CN118815578A - A circulating cooling device for internal combustion engine of large diesel generator set - Google Patents
A circulating cooling device for internal combustion engine of large diesel generator set Download PDFInfo
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- CN118815578A CN118815578A CN202411296225.6A CN202411296225A CN118815578A CN 118815578 A CN118815578 A CN 118815578A CN 202411296225 A CN202411296225 A CN 202411296225A CN 118815578 A CN118815578 A CN 118815578A
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01P—COOLING OF MACHINES OR ENGINES IN GENERAL; COOLING OF INTERNAL-COMBUSTION ENGINES
- F01P3/00—Liquid cooling
- F01P3/20—Cooling circuits not specific to a single part of engine or machine
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01P—COOLING OF MACHINES OR ENGINES IN GENERAL; COOLING OF INTERNAL-COMBUSTION ENGINES
- F01P11/00—Component parts, details, or accessories not provided for in, or of interest apart from, groups F01P1/00 - F01P9/00
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01P—COOLING OF MACHINES OR ENGINES IN GENERAL; COOLING OF INTERNAL-COMBUSTION ENGINES
- F01P5/00—Pumping cooling-air or liquid coolants
- F01P5/02—Pumping cooling-air; Arrangements of cooling-air pumps, e.g. fans or blowers
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01P—COOLING OF MACHINES OR ENGINES IN GENERAL; COOLING OF INTERNAL-COMBUSTION ENGINES
- F01P5/00—Pumping cooling-air or liquid coolants
- F01P5/02—Pumping cooling-air; Arrangements of cooling-air pumps, e.g. fans or blowers
- F01P5/04—Pump-driving arrangements
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01P—COOLING OF MACHINES OR ENGINES IN GENERAL; COOLING OF INTERNAL-COMBUSTION ENGINES
- F01P5/00—Pumping cooling-air or liquid coolants
- F01P5/10—Pumping liquid coolant; Arrangements of coolant pumps
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01P—COOLING OF MACHINES OR ENGINES IN GENERAL; COOLING OF INTERNAL-COMBUSTION ENGINES
- F01P5/00—Pumping cooling-air or liquid coolants
- F01P5/10—Pumping liquid coolant; Arrangements of coolant pumps
- F01P5/12—Pump-driving arrangements
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01P—COOLING OF MACHINES OR ENGINES IN GENERAL; COOLING OF INTERNAL-COMBUSTION ENGINES
- F01P5/00—Pumping cooling-air or liquid coolants
- F01P5/02—Pumping cooling-air; Arrangements of cooling-air pumps, e.g. fans or blowers
- F01P5/04—Pump-driving arrangements
- F01P2005/046—Pump-driving arrangements with electrical pump drive
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01P—COOLING OF MACHINES OR ENGINES IN GENERAL; COOLING OF INTERNAL-COMBUSTION ENGINES
- F01P5/00—Pumping cooling-air or liquid coolants
- F01P5/10—Pumping liquid coolant; Arrangements of coolant pumps
- F01P2005/105—Using two or more pumps
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01P—COOLING OF MACHINES OR ENGINES IN GENERAL; COOLING OF INTERNAL-COMBUSTION ENGINES
- F01P5/00—Pumping cooling-air or liquid coolants
- F01P5/10—Pumping liquid coolant; Arrangements of coolant pumps
- F01P5/12—Pump-driving arrangements
- F01P2005/125—Driving auxiliary pumps electrically
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- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Motor Or Generator Cooling System (AREA)
- Connection Of Motors, Electrical Generators, Mechanical Devices, And The Like (AREA)
Abstract
Description
技术领域Technical Field
本发明属于冷却系统技术领域,具体涉及到一种大型柴油发电机组内燃机循环冷却装置。The invention belongs to the technical field of cooling systems, and in particular relates to a circulating cooling device for an internal combustion engine of a large diesel generator set.
背景技术Background Art
内燃机发电机组是指一种用内燃机驱动发电机供电的设备,大型柴油发电机组内燃机需要配备循环冷却装置,以确保发动机在运行过程中保持适当的工作温度,防止过热损坏,同时提高其效率和可靠性。An internal combustion engine generator set refers to a device that uses an internal combustion engine to drive a generator to supply power. The internal combustion engine of a large diesel generator set needs to be equipped with a circulating cooling device to ensure that the engine maintains an appropriate operating temperature during operation, prevents overheating damage, and improves its efficiency and reliability.
现有的大型柴油发电机组内燃机循环冷却装置采用水冷系统,水冷系统需要较大容积的水箱,并且在使用过程中需要上经常添加冷却水,增加了操作和维护的复杂性,增加整个系统的能耗和运行成本,同时在高温或高负载条件下无法提供足够的冷却效果,导致发电机组的工作温度超出理想范围,进而影响其性能和寿命。The existing large diesel generator set internal combustion engine circulating cooling device adopts a water cooling system, which requires a large volume water tank and needs to add cooling water frequently during use, which increases the complexity of operation and maintenance, and increases the energy consumption and operating cost of the entire system. At the same time, it cannot provide sufficient cooling effect under high temperature or high load conditions, causing the operating temperature of the generator set to exceed the ideal range, thereby affecting its performance and life.
发明内容Summary of the invention
本发明所要解决的技术问题在于克服上述现有技术的缺点,提供一种降温效果好、节约能源成本的大型柴油发电机组内燃机循环冷却装置。The technical problem to be solved by the present invention is to overcome the disadvantages of the above-mentioned prior art and provide a circulating cooling device for the internal combustion engine of a large diesel generator set which has good cooling effect and saves energy cost.
解决上述技术问题所采用的技术方案是:在柴油发电机组一侧设置有第二冷却壳体,第二冷却壳体内部设置有对循环油进行冷却的第一冷却机构、第二冷却机构和储水箱,第一冷却机构与第二冷却机构相互连通,柴油发电机组两侧设置有对其进行冷却的冷却箱,两个冷却箱通过多个连接管相互连通,其中一个冷却箱与第三储油箱相互连通,第三储油箱内部储存有循环油,第三储油箱通过第一油管与第二冷却壳体内的第一冷却机构相互连通,柴油发电机组外圆周设置有与第三储油箱相互连通的第一冷却壳体,另外一个冷却箱通过第六油管与第一冷却壳体相互连通,第一冷却壳体与第二冷却壳体内的第二冷却机构相互连通;所述的第一冷却机构为:第二冷却壳体内部设置有与其相互连通的下壳体,下壳体上设置有交换器箱体,交换器箱体内部设置有多个对循环油进行热交换的热交换器,热交换器的出口端与下壳体内部相互连通,交换器箱体顶部设置有多个伸缩杆,伸缩杆上端设置有上罩壳体,上罩壳体与第二油管相互连通,每个伸缩杆上分别设置有弹簧,每个弹簧一端分别与上罩壳体底部固定连接,每个弹簧另一端分别与伸缩杆连接,上罩壳体内部设置有对循环油进行散热的散热板,散热板上均匀加工有漏油孔,散热板底部沿水平方向滑动连接有滑动板,滑动板均匀加工有与漏油孔相互连通的通孔,通孔与热交换器的入口端相互连通,滑动板与连接杆一端转动连接,连接杆另一端与交换器箱体顶部转动连接。The technical solution adopted to solve the above technical problems is: a second cooling shell is arranged on one side of the diesel generator set, a first cooling mechanism, a second cooling mechanism and a water storage tank for cooling the circulating oil are arranged inside the second cooling shell, the first cooling mechanism and the second cooling mechanism are communicated with each other, cooling boxes for cooling the diesel generator set are arranged on both sides, the two cooling boxes are communicated with each other through a plurality of connecting pipes, one of the cooling boxes is communicated with a third oil storage tank, the third oil storage tank stores circulating oil, the third oil storage tank is communicated with the first cooling mechanism in the second cooling shell through a first oil pipe, a first cooling shell that is communicated with the third oil storage tank is arranged on the outer circumference of the diesel generator set, another cooling box is communicated with the first cooling shell through a sixth oil pipe, and the first cooling shell is communicated with the second cooling mechanism in the second cooling shell; the first cooling mechanism is: the second cooling shell A lower shell body is provided inside the body and is interconnected with the lower shell body, an exchanger box body is provided on the lower shell body, a plurality of heat exchangers for heat exchange of circulating oil are provided inside the exchanger box body, the outlet end of the heat exchanger is interconnected with the interior of the lower shell body, a plurality of telescopic rods are provided on the top of the exchanger box body, an upper cover shell body is provided on the upper end of the telescopic rod, the upper cover shell body and the second oil pipe are interconnected, a spring is provided on each telescopic rod, one end of each spring is fixedly connected to the bottom of the upper cover shell body, and the other end of each spring is connected to the telescopic rod, a heat sink plate for dissipating the circulating oil is provided inside the upper cover shell body, oil leakage holes are evenly processed on the heat sink plate, a sliding plate is slidably connected to the bottom of the heat sink plate in a horizontal direction, the sliding plate is evenly processed with through holes interconnected with the oil leakage holes, the through holes are interconnected with the inlet end of the heat exchanger, the sliding plate is rotatably connected to one end of the connecting rod, and the other end of the connecting rod is rotatably connected to the top of the exchanger box body.
进一步的,所述的第二冷却壳体上设置有第一泵壳,第一泵壳内部设置有将其内部分隔为第一腔室、第二腔室和第三腔室的第一隔板和第二隔板,第一腔室、第二腔室和第三腔室内部分别设置有第一叶轮,第一泵壳一侧设置有带动每个第一叶轮转动的第一电机,第五油管通过第一腔室与第四油管相互连通,第四油管与第二冷却机构相互连通,第三储油箱通过第一油管与第三腔室相互连通,第三腔室通过第二油管与第一冷却机构相互连通。Furthermore, a first pump casing is arranged on the second cooling shell, and a first partition and a second partition are arranged inside the first pump casing to divide the interior of the first pump casing into a first chamber, a second chamber and a third chamber, first impellers are respectively arranged inside the first chamber, the second chamber and the third chamber, and a first motor is arranged on one side of the first pump casing to drive each first impeller to rotate, the fifth oil pipe is interconnected with the fourth oil pipe through the first chamber, the fourth oil pipe is interconnected with the second cooling mechanism, the third oil storage tank is interconnected with the third chamber through the first oil pipe, and the third chamber is interconnected with the first cooling mechanism through the second oil pipe.
进一步的,所述的散热板顶部为波浪板。Furthermore, the top of the heat sink is a corrugated plate.
进一步的,所述的第二冷却机构为:第二冷却壳体内部设置有第一储油箱,储水箱一侧设置有固定板,固定板上设置有位于第一储油箱顶部的第二储油箱,第二储油箱顶部均匀加工有出油孔,第二储油箱上设置有上壳体,上壳体四周分别加工为倾斜侧壁,上壳体的倾斜侧壁上加工有用于循环油滑动的倾斜滑槽,第二储油箱内的循环油依次通过出油孔、倾斜滑槽进入第一储油箱中。Furthermore, the second cooling mechanism is as follows: a first oil storage tank is arranged inside the second cooling shell, a fixed plate is arranged on one side of the water storage tank, a second oil storage tank located on the top of the first oil storage tank is arranged on the fixed plate, oil outlet holes are evenly processed on the top of the second oil storage tank, an upper shell is arranged on the second oil storage tank, and the upper shell is processed into inclined side walls on all sides, and inclined grooves for sliding of circulating oil are processed on the inclined side walls of the upper shell, and the circulating oil in the second oil storage tank enters the first oil storage tank through the oil outlet holes and the inclined grooves in sequence.
进一步的,所述的第一泵壳内部的第二腔室通过第七油管与第二冷却壳体内部相互连通,第二腔室通过第三油管与第二储油箱相互连通,第五油管与第一泵壳内部的第一腔室相互连通,第一泵壳内部的第一腔室通过第四油管与第一储油箱相互连通。Furthermore, the second chamber inside the first pump casing is connected to the interior of the second cooling casing through the seventh oil pipe, the second chamber is connected to the second oil storage tank through the third oil pipe, the fifth oil pipe is connected to the first chamber inside the first pump casing, and the first chamber inside the first pump casing is connected to the first oil storage tank through the fourth oil pipe.
进一步的,所述的第二冷却壳体顶部设置有位于上壳体上方的支撑架,支撑架上设置有驱动风扇转动的第二电机,第二电机对第一储油箱中的循环油进行冷却降温。Furthermore, a support frame located above the upper shell is arranged on the top of the second cooling shell, and a second motor for driving the fan to rotate is arranged on the support frame, and the second motor cools down the circulating oil in the first oil storage tank.
进一步的,所述的储水箱上设置有自动进水机构,所述的自动进水机构为:储水箱顶部设置有第二泵壳和第三电机,第二泵壳内部转动安装有第二叶轮,第三电机的输出轴与第二叶轮固定连接,进水管通过第二泵壳与储水箱内部相互连通,储水箱的出口端加工有蒸汽管。Furthermore, the water tank is provided with an automatic water inlet mechanism, which is: a second pump casing and a third motor are provided on the top of the water tank, a second impeller is rotatably installed inside the second pump casing, an output shaft of the third motor is fixedly connected to the second impeller, a water inlet pipe is connected to the inside of the water tank through the second pump casing, and a steam pipe is processed at the outlet end of the water tank.
进一步的,所述的储水箱顶部设置有第二固定杆,第二固定杆中沿垂直方向滑动连接有滑杆,第二固定杆顶部的上顶板设置有与滑杆抵触的第一压力传感器,第二固定杆底部的下底板上设置有与滑杆抵触的第二压力传感器,滑杆与滑动杆固定连接,储水箱内部设置有固定筒,固定筒内部设置有浮球。Furthermore, a second fixed rod is arranged on the top of the water tank, a sliding rod is connected to the second fixed rod in a vertical sliding direction, a first pressure sensor in contact with the sliding rod is arranged on the upper top plate at the top of the second fixed rod, a second pressure sensor in contact with the sliding rod is arranged on the lower bottom plate at the bottom of the second fixed rod, the sliding rod is fixedly connected to the sliding rod, a fixed cylinder is arranged inside the water tank, and a float is arranged inside the fixed cylinder.
本发明的有益效果如下:(1)本发明采用了柴油发电机组通过冷却箱和第一冷却壳体中的循环油对其进行冷却降温,连接管、冷却箱和第一冷却壳体中的循环油与第一冷却机构和第二冷却机构相互连通,第一冷却机构、第二冷却机构对循环油进行冷却,从而保证柴油发电机系统的高效运行,具有降温效果好、节约能源成本的优点;(2)本发明采用了第一冷却结构中的散热板采用波浪板进行冷却降温,上罩壳体在下降过程中,滑动板运动至通孔与漏油孔相互连通,进入热交换器对循环油进行换热降温,第二冷却机构采用第二储油箱中的循环油通过出油孔喷出进入上壳体上的倾斜滑槽中,倾斜滑槽便于对循环油进行一部分降温,风扇在转动过程中对循环油进行降温;(3)本发明采用了储水箱内的水对第二冷却壳体内部进行降温,由于循环油温度较高,储水箱中的水蒸发的水蒸气通过蒸汽管发出,能够根据储水箱内部的水位变化,自动调节储水箱内的水位。The beneficial effects of the present invention are as follows: (1) The present invention adopts a diesel generator set to cool down the circulating oil in the cooling box and the first cooling shell. The connecting pipe, the cooling box and the circulating oil in the first cooling shell are interconnected with the first cooling mechanism and the second cooling mechanism. The first cooling mechanism and the second cooling mechanism cool down the circulating oil, thereby ensuring the efficient operation of the diesel generator system, and having the advantages of good cooling effect and saving energy cost; (2) The present invention adopts a wave plate as the heat sink in the first cooling structure for cooling down. During the descending process of the upper cover shell, the sliding plate moves to the through hole and the oil leakage hole to be interconnected, and enters the heat exchanger to exchange heat and cool down the circulating oil. The second cooling mechanism uses the circulating oil in the second oil storage tank to spray out through the oil outlet hole into the inclined slide groove on the upper shell. The inclined slide groove facilitates partial cooling of the circulating oil. The fan cools down the circulating oil during rotation; (3) The present invention adopts the water in the water storage tank to cool down the inside of the second cooling shell. Since the temperature of the circulating oil is relatively high, the water vapor evaporated from the water in the water storage tank is emitted through the steam pipe, and the water level in the water storage tank can be automatically adjusted according to the change of the water level in the water storage tank.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1是本发明大型柴油发电机组内燃机循环冷却装置一个实施例的结构示意图;FIG1 is a schematic structural diagram of an embodiment of a circulating cooling device for an internal combustion engine of a large diesel generator set according to the present invention;
图2是图1另一角度的结构示意图;FIG2 is a schematic structural diagram of FIG1 from another angle;
图3是图1中去掉部分零件的结构示意图;FIG3 is a schematic diagram of the structure of FIG1 with some parts removed;
图4是第一泵壳内部的结构示意图;FIG4 is a schematic diagram of the structure of the interior of the first pump casing;
图5是第一冷却机构的结构示意图;FIG5 is a schematic structural diagram of a first cooling mechanism;
图6是图5中的去掉部分零件的结构示意图;FIG6 is a schematic diagram of the structure of FIG5 with some parts removed;
图7是图6中去掉上罩壳体的结构示意图;FIG7 is a schematic diagram of the structure of FIG6 without the upper cover shell;
图8是热交换器的结构示意图;FIG8 is a schematic structural diagram of a heat exchanger;
图9是连接杆和滑动板的结构示意图;FIG9 is a schematic diagram of the structure of the connecting rod and the sliding plate;
图10是第二冷却机构的结构示意图;FIG10 is a schematic structural diagram of a second cooling mechanism;
图11是第二储油箱上的零件结构示意图;11 is a schematic diagram of the parts structure of the second oil storage tank;
图12是支撑架上的零件结构示意图;FIG12 is a schematic diagram of the parts structure on the support frame;
图13是第二电机和风扇的结构示意图;FIG13 is a schematic diagram of the structure of a second motor and a fan;
图14是自动进水机构的结构示意图;FIG14 is a schematic structural diagram of an automatic water inlet mechanism;
图15是滑动杆和浮球的零件结构示意图;15 is a schematic diagram of the structural parts of the sliding rod and the floating ball;
图16是第三电机和第二叶轮的结构示意图。FIG. 16 is a schematic diagram of the structure of the third motor and the second impeller.
附图标记:1、连接管;2、冷却箱;3、第一冷却壳体;401、交换器箱体;402、连接杆;403、伸缩杆;404、弹簧;405、上罩壳体;406、热交换器;407、下壳体;408、散热板;409、漏油孔;410、滑动板;411、通孔;501、第一储油箱;502、第二储油箱;503、出油孔;504、上壳体;505、倾斜滑槽;506、固定板;507、第二电机;508、风扇;509、支撑架;601、第二泵壳;602、进水管;603、第三电机;604、第二固定杆;605、蒸汽管;606、上顶板;607、滑杆;608、滑动杆;609、浮球;610、固定筒;611、下底板;612、第二叶轮;7、第二冷却壳体;8、第一油管;9、第三储油箱;10、柴油发电机组;11、第二油管;12、第三油管;13、第一泵壳;14、第四油管;15、第五油管;16、第六油管;17、第七油管;18、第一电机;19、第一隔板;20、第二隔板;21、第一叶轮;22、储水箱。Figure numerals: 1, connecting pipe; 2, cooling box; 3, first cooling shell; 401, exchanger box; 402, connecting rod; 403, telescopic rod; 404, spring; 405, upper cover shell; 406, heat exchanger; 407, lower shell; 408, heat sink; 409, oil leakage hole; 410, sliding plate; 411, through hole; 501, first oil storage tank; 502, second oil storage tank; 503, oil outlet hole; 504, upper shell; 505, inclined slide; 506, fixing plate; 507, second motor; 508, fan; 509, support frame; 601, second pump shell; 602, water inlet pipe; 603, the third motor; 604, the second fixed rod; 605, the steam pipe; 606, the upper top plate; 607, the sliding rod; 608, the sliding rod; 609, the floating ball; 610, the fixed cylinder; 611, the lower bottom plate; 612, the second impeller; 7, the second cooling shell; 8, the first oil pipe; 9, the third oil storage tank; 10, the diesel generator set; 11, the second oil pipe; 12, the third oil pipe; 13, the first pump casing; 14, the fourth oil pipe; 15, the fifth oil pipe; 16, the sixth oil pipe; 17, the seventh oil pipe; 18, the first motor; 19, the first partition; 20, the second partition; 21, the first impeller; 22, the water storage tank.
具体实施方式DETAILED DESCRIPTION
为了使本发明的目的、技术方案及优点更加清楚明白,以下结合附图及实施例,对本发明进行进一步详细说明。应当理解,此处所描述的具体实施例仅仅用以解释本发明,并不用于限定本发明。In order to make the purpose, technical solution and advantages of the present invention more clearly understood, the present invention is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not intended to limit the present invention.
如图1至图4所示,本实施例的大型柴油发电机组内燃机循环冷却装置由连接管1、冷却箱2、第一冷却壳体3、第一冷却机构、第二冷却机构、自动进水机构、第二冷却壳体7、第一油管8、第三储油箱9、柴油发电机组10、第二油管11、第三油管12、第一泵壳13、第四油管14、第五油管15、第六油管16、第七油管17、第一电机18、第一隔板19、第二隔板20、第一叶轮21、储水箱22联接构成。As shown in Figures 1 to 4, the circulating cooling device of the internal combustion engine of a large diesel generator set of this embodiment is composed of a connecting pipe 1, a cooling box 2, a first cooling shell 3, a first cooling mechanism, a second cooling mechanism, an automatic water inlet mechanism, a second cooling shell 7, a first oil pipe 8, a third oil storage tank 9, a diesel generator set 10, a second oil pipe 11, a third oil pipe 12, a first pump casing 13, a fourth oil pipe 14, a fifth oil pipe 15, a sixth oil pipe 16, a seventh oil pipe 17, a first motor 18, a first partition plate 19, a second partition plate 20, a first impeller 21, and a water storage tank 22.
在柴油发电机组10一侧设置有第二冷却壳体7,第二冷却壳体7内部设置有对循环油进行冷却的第一冷却机构、第二冷却机构和储水箱22,第一冷却机构与第二冷却机构相互连通,柴油发电机组10两侧设置有对其进行冷却的冷却箱2,两个冷却箱2通过多个连接管1相互连通,其中一个冷却箱2与第三储油箱9相互连通,第三储油箱9内部储存有循环油,第三储油箱9通过第一油管8与第二冷却壳体7内的第一冷却机构相互连通,柴油发电机组10外圆周设置有与第三储油箱9相互连通的第一冷却壳体3,另外一个冷却箱2通过第六油管16与第一冷却壳体3相互连通,第一冷却壳体3与第二冷却壳体7内的第二冷却机构相互连通。A second cooling shell 7 is arranged on one side of the diesel generator set 10, and a first cooling mechanism, a second cooling mechanism and a water storage tank 22 for cooling the circulating oil are arranged inside the second cooling shell 7, and the first cooling mechanism is connected to the second cooling mechanism. Cooling boxes 2 for cooling the diesel generator set 10 are arranged on both sides, and the two cooling boxes 2 are connected to each other through a plurality of connecting pipes 1, one of the cooling boxes 2 is connected to a third oil storage tank 9, and circulating oil is stored in the third oil storage tank 9, and the third oil storage tank 9 is connected to the first cooling mechanism in the second cooling shell 7 through a first oil pipe 8. A first cooling shell 3 connected to the third oil storage tank 9 is arranged on the outer circumference of the diesel generator set 10, and another cooling box 2 is connected to the first cooling shell 3 through a sixth oil pipe 16, and the first cooling shell 3 is connected to the second cooling mechanism in the second cooling shell 7.
第二冷却壳体7上设置有第一泵壳13,第一泵壳13内部设置有将其内部分隔为第一腔室、第二腔室和第三腔室的第一隔板19和第二隔板20,第一腔室、第二腔室和第三腔室内部分别设置有第一叶轮21,第一泵壳13一侧设置有带动每个第一叶轮21转动的第一电机18,第五油管15通过第一腔室与第四油管14相互连通,第四油管14与第二冷却机构相互连通,第三储油箱9通过第一油管8与第三腔室相互连通,第三腔室通过第二油管11与第一冷却机构相互连通。A first pump casing 13 is arranged on the second cooling shell 7, and a first partition plate 19 and a second partition plate 20 are arranged inside the first pump casing 13 to divide the interior of the first pump casing 13 into a first chamber, a second chamber and a third chamber, first impellers 21 are arranged inside the first chamber, the second chamber and the third chamber respectively, and a first motor 18 is arranged on one side of the first pump casing 13 to drive each first impeller 21 to rotate, the fifth oil pipe 15 is interconnected with the fourth oil pipe 14 through the first chamber, the fourth oil pipe 14 is interconnected with the second cooling mechanism, the third oil storage tank 9 is interconnected with the third chamber through the first oil pipe 8, and the third chamber is interconnected with the first cooling mechanism through the second oil pipe 11.
如图5至图9所示,第一冷却机构由交换器箱体401、连接杆402、伸缩杆403、弹簧404、上罩壳体405、热交换器406、下壳体407、散热板408、漏油孔409、滑动板410、通孔411联接构成。As shown in Figures 5 to 9, the first cooling mechanism is composed of an exchanger box 401, a connecting rod 402, a telescopic rod 403, a spring 404, an upper cover shell 405, a heat exchanger 406, a lower shell 407, a heat sink 408, an oil leakage hole 409, a sliding plate 410, and a through hole 411.
第一冷却机构为:第二冷却壳体7内部设置有与其相互连通的下壳体407,下壳体407上设置有交换器箱体401,交换器箱体401内部设置有多个对循环油进行热交换的热交换器406,热交换器406的出口端与下壳体407内部相互连通,交换器箱体401顶部设置有多个伸缩杆403,伸缩杆403上端设置有上罩壳体405,上罩壳体405与第二油管11相互连通,每个伸缩杆403上分别设置有弹簧404,每个弹簧404一端分别与上罩壳体405底部固定连接,每个弹簧404另一端分别与伸缩杆403连接,上罩壳体405内部设置有对循环油进行散热的散热板408,如图8所示,散热板408顶部为波浪板,散热板408上均匀加工有漏油孔409,散热板408底部沿水平方向滑动连接有滑动板410,滑动板410均匀加工有与漏油孔409相互连通的通孔411,通孔411与热交换器406的入口端相互连通,滑动板410与连接杆402一端转动连接,连接杆402另一端与交换器箱体401顶部转动连接。The first cooling mechanism is as follows: the second cooling shell 7 is provided with a lower shell 407 interconnected therewith, the lower shell 407 is provided with an exchanger box 401, the exchanger box 401 is provided with a plurality of heat exchangers 406 for heat exchange of circulating oil, the outlet end of the heat exchanger 406 is interconnected with the lower shell 407, a plurality of telescopic rods 403 are provided on the top of the exchanger box 401, an upper cover shell 405 is provided on the upper end of the telescopic rod 403, the upper cover shell 405 is interconnected with the second oil pipe 11, each telescopic rod 403 is provided with a spring 404, one end of each spring 404 is respectively fixed to the bottom of the upper cover shell 405 The top of the heat sink 408 is a corrugated plate, and the heat sink 408 is evenly processed with oil leakage holes 409. The bottom of the heat sink 408 is slidably connected with a sliding plate 410 in a horizontal direction. The sliding plate 410 is evenly processed with through holes 411 that are interconnected with the oil leakage holes 409. The through holes 411 are interconnected with the inlet end of the heat exchanger 406. The sliding plate 410 is rotatably connected to one end of the connecting rod 402, and the other end of the connecting rod 402 is rotatably connected to the top of the exchanger box 401.
如图10至图13所示,第二冷却机构由第一储油箱501、第二储油箱502、出油孔503、上壳体504、倾斜滑槽505、固定板506、第二电机507、风扇508、支撑架509联接构成。As shown in Figures 10 to 13, the second cooling mechanism is composed of a first oil storage tank 501, a second oil storage tank 502, an oil outlet 503, an upper shell 504, an inclined slide 505, a fixing plate 506, a second motor 507, a fan 508, and a support frame 509.
第二冷却机构为:第二冷却壳体7顶部设置有位于上壳体504上方的支撑架509,支撑架509上设置有驱动风扇508转动的第二电机507,第二电机507对第一储油箱501中的循环油进行冷却降温。第二冷却壳体7内部设置有第一储油箱501,储水箱22一侧设置有固定板506,固定板506上设置有位于第一储油箱501顶部的第二储油箱502,第二储油箱502顶部均匀加工有出油孔503,第二储油箱502上设置有上壳体504,上壳体504四周分别加工为倾斜侧壁,上壳体504的倾斜侧壁上加工有用于循环油滑动的倾斜滑槽505,第二储油箱502内的循环油依次通过出油孔503、倾斜滑槽505进入第一储油箱501中。The second cooling mechanism is as follows: a support frame 509 located above the upper shell 504 is arranged on the top of the second cooling shell 7, a second motor 507 driving the fan 508 is arranged on the support frame 509, and the second motor 507 cools down the circulating oil in the first oil storage tank 501. The first oil storage tank 501 is arranged inside the second cooling shell 7, a fixing plate 506 is arranged on one side of the water storage tank 22, a second oil storage tank 502 located on the top of the first oil storage tank 501 is arranged on the fixing plate 506, oil outlet holes 503 are uniformly processed on the top of the second oil storage tank 502, an upper shell 504 is arranged on the second oil storage tank 502, the upper shell 504 is processed into inclined side walls around, and the inclined side walls of the upper shell 504 are processed with inclined slide grooves 505 for the sliding of circulating oil, and the circulating oil in the second oil storage tank 502 enters the first oil storage tank 501 through the oil outlet holes 503 and the inclined slide grooves 505 in sequence.
第一泵壳13内部的第二腔室通过第七油管17与第二冷却壳体7内部相互连通,第二腔室通过第三油管12与第二储油箱502相互连通,第五油管15与第一泵壳13内部的第一腔室相互连通,第一泵壳13内部的第一腔室通过第四油管14与第一储油箱501相互连通。The second chamber inside the first pump housing 13 is connected to the interior of the second cooling housing 7 through the seventh oil pipe 17, the second chamber is connected to the second oil storage tank 502 through the third oil pipe 12, the fifth oil pipe 15 is connected to the first chamber inside the first pump housing 13, and the first chamber inside the first pump housing 13 is connected to the first oil storage tank 501 through the fourth oil pipe 14.
如图14至图16所示,储水箱22上设置有自动进水机构,自动进水机构由第二泵壳601、进水管602、第三电机603、第二固定杆604、蒸汽管605、上顶板606、滑杆607、滑动杆608、浮球609、固定筒610、下底板611、第二叶轮612联接构成。As shown in Figures 14 to 16, an automatic water inlet mechanism is provided on the water tank 22, and the automatic water inlet mechanism is composed of a second pump casing 601, a water inlet pipe 602, a third motor 603, a second fixed rod 604, a steam pipe 605, an upper top plate 606, a sliding rod 607, a sliding rod 608, a float 609, a fixed cylinder 610, a lower bottom plate 611, and a second impeller 612.
自动进水机构为:储水箱22顶部设置有第二泵壳601和第三电机603,第二泵壳601内部转动安装有第二叶轮612,第三电机603的输出轴与第二叶轮612固定连接,进水管602通过第二泵壳601与储水箱22内部相互连通,储水箱22的出口端加工有蒸汽管605。储水箱22顶部设置有第二固定杆604,第二固定杆604中沿垂直方向滑动连接有滑杆607,第二固定杆604顶部的上顶板606设置有与滑杆607抵触的第一压力传感器,第二固定杆604底部的下底板611上设置有与滑杆607抵触的第二压力传感器,滑杆607与滑动杆608固定连接,储水箱22内部设置有固定筒610,固定筒610内部设置有浮球609。The automatic water inlet mechanism is as follows: a second pump housing 601 and a third motor 603 are arranged on the top of the water tank 22, a second impeller 612 is rotatably mounted inside the second pump housing 601, an output shaft of the third motor 603 is fixedly connected to the second impeller 612, a water inlet pipe 602 is connected to the inside of the water tank 22 through the second pump housing 601, and a steam pipe 605 is processed at the outlet end of the water tank 22. A second fixed rod 604 is arranged on the top of the water tank 22, a sliding rod 607 is slidably connected in the second fixed rod 604 along the vertical direction, a first pressure sensor that contacts the sliding rod 607 is arranged on the upper top plate 606 at the top of the second fixed rod 604, a second pressure sensor that contacts the sliding rod 607 is arranged on the lower bottom plate 611 at the bottom of the second fixed rod 604, the sliding rod 607 is fixedly connected to the sliding rod 608, a fixed cylinder 610 is arranged inside the water tank 22, and a floating ball 609 is arranged inside the fixed cylinder 610.
本实施例的工作原理如下:(1)第一次循环冷却:柴油发电机组10在工作过程中,柴油发电机组10通过多个连接管1相互连通的两个冷却箱2以及第一冷却壳体3中的循环油对其进行冷却降温,连接管1、冷却箱2和第一冷却壳体3中的循环油进入第三储油箱9中,第三储油箱9中的循环油通过第一油管8进入第一泵壳13中的第三腔体,第一电机18的输出轴带动第一腔室、第二腔室和第三腔室中的第一叶轮21转动,第三腔体中的循环油通过第二油管11进入上罩壳体405中,上罩壳体405中的散热板408对其进行冷却降温,当上罩壳体405中的循环油的重量越重时,上罩壳体405带动伸缩杆403上沿垂直方向向下运动,在连接杆402的作用下,上罩壳体405在下降过程中带动散热板408底部的滑动板410在散热板408上沿水平方向运动,滑动板410运动至通孔411与漏油孔409相互连通,上罩壳体405中的循环油依次通过漏油孔409、通孔411进入滑动板410中的热交换器406,热交换器406对循环油进行换热降温,降温后的循环油通过下壳体407进入第二冷却壳体7中。The working principle of this embodiment is as follows: (1) First circulation cooling: During the operation of the diesel generator set 10, the diesel generator set 10 is cooled by the circulating oil in the two cooling boxes 2 and the first cooling shell 3 which are interconnected through a plurality of connecting pipes 1. The circulating oil in the connecting pipes 1, the cooling box 2 and the first cooling shell 3 enters the third oil storage tank 9. The circulating oil in the third oil storage tank 9 enters the third cavity in the first pump shell 13 through the first oil pipe 8. The output shaft of the first motor 18 drives the first impeller 21 in the first cavity, the second cavity and the third cavity to rotate. The circulating oil in the third cavity enters the upper cover shell 405 through the second oil pipe 11. The heat sink 4 in the upper cover shell 405 08 is used to cool it down. When the weight of the circulating oil in the upper cover shell 405 is heavier, the upper cover shell 405 drives the telescopic rod 403 to move downward in the vertical direction. Under the action of the connecting rod 402, the upper cover shell 405 drives the sliding plate 410 at the bottom of the heat sink 408 to move horizontally on the heat sink 408 during the descent process. The sliding plate 410 moves to the through hole 411 and is connected with the oil leakage hole 409. The circulating oil in the upper cover shell 405 enters the heat exchanger 406 in the sliding plate 410 through the oil leakage hole 409 and the through hole 411 in turn. The heat exchanger 406 performs heat exchange and cooling on the circulating oil. The cooled circulating oil enters the second cooling shell 7 through the lower shell 407.
(2)第二次循环冷却:连接管1、冷却箱2和第一冷却壳体3中的循环油通过第六油管16进入第五油管15中,第五油管15中的循环油通过第一泵壳13中的第一腔室进入第四油管14中,第四油管14中的循环油进入第一储油箱501内部,第二冷却壳体7内部的循环油通过第七油管17进入第一泵壳13中的第二腔室中,第二腔室中的循环油进入第三油管12中,第三油管12中的循环油进入第二储油箱502中,第二储油箱502中的循环油通过出油孔503喷出进入上壳体504上的倾斜滑槽505中,倾斜滑槽505便于对循环油进行一部分降温,循环油继续进入第一储油箱501中,同时上壳体504顶部的第二电机507带动风扇508转动,风扇508在转动过程中对循环油进行降温。(2) Second circulation cooling: The circulating oil in the connecting pipe 1, the cooling box 2 and the first cooling shell 3 enters the fifth oil pipe 15 through the sixth oil pipe 16. The circulating oil in the fifth oil pipe 15 enters the fourth oil pipe 14 through the first chamber in the first pump shell 13. The circulating oil in the fourth oil pipe 14 enters the first oil storage tank 501. The circulating oil in the second cooling shell 7 enters the second chamber in the first pump shell 13 through the seventh oil pipe 17. The circulating oil in the second chamber enters the third oil pipe 12. The circulating oil in the third oil pipe 12 enters the second oil storage tank 502. The circulating oil in the second oil storage tank 502 is sprayed out through the oil outlet 503 into the inclined chute 505 on the upper shell 504. The inclined chute 505 is convenient for partially cooling the circulating oil. The circulating oil continues to enter the first oil storage tank 501. At the same time, the second motor 507 at the top of the upper shell 504 drives the fan 508 to rotate. The fan 508 cools the circulating oil during the rotation process.
(3)水对循环油进行降温:第一冷却机构和第二冷却机构对循环油进行降温过程中,储水箱22内的水也能对第二冷却壳体7内部进行降温,由于循环油温度较高,储水箱22中的水蒸发的水蒸气通过蒸汽管605发出,当储水箱22内部的水位降低时,浮球609降低,浮球609通过滑动杆608带动滑杆607在第二固定杆604上沿垂直方向向下运动,滑杆607与下底板611上的第二压力传感器抵触,第二压力传感器将接收到的距离信息转换为电信号发送至控制器,控制器控制第三电机603启动,第三电机603的输出轴带动第二泵壳601中的第二叶轮612转动,将水箱中的水通过进水管602流入储水箱22中,当储水箱22内部的水位升高时,浮球609升高,浮球609通过滑动杆608带动滑杆607在第二固定杆604上沿垂直方向向上运动,滑杆607与上顶板606上的第一压力传感器抵触,第一压力传感器将接收到的距离信息转换为电信号发送至控制器,控制器控制第三电机603关闭,水箱中的水不再进入储水箱22中,停止进水。(3) Cooling the circulating oil with water: During the process of cooling the circulating oil by the first cooling mechanism and the second cooling mechanism, the water in the water tank 22 can also cool the inside of the second cooling shell 7. Since the temperature of the circulating oil is relatively high, the water vapor evaporated from the water in the water tank 22 is emitted through the steam pipe 605. When the water level inside the water tank 22 decreases, the float 609 decreases. The float 609 drives the slide bar 607 to move downward in the vertical direction on the second fixed rod 604 through the slide bar 608. The slide bar 607 contacts the second pressure sensor on the lower base plate 611. The second pressure sensor converts the received distance information into an electrical signal and sends it to the controller. The controller controls The third motor 603 is started, and the output shaft of the third motor 603 drives the second impeller 612 in the second pump housing 601 to rotate, so that the water in the water tank flows into the water storage tank 22 through the water inlet pipe 602. When the water level inside the water storage tank 22 rises, the float 609 rises, and the float 609 drives the slide bar 607 to move upward in the vertical direction on the second fixed rod 604 through the slide bar 608. The slide bar 607 conflicts with the first pressure sensor on the upper top plate 606. The first pressure sensor converts the received distance information into an electrical signal and sends it to the controller. The controller controls the third motor 603 to be turned off, and the water in the water tank no longer enters the water storage tank 22, and the water inlet stops.
以上所述,仅为本发明的较佳实施例而已,并非用于限定本发明的保护范围。The above description is only a preferred embodiment of the present invention and is not intended to limit the protection scope of the present invention.
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CN203239440U (en) * | 2013-04-28 | 2013-10-16 | 南车玉柴四川发动机股份有限公司 | High-power box-type generating unit cooling water system |
CN103437876A (en) * | 2013-09-17 | 2013-12-11 | 南车戚墅堰机车有限公司 | Auxiliary water cooling system of diesel generating set |
CN215761901U (en) * | 2021-06-01 | 2022-02-08 | 山东交通学院 | Cooling system of diesel generator |
-
2024
- 2024-09-18 CN CN202411296225.6A patent/CN118815578B/en active Active
Patent Citations (5)
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FI970364A0 (en) * | 1996-02-28 | 1997-01-29 | Man B & W Diesel Gmbh | Water-air heat exchanger for large motors |
CN1820149A (en) * | 2003-07-10 | 2006-08-16 | Hydac系统有限公司 | Liquid cooling device |
CN203239440U (en) * | 2013-04-28 | 2013-10-16 | 南车玉柴四川发动机股份有限公司 | High-power box-type generating unit cooling water system |
CN103437876A (en) * | 2013-09-17 | 2013-12-11 | 南车戚墅堰机车有限公司 | Auxiliary water cooling system of diesel generating set |
CN215761901U (en) * | 2021-06-01 | 2022-02-08 | 山东交通学院 | Cooling system of diesel generator |
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