outlet pressure on the outlet pipeline and send the outlet pressure to the controller. The controller is used to control the first solenoid valve to open and the second solenoid valve and the third solenoid valve to close when the outlet pressure is less than a first preset pressure threshold. 2.根据权利要求1所述的压缩空气供气系统,其特征在于,还包括:与所述第一旁路并联的第二旁路,所述第二旁路一端连接进气管路,另一端连接出气管路,所述第二旁路上设有第四电磁阀,所述第四电磁阀连接所述控制器,所述第一电磁阀用于在打开后将打开状态信号反馈至所述控制器,所述控制器还用于在预设时间内未收到所述第一电磁阀的打开状态信号时,控制第四电磁阀打开。2. The compressed air supply system according to claim 1 is characterized in that it also includes: a second bypass connected in parallel with the first bypass, one end of the second bypass is connected to the air inlet pipeline, and the other end is connected to the air outlet pipeline, a fourth solenoid valve is provided on the second bypass, and the fourth solenoid valve is connected to the controller, the first solenoid valve is used to feed back an opening state signal to the controller after opening, and the controller is also used to control the fourth solenoid valve to open when the opening state signal of the first solenoid valve is not received within a preset time. 3.根据权利要求2所述的压缩空气供气系统,其特征在于,所述第四电磁阀用于在打开后将打开状态信号反馈至所述控制器,所述控制器还用于在预设时间内未收到所述第四电磁阀的打开状态信号时,发出警告。3. The compressed air supply system according to claim 2 is characterized in that the fourth solenoid valve is used to feed back an opening status signal to the controller after opening, and the controller is also used to issue a warning when the opening status signal of the fourth solenoid valve is not received within a preset time. 4.根据权利要求1所述的压缩空气供气系统,其特征在于,所述干燥机的进气端和出气端分别设有进气手动阀和出气手动阀,所述第二电磁阀用于在关闭后将关闭状态信号反馈至所述控制器,所述控制器还用于在预设时间内未收到所述第二电磁阀的关闭状态信号时,发出警告以提示关闭进气手动阀;所述第三电磁阀用于在关闭后将关闭状态信号反馈至所述控制器,所述控制器还用于在预设时间内未收到所述第三电磁阀的关闭状态信号时,发出警告以提示关闭出气手动阀。4. The compressed air supply system according to claim 1 is characterized in that the air inlet end and the air outlet end of the dryer are respectively provided with an air inlet manual valve and an air outlet manual valve, and the second solenoid valve is used to feed back a closing state signal to the controller after closing, and the controller is also used to issue a warning to prompt the closing of the air inlet manual valve when the closing state signal of the second solenoid valve is not received within a preset time; the third solenoid valve is used to feed back a closing state signal to the controller after closing, and the controller is also used to issue a warning to prompt the closing of the air outlet manual valve when the closing state signal of the third solenoid valve is not received within a preset time. 5.根据权利要求1所述的压缩空气供气系统,其特征在于,所述出气管路上还设有第二压力变送器,所述第二压力变送器连接所述控制器。5. The compressed air supply system according to claim 1, characterized in that a second pressure transmitter is also provided on the air outlet pipeline, and the second pressure transmitter is connected to the controller. 6.根据权利要求1所述的压缩空气供气系统,其特征在于,所述控制器还用于在所述第一电磁阀打开、所述第二电磁阀和第三电磁阀关闭,且所述出气压力大于第二预设气压阈值的情况下,控制所述第一电磁阀关闭,所述第二电磁阀和第三电磁阀打开,所述第二预设气压阈值大于所述第一预设气压阈值。6. The compressed air supply system according to claim 1 is characterized in that the controller is also used to control the first solenoid valve to close, the second solenoid valve and the third solenoid valve to open, when the first solenoid valve is opened, the second solenoid valve and the third solenoid valve are closed, and the outlet air pressure is greater than a second preset air pressure threshold, and the second preset air pressure threshold is greater than the first preset air pressure threshold. 7.根据权利要求1至6中任一项所述的压缩空气供气系统,其特征在于,所述进气管路上还设有第三压力变送器,所述第三压力变送器连接所述控制器,所述第三压力变送器将监测的进气压力发送至所述控制器,所述控制器还用于计算所述进气压力和出气压力的压力差,在所述压力差大于所述干燥机的压力损耗时,控制所述第一电磁阀打开,第二电磁阀和第三电磁阀关闭。7. The compressed air supply system according to any one of claims 1 to 6 is characterized in that a third pressure transmitter is also provided on the intake pipeline, the third pressure transmitter is connected to the controller, the third pressure transmitter sends the monitored intake pressure to the controller, and the controller is also used to calculate the pressure difference between the intake pressure and the outlet pressure, and when the pressure difference is greater than the pressure loss of the dryer, the first solenoid valve is controlled to open, and the second solenoid valve and the third solenoid valve are controlled to close. 8.根据权利要求6所述的压缩空气供气系统,其特征在于,所述进气管路上还设有第四压力变送器,所述第四压力变送器连接所述控制器。8. The compressed air supply system according to claim 6, characterized in that a fourth pressure transmitter is also provided on the air intake pipeline, and the fourth pressure transmitter is connected to the controller. 9.一种压缩空气供气控制方法,其特征在于,基于权利要求1至8中任一项所述的压缩空气供气系统实现,应用于所述控制器,所述方法包括:9. A compressed air supply control method, characterized in that it is implemented based on the compressed air supply system according to any one of claims 1 to 8 and applied to the controller, the method comprising: 获取第一压力变送器监测的出气管路上的出气压力;Obtaining the outlet pressure on the outlet pipeline monitored by the first pressure transmitter; 在出气压力小于第一预设气压阈值时,控制所述第一电磁阀打开,所述第二电磁阀和第三电磁阀关闭。When the outlet pressure is less than the first preset pressure threshold, the first solenoid valve is controlled to open, and the second solenoid valve and the third solenoid valve are controlled to close. 10.根据权利要求9所述的压缩空气供气控制方法,其特征在于,在控制所述第一电磁阀打开,所述第二电磁阀和第三电磁阀关闭之后,还包括:10. The compressed air supply control method according to claim 9, characterized in that after controlling the first solenoid valve to open and the second solenoid valve and the third solenoid valve to close, it further comprises: 所述出气压力大于第二预设气压阈值的情况下,控制所述第一电磁阀关闭,所述第二电磁阀和第三电磁阀打开,所述第二预设气压阈值大于所述第一预设气压阈值。When the outlet pressure is greater than a second preset pressure threshold, the first solenoid valve is controlled to be closed, and the second solenoid valve and the third solenoid valve are controlled to be opened, and the second preset pressure threshold is greater than the first preset pressure threshold.
CN202410274528.1A 2024-03-11 2024-03-11 Compressed air supply system and control method Pending CN118836375A (en)

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