CN118789469A - Auxiliary dust removal device for shot blasting machine - Google Patents
Auxiliary dust removal device for shot blasting machine Download PDFInfo
- Publication number
- CN118789469A CN118789469A CN202411281516.8A CN202411281516A CN118789469A CN 118789469 A CN118789469 A CN 118789469A CN 202411281516 A CN202411281516 A CN 202411281516A CN 118789469 A CN118789469 A CN 118789469A
- Authority
- CN
- China
- Prior art keywords
- plate
- fixedly arranged
- frame
- screening
- rod
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24C—ABRASIVE OR RELATED BLASTING WITH PARTICULATE MATERIAL
- B24C9/00—Appurtenances of abrasive blasting machines or devices, e.g. working chambers, arrangements for handling used abrasive material
- B24C9/006—Treatment of used abrasive material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24C—ABRASIVE OR RELATED BLASTING WITH PARTICULATE MATERIAL
- B24C9/00—Appurtenances of abrasive blasting machines or devices, e.g. working chambers, arrangements for handling used abrasive material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24C—ABRASIVE OR RELATED BLASTING WITH PARTICULATE MATERIAL
- B24C9/00—Appurtenances of abrasive blasting machines or devices, e.g. working chambers, arrangements for handling used abrasive material
- B24C9/003—Removing abrasive powder out of the blasting machine
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Combined Means For Separation Of Solids (AREA)
Abstract
本发明公开了一种抛丸机用辅助除尘装置,属于抛丸机技术领域,包括底座,所述底座顶部固定设有用于对抛丸机中使用后的弹丸进行收集的进料机构,所述进料机构包括进料框、抽拉框和折叠引流板,所述进料框两侧壁均固定设有多个支撑腿,且支撑腿与底座固定设置,所述抽拉框数量设有两个且对称设于进料框内,且抽拉框与进料框内部滑动设置,所述折叠引流板数量设有两个且对称设于进料框内,所述折叠引流板一侧壁与抽拉框内壁一侧固定设置。本发明通过设置筛分机构,筛分机构可以将全部的弹丸进行筛分,碎裂的弹丸进行排除,完整的弹丸进行收集,后期可对完整的弹丸进行检测,检测是否可以再次使用,从而节约了成本,加强了工作效率。
The present invention discloses an auxiliary dust removal device for a shot blasting machine, which belongs to the technical field of shot blasting machines, and includes a base, a feeding mechanism for collecting the projectiles used in the shot blasting machine is fixedly provided on the top of the base, and the feeding mechanism includes a feeding frame, a pull-out frame and a folding drainage plate, and the two side walls of the feeding frame are fixedly provided with a plurality of supporting legs, and the supporting legs are fixedly arranged with the base, the pull-out frames are provided with two and are symmetrically arranged in the feeding frame, and the pull-out frames and the feeding frame are slidably arranged inside, the folding drainage plates are provided with two and are symmetrically arranged in the feeding frame, and one side wall of the folding drainage plate is fixedly arranged with one side of the inner wall of the pull-out frame. The present invention sets a screening mechanism, and the screening mechanism can screen all the projectiles, remove the broken projectiles, and collect the complete projectiles. The complete projectiles can be tested later to detect whether they can be used again, thereby saving costs and improving work efficiency.
Description
技术领域Technical Field
本发明属于抛丸机技术领域,具体涉及一种抛丸机用辅助除尘装置。The invention belongs to the technical field of shot blasting machines, and particularly relates to an auxiliary dust removal device for a shot blasting machine.
背景技术Background Art
抛丸机是指利用抛丸器抛出的高速弹丸清理或强化铸件表面的铸造设备。抛丸机能同时对铸件进行落砂﹑除芯和清理。抛丸机也称打砂机、喷砂机,通过抛丸机出口喷射出多个弹丸进行强化,市面上的抛丸机在使用过程中会有大量弹丸掉落至地面以及抛丸机底部,若不及时进行清理,在后期使用过程中可能会影响喷射出的弹丸质量,影响铸造效率。Shot blasting machine refers to casting equipment that uses high-speed projectiles thrown by the shot blaster to clean or strengthen the surface of castings. The shot blasting machine can simultaneously remove sand, core and clean the castings. The shot blasting machine is also called a sandblasting machine or a sandblasting machine. It ejects multiple projectiles through the outlet of the shot blasting machine for strengthening. During the use of the shot blasting machine on the market, a large number of projectiles will fall to the ground and the bottom of the shot blasting machine. If they are not cleaned in time, the quality of the ejected projectiles may be affected during the later use, affecting the casting efficiency.
发明内容Summary of the invention
本发明的目的在于提供一种抛丸机用辅助除尘装置,来解决对抛丸机使用后的弹丸进行处理的问题。The object of the present invention is to provide an auxiliary dust removal device for a shot blasting machine to solve the problem of handling the projectiles after use in the shot blasting machine.
为实现上述发明目的,本发明采用如下技术方案:In order to achieve the above-mentioned invention object, the present invention adopts the following technical scheme:
根据本发明的一种抛丸机用辅助除尘装置,包括底座,所述底座顶部固定设有用于对抛丸机中使用后的弹丸进行收集的进料机构,所述进料机构包括进料框、抽拉框和折叠引流板,所述进料框两侧壁均固定设有多个支撑腿,且支撑腿与底座固定设置,所述抽拉框数量设有两个且对称设于进料框内,且抽拉框与进料框内部滑动设置,所述折叠引流板数量设有两个且对称设于进料框内,所述折叠引流板一侧壁与抽拉框内壁一侧固定设置,且折叠引流板另一侧壁与进料框固定设置,所述进料框上开设有供弹丸进料的进料口,所述进料框底部靠近进料口处固定设有用于对弹丸进行筛分的筛分机构,所述底座顶部靠近筛分机构一侧固定设有用于对筛分后的废料进行收集的废料收集箱,且底座顶部靠近筛分机构另一侧固定设有用于对筛分后的废料进行再次筛分的过滤机构,所述底座顶部靠近过滤机构一侧壁固定设有用于对过滤后的弹丸进行检测的检测机构,所述检测机构包括检测箱、第三筛板、第二电动推杆、连接板、硬度板、第一凸轮、第二凸轮和第二电机,所述检测箱与底座固定设置且检测箱与过滤箱固定设置,并且检测箱与过滤箱之间开设有弹丸入口,所述第三筛板与检测箱中心连接处通过轴承转动设置,所述第一凸轮和第二凸轮均通过轴承转动设于检测箱内部,且第一凸轮和第二凸轮呈左右分布于第三筛板底部,并且第一凸轮和第二凸轮链传动设置,所述第二电机与检测箱外壁一侧固定设置且输出端与第一凸轮固定设置,所述第二电动推杆数量设有多个且与检测箱内壁固定设置,多个所述第二电动推杆输出端均与连接板固定设置,所述连接板与硬度板之间固定设有多个复位弹簧。According to the present invention, an auxiliary dust removal device for a shot blasting machine comprises a base, a feeding mechanism for collecting the projectiles used in the shot blasting machine is fixedly provided on the top of the base, the feeding mechanism comprises a feeding frame, a pull-out frame and a folding guide plate, a plurality of supporting legs are fixedly provided on both side walls of the feeding frame, and the supporting legs are fixedly arranged with the base, the number of the pull-out frames is provided and they are symmetrically arranged in the feeding frame, and the pull-out frame is slidably arranged inside the feeding frame, the number of the folding guide plates is provided and they are symmetrically arranged in the feeding frame, one side wall of the folding guide plate is fixedly arranged with one side of the inner wall of the pull-out frame, and the other side wall of the folding guide plate is fixedly arranged with the feeding frame, a feeding port for feeding projectiles is provided on the feeding frame, a screening mechanism for screening projectiles is fixedly provided at the bottom of the feeding frame near the feeding port, a waste collection box for collecting screened waste is fixedly provided at the top of the base near one side of the screening mechanism, and a waste collection box for re-screening the screened waste is fixedly provided at the top of the base near the other side of the screening mechanism A filtering mechanism for secondary screening, a detection mechanism for detecting filtered projectiles is fixedly provided on a side wall of the top of the base near the filtering mechanism, the detection mechanism comprises a detection box, a third sieve plate, a second electric push rod, a connecting plate, a hardness plate, a first cam, a second cam and a second motor, the detection box is fixedly arranged on the base and the detection box is fixedly arranged on the filter box, and a projectile inlet is opened between the detection box and the filter box, the third sieve plate is rotatably arranged at the center connection of the detection box through a bearing, the first cam and the second cam are both rotatably arranged inside the detection box through a bearing, and the first cam and the second cam are distributed on the left and right sides of the bottom of the third sieve plate, and the first cam and the second cam are chain-driven, the second motor is fixedly arranged on one side of the outer wall of the detection box and the output end is fixedly arranged on the first cam, the second electric push rods are provided in plurality and are fixedly arranged on the inner wall of the detection box, the output ends of the plurality of second electric push rods are all fixedly arranged on the connecting plate, and a plurality of reset springs are fixedly arranged between the connecting plate and the hardness plate.
优选的,所述筛分机构包括防护挡板、用于对弹丸进行筛分的一次筛分组件、避免筛孔在筛分时堵塞影响筛分效率的实时防堵塞组件,所述防护挡板与进料框固定设置,所述一次筛分组件与进料框底部固定设有且安装在防护挡板内,所述防堵塞组件与一次筛分组件底部固定设置。Preferably, the screening mechanism includes a protective baffle, a primary screening component for screening the projectiles, and a real-time anti-blocking component for preventing the screen holes from being blocked during screening and affecting the screening efficiency. The protective baffle is fixed to the feed frame, the primary screening component is fixed to the bottom of the feed frame and installed in the protective baffle, and the anti-blocking component is fixed to the bottom of the primary screening component.
优选的,所述一次筛分组件包括弧形板、第一筛板、中心板、套板、侧板和往复件,所述弧形板数量设有两个且呈左右对称设于进料框底部,所述中心板数量设有两个且呈前后对称设有进料框底部,所述第一筛板位于两个所述中心板之间,所述第一筛板两侧壁均固定设有转轴杆,且转轴杆通过轴承转动设于中心板一侧壁,所述套板数量设有两个且分别与第一筛板两侧壁固定设置,并且套板与弧形板外壁套接设置,并且弧形板上开设有供第一筛板滑动的槽,所述侧板数量设有两个且对称设于第一筛板上,所述侧板通过扭簧与转轴转动设置。Preferably, the primary screening assembly includes an arc plate, a first screen plate, a center plate, a sleeve plate, a side plate and a reciprocating member, the arc plates are provided in two numbers and are symmetrically arranged at the bottom of the feed frame in left-right direction, the center plates are provided in two numbers and are symmetrically arranged at the bottom of the feed frame in front-back direction, the first screen plate is located between the two center plates, both side walls of the first screen plate are fixed with rotating shaft rods, and the rotating shaft rods are rotatably arranged on one side wall of the center plate through bearings, the sleeve plates are provided in two numbers and are respectively fixed to the two side walls of the first screen plate, and the sleeve plates are sleeved with the outer walls of the arc plates, and a groove for the first screen plate to slide is opened on the arc plate, the side plates are provided in two numbers and are symmetrically arranged on the first screen plate, and the side plates are rotatably arranged with rotating shafts through torsion springs.
优选的,所述往复件包括第一电机、第一转动杆、第二转动杆、齿板、齿轮和限位杆,所述进料框一侧壁固定设有竖杆,所述竖杆底部与第一电机固定设置,所述第一电机输出端与第一转动杆固定设置,所述第一转动杆与第二转动杆连接处通过轴承转动设置,所述第二转动杆与齿板连接处通过轴承转动设置,所述限位杆与进料框固定设置且齿板套接于限位杆外壁上并且与限位杆滑动设置,所述齿轮与转轴杆固定设置且齿轮与齿板啮合设置。Preferably, the reciprocating part includes a first motor, a first rotating rod, a second rotating rod, a toothed plate, a gear and a limit rod. A vertical rod is fixedly provided on one side wall of the feed frame. The bottom of the vertical rod is fixedly arranged with the first motor. The output end of the first motor is fixedly arranged with the first rotating rod. The connection between the first rotating rod and the second rotating rod is rotatable through a bearing. The connection between the second rotating rod and the toothed plate is rotatable through a bearing. The limit rod is fixedly arranged with the feed frame and the toothed plate is sleeved on the outer wall of the limit rod and slidably arranged with the limit rod. The gear is fixedly arranged with the rotating shaft rod and the gear is meshed with the toothed plate.
优选的,所述防堵塞组件包括倾斜板体和清除件,所述倾斜板体数量设有两个且对称设置并且倾斜板体固定设于两个中心板之间,所述清除件数量与筛孔数量以及位置相对应,所述清除件包括固定筒、活动杆和挤压头,所述固定筒与倾斜板体固定设置,所述活动杆通过复位弹簧滑动设于固定筒内部并延伸出固定筒内,所述挤压头与活动杆顶部固定设置。Preferably, the anti-blocking component includes an inclined plate body and a cleaning piece, the inclined plate bodies are provided with two and are symmetrically arranged and fixed between two center plates, the number of the cleaning pieces corresponds to the number and positions of the sieve holes, the cleaning piece includes a fixed cylinder, a movable rod and an extrusion head, the fixed cylinder is fixedly arranged with the inclined plate body, the movable rod is slidably arranged inside the fixed cylinder through a reset spring and extends out of the fixed cylinder, and the extrusion head is fixedly arranged with the top of the movable rod.
优选的,所述过滤机构包括过滤箱、第二筛板、承托板、抵接板和第一电动推杆,所述过滤箱与底座固定设置,所述第二筛板通过轴承转动设于过滤箱内部,所述第一电动推杆数量设有多个且与过滤袋底部固定该设置,多个所述第一电动推杆输出端均与承托板固定设置,所述承托板与抵接板之间固定设有多个复位弹簧,所述抵接板与第二筛板底部抵接设置。Preferably, the filtering mechanism includes a filter box, a second sieve plate, a support plate, an abutment plate and a first electric push rod. The filter box is fixed to the base, the second sieve plate is rotatably arranged inside the filter box through a bearing, a plurality of first electric push rods are provided and are fixed to the bottom of the filter bag, the output ends of the plurality of first electric push rods are all fixed to the support plate, a plurality of return springs are fixed between the support plate and the abutment plate, and the abutment plate is abutted against the bottom of the second sieve plate.
本发明的有益之处在于:The present invention is beneficial in that:
本发明通过设置筛分机构,筛分机构可以将全部的弹丸进行筛分,碎裂的弹丸进行排除,完整的弹丸进行收集,后期可对完整的弹丸进行检测,检测是否可以再次使用,从而节约了成本,加强了工作效率。The present invention provides a screening mechanism, which can screen all the projectiles, remove the broken projectiles, collect the complete projectiles, and later test the complete projectiles to see whether they can be used again, thereby saving costs and improving work efficiency.
本发明通过设置过滤机构,过滤机构可以对筛分后的弹丸进行二次筛分,避免一次筛分后的弹丸有遗漏,提高筛分的精确度,加强工作效率。The present invention provides a filtering mechanism, which can perform secondary screening on the screened pellets, thereby avoiding omission of the pellets after the primary screening, improving the screening accuracy and enhancing the work efficiency.
本发明通过设置检测机构,通过检测机构对完整的弹丸进行硬度检测,无法再次利用的弹丸会被碾碎,碾碎的同时再次进行筛分,未被碾碎的弹丸说明可以再次利用即残留在滤板上等待二次利用。The present invention sets a detection mechanism to detect the hardness of complete pellets. The pellets that cannot be reused will be crushed and screened again while being crushed. The pellets that are not crushed can be reused and remain on the filter plate waiting for secondary utilization.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
构成本发明的一部分的附图用来提供对本发明的进一步理解,使得本发明的其他特征、目的和优点变得更明显。本发明的示意性实施例附图及其说明用于解释本发明,并不构成对本发明的不当限定。在附图中:The accompanying drawings constituting a part of the present invention are used to provide a further understanding of the present invention, so that other features, purposes and advantages of the present invention become more obvious. The accompanying drawings of the exemplary embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an improper limitation of the present invention. In the accompanying drawings:
图1是本发明一种抛丸机用辅助除尘装置的整体结构示意图一;FIG1 is a schematic diagram of the overall structure of an auxiliary dust removal device for a shot blasting machine according to the present invention;
图2是本发明一种抛丸机用辅助除尘装置的整体结构示意图二;FIG2 is a second schematic diagram of the overall structure of an auxiliary dust removal device for a shot blasting machine according to the present invention;
图3是本发明一种抛丸机用辅助除尘装置的整体结构示意图三;3 is a third schematic diagram of the overall structure of an auxiliary dust removal device for a shot blasting machine according to the present invention;
图4是本发明整体剖面结构示意图;FIG4 is a schematic diagram of the overall cross-sectional structure of the present invention;
图5是本发明进料机构的放大结构示意图;FIG5 is an enlarged structural schematic diagram of the feeding mechanism of the present invention;
图6是本发明进料机构与筛分机构的连接结构示意图;6 is a schematic diagram of the connection structure between the feeding mechanism and the screening mechanism of the present invention;
图7是本发明筛分机构的放大结构示意图一;FIG7 is an enlarged structural schematic diagram of the screening mechanism of the present invention;
图8是本发明筛分机构的放大结构示意图二;FIG8 is a second enlarged structural schematic diagram of the screening mechanism of the present invention;
图9是本发明清除件的放大结构示意图;9 is an enlarged schematic diagram of the structure of the cleaning member of the present invention;
图10是过滤机构的剖面结构示意图;FIG10 is a schematic cross-sectional view of the filtering mechanism;
图11是本发明检测机构的剖面结构示意图。FIG. 11 is a schematic cross-sectional view of the detection mechanism of the present invention.
附图标记说明:Description of reference numerals:
1、底座;2、进料机构;21、进料框;22、抽拉框;23、折叠引流板;24、支撑腿;25、进料口;3、筛分机构;31、防护挡板;32、一次筛分组件;321、弧形板;322、第一筛板;323、中心板;324、套板;325、侧板;326、往复件;3261、第一电机;3262、第一转动杆;3263、第二转动杆;3264、齿板;3265、齿轮;3266、限位杆;33、防堵塞组件;331、倾斜板体;332、清除件;3321、固定筒;3322、活动杆;3323、挤压头;4、收集箱;5、过滤机构;51、过滤箱;52、第二筛板;53、承托板;54、抵接板;55、第一电动推杆;6、检测机构;61、检测箱;62、第三筛板;63、第二电动推杆;64、连接板;65、硬度板;66、第一凸轮;67、第二凸轮;68、第二电机。1. Base; 2. Feeding mechanism; 21. Feeding frame; 22. Pull-out frame; 23. Folding guide plate; 24. Support leg; 25. Feeding port; 3. Screening mechanism; 31. Protective baffle; 32. Primary screening assembly; 321. Curved plate; 322. First screen plate; 323. Center plate; 324. Sleeve plate; 325. Side plate; 326. Reciprocating member; 3261. First motor; 3262. First rotating rod; 3263. Second rotating rod; 3264. Tooth plate; 3265. Gear; 3266. Limit Rod; 33, anti-clogging component; 331, inclined plate; 332, cleaning piece; 3321, fixed cylinder; 3322, movable rod; 3323, extrusion head; 4, collecting box; 5, filtering mechanism; 51, filtering box; 52, second sieve plate; 53, supporting plate; 54, abutting plate; 55, first electric push rod; 6, detecting mechanism; 61, detecting box; 62, third sieve plate; 63, second electric push rod; 64, connecting plate; 65, hardness plate; 66, first cam; 67, second cam; 68, second motor.
具体实施方式DETAILED DESCRIPTION
为了使本技术领域的人员更好地理解本申请方案,下面将结合本申请实施例中的附图,对本申请实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本申请一部分的实施例,而不是全部的实施例。基于本申请中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都应当属于本申请保护的范围。In order to enable those skilled in the art to better understand the solution of the present application, the technical solution in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without creative work should fall within the scope of protection of the present application.
在本申请中,术语“上”、“下”、“左”、“右”、“前”、“后”、“顶”、“底”、“内”、“外”、“中”、“竖直”、“水平”、“横向”、“纵向”等指示的方位或位置关系为基于附图所示的方位或位置关系。这些术语主要是为了更好地描述本申请及其实施例,并非用于限定所指示的装置、元件或组成部分必须具有特定方位,或以特定方位进行构造和操作。In the present application, the terms "upper", "lower", "left", "right", "front", "back", "top", "bottom", "inner", "outer", "middle", "vertical", "horizontal", "lateral", "longitudinal" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the drawings. These terms are mainly used to better describe the present application and its embodiments, and are not used to limit the indicated devices, elements or components to have a specific orientation, or to be constructed and operated in a specific orientation.
并且,上述部分术语除了可以用于表示方位或位置关系以外,还可能用于表示其他含义,例如术语“上”在某些情况下也可能用于表示某种依附关系或连接关系。对于本领域普通技术人员而言,可以根据具体情况理解这些术语在本申请中的具体含义。In addition, some of the above terms may be used to express other meanings in addition to indicating orientation or positional relationship. For example, the term "on" may also be used to express a certain dependency or connection relationship in some cases. For those of ordinary skill in the art, the specific meanings of these terms in this application can be understood according to specific circumstances.
此外,术语“安装”、“设置”、“设有”、“连接”、“相连”、“套接”应做广义理解。例如,可以是固定连接,可拆卸连接,或整体式构造;可以是机械连接,或电连接;可以是直接相连,或者是通过中间媒介间接相连,又或者是两个装置、元件或组成部分之间内部的连通。对于本领域普通技术人员而言,可以根据具体情况理解上述术语在本申请中的具体含义。In addition, the terms "installed", "set", "provided with", "connected", "connected", and "socketed" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral structure; it can be a mechanical connection, or an electrical connection; it can be a direct connection, or an indirect connection through an intermediate medium, or it can be an internal connection between two devices, elements, or components. For those of ordinary skill in the art, the specific meanings of the above terms in this application can be understood according to specific circumstances.
如图1-图11所示,根据本发明的一种抛丸机用辅助除尘装置,包括底座1,底座1顶部固定设有用于对抛丸机中使用后的弹丸进行收集的进料机构2,进料机构2包括进料框21、抽拉框22和折叠引流板23,进料框21两侧壁均固定设有多个支撑腿24,且支撑腿24与底座1固定设置,抽拉框22数量设有两个且对称设于进料框21内,且抽拉框22与进料框21内部滑动设置,折叠引流板23数量设有两个且对称设于进料框21内,折叠引流板23一侧壁与抽拉框22内壁一侧固定设置,且折叠引流板23另一侧壁与进料框21固定设置,进料框21上开设有供弹丸进料的进料口25,进料框21底部靠近进料口25处固定设有用于对弹丸进行筛分的筛分机构3,底座1顶部靠近筛分机构3一侧固定设有用于对筛分后的废料进行收集的废料收集箱4,且底座1顶部靠近筛分机构3另一侧固定设有用于对筛分后的废料进行再次筛分的过滤机构5,底座1顶部靠近过滤机构5一侧壁固定设有用于对过滤后的弹丸进行检测的检测机构6;As shown in Figures 1 to 11, an auxiliary dust removal device for a shot blasting machine according to the present invention includes a base 1, a feeding mechanism 2 for collecting the projectiles used in the shot blasting machine is fixedly provided on the top of the base 1, the feeding mechanism 2 includes a feeding frame 21, a pull-out frame 22 and a folding guide plate 23, a plurality of supporting legs 24 are fixedly provided on both side walls of the feeding frame 21, and the supporting legs 24 are fixedly arranged with the base 1, the pull-out frame 22 is provided with two and symmetrically arranged in the feeding frame 21, and the pull-out frame 22 is slidably arranged inside the feeding frame 21, the folding guide plate 23 is provided with two and symmetrically arranged in the feeding frame 21, and one side wall of the folding guide plate 23 is symmetrically arranged with the pull-out frame 22, and the pull-out frame 22 is symmetrically arranged with the feed frame 21. One side of the inner wall of the frame 22 is fixedly arranged, and the other side wall of the folding guide plate 23 is fixedly arranged with the feed frame 21, a feed port 25 for feeding pellets is opened on the feed frame 21, a screening mechanism 3 for screening pellets is fixedly arranged at the bottom of the feed frame 21 near the feed port 25, a waste collection box 4 for collecting screened waste is fixedly arranged at the top of the base 1 near one side of the screening mechanism 3, and a filtering mechanism 5 for re-screening the screened waste is fixedly arranged at the top of the base 1 near the other side of the screening mechanism 3, and a detection mechanism 6 for detecting the filtered pellets is fixedly arranged at one side wall of the top of the base 1 near the filtering mechanism 5;
首先将装置转移至需要进行使用的地点,将已经使用过或者需要进行筛分处理的抛丸机弹丸均导入进料机构2中,通过进料机构2引流进行筛分处理,根据物料的体积扩大进料机构2的容量,可向外拉动抽拉框22,使抽拉框22在进料框21内部滑动,随着抽拉框22的移动,折叠引流板23随之展开,倾斜状态设置的折叠引流板23使倒入的弹丸依次进入进料口25,并且波浪状的折叠引流板23减缓弹丸下落速度,使弹丸有序进行进料。First, the device is transferred to the place where it is needed to be used, and the shot blasting machine projectiles that have been used or need to be screened are introduced into the feeding mechanism 2, and the screening process is carried out through the drainage of the feeding mechanism 2. The capacity of the feeding mechanism 2 is expanded according to the volume of the material, and the pull-out frame 22 can be pulled outward to slide inside the feeding frame 21. As the pull-out frame 22 moves, the folding guide plate 23 is unfolded accordingly, and the folding guide plate 23 set in an inclined state allows the poured projectiles to enter the feeding port 25 in sequence, and the wavy folding guide plate 23 slows down the falling speed of the projectiles, so that the projectiles are fed in an orderly manner.
其中,筛分机构3包括防护挡板31、用于对弹丸进行筛分的一次筛分组件32、避免筛孔在筛分时堵塞影响筛分效率的实时防堵塞组件33,防护挡板31与进料框21固定设置,一次筛分组件32与进料框21底部固定设有且安装在防护挡板31内,防堵塞组件33与一次筛分组件32底部固定设置,优选的,一次筛分组件32包括弧形板321、第一筛板322、中心板323、套板324、侧板325和往复件326,弧形板321数量设有两个且呈左右对称设于进料框21底部,中心板323数量设有两个且呈前后对称设有进料框21底部,第一筛板322位于两个中心板323之间,第一筛板322两侧壁均固定设有转轴杆,且转轴杆通过轴承转动设于中心板323一侧壁,套板324数量设有两个且分别与第一筛板322两侧壁固定设置,并且套板324与弧形板321外壁套接设置,并且弧形板321上开设有供第一筛板322滑动的槽,侧板325数量设有两个且对称设于第一筛板322上,侧板325通过扭簧与转轴转动设置;Among them, the screening mechanism 3 includes a protective baffle 31, a primary screening component 32 for screening the projectiles, and a real-time anti-blocking component 33 for preventing the screen holes from being blocked during screening and affecting the screening efficiency. The protective baffle 31 is fixedly arranged with the feed frame 21, the primary screening component 32 is fixedly provided with and installed in the protective baffle 31 at the bottom of the feed frame 21, and the anti-blocking component 33 is fixedly arranged with the bottom of the primary screening component 32. Preferably, the primary screening component 32 includes an arc plate 321, a first screen plate 322, a center plate 323, a sleeve plate 324, a side plate 325 and a reciprocating member 326. The number of arc plates 321 is provided with two and they are symmetrically arranged at the feed frame 21. At the bottom of the frame 21, two center plates 323 are provided and are symmetrically provided at the bottom of the feed frame 21, the first screen plate 322 is located between the two center plates 323, both side walls of the first screen plate 322 are fixed with a shaft rod, and the shaft rod is rotatably provided on one side wall of the center plate 323 through a bearing, two sleeve plates 324 are provided and are respectively fixed to the two side walls of the first screen plate 322, and the sleeve plates 324 are sleeved with the outer wall of the arc plate 321, and a groove for the first screen plate 322 to slide is opened on the arc plate 321, and two side plates 325 are provided and are symmetrically provided on the first screen plate 322, and the side plates 325 are rotatably provided with the shaft through a torsion spring;
优选的,往复件326包括第一电机3261、第一转动杆3262、第二转动杆3263、齿板3264、齿轮3265和限位杆3266,进料框21一侧壁固定设有竖杆,竖杆底部与第一电机3261固定设置,第一电机3261输出端与第一转动杆3262固定设置,第一转动杆3262与第二转动杆3263连接处通过轴承转动设置,第二连接杆与齿板3264连接处通过轴承转动设置,限位杆3266与进料框21固定设置且齿板3264套接于限位杆3266外壁上并且与限位杆3266滑动设置,齿轮3265与转轴杆固定设置且齿轮3265与齿板3264啮合设置;Preferably, the reciprocating member 326 includes a first motor 3261, a first rotating rod 3262, a second rotating rod 3263, a tooth plate 3264, a gear 3265 and a limiting rod 3266. A vertical rod is fixedly provided on one side wall of the feed frame 21. The bottom of the vertical rod is fixedly provided with the first motor 3261. The output end of the first motor 3261 is fixedly provided with the first rotating rod 3262. The connection between the first rotating rod 3262 and the second rotating rod 3263 is rotatably provided through a bearing. The connection between the second connecting rod and the tooth plate 3264 is rotatably provided through a bearing. The limiting rod 3266 is fixedly provided with the feed frame 21 and the tooth plate 3264 is sleeved on the outer wall of the limiting rod 3266 and is slidably provided with the limiting rod 3266. The gear 3265 is fixedly provided with the rotating shaft rod and the gear 3265 is meshed with the tooth plate 3264.
弹丸通过进料口25进入筛分机构3进行筛分,首先弹丸有序错落至第一筛板322上,不完整碎了的弹丸通过筛孔掉落在倾斜板体331上,倾斜设置的倾斜板体331起到引流的作用,使两侧的废料弹丸进入至废料收集箱4和过滤箱51内部,在筛分的过程中,为了加速筛分效率,启动第一电机3261带动第一转动杆3262转动,第一转动杆3262拉动第二转动杆3263移动,使第二转动杆3263带动齿板3264在限位杆3266上往复移动,从而使齿板3264带动齿轮3265进行往复转动,使齿轮3265带动转轴杆转动,随后带动第一筛板322进行往复摆动,在往复转动的同时,套板324在弧形板321外壁限位滑动,加强第一筛板322的稳定效果,并且使第一筛板322上的弹丸不断移动调整位置,从而加强过滤效果,并且在转动的同时,倾斜板体331的倾斜角度与第一筛板322转动后的角度一致,从而在第一筛板322往复转动的过程中,使挤压头3323不断挤压筛孔,避免筛孔堵塞,影响筛分效率,当碎裂弹丸过滤完毕后,倾斜板体331上不残留弹丸,完好弹丸均保留至第一筛板322上,倾斜板体331上没有残留弹丸时,使第一筛板322转动为右高左低的倾斜状态后停止,扩大弧形板321一侧的进料槽,使侧板325失去抵接力,在扭簧的作用下展开,展开后的侧板325起到引流作用,使完整的弹丸依次进入过滤箱51内部进行二次过滤。The pellets enter the screening mechanism 3 through the feed inlet 25 for screening. First, the pellets fall onto the first screen plate 322 in an orderly manner. The incompletely crushed pellets fall onto the inclined plate body 331 through the screen holes. The inclined inclined plate body 331 plays a role of drainage, so that the waste pellets on both sides enter the waste collection box 4 and the filter box 51. During the screening process, in order to accelerate the screening efficiency, the first motor 3261 is started to drive the first rotating rod 3262 to rotate, and the first rotating rod 3262 pulls the second rotating rod 3263 to move, so that the second rotating rod 3263 drives the tooth plate 3264 to reciprocate on the limit rod 3266, so that the tooth plate 3264 drives the gear 3265 to reciprocate, so that the gear 3265 drives the rotating shaft rod to rotate, and then drives the first screen plate 322 to swing back and forth. While rotating back and forth, the sleeve plate 324 slides on the outer wall of the arc plate 321 to speed up the screening. The stabilizing effect of the first sieve plate 322 is strengthened, and the pellets on the first sieve plate 322 are continuously moved and adjusted to enhance the filtering effect. During the rotation, the inclination angle of the inclined plate body 331 is consistent with the angle of the first sieve plate 322 after rotation. Therefore, in the process of the reciprocating rotation of the first sieve plate 322, the extrusion head 3323 continuously squeezes the sieve holes to avoid clogging of the sieve holes and affecting the screening efficiency. When the broken pellets are filtered, no pellets remain on the inclined plate body 331, and the intact pellets are retained on the first sieve plate 322. When there are no pellets remaining on the inclined plate body 331, the first sieve plate 322 is rotated to an inclined state with the right higher and the left lower and then stops, expanding the feed slot on one side of the arc plate 321, causing the side plate 325 to lose its abutment force and unfold under the action of the torsion spring. The unfolded side plate 325 plays a drainage role, allowing the complete pellets to enter the filter box 51 in sequence for secondary filtration.
其次,防堵塞组件33包括倾斜板体331和清除件332,倾斜板体331数量设有两个且对称设置并且倾斜板体331固定设于两个中心板323之间,清除件332数量与筛孔数量以及位置相对应,清除件332包括固定筒3321、活动杆3322和挤压头3323,固定筒3321与倾斜板体331固定设置,活动杆3322通过复位弹簧滑动设于固定筒3321内部并延伸出固定筒3321内,挤压头3323与活动杆3322顶部固定设置优选的,过滤机构5包括过滤箱51、第二筛板52、承托板53、抵接板54和第一电动推杆55,过滤箱51与底座1固定设置,第二筛板52通过轴承转动设于过滤箱51内部,第一电动推杆55数量设有多个且与过滤袋底部固定该设置,多个第一电动推杆55输出端均与承托板53固定设置,承托板53与抵接板54之间固定设有多个复位弹簧,抵接板54与第二筛板52底部抵接设置,在弹丸不断掉落至过滤箱51内部的同时,第二筛板52受到不断落下的力,在复位弹簧的反弹力下使第二筛板52不断起伏,从而震动弹丸,使未过滤的弹丸实现二次过滤,过滤后的弹丸残留至过滤箱51底部,过滤完毕后启动第一电动推杆55带动第二筛板52下降,使第二筛板52上的弹丸进入至检测箱61内部。Secondly, the anti-clogging component 33 includes an inclined plate body 331 and a cleaning piece 332. The number of inclined plate bodies 331 is two and symmetrically arranged. The inclined plate bodies 331 are fixedly arranged between the two center plates 323. The number of cleaning pieces 332 corresponds to the number and position of the sieve holes. The cleaning piece 332 includes a fixed cylinder 3321, a movable rod 3322 and an extrusion head 3323. The fixed cylinder 3321 is fixedly arranged with the inclined plate body 331. The movable rod 3322 is slidably arranged inside the fixed cylinder 3321 through a return spring and extends out of the fixed cylinder 3321. The extrusion head 3323 is fixedly arranged with the top of the movable rod 3322. Preferably, the filtering mechanism 5 includes a filter box 51, a second sieve plate 52, a supporting plate 53, an abutment plate 54 and a first electric push rod 55. The filter box 51 is fixedly arranged with the base 1 The second sieve plate 52 is rotatably arranged inside the filter box 51 through a bearing. A plurality of first electric push rods 55 are provided and fixed to the bottom of the filter bag. The output ends of the plurality of first electric push rods 55 are fixed to the supporting plate 53. A plurality of return springs are fixed between the supporting plate 53 and the abutting plate 54. The abutting plate 54 is abutted against the bottom of the second sieve plate 52. When the pellets continuously fall into the filter box 51, the second sieve plate 52 is subjected to the force of continuous falling. Under the rebound force of the return spring, the second sieve plate 52 continuously fluctuates, thereby vibrating the pellets, so that the unfiltered pellets are filtered for the second time, and the filtered pellets remain at the bottom of the filter box 51. After the filtering is completed, the first electric push rod 55 is started to drive the second sieve plate 52 to descend, so that the pellets on the second sieve plate 52 enter the detection box 61.
然后,检测机构6包括检测箱61、第三筛板62、第二电动推杆63、连接板64、硬度板65、第一凸轮66、第二凸轮67和第二电机68,检测板与底座1固定设置且检测箱61与过滤箱51固定设置,并且检测箱61与过滤箱51之间开设有弹丸入口,第三筛板62与检测箱61中心连接处通过轴承转动设置,第一凸轮66和第二凸轮67均通过轴承转动设于检测箱61内部,且第一凸轮66和第二凸轮67呈左右分布于第三筛板62底部,并且第一凸轮66和第二凸轮67链传动设置,第二电机68与检测箱61外壁一侧固定设置且输出端与第一凸轮66固定设置,第二电动推杆63数量设有多个且与检测箱61内壁固定设置,多个第二电动推杆63输出端均与连接板64固定设置,连接板64与硬度板65之间固定设有多个复位弹簧;Then, the detection mechanism 6 includes a detection box 61, a third sieve plate 62, a second electric push rod 63, a connecting plate 64, a hardness plate 65, a first cam 66, a second cam 67 and a second motor 68. The detection plate is fixedly arranged on the base 1 and the detection box 61 is fixedly arranged on the filter box 51, and a shot inlet is opened between the detection box 61 and the filter box 51. The third sieve plate 62 and the center connection of the detection box 61 are rotatably arranged through a bearing. The first cam 66 and the second cam 67 are both rotatably arranged inside the detection box 61 through a bearing, and the first cam 66 and the second cam 67 are distributed on the left and right at the bottom of the third sieve plate 62, and the first cam 66 and the second cam 67 are chain-driven. The second motor 68 is fixedly arranged on one side of the outer wall of the detection box 61 and the output end is fixedly arranged on the first cam 66. There are multiple second electric push rods 63 and they are fixedly arranged on the inner wall of the detection box 61. The output ends of the multiple second electric push rods 63 are all fixedly arranged on the connecting plate 64. Multiple reset springs are fixedly arranged between the connecting plate 64 and the hardness plate 65.
完整的弹丸需要根据硬度来检测弹丸重复利用率,剩余的弹丸平铺在第三筛板62上,首先启动第二电机68,第二电机68带动第一凸轮66转动,使第一凸轮66带动第二凸轮67转动,由图可知,第一凸轮66和第二凸轮67的长短方向不一致,两个凸轮的转动带动第三筛板62上下转动起伏,从而带动第三筛板62上的弹丸平铺在第三筛板62上后,使第三筛板62转动至水平状态,启动第二电动推杆63带动硬度板65对弹丸进行挤压,设定好挤压的力对弹丸进行硬度检测,检测不过关的废料掉落至检测箱61底部,可打开箱体进行废料处理和可持续用料的弹丸收集。The complete projectiles need to be tested for their recycling rate based on their hardness. The remaining projectiles are spread on the third sieve plate 62. First, the second motor 68 is started. The second motor 68 drives the first cam 66 to rotate, so that the first cam 66 drives the second cam 67 to rotate. It can be seen from the figure that the length directions of the first cam 66 and the second cam 67 are inconsistent. The rotation of the two cams drives the third sieve plate 62 to rotate up and down, thereby driving the projectiles on the third sieve plate 62 to be spread on the third sieve plate 62, and then the third sieve plate 62 is rotated to a horizontal state. The second electric push rod 63 is started to drive the hardness plate 65 to squeeze the projectiles. The squeezing force is set to test the hardness of the projectiles. Waste materials that fail the test fall to the bottom of the test box 61, and the box can be opened for waste treatment and sustainable material projectile collection.
以上仅为本发明的优选实施例而已,并不用于限制本发明,对于本领域的技术人员来说,本发明可以有各种更改和变化。所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。The above are only preferred embodiments of the present invention and are not intended to limit the present invention. For those skilled in the art, the present invention may have various modifications and variations. Any modifications, equivalent substitutions, improvements, etc. made should be included in the protection scope of the present invention.
Claims (6)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202411281516.8A CN118789469B (en) | 2024-09-13 | 2024-09-13 | Auxiliary dust removal device for shot blasting machine |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202411281516.8A CN118789469B (en) | 2024-09-13 | 2024-09-13 | Auxiliary dust removal device for shot blasting machine |
Publications (2)
Publication Number | Publication Date |
---|---|
CN118789469A true CN118789469A (en) | 2024-10-18 |
CN118789469B CN118789469B (en) | 2025-02-07 |
Family
ID=93032143
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CN202411281516.8A Active CN118789469B (en) | 2024-09-13 | 2024-09-13 | Auxiliary dust removal device for shot blasting machine |
Country Status (1)
Country | Link |
---|---|
CN (1) | CN118789469B (en) |
Citations (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
SU654400A1 (en) * | 1974-10-28 | 1979-03-30 | Усманский Завод Литейного Оборудования | Shot-peening cleaning apparatus |
US5596912A (en) * | 1993-08-12 | 1997-01-28 | Formica Technology, Inc. | Press plate having textured surface formed by simultaneous shot peening |
CN108214318A (en) * | 2017-12-21 | 2018-06-29 | 福州中机联机电技术有限公司 | A kind of steel-casting ball blast shot retracting device |
CN207650044U (en) * | 2017-12-11 | 2018-07-24 | 吴国章 | A kind of smart mobile phone OLED Curved screens hardness and drop test device |
CN114102443A (en) * | 2021-10-25 | 2022-03-01 | 上海孝鑫电梯配件有限公司 | Shot blasting cleaning device for internal treatment of box type workpiece |
CN218801562U (en) * | 2022-09-02 | 2023-04-07 | 浙江丰辉钢结构有限公司 | Shot blasting machine for steel structure production |
CN218904957U (en) * | 2022-11-28 | 2023-04-25 | 潍坊卓研铸造机械有限公司 | Metallurgical shot blasting machine |
CN221674927U (en) * | 2024-01-13 | 2024-09-10 | 江苏世霆金属新材料科技有限公司 | Low-carbon steel pill sorting machine |
-
2024
- 2024-09-13 CN CN202411281516.8A patent/CN118789469B/en active Active
Patent Citations (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
SU654400A1 (en) * | 1974-10-28 | 1979-03-30 | Усманский Завод Литейного Оборудования | Shot-peening cleaning apparatus |
US5596912A (en) * | 1993-08-12 | 1997-01-28 | Formica Technology, Inc. | Press plate having textured surface formed by simultaneous shot peening |
CN207650044U (en) * | 2017-12-11 | 2018-07-24 | 吴国章 | A kind of smart mobile phone OLED Curved screens hardness and drop test device |
CN108214318A (en) * | 2017-12-21 | 2018-06-29 | 福州中机联机电技术有限公司 | A kind of steel-casting ball blast shot retracting device |
CN114102443A (en) * | 2021-10-25 | 2022-03-01 | 上海孝鑫电梯配件有限公司 | Shot blasting cleaning device for internal treatment of box type workpiece |
CN218801562U (en) * | 2022-09-02 | 2023-04-07 | 浙江丰辉钢结构有限公司 | Shot blasting machine for steel structure production |
CN218904957U (en) * | 2022-11-28 | 2023-04-25 | 潍坊卓研铸造机械有限公司 | Metallurgical shot blasting machine |
CN221674927U (en) * | 2024-01-13 | 2024-09-10 | 江苏世霆金属新材料科技有限公司 | Low-carbon steel pill sorting machine |
Also Published As
Publication number | Publication date |
---|---|
CN118789469B (en) | 2025-02-07 |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
CN220048914U (en) | Impurity removal screening machine | |
CN210968483U (en) | Efficient abrator | |
CN114273324B (en) | Rice cleaning machine with stoving function | |
CN118789469A (en) | Auxiliary dust removal device for shot blasting machine | |
CN118513501A (en) | A kind of impurity removal equipment for quickly separating impurities in molding sand | |
CN211412345U (en) | Construction waste retrieves screening plant | |
CN218308378U (en) | Grinding device for lead powder processing | |
CN218502613U (en) | Quick sieving mechanism of root of kudzu vine piece | |
CN217512377U (en) | Steel track continuous through type shot blasting machine | |
CN207857325U (en) | Screw classifying screens machine | |
CN220177461U (en) | A screening device for tea packaging | |
CN118990356A (en) | Quick dust collector in shot-blasting machine exit position | |
CN219092721U (en) | Impurity removal vibrating screen for lily processing | |
CN219024978U (en) | Grade classification screening machine | |
CN219631948U (en) | Tea screening machine convenient to clean screen cloth | |
CN112246305A (en) | Impurity-removing rice mill | |
CN220635183U (en) | A tea screening mechanism | |
CN218394679U (en) | Slag powder portable multilayer sieve separator | |
CN117884354B (en) | Chinese-medicinal material solid screening plant | |
CN118106891B (en) | A shot slag separation device for shot blasting machine | |
CN117206018B (en) | Powder mill is used in production of recoverable dust's polymer powder coating | |
CN216633996U (en) | Shot blasting device for surface treatment of metal material | |
CN211887846U (en) | Corn sand removing device for corn starch processing | |
CN221413438U (en) | A screening device for a ore dressing machine | |
CN218360608U (en) | Broken rice screening device for rice processing |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
PB01 | Publication | ||
PB01 | Publication | ||
SE01 | Entry into force of request for substantive examination | ||
SE01 | Entry into force of request for substantive examination | ||
GR01 | Patent grant | ||
GR01 | Patent grant |