CN118789747A - A magnetic grabbing device for padding paper on a foaming machine - Google Patents
A magnetic grabbing device for padding paper on a foaming machine Download PDFInfo
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- CN118789747A CN118789747A CN202411282407.8A CN202411282407A CN118789747A CN 118789747 A CN118789747 A CN 118789747A CN 202411282407 A CN202411282407 A CN 202411282407A CN 118789747 A CN118789747 A CN 118789747A
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- plate body
- hook
- foaming machine
- limit block
- paper
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- 238000005187 foaming Methods 0.000 title claims abstract description 51
- 230000001154 acute effect Effects 0.000 claims abstract description 5
- 230000000903 blocking effect Effects 0.000 claims description 8
- 239000000725 suspension Substances 0.000 claims description 3
- BGPVFRJUHWVFKM-UHFFFAOYSA-N N1=C2C=CC=CC2=[N+]([O-])C1(CC1)CCC21N=C1C=CC=CC1=[N+]2[O-] Chemical compound N1=C2C=CC=CC2=[N+]([O-])C1(CC1)CCC21N=C1C=CC=CC1=[N+]2[O-] BGPVFRJUHWVFKM-UHFFFAOYSA-N 0.000 description 27
- 238000010586 diagram Methods 0.000 description 11
- 238000000034 method Methods 0.000 description 4
- 230000008569 process Effects 0.000 description 4
- 230000009471 action Effects 0.000 description 3
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 2
- 230000005484 gravity Effects 0.000 description 2
- 239000010959 steel Substances 0.000 description 2
- 101001121408 Homo sapiens L-amino-acid oxidase Proteins 0.000 description 1
- 101000827703 Homo sapiens Polyphosphoinositide phosphatase Proteins 0.000 description 1
- 102100026388 L-amino-acid oxidase Human genes 0.000 description 1
- 102100023591 Polyphosphoinositide phosphatase Human genes 0.000 description 1
- 101100012902 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) FIG2 gene Proteins 0.000 description 1
- 101100233916 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) KAR5 gene Proteins 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 230000007704 transition Effects 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C44/00—Shaping by internal pressure generated in the material, e.g. swelling or foaming ; Producing porous or cellular expanded plastics articles
- B29C44/34—Auxiliary operations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
- B65G47/90—Devices for picking-up and depositing articles or materials
- B65G47/92—Devices for picking-up and depositing articles or materials incorporating electrostatic or magnetic grippers
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Load-Engaging Elements For Cranes (AREA)
Abstract
本发明提供了一种用于发泡机上垫纸的磁力抓取装置,属于机械技术领域。一种用于发泡机上垫纸的磁力抓取装置,包括:能够被磁吸的板体,板体上固定有至少两个连接块,且连接块具有延伸至板体外侧的连接部;转轴,转轴转动连接在连接部上;至少一个限位块,限位块固定在转轴上,限位块能够抵靠在板体的侧部上,以使板体在悬挂状态下与发泡机的输送带之间形成夹角且板体朝向输送方向倾斜,夹角为锐角;至少一个磁铁,磁铁能够与板体磁吸连接,磁铁与板体之间能够用于夹持垫纸;至少两个挂钩,挂钩包括钩状部和杆体部,杆体部与转轴固定连接。本申请具有自动收取多余垫纸并将其覆盖在发泡海绵上面的优点。
The present invention provides a magnetic grabbing device for padding paper on a foaming machine, belonging to the field of mechanical technology. A magnetic grabbing device for padding paper on a foaming machine, comprising: a plate body that can be magnetically attracted, at least two connecting blocks are fixed on the plate body, and the connecting block has a connecting portion extending to the outside of the plate body; a rotating shaft, the rotating shaft is rotatably connected to the connecting portion; at least one limit block, the limit block is fixed on the rotating shaft, the limit block can be against the side of the plate body, so that the plate body forms an angle with the conveyor belt of the foaming machine in a suspended state and the plate body is inclined toward the conveying direction, and the angle is an acute angle; at least one magnet, the magnet can be magnetically connected to the plate body, and the magnet and the plate body can be used to clamp the padding paper; at least two hooks, the hooks include a hook-shaped portion and a rod body portion, and the rod body portion is fixedly connected to the rotating shaft. The present application has the advantage of automatically collecting excess padding paper and covering it on the foaming sponge.
Description
技术领域Technical Field
本申请属于机械技术领域,特别是一种用于发泡机上垫纸的磁力抓取装置。The present application belongs to the field of mechanical technology, and in particular to a magnetic grabbing device for padding paper on a foaming machine.
背景技术Background Art
海绵连续发泡机在发泡海绵时,需在输送带上铺设垫纸,垫纸跟随输送带一起输出,然而位于最前端的垫纸没有承载海绵,这部分未承载海绵的垫纸需要人工覆盖在发泡成型的海绵上。现有技术中一般需要采用多个工人去覆盖垫纸,但是输送带处于持续运动的状态,而且发泡海绵厚度较厚,覆盖起来不容易,操作比较麻烦,无法单人完成,且不够安全。When the sponge continuous foaming machine is foaming sponge, it is necessary to lay pad paper on the conveyor belt, and the pad paper is output together with the conveyor belt. However, the pad paper at the front end does not carry sponge, and this part of the pad paper without sponge needs to be manually covered on the foamed sponge. In the prior art, it is generally necessary to use multiple workers to cover the pad paper, but the conveyor belt is in a state of continuous movement, and the foamed sponge is thick, so it is not easy to cover, the operation is more troublesome, it cannot be done by one person, and it is not safe enough.
发明内容Summary of the invention
本申请的目的是针对现有的技术存在上述问题,提出了一种用于发泡机上垫纸的磁力抓取装置,具有自动将垫纸覆盖在发泡海绵上面,无需人工介入的特点。The purpose of this application is to address the above-mentioned problems in the existing technology and to propose a magnetic grabbing device for padding paper on a foaming machine, which has the characteristics of automatically covering the padding paper on the foaming sponge without manual intervention.
本的目的可通过下列技术方案来实现:The purpose of this paper can be achieved through the following technical solutions:
一种用于发泡机上垫纸的磁力抓取装置,包括:A magnetic grabbing device for padding paper on a foaming machine, comprising:
能够被磁吸的板体,所述板体上固定有至少两个连接块,且连接块具有延伸至板体外侧的连接部;A plate body capable of being attracted by magnets, wherein at least two connecting blocks are fixed on the plate body, and the connecting blocks have connecting portions extending to the outside of the plate body;
转轴,所述转轴转动连接在连接部上;A rotating shaft, the rotating shaft being rotatably connected to the connecting portion;
至少一个限位块,所述限位块固定在所述转轴上,所述限位块能够抵靠在所述板体的侧部上,以使所述板体在悬挂状态下与发泡机的输送带之间形成夹角且板体朝向输送方向倾斜,所述夹角为锐角;At least one limit block, the limit block is fixed on the rotating shaft, the limit block can be against the side of the plate body, so that the plate body forms an angle with the conveyor belt of the foaming machine in a suspended state and the plate body is inclined toward the conveying direction, and the angle is an acute angle;
至少一个磁铁,所述磁铁能够与所述板体磁吸连接,所述磁铁与所述板体之间能够用于夹持垫纸;At least one magnet, the magnet can be connected to the plate by magnetic attraction, and the magnet and the plate can be used to clamp the pad paper;
至少两个挂钩,所述挂钩包括钩状部和杆体部,所述杆体部与所述转轴固定连接,所述杆体部能够与所述板体抵靠,以使所述钩状部在放置状态下与发泡机的输送带之间形成间隔;At least two hooks, each hook comprising a hook-shaped portion and a rod portion, wherein the rod portion is fixedly connected to the rotating shaft and can abut against the plate body so that a gap is formed between the hook-shaped portion and the conveyor belt of the foaming machine in a placed state;
悬挂装置,所述悬挂装置包括驱动装置和挂杆,所述挂杆能够进入钩状部的钩槽,以使所述挂钩能够悬挂在所述挂杆上,所述驱动装置能够带动挂杆升降。The hanging device comprises a driving device and a hanging rod, wherein the hanging rod can enter the hook groove of the hook-shaped part so that the hook can be hung on the hanging rod, and the driving device can drive the hanging rod to rise and fall.
在上述用于发泡机上垫纸的磁力抓取装置中,所述挂钩上固定有挡杆,且所述挡杆与所述钩状部的自由端之间形成供挂杆进入的进口,所述进口与所述钩状部的钩槽连通。In the above-mentioned magnetic grabbing device for paper padding on a foaming machine, a blocking rod is fixed on the hook, and an inlet for the hanging rod to enter is formed between the blocking rod and the free end of the hook-shaped part, and the inlet is connected to the hook groove of the hook-shaped part.
在上述用于发泡机上垫纸的磁力抓取装置中,在放置状态下,所述挡杆垂直于发泡机的输送带或者挂杆朝向输送方向倾斜。In the above-mentioned magnetic grabbing device for paper padding on a foaming machine, in the placed state, the blocking rod is perpendicular to the conveying belt or the hanging rod of the foaming machine and is inclined toward the conveying direction.
在上述用于发泡机上垫纸的磁力抓取装置中,所述驱动装置包括导轨、滑杆、链条、导向轮、齿轮、驱动电机,所述导轨用于固定在发泡机的箱体顶部;所述滑杆滑动安装在所述导轨上;所述链条一端固定连接在滑杆上,且另一端与所述挂杆固定连接;所述导向轮用于转动设置在发泡机的箱体顶部,所述链条绕设在所述导向轮上;所述滑杆上设置有沿输送方向的齿条,且所述滑杆能够沿输送方向来回移动;所述齿轮与齿条啮合,所述驱动电机与所述齿轮传动连接,用于带动所述齿轮转动。In the above-mentioned magnetic grabbing device for paper padding on the foaming machine, the driving device includes a guide rail, a sliding rod, a chain, a guide wheel, a gear, and a driving motor. The guide rail is used to be fixed on the top of the foaming machine box; the sliding rod is slidably installed on the guide rail; one end of the chain is fixedly connected to the sliding rod, and the other end is fixedly connected to the hanging rod; the guide wheel is rotatably arranged on the top of the foaming machine box, and the chain is wound around the guide wheel; the sliding rod is provided with a rack along the conveying direction, and the sliding rod can move back and forth along the conveying direction; the gear is meshed with the rack, and the driving motor is connected to the gear transmission to drive the gear to rotate.
在上述用于发泡机上垫纸的磁力抓取装置中,所述磁铁具有多个,且分布在所述板体上。In the above-mentioned magnetic grabbing device for paper padding on a foaming machine, there are multiple magnets distributed on the plate body.
在上述用于发泡机上垫纸的磁力抓取装置中,所述板体包括能够被磁吸的板件和不能够被磁吸的壳体部件,所述壳体部件具有腔室,所述板件设置在所述壳体部件内,所述连接块固定在壳体部件上;所述板件底部开设有与限位块对应的滑槽,所述壳体部件上滑动设置有滑块,且滑块对应滑槽,所述滑槽的内底部固定有至少两个第一导向块,所述滑块上固定有与所述第一导向块对应的第二导向块,在所述滑块朝向限位块方向移动时,所述第二导向块与所述第一导向块抵接并使板件朝向远离磁铁方向移动;所述滑块上固定有绳索,所述限位块上固定有连接件,所述连接件与所述绳索的自由端可拆连接,其中,在所述绳索与所述连接件连接时,所述限位块转动能够带动所述滑块朝向限位块方向移动。In the above-mentioned magnetic grabbing device for paper padding on a foaming machine, the plate body includes a plate member that can be magnetically attracted and a shell member that cannot be magnetically attracted, the shell member has a chamber, the plate member is arranged in the shell member, and the connecting block is fixed on the shell member; a slide groove corresponding to the limit block is opened at the bottom of the plate member, a slider is slidably arranged on the shell member, and the slider corresponds to the slide groove, at least two first guide blocks are fixed on the inner bottom of the slide groove, a second guide block corresponding to the first guide block is fixed on the slider, and when the slider moves toward the limit block, the second guide block abuts against the first guide block and moves the plate member in the direction away from the magnet; a rope is fixed on the slider, and a connecting member is fixed on the limit block, and the connecting member is detachably connected to the free end of the rope, wherein when the rope is connected to the connecting member, the limit block can drive the slider to move toward the limit block when it rotates.
在上述用于发泡机上垫纸的磁力抓取装置中,所述限位块上开设有限位槽,所述绳索能够放入所述限位槽内,所述连接件固定在限位槽内,所述壳体部件上开设有通孔,所述绳索穿过所述通孔。In the above-mentioned magnetic grabbing device for paper padding on a foaming machine, a limiting groove is provided on the limiting block, the rope can be placed in the limiting groove, the connecting member is fixed in the limiting groove, and a through hole is provided on the shell part, and the rope passes through the through hole.
在上述用于发泡机上垫纸的磁力抓取装置中,所述连接件为连接环,所述绳索的一端固定有连接钩,所述连接钩能够钩住所述连接环。In the above-mentioned magnetic grabbing device for paper padding on a foaming machine, the connecting member is a connecting ring, and a connecting hook is fixed to one end of the rope, and the connecting hook can hook the connecting ring.
在上述用于发泡机上垫纸的磁力抓取装置中,所述限位块具有表面为圆弧状的支撑部,在所述限位块抵靠在所述板体的侧部时,所述支撑部低于所述板体的下表面,以使所述支撑部能够接触输送带且使板体的靠近支撑部一侧悬空。In the above-mentioned magnetic grabbing device for paper padding on a foaming machine, the limit block has a support portion with an arc-shaped surface. When the limit block abuts against the side of the plate body, the support portion is lower than the lower surface of the plate body, so that the support portion can contact the conveyor belt and the side of the plate body close to the support portion is suspended in the air.
与现有技术相比,本申请具有以下优点:Compared with the prior art, this application has the following advantages:
本装置能够自动完成垫纸的覆盖工作,无需人工覆盖,提高了安全性。The device can automatically complete the covering work of the pad paper without the need for manual covering, thereby improving safety.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1是本申请中磁力抓取装置的结构图;FIG1 is a structural diagram of a magnetic grabbing device in the present application;
图2是本申请中板体部分放置状态下的结构图;FIG2 is a structural diagram of the plate body in the present application when the plate body is partially placed;
图3是本申请中板体部分悬挂状态下的结构图;FIG3 is a structural diagram of a plate body in a partially suspended state in the present application;
图4是本申请中板体部分的俯视图;FIG4 is a top view of the plate portion of the present application;
图5是本申请中板体上磁铁的分布结构图;FIG5 is a diagram showing the distribution structure of magnets on the plate in the present application;
图6是图4中A-A位置的一种剖视结构图;Fig. 6 is a cross-sectional structural diagram of the position A-A in Fig. 4;
图7是本申请中绳索连接限位块且转动限位块后的结构示意图;FIG7 is a schematic diagram of the structure after the rope is connected to the limit block and the limit block is rotated in the present application;
图8是本申请中绳索与限位块分离且转动限位块后的结构示意图;FIG8 is a schematic diagram of the structure after the rope is separated from the limit block and the limit block is rotated in the present application;
图9是本申请中限位块抵靠在板体上的初始状态示意图;FIG9 is a schematic diagram of an initial state in which the limit block abuts against the plate body in the present application;
图10是本申请中垫纸覆盖在海绵上的流程示意图;FIG10 is a schematic diagram of the process of covering the sponge with a pad paper in the present application;
图中,In the figure,
100、箱体;200、输送带;300、垫纸;400、海绵;100, box body; 200, conveyor belt; 300, pad paper; 400, sponge;
α、夹角;α, angle;
D、输送方向;D. Conveying direction;
2、板体;21、连接块;211、连接部;22、板件;221、滑槽;222、避让槽;223、第一导向块;23、壳体部件;231、腔室;232、通孔;24、滑块;241、第二导向块;25、绳索;251、连接钩;2. plate body; 21. connecting block; 211. connecting part; 22. plate member; 221. slide groove; 222. avoidance groove; 223. first guide block; 23. shell member; 231. chamber; 232. through hole; 24. slider; 241. second guide block; 25. rope; 251. connecting hook;
3、转轴;3. Rotating shaft;
4、限位块;41、限位槽;42、连接件;43、支撑部;4. Limit block; 41. Limit groove; 42. Connector; 43. Support part;
5、磁铁;5. Magnet;
6、挂钩;61、钩状部;611、钩槽;62、杆体部;63、间隔;64、挡杆;65、进口;6. hook; 61. hook-shaped portion; 611. hook groove; 62. rod body; 63. interval; 64. stopper; 65. inlet;
7、悬挂装置;71、驱动装置;711、导轨;712、滑杆;7121、齿条;713、链条;714、导向轮;715、齿轮;716、驱动电机;72、挂杆。7. Suspension device; 71. Driving device; 711. Guide rail; 712. Sliding rod; 7121. Rack; 713. Chain; 714. Guide wheel; 715. Gear; 716. Driving motor; 72. Hanging rod.
具体实施方式DETAILED DESCRIPTION
下面结合附图1-图10和具体实施例对本申请作进一步说明:The present application is further described below in conjunction with Figures 1 to 10 and specific embodiments:
首先,这里需要说明的是:在本申请的描述中,如出现术语“中心”、“上”、“下”、“左”、“右”、“竖直”、“水平”、“内”`、“外”等方位词,其所指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本申请的限制;此外,如出现术语“第一”、“第二”、“第三”等数字量词仅用于描述目的,而不能理解为指示或暗示相对重要性。另外,在本申请中,除非另有明确的规定和限定,如出现术语“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接、过盈配合、过渡配合等限位连接,或一体连接;可以是直接相连,也可以通过中间媒介间接相连;因此对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本申请中的具体含义。First of all, it should be noted that in the description of this application, if the terms "center", "up", "down", "left", "right", "vertical", "horizontal", "inside", "outside" and other directional words appear, the orientation or position relationship indicated is based on the orientation or position relationship shown in the drawings, which is only for the convenience of description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on this application; in addition, if the terms "first", "second", "third" and other numerical quantifiers appear, they are only used for descriptive purposes and cannot be understood as indicating or implying relative importance. In addition, in this application, unless otherwise clearly specified and limited, if the terms "installed", "connected", and "connected" appear, they should be understood in a broad sense, for example, it can be a fixed connection, or a detachable connection, a limited connection such as an interference fit, a transition fit, or an integral connection; it can be directly connected or indirectly connected through an intermediate medium; therefore, for ordinary technicians in this field, the specific meanings of the above terms in this application can be understood according to the specific circumstances.
如图1、图2、图3、图4、图5、图 10所示,一种用于发泡机上垫纸300的磁力抓取装置,包括:能够被磁吸的板体2、转轴3、至少一个限位块4、至少一个磁铁5、至少两个挂钩6和悬挂装置7。As shown in Figures 1, 2, 3, 4, 5 and 10, a magnetic grabbing device for a paper pad 300 on a foaming machine includes: a plate body 2 that can be magnetically attracted, a rotating shaft 3, at least one limit block 4, at least one magnet 5, at least two hooks 6 and a hanging device 7.
板体2上固定有至少两个连接块21,且连接块21具有延伸至板体2外侧的连接部211;在正投影上,连接部211完全处于板体2的投影位置之外,转轴3转动连接在连接部211上;转轴3的位置处于板体2的侧部位置,限位块4固定在转轴3上,限位块4能够抵靠在板体2的侧部上,以使板体2在悬挂状态下与发泡机的输送带200之间形成夹角α且板体2朝向输送方向D倾斜,夹角α为锐角,限位块4在预设转动范围内是不会与板体2接触,在转动至预定角度之后,限位块4才会与板体2的侧部抵靠,并是限位块4与板体2相对的限位,锐角角度控制在30-60°之间,磁铁5能够与板体2磁吸连接,磁铁5与板体2之间能够用于夹持垫纸300;挂钩6包括钩状部61和杆体部62,杆体部62与转轴3固定连接,杆体部62能够与板体2抵靠,以使钩状部61在放置状态下与发泡机的输送带200之间形成间隔63;悬挂装置7包括驱动装置71和挂杆72,挂杆72能够进入钩状部61的钩槽611,沟槽的入口方向朝下设置,以使挂钩6能够悬挂在挂杆72上,驱动装置71能够带动挂杆72升降。At least two connecting blocks 21 are fixed on the plate body 2, and the connecting block 21 has a connecting portion 211 extending to the outside of the plate body 2; in the orthographic projection, the connecting portion 211 is completely outside the projection position of the plate body 2, and the rotating shaft 3 is rotatably connected to the connecting portion 211; the position of the rotating shaft 3 is at the side of the plate body 2, and the limit block 4 is fixed on the rotating shaft 3, and the limit block 4 can abut against the side of the plate body 2, so that the plate body 2 forms an angle α with the conveyor belt 200 of the foaming machine in the suspended state and the plate body 2 is inclined toward the conveying direction D, and the angle α is an acute angle. The limit block 4 will not contact the plate body 2 within the preset rotation range. After rotating to a predetermined angle, the limit block 4 will abut against the side of the plate body 2. The limit block 4 is limited relative to the plate body 2, and the acute angle is controlled between 30-60°. The magnet 5 can be magnetically connected to the plate body 2, and the magnet 5 and the plate body 2 can be used to clamp the pad paper 300; the hook 6 includes a hook portion 61 and a rod portion 62, the rod portion 62 is fixedly connected to the rotating shaft 3, and the rod portion 62 can abut against the plate body 2 so that a gap 63 is formed between the hook portion 61 and the conveyor belt 200 of the foaming machine in the placed state; the hanging device 7 includes a driving device 71 and a hanging rod 72, the hanging rod 72 can enter the hook groove 611 of the hook portion 61, and the entrance direction of the groove is set downward, so that the hook 6 can be hung on the hanging rod 72, and the driving device 71 can drive the hanging rod 72 to rise and fall.
本申请中,如图 10 所示,可先将磁铁5放置在输送带200上,再把垫纸300放置在输送带200上且使垫纸300的端部位置压在磁铁5上,然后将板体2放置在垫纸300上并与磁铁5磁吸连接;或者先将磁铁5放置在垫纸300上,接着将垫纸300端部折叠并覆盖住磁铁5,之后再将板体2压紧在折叠后的垫纸300上并与磁铁5磁吸连接。优先选择第二种情况进行设置。In the present application, as shown in FIG. 10 , the magnet 5 can be placed on the conveyor belt 200 first, and then the padding paper 300 can be placed on the conveyor belt 200 so that the end of the padding paper 300 is pressed on the magnet 5, and then the plate body 2 can be placed on the padding paper 300 and magnetically connected to the magnet 5; or the magnet 5 can be placed on the padding paper 300 first, and then the end of the padding paper 300 can be folded to cover the magnet 5, and then the plate body 2 can be pressed tightly on the folded padding paper 300 and magnetically connected to the magnet 5. The second case is preferably selected for setting.
板体2上挂钩6的钩状部61朝向输送方向D设置。发泡机进行发泡时,先通过驱动装置71带动挂杆72下降至低于钩状部61的位置,此时输送带200带动挂钩6平移,使钩状部61自动钩在挂杆72上。后续驱动装置71驱动挂杆72上升,便可将垫纸300一同带动上升。当发泡完成的海绵400移动至该位置后,垫纸300会自动覆盖在海绵400上,之后持续移动,垫纸300自动从磁铁5和板体2之间脱离,而磁铁5仍旧磁吸在板体2上,从而实现了垫纸300自动盖覆在海绵400上。本申请可以在现有的海绵连续发泡机上进行改进。The hook portion 61 of the hook 6 on the plate body 2 is arranged toward the conveying direction D. When the foaming machine is foaming, the driving device 71 first drives the hanging rod 72 to drop to a position lower than the hook portion 61. At this time, the conveyor belt 200 drives the hook 6 to translate, so that the hook portion 61 is automatically hooked on the hanging rod 72. The subsequent driving device 71 drives the hanging rod 72 to rise, and the padding paper 300 can be driven to rise together. When the foamed sponge 400 moves to this position, the padding paper 300 will automatically cover the sponge 400, and then continue to move, and the padding paper 300 will automatically detach from between the magnet 5 and the plate body 2, while the magnet 5 is still magnetically attracted to the plate body 2, thereby realizing that the padding paper 300 automatically covers the sponge 400. The present application can be improved on the existing sponge continuous foaming machine.
图10中a为垫纸300设置在输送带200上,垫纸300的部分已经夹持在磁铁5和板体2之间,且挂钩6未与挂杆72连接;图10中b为挂钩6与挂杆72初步接触连接状态;图10中c为挂杆72将板体2悬挂后的示意图;图10中d为垫纸300从磁铁5和板体2之间脱离且垫纸300已经覆盖在海绵400上的示意图。Figure 10 a shows that the padding paper 300 is set on the conveyor belt 200, and part of the padding paper 300 has been clamped between the magnet 5 and the plate body 2, and the hook 6 is not connected to the hanging rod 72; Figure 10 b shows the initial contact and connection state between the hook 6 and the hanging rod 72; Figure 10 c is a schematic diagram after the hanging rod 72 hangs the plate body 2; Figure 10 d is a schematic diagram that the padding paper 300 is detached from between the magnet 5 and the plate body 2 and the padding paper 300 has covered the sponge 400.
本装置能够自动完成垫纸300的覆盖工作,无需人工覆盖,提高了安全性。在钩状部61钩在挂杆72上时,挂钩6朝向与输送方向D相反方向转动,直至限位块4抵靠在板体2的侧部,在悬挂状态下,以使板体2与发泡机的输送带200之间形成夹角α且板体2朝向输送方向D倾斜,方便后续垫纸300从磁铁5和板体2之间抽离,降低磁铁5脱落的可能性。The device can automatically cover the pad paper 300 without manual covering, thus improving safety. When the hook portion 61 is hooked on the hanging rod 72, the hook 6 rotates in the direction opposite to the conveying direction D until the limit block 4 abuts against the side of the plate body 2. In the hanging state, the plate body 2 and the conveyor belt 200 of the foaming machine form an angle α and the plate body 2 is tilted toward the conveying direction D, which facilitates the subsequent removal of the pad paper 300 from between the magnet 5 and the plate body 2, thereby reducing the possibility of the magnet 5 falling off.
考虑到升降过程中的稳定性,本申请中,挂钩6设置了两个,驱动装置71装置也是设置了两个,从而使挂杆72能够稳定升降。Taking into account the stability during the lifting process, in the present application, two hooks 6 are provided, and two drive devices 71 are also provided, so that the hanging rod 72 can be lifted and lowered stably.
在放置状态下,钩状部61与发泡机的输送带200之间形成间隔63,能够使挂杆72顺利进入到钩状部61的钩槽611内。In the placed state, a gap 63 is formed between the hook-shaped portion 61 and the conveyor belt 200 of the foaming machine, so that the hanging rod 72 can smoothly enter the hook groove 611 of the hook-shaped portion 61 .
本申请中,如图3所示,悬挂状态是,板体2被挂杆72完全吊起并已经脱离输送带200的状态。如图2所示,放置状态是,板体2没有被挂杆72接触,并放置在输送带200上的自然状态。In the present application, as shown in Figure 3, the hanging state is a state in which the plate body 2 is completely lifted by the hanging rod 72 and has been separated from the conveyor belt 200. As shown in Figure 2, the placement state is a natural state in which the plate body 2 is not contacted by the hanging rod 72 and is placed on the conveyor belt 200.
具体地,如图2、图3所示,挂钩6上固定有挡杆64,且挡杆64与钩状部61的自由端之间形成供挂杆72进入的进口65,进口65与钩状部61的钩槽611连通。Specifically, as shown in FIGS. 2 and 3 , a stopper rod 64 is fixed to the hook 6 , and an inlet 65 for the hanging rod 72 to enter is formed between the stopper rod 64 and the free end of the hook portion 61 , and the inlet 65 is communicated with the hook groove 611 of the hook portion 61 .
挡杆64与钩状部61的自由端之间形成的进口65,为挂杆72提供了明确的进入通道。在输送带200带动挂钩6移动的过程中,挂杆72通过挡杆64的导向,能够更加容易地从这个进口65进入钩状部61的钩槽611,挂钩6能够快速、准确地钩住挂杆72,挂杆72升降过程中,只需要移动至对应挡杆64的位置即可,无需特别精确。The inlet 65 formed between the stopper 64 and the free end of the hook 61 provides a clear entry passage for the hanging rod 72. When the conveyor belt 200 drives the hook 6 to move, the hanging rod 72 can more easily enter the hook groove 611 of the hook 61 through the inlet 65 under the guidance of the stopper 64, and the hook 6 can quickly and accurately hook the hanging rod 72. During the lifting and lowering process of the hanging rod 72, it only needs to move to the position corresponding to the stopper 64 without being particularly precise.
具体地,在放置状态下,挡杆64垂直于发泡机的输送带200或者挂杆72朝向输送方向D倾斜。Specifically, in the placed state, the blocking rod 64 is perpendicular to the conveying belt 200 of the foaming machine or the hanging rod 72 and is inclined toward the conveying direction D.
垂直设置或者倾斜设置的挂杆72,使挂钩6在与挂杆72接触时能够顺畅地进入连接状态。这种设计减少了因挂杆72与挂钩6之间的角度不合适而导致的卡顿、连接失败、甚至是板体2翻转的情况。The vertically or obliquely arranged hanging rod 72 enables the hook 6 to smoothly enter the connection state when it contacts the hanging rod 72. This design reduces the jamming, connection failure, and even the flipping of the plate 2 caused by the inappropriate angle between the hanging rod 72 and the hook 6.
如图1、图2、图10所示,挡杆64垂直于发泡机的输送带200。倾斜设置的挂杆72未在图中示意出。As shown in Figures 1, 2 and 10, the blocking rod 64 is perpendicular to the conveyor belt 200 of the foaming machine. The inclined hanging rod 72 is not shown in the figure.
具体地,如图1、图10所示,驱动装置71包括导轨711、滑杆712、链条713、导向轮714、齿轮715、驱动电机716,导轨711用于固定在发泡机的箱体100顶部;滑杆712滑动安装在导轨711上;链条713一端固定连接在滑杆712上,且另一端与挂杆72固定连接;导向轮714用于转动设置在发泡机的箱体100顶部,链条713绕设在导向轮714上;滑杆712上设置有沿输送方向D的齿条7121,且滑杆712能够沿输送方向D来回移动;齿轮715与齿条7121啮合,驱动电机716与齿轮715传动连接,用于带动齿轮715转动。Specifically, as shown in Figures 1 and 10, the driving device 71 includes a guide rail 711, a slide bar 712, a chain 713, a guide wheel 714, a gear 715, and a driving motor 716. The guide rail 711 is used to be fixed on the top of the box body 100 of the foaming machine; the slide bar 712 is slidably installed on the guide rail 711; one end of the chain 713 is fixedly connected to the slide bar 712, and the other end is fixedly connected to the hanging rod 72; the guide wheel 714 is rotatably arranged on the top of the box body 100 of the foaming machine, and the chain 713 is wound around the guide wheel 714; the slide bar 712 is provided with a rack 7121 along the conveying direction D, and the slide bar 712 can move back and forth along the conveying direction D; the gear 715 is meshed with the rack 7121, and the driving motor 716 is transmission-connected to the gear 715, so as to drive the gear 715 to rotate.
驱动电机716启动后带动齿轮715转动,由于齿轮715与滑杆712上的齿条7121啮合,从而使滑杆712在导轨711上沿输送方向D来回移动,滑杆712移动时,通过链条713带动挂杆72升降。当需要将挂钩6钩住挂杆72时,驱动电机716带动滑杆712移动使得挂杆72下降至低于钩状部61的位置,随着输送带200带动挂钩6平移,钩状部61自动钩在挂杆72上,之后驱动电机716反转,带动滑杆712反向移动,通过链条713使挂杆72上升,从而将垫纸300一同带动上升。After the driving motor 716 is started, the gear 715 is driven to rotate. Since the gear 715 is meshed with the rack 7121 on the slide bar 712, the slide bar 712 moves back and forth along the conveying direction D on the guide rail 711. When the slide bar 712 moves, the hanging rod 72 is driven to rise and fall through the chain 713. When the hook 6 needs to be hooked to the hanging rod 72, the driving motor 716 drives the slide bar 712 to move so that the hanging rod 72 drops to a position lower than the hook-shaped portion 61. As the conveyor belt 200 drives the hook 6 to move horizontally, the hook-shaped portion 61 automatically hooks on the hanging rod 72. Then, the driving motor 716 is reversed, driving the slide bar 712 to move in the opposite direction, and the hanging rod 72 is raised through the chain 713, thereby driving the pad paper 300 to rise together.
本申请中,驱动电机716与齿轮715通过其他链条齿轮结构连接传动。In the present application, the driving motor 716 and the gear 715 are connected and driven via other chain gear structures.
导轨711和滑杆712的配合使得滑杆712的移动更加稳定,链条713绕设在导向轮714上并与滑杆712和挂杆72连接,保证了挂杆72升降过程的平稳性。而且导轨711、滑杆712的设置可以减少占用空间,直接安装在现有发泡机中箱体100的顶壁上。The cooperation of the guide rail 711 and the slide bar 712 makes the movement of the slide bar 712 more stable, and the chain 713 is wound around the guide wheel 714 and connected with the slide bar 712 and the hanging rod 72, ensuring the stability of the lifting process of the hanging rod 72. In addition, the arrangement of the guide rail 711 and the slide bar 712 can reduce the occupied space and can be directly installed on the top wall of the box 100 in the existing foaming machine.
具体地,如图5所示,磁铁5具有多个,且分布在板体2上。Specifically, as shown in FIG. 5 , there are a plurality of magnets 5 distributed on the plate 2 .
本申请中,磁铁5设置多个,且分成三排设置,三排磁铁5交错分布。In the present application, a plurality of magnets 5 are provided and arranged in three rows, and the three rows of magnets 5 are staggered.
具体地,如图4、图6、图7、图8所示,板体2包括能够被磁吸的板件22和不能够被磁吸的壳体部件23,壳体部件23具有腔室231,板件22设置在壳体部件23内,连接块21固定在壳体部件23上;板件22底部开设有与限位块4对应的滑槽221,壳体部件23上滑动设置有滑块24,且滑块24对应滑槽221,滑槽221的内底部固定有至少两个第一导向块223,滑块24上固定有与第一导向块223对应的第二导向块241,在滑块24朝向限位块4方向移动时,第二导向块241与第一导向块223抵接并使板件22朝向远离磁铁5方向移动;滑块24上固定有绳索25,限位块4上固定有连接件42,连接件42与绳索25的自由端可拆连接,其中,在绳索25与连接件42连接时,限位块4转动能够带动滑块24朝向限位块4方向移动。Specifically, as shown in Figures 4, 6, 7 and 8, the plate body 2 includes a plate member 22 that can be magnetically attracted and a shell member 23 that cannot be magnetically attracted. The shell member 23 has a chamber 231, the plate member 22 is arranged in the shell member 23, and the connecting block 21 is fixed on the shell member 23; a slide groove 221 corresponding to the limit block 4 is opened at the bottom of the plate member 22, a slider 24 is slidably arranged on the shell member 23, and the slider 24 corresponds to the slide groove 221, and at least two first guide blocks 223 are fixed to the inner bottom of the slide groove 221. A second guide block 241 corresponding to the first guide block 223 is fixed on the slider 24. When the slider 24 moves toward the limit block 4, the second guide block 241 abuts against the first guide block 223 and moves the plate 22 away from the magnet 5. A rope 25 is fixed on the slider 24, and a connecting member 42 is fixed on the limit block 4. The connecting member 42 is detachably connected to the free end of the rope 25. When the rope 25 is connected to the connecting member 42, the rotation of the limit block 4 can drive the slider 24 to move toward the limit block 4.
在本申请中,由于板体2等部件整体较重,需要多个人进行操作,因此设计了特定结构以减轻工作负担。In the present application, since the plate body 2 and other components are heavy as a whole and require multiple people to operate, a specific structure is designed to reduce the workload.
当挂钩6的钩状部61已与挂杆72连接,且需要将磁铁5设置在输送带200或者垫纸300上时,可将绳索25的一端连接在限位块4上。When the hook portion 61 of the hook 6 is connected to the hanging rod 72 and the magnet 5 needs to be set on the conveyor belt 200 or the pad paper 300 , one end of the rope 25 can be connected to the limit block 4 .
在挂杆72上移并带动挂钩6转动时,限位块4同步转动。由于绳索25的自由端与限位块4上的连接件42连接,限位块4会带动绳索25移动,进而绳索25拉动滑块24朝向限位块4方向滑动。在滑块24移动过程中,滑块24上的第二导向块241与板件22底部滑槽221内的第一导向块223抵接,使得板件22在滑块24的作用下朝向远离磁铁5的方向移动,从而降低磁铁5对板件22的吸力,磁铁5在重力作用下自动掉落在输送带200或者垫纸300上,完成磁铁5的设置。这样无需人工将磁铁5从板体2上取下,大大提高了效率。进一步的,板件22为钢板或者铁板,优选的,板件22为钢板。When the hanging rod 72 moves up and drives the hook 6 to rotate, the limit block 4 rotates synchronously. Since the free end of the rope 25 is connected to the connecting piece 42 on the limit block 4, the limit block 4 will drive the rope 25 to move, and then the rope 25 pulls the slider 24 to slide in the direction of the limit block 4. During the movement of the slider 24, the second guide block 241 on the slider 24 abuts against the first guide block 223 in the bottom slide groove 221 of the plate 22, so that the plate 22 moves in the direction away from the magnet 5 under the action of the slider 24, thereby reducing the suction force of the magnet 5 on the plate 22, and the magnet 5 automatically falls on the conveyor belt 200 or the pad paper 300 under the action of gravity, completing the setting of the magnet 5. In this way, there is no need to manually remove the magnet 5 from the plate body 2, which greatly improves efficiency. Further, the plate 22 is a steel plate or an iron plate, and preferably, the plate 22 is a steel plate.
在需要带动垫纸300上移时,则解除绳索25和连接件42的连接即可,在解除连接之后,板件22能够在重力作用下自动复位。When it is necessary to drive the pad paper 300 to move upward, the connection between the rope 25 and the connecting member 42 can be released. After the connection is released, the plate member 22 can automatically return to its original position under the action of gravity.
进一步的,在板件22的上部开设有避让连接块21的避让槽222。Furthermore, an escape groove 222 for escaping the connection block 21 is opened on the upper portion of the plate 22 .
具体地,如图4、图6、图7、图8所示,限位块4上开设有限位槽41,绳索25能够放入限位槽41内,连接件42固定在限位槽41内,壳体部件23上开设有通孔232,绳索25穿过通孔232。Specifically, as shown in Figures 4, 6, 7 and 8, a limiting groove 41 is provided on the limiting block 4, the rope 25 can be placed in the limiting groove 41, the connecting member 42 is fixed in the limiting groove 41, and a through hole 232 is provided on the shell part 23, and the rope 25 passes through the through hole 232.
限位块4上开设的限位槽41为绳索25提供了特定的放置位置,使得绳索25在工作过程中不会随意晃动或移位,保证了整个装置运行的稳定性,壳体部件23上的通孔232为绳索25提供了合理的通道,使绳索25在拉动时,滑块24能够更加的稳定,通孔232设置在对应滑块24一侧,使通孔232与滑块24之间的绳索25处于滑块24的滑动方向上。The limiting groove 41 on the limiting block 4 provides a specific placement position for the rope 25, so that the rope 25 will not shake or shift at will during operation, thereby ensuring the stability of the operation of the entire device. The through hole 232 on the shell part 23 provides a reasonable channel for the rope 25, so that the slider 24 can be more stable when the rope 25 is pulled. The through hole 232 is arranged on one side of the corresponding slider 24, so that the rope 25 between the through hole 232 and the slider 24 is in the sliding direction of the slider 24.
连接件42固定在限位槽41内,使其隐藏,在外部会更加美观。The connecting piece 42 is fixed in the limiting groove 41 so as to be hidden and more beautiful from the outside.
具体地,如图4、图6、图7、图8所示,连接件42为连接环,绳索25的一端固定有连接钩251,连接钩251能够钩住连接环。Specifically, as shown in FIG. 4 , FIG. 6 , FIG. 7 , and FIG. 8 , the connecting member 42 is a connecting ring, and a connecting hook 251 is fixed to one end of the rope 25 , and the connecting hook 251 can hook the connecting ring.
连接环和连接钩251的组合使得绳索25与限位块4之间的连接非常方便快捷。在需要连接时,只需将连接钩251轻松地钩在连接环上即可,无需复杂的操作和工具,大大提高了工作效率。The combination of the connecting ring and the connecting hook 251 makes the connection between the rope 25 and the limiting block 4 very convenient and quick. When connection is needed, the connecting hook 251 only needs to be easily hooked on the connecting ring, without complicated operations and tools, which greatly improves work efficiency.
具体地,如图6、图7、图8、图9所示,限位块4具有表面为圆弧状的支撑部43,在限位块4抵靠在板体2的侧部时,支撑部43低于板体2的下表面,以使支撑部43能够接触输送带200且使板体2的靠近支撑部43一侧悬空。Specifically, as shown in Figures 6, 7, 8 and 9, the limit block 4 has a support portion 43 with an arc-shaped surface. When the limit block 4 abuts against the side of the plate body 2, the support portion 43 is lower than the lower surface of the plate body 2, so that the support portion 43 can contact the conveyor belt 200 and the side of the plate body 2 close to the support portion 43 is suspended.
在需要将板体2上的磁铁5放置在输送带200或者垫纸300上时,连接件42与绳索25连接。When the magnet 5 on the plate body 2 needs to be placed on the conveyor belt 200 or the pad paper 300 , the connecting piece 42 is connected to the rope 25 .
挂杆72上移并带动挂钩6转动,限位块4具有圆弧状的支撑部43,支撑部43能够抵靠在输送带200或者垫纸300上,从而使板体2的一端提前的离开输送带200或者垫纸300,使磁铁5脱离板体2并留在输送带200或者垫纸300上,之后再被挂杆72起吊之后,板体2与磁铁5基本无接触,就不会导致磁铁5位置偏移,基本无需调整磁铁5位置。The hanging rod 72 moves up and drives the hook 6 to rotate. The limit block 4 has an arc-shaped support portion 43, which can abut against the conveyor belt 200 or the pad paper 300, so that one end of the plate body 2 leaves the conveyor belt 200 or the pad paper 300 in advance, so that the magnet 5 is separated from the plate body 2 and remains on the conveyor belt 200 or the pad paper 300. After being lifted by the hanging rod 72, the plate body 2 has basically no contact with the magnet 5, which will not cause the position of the magnet 5 to shift, and there is basically no need to adjust the position of the magnet 5.
需要说明的是:以上实施例仅用于说明本申请而并非限制本申请所描述的技术方案,尽管本说明书参照上述的实施例对本申请已进行了详细的说明,但是,本领域的普通技术人员应当理解,所属技术领域的技术人员仍然可以对本申请进行修改或者等同替换,而一切不脱离本申请的精神和范围的技术方案及其改进,均应涵盖在本申请的权利要求范围内。It should be noted that the above embodiments are only used to illustrate the present application and are not intended to limit the technical solutions described in the present application. Although the present application has been described in detail in this specification with reference to the above embodiments, a person of ordinary skill in the art should understand that a person of ordinary skill in the art can still modify or make equivalent substitutions to the present application, and all technical solutions and improvements thereof that do not depart from the spirit and scope of the present application should be included in the scope of the claims of the present application.
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US4222722A (en) * | 1978-03-25 | 1980-09-16 | Metzeler Schaum Gmbh | Device for synchronizing the movement of the cover web and base web during the continuous production of rectangular foam blocks |
JPH0672406A (en) * | 1992-08-20 | 1994-03-15 | Ishida Co Ltd | Packaging apparatus |
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CN212352655U (en) * | 2020-04-22 | 2021-01-15 | 苏州润迪净化板业有限公司 | Laminboard production equipment with protection function |
KR20210111468A (en) * | 2020-03-03 | 2021-09-13 | 김용복 | Top and bottom combined packing machine |
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US4222722A (en) * | 1978-03-25 | 1980-09-16 | Metzeler Schaum Gmbh | Device for synchronizing the movement of the cover web and base web during the continuous production of rectangular foam blocks |
FR2439663A1 (en) * | 1978-10-25 | 1980-05-23 | Kornylac Co | FLUID FILM CONTINUOUS PROCESSING DEVICE AND METHOD |
JPH0672406A (en) * | 1992-08-20 | 1994-03-15 | Ishida Co Ltd | Packaging apparatus |
CN101535024A (en) * | 2006-10-31 | 2009-09-16 | 亨内克股份有限公司 | Method for the production of polyurethane block foam |
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