Disclosure of Invention
The invention aims at solving the problems, and provides a metal film filter separating device and a metal film filter separating method, which have the advantages of identifying the filtering effect of a metal film filter and improving the cleaning effect.
The metal film filter separating device comprises a shell component, wherein a working cavity is formed in the shell component, a plurality of metal film filters and a coalescing plate are connected in the working cavity, the coalescing plate is positioned on one side of the metal film filters, the shell component is connected with a working component, one ends of the metal film filters are connected with a circulating component, one ends of the metal film filters, which are far away from the circulating component, are connected with an air pressure component, the shell component is connected with a circulating component, and the circulating component is communicated with the circulating component;
a plurality of separation assemblies are arranged in the circulation assembly, and the number of the separation assemblies is the same as that of the metal film filters;
The periphery of the metal film filter is connected with a cleaning component, the cleaning component comprises an ultrasonic vibration plate, and one side of the ultrasonic vibration plate is connected with a cable port.
Preferably, the separation assembly comprises a dirt storage box, a dirt storage cavity is formed in the dirt storage box, a pressurizing pipe is connected to the dirt storage cavity, the pressurizing pipe is far away from one end of the dirt storage box and is connected with a ventilation plate, a dirt collecting pipe is arranged on the ventilation plate in a penetrating mode, one end of the dirt storage box, far away from the dirt collecting pipe, is connected with a detection disc, the metal film filter comprises a flow pipe, two ends distributed along the length direction of the flow pipe are respectively connected with a water outlet and an exhaust port, a purifying pipe is connected in the flow pipe, a water inlet is formed in one end of the purifying pipe, the water inlet and the water outlet are located on the same side, the exhaust port is communicated with the air pressure assembly, and the water outlet is communicated with the circulation assembly.
Preferably, a detection plate is arranged in the dirt storage cavity, a plurality of elastic rods are connected to one end face of the detection plate, one end, away from the detection plate, of each elastic rod is communicated with the dirt collecting pipe, the dirt storage box is located in the circulation assembly, the detection disc is located in the purification pipe, and the ventilation plate is located in the circulation pipe.
Preferably, the circulation assembly comprises a bundling pipe, a plurality of water inlet pipes and water outlet pipes are communicated with the bundling pipe, and one ends, far away from the bundling pipe, of the water outlet pipes are communicated with the circulation assembly.
Preferably, the shell assembly comprises a bearing shell, one end of the bearing shell is connected with a base, and a maintenance port is formed in the bearing shell.
Preferably, the bearing shell is connected with a maintenance plate, and the maintenance plate is positioned on one side of the maintenance port, which is close to the base.
Preferably, one side of the bearing shell far away from the base is respectively connected with an air pressure detection meter and an air outlet, one end of the air pressure detection meter is communicated with the air pressure assembly, and one end of the air outlet penetrates through the bearing shell and is communicated with the air pressure assembly.
Preferably, the diameter of the dirt collecting pipe is smaller than the caliber of the water inlet, and the diameter of the pressurizing pipe is smaller than the caliber of the water outlet;
the diameter of the detection disc is larger than the caliber of the water inlet, and the diameter of the ventilation plate is larger than the caliber of the water outlet.
The invention also includes a separation method comprising the steps of:
step one, when the purifying pipe is blocked, the air pressure value of the air pressure detection meter is increased, the detection disc is closed to the water inlet, the ventilation plate is closed to the water outlet, and the exhaust port and the sewage collecting pipe are controlled to be closed;
step two, inflating the metal film filter by using the pressurizing pipe and the ventilation plate to promote the pressure in the ventilation pipe to move into the purifying pipe;
step three, when the air pressure detection meter recognizes that the pressure value in the metal film filter reaches a preset value, controlling the dirt collecting pipe to be opened, so that the pressure in the purifying pipe is released rapidly, and driving the gas in the flow pipe to move into the purifying pipe rapidly;
Step four, removing impurities of the purifying tube by utilizing air pressure, moving the impurities onto the detection plate through the dirt collecting tube, and identifying the quality on the detection plate by utilizing the elastic rod;
And fifthly, purifying the liquid entering the sewage collecting pipe through the sewage storage box, and discharging the purified liquid into the circulating assembly.
Compared with the prior art, the invention has the following beneficial effects:
1. Through the detection dish that sets up, utilize the bore of detection dish to discern the rivers size through the water inlet on the one hand, on the other hand when appearing blockking up in the purifying tube and causing the liquid velocity of flow to descend, the detection dish is plugged to the water inlet to the atmospheric pressure in the metal film filter carries out quick adjustment through the aeration board, and the diameter of aeration board is greater than the bore of delivery port, ensures at the in-process that maintains normal through-flow, also can avoid gas to pass through the delivery port discharge when the metal film filter pressure boost.
2. Through mutually supporting between elastic rod and the pick-up plate that set up, reduce the velocity of flow of liquid and impurity behind receiving dirty pipe, avoid liquid directly to deposit dirty chamber and cause the impact, after accomplishing the impurity removal to the purifying tube in simultaneously, utilize elastic rod and pick-up plate to discern the impurity weight in the purifying tube to judge whether the purifying efficiency of purifying tube changes.
3. Through being connected each structure of separation subassembly and metal film filter, can discern the operating condition of metal film filter when using to after metal film filter filtration efficiency decline, pressurize in the metal film filter through separation subassembly, make impurity in the purifying tube separate with the purifying tube under the effect of pressure, and shift out the impurity in the purifying tube fast through the mode of releasing pressure, improve the separation efficiency to the impurity.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Example 1
As shown in fig. 1-2, a metal film filter separating device comprises a shell component 1 for bearing protection, a working cavity 1011 for fixing components used for purifying liquid is formed in the shell component 1, a plurality of metal film filters 6 and coalescing plates 12 are connected in the working cavity 1011, the coalescing plates 12 are positioned on one sides of the metal film filters 6, impurities falling down from the metal film filters 6 can fall to the bottom of the separating device through the coalescing plates 12, a working component 10 is connected to the shell component 1, a cleaning component 11 is connected to the peripheral side of the metal film filters 6, the cleaning component 11 comprises an ultrasonic vibration plate 1101 for removing impurities from the metal film filters 6, a cable port 1102 is connected to one side of the ultrasonic vibration plate 1101, and the cable port 1102 is communicated with a site control component and a DCS control component outside the shell component 1.
The working assembly 10 comprises a material outlet 1001 and a backwash port 1002, wherein the material outlet 1001 is located at the upper side of the shell assembly 1, one side of the shell assembly 1 is further connected with a liquid level meter 1003 and an interface meter 1004 respectively, one end of the interface meter 1004 is communicated with a material inlet (not labeled in the figure), the material inlet is communicated with the interior of the shell assembly 1, and one end, far away from the material outlet 1001, of the shell assembly 1 is connected with a sewage outlet 13.
When the impurities in the metal film filter 6 need to be cleaned, firstly, the bypass valve (or load reduction) is opened, the inlet and outlet valves of the metal film filter 6 are gradually closed, process materials are cut into the cleaning assembly 11, normal production is not affected, then the valves of the cooling water inlet and outlet of the equipment are opened, circulating water is introduced, the equipment is rapidly cooled to below the boiling point of the materials, the backwashing port 1002 at the top of the shell assembly 1 is slightly opened, meanwhile, the top of the equipment is penetrated and installed on the liquid level meter 1003, on the premise that the liquid level is not lower than the minimum liquid level (namely, the filter element is always immersed in a liquid environment), and along with the opening of the pressure relief port, the reading of the pressure meter at the P port is continuously reduced until the pressure is reduced to be the best of '0'.
After the pressure release operation, the backwash port 1002 is closed, the control assembly is started to operate, the knobs of the control assembly are selected to be in an on state one by one under the condition that the power indicator lights are on and the power is normal, meanwhile, whether the running indicator lights of the ultrasonic vibration plate 1101 are normal or not is observed, and then the power cleaning operation is started.
After the ultrasonic cleaning operation is started, the ammeter at the upper part of each control button is emphasized. Under normal conditions, the reading of the ammeter should be 2-4A, if the current is too small, the power wave device is not operated to the optimal state (when pressure relief is insufficient, the operation state is affected when ultrasonic wave band pressure is operated), and the whole ultrasonic vibration plate 1101 is cleaned for about 10-20 minutes once.
Meanwhile, in the cleaning process, the method is carried out twice, 20 minutes is waited after the primary cleaning is finished, and the secondary cleaning is carried out after the catalyst particles to be cleaned subside. The method can be specifically determined according to the field cleaning condition.
After ultrasonic cleaning is finished, the equipment is kept stand for more than 30 minutes, so that the cleaned catalyst particles are gradually deposited to the lower part of the equipment, then the drain outlet 13 is opened according to the accumulation condition of solid particles at the bottom, after part of turbid liquid is discharged, the drain outlet 13 is closed, the inlet and outlet valves of the equipment are gradually opened, the bypass valve is closed, process materials are cut into the equipment, and the cleaning assembly 11 can be stopped at the moment.
If in the cleaning process, the cleaning effect is weaker, the metal membrane filter can be cleaned after desalted water is added, the cleaning effect is improved, and meanwhile, when the metal membrane filter needs to be cleaned, the metal membrane filter does not need to be frequently disassembled and cleaned, is low in loss, airtight and pollution-free, and has a short cleaning period, so that the regeneration effect of high efficiency and convenience is achieved.
Example 2
As shown in fig. 3-8, a plurality of metal film filters 6 are uniformly distributed in a working cavity 1011 in a ring shape, one ends of the metal film filters 6 are connected with a circulation component 7, filtered water is discharged through the circulation component 7, the circulation component 7 is a sealed cavity, one ends of the metal film filters 6 far away from the circulation component 7 are connected with an air pressure component 8, the air pressure value in the metal film filters 6 is regulated and controlled by the air pressure component 8, the metal film filters 6 can effectively remove waste water, meanwhile, the purification rate in the metal film filters 6 is judged by the air pressure value change of the air pressure component 8, the metal film filters 6 are always in a higher working state, the shell component 1 is connected with a circulation component 4 for water inlet and water discharge, and the circulation component 4 is communicated with the circulation component 7.
The unfiltered liquid is injected into the metal film filter 6 through the circulation assembly 4, the liquid is led into the circulation assembly 7 after being purified by the metal film filter 6, and then the water treated in the circulation assembly 7 is discharged by the circulation assembly 4, and in the process, the air pressure value in the metal film filter 6 can be identified and judged by the air pressure assembly 8, so that the liquid can maintain the purifying rate.
Wherein in order to avoid the efficiency of liquid purification affected by the occurrence of blocking of the metal film filter 6, a plurality of separation assemblies 9 for cleaning the blocking objects in the metal film filter 6 are arranged in the circulation assembly 7, and the number of the separation assemblies 9 is the same as that of the metal film filters 6, namely, each metal film filter 6 corresponds to one separation assembly 9.
The separation assembly 9 comprises a dirt storage box 901 used for placing cleaned sundries, a dirt storage cavity 9011 is formed in the dirt storage box 901, a pressurizing pipe 906 is connected to the dirt storage cavity 9011, a ventilating plate 905 is connected to one end, away from the dirt storage box 901, of the pressurizing pipe 906, namely, the pressurizing pipe 906 inflates the metal membrane filter 6 through the ventilating plate 905, so that the air pressure value in the metal membrane filter 6 is changed, a dirt collecting pipe 904 penetrates through the ventilating plate 905, the length of the dirt collecting pipe 904 can be adjusted in a telescopic mode, in the normal operation process of the metal membrane filter 6, the dirt collecting pipe 904 is in a closed state, raw liquid is prevented from entering the dirt storage cavity 9011 through the dirt collecting pipe 904, but meanwhile, impurities are prevented from accumulating in the purifying pipe 604, the dirt collecting pipe 904 is controlled to be intermittently opened, impurity transfer in the purifying pipe 604 is achieved, one end, away from the dirt collecting pipe 904, of the dirt storage box 901 is connected with a detection disc 903, one end, away from the water inlet 605, of the detection disc 903 is concave, after the metal membrane filter 6 separates the impurities, the impurities can fall on the detection disc 903 and can move to the detection disc 903, the metal membrane filter 6 is in a normal operation state, the water flow can be detected through the dirt collecting pipe 904, and the detection disc is in the normal state, and the water flow can be detected through the metal membrane filter 6, and the normal flow can be detected, and the flow rate can be detected through the detection disc 6, and the normal flow rate can be detected by the metal membrane filter.
The outer circumference of the pressurizing pipe 906 is connected with a communicating part 902, and the communicating part 902 can be connected with the dirt storage box 901 to avoid the leakage at the connecting part.
It should be noted that, in order to avoid the situation that the liquid in the dirt storage cavity 9011 is accumulated and cannot be discharged, and avoid the impurity in the dirt storage cavity 9011 to enter the circulation component 7 again, and then the activated carbon or other filter layers meeting the filtering standard are arranged in the box body of the dirt storage box 901, so that the water entering the dirt storage cavity 9011 can be discharged into the circulation component 7 through the filter layers, and meanwhile, in order to ensure that the water in the circulation component 7 cannot enter the dirt storage cavity 9011, only the liquid in the dirt storage cavity 9011 is allowed to pass through the filter layers in one direction.
Further, the metal film filter 6 includes a runner pipe 601, namely runner pipe 601 can make the water after purifying pass through, the both ends that runner pipe 601 distributes along length direction are connected respectively and are equipped with delivery port 602 and gas vent 603, wherein gas vent 603 is used for adjusting the atmospheric pressure value in the metal film filter 6, ensure delivery port 602 and can normally discharge the water after filtering, the runner pipe 601 is connected to be equipped with purifying pipe 604, the water inlet 605 has been seted up to one end of purifying pipe 604, and water inlet 605 and delivery port 602 are located same one side, the diameter of water inlet 605 is less than the diameter of delivery port 602 simultaneously, gas vent 603 and pneumatic module 8 intercommunication, delivery port 602 and circulation module 7 intercommunication, get into in the purifying pipe 604 after unfiltered water passes through water inlet 605, and liquid can get into runner pipe 601 through purifying pipe 604, and guide into circulation module 7 through delivery port 602.
Meanwhile, in order to ensure that the separation assembly 9 can be in a normal working state, the pipe diameter of the dirt collecting pipe 904 is smaller than the caliber of the water inlet 605, and the diameter of the pressurizing pipe 906 is smaller than the caliber of the water outlet 602, so that the water before purification and the water after purification can flow in the metal film filter 6.
The diameter of the detection disk 903 is larger than the caliber of the water inlet 605, on one hand, the water flow passing through the water inlet 605 is identified by the caliber of the detection disk 903, on the other hand, when the flow rate of liquid is reduced due to the blockage in the purifying pipe 604, the water inlet 605 is plugged by the detection disk 903, so that the air pressure in the metal film filter 6 is quickly regulated by the ventilation plate 905, the diameter of the ventilation plate 905 is larger than the caliber of the water outlet 602, and the air is prevented from being discharged through the water outlet 602 when the metal film filter 6 is pressurized in the process of maintaining normal water flow.
It should be noted that the diameter of the sensing disk 903 is smaller than the diameter of the purge tube 604, and the diameter of the aeration panel 905 is smaller than the diameter of the flow tube 601.
When the purification rate of the purification pipe 604 maintains a normal working state, the water flow passing through the water inlet 605 can drive the detection disk 903 to move at the moment, so that the detection disk 903 can not block the water inlet 605, and the water passing through the purification pipe 604 can be discharged through the water outlet 602.
The materials and principles used in the filtration process of the metal membrane filter 6 are prior art, and will not be described in detail herein.
In order to facilitate the identification of the use condition of the metal film filter 6, furthermore, a detection plate 908 for identifying the blockage is arranged in the dirt storage cavity 9011, one end face of the detection plate 908 is connected with a plurality of elastic rods 907, when the impurity is accumulated on the detection plate 908, the weight of the detection plate 908 is increased, the pressure born by the elastic rods 907 is increased, thereby realizing the identification and detection of the impurity content on the detection plate 908, one end of the elastic rods 907 far away from the detection plate 908 is communicated with the dirt collection pipe 904, ensuring that the impurity falling on the detection plate 908 can directly move into the dirt storage cavity 9011, the dirt storage box 901 is positioned in the circulation assembly 7, the detection plate 903 is positioned in the purification pipe 604, the ventilation plate 905 is positioned in the circulation pipe 601, and in order to effectively identify the impurity passing through the dirt collection pipe 904, and then the detection plate 908 is arranged at one end of the dirt collecting pipe 904 in the dirt storing cavity 9011, when the impurity passes through the dirt collecting pipe 904, the impurity firstly falls on the detection plate 908, the weight of the impurity is identified by the detection plate 908, meanwhile, the filtering service life of the metal film filter 6 is identified according to the weight detected by the detection plate 908, when the pressure value in the metal film filter 6 is detected to be abnormal by the air pressure assembly 8, the inside of the metal film filter 6 is cleaned by the separating assembly 9, when the cleaned impurity falls on the detection plate 908 through the dirt collecting pipe 904, the impurity on the detection plate 908 is identified, when the weight of the impurity detected by the detection plate 908 is small, namely, the metal film filter 6 is still in a normal working state at this moment, and when the weight of the impurity detected by the detection plate 908 is large, namely, the working state of the metal film filter 6 is reduced at this moment, and maintenance or replacement is needed.
In order to facilitate the circulation of the liquid in the metal film filter 6, the circulation assembly 4 further comprises a bundling pipe 401, namely a pipeline for containing the inlet water and the outlet water, the pipeline on the bundling pipe 401 is respectively communicated with the outside, the bundling pipe 401 is communicated with a plurality of water inlet pipes 402 and water outlet pipes 403, one ends, far away from the bundling pipe 401, of the water outlet pipes 403 are communicated with the circulation assembly 7, and the water inlet pipes 402 penetrate through the circulation assembly 7 and are directly communicated with the water inlet 605.
Further, the housing assembly 1 includes a bearing shell 101, one end of the bearing shell 101 is connected with a base 102 for stabilizing the device, a maintenance opening 103 for people to enter and exit is formed in the bearing shell 101, a maintenance plate 5 for people to climb is connected to the bearing shell 101, and the maintenance plate 5 is located on one side, close to the base 102, of the maintenance opening 103, so that maintenance protection can be carried out on the assembly in the working cavity 1011.
In order to facilitate the identification and adjustment of the working air pressure of the metal film filter 6, further, one side, far away from the base 102, of the bearing shell 101 is respectively connected with an air pressure detection meter 3 and an air outlet 2, one end of the air pressure detection meter 3 is communicated with the air pressure component 8, one end of the air outlet 2 penetrates through the bearing shell 101 and is communicated with the air pressure component 8, the air pressure value of the metal film filter 6 is identified through the air pressure detection meter 3, and the air pressure inside the metal film filter is regulated and controlled through the air outlet 2.
During operation, water to be purified is introduced into the bundling pipe 401 and is introduced into the water inlet 605 through the water inlet pipe 402, so that liquid is caused to enter the purifying pipe 604 for filtering, the filtered water enters the circulating pipe 601 and is discharged into the circulating assembly 7 through the water outlet 602, and the purified water in the circulating assembly 7 is discharged through the water outlet pipe 403.
When the purification rate of the purification pipe 604 maintains a normal working state, the water flow through the water inlet 605 can drive the detection disk 903 to move at the moment, so that the water inlet 605 is opened, the detection disk 903 can not block the water inlet 605, the air inlet rate in the water inlet 605 is ensured to be stable, and water passing through the purification pipe 604 can be discharged through the water outlet 602, when the purification rate of the purification pipe 604 is obviously reduced, the water in the water inlet 605 can not lift the detection disk 903, the detection disk 903 can block the water inlet 605 under the self gravity, thereby closing the dirt collecting pipe 904 and the air outlet 603, forming a relatively closed space in the inner space of the metal film filter 6, so as to conveniently regulate the air pressure in the metal film filter 6, and then controlling the pressurizing pipe 906 to pressurize the inside of the flow pipe 601 through the ventilating plate 905, so that the pressure value in the flow pipe 601 is improved, and the air pressure value in the purification pipe 604 is synchronously and slowly risen due to the existence of air holes on the purification pipe 604, and the air pressure value in the purification pipe 604 is always smaller than the pressure value in the flow pipe 601, and the air pressure value in the flow pipe 903 is not dead, and the air pressure value in the flow pipe 601 is not detected, and the impurities are not removed, and the impurities are treated on the purification pipe 604 is waited.
When the purge pipe 604 is in a normal operation state, the pressure gauge 3 maintains a normal detection pressure unchanged, and when the purge pipe 604 is clogged to lower the purge efficiency, the pressure detected by the pressure gauge 3 is increased.
When the air pressure detection meter 3 recognizes that the metal film filter 6 is significantly increased, the dirt collecting pipe 904 is opened at this time, so that the pressure value in the purifying pipe 604 is instantaneously reduced, and the pressure in the flow pipe 601 is quickly impacted on the pipe wall of the purifying pipe 604, so that the purpose of separating impurities is achieved.
The impurities separated by the purifying pipe 604 fall on the detecting plate 908 through the dirt collecting pipe 904, when the impurities pass through the dirt collecting pipe 904, the impurities firstly fall on the detecting plate 908, the weight of the impurities is identified by the detecting plate 908, meanwhile, the filtering service life of the metal film filter 6 is identified according to the weight detected by the detecting plate 908, when the air pressure component 8 detects that the pressure value in the metal film filter 6 is abnormal, the separating component 9 is utilized to clean the metal film filter 6, when the cleaned impurities fall on the detecting plate 908 through the dirt collecting pipe 904, the impurities on the detecting plate 908 are identified, when the detecting plate 908 detects the weight of the impurities is small, namely, the metal film filter 6 is still in a normal working state, when the detecting plate 908 detects the weight of the impurities is large, namely, the working state of the metal film filter 6 is reduced, and maintenance or replacement is needed in time, so that the working efficiency of the metal film filter 6 is ensured.
Example 3
The invention also comprises a separation method, which is carried out by using the separation device as described in the first embodiment, and specifically comprises the following steps:
Step one, when a blockage occurs in the purifying pipe 604, the air pressure value of the air pressure detecting meter 3 is increased, the detecting disk 903 is closed to the water inlet 605, the ventilation plate 905 is closed to the water outlet 602, and the exhaust port 603 and the dirt collecting pipe 904 are controlled to be closed;
Step two, the pressurizing pipe 906 and the ventilation plate 905 are utilized to inflate the metal film filter 6, so that the pressure in the flow pipe 601 is driven to move into the purifying pipe 604;
Step three, when the air pressure detection meter 3 recognizes that the pressure value in the metal film filter 6 reaches a preset value, the dirt collecting pipe 904 is controlled to be opened, so that the pressure in the purifying pipe 604 is released rapidly, and the air in the flow pipe 601 is driven to move into the purifying pipe 604 rapidly;
Step four, after removing impurities of the purifying tube 604 by using air pressure, moving the impurities onto the detecting plate 908 by using the dirt collecting tube 904, and identifying the quality on the detecting plate 908 by using the elastic rod 907;
and fifthly, the liquid entering the dirt collecting pipe 904 is purified by the dirt storing box 901 and then discharged into the circulating assembly 7.
It should be noted that, in this document, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.