CN118835461A - Antibacterial colored spun yarn and preparation method thereof - Google Patents
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- 230000000844 anti-bacterial effect Effects 0.000 title claims abstract description 43
- 238000002360 preparation method Methods 0.000 title claims abstract description 5
- 239000000835 fiber Substances 0.000 claims abstract description 63
- 229920000728 polyester Polymers 0.000 claims abstract description 53
- 239000003242 anti bacterial agent Substances 0.000 claims abstract description 38
- KKEYFWRCBNTPAC-UHFFFAOYSA-N Terephthalic acid Chemical compound OC(=O)C1=CC=C(C(O)=O)C=C1 KKEYFWRCBNTPAC-UHFFFAOYSA-N 0.000 claims abstract description 34
- HFBMWMNUJJDEQZ-UHFFFAOYSA-N acryloyl chloride Chemical compound ClC(=O)C=C HFBMWMNUJJDEQZ-UHFFFAOYSA-N 0.000 claims abstract description 17
- 229920005862 polyol Polymers 0.000 claims abstract description 17
- 150000003077 polyols Chemical class 0.000 claims abstract description 17
- ZMANZCXQSJIPKH-UHFFFAOYSA-N Triethylamine Chemical compound CCN(CC)CC ZMANZCXQSJIPKH-UHFFFAOYSA-N 0.000 claims description 51
- 238000006243 chemical reaction Methods 0.000 claims description 48
- 238000003756 stirring Methods 0.000 claims description 47
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 claims description 40
- JIAARYAFYJHUJI-UHFFFAOYSA-L zinc dichloride Chemical compound [Cl-].[Cl-].[Zn+2] JIAARYAFYJHUJI-UHFFFAOYSA-L 0.000 claims description 34
- 239000007864 aqueous solution Substances 0.000 claims description 29
- NBZBKCUXIYYUSX-UHFFFAOYSA-N iminodiacetic acid Chemical compound OC(=O)CNCC(O)=O NBZBKCUXIYYUSX-UHFFFAOYSA-N 0.000 claims description 23
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 22
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 claims description 21
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 claims description 21
- 229910052757 nitrogen Inorganic materials 0.000 claims description 20
- BASFCYQUMIYNBI-UHFFFAOYSA-N platinum Chemical compound [Pt] BASFCYQUMIYNBI-UHFFFAOYSA-N 0.000 claims description 20
- 239000000203 mixture Substances 0.000 claims description 19
- 235000005074 zinc chloride Nutrition 0.000 claims description 17
- 239000011592 zinc chloride Substances 0.000 claims description 17
- ZIOLCZCJJJNOEJ-UHFFFAOYSA-N 2-pyrrol-1-ylethanol Chemical compound OCCN1C=CC=C1 ZIOLCZCJJJNOEJ-UHFFFAOYSA-N 0.000 claims description 16
- 239000008367 deionised water Substances 0.000 claims description 16
- 229910021641 deionized water Inorganic materials 0.000 claims description 16
- 238000002156 mixing Methods 0.000 claims description 16
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 claims description 15
- 238000000034 method Methods 0.000 claims description 15
- WYURNTSHIVDZCO-UHFFFAOYSA-N Tetrahydrofuran Chemical compound C1CCOC1 WYURNTSHIVDZCO-UHFFFAOYSA-N 0.000 claims description 14
- 238000001035 drying Methods 0.000 claims description 13
- KFZMGEQAYNKOFK-UHFFFAOYSA-N Isopropanol Chemical compound CC(C)O KFZMGEQAYNKOFK-UHFFFAOYSA-N 0.000 claims description 10
- WSXIMVDZMNWNRF-UHFFFAOYSA-N antimony;ethane-1,2-diol Chemical compound [Sb].OCCO WSXIMVDZMNWNRF-UHFFFAOYSA-N 0.000 claims description 10
- 239000003054 catalyst Substances 0.000 claims description 10
- 239000005457 ice water Substances 0.000 claims description 10
- 229910052697 platinum Inorganic materials 0.000 claims description 10
- ULTHEAFYOOPTTB-UHFFFAOYSA-N 1,4-dibromobutane Chemical compound BrCCCCBr ULTHEAFYOOPTTB-UHFFFAOYSA-N 0.000 claims description 8
- MJVFSDBAXDCTOC-UHFFFAOYSA-N dichloro(prop-2-enyl)silicon Chemical compound Cl[Si](Cl)CC=C MJVFSDBAXDCTOC-UHFFFAOYSA-N 0.000 claims description 8
- KCTAHLRCZMOTKM-UHFFFAOYSA-N tripropylphosphane Chemical compound CCCP(CCC)CCC KCTAHLRCZMOTKM-UHFFFAOYSA-N 0.000 claims description 8
- CTQNGGLPUBDAKN-UHFFFAOYSA-N O-Xylene Chemical compound CC1=CC=CC=C1C CTQNGGLPUBDAKN-UHFFFAOYSA-N 0.000 claims description 7
- 125000003178 carboxy group Chemical group [H]OC(*)=O 0.000 claims description 7
- 239000003086 colorant Substances 0.000 claims description 7
- 125000002887 hydroxy group Chemical group [H]O* 0.000 claims description 7
- YLQBMQCUIZJEEH-UHFFFAOYSA-N tetrahydrofuran Natural products C=1C=COC=1 YLQBMQCUIZJEEH-UHFFFAOYSA-N 0.000 claims description 7
- 239000008096 xylene Substances 0.000 claims description 7
- 238000001816 cooling Methods 0.000 claims description 5
- 238000010438 heat treatment Methods 0.000 claims description 5
- 238000002074 melt spinning Methods 0.000 claims description 5
- 238000005453 pelletization Methods 0.000 claims description 5
- WXZMFSXDPGVJKK-UHFFFAOYSA-N pentaerythritol Chemical compound OCC(CO)(CO)CO WXZMFSXDPGVJKK-UHFFFAOYSA-N 0.000 claims description 5
- 238000001914 filtration Methods 0.000 claims description 4
- 239000000243 solution Substances 0.000 claims description 4
- 239000000986 disperse dye Substances 0.000 claims description 2
- 238000009987 spinning Methods 0.000 abstract description 6
- 239000002994 raw material Substances 0.000 abstract description 4
- 239000004753 textile Substances 0.000 abstract description 4
- 238000004043 dyeing Methods 0.000 abstract description 2
- 238000006459 hydrosilylation reaction Methods 0.000 abstract 1
- 230000002045 lasting effect Effects 0.000 abstract 1
- 239000000975 dye Substances 0.000 description 13
- 230000000052 comparative effect Effects 0.000 description 6
- 239000000982 direct dye Substances 0.000 description 6
- 238000012360 testing method Methods 0.000 description 6
- 239000013522 chelant Substances 0.000 description 5
- 238000002390 rotary evaporation Methods 0.000 description 5
- 239000000126 substance Substances 0.000 description 5
- 230000001580 bacterial effect Effects 0.000 description 4
- 238000005406 washing Methods 0.000 description 4
- 210000000170 cell membrane Anatomy 0.000 description 3
- 230000007774 longterm Effects 0.000 description 3
- 150000003242 quaternary ammonium salts Chemical group 0.000 description 3
- 241000894006 Bacteria Species 0.000 description 2
- 230000005923 long-lasting effect Effects 0.000 description 2
- 150000004714 phosphonium salts Chemical group 0.000 description 2
- 238000010992 reflux Methods 0.000 description 2
- 238000002791 soaking Methods 0.000 description 2
- 238000005292 vacuum distillation Methods 0.000 description 2
- 239000011701 zinc Substances 0.000 description 2
- 241000588724 Escherichia coli Species 0.000 description 1
- 241000191967 Staphylococcus aureus Species 0.000 description 1
- 238000010521 absorption reaction Methods 0.000 description 1
- 238000007792 addition Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000011203 carbon fibre reinforced carbon Substances 0.000 description 1
- 210000004027 cell Anatomy 0.000 description 1
- 210000002421 cell wall Anatomy 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 238000004090 dissolution Methods 0.000 description 1
- 239000004744 fabric Substances 0.000 description 1
- 239000012528 membrane Substances 0.000 description 1
- 244000005700 microbiome Species 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000010627 oxidative phosphorylation Effects 0.000 description 1
- 238000011056 performance test Methods 0.000 description 1
- -1 polyethylene terephthalate Polymers 0.000 description 1
- 229920000139 polyethylene terephthalate Polymers 0.000 description 1
- 239000005020 polyethylene terephthalate Substances 0.000 description 1
- 229920000642 polymer Polymers 0.000 description 1
- 210000002374 sebum Anatomy 0.000 description 1
- 150000003335 secondary amines Chemical class 0.000 description 1
- 238000006884 silylation reaction Methods 0.000 description 1
- 230000004083 survival effect Effects 0.000 description 1
- 210000004243 sweat Anatomy 0.000 description 1
- 230000002195 synergetic effect Effects 0.000 description 1
Classifications
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M13/00—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment
- D06M13/10—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment with compounds containing oxygen
- D06M13/184—Carboxylic acids; Anhydrides, halides or salts thereof
- D06M13/203—Unsaturated carboxylic acids; Anhydrides, halides or salts thereof
-
- D—TEXTILES; PAPER
- D02—YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
- D02G—CRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
- D02G3/00—Yarns or threads, e.g. fancy yarns; Processes or apparatus for the production thereof, not otherwise provided for
- D02G3/02—Yarns or threads characterised by the material or by the materials from which they are made
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M13/00—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment
- D06M13/322—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment with compounds containing nitrogen
- D06M13/46—Compounds containing quaternary nitrogen atoms
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M16/00—Biochemical treatment of fibres, threads, yarns, fabrics, or fibrous goods made from such materials, e.g. enzymatic
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
- D06P1/00—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
- D06P3/00—Special processes of dyeing or printing textiles, or dyeing leather, furs, or solid macromolecular substances in any form, classified according to the material treated
- D06P3/34—Material containing ester groups
- D06P3/52—Polyesters
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M2101/00—Chemical constitution of the fibres, threads, yarns, fabrics or fibrous goods made from such materials, to be treated
- D06M2101/16—Synthetic fibres, other than mineral fibres
- D06M2101/30—Synthetic polymers consisting of macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
- D06M2101/32—Polyesters
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Mechanical Engineering (AREA)
- Life Sciences & Earth Sciences (AREA)
- Chemical & Material Sciences (AREA)
- Biochemistry (AREA)
- Chemical Kinetics & Catalysis (AREA)
- General Chemical & Material Sciences (AREA)
- Microbiology (AREA)
- Artificial Filaments (AREA)
Abstract
Description
技术领域Technical Field
本发明涉及纺织技术领域,具体涉及一种抗菌色纺纱及其制备方法。The invention relates to the technical field of textiles, and in particular to an antibacterial colored spun yarn and a preparation method thereof.
背景技术Background Art
聚酯纤维具有高强度、高耐磨性等优异的力学性能,应用广泛,但是聚酯纤维因其具有多孔的形态和大分子聚合物的化学分子结构,适合微生物的生存和繁殖,在使用过程中,容易粘上汗液、皮脂及其环境中的细菌;此外,聚酯纤维由于其化学结构紧密,微观上没有大量的空隙,导致聚酯纤维的吸水性能不如天然纤维,进而导致对其进行染色时,染料只能黏附于纤维表面,进而使纤维的色牢度差。Polyester fiber has excellent mechanical properties such as high strength and high wear resistance and is widely used. However, due to its porous morphology and chemical molecular structure of macromolecular polymers, polyester fiber is suitable for the survival and reproduction of microorganisms. During use, it is easy to stick to sweat, sebum and bacteria in the environment. In addition, due to its tight chemical structure and the lack of a large number of gaps at the microscopic level, polyester fiber's water absorption performance is not as good as natural fibers. As a result, when it is dyed, the dye can only adhere to the fiber surface, resulting in poor color fastness of the fiber.
聚酯纤维经纺丝形成的纱线具有轻质、耐磨、柔软等特点,但是聚酯纤维纱线不具备抗菌性能,这就限制了聚酯纤维纱线在抗菌服装纺织品等领域的应用。因此,需要通过物理、化学等方法,提高聚酯纤维的抗菌性能,常见的抗菌聚酯纤维是将聚酯纤维浸泡在抗菌剂中,进而使其具有抗菌性能,但是采用浸泡方式制得的聚酯纤维在经过纺纱后,纺纱表面的抗菌成分在经过数百次的洗涤后,浮于表面的抗菌剂被洗掉,抗菌性能明显下降,这就使得纱线不具有长效抗菌效果。因此,需要研究人员制备出一种具有长效抗菌效果,且色牢度好的色纺纱。The yarn formed by spinning polyester fibers has the characteristics of lightness, wear resistance, and softness, but polyester fiber yarns do not have antibacterial properties, which limits the application of polyester fiber yarns in the fields of antibacterial clothing textiles. Therefore, it is necessary to improve the antibacterial properties of polyester fibers through physical and chemical methods. Common antibacterial polyester fibers are made by soaking polyester fibers in antibacterial agents to make them have antibacterial properties. However, after spinning, the antibacterial components on the spinning surface of the polyester fibers obtained by soaking are washed hundreds of times, and the antibacterial agents floating on the surface are washed away, and the antibacterial properties are significantly reduced, which makes the yarn have no long-term antibacterial effect. Therefore, researchers need to prepare a color spun yarn with long-term antibacterial effect and good color fastness.
发明内容Summary of the invention
为了解决上述技术问题,本发明提供一种抗菌色纺纱及其制备方法。In order to solve the above technical problems, the present invention provides an antibacterial colored spun yarn and a preparation method thereof.
本发明的目的可以通过以下技术方案实现:The purpose of the present invention can be achieved by the following technical solutions:
一种抗菌色纺纱的制备方法,通过以下步骤制备:A method for preparing antibacterial colored spun yarn is prepared by the following steps:
步骤A1、将对苯二甲酸和混合多元醇加入反应器中,再加入乙二醇锑搅拌均匀,在氮气和搅拌条件下,升高体系温度至200-220℃,持续反应2-3h,待反应结束后,升高温度至240-250℃,在真空条件下继续反应0.5-1.5h,最后升温至260-270℃,持续反应2-4h,待反应结束后,再经降温、切粒、烘干,熔融纺丝,即得多羟基聚酯纤维;Step A1, adding terephthalic acid and mixed polyols into a reactor, then adding ethylene glycol antimony and stirring evenly, raising the system temperature to 200-220° C. under nitrogen and stirring conditions, continuing the reaction for 2-3 hours, after the reaction is completed, raising the temperature to 240-250° C., continuing the reaction for 0.5-1.5 hours under vacuum conditions, and finally raising the temperature to 260-270° C., continuing the reaction for 2-4 hours, after the reaction is completed, cooling, pelletizing, drying, and melt spinning are performed to obtain polyhydroxy polyester fibers;
步骤A2、将聚酯纤维和三乙胺分散在DMF中混合均匀,在冰水浴条件下缓慢滴加丙烯酰氯,然后升高温度至30-40℃搅拌反应2-3h,过滤、收集产物,然后将产物分散异丙醇中,再加入改性抗菌剂和卡斯特铂金催化剂,在60-70℃、pH为3-4的条件下搅拌反应3-5h,即得改性聚酯纤维;Step A2, dispersing polyester fiber and triethylamine in DMF and mixing them evenly, slowly dropping acryloyl chloride in an ice water bath, then raising the temperature to 30-40° C. and stirring to react for 2-3 hours, filtering and collecting the product, then dispersing the product in isopropanol, adding a modified antibacterial agent and a Custer platinum catalyst, stirring to react for 3-5 hours at 60-70° C. and a pH of 3-4, to obtain a modified polyester fiber;
步骤A3、将改性聚酯纤维分别浸没在两种不同颜色的分散染料染液中,以2℃/min的速率升温至80-100℃,保温50-80min后,用冷水冲洗干净后烘干备用;Step A3, immersing the modified polyester fiber in two disperse dye solutions of different colors respectively, heating to 80-100° C. at a rate of 2° C./min, keeping the temperature for 50-80 min, rinsing with cold water and drying for later use;
步骤A4、将步骤A3所得两种不同颜色的改性聚酯纤维以质量比为1:1进行混合纺丝,即得抗菌色纺纱;Step A4, mixing and spinning the two modified polyester fibers of different colors obtained in step A3 at a mass ratio of 1:1 to obtain antibacterial colored spun yarn;
进一步地,步骤A1中,对苯二甲酸中羧基和混合多元醇中羟基的摩尔比为1.05-1.15:1,其中,乙二醇锑的加入量是对苯二甲酸质量的0.01-0.03wt%,混合多元醇是乙二醇和季戊四醇按照摩尔比为97.5-99.5:0.5-2.5混合而成;Furthermore, in step A1, the molar ratio of carboxyl groups in terephthalic acid to hydroxyl groups in the mixed polyol is 1.05-1.15:1, wherein the amount of ethylene glycol antimony added is 0.01-0.03wt% of the mass of terephthalic acid, and the mixed polyol is a mixture of ethylene glycol and pentaerythritol in a molar ratio of 97.5-99.5:0.5-2.5;
进一步地,步骤A2中,聚酯纤维和丙烯酰氯的用量比1g:3-7mL,三乙胺的用量为丙烯酰氯质量的7-12%,产物和改性抗菌剂的用量比为1g:0.5-3g,卡斯特铂金催化剂的用量为改性抗菌剂质量的0.1-0.3%。Furthermore, in step A2, the dosage ratio of polyester fiber and acryloyl chloride is 1g:3-7mL, the dosage of triethylamine is 7-12% of the mass of acryloyl chloride, the dosage ratio of product and modified antibacterial agent is 1g:0.5-3g, and the dosage of Custer platinum catalyst is 0.1-0.3% of the mass of modified antibacterial agent.
所述改性抗菌剂由以下步骤制备:The modified antibacterial agent is prepared by the following steps:
步骤B1、将1,4-二溴丁烷和三丙基磷加入二甲苯中分散均匀,加热至120℃回流反应12-16h,待反应结束后,冷却至室温,过滤、重结晶,即得中间体1;Step B1, 1,4-dibromobutane and tripropyl phosphine are added to xylene and dispersed evenly, heated to 120° C. and refluxed for 12-16 hours, and after the reaction is completed, cooled to room temperature, filtered, and recrystallized to obtain intermediate 1;
步骤B2、在氮气条件下,将1-(2-羟乙基)吡咯加入甲苯中混合均匀,加入中间体1,并升温至60-70℃搅拌反应4-10h,待反应结束后,旋蒸、干燥,即得中间体2;Step B2, under nitrogen, add 1-(2-hydroxyethyl)pyrrole to toluene and mix well, add intermediate 1, and heat to 60-70° C. and stir to react for 4-10 hours. After the reaction is completed, rotary evaporate and dry to obtain intermediate 2;
步骤B3、在氮气条件下,将中间体2加入四氢呋喃中混合均匀,在冰水浴条件下,加入三乙胺和烯丙基二氯硅烷搅拌分散,并升温至25-35℃,搅拌反应5-8h,待反应结束后,减压蒸馏、过滤、洗涤、旋蒸,即得中间体3;Step B3, under nitrogen, add intermediate 2 to tetrahydrofuran and mix evenly, add triethylamine and allyldichlorosilane in an ice-water bath, stir and disperse, and heat to 25-35° C., stir and react for 5-8 hours, and after the reaction is completed, vacuum distill, filter, wash, and rotary evaporate to obtain intermediate 3;
步骤B4、在氮气条件下,将中间体3分散在甲醇中搅拌均匀,然后缓慢滴加亚氨基二乙酸水溶液,并升温至35-45℃搅拌反应4-5h,再加入氯化锌水溶液静置1-2h,待反应结束后,旋蒸、干燥,即得改性抗菌剂;Step B4, under nitrogen conditions, disperse the intermediate 3 in methanol and stir evenly, then slowly drop an aqueous solution of iminodiacetic acid, heat to 35-45°C and stir to react for 4-5h, then add an aqueous solution of zinc chloride and let stand for 1-2h. After the reaction is completed, rotary evaporate and dry to obtain a modified antibacterial agent;
进一步地,步骤B1中,1,4-二溴丁烷、三丙基磷和二甲苯的用量比为0.15-0.45mol:0.1-0.3mol:100mL;Further, in step B1, the usage ratio of 1,4-dibromobutane, tripropyl phosphine and xylene is 0.15-0.45 mol: 0.1-0.3 mol: 100 mL;
进一步地,步骤B2中,1-(2-羟乙基)吡咯、中间体1和甲苯的用量比为0.1-0.3mol:0.12-0.32mol:100mL;Further, in step B2, the usage ratio of 1-(2-hydroxyethyl)pyrrole, intermediate 1 and toluene is 0.1-0.3 mol: 0.12-0.32 mol: 100 mL;
进一步地,步骤B3中,中间体2、烯丙基二氯硅、三乙胺和四氢呋喃的用量比为0.1-0.3mol:0.05-0.15mol:0.12-0.32mol:200mL;Further, in step B3, the usage ratio of intermediate 2, allyldichlorosilane, triethylamine and tetrahydrofuran is 0.1-0.3 mol: 0.05-0.15 mol: 0.12-0.32 mol: 200 mL;
进一步地,步骤B4中,中间体3、甲醇、亚氨基二乙酸水溶液和氯化锌水溶液的用量比为0.1-0.3mol:100mL:100mL:20mL;Further, in step B4, the usage ratio of intermediate 3, methanol, aqueous solution of iminodiacetic acid and aqueous solution of zinc chloride is 0.1-0.3 mol: 100 mL: 100 mL: 20 mL;
进一步地,步骤B4中,亚氨基二乙酸水溶液是由亚氨基二乙酸和去离子水以0.11-0.31mol:100mL的用量比搅拌混合而成,并调节亚氨基二乙酸水溶液的pH为6.5-6.8,氯化锌水溶液是由氯化锌和去离子水以0.12-0.33mol:20mL的用量比混合而成。Further, in step B4, the iminodiacetic acid aqueous solution is prepared by stirring and mixing iminodiacetic acid and deionized water in a dosage ratio of 0.11-0.31 mol:100 mL, and the pH of the iminodiacetic acid aqueous solution is adjusted to 6.5-6.8, and the zinc chloride aqueous solution is prepared by mixing zinc chloride and deionized water in a dosage ratio of 0.12-0.33 mol:20 mL.
第二方面,本发明还包括根据上述步骤制备的抗菌色纺纱。In a second aspect, the present invention also includes antibacterial colored spun yarn prepared according to the above steps.
本发明的有益效果:Beneficial effects of the present invention:
本发明的色纺纱是以改性聚酯纤维作为原料进行纺纱、染色制得;而改性聚酯纤维在制备时,先以对苯二甲酸和混合多元醇为原料制备出多羟基聚酯纤维,亲水基团的引入,提高了聚酯纤维的吸湿性,进而表现较好的色牢度;再利用丙烯酰氯对其进行表面修饰,引入双键结构,通过硅氢加成反应,将改性抗菌剂接枝在纤维表面,提高了纤维的抗菌性能,同时具有长效、持久的效果。The colored spun yarn of the present invention is prepared by spinning and dyeing modified polyester fibers as raw materials; when preparing the modified polyester fibers, terephthalic acid and mixed polyols are firstly used as raw materials to prepare polyhydroxy polyester fibers, and the introduction of hydrophilic groups improves the hygroscopicity of the polyester fibers, thereby showing good color fastness; then, acryloyl chloride is used to modify the surface of the fibers, a double bond structure is introduced, and a modified antibacterial agent is grafted on the fiber surface through a silylation reaction, thereby improving the antibacterial performance of the fibers and having a long-lasting and lasting effect.
改性抗菌剂中利用1,4-二溴丁烷和三丙基磷反应生成含有季磷盐结构的中间体1;再利用中间体1和1-(2-羟乙基)吡咯反应生成含有羟基和季铵盐结构的中间体2;利用中间体2中的羟基与烯丙基二氯硅烷中-Cl基团反应,生成中间体3;利用中间体3中的双键与亚氨基二乙酸中的仲胺反应,引入-N-(CH2COOH)2结构并使其与Zn2+螯合,形成稳定的螯合物,从而制得改性抗菌剂。改性抗菌剂中同时引入了带正电荷的季铵盐结构和季磷盐结构,能够使二者与细菌细胞膜中带负电荷的物质相互吸引,从而破坏细菌细胞膜的膜结构,导致细菌细胞的溶解和死亡,并利用二者之间的协同作用,提高抗菌性能;还引入了具有螯合作用的-N-(CH2COOH)2结构,该结构能与Zn2+螯合,形成稳定的螯合物,而螯合物可以破坏细菌细胞壁、抑制细胞膜的氧化磷酸化等作用,对细菌产生强烈的杀菌作用,进一步提高抗菌剂的抗菌效果。此外,改性抗菌剂中还含有活泼的Si-H键,它能与改性聚酯纤维中的碳碳双键反应,从而通过化学键结合的方式将改性抗菌剂接枝在改性聚酯纤维表面,进而增加聚酯纤维表面抗菌剂的牢固性,达到长久杀菌的作用。In the modified antibacterial agent, 1,4-dibromobutane and tripropyl phosphine are reacted to generate an intermediate 1 containing a quaternary phosphonium salt structure; the intermediate 1 is then reacted with 1-(2-hydroxyethyl)pyrrole to generate an intermediate 2 containing a hydroxyl group and a quaternary ammonium salt structure; the hydroxyl group in the intermediate 2 is reacted with the -Cl group in allyldichlorosilane to generate an intermediate 3; the double bond in the intermediate 3 is reacted with the secondary amine in the iminodiacetic acid to introduce an -N-(CH 2 COOH) 2 structure and make it chelate with Zn 2+ to form a stable chelate, thereby preparing the modified antibacterial agent. The modified antibacterial agent simultaneously introduces positively charged quaternary ammonium salt structures and quaternary phosphonium salt structures, which can make the two attract each other with negatively charged substances in the bacterial cell membrane, thereby destroying the membrane structure of the bacterial cell membrane, leading to the dissolution and death of the bacterial cells, and utilizing the synergistic effect between the two to improve the antibacterial performance; it also introduces a chelating -N-(CH 2 COOH) 2 structure, which can chelate with Zn 2+ to form a stable chelate, and the chelate can destroy the bacterial cell wall, inhibit the oxidative phosphorylation of the cell membrane, etc., and have a strong bactericidal effect on bacteria, further improving the antibacterial effect of the antibacterial agent. In addition, the modified antibacterial agent also contains an active Si-H bond, which can react with the carbon-carbon double bond in the modified polyester fiber, so that the modified antibacterial agent is grafted on the surface of the modified polyester fiber by chemical bonding, thereby increasing the firmness of the antibacterial agent on the surface of the polyester fiber and achieving a long-term bactericidal effect.
具体实施方式DETAILED DESCRIPTION
下面将对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其它实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention are described clearly and completely below. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
实施例1Example 1
改性抗菌剂由以下步骤制备:The modified antibacterial agent is prepared by the following steps:
步骤B1、将0.15mol 1,4-二溴丁烷和0.1mol三丙基磷加入100mL二甲苯中分散均匀,加热至120℃回流反应12h,待反应结束后,冷却至室温,过滤、重结晶,即得中间体1;Step B1, add 0.15 mol 1,4-dibromobutane and 0.1 mol tripropyl phosphine into 100 mL xylene and disperse evenly, heat to 120° C. and reflux for 12 h. After the reaction is completed, cool to room temperature, filter, and recrystallize to obtain intermediate 1;
步骤B2、在氮气条件下,将0.1mol 1-(2-羟乙基)吡咯加入100mL甲苯中混合均匀,加入0.12mol中间体1,并升温至60℃搅拌反应4h,待反应结束后,旋蒸、干燥,即得中间体2;Step B2, under nitrogen, add 0.1 mol of 1-(2-hydroxyethyl)pyrrole to 100 mL of toluene and mix well, add 0.12 mol of intermediate 1, and heat to 60° C. and stir to react for 4 h. After the reaction is completed, rotary evaporate and dry to obtain intermediate 2;
步骤B3、在氮气条件下,将0.1mol中间体2加入200mL四氢呋喃中混合均匀,在冰水浴条件下,加入0.12mol三乙胺和0.05mol烯丙基二氯硅烷搅拌分散,并升温至25℃,搅拌反应5-8h,待反应结束后,减压蒸馏、过滤、洗涤、旋蒸,即得中间体3;Step B3, under nitrogen, add 0.1 mol of intermediate 2 to 200 mL of tetrahydrofuran and mix well, add 0.12 mol of triethylamine and 0.05 mol of allyldichlorosilane in an ice-water bath, stir and disperse, and heat to 25° C., stir and react for 5-8 hours. After the reaction is completed, vacuum distillation, filtration, washing, and rotary evaporation are performed to obtain intermediate 3;
步骤B4、在氮气条件下,将0.1mol中间体3分散在100mL甲醇中搅拌均匀,然后缓慢滴加100mL亚氨基二乙酸水溶液,并升温至35℃搅拌反应4h,再加入20mL氯化锌水溶液静置1-2h,待反应结束后,旋蒸、干燥,即得改性抗菌剂,亚氨基二乙酸水溶液是由亚氨基二乙酸和去离子水以0.11mol:100mL的用量比搅拌混合而成,并调节亚氨基二乙酸水溶液的pH为6.5,氯化锌水溶液是由氯化锌和去离子水以0.12mol:20mL的用量比混合而成。Step B4, under nitrogen conditions, 0.1 mol of intermediate 3 is dispersed in 100 mL of methanol and stirred evenly, then 100 mL of iminodiacetic acid aqueous solution is slowly added dropwise, and the temperature is raised to 35 ° C. and stirred for reaction for 4 hours, and then 20 mL of zinc chloride aqueous solution is added and allowed to stand for 1-2 hours. After the reaction is completed, rotary evaporation and drying are performed to obtain a modified antibacterial agent. The iminodiacetic acid aqueous solution is prepared by stirring and mixing iminodiacetic acid and deionized water in a dosage ratio of 0.11 mol: 100 mL, and the pH of the iminodiacetic acid aqueous solution is adjusted to 6.5. The zinc chloride aqueous solution is prepared by mixing zinc chloride and deionized water in a dosage ratio of 0.12 mol: 20 mL.
实施例2Example 2
改性抗菌剂由以下步骤制备:The modified antibacterial agent is prepared by the following steps:
步骤B1、将0.3mol 1,4-二溴丁烷和0.2mol三丙基磷加入100mL二甲苯中分散均匀,加热至120℃回流反应14h,待反应结束后,冷却至室温,过滤、重结晶,即得中间体1;Step B1, add 0.3 mol 1,4-dibromobutane and 0.2 mol tripropyl phosphine into 100 mL xylene and disperse evenly, heat to 120° C. and reflux for 14 h. After the reaction is completed, cool to room temperature, filter, and recrystallize to obtain intermediate 1;
步骤B2、在氮气条件下,将0.2mol 1-(2-羟乙基)吡咯加入100mL甲苯中混合均匀,加入0.22mol中间体1,并升温至65℃搅拌反应7h,待反应结束后,旋蒸、干燥,即得中间体2;Step B2, under nitrogen, add 0.2 mol of 1-(2-hydroxyethyl)pyrrole to 100 mL of toluene and mix well, add 0.22 mol of intermediate 1, and heat to 65° C. and stir to react for 7 h. After the reaction is completed, rotary evaporate and dry to obtain intermediate 2;
步骤B3、在氮气条件下,将0.2mol中间体2加入200mL四氢呋喃中混合均匀,在冰水浴条件下,加入0.22mol三乙胺和0.1mol烯丙基二氯硅烷搅拌分散,并升温至30℃,搅拌反应6.5h,待反应结束后,减压蒸馏、过滤、洗涤、旋蒸,即得中间体3;Step B3, under nitrogen, add 0.2 mol of intermediate 2 to 200 mL of tetrahydrofuran and mix well, add 0.22 mol of triethylamine and 0.1 mol of allyldichlorosilane in an ice-water bath, stir and disperse, and heat to 30° C., stir and react for 6.5 h. After the reaction is completed, vacuum distillation, filtration, washing, and rotary evaporation are performed to obtain intermediate 3;
步骤B4、在氮气条件下,将0.2mol中间体3分散在100mL甲醇中搅拌均匀,然后缓慢滴加100mL亚氨基二乙酸水溶液,并升温至40℃搅拌反应4.5h,再加入20mL氯化锌水溶液静置1.5h,待反应结束后,旋蒸、干燥,即得改性抗菌剂,亚氨基二乙酸水溶液是由亚氨基二乙酸和去离子水以0.21mol:100mL的用量比搅拌混合而成,并调节亚氨基二乙酸水溶液的pH为6.7,氯化锌水溶液是由氯化锌和去离子水以0.22mol:20mL的用量比混合而成。Step B4, under nitrogen conditions, 0.2 mol of intermediate 3 was dispersed in 100 mL of methanol and stirred evenly, and then 100 mL of iminodiacetic acid aqueous solution was slowly added dropwise, and the temperature was raised to 40 ° C. and stirred for reaction for 4.5 hours, and then 20 mL of zinc chloride aqueous solution was added and allowed to stand for 1.5 hours. After the reaction was completed, rotary evaporation and drying were performed to obtain a modified antibacterial agent. The iminodiacetic acid aqueous solution was prepared by stirring and mixing iminodiacetic acid and deionized water in a dosage ratio of 0.21 mol: 100 mL, and the pH of the iminodiacetic acid aqueous solution was adjusted to 6.7. The zinc chloride aqueous solution was prepared by mixing zinc chloride and deionized water in a dosage ratio of 0.22 mol: 20 mL.
实施例3Example 3
改性抗菌剂由以下步骤制备:The modified antibacterial agent is prepared by the following steps:
步骤B1、将0.45mol 1,4-二溴丁烷和0.3mol三丙基磷加入100mL二甲苯中分散均匀,加热至120℃回流反应16h,待反应结束后,冷却至室温,过滤、重结晶,即得中间体1;Step B1, 0.45 mol 1,4-dibromobutane and 0.3 mol tripropyl phosphine were added to 100 mL xylene and dispersed evenly, heated to 120° C. and refluxed for 16 h. After the reaction was completed, cooled to room temperature, filtered, and recrystallized to obtain intermediate 1;
步骤B2、在氮气条件下,将0.3mol 1-(2-羟乙基)吡咯加入100mL甲苯中混合均匀,加入0.32mol中间体1,并升温至70℃搅拌反应10h,待反应结束后,旋蒸、干燥,即得中间体2;Step B2, under nitrogen, add 0.3 mol of 1-(2-hydroxyethyl)pyrrole to 100 mL of toluene and mix well, add 0.32 mol of intermediate 1, and heat to 70° C. and stir to react for 10 h. After the reaction is completed, rotary evaporate and dry to obtain intermediate 2;
步骤B3、在氮气条件下,将0.3mol中间体2加入200mL四氢呋喃中混合均匀,在冰水浴条件下,加入0.32mol三乙胺和0.15mol烯丙基二氯硅烷搅拌分散,并升温至35℃,搅拌反应8h,待反应结束后,减压蒸馏、过滤、洗涤、旋蒸,即得中间体3;Step B3, under nitrogen, add 0.3 mol of intermediate 2 to 200 mL of tetrahydrofuran and mix evenly, add 0.32 mol of triethylamine and 0.15 mol of allyldichlorosilane in an ice-water bath, stir and disperse, and heat to 35° C., stir and react for 8 h, and after the reaction is completed, vacuum distill, filter, wash, and rotary evaporate to obtain intermediate 3;
步骤B4、在氮气条件下,将0.3mol中间体3分散在100mL甲醇中搅拌均匀,然后缓慢滴加100mL亚氨基二乙酸水溶液,并升温至45℃搅拌反应5h,再加入20mL氯化锌水溶液静置2h,待反应结束后,旋蒸、干燥,即得改性抗菌剂,亚氨基二乙酸水溶液是由亚氨基二乙酸和去离子水以0.31mol:100mL的用量比搅拌混合而成,并调节亚氨基二乙酸水溶液的pH为6.8,氯化锌水溶液是由氯化锌和去离子水以0.33mol:20mL的用量比混合而成。Step B4, under nitrogen conditions, 0.3 mol of intermediate 3 was dispersed in 100 mL of methanol and stirred evenly, then 100 mL of iminodiacetic acid aqueous solution was slowly added dropwise, and the temperature was raised to 45 ° C. and stirred for reaction for 5 hours, and then 20 mL of zinc chloride aqueous solution was added and allowed to stand for 2 hours. After the reaction was completed, rotary evaporation and drying were performed to obtain a modified antibacterial agent. The iminodiacetic acid aqueous solution was prepared by stirring and mixing iminodiacetic acid and deionized water in a dosage ratio of 0.31 mol: 100 mL, and the pH of the iminodiacetic acid aqueous solution was adjusted to 6.8. The zinc chloride aqueous solution was prepared by mixing zinc chloride and deionized water in a dosage ratio of 0.33 mol: 20 mL.
实施例4Example 4
一种抗菌色纺纱的制备方法,通过以下步骤制备:A method for preparing antibacterial colored spun yarn is prepared by the following steps:
步骤A1、将对苯二甲酸和混合多元醇加入反应器中,再加入乙二醇锑搅拌均匀,在氮气和搅拌条件下,升高体系温度至200℃,持续反应2h,待反应结束后,升高温度至240℃,在真空条件下继续反应0.5h,最后升温至260℃,持续反应2h,待反应结束后,再经降温、切粒、烘干,熔融纺丝,即得多羟基聚酯纤维,对苯二甲酸中羧基和混合多元醇中羟基的摩尔比为1.05:1,其中,乙二醇锑的加入量是对苯二甲酸质量的0.01wt%,混合多元醇是乙二醇和季戊四醇按照摩尔比为99.5:0.5混合而成;Step A1, adding terephthalic acid and mixed polyols into a reactor, then adding ethylene glycol antimony and stirring evenly, raising the system temperature to 200°C under nitrogen and stirring conditions, continuing the reaction for 2 hours, after the reaction is completed, raising the temperature to 240°C, continuing the reaction for 0.5 hours under vacuum conditions, and finally raising the temperature to 260°C, continuing the reaction for 2 hours, after the reaction is completed, cooling, pelletizing, drying, and melt spinning to obtain polyhydroxy polyester fibers, wherein the molar ratio of carboxyl groups in terephthalic acid to hydroxyl groups in mixed polyols is 1.05:1, wherein the amount of ethylene glycol antimony added is 0.01wt% of the mass of terephthalic acid, and the mixed polyol is prepared by mixing ethylene glycol and pentaerythritol in a molar ratio of 99.5:0.5;
步骤A2、将聚酯纤维和三乙胺分散在DMF中混合均匀,在冰水浴条件下缓慢滴加丙烯酰氯,然后升高温度至30℃搅拌反应2h,过滤、收集产物,然后将产物分散异丙醇中,再加入实施例1制备的改性抗菌剂和卡斯特铂金催化剂,在60℃、pH为3的条件下搅拌反应3h,即得改性聚酯纤维,聚酯纤维和丙烯酰氯的用量比1g:3mL,三乙胺的用量为丙烯酰氯质量的7%,产物和实施例1制备的改性抗菌剂的用量比为1g:0.5g,卡斯特铂金催化剂的用量为改性抗菌剂质量的0.1%;Step A2, disperse the polyester fiber and triethylamine in DMF and mix them evenly, slowly drop acryloyl chloride under ice water bath conditions, then raise the temperature to 30°C and stir to react for 2h, filter and collect the product, then disperse the product in isopropanol, add the modified antibacterial agent and Custer platinum catalyst prepared in Example 1, stir and react for 3h at 60°C and pH 3 to obtain modified polyester fiber, the amount ratio of polyester fiber to acryloyl chloride is 1g:3mL, the amount of triethylamine is 7% of the mass of acryloyl chloride, the amount ratio of product to modified antibacterial agent prepared in Example 1 is 1g:0.5g, and the amount of Custer platinum catalyst is 0.1% of the mass of modified antibacterial agent;
步骤A3、将直接染料蓝71和紫119分别加入去离子水中搅拌分散(直接染料和去离子水的质量比为1:80),记为染液A和染液B,然后将改性聚酯纤维分别浸入染液A和染液B中,以2℃/min的速率升温至80℃,保温50min后,用冷水冲洗干净后烘干备用;Step A3, adding direct dye blue 71 and violet 119 into deionized water respectively, stirring and dispersing (the mass ratio of direct dye to deionized water is 1:80), recorded as dye liquor A and dye liquor B, then immersing the modified polyester fiber in dye liquor A and dye liquor B respectively, heating to 80°C at a rate of 2°C/min, keeping warm for 50 minutes, rinsing with cold water and drying for later use;
步骤A4、将步骤A3所得两种不同颜色的改性聚酯纤维以质量比为1:1进行混合纺丝,即得抗菌色纺纱。Step A4: Mix and spin the two modified polyester fibers of different colors obtained in step A3 at a mass ratio of 1:1 to obtain antibacterial colored yarn.
实施例5Example 5
一种抗菌色纺纱的制备方法,通过以下步骤制备:A method for preparing antibacterial colored spun yarn is prepared by the following steps:
步骤A1、将对苯二甲酸和混合多元醇加入反应器中,再加入乙二醇锑搅拌均匀,在氮气和搅拌条件下,升高体系温度至210℃,持续反应2.5h,待反应结束后,升高温度至245℃,在真空条件下继续反应1h,最后升温至265℃,持续反应3h,待反应结束后,再经降温、切粒、烘干,熔融纺丝,即得多羟基聚酯纤维,对苯二甲酸中羧基和混合多元醇中羟基的摩尔比为1.1:1,其中,乙二醇锑的加入量是对苯二甲酸质量的0.02wt%,混合多元醇是乙二醇和季戊四醇按照摩尔比为98.5:1.5混合而成;Step A1, adding terephthalic acid and mixed polyols into a reactor, then adding ethylene glycol antimony and stirring evenly, raising the system temperature to 210°C under nitrogen and stirring conditions, continuing the reaction for 2.5 hours, after the reaction is completed, raising the temperature to 245°C, continuing the reaction for 1 hour under vacuum conditions, and finally raising the temperature to 265°C, continuing the reaction for 3 hours, after the reaction is completed, cooling, pelletizing, drying, and melt spinning are performed to obtain polyhydroxy polyester fibers, wherein the molar ratio of carboxyl groups in terephthalic acid to hydroxyl groups in mixed polyols is 1.1:1, wherein the amount of ethylene glycol antimony added is 0.02wt% of the mass of terephthalic acid, and the mixed polyol is prepared by mixing ethylene glycol and pentaerythritol in a molar ratio of 98.5:1.5;
步骤A2、将聚酯纤维和三乙胺分散在DMF中混合均匀,在冰水浴条件下缓慢滴加丙烯酰氯,然后升高温度至35℃搅拌反应2.5h,过滤、收集产物,然后将产物分散异丙醇中,再加入实施例2制备的改性抗菌剂和卡斯特铂金催化剂,在65℃、pH为3.5的条件下搅拌反应4h,即得改性聚酯纤维,聚酯纤维和丙烯酰氯的用量比1g:5mL,三乙胺的用量为丙烯酰氯质量的10%,产物和实施例2制备的改性抗菌剂的用量比为1g:1g,卡斯特铂金催化剂的用量为改性抗菌剂质量的0.2%;Step A2, disperse the polyester fiber and triethylamine in DMF and mix them evenly, slowly drop acryloyl chloride under ice water bath conditions, then raise the temperature to 35°C and stir to react for 2.5h, filter and collect the product, then disperse the product in isopropanol, add the modified antibacterial agent and Custer platinum catalyst prepared in Example 2, stir and react for 4h at 65°C and pH 3.5 to obtain modified polyester fiber, the amount ratio of polyester fiber to acryloyl chloride is 1g:5mL, the amount of triethylamine is 10% of the mass of acryloyl chloride, the amount ratio of the product to the modified antibacterial agent prepared in Example 2 is 1g:1g, and the amount of Custer platinum catalyst is 0.2% of the mass of the modified antibacterial agent;
步骤A3、将直接染料蓝71和紫119分别加入去离子水中搅拌分散(直接染料和去离子水的质量比为1:80),记为染液A和染液B,然后将改性聚酯纤维分别浸入染液A和染液B中,以2℃/min的速率升温至90℃,保温65min后,用冷水冲洗干净后烘干备用;Step A3, adding direct dye blue 71 and violet 119 into deionized water respectively, stirring and dispersing (the mass ratio of direct dye to deionized water is 1:80), recorded as dye liquor A and dye liquor B, then immersing the modified polyester fiber in dye liquor A and dye liquor B respectively, heating to 90°C at a rate of 2°C/min, keeping warm for 65 minutes, rinsing with cold water and drying for later use;
步骤A4、将步骤A3所得两种不同颜色的改性聚酯纤维以质量比为1:1进行混合纺丝,即得抗菌色纺纱。Step A4: Mix and spin the two modified polyester fibers of different colors obtained in step A3 at a mass ratio of 1:1 to obtain antibacterial colored yarn.
实施例6Example 6
一种抗菌色纺纱的制备方法,通过以下步骤制备:A method for preparing antibacterial colored spun yarn is prepared by the following steps:
步骤A1、将对苯二甲酸和混合多元醇加入反应器中,再加入乙二醇锑搅拌均匀,在氮气和搅拌条件下,升高体系温度至220℃,持续反应3h,待反应结束后,升高温度至250℃,在真空条件下继续反应1.5h,最后升温至270℃,持续反应4h,待反应结束后,再经降温、切粒、烘干,熔融纺丝,即得多羟基聚酯纤维,对苯二甲酸中羧基和混合多元醇中羟基的摩尔比为1.15:1,其中,乙二醇锑的加入量是对苯二甲酸质量的0.03wt%,混合多元醇是乙二醇和季戊四醇按照摩尔比为97.5:2.5混合而成;Step A1, adding terephthalic acid and mixed polyols into a reactor, then adding ethylene glycol antimony and stirring evenly, raising the system temperature to 220°C under nitrogen and stirring conditions, continuing the reaction for 3 hours, raising the temperature to 250°C after the reaction is completed, continuing the reaction for 1.5 hours under vacuum conditions, and finally raising the temperature to 270°C, continuing the reaction for 4 hours, and after the reaction is completed, cooling, pelletizing, drying, and melt spinning are performed to obtain polyhydroxy polyester fibers, wherein the molar ratio of carboxyl groups in terephthalic acid to hydroxyl groups in mixed polyols is 1.15:1, wherein the amount of ethylene glycol antimony added is 0.03wt% of the mass of terephthalic acid, and the mixed polyol is prepared by mixing ethylene glycol and pentaerythritol in a molar ratio of 97.5:2.5;
步骤A2、将聚酯纤维和三乙胺分散在DMF中混合均匀,在冰水浴条件下缓慢滴加丙烯酰氯,然后升高温度至40℃搅拌反应3h,过滤、收集产物,然后将产物分散异丙醇中,再加入实施例3制备的改性抗菌剂和卡斯特铂金催化剂,在70℃、pH为4的条件下搅拌反应5h,即得改性聚酯纤维,聚酯纤维和丙烯酰氯的用量比1g:7mL,三乙胺的用量为丙烯酰氯质量的12%,产物和实施例3制备的改性抗菌剂的用量比为1g:3g,卡斯特铂金催化剂的用量为改性抗菌剂质量的0.3%;Step A2, disperse the polyester fiber and triethylamine in DMF and mix them evenly, slowly drop acryloyl chloride under ice water bath conditions, then raise the temperature to 40°C and stir to react for 3h, filter and collect the product, then disperse the product in isopropanol, add the modified antibacterial agent and Custer platinum catalyst prepared in Example 3, stir and react for 5h at 70°C and pH 4 to obtain modified polyester fiber, the amount ratio of polyester fiber to acryloyl chloride is 1g:7mL, the amount of triethylamine is 12% of the mass of acryloyl chloride, the amount ratio of product to modified antibacterial agent prepared in Example 3 is 1g:3g, and the amount of Custer platinum catalyst is 0.3% of the mass of modified antibacterial agent;
步骤A3、将直接染料蓝71和紫119分别加入去离子水中搅拌分散(直接染料和去离子水的质量比为1:80),记为染液A和染液B,然后将改性聚酯纤维分别浸入染液A和染液B中,以2℃/min的速率升温至100℃,保温80min后,用冷水冲洗干净后烘干备用;Step A3, adding direct dye blue 71 and violet 119 into deionized water respectively, stirring and dispersing (the mass ratio of direct dye to deionized water is 1:80), recorded as dye liquor A and dye liquor B, then immersing the modified polyester fiber in dye liquor A and dye liquor B respectively, heating to 100°C at a rate of 2°C/min, keeping warm for 80min, rinsing with cold water and drying for standby use;
步骤A4、将步骤A3所得两种不同颜色的改性聚酯纤维以质量比为1:1进行混合纺丝,即得抗菌色纺纱。Step A4: Mix and spin the two modified polyester fibers of different colors obtained in step A3 at a mass ratio of 1:1 to obtain antibacterial colored yarn.
对比例1Comparative Example 1
本对比例为一种色纺纱,与实施例6的区别在于,以市售聚酯纤维(聚对苯二甲酸乙二醇酯)代替步骤A1制备的聚酯纤维,其余均相同。This comparative example is a colored spun yarn, which differs from Example 6 in that commercially available polyester fiber (polyethylene terephthalate) is used instead of the polyester fiber prepared in step A1, and the rest is the same.
对比例2Comparative Example 2
本对比例为一种色纺纱,与实施例6的区别在于,以市售有机硅季铵盐抗菌剂代替实施例3制备的改性抗菌剂,其余均相同。This comparative example is a colored spun yarn, which differs from Example 6 in that the modified antibacterial agent prepared in Example 3 is replaced by a commercially available organosilicon quaternary ammonium salt antibacterial agent, and the rest are the same.
将实施例4-6以及对比例1-2制备的色纺纱进行性能测试:The performance of the colored spun yarns prepared in Examples 4-6 and Comparative Examples 1-2 was tested:
抗菌性能测试:将实施例4-6以及对比例1-2制备的复合色纺纱纺织成布,采用行业标准FZ/T 73023-2006公开的方法,在水洗前和水洗100次后进行抗菌测试;Antibacterial performance test: The composite colored spun yarns prepared in Examples 4-6 and Comparative Examples 1-2 were woven into fabrics, and antibacterial tests were performed before and after washing 100 times using the method disclosed in the industry standard FZ/T 73023-2006;
色牢度测试:参照GB/T 3920—2008《纺织品色牢度试验耐摩擦色牢度进行测试;Color fastness test: refer to GB/T 3920-2008 "Textiles - Tests for color fastness - Color fastness to rubbing" for testing;
测试结果如下表所示:The test results are shown in the following table:
本发明制备的色纺纱,经测试水洗100次前后大肠杆菌和金黄色葡萄球菌的抗菌率,可以看出其具有优异的抗菌性能,并且经色牢度测试后发现,还具有较好的色牢度。The antibacterial rates of Escherichia coli and Staphylococcus aureus before and after washing 100 times are tested for the colored spun yarn prepared by the present invention, and it can be seen that the colored spun yarn has excellent antibacterial performance, and after the color fastness test, it is found that the colored spun yarn also has good color fastness.
以上内容仅仅是对本发明的构思所作的举例和说明,所属本技术领域的技术人员对所描述的具体实施例做各种各样的修改或补充或采用类似的方式替代,只要不偏离发明的构思所定义的范围,均应属于本发明的保护范围。The above contents are merely examples and explanations of the concept of the present invention. The technicians in this technical field may make various modifications or additions to the specific embodiments described or replace them in a similar manner. As long as they do not deviate from the scope defined by the concept of the invention, they should all fall within the protection scope of the present invention.
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