CN118833835A - CO (carbon monoxide)2Process and system for preparing lithium carbonate by gradient concentration and cooperation of lithium-containing minerals - Google Patents
CO (carbon monoxide)2Process and system for preparing lithium carbonate by gradient concentration and cooperation of lithium-containing minerals Download PDFInfo
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
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Abstract
本发明公开了一种CO2梯度提浓协同含锂矿物制备碳酸锂的工艺及系统,步骤如下:石灰石与含锂矿物配料制备生料粉;生料粉按比例分别喂入CO2提浓系统、碳化系统气固换热,之后全部进CO2提浓系统的分解炉,之后一路经煅烧、冷却得到锂基熟料产品,一路进入碳化系统的碳化炉后再进入分解炉;高温窑气进入碳化系统,高温三次风进入CO2提浓系统;CO2提浓系统排出的高CO2浓度烟气分三路,一路进分解炉,一路进碳化炉,一路进母液碳酸化系统制备碳酸锂。本发明通过独立设置CO2提浓系统使各系统产生烟气互不干扰,并在初步提浓基础上,设置碳化系统进一步提升CO2提浓系统烟气中CO2浓度,实现梯度提浓,满足含锂母液碳酸化需求。
The present invention discloses a process and system for preparing lithium carbonate by gradient concentration of CO2 and lithium-containing minerals, and the steps are as follows: limestone and lithium-containing minerals are prepared as raw material powder; the raw material powder is respectively fed into the CO2 concentration system and the carbonization system for gas-solid heat exchange in proportion, and then all enters the decomposition furnace of the CO2 concentration system, and then one path is calcined and cooled to obtain a lithium-based clinker product, and one path enters the carbonization furnace of the carbonization system and then enters the decomposition furnace; high-temperature kiln gas enters the carbonization system, and high-temperature tertiary air enters the CO2 concentration system; the high CO2 concentration flue gas discharged by the CO2 concentration system is divided into three paths, one path enters the decomposition furnace, one path enters the carbonization furnace, and one path enters the mother liquor carbonation system to prepare lithium carbonate. The present invention independently sets up the CO2 concentration system so that the flue gas generated by each system does not interfere with each other, and on the basis of preliminary concentration, sets up the carbonization system to further increase the CO2 concentration in the flue gas of the CO2 concentration system, so as to achieve gradient concentration and meet the carbonation demand of lithium-containing mother liquor.
Description
技术领域Technical Field
本发明涉及含锂矿物加工制备碳酸锂的技术领域,尤其涉及一种CO2梯度提浓协同含锂矿物制备碳酸锂的工艺及系统。The present invention relates to the technical field of preparing lithium carbonate from lithium-containing minerals, and in particular to a process and system for preparing lithium carbonate from lithium-containing minerals by gradient concentration of CO2 .
背景技术Background Art
锂是一种新型能源和战略资源,在锂电池、陶瓷、玻璃、医药、冶金等行业得到广泛应用。近年来,随着动力电池产业的蓬勃发展,锂的需求量呈现爆发性增长,也促进了提锂技术的不断进步。自然界中,锂主要以矿物形态存在,国内主要以锂辉石为原料生产碳酸锂。Lithium is a new type of energy and strategic resource, which is widely used in lithium batteries, ceramics, glass, medicine, metallurgy and other industries. In recent years, with the vigorous development of the power battery industry, the demand for lithium has shown explosive growth, which has also promoted the continuous advancement of lithium extraction technology. In nature, lithium mainly exists in the form of minerals. In China, lithium carbonate is mainly produced using spodumene as raw material.
目前,以含锂矿物为原料生产碳酸锂的技术主要包括石灰石焙烧法、纯碱压煮法、转型焙烧-硫酸法等。其中,石灰石焙烧法的实用性非常普遍,适用于分解几乎所有的锂矿物。石灰石焙烧法的常规生产过程详见图1:石灰石与含锂矿物按一定的比例进行配料,配料后的原料进生料粉磨系统制备粒度符合要求的生料粉,以石灰石和锂辉石为主要原料的生料粉经喂料点喂入预热预分解系统,经多级旋风预热器气固换热后进分解炉中煅烧分解,随后经最下一级旋风预热器气固分离后进窑尾烟室,随后进回转窑中进行固相反应煅烧生成锂基化合物熟料,随后通过冷却机将高温熟料冷却得到锂基熟料产品。锂基熟料产品经粉磨系统粉磨处理后进水浸及过滤系统得到氢氧化锂浸出液及废渣(主要原理是含铝硅酸盐矿物通过石灰石焙烧,使主要杂质硅、铝生成难溶于水的化合物,而锂及其伴生有价金属钾、钠等生成易溶于水的化合物,然后用水浸出分离获得氢氧化锂),氢氧化锂浸出液经蒸发浓缩后进母液碳酸化系统,与外购的高纯CO2气体充分反应,随后经蒸发、分离、结晶等多道工序,得到碳酸锂产品。此外,预热预分解系统最上一级旋风预热器出口排出的低温烟气(为含低CO2浓度烟气)经余热回收利用系统回收部分热量后进烟气处理系统,经烟气处理后进烟囱排放到大气中。At present, the technologies for producing lithium carbonate using lithium-containing minerals as raw materials mainly include limestone roasting method, soda ash pressure cooking method, transformation roasting-sulfuric acid method, etc. Among them, the practicability of limestone roasting method is very common and is suitable for decomposing almost all lithium minerals. The conventional production process of limestone roasting method is shown in Figure 1: limestone and lithium-containing minerals are mixed in a certain proportion, and the raw materials after mixing are fed into the raw material grinding system to prepare raw material powder with particle size meeting the requirements. The raw material powder with limestone and spodumene as the main raw materials is fed into the preheating and pre-decomposition system through the feeding point, and then enters the decomposition furnace for calcination and decomposition after gas-solid heat exchange in the multi-stage cyclone preheater, and then enters the kiln tail smoke chamber after gas-solid separation in the lowest stage cyclone preheater, and then enters the rotary kiln for solid phase reaction calcination to generate lithium-based compound clinker, and then the high-temperature clinker is cooled by the cooler to obtain lithium-based clinker products. After the lithium-based clinker product is ground by the grinding system, it enters the water leaching and filtration system to obtain lithium hydroxide leachate and waste residue (the main principle is that aluminum silicate minerals are roasted by limestone to make the main impurities silicon and aluminum generate compounds that are difficult to dissolve in water, while lithium and its associated valuable metals such as potassium and sodium generate compounds that are easily soluble in water, and then leached and separated by water to obtain lithium hydroxide). The lithium hydroxide leachate is evaporated and concentrated and then enters the mother liquor carbonation system to fully react with the purchased high-purity CO2 gas. Subsequently, it undergoes multiple processes such as evaporation, separation, and crystallization to obtain lithium carbonate products. In addition, the low-temperature flue gas (flue gas with low CO2 concentration) discharged from the outlet of the top-level cyclone preheater of the preheating and predecomposition system is partially recovered by the waste heat recovery and utilization system and then enters the flue gas treatment system. After the flue gas treatment, it enters the chimney and is discharged into the atmosphere.
石灰石焙烧法常规生产过程涉及的主要反应方程式为:The main reaction equations involved in the conventional production process of limestone roasting are:
Li2O·Al2O3·4SiO2+8CaCO3→Li2Al2O4+4Ca2SiO4+8CO2 (1)Li 2 O·Al 2 O 3 ·4SiO 2 +8CaCO 3 →Li 2 Al 2 O 4 +4Ca 2 SiO 4 +8CO 2 (1)
2Li(OH)+CO2→Li2CO3+H2O (2)2Li(OH)+CO 2 →Li 2 CO 3 +H 2 O (2)
常规石灰石焙烧法的主要缺点是母液碳酸化过程需要提供含中、高浓度CO2(CO2湿基浓度≥40%,且CO2浓度越高,母液碳酸化效率越高)烟气或纯CO2气体,而常规石灰石焙烧法采用常规空气作为助燃介质,导致烟气量大且CO2浓度偏低(CO2浓度约10~20%),无法满足母液碳酸化需求,从而需要提供含中、高浓度CO2的烟气或购置纯CO2气体,导致生产成本显著增加;同时,预热预分解系统大量含CO2的烟气外排,导致碳减排压力显著提升。The main disadvantage of the conventional limestone roasting method is that the mother liquor carbonation process requires the provision of flue gas containing medium or high concentrations of CO2 ( CO2 wet basis concentration ≥40%, and the higher the CO2 concentration, the higher the mother liquor carbonation efficiency) or pure CO2 gas, while the conventional limestone roasting method uses conventional air as the combustion medium, resulting in a large amount of flue gas and a low CO2 concentration ( CO2 concentration is about 10-20%), which cannot meet the mother liquor carbonation requirements. Therefore, it is necessary to provide flue gas containing medium or high concentrations of CO2 or purchase pure CO2 gas, resulting in a significant increase in production costs; at the same time, a large amount of flue gas containing CO2 is discharged from the preheating and predecomposition system, resulting in a significant increase in carbon emission reduction pressure.
基于上述背景,在不额外购置纯CO2气体的前提下,研究通过对现有石灰石焙烧工艺进行优化改进,使得焙烧系统正常生产锂基化合物熟料的同时,制备母液碳酸化环节所需含中、高浓度CO2的烟气,从而以较高的效率和较低的成本制备碳酸锂,同时降低系统CO2排放量,成为石灰石焙烧法大规模制备碳酸锂的关键所在。Based on the above background, without purchasing additional pure CO2 gas, the study optimized and improved the existing limestone roasting process so that the roasting system can produce lithium-based compound clinker normally while preparing flue gas containing medium and high concentrations of CO2 required for the mother liquor carbonation process, thereby preparing lithium carbonate with higher efficiency and lower cost, while reducing the system's CO2 emissions, which becomes the key to large-scale preparation of lithium carbonate by limestone roasting method.
因此,基于市场需求及所面临的关键科学技术难题,提供一种充分考虑碳酸锂制备环节母液碳酸化需求,同时降低碳酸锂制备过程碳排放等问题的CO2梯度提浓协同含锂矿物制备碳酸锂的工艺及系统,具有重要的现实意义。Therefore, based on market demand and the key scientific and technological challenges faced, it is of great practical significance to provide a process and system for preparing lithium carbonate by CO2 gradient concentration and coordinated lithium-containing minerals, which fully considers the carbonation demand of the mother liquor in the lithium carbonate preparation process and reduces carbon emissions in the lithium carbonate preparation process.
发明内容Summary of the invention
本发明为解决现有技术存在的问题,提供一种CO2梯度提浓协同含锂矿物制备碳酸锂的工艺及系统,本发明解决了现有石灰石焙烧法母液碳酸化环节需要购置大量纯CO2气体导致生产成本显著增加,且大量含CO2的烟气外排导致碳减排压力显著提升的技术问题。In order to solve the problems existing in the prior art, the present invention provides a process and system for preparing lithium carbonate by gradient concentration of CO2 and coordinated use of lithium-containing minerals. The present invention solves the technical problems that a large amount of pure CO2 gas needs to be purchased in the mother liquor carbonation process of the existing limestone roasting method, resulting in a significant increase in production costs, and a large amount of CO2 -containing flue gas is discharged, resulting in a significant increase in carbon emission reduction pressure.
本发明是这样实现的:一种CO2梯度提浓协同含锂矿物制备碳酸锂的工艺,包括如下步骤:The present invention is implemented as follows: a process for preparing lithium carbonate by gradient concentration of CO2 in cooperation with lithium-containing minerals, comprising the following steps:
生料制备:Raw material preparation:
石灰石与含锂矿物按一定比例进行配料,配料后的原料经粉磨制备粒度符合要求的生料粉;Limestone and lithium-containing minerals are mixed in a certain proportion, and the mixed raw materials are ground to prepare raw material powder with particle size meeting the requirements;
熟料制备和高CO2浓度烟气制备:Clinker preparation and high CO2 concentration flue gas preparation:
生料粉以预定的喂料比例分别喂入CO2提浓系统、碳化系统,分别经各个多级旋风预热器气固换热,之后全部进CO2提浓系统的分解炉中煅烧分解;分解后的热生料旋风分离后分为两路,第一路经窑尾烟室进入回转窑中煅烧,第二路进入碳化系统的碳化炉进行CO2固化吸收,再经旋风分离后再进入CO2提浓系统的分解炉;回转窑内生成高温窑气和高温锂基化合物熟料,高温锂基化合物熟料通过冷却机冷却得到锂基熟料产品;The raw meal powder is fed into the CO2 concentration system and the carbonization system at a predetermined feeding ratio, and then passes through the gas-solid heat exchange of each multi-stage cyclone preheater, and then all enters the decomposition furnace of the CO2 concentration system for calcination and decomposition; the hot raw meal after decomposition is separated by cyclone and divided into two paths, the first path enters the rotary kiln through the kiln tail smoke chamber for calcination, and the second path enters the carbonization furnace of the carbonization system for CO2 solidification absorption, and then enters the decomposition furnace of the CO2 concentration system after cyclone separation; high-temperature kiln gas and high-temperature lithium-based compound clinker are generated in the rotary kiln, and the high-temperature lithium-based compound clinker is cooled by a cooler to obtain a lithium-based clinker product;
高温窑气进入碳化系统对其内部的生料进行预热并向进行CO2固化吸收反应的热生料提供CO2介质,碳化系统的顶部出口排出的烟气为低温低CO2浓度烟气;高温三次风进入CO2提浓系统对其内部的生料进行预热预分解,CO2提浓系统的顶部出口排出的烟气为低温高CO2浓度烟气,低温高CO2浓度烟气的温度范围为240~380℃,低温高CO2浓度烟气中湿基CO2浓度为40~70%;The high-temperature kiln gas enters the carbonization system to preheat the raw material inside it and provide CO2 medium to the hot raw material undergoing CO2 solidification absorption reaction. The flue gas discharged from the top outlet of the carbonization system is low-temperature and low- CO2 concentration flue gas; the high-temperature tertiary air enters the CO2 concentration system to preheat and pre-decompose the raw material inside it. The flue gas discharged from the top outlet of the CO2 concentration system is low-temperature and high- CO2 concentration flue gas. The temperature range of the low-temperature and high- CO2 concentration flue gas is 240-380℃, and the wet-basis CO2 concentration in the low-temperature and high- CO2 concentration flue gas is 40-70%;
低温高CO2浓度烟气分为三路,第一路经循环再次引入分解炉;第二路与出回转窑的高温窑气混合进入碳化炉;第三路进入母液碳酸化系统发生碳酸化反应制备碳酸锂;The low-temperature and high- CO2 concentration flue gas is divided into three routes. The first route is reintroduced into the decomposition furnace after circulation; the second route is mixed with the high-temperature kiln gas from the rotary kiln and enters the carbonization furnace; the third route enters the mother liquor carbonation system for carbonation reaction to prepare lithium carbonate;
锂基熟料碳酸化:Lithium-based clinker carbonation:
锂基熟料产品进行水浸及过滤,得到氢氧化锂浸出液及废渣,氢氧化锂浸出液经蒸发浓缩后进行碳酸化,碳酸化时氢氧化锂浸出液与来自CO2提浓系统的部分高CO2浓度烟气发生碳酸化反应,随后经蒸发、分离、结晶,得到碳酸锂产品。The lithium-based clinker product is soaked in water and filtered to obtain lithium hydroxide leachate and waste residue. The lithium hydroxide leachate is evaporated and concentrated and then carbonated. During the carbonation, the lithium hydroxide leachate reacts with part of the high CO2 concentration flue gas from the CO2 concentration system to undergo carbonation reaction, and then evaporated, separated and crystallized to obtain a lithium carbonate product.
在上述技术方案中,优选的,所述含锂矿物中锂含量为3~5%,原料中含锂矿物与石灰石的比例范围为1:3.05~3.2。In the above technical solution, preferably, the lithium content in the lithium-containing mineral is 3-5%, and the ratio of the lithium-containing mineral to the limestone in the raw material is in the range of 1:3.05-3.2.
在上述技术方案中,优选的,所述CO2提浓系统与碳化系统的生料喂料比例优选为2~2.5:1。In the above technical solution, preferably, the raw material feeding ratio of the CO2 concentration system and the carbonization system is preferably 2 to 2.5:1.
在上述技术方案中,优选的,所述CO2提浓系统的底端旋风预热器进入窑尾烟室与碳化炉的物料分配比例为0~1.5:1。In the above technical solution, preferably, the material distribution ratio between the bottom cyclone preheater of the CO2 concentration system entering the kiln tail smoke chamber and the carbonization furnace is 0 to 1.5:1.
在上述技术方案中,优选的,所述CO2提浓系统中,分解炉出口的温度为880~900℃。In the above technical solution, preferably, in the CO2 concentration system, the temperature at the outlet of the decomposition furnace is 880-900°C.
在上述技术方案中,优选的,所述碳化炉中发生CO2固化吸收反应的反应温度窗口为650~700℃。In the above technical solution, preferably, the reaction temperature window for the CO2 solidification absorption reaction in the carbonization furnace is 650-700°C.
在上述技术方案中,优选的,出回转窑的高温窑气和低温高CO2浓度烟气在进入碳化炉之前,先进行飞灰分离后再进入碳化炉;进行飞灰分离时采用旋风分离器分离。In the above technical solution, preferably, the high-temperature kiln gas and low-temperature high- CO2 concentration flue gas exiting the rotary kiln are first separated from the fly ash before entering the carbonization furnace; a cyclone separator is used for fly ash separation.
在上述技术方案中,优选的,第一路和第三路的低温高CO2浓度烟气均先进行除尘后再进入分解炉和母液碳酸化系统。In the above technical solution, preferably, the low-temperature and high- CO2 concentration flue gases from the first and third paths are first dedusted before entering the decomposition furnace and the mother liquor carbonation system.
在上述技术方案中,优选的,所述碳化系统顶部出口排出的低温低CO2浓度烟气经余热回收利用系统回收部分热量后进烟气处理系统,经烟气处理后进烟囱排放到大气中。In the above technical solution, preferably, the low-temperature and low- CO2 concentration flue gas discharged from the top outlet of the carbonization system recovers part of the heat through the waste heat recovery system and then enters the flue gas treatment system, and after the flue gas treatment, it enters the chimney and is discharged into the atmosphere.
一种CO2梯度提浓协同含锂矿物制备碳酸锂的系统,包括CO2提浓系统、碳化系统、窑尾烟室、回转窑、冷却机和母液碳酸化系统;A system for preparing lithium carbonate by gradient CO2 concentration and synergistically using lithium-containing minerals, comprising a CO2 concentration system, a carbonization system, a kiln tail smoke chamber, a rotary kiln, a cooler and a mother liquor carbonation system;
所述CO2提浓系统包括第一列多级旋风预热器和分解炉,所述第一列多级旋风预热器的底端旋风预热器的进风口连接所述分解炉的出风管,所述第一列多级旋风预热器的顶端旋风预热器的出风口排出低温高CO2浓度烟气,所述第一列多级旋风预热器的顶端旋风预热器的进料口用于生料粉进料,所述第一列多级旋风预热器的倒数第二级旋风预热器的出料口连通所述分解炉,所述第一列多级旋风预热器的底端旋风预热器的出料口连通所述窑尾烟室和碳化炉;The CO2 concentration system comprises a first row of multi-stage cyclone preheaters and a decomposition furnace, wherein the air inlet of the bottom cyclone preheater of the first row of multi-stage cyclone preheaters is connected to the air outlet pipe of the decomposition furnace, the air outlet of the top cyclone preheater of the first row of multi-stage cyclone preheaters discharges low-temperature and high- CO2 concentration flue gas, the feed inlet of the top cyclone preheater of the first row of multi-stage cyclone preheaters is used for feeding raw material powder, the discharge port of the second-to-last cyclone preheater of the first row of multi-stage cyclone preheaters is connected to the decomposition furnace, and the discharge port of the bottom cyclone preheater of the first row of multi-stage cyclone preheaters is connected to the kiln tail smoke chamber and the carbonization furnace;
所述碳化系统包括第二列多级旋风预热器和碳化炉,所述第二列多级旋风预热器的底端旋风预热器的进风口连接所述碳化炉的出风管,所述第二列多级旋风预热器的顶端旋风预热器的出风口排出低温低CO2浓度烟气,所述第二列多级旋风预热器的顶端旋风预热器的进料口用于生料粉进料,所述第二列多级旋风预热器的倒数第二级旋风预热器的出料口和底端旋风预热器的出料口均连通所述分解炉;The carbonization system comprises a second row of multi-stage cyclone preheaters and a carbonization furnace, wherein the air inlet of the bottom cyclone preheater of the second row of multi-stage cyclone preheaters is connected to the air outlet pipe of the carbonization furnace, the air outlet of the top cyclone preheater of the second row of multi-stage cyclone preheaters discharges low-temperature and low- CO2 concentration flue gas, the feed inlet of the top cyclone preheater of the second row of multi-stage cyclone preheaters is used for feeding raw meal powder, and the discharge port of the second-to-last cyclone preheater and the discharge port of the bottom cyclone preheater of the second row of multi-stage cyclone preheaters are both connected to the decomposition furnace;
所述CO2提浓系统还包括第一支路管道、第二支路管道和第三支路管道;所述第一支路管道、第二支路管道及第三支路管道的进气口均与所述第一列多级旋风预热器的顶端旋风预热器的出风口连通;所述第一支路管道的排气口与所述分解炉的循环烟气进口连通,所述第二支路管道的排气口与所述碳化炉的烟气进口连通,所述第三支路管道的排气口与所述母液碳酸化系统连通;The CO2 concentration system further includes a first branch pipeline, a second branch pipeline and a third branch pipeline; the air inlets of the first branch pipeline, the second branch pipeline and the third branch pipeline are all connected to the air outlet of the top cyclone preheater of the first row of multi-stage cyclone preheaters; the exhaust port of the first branch pipeline is connected to the circulating flue gas inlet of the decomposition furnace, the exhaust port of the second branch pipeline is connected to the flue gas inlet of the carbonization furnace, and the exhaust port of the third branch pipeline is connected to the mother liquor carbonation system;
所述窑尾烟室、回转窑、冷却机依次连接,所述冷却机的锂基熟料产品出口连接母液碳酸化系统;所述窑尾烟室烟气出口与碳化炉的烟气进口连接,所述回转窑的窑门罩与分解炉的三次风进口连接。The kiln tail smoke chamber, rotary kiln and cooler are connected in sequence, and the lithium-based clinker product outlet of the cooler is connected to the mother liquor carbonation system; the smoke outlet of the kiln tail smoke chamber is connected to the smoke inlet of the carbonization furnace, and the kiln door cover of the rotary kiln is connected to the tertiary air inlet of the decomposition furnace.
在上述技术方案中,优选的,所述窑尾烟室烟气出口与碳化炉的烟气进口之间设置有旋风分离器,所述旋风分离器的进风口连接窑尾烟室烟气出口和第二支路管道的排气口,旋风分离器的顶端出风口连接碳化炉的烟气进口,旋风分离器的底端出料口连接窑尾烟室;所述旋风分离器的级数为一~二级。In the above technical solution, preferably, a cyclone separator is arranged between the smoke outlet of the kiln tail smoke chamber and the smoke inlet of the carbonization furnace, the air inlet of the cyclone separator is connected to the smoke outlet of the kiln tail smoke chamber and the exhaust port of the second branch pipe, the top air outlet of the cyclone separator is connected to the smoke inlet of the carbonization furnace, and the bottom discharge port of the cyclone separator is connected to the kiln tail smoke chamber; the stage number of the cyclone separator is one to two.
在上述技术方案中,优选的,所述第一支路管道的进气口、第三支路管道的进气口在与所述第一列多级旋风预热器的顶端旋风预热器的出风口连通的管路上设置有除尘器。In the above technical solution, preferably, the air inlet of the first branch pipe and the air inlet of the third branch pipe are provided with a dust collector on the pipeline connected to the air outlet of the top cyclone preheater of the first row of multi-stage cyclone preheaters.
在上述技术方案中,优选的,所述第二列多级旋风预热器的顶端旋风预热器出风口连接余热回收利用系统,所述余热回收利用系统的烟气出口连接烟气处理系统。In the above technical solution, preferably, the top cyclone preheater outlet of the second row of multi-stage cyclone preheaters is connected to a waste heat recovery system, and the flue gas outlet of the waste heat recovery system is connected to a flue gas treatment system.
在上述技术方案中,优选的,所述母液碳酸化系统包括水浸及过滤装置、蒸发浓缩装置和母液碳酸化装置,所述冷却机的锂基熟料出口连接水浸及过滤装置的进料口,所述水浸及过滤装置的浸出液出口连接蒸发浓缩装置的进液口,所述蒸发浓缩装置的出液口连接母液碳酸化装置的进液口,所述第一支路管道的排气口连接母液碳酸化装置的进气口。In the above technical scheme, preferably, the mother liquor carbonation system includes a water immersion and filtration device, an evaporation concentration device and a mother liquor carbonation device, the lithium-based clinker outlet of the cooler is connected to the feed inlet of the water immersion and filtration device, the leachate outlet of the water immersion and filtration device is connected to the liquid inlet of the evaporation concentration device, the liquid outlet of the evaporation concentration device is connected to the liquid inlet of the mother liquor carbonation device, and the exhaust port of the first branch pipeline is connected to the air inlet of the mother liquor carbonation device.
在上述技术方案中,进一步优选的,所述母液碳酸化系统还包括粉磨系统,所述粉磨系统位于冷却机和水浸及过滤装置之间,所述冷却机的锂基熟料出口连接粉磨系统的物料入口,所述粉磨系统的物料出口连接水浸及过滤装置的进料口。In the above technical scheme, it is further preferred that the mother liquor carbonation system also includes a grinding system, which is located between the cooler and the water immersion and filtering device, the lithium-based clinker outlet of the cooler is connected to the material inlet of the grinding system, and the material outlet of the grinding system is connected to the feed inlet of the water immersion and filtering device.
在上述技术方案中,优选的,所述第一列多级旋风预热器的级数为四~七级;所述第二列多级旋风预热器的级数为四~七级。In the above technical solution, preferably, the number of stages of the first row of multi-stage cyclone preheaters is four to seven; the number of stages of the second row of multi-stage cyclone preheaters is four to seven.
本发明的原理为:The principle of the present invention is:
石灰石与含锂矿物按一定的比例进行配料,配料后的原料进生料粉磨系统制备粒度符合要求的生料粉;以石灰石和含锂矿物为主要原料的生料粉按先后顺序分别喂入CO2提浓系统、碳化系统,生料经多级旋风预热器气固换热后全部进CO2提浓系统的分解炉中煅烧分解,随后经CO2提浓系统的底端旋风预热器气固分离后进窑尾烟室,随后进回转窑中进行固相反应煅烧生成锂基化合物熟料,随后通过冷却机将高温锂基化合物熟料冷却得到锂基熟料产品。锂基熟料产品经粉磨系统粉磨处理后进水浸及过滤装置得到氢氧化锂浸出液及废渣,氢氧化锂浸出液经蒸发浓缩流程后进母液碳酸化装置,部分来自CO2提浓系统的高CO2浓度烟气进母液碳酸化装置发生碳酸化反应,随后经蒸发、分离、结晶等多道工序,得到碳酸锂产品。此外,碳化系统的顶端旋风预热器出口排出的低温烟气(为低CO2浓度烟气)经余热回收利用系统回收部分热量后进烟气处理系统,经烟气处理后进烟囱排放到大气中。CO2提浓系统的顶端旋风预热器出口排出的低温烟气(为高CO2浓度烟气)分为三路,第一路作为循环烟气重新引入分解炉,保证离线型CO2提浓系统内的截面风速,使CO2提浓系统不产生塌料情况;第二路与出回转窑的高温烟气混合,调整混合烟气的温度使其满足进入碳化炉发生CO2固化吸收反应的最佳反应温度,同时提高出回转窑烟气的CO2浓度,可以加速碳化反应速率,提升碳捕集效率,减小出碳化系统烟气中的CO2浓度;根据第一、第二路的风量需求,可以间接调整第三路CO2烟气量,使CO2进入母液碳酸化系统发生碳酸化反应制备碳酸锂。Limestone and lithium-containing minerals are mixed in a certain proportion, and the mixed raw materials are fed into the raw material grinding system to prepare raw material powder with required particle size; the raw material powder with limestone and lithium-containing minerals as the main raw materials is fed into the CO2 concentration system and the carbonization system in sequence, and the raw material is all fed into the decomposition furnace of the CO2 concentration system for calcination and decomposition after gas-solid heat exchange in the multi-stage cyclone preheater, and then enters the kiln tail smoke chamber after gas-solid separation in the bottom cyclone preheater of the CO2 concentration system, and then enters the rotary kiln for solid phase reaction and calcination to generate lithium-based compound clinker, and then the high-temperature lithium-based compound clinker is cooled by a cooler to obtain a lithium-based clinker product. After the lithium-based clinker product is ground by the grinding system, it enters the water leaching and filtering device to obtain lithium hydroxide leaching solution and waste residue. After the lithium hydroxide leaching solution is evaporated and concentrated, it enters the mother liquor carbonation device. Part of the high CO2 concentration flue gas from the CO2 concentration system enters the mother liquor carbonation device for carbonation reaction, and then undergoes multiple processes such as evaporation, separation, and crystallization to obtain lithium carbonate products. In addition, the low-temperature flue gas (low CO2 concentration flue gas) discharged from the outlet of the top cyclone preheater of the carbonization system is partially recovered by the waste heat recovery system and then enters the flue gas treatment system. After the flue gas treatment, it enters the chimney and is discharged into the atmosphere. The low-temperature flue gas (high CO2 concentration flue gas) discharged from the outlet of the top cyclone preheater of the CO2 concentration system is divided into three routes. The first route is reintroduced into the decomposition furnace as circulating flue gas to ensure the cross-sectional wind speed in the offline CO2 concentration system and prevent the CO2 concentration system from collapsing. The second route is mixed with the high-temperature flue gas leaving the rotary kiln, and the temperature of the mixed flue gas is adjusted to meet the optimal reaction temperature for the CO2 solidification absorption reaction entering the carbonization furnace. At the same time, the CO2 concentration of the flue gas leaving the rotary kiln is increased, which can accelerate the carbonization reaction rate, improve the carbon capture efficiency, and reduce the CO2 concentration in the flue gas leaving the carbonization system. According to the air volume requirements of the first and second routes, the amount of CO2 flue gas in the third route can be indirectly adjusted to allow CO2 to enter the mother liquor carbonation system for a carbonation reaction to prepare lithium carbonate.
窑尾烟室、回转窑和冷却机依次连通构成烧成系统,所述回转窑的窑门罩上设置三次风管,回转窑内设置第一燃烧器,所述CO2提浓系统包括第一列多级旋风预热器和分解炉,所述碳化系统包括第二列多级旋风预热器和碳化炉。第一列多级旋风预热器、第二列多级旋风预热器分别使高温烟气与生料在各级旋风分离器内充分换热,第一列多级旋风预热器的第二级旋风预热器与顶端旋风预热器的连接管设置进料口用于喂入由石灰石与含锂矿物组成的生料。所述分解炉设置第二燃烧器、三次风进口与循环烟气进口,三次风进口与所述三次风管相连,利用冷却热熟料的高温三次风为分解炉内燃料燃烧提供助燃气体。所述分解炉出口与第一列多级旋风预热器的底端旋风预热器的进风口相连,所述底端旋风预热器下料口通过分料阀控制分为两路:一路与窑尾烟室相连将分解炉内发生碳酸盐分解的物料经连接管路喂入窑尾烟室;另一路与所述碳化炉进口通过管路相连,将部分物料喂入碳化炉发生CO2固化吸收反应重新生成碳酸盐(CaO+CO2→CaCO3)。所述CO2提浓系统的顶端旋风预热器出风口的烟气管路分为两路,一路与收尘器相连;另一路经第二循环风机引入旋风分离器,与出窑烟气混合调配混合烟气温度至最佳碳化温度。与收尘器出口相连的烟气管路又分为两路,一路从收尘器出口经第一循环风机将部分中、高浓度CO2重新引入分解炉,使分解炉内有充足的风量与截面风速,确保离线型CO2提浓系统不塌料;另一路从收尘器出口经尾排风机引入母液碳酸化系统,为2LiOH+CO2→Li2CO3+H2O碳酸化反应提供中、高浓度CO2,提高CO2在浆液中的气相推动力,加速CO3 2-在浆液中的形成,提高碱性锂碳化速度和沉降体积。The kiln tail smoke chamber, rotary kiln and cooler are connected in sequence to form a firing system. A tertiary air duct is arranged on the kiln door cover of the rotary kiln, and a first burner is arranged in the rotary kiln. The CO2 concentration system includes a first row of multi-stage cyclone preheaters and a decomposition furnace, and the carbonization system includes a second row of multi-stage cyclone preheaters and a carbonization furnace. The first row of multi-stage cyclone preheaters and the second row of multi-stage cyclone preheaters respectively allow high-temperature flue gas and raw materials to fully exchange heat in the cyclone separators of each stage. The connecting pipe between the second stage cyclone preheater of the first row of multi-stage cyclone preheaters and the top cyclone preheater is provided with a feed port for feeding raw materials composed of limestone and lithium-containing minerals. The decomposition furnace is provided with a second burner, a tertiary air inlet and a circulating flue gas inlet. The tertiary air inlet is connected to the tertiary air duct, and the high-temperature tertiary air for cooling the hot clinker is used to provide combustion-supporting gas for fuel combustion in the decomposition furnace. The outlet of the decomposition furnace is connected to the air inlet of the bottom cyclone preheater of the first row of multi-stage cyclone preheaters, and the feed outlet of the bottom cyclone preheater is controlled by a material distribution valve to be divided into two routes: one route is connected to the kiln tail smoke chamber to feed the material undergoing carbonate decomposition in the decomposition furnace into the kiln tail smoke chamber through a connecting pipeline; the other route is connected to the inlet of the carbonization furnace through a pipeline to feed part of the material into the carbonization furnace to undergo CO2 solidification absorption reaction to regenerate carbonate (CaO+ CO2 → CaCO3 ). The flue gas pipeline of the top cyclone preheater outlet of the CO2 concentration system is divided into two routes, one route is connected to the dust collector; the other route is introduced into the cyclone separator through the second circulating fan, and mixed with the kiln flue gas to adjust the temperature of the mixed flue gas to the optimal carbonization temperature. The flue gas pipeline connected to the dust collector outlet is divided into two routes. One route is from the dust collector outlet through the first circulation fan to reintroduce part of the medium and high concentration CO2 into the decomposition furnace, so that there is sufficient air volume and cross-sectional wind speed in the decomposition furnace, ensuring that the offline CO2 concentration system does not collapse; the other route is introduced from the dust collector outlet through the tail exhaust fan into the mother liquor carbonation system, providing medium and high concentration CO2 for the carbonation reaction of 2LiOH+ CO2 → Li2CO3 + H2O , increasing the gas phase driving force of CO2 in the slurry, accelerating the formation of CO32- in the slurry, and increasing the carbonization rate and sedimentation volume of alkaline lithium.
窑尾烟室出口通过烟气管路连接旋风分离器,通过旋风分离器实现气固分离,将出窑尾烟室的飞灰分离后再次送入回转窑。旋风分离器的顶端烟气出口连接碳化炉,在碳化炉内与出窑尾烟室的低浓度CO2发生固化吸收反应。所述碳化系统的底端旋风预热器进风口连接碳化炉,底端旋风预热器下料管连接分解炉,将发生固碳反应的物料循环回分解炉发生碳酸盐分解反应,使分解炉烟气中的CO2浓度得到提升。第二列多级旋风预热器的顶端旋风预热器出风口为低浓度CO2烟气,为了有效利用低浓度CO2烟气中的热焓,向所述碳化系统的第二级旋风预热器与顶端旋风预热器的连接管设置进料口喂入一定比例范围的生料,在除底端旋风预热器以外的旋风预热器内与低浓度CO2烟气充分换热,预热后的生料经碳化系统倒数第二级旋风预热器的下料管引入CO2提浓系统的分解炉。充分换热后出碳化系统的低温低CO2浓度烟气进入烟气余热利用系统回收可利用的热焓,低品位烟气经处理后外排。The outlet of the kiln tail smoke chamber is connected to the cyclone separator through the smoke pipeline, and the gas-solid separation is achieved through the cyclone separator. The fly ash out of the kiln tail smoke chamber is separated and sent to the rotary kiln again. The top smoke outlet of the cyclone separator is connected to the carbonization furnace, and a solidification absorption reaction occurs with the low-concentration CO2 out of the kiln tail smoke chamber in the carbonization furnace. The air inlet of the bottom cyclone preheater of the carbonization system is connected to the carbonization furnace, and the bottom cyclone preheater discharge pipe is connected to the decomposition furnace, and the material that undergoes carbon fixation reaction is circulated back to the decomposition furnace to undergo carbonate decomposition reaction, so that the CO2 concentration in the flue gas of the decomposition furnace is increased. The top cyclone preheater outlet of the second row of multi-stage cyclone preheaters is low-concentration CO2 flue gas. In order to effectively utilize the enthalpy in the low-concentration CO2 flue gas, a feed port is set to feed a certain proportion of raw materials into the connecting pipe between the second-stage cyclone preheater and the top cyclone preheater of the carbonization system. The raw materials are fully heat-exchanged with the low-concentration CO2 flue gas in the cyclone preheaters except the bottom cyclone preheater. The preheated raw materials are introduced into the decomposition furnace of the CO2 concentration system through the discharge pipe of the penultimate cyclone preheater of the carbonization system. After sufficient heat exchange, the low-temperature and low- CO2 concentration flue gas exiting the carbonization system enters the flue gas waste heat utilization system to recover the available enthalpy, and the low-grade flue gas is discharged after treatment.
本发明相对于现有技术具有如下的优点及效果:Compared with the prior art, the present invention has the following advantages and effects:
1、常规石灰石焙烧法工艺系统通常为在线型系统,其中回转窑内烟气进入分解炉导致预热预分解系统出口烟气CO2浓度偏低(20%~30%),系统原生的低CO2浓度烟气作为原料供给后续母液碳酸化反应导致碳化反应速率较慢,使得现有碳酸化工序主要依靠外购高纯CO2气体作为反应气源。本发明通过独立设置的烧成系统与CO2提浓系统使各系统产生的烟气互不干扰,烧成系统产生的出窑烟气不进入CO2提浓系统中的分解炉,避免出窑低浓度CO2烟气对分解炉内烟气中CO2浓度进一步稀释,进而可以将出CO2提浓系统的烟气CO2浓度提升至40%以上。在初步提浓的基础上,本发明通过碳化系统将CO2提浓系统中已分解生料引入碳化炉内,使烧成系统的出窑烟气在碳化炉内发生矿化反应,矿化产物再通过碳化系统的底端旋风预热器引入CO2提浓系统的分解炉中发生碳酸盐分解反应,将固化的CO2重新释放,使出窑烟气中的CO2富集至分解炉内,进一步提升CO2提浓系统烟气中的CO2浓度至40%~70%,实现CO2梯度提浓,满足含锂母液碳酸化的需求。1. The conventional limestone roasting process system is usually an online system, in which the flue gas in the rotary kiln enters the decomposition furnace, resulting in a low CO2 concentration (20% to 30%) in the flue gas at the outlet of the preheating and pre-decomposition system. The system's native low CO2 concentration flue gas is used as a raw material to supply the subsequent mother liquor carbonation reaction, resulting in a slow carbonation reaction rate, so that the existing carbonation process mainly relies on the purchase of high-purity CO2 gas as a reaction gas source. The present invention uses an independently arranged firing system and a CO2 concentration system to prevent the flue gases generated by each system from interfering with each other. The kiln flue gas generated by the firing system does not enter the decomposition furnace in the CO2 concentration system, avoiding the low-concentration CO2 flue gas from the kiln from further diluting the CO2 concentration in the flue gas in the decomposition furnace, and thus the CO2 concentration of the flue gas out of the CO2 concentration system can be increased to more than 40%. On the basis of preliminary concentration, the present invention introduces the decomposed raw material in the CO2 concentration system into the carbonization furnace through the carbonization system, so that the flue gas out of the firing system undergoes a mineralization reaction in the carbonization furnace, and the mineralized product is then introduced into the decomposition furnace of the CO2 concentration system through the bottom cyclone preheater of the carbonization system to undergo a carbonate decomposition reaction, and the solidified CO2 is released again, so that the CO2 in the flue gas out of the kiln is enriched in the decomposition furnace, and the CO2 concentration in the flue gas of the CO2 concentration system is further increased to 40% to 70%, thereby achieving CO2 gradient concentration and meeting the carbonation requirements of the lithium-containing mother liquor.
2、本发明通过第二循环风机将出CO2提浓系统的低温高CO2浓度烟气循环回旋风分离器与出窑高温烟气混合,调整混合烟气的温度使其满足CO2固化吸收的最佳反应温度;同时将出CO2提浓系统的中、高浓度CO2烟气引入碳化炉中可以提高混合烟气的CO2浓度,达到加速碳化反应速率的目的,使烟气中的CO2尽可能发生碳化反应,提升捕集效率,减小出碳化系统烟气中的CO2浓度。2. The present invention circulates the low-temperature and high- CO2 concentration flue gas from the CO2 concentration system through the cyclone separator and mixes it with the high-temperature flue gas from the kiln through the second circulating fan, and adjusts the temperature of the mixed flue gas to meet the optimal reaction temperature of CO2 solidification and absorption; at the same time, the medium and high concentration CO2 flue gas from the CO2 concentration system is introduced into the carbonization furnace to increase the CO2 concentration of the mixed flue gas, thereby achieving the purpose of accelerating the carbonization reaction rate, making the CO2 in the flue gas carbonize as much as possible, improving the capture efficiency, and reducing the CO2 concentration in the flue gas from the carbonization system.
3、本发明综合考虑常规石灰石焙烧法生产过程涉及的主要系统功能,在常规系统的基础上只需增设碳化系统,对常规系统改造较少,改造成本较低。此外,无需全氧燃烧、化学吸收等高能耗碳捕集措施即可对系统烟气中CO2进行有效富集。通过第一、第二循环风机的循环风量可以调整供给至母液碳酸化系统的CO2流量,使碳酸化需求用量与供给量相匹配,避免造成不必要的浪费。3. The present invention comprehensively considers the main system functions involved in the conventional limestone roasting production process. On the basis of the conventional system, only a carbonization system needs to be added, and the conventional system needs to be modified less, and the modification cost is low. In addition, CO2 in the system flue gas can be effectively enriched without high-energy carbon capture measures such as full oxygen combustion and chemical absorption. The circulating air volume of the first and second circulating fans can adjust the CO2 flow supplied to the mother liquor carbonation system, so that the carbonation demand and supply are matched to avoid unnecessary waste.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1是现有的以含锂矿物为原料采用石灰石焙烧法制备碳酸锂的工艺流程图;FIG1 is a flow chart of an existing process for preparing lithium carbonate using a limestone roasting method using lithium-containing minerals as raw materials;
图2是本发明实施例提供的CO2梯度提浓协同含锂矿物制备碳酸锂的工艺流程图;FIG2 is a process flow chart of preparing lithium carbonate by gradient concentration of CO2 in cooperation with lithium-containing minerals provided in an embodiment of the present invention;
图3是本发明实施例提供的CO2梯度提浓协同含锂矿物制备碳酸锂的系统流程图。3 is a flow chart of a system for preparing lithium carbonate by gradient concentration of CO 2 in coordination with lithium-containing minerals provided in an embodiment of the present invention.
其中,1、冷却机;2、回转窑;201、三次风管;202、第一燃烧器;3、窑尾烟室;4、CO2提浓系统;4-1、第一列多级旋风预热器;4-2、分解炉;4-201、第二燃烧器;5、碳化系统;5-1、第二列多级旋风预热器;5-2、碳化炉;6、收尘器;7、第一循环风机;8、第二循环风机;9、旋风分离器;10、尾排风机。Among them, 1. Cooler; 2. Rotary kiln; 201. Tertiary air duct; 202. First burner; 3. Kiln tail smoke chamber; 4. CO2 concentration system; 4-1. First row of multi-stage cyclone preheaters; 4-2. Decomposition furnace; 4-201. Second burner; 5. Carbonization system; 5-1. Second row of multi-stage cyclone preheaters; 5-2. Carbonization furnace; 6. Dust collector; 7. First circulation fan; 8. Second circulation fan; 9. Cyclone separator; 10. Tail exhaust fan.
具体实施方式DETAILED DESCRIPTION
为了使本发明的目的、技术方案及优点更加清楚明白,以下结合实施例,对本发明进行进一步详细说明。应当理解,此处所描述的具体实施例仅仅用以解释本发明,并不用于限定本发明。In order to make the purpose, technical solution and advantages of the present invention more clearly understood, the present invention is further described in detail below in conjunction with the embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not used to limit the present invention.
实施例Example
本发明实施例提供一种CO2梯度提浓协同含锂矿物制备碳酸锂的工艺,包括如下步骤:The embodiment of the present invention provides a process for preparing lithium carbonate by gradient concentration of CO2 and synergistically using lithium-containing minerals, comprising the following steps:
生料制备:Raw material preparation:
石灰石与含锂矿物按一定比例进行配料,配料后的原料经粉磨制备粒度符合要求的生料粉;Limestone and lithium-containing minerals are mixed in a certain proportion, and the mixed raw materials are ground to prepare raw material powder with particle size meeting the requirements;
熟料制备和高CO2浓度烟气制备:Clinker preparation and high CO2 concentration flue gas preparation:
生料粉以预定的喂料比例分别喂入CO2提浓系统4、碳化系统5,分别经第一列多级旋风预热器4-1、第二列多级旋风预热器5-1气固换热,之后全部进CO2提浓系统的分解炉中煅烧分解;分解后的热生料经第一列多级旋风预热器4-1的底端旋风预热器旋风分离后分为两路,第一路经窑尾烟室3进入回转窑2中煅烧,第二路进入碳化系统5的碳化炉5-2进行CO2固化吸收,再经第二列多级旋风预热器5-1的底端旋风预热器旋风分离后进入CO2提浓系统的分解炉4-2;回转窑2内生成高温窑气和高温锂基化合物熟料,高温锂基化合物熟料通过冷却机1冷却得到锂基熟料产品;The raw meal powder is fed into the CO2 concentration system 4 and the carbonization system 5 at a predetermined feeding ratio, respectively, and is respectively subjected to gas-solid heat exchange in the first multi-stage cyclone preheater 4-1 and the second multi-stage cyclone preheater 5-1, and then all enters the decomposition furnace of the CO2 concentration system for calcination and decomposition; the hot raw meal after decomposition is separated by cyclone in the bottom cyclone preheater of the first multi-stage cyclone preheater 4-1 and then divided into two paths, the first path enters the rotary kiln 2 for calcination through the kiln tail smoke chamber 3, and the second path enters the carbonization furnace 5-2 of the carbonization system 5 for CO2 solidification absorption, and then enters the decomposition furnace 4-2 of the CO2 concentration system after cyclone separation in the bottom cyclone preheater of the second multi-stage cyclone preheater 5-1; high-temperature kiln gas and high-temperature lithium-based compound clinker are generated in the rotary kiln 2, and the high-temperature lithium-based compound clinker is cooled by the cooler 1 to obtain a lithium-based clinker product;
高温窑气进入碳化系统5对其内部的生料进行预热并向进行CO2固化吸收反应的热生料提供CO2介质,碳化系统5的顶部出口排出的烟气为低温低CO2浓度烟气,低温低CO2浓度烟气的温度范围为200~320℃;三次风管201中的高温三次风进入CO2提浓系统提供助燃气体,分解炉4-2内部的生料发生分解反应,CO2提浓系统4的顶部出口排出的烟气为低温高CO2浓度烟气,低温高CO2浓度烟气的温度范围为240~380℃,低温高CO2浓度烟气中湿基CO2浓度为40~70%;The high-temperature kiln gas enters the carbonization system 5 to preheat the raw material inside it and provide CO2 medium to the hot raw material undergoing CO2 solidification absorption reaction. The flue gas discharged from the top outlet of the carbonization system 5 is low-temperature and low- CO2 concentration flue gas, and the temperature range of the low-temperature and low- CO2 concentration flue gas is 200-320°C; the high-temperature tertiary air in the tertiary air duct 201 enters the CO2 concentration system to provide combustion-supporting gas, and the raw material inside the decomposition furnace 4-2 undergoes a decomposition reaction. The flue gas discharged from the top outlet of the CO2 concentration system 4 is low-temperature and high- CO2 concentration flue gas, and the temperature range of the low-temperature and high- CO2 concentration flue gas is 240-380°C, and the wet-based CO2 concentration in the low-temperature and high- CO2 concentration flue gas is 40-70%;
低温高CO2浓度烟气分为三路,第一路经第一循环风机7循环回分解炉4-2;第二路经第二循环风机8与出回转窑2的高温窑气混合进入碳化炉5-2;第三路进入母液碳酸化系统发生碳酸化反应制备碳酸锂;The low-temperature and high- CO2 concentration flue gas is divided into three routes. The first route is circulated back to the decomposition furnace 4-2 through the first circulation fan 7; the second route is mixed with the high-temperature kiln gas from the rotary kiln 2 through the second circulation fan 8 and enters the carbonization furnace 5-2; the third route enters the mother liquor carbonation system to undergo carbonation reaction to prepare lithium carbonate;
锂基熟料碳酸化:Lithium-based clinker carbonation:
锂基熟料产品进行水浸及过滤,得到氢氧化锂浸出液及废渣,氢氧化锂浸出液经蒸发浓缩后进行碳酸化,碳酸化时氢氧化锂浸出液与来自CO2提浓系统的部分高CO2浓度烟气发生碳酸化反应,随后经蒸发、分离、结晶,得到碳酸锂产品。The lithium-based clinker product is soaked in water and filtered to obtain lithium hydroxide leachate and waste residue. The lithium hydroxide leachate is evaporated and concentrated and then carbonated. During the carbonation, the lithium hydroxide leachate reacts with part of the high CO2 concentration flue gas from the CO2 concentration system to undergo carbonation reaction, and then evaporated, separated and crystallized to obtain a lithium carbonate product.
作为优选的实施例,所述含锂矿物中锂含量为3~5%,原料中含锂矿物与石灰石的比例范围为1:3.05~3.2。As a preferred embodiment, the lithium content in the lithium-containing mineral is 3-5%, and the ratio of the lithium-containing mineral to the limestone in the raw material is in the range of 1:3.05-3.2.
作为优选的实施例,所述CO2提浓系统与碳化系统的生料喂料比例优选为2~2.5:1。As a preferred embodiment, the raw material feeding ratio of the CO2 concentration system and the carbonization system is preferably 2-2.5:1.
作为优选的实施例,所述CO2提浓系统的底端旋风预热器进入窑尾烟室与碳化炉的物料分配比例为0~1.5:1。As a preferred embodiment, the material distribution ratio between the bottom cyclone preheater of the CO2 concentration system and the carbonization furnace entering the kiln tail smoke chamber is 0 to 1.5:1.
作为优选的实施例,所述CO2提浓系统中,分解炉出口的温度为880~900℃。As a preferred embodiment, in the CO2 concentration system, the temperature at the outlet of the decomposition furnace is 880-900°C.
作为优选的实施例,所述碳化炉5-2中发生CO2固化吸收反应的反应温度窗口为650~700℃。As a preferred embodiment, the reaction temperature window for the CO 2 solidification absorption reaction in the carbonization furnace 5 - 2 is 650 to 700°C.
作为优选的实施例,出回转窑2的高温窑气和低温高CO2浓度烟气在进入碳化炉5-2之前,先进行飞灰分离后再进入碳化炉5-2;进行飞灰分离时采用旋风分离器9分离除尘。As a preferred embodiment, the high-temperature kiln gas and low-temperature high- CO2 concentration flue gas exiting the rotary kiln 2 are first separated from the fly ash before entering the carbonization furnace 5-2; when separating the fly ash, a cyclone separator 9 is used for separation and dust removal.
作为优选的实施例,第一路和第三路的低温高CO2浓度烟气均先进行除尘后再分别经第一循环风机7和尾排风机10引入分解炉4-2和母液碳酸化系统。As a preferred embodiment, the low-temperature and high- CO2 concentration flue gases from the first and third routes are first dedusted and then introduced into the decomposition furnace 4-2 and the mother liquor carbonation system via the first circulation fan 7 and the tail exhaust fan 10 respectively.
作为优选的实施例,所述碳化系统顶部出口排出的低温低CO2浓度烟气经余热回收利用系统回收部分热量后进烟气处理系统,经烟气处理后进烟囱排放到大气中。As a preferred embodiment, the low-temperature and low- CO2 concentration flue gas discharged from the top outlet of the carbonization system recovers part of the heat through the waste heat recovery system and then enters the flue gas treatment system. After the flue gas treatment, it enters the chimney and is discharged into the atmosphere.
本发明实施例还提供一种CO2梯度提浓协同含锂矿物制备碳酸锂的系统,包括CO2提浓系统4、碳化系统5、窑尾烟室3、回转窑2、冷却机1和母液碳酸化系统;The embodiment of the present invention also provides a system for preparing lithium carbonate by gradient concentration of CO 2 and coordinated lithium-containing minerals, comprising a CO 2 concentration system 4, a carbonization system 5, a kiln tail smoke chamber 3, a rotary kiln 2, a cooler 1 and a mother liquor carbonation system;
所述CO2提浓系统包括第一列多级旋风预热器4-1和分解炉4-2,所述第一列多级旋风预热器4-1的底端旋风预热器的进风口连接所述分解炉4-2的出风管,所述第一列多级旋风预热器4-1的顶端旋风预热器的出风口排出低温高CO2浓度烟气,所述第一列多级旋风预热器4-1的顶端旋风预热器的进料口用于生料粉进料,所述第一列多级旋风预热器4-1的倒数第二级旋风预热器的出料口连通所述分解炉4-2,所述第一列多级旋风预热器4-1的底端旋风预热器的出料口连通所述窑尾烟室3和碳化炉5-2;The CO2 concentration system comprises a first row of multi-stage cyclone preheaters 4-1 and a decomposition furnace 4-2, wherein the air inlet of the bottom cyclone preheater of the first row of multi-stage cyclone preheaters 4-1 is connected to the air outlet pipe of the decomposition furnace 4-2, and the air outlet of the top cyclone preheater of the first row of multi-stage cyclone preheaters 4-1 discharges low-temperature and high- CO2 concentration flue gas, the feed inlet of the top cyclone preheater of the first row of multi-stage cyclone preheaters 4-1 is used for feeding raw material powder, the discharge port of the second-to-last cyclone preheater of the first row of multi-stage cyclone preheaters 4-1 is connected to the decomposition furnace 4-2, and the discharge port of the bottom cyclone preheater of the first row of multi-stage cyclone preheaters 4-1 is connected to the kiln tail smoke chamber 3 and the carbonization furnace 5-2;
所述碳化系统包括第二列多级旋风预热器5-1和碳化炉5-2,所述第二列多级旋风预热器5-1的底端旋风预热器的进风口连接所述碳化炉5-2的出风管,所述第二列多级旋风预热器5-1的顶端旋风预热器的出风口排出低温低CO2浓度烟气,所述第二列多级旋风预热器5-1的顶端旋风预热器的进料口用于生料粉进料,所述第二列多级旋风预热器5-1的倒数第二级旋风预热器的出料口和底端旋风预热器的出料口均连通所述分解炉4-2;The carbonization system comprises a second row of multi-stage cyclone preheaters 5-1 and a carbonization furnace 5-2, the air inlet of the bottom cyclone preheater of the second row of multi-stage cyclone preheaters 5-1 is connected to the air outlet pipe of the carbonization furnace 5-2, the air outlet of the top cyclone preheater of the second row of multi-stage cyclone preheaters 5-1 discharges low-temperature and low- CO2 concentration flue gas, the feed inlet of the top cyclone preheater of the second row of multi-stage cyclone preheaters 5-1 is used for feeding raw material powder, and the discharge port of the second-to-last cyclone preheater and the discharge port of the bottom cyclone preheater of the second row of multi-stage cyclone preheaters 5-1 are both connected to the decomposition furnace 4-2;
所述CO2提浓系统4还包括第一支路管道、第二支路管道和第三支路管道;所述第一支路管道、第二支路管道及第三支路管道的进气口均与所述第一列多级旋风预热器4-1的顶端旋风预热器的出风口连通;所述第一支路管道的排气口与所述分解炉4-2的循环烟气进口连通,所述第二支路管道的排气口与所述碳化炉5-2的烟气进口连通,所述第三支路管道的排气口与所述母液碳酸化系统连通;The CO2 concentration system 4 also includes a first branch pipeline, a second branch pipeline and a third branch pipeline; the air inlets of the first branch pipeline, the second branch pipeline and the third branch pipeline are all connected to the air outlet of the top cyclone preheater of the first row of multi-stage cyclone preheaters 4-1; the exhaust port of the first branch pipeline is connected to the circulating flue gas inlet of the decomposition furnace 4-2, the exhaust port of the second branch pipeline is connected to the flue gas inlet of the carbonization furnace 5-2, and the exhaust port of the third branch pipeline is connected to the mother liquor carbonation system;
所述窑尾烟室3、回转窑2、冷却机1依次连接,所述冷却机1的锂基熟料产品出口连接母液碳酸化系统;所述窑尾烟室3的烟气出口与碳化炉5-2的烟气进口连接,所述回转窑2的窑门罩与分解炉4-2的三次风管201进口连接。The kiln tail smoke chamber 3, rotary kiln 2, and cooler 1 are connected in sequence, and the lithium-based clinker product outlet of the cooler 1 is connected to the mother liquor carbonation system; the smoke outlet of the kiln tail smoke chamber 3 is connected to the smoke inlet of the carbonization furnace 5-2, and the kiln door cover of the rotary kiln 2 is connected to the inlet of the tertiary air duct 201 of the decomposition furnace 4-2.
作为优选的实施例,所述窑尾烟室3的烟气出口与碳化炉5-2的烟气进口之间设置有旋风分离器9,所述旋风分离器9的进风口连接窑尾烟室3烟气出口和第二支路管道的排气口,旋风分离器9的顶端出风口连接碳化炉5-2的烟气进口,旋风分离器9的底端出料口连接窑尾烟室3;所述旋风分离器9的级数为一~二级。As a preferred embodiment, a cyclone separator 9 is arranged between the smoke outlet of the kiln tail smoke chamber 3 and the smoke inlet of the carbonization furnace 5-2, the air inlet of the cyclone separator 9 is connected to the smoke outlet of the kiln tail smoke chamber 3 and the exhaust port of the second branch pipe, the top air outlet of the cyclone separator 9 is connected to the smoke inlet of the carbonization furnace 5-2, and the bottom discharge port of the cyclone separator 9 is connected to the kiln tail smoke chamber 3; the level of the cyclone separator 9 is one to two.
作为优选的实施例,所述第一支路管道的进气口、第三支路管道的进气口在与所述第一列多级旋风预热器4-1的顶端旋风预热器的出风口连通的管路上设置有除尘器6。As a preferred embodiment, the air inlet of the first branch pipe and the air inlet of the third branch pipe are provided with a dust collector 6 on the pipeline connected to the air outlet of the top cyclone preheater of the first row of multi-stage cyclone preheaters 4-1.
作为优选的实施例,所述第二列多级旋风预热器5-1的顶端旋风预热器出风口连接余热回收利用系统,所述余热回收利用系统的烟气出口连接烟气处理系统。As a preferred embodiment, the top cyclone preheater outlet of the second row of multi-stage cyclone preheaters 5-1 is connected to a waste heat recovery system, and the flue gas outlet of the waste heat recovery system is connected to a flue gas treatment system.
作为优选的实施例,所述母液碳酸化系统包括水浸及过滤装置、蒸发浓缩装置和母液碳酸化装置,所述冷却机1的锂基熟料出口连接水浸及过滤装置的进料口,所述水浸及过滤装置的浸出液出口连接蒸发浓缩装置的进液口,所述蒸发浓缩装置的出液口连接母液碳酸化装置的进液口,所述第一支路管道的排气口连接母液碳酸化装置的进气口。As a preferred embodiment, the mother liquor carbonation system includes a water immersion and filtration device, an evaporation concentration device and a mother liquor carbonation device, the lithium-based clinker outlet of the cooler 1 is connected to the feed inlet of the water immersion and filtration device, the leachate outlet of the water immersion and filtration device is connected to the liquid inlet of the evaporation concentration device, the liquid outlet of the evaporation concentration device is connected to the liquid inlet of the mother liquor carbonation device, and the exhaust port of the first branch pipeline is connected to the air inlet of the mother liquor carbonation device.
作为进一步优选的实施例,所述母液碳酸化系统还包括粉磨系统,所述粉磨系统位于冷却机1和水浸及过滤装置之间,所述冷却机的锂基熟料出口连接粉磨系统的物料入口,所述粉磨系统的物料出口连接水浸及过滤装置的进料口。As a further preferred embodiment, the mother liquor carbonation system also includes a grinding system, which is located between the cooler 1 and the water immersion and filtering device, the lithium-based clinker outlet of the cooler is connected to the material inlet of the grinding system, and the material outlet of the grinding system is connected to the feed inlet of the water immersion and filtering device.
作为优选的实施例,所述第一列多级旋风预热器4-1的级数为四~七级;所述第二列多级旋风预热器5-1的级数为四~七级。As a preferred embodiment, the number of stages of the first-row multi-stage cyclone preheaters 4-1 is four to seven; the number of stages of the second-row multi-stage cyclone preheaters 5-1 is four to seven.
为了更好地理解本发明的上述实施方式,下面结合具体实施例对其进行进一步说明。In order to better understand the above-mentioned embodiments of the present invention, they are further described below in conjunction with specific examples.
如图2所示,石灰石与含锂矿物按一定的比例进行配料,配料后的原料进生料粉磨系统经粉磨制备粒度符合要求的生料粉。As shown in FIG. 2 , limestone and lithium-containing minerals are mixed in a certain proportion, and the mixed raw materials are fed into a raw material grinding system for grinding to prepare raw material powder with a particle size that meets the requirements.
以石灰石和含锂矿物为主要原料的生料粉按先后顺序分别喂入CO2提浓系统4、碳化系统5,生料经各多级旋风预热器气固换热后全部进CO2提浓系统的分解炉4-2中煅烧分解,随后经CO2提浓系统4的底端旋风预热器9气固分离后进窑尾烟室3,随后进回转窑2中进行固相反应煅烧生成锂基化合物熟料,随后通过冷却机1将高温锂基化合物熟料冷却得到锂基熟料产品。The raw meal powder with limestone and lithium-containing minerals as main raw materials is fed into the CO2 concentration system 4 and the carbonization system 5 in sequence. After gas-solid heat exchange in each multi-stage cyclone preheater, the raw meal is all fed into the decomposition furnace 4-2 of the CO2 concentration system for calcination and decomposition. Then, after gas-solid separation in the bottom cyclone preheater 9 of the CO2 concentration system 4, it enters the kiln tail smoke chamber 3, and then enters the rotary kiln 2 for solid phase reaction and calcination to generate lithium-based compound clinker. Then, the high-temperature lithium-based compound clinker is cooled by the cooler 1 to obtain the lithium-based clinker product.
锂基熟料产品经粉磨系统粉磨处理后进水浸及过滤装置,得到氢氧化锂浸出液及废渣,氢氧化锂浸出液经蒸发浓缩流程后进母液碳酸化装置,部分来自CO2提浓系统的高CO2浓度烟气进母液碳酸化装置发生碳酸化反应,随后经蒸发、分离、结晶等多道工序得到碳酸锂产品。The lithium-based clinker product is ground by the grinding system and then enters the water leaching and filtering device to obtain lithium hydroxide leaching solution and waste residue. The lithium hydroxide leaching solution enters the mother liquor carbonation device after the evaporation and concentration process. Part of the high CO2 concentration flue gas from the CO2 concentration system enters the mother liquor carbonation device for carbonation reaction, and then the lithium carbonate product is obtained through multiple processes such as evaporation, separation, and crystallization.
此外,碳化系统5的顶端旋风预热器出口排出的低温烟气(为低CO2浓度烟气)经余热回收利用系统回收部分热量后进烟气处理系统,经烟气处理后进烟囱排放到大气中。CO2提浓系统4的顶端旋风预热器出口排出的低温烟气(为高CO2浓度烟气)分为三路,第一路作为循环烟气重新引入分解炉4-2,保证离线型CO2提浓系统内的截面风速,使CO2提浓系统4不产生塌料情况;第二路与出回转窑2的高温烟气混合,调整混合烟气的温度使其满足进入碳化炉5-2发生CO2固化吸收反应的最佳反应温度,同时提高出回转窑烟气的CO2浓度,可以加速碳化反应速率,提升碳捕集效率,减小出碳化系统烟气中的CO2浓度;第三路进入母液碳酸化系统发生碳酸化反应制备碳酸锂。In addition, the low-temperature flue gas (low CO2 concentration flue gas) discharged from the outlet of the top cyclone preheater of the carbonization system 5 is partially recovered by the waste heat recovery system and then enters the flue gas treatment system. After the flue gas treatment, it enters the chimney and is discharged into the atmosphere. The low-temperature flue gas (high CO2 concentration flue gas) discharged from the outlet of the top cyclone preheater of the CO2 concentration system 4 is divided into three routes. The first route is reintroduced into the decomposition furnace 4-2 as circulating flue gas to ensure the cross-sectional wind speed in the offline CO2 concentration system so that the CO2 concentration system 4 does not collapse; the second route is mixed with the high-temperature flue gas out of the rotary kiln 2, and the temperature of the mixed flue gas is adjusted to meet the optimal reaction temperature for the CO2 solidification absorption reaction when entering the carbonization furnace 5-2. At the same time, the CO2 concentration of the flue gas out of the rotary kiln is increased, which can accelerate the carbonization reaction rate, improve the carbon capture efficiency, and reduce the CO2 concentration in the flue gas out of the carbonization system; the third route enters the mother liquor carbonation system for carbonation reaction to prepare lithium carbonate.
如图3所示,冷却机1、回转窑2和窑尾烟室3依次连通构成烧成系统,所述回转窑2的窑门罩上设置三次风管201,回转窑2内设置第一燃烧器202。所述CO2提浓系统4包括第一列多级旋风预热器4-1和分解炉4-2,所述碳化系统5包括第二列多级旋风预热器5-1和碳化炉5-2。As shown in Fig. 3, the cooler 1, the rotary kiln 2 and the kiln tail smoke chamber 3 are connected in sequence to form a firing system, a tertiary air duct 201 is arranged on the kiln door cover of the rotary kiln 2, and a first burner 202 is arranged in the rotary kiln 2. The CO2 concentration system 4 includes a first row of multi-stage cyclone preheaters 4-1 and a decomposition furnace 4-2, and the carbonization system 5 includes a second row of multi-stage cyclone preheaters 5-1 and a carbonization furnace 5-2.
第一列多级旋风预热器4-1的各级旋风预热器依次相连,第二列多级旋风预热器4-2的各级旋风预热器依次相连,第一列多级旋风预热器4-1的第二级旋风预热器与顶端旋风预热器的连接管设置进料口,第二列多级旋风预热器5-1的第二级旋风预热器与顶端旋风预热器的连接管设置进料口。按前后顺序分别向进料口喂入由石灰石与含锂矿物组成的生料,所述含锂矿物中锂含量为3~5%,生料中含锂矿物与石灰石的比例范围为1:3.05~3.2,所述CO2提浓系统4的多级旋风预热器的优选级数为四~七级,所述碳化系统5的多级旋风预热器的优选级数为四~七级。生料与高温烟气在CO2提浓系统4的各级旋风预热器内充分换热,所述CO2提浓系统4的顶端旋风预热器出风口温度范围为240~380℃。The cyclone preheaters of the first multi-stage cyclone preheater 4-1 are connected in sequence, and the cyclone preheaters of the second multi-stage cyclone preheater 4-2 are connected in sequence. A feed port is set on the connecting pipe between the second stage cyclone preheater and the top cyclone preheater of the first multi-stage cyclone preheater 4-1, and a feed port is set on the connecting pipe between the second stage cyclone preheater and the top cyclone preheater of the second multi-stage cyclone preheater 5-1. Raw materials composed of limestone and lithium-containing minerals are fed to the feed ports in a front-to-back order. The lithium content of the lithium-containing minerals is 3-5%, and the ratio of the lithium-containing minerals to the limestone in the raw materials is in the range of 1:3.05-3.2. The preferred number of stages of the multi-stage cyclone preheater of the CO2 concentration system 4 is four to seven, and the preferred number of stages of the multi-stage cyclone preheater of the carbonization system 5 is four to seven. The raw meal and the high-temperature flue gas fully exchange heat in the cyclone preheaters of each level of the CO2 concentration system 4. The outlet temperature of the top cyclone preheater of the CO2 concentration system 4 ranges from 240 to 380°C.
所述分解炉4-2炉壁开设三次风进口,三次风进口与三次风管201连通,利用冷却热熟料的高温三次风为分解炉4-2内燃料燃烧提供助燃气体。所述分解炉4-2底部设置循环烟气进口,将出CO2提浓系统4的一部分中、高浓度CO2依次经收尘器6与第一循环风机7后,重新引入分解炉4-2,使分解炉内有充足的风量与较高的截面风速,确保离线型CO2提浓系统4不塌料。所述三次风进口上方设置第二燃烧器4-201。所述分解炉4-2出口与CO2提浓系统4的底端旋风预热器进口相连,所述底端旋风预热器的下料通道分为两路,第一路与窑尾烟室2通过料管相连,将分解炉4-2内已发生碳酸盐分解的生料经料管喂入,第二路与所述碳化炉5-2进口通过料管相连,通过分料阀控制将部分物料喂入碳化炉5-2内,发生CO2固化吸收反应重新生成碳酸盐(CaO+CO2→CaCO3);所述CO2提浓系统4的底端旋风预热器下料管设置的分料阀控制进入窑尾烟室3与碳化炉5-2的物料比例为0~1.5:1。所述分解炉4-2在第二燃烧器4-201上方设置生料进口,生料进口与CO2提浓系统4的倒数第二级旋风预热器下料管相连,控制所述CO2提浓系统4中分解炉4-2出口的温度为880~900℃,使喂入分解炉4-2内的预热生料充分分解(分解炉内CO2分压较高,因此较常规工况温度提升30~50℃)。本发明独立设置烧成系统与CO2提浓系统,使各系统产生的烟气互不干扰,回转窑2产生的出窑烟气不进入CO2提浓系统的分解炉中,避免出回转窑2的低浓度CO2烟气对分解炉4-2内烟气中CO2浓度进一步稀释,进而可以将出CO2提浓系统的烟气CO2浓度提升至40%以上。The furnace wall of the decomposition furnace 4-2 is provided with a tertiary air inlet, which is connected to the tertiary air duct 201, and the high-temperature tertiary air used to cool the hot clinker is used to provide combustion-supporting gas for the fuel combustion in the decomposition furnace 4-2. A circulating flue gas inlet is arranged at the bottom of the decomposition furnace 4-2, and a part of the medium and high concentration CO 2 from the CO 2 concentration system 4 is successively introduced into the decomposition furnace 4-2 after passing through the dust collector 6 and the first circulating fan 7, so that there is sufficient air volume and high cross-sectional wind speed in the decomposition furnace, ensuring that the offline CO 2 concentration system 4 does not collapse. A second burner 4-201 is arranged above the tertiary air inlet. The outlet of the decomposition furnace 4-2 is connected to the inlet of the bottom cyclone preheater of the CO2 concentration system 4. The discharge channel of the bottom cyclone preheater is divided into two paths. The first path is connected to the kiln tail smoke chamber 2 through a material pipe, and the raw material that has undergone carbonate decomposition in the decomposition furnace 4-2 is fed into the material pipe. The second path is connected to the inlet of the carbonization furnace 5-2 through a material pipe. A part of the material is fed into the carbonization furnace 5-2 through a material dividing valve to generate a CO2 solidification absorption reaction to regenerate carbonate (CaO+ CO2 → CaCO3 ). The material dividing valve arranged on the discharge pipe of the bottom cyclone preheater of the CO2 concentration system 4 controls the ratio of the materials entering the kiln tail smoke chamber 3 and the carbonization furnace 5-2 to be 0 to 1.5:1. The decomposition furnace 4-2 is provided with a raw material inlet above the second burner 4-201, and the raw material inlet is connected to the discharge pipe of the penultimate cyclone preheater of the CO2 concentration system 4, and the temperature of the outlet of the decomposition furnace 4-2 in the CO2 concentration system 4 is controlled to be 880-900°C, so that the preheated raw material fed into the decomposition furnace 4-2 is fully decomposed (the CO2 partial pressure in the decomposition furnace is relatively high, so the temperature is increased by 30-50°C compared with the conventional working condition). The present invention independently arranges the firing system and the CO2 concentration system, so that the flue gas generated by each system does not interfere with each other, and the kiln flue gas generated by the rotary kiln 2 does not enter the decomposition furnace of the CO2 concentration system, so as to avoid the low-concentration CO2 flue gas out of the rotary kiln 2 from further diluting the CO2 concentration in the flue gas in the decomposition furnace 4-2, and then the CO2 concentration of the flue gas out of the CO2 concentration system can be increased to more than 40%.
窑尾烟室3出口通过烟气管路与旋风分离器9相连接,通过旋风分离器9实现气固分离,将出窑尾烟室3的飞灰分离后重新送入回转窑2,旋风分离器9的顶部烟气出口与碳化炉5-2通过烟气管路相连,在碳化炉5-2内与出窑尾烟室的低浓度CO2烟气发生固化吸收反应,旋风分离器9的优选级数为一~二级,碳化炉5-2内发生CO2固化吸收反应的最佳反应温度窗口为650~700℃。所述碳化系统5的底端旋风预热器进风口与碳化炉5-2相连,碳化产品在底端旋风预热器内气固分离,经底端旋风预热器与分解炉4-2之间的连接料管将发生固碳反应的生料循环回分解炉4-2内循环分解,将出回转窑2烟气中的CO2富集至分解炉内,使CO2提浓系统4的烟气CO2浓度得到提升,所述CO2提浓系统4的烟气中CO2湿基浓度为40%~70%。向所述碳化系统5的第二级旋风预热器与顶端旋风预热器的连接管设置的进料口喂入一定比例范围的生料,可以有效回收利用低浓度CO2烟气中的热焓,在除底端旋风预热器以外的旋风预热器内与低浓度CO2烟气充分换热,预热后的生料经碳化系统5的倒数第二级旋风预热器的下料管进入分解炉4-2。CO2提浓系统4与碳化系统5的生料喂料比例优选为2~2.5:1,经充分换热后出碳化系统5的低温低CO2浓度烟气进入烟气余热利用系统回收可利用的热焓,低品位烟气经处理后外排。所述碳化系统5的顶端旋风预热器出风口温度范围为200~320℃。The outlet of the kiln tail smoke chamber 3 is connected to the cyclone separator 9 through a flue gas pipeline, and gas-solid separation is achieved through the cyclone separator 9. The fly ash leaving the kiln tail smoke chamber 3 is separated and then sent back to the rotary kiln 2. The top flue gas outlet of the cyclone separator 9 is connected to the carbonization furnace 5-2 through a flue gas pipeline, and a solidification absorption reaction occurs with the low-concentration CO2 flue gas leaving the kiln tail smoke chamber in the carbonization furnace 5-2. The preferred stage of the cyclone separator 9 is one to two, and the optimal reaction temperature window for the CO2 solidification absorption reaction in the carbonization furnace 5-2 is 650 to 700°C. The air inlet of the bottom cyclone preheater of the carbonization system 5 is connected to the carbonization furnace 5-2, and the carbonization product is separated into gas and solid in the bottom cyclone preheater. The raw material that undergoes carbon fixation reaction is circulated back to the decomposition furnace 4-2 through the connecting material pipe between the bottom cyclone preheater and the decomposition furnace 4-2 for decomposition, and the CO2 in the flue gas leaving the rotary kiln 2 is enriched in the decomposition furnace, so that the CO2 concentration of the flue gas of the CO2 concentration system 4 is improved. The wet basis concentration of CO2 in the flue gas of the CO2 concentration system 4 is 40% to 70%. Feeding a certain proportion of raw materials into the feed port set at the connecting pipe of the second-stage cyclone preheater and the top cyclone preheater of the carbonization system 5 can effectively recover and utilize the heat enthalpy in the low-concentration CO2 flue gas, and fully exchange heat with the low-concentration CO2 flue gas in the cyclone preheaters other than the bottom cyclone preheater. The preheated raw materials enter the decomposition furnace 4-2 through the discharge pipe of the penultimate cyclone preheater of the carbonization system 5. The raw material feeding ratio of the CO2 concentration system 4 and the carbonization system 5 is preferably 2 to 2.5:1. After sufficient heat exchange, the low-temperature and low- CO2 concentration flue gas exiting the carbonization system 5 enters the flue gas waste heat utilization system to recover the available heat enthalpy, and the low-grade flue gas is discharged after treatment. The air outlet temperature range of the top cyclone preheater of the carbonization system 5 is 200 to 320°C.
所述CO2提浓系统4的顶端旋风预热器出风口与第二循环风机8通过烟气管路相连,经第二循环风机8引入出窑烟气管路,中、高浓度CO2与出窑烟气混合调配混合烟气温度至最佳碳化温度,碳化炉5-2发生CO2固化吸收反应的最佳反应温度窗口为650~700℃,混合烟气经旋风分离器9分离飞灰后进入碳化炉,同时提高出回转窑烟气的CO2浓度,可以加速碳化反应速率,提升碳捕集效率,减小出碳化系统烟气中的CO2浓度。The air outlet of the top cyclone preheater of the CO2 concentration system 4 is connected to the second circulation fan 8 through a flue gas pipeline, and is introduced into the kiln flue gas pipeline through the second circulation fan 8. The medium and high concentration CO2 is mixed with the kiln flue gas and the temperature of the mixed flue gas is adjusted to the optimal carbonization temperature. The optimal reaction temperature window for the CO2 solidification absorption reaction in the carbonization furnace 5-2 is 650-700°C. The mixed flue gas enters the carbonization furnace after the fly ash is separated by the cyclone separator 9, and the CO2 concentration of the flue gas out of the rotary kiln is increased at the same time, which can accelerate the carbonization reaction rate, improve the carbon capture efficiency, and reduce the CO2 concentration in the flue gas out of the carbonization system.
所述尾排风机10将经收尘器除尘的中、高浓度CO2引入母液碳酸化系统,为2LiOH+CO2→Li2CO3+H2O碳酸化反应提供中、高浓度CO2,提高CO2在浆液中的气相推动力,加速CO3 2-在浆液中的形成,提高碱性锂碳化速度和沉降体积。通过尾排风机10、第一循环风机7、第二循环风机8的循环风量可以调整供给至母液碳酸化系统的CO2流量,使碳酸化需求的CO2用量与供给量相匹配,避免造成不必要的浪费。The tail exhaust fan 10 introduces the medium and high concentration CO2 dedusted by the dust collector into the mother liquor carbonation system, provides medium and high concentration CO2 for the carbonation reaction of 2LiOH + CO2 → Li2CO3 + H2O , increases the gas phase driving force of CO2 in the slurry, accelerates the formation of CO32- in the slurry, and increases the carbonization speed and sedimentation volume of alkaline lithium. The circulating air volume of the tail exhaust fan 10, the first circulating fan 7, and the second circulating fan 8 can adjust the CO2 flow rate supplied to the mother liquor carbonation system, so that the CO2 consumption required for carbonation matches the supply amount, avoiding unnecessary waste.
需要说明的是,本领域技术人员可以根据实际需要进行设定,冷却机可以是篦式冷却机,也可以是单筒冷却机或多筒冷却机,风机可以采用现有多个风机组合。It should be noted that those skilled in the art can make settings according to actual needs. The cooler can be a grate cooler, a single-drum cooler or a multi-drum cooler, and the fan can be a combination of existing multiple fans.
以上所述仅为本发明的较佳实施例而已,并不用以限制本发明,凡在本发明的精神和原则之内所作的任何修改、等同替换和改进等,均应包含在本发明的保护范围之内。The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
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