CN118787159A - A kind of highly wear-resistant and waterproof cycling heated gloves - Google Patents
A kind of highly wear-resistant and waterproof cycling heated gloves Download PDFInfo
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- CN118787159A CN118787159A CN202411145317.4A CN202411145317A CN118787159A CN 118787159 A CN118787159 A CN 118787159A CN 202411145317 A CN202411145317 A CN 202411145317A CN 118787159 A CN118787159 A CN 118787159A
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Abstract
本发明涉及电加热手套领域,一种高耐磨防水骑行加热手套,包括手套本体,手套本体从外至内依次为防水耐磨外层、隔热层、发热层和内层;发热层以条状的形式分布在手套本体的手背内部;手套本体外表掌心处设有耐磨减震橡胶垫;手套本体外表手指正面设有耐磨防滑层;耐磨减震橡胶垫和耐磨防滑层均通过环氧树脂粘在手套本体外表;耐磨减震橡胶垫表面和耐磨防滑层表面均设有耐磨防滑凸点;手套本体背面手背处设有电池袋、拉链、蓄电池、控温模块等。本发明通过无氟溶胶处理聚酯织物外层实现防水耐磨自清洁,结合蒲公英状氧化铝改性复合橡胶耐磨防滑层及耐磨防滑凸点设计,全面提升手套的防水、耐磨、防滑及综合性能。
The present invention relates to the field of electric heating gloves, a highly wear-resistant and waterproof cycling heating glove, comprising a glove body, wherein the glove body is sequentially composed of a waterproof and wear-resistant outer layer, a heat-insulating layer, a heating layer and an inner layer from the outside to the inside; the heating layer is distributed in the form of strips inside the back of the hand of the glove body; a wear-resistant and shock-absorbing rubber pad is provided at the palm of the outer surface of the glove body; a wear-resistant and anti-skid layer is provided on the front of the fingers of the outer surface of the glove body; the wear-resistant and shock-absorbing rubber pad and the wear-resistant and anti-skid layer are both adhered to the outer surface of the glove body by epoxy resin; the surface of the wear-resistant and shock-absorbing rubber pad and the surface of the wear-resistant and anti-skid layer are both provided with wear-resistant and anti-skid convex points; a battery bag, a zipper, a storage battery, a temperature control module, etc. are provided on the back of the hand of the back of the glove body. The present invention realizes waterproof, wear-resistant and self-cleaning by treating the outer layer of the polyester fabric with fluorine-free sol, and combines the dandelion-shaped alumina-modified composite rubber wear-resistant and anti-skid layer and the wear-resistant and anti-skid convex point design to comprehensively improve the waterproof, wear-resistant, anti-skid and comprehensive performance of the gloves.
Description
技术领域Technical Field
本发明涉及电加热手套领域,具体涉及一种高耐磨防水骑行加热手套。The invention relates to the field of electric heating gloves, in particular to a highly wear-resistant and waterproof cycling heating glove.
背景技术Background Art
在户外骑行领域,随着探索极限与享受自然成为新风尚,对装备的性能要求也日益严苛。传统骑行手套虽能提供基本保护,但在恶劣天气下,如雨雪交加或长途跋涉中,其耐磨性和防水性能的不足逐渐显现。因此,发展高耐磨防水骑行加热手套显得尤为重要,这类手套不仅能有效抵御雨水渗透,保持手部干爽舒适,其卓越的耐磨特性更能在复杂路况下减少磨损,延长使用寿命。同时,内置的加热系统还能在寒冷天气中提供温暖,确保骑行者的双手灵活自如,无惧严寒挑战,极大提升了骑行体验与安全性。In the field of outdoor cycling, as exploring the limits and enjoying nature have become new trends, the performance requirements for equipment are becoming increasingly stringent. Although traditional cycling gloves can provide basic protection, their wear resistance and waterproof performance are gradually becoming insufficient in bad weather, such as rain and snow or long journeys. Therefore, it is particularly important to develop highly wear-resistant and waterproof cycling heated gloves. These gloves can not only effectively resist rain penetration and keep hands dry and comfortable, but their excellent wear resistance can also reduce wear and extend service life under complex road conditions. At the same time, the built-in heating system can also provide warmth in cold weather, ensuring that the rider's hands are flexible and free, without fear of severe cold challenges, greatly improving the riding experience and safety.
目前,加热手套的电加热层已取得诸多进展,但仍存在一些不足之处,(1).耐磨性仍有待进一步提升,以满足更为苛刻的使用环境要求,例如崎岖山路、碎石路面或是频繁接触粗糙物体的骑行过程中,手套的耐磨性直接关系到其使用寿命和安全性。如公开号为CN216909127U的中国专利公开了一种具有加热功能的滑雪手套,该手套基于透气防水的布料制成的外层,但该外层没有针对耐磨进行设计,因此耐磨性有待提高。(2).防水性仍是技术难点之一,如公开号为CN212212820U的中国专利公开了一种气凝胶电加热手套,外层采用的是超纤合成革外层,超纤合成革外层本身具有一定的防水性,但受防水效果有限,难以达到完全防水的要求,还需要结合产品设计和二次处理等方法进行改善和优化。为了弥补当前技术的不足,亟需开发一种新型的加热手套,其耐磨和防水性能均需显著提升,以满足高性能骑行手套的市场需求。At present, the electric heating layer of heating gloves has made a lot of progress, but there are still some shortcomings. (1) The wear resistance still needs to be further improved to meet the requirements of more demanding use environments. For example, during riding on rugged mountain roads, gravel roads, or frequent contact with rough objects, the wear resistance of gloves is directly related to their service life and safety. For example, the Chinese patent with publication number CN216909127U discloses a ski glove with heating function. The glove is based on an outer layer made of breathable and waterproof fabric, but the outer layer is not designed for wear resistance, so the wear resistance needs to be improved. (2) Waterproofness is still one of the technical difficulties. For example, the Chinese patent with publication number CN212212820U discloses an aerogel electric heating glove. The outer layer is made of microfiber synthetic leather. The microfiber synthetic leather outer layer itself has a certain degree of waterproofness, but the waterproof effect is limited. It is difficult to achieve the requirement of complete waterproofness. It also needs to be improved and optimized by combining product design and secondary processing methods. In order to make up for the shortcomings of current technology, it is urgent to develop a new type of heated gloves, whose wear resistance and waterproof performance must be significantly improved to meet the market demand for high-performance cycling gloves.
发明内容Summary of the invention
(1)解决的技术问题(1) Technical issues solved
本发明的目的是提供种一种高耐磨防水骑行加热手套,解决目前电加热手套在耐磨和防水等方面性能不足的问题。The purpose of the present invention is to provide a highly wear-resistant and waterproof cycling heated glove to solve the problem that the current electric heating gloves have insufficient performance in terms of wear resistance and waterproofness.
(2)技术方案(2) Technical solution
为了实现上述目的,本发明提供如下的技术方案:In order to achieve the above object, the present invention provides the following technical solutions:
一种高耐磨防水骑行加热手套,包括手套本体,手套本体从外至内依次为防水耐磨外层、隔热层、发热层和内层;所述防水耐磨外层、隔热层、发热层和内层均通过缝线连接在一起,并且各层之间还使用了聚氨酯粘合剂进行粘合;所述发热层以条状的形式分布在手套本体的手背内部;所述手套本体外表掌心处设有耐磨减震橡胶垫;所述手套本体外表手指正面设有耐磨防滑层;所述耐磨减震橡胶垫和耐磨防滑层均通过环氧树脂粘在手套本体外表;所述耐磨减震橡胶垫表面和耐磨防滑层表面均设有耐磨防滑凸点;所述手套本体背面手背处设有电池袋;所述电池袋为弹性防水面料;所述电池袋设有拉链;所述电池袋内置有蓄电池,所述的蓄电池为可充电式蓄电池;所述手套本体背面手背处还设置有控温模块;所述的控温模块设有开关和温控旋钮;所述蓄电池和发热层分别通过导线与控温模块连接。A highly wear-resistant and waterproof cycling heated glove, comprising a glove body, wherein the glove body is composed of a waterproof and wear-resistant outer layer, a heat-insulating layer, a heating layer and an inner layer from the outside to the inside; the waterproof and wear-resistant outer layer, the heat-insulating layer, the heating layer and the inner layer are connected together by stitches, and each layer is bonded by a polyurethane adhesive; the heating layer is distributed in the form of strips on the back of the hand of the glove body; a wear-resistant and shock-absorbing rubber pad is provided on the palm of the glove body; a wear-resistant and anti-skid layer is provided on the front of the fingers of the glove body; the wear-resistant and shock-absorbing rubber pad and The wear-resistant and anti-skid layers are adhered to the surface of the glove body by epoxy resin; the surface of the wear-resistant and shock-absorbing rubber pad and the surface of the wear-resistant and anti-skid layer are provided with wear-resistant and anti-skid protrusions; a battery bag is provided on the back of the hand on the back of the glove body; the battery bag is made of elastic waterproof fabric; the battery bag is provided with a zipper; the battery bag has a built-in battery, and the battery is a rechargeable battery; a temperature control module is also provided on the back of the hand on the back of the glove body; the temperature control module is provided with a switch and a temperature control knob; the battery and the heating layer are respectively connected to the temperature control module through wires.
进一步,所述的防水耐磨外层为表面改性聚酯织物,其制备方法为:浸渍-压片-固化工艺,先将聚酯织物完全浸没在无氟溶胶中,浸渍时间为5~10min,然后通过自动填充机的两棍之间进行压片处理,压片压力为2~3kg/cm2,压片处理完后进行固化处理,固化处理的参数为:在75~85℃下干燥10~20min,然后将其放入125~135℃烘箱中固化5~10min,然后重复浸渍-压片-固化工艺三次,最终得到表面改性聚酯织物。Furthermore, the waterproof and wear-resistant outer layer is a surface-modified polyester fabric, and its preparation method is: an impregnation-sheeting-curing process, firstly, the polyester fabric is completely immersed in the fluorine-free sol, the impregnation time is 5-10 minutes, and then it is sheeted between two rollers of an automatic filling machine, and the sheeting pressure is 2-3kg/ cm2 . After the sheeting treatment, it is cured, and the parameters of the curing treatment are: drying at 75-85°C for 10-20 minutes, and then putting it into a 125-135°C oven for curing for 5-10 minutes, and then repeating the impregnation-sheeting-curing process three times to finally obtain the surface-modified polyester fabric.
进一步,所述的无氟溶胶的制备方法为:以重量份数计,将10~18份十六烷基三甲氧基硅烷、12~20份γ-(2,3-环氧丙氧基)丙基三甲氧基硅烷和30~50份乙醇混合均匀后,将6~12份盐酸和4~8份1-甲基咪唑同时以逐滴滴加的方式滴入其中,然后在室温下搅拌20~30h,最终得到无氟溶胶。Furthermore, the preparation method of the fluorine-free sol is as follows: after uniformly mixing 10 to 18 parts of hexadecyltrimethoxysilane, 12 to 20 parts of γ-(2,3-epoxypropoxy)propyltrimethoxysilane and 30 to 50 parts of ethanol by weight, 6 to 12 parts of hydrochloric acid and 4 to 8 parts of 1-methylimidazole are simultaneously added dropwise thereto, and then stirred at room temperature for 20 to 30 hours to finally obtain the fluorine-free sol.
进一步,所述的聚酯织物为聚酯纤维编织而成,聚酯纤维经线和聚酯纤维纬线密度分别为55~65根/cm和70~85根/cm,聚酯纤维为4.5~5.5g/km,聚酯织物的密度为60~68g/m2,聚酯织物的厚度为1~2mm。Furthermore, the polyester fabric is woven from polyester fibers, the density of the polyester fiber warp and polyester fiber weft are 55-65 strands/cm and 70-85 strands/cm respectively, the polyester fiber is 4.5-5.5 g/km, the density of the polyester fabric is 60-68 g/m 2 , and the thickness of the polyester fabric is 1-2 mm.
本发明采用表面改性聚酯织物作为手套的防水耐磨外层具有以下多重目的:1.从疏水方面来看,本发明采用无氟溶胶来处理聚酯织物,代替传统含氟化合物的试剂。这种新型溶胶基于γ-(2,3-环氧丙氧基)丙基三甲氧基硅烷的水解和缩合过程,使织物表面形成超疏水性,从而实现优异的疏水效果。2.在自清洁方面,这种处理方法使得涂层的聚酯纺织品表现出自清洁特性,有助于减少湿气吸附,保持织物表面清洁,从而延长使用寿命。此外,该方法还能使涤纶织物在长时间的磨损循环后仍能保持大部分疏水性能,表明其具有良好的耐久性和自我修复能力。3.在耐磨方面,通过多次浸渍-压片-固化工艺处理,表面改性聚酯织物获得了更耐磨的外层。这种处理方法不仅提高了织物的疏水性能和自清洁性,还增加了其耐久性,使其在使用过程中能够更好地抵抗磨损,延长使用寿命。因此,该设计旨在综合提升聚酯织物的性能,实现疏水、自清洁、耐磨等多重功能,为可持续憎水和无氟纺织品涂层的研发提供一种新思路和解决方案。The present invention uses surface-modified polyester fabric as the waterproof and wear-resistant outer layer of gloves for the following multiple purposes: 1. From the hydrophobic aspect, the present invention uses a fluorine-free sol to treat the polyester fabric, replacing the traditional fluorine-containing compound reagent. This new sol is based on the hydrolysis and condensation process of γ-(2,3-epoxypropoxy)propyltrimethoxysilane, so that the fabric surface forms super-hydrophobicity, thereby achieving excellent hydrophobic effect. 2. In terms of self-cleaning, this treatment method enables the coated polyester textile to exhibit self-cleaning properties, which helps to reduce moisture adsorption and keep the fabric surface clean, thereby extending the service life. In addition, the method can also enable the polyester fabric to still maintain most of its hydrophobic properties after a long wear cycle, indicating that it has good durability and self-healing ability. 3. In terms of wear resistance, the surface-modified polyester fabric obtains a more wear-resistant outer layer through multiple impregnation-compression-curing process treatments. This treatment method not only improves the hydrophobicity and self-cleaning properties of the fabric, but also increases its durability, so that it can better resist wear during use and extend its service life. Therefore, the design aims to comprehensively improve the performance of polyester fabrics, achieve multiple functions such as hydrophobicity, self-cleaning, and wear resistance, and provide a new idea and solution for the research and development of sustainable hydrophobic and fluorine-free textile coatings.
本发明在聚酯织物的设计与制造上,通过精细调控多项关键参数,旨在显著提升其防水与耐磨性能。具体而言,这些参数的综合优化确保了织物既能有效抵御水分渗透,又能在高磨损环境下保持结构的完整性和耐久性。首先,聚酯纤维经线和纬线的密度被精确设定在55~65/cm和70~85/cm的范围内。较高的纤维密度意味着单位面积内纤维交织更为紧密,减少了水分渗透的通道,从而增强了织物的防水性能。同时,紧密的纤维结构也提升了织物表面的平滑度,减少了因摩擦产生的磨损点,间接增强了耐磨性。其次,聚酯纤维的线密度设定为4.5~5.5g/km,这一范围的选择兼顾了纤维的强度和柔韧性。较粗的纤维能够提供更好的物理支撑,增强织物的耐磨性,而不过度牺牲其柔软度和舒适度。此外,适当的纤维线密度还有助于形成更加均匀致密的织物结构,进一步提升防水效果。再者,聚酯织物的密度被控制在60~68g/m2之间。较高的织物密度不仅增加了单位面积内纤维的总量,提高了织物的整体强度和耐磨性,还使得织物表面更加紧实,减少了水分渗透的可能性。这种密度的设定是防水与耐磨性能提升的关键。最后,聚酯织物的厚度设定为1~2mm,这一范围的选择既保证了织物的轻便性,又为其提供了足够的厚度以抵抗磨损。适当的厚度能够增加织物内部的空气层,提高保暖性能,同时也在一定程度上增强了织物的抗撕裂和抗磨损能力。此外,较厚的织物结构还能更好地容纳防水涂层或处理剂,进一步提升防水效果。综上所述,本发明通过精细调控聚酯纤维的经纬密度、线密度、织物密度以及厚度等关键参数,实现了聚酯织物防水与耐磨性能的显著提升。这些参数的优化不仅满足了特定应用场景对织物性能的高要求,还确保了织物在保持优良性能的同时,具备良好的舒适度和耐用性。The present invention aims to significantly improve the waterproof and wear-resistant properties of polyester fabrics by finely regulating multiple key parameters in the design and manufacture of polyester fabrics. Specifically, the comprehensive optimization of these parameters ensures that the fabric can not only effectively resist water penetration, but also maintain the integrity and durability of the structure in a high-wear environment. First, the density of the warp and weft of the polyester fiber is precisely set within the range of 55-65/cm and 70-85/cm. A higher fiber density means that the fibers are more closely interwoven per unit area, reducing the channels for water penetration, thereby enhancing the waterproof performance of the fabric. At the same time, the tight fiber structure also improves the smoothness of the fabric surface, reduces the wear points caused by friction, and indirectly enhances the wear resistance. Secondly, the linear density of the polyester fiber is set to 4.5-5.5g/km, and the selection of this range takes into account the strength and flexibility of the fiber. Coarser fibers can provide better physical support and enhance the wear resistance of the fabric without excessively sacrificing its softness and comfort. In addition, the appropriate fiber linear density also helps to form a more uniform and dense fabric structure, further improving the waterproof effect. Furthermore, the density of the polyester fabric is controlled between 60 and 68 g/ m2 . The higher fabric density not only increases the total amount of fibers per unit area, improves the overall strength and wear resistance of the fabric, but also makes the fabric surface more compact and reduces the possibility of water penetration. This density setting is the key to improving waterproof and wear resistance. Finally, the thickness of the polyester fabric is set to 1 to 2 mm. The selection of this range not only ensures the lightness of the fabric, but also provides it with sufficient thickness to resist wear. The appropriate thickness can increase the air layer inside the fabric, improve the warmth retention performance, and also enhance the tear resistance and wear resistance of the fabric to a certain extent. In addition, the thicker fabric structure can better accommodate the waterproof coating or treatment agent, further improving the waterproof effect. In summary, the present invention achieves a significant improvement in the waterproof and wear resistance of polyester fabrics by finely regulating the key parameters such as the warp and weft density, line density, fabric density and thickness of polyester fibers. The optimization of these parameters not only meets the high requirements for fabric performance in specific application scenarios, but also ensures that the fabric has good comfort and durability while maintaining excellent performance.
进一步,所述的耐磨防滑层为蒲公英状氧化铝改性复合橡胶,其制备方法如下,以重量份数计,将10~16份天然橡胶、9~18份三元乙丙橡胶加入双辊磨机中,加热至30~40℃,进行破碎和软化处理,处理时间为8~16min,然后加入3~8份表面改性蒲公英状氧化铝纳米颗粒、2~5份马来酸酐接枝三元乙丙橡胶和2~4份硬脂酸,加热至45~55℃,以60~80rpm混合10~18min,接着加入2~6份硫磺,继续混合5~10min,最后将混合后的胶体取出用双辊磨机制成片状,然后其在150~165℃和25~35MPa的条件下进行硫化,硫化时间为5~9min,硫化完成后立即将硫化片从模具中取出,并在流动水下迅速冷却即可。Furthermore, the wear-resistant and anti-skid layer is a dandelion-shaped alumina-modified composite rubber, and its preparation method is as follows: by weight, 10 to 16 parts of natural rubber and 9 to 18 parts of EPDM rubber are added to a double-roll mill, heated to 30 to 40°C, crushed and softened for 8 to 16 minutes, then 3 to 8 parts of surface-modified dandelion-shaped alumina nanoparticles, 2 to 5 parts of maleic anhydride-grafted EPDM rubber and 2 to 4 parts of stearic acid are added, heated to 45 to 55°C, mixed at 60 to 80 rpm for 10 to 18 minutes, then 2 to 6 parts of sulfur are added, and mixing is continued for 5 to 10 minutes. Finally, the mixed colloid is taken out and made into a sheet using a double-roll mill, and then it is vulcanized at 150 to 165°C and 25 to 35 MPa for 5 to 9 minutes. After the vulcanization is completed, the vulcanized sheet is immediately taken out from the mold and quickly cooled under running water.
进一步,所述的表面改性蒲公英状氧化铝纳米颗粒的制备方法为:以重量份数计,将15~25份蒲公英状氧化铝纳米颗粒加入80~100份甲苯中超声分散20~45min,然后加入3~7份(3-氨基丙基)三乙氧基硅烷在75~85℃下搅拌反应20~35h,冷却后将其过滤后将滤渣用甲苯洗涤三次,每次洗涤过程甲苯需要完全淹没滤渣,洗涤完成后将滤渣放入室温下的真空干燥箱中干燥24~36h后得到表面改性蒲公英状氧化铝纳米颗粒。Furthermore, the preparation method of the surface modified dandelion-shaped aluminum oxide nanoparticles is as follows: by weight, 15 to 25 parts of dandelion-shaped aluminum oxide nanoparticles are added to 80 to 100 parts of toluene and ultrasonically dispersed for 20 to 45 minutes, and then 3 to 7 parts of (3-aminopropyl) triethoxysilane are added and stirred at 75 to 85°C for 20 to 35 hours. After cooling, the filter is filtered and the filter residue is washed three times with toluene. The toluene needs to completely submerge the filter residue during each washing process. After washing, the filter residue is placed in a vacuum drying oven at room temperature and dried for 24 to 36 hours to obtain surface modified dandelion-shaped aluminum oxide nanoparticles.
进一步,所述的蒲公英状氧化铝纳米颗粒的制备方法如下:以重量份数计,将6~15份硝酸铝、10~18份硫酸铵和100份去离子水混合均匀后,然后逐滴滴入200份浓度为1.5mol/L的碳酸氢铵溶液中,滴入过程中需要以100~160rpm的速度搅拌均匀,然后静置10~20h后采用过滤的方法获得前驱体凝胶,接着用去离子水洗涤前驱体凝胶三次,每次洗涤需要用去离子水完全淹没前驱体凝胶,洗涤完成后,将其在烘箱中干燥至完全,随后放入马弗炉中进行煅烧,获得蒲公英状氧化铝纳米颗粒,其中煅烧的工艺参数为:空气气氛中,煅烧温度为1100~1250℃,煅烧时间为2~4h。Furthermore, the preparation method of the dandelion-shaped alumina nanoparticles is as follows: in parts by weight, 6 to 15 parts of aluminum nitrate, 10 to 18 parts of ammonium sulfate and 100 parts of deionized water are mixed evenly, and then dripped dropwise into 200 parts of ammonium bicarbonate solution with a concentration of 1.5 mol/L. During the dripping process, it is necessary to stir evenly at a speed of 100 to 160 rpm, and then after standing for 10 to 20 hours, a precursor gel is obtained by filtering, and then the precursor gel is washed three times with deionized water, and each washing needs to completely submerge the precursor gel with deionized water. After washing, it is dried in an oven until complete, and then placed in a muffle furnace for calcination to obtain dandelion-shaped alumina nanoparticles, wherein the calcination process parameters are: in an air atmosphere, the calcination temperature is 1100 to 1250°C, and the calcination time is 2 to 4 hours.
本发明采用蒲公英状氧化铝改性复合橡胶作为手套的防水耐磨外层,旨在通过一系列精心设计的化学与物理改性过程,实现手套在多个关键性能方面的显著提升,具体设计目的如下:首先,蒲公英状氧化铝纳米颗粒凭借其独特的形态和表面特性,被巧妙地融入复合橡胶中,极大地增强了手套的耐磨性。这些纳米颗粒在橡胶基体中均匀分布,构建起坚固的支撑网络,有效抵御了外部磨损因素如摩擦、切割等的侵袭,从而显著延长了手套的使用寿命。其次,借助马来酸酐接枝技术,三元乙丙橡胶与橡胶基体之间实现了强力的化学键合,显著提升了手套的柔韧性和弹性。这种接枝改性不仅加强了橡胶分子链间的相互作用,还赋予了橡胶在保持高强度的同时,展现出卓越的形变恢复能力和抗撕裂性,为穿戴者提供了更为舒适和灵活的穿戴感受。在防水性能方面,复合橡胶本身的致密结构和优异的化学稳定性共同作用,进一步强化了手套的防水功能,确保了即使在潮湿或水下环境中,手套内部也能保持干燥与舒适。防滑性能的提升则归功于橡胶基体中蒲公英状氧化铝纳米颗粒的微观粗糙表面与橡胶本身高摩擦系数的协同作用。这种设计使得手套在接触各类表面时均能产生足够的摩擦力,即便在湿滑或油腻的工作环境中也能保持稳定的抓握力,大大降低了滑脱的风险。最后,从力学性能的角度审视,蒲公英状氧化铝改性复合橡胶手套在保持轻质特性的同时,展现出了卓越的综合力学性能。该材料在拉伸、压缩、弯曲等多种力学测试中均表现出色,能够承受较大的外部载荷而不易损坏,为穿戴者提供了坚实可靠的手部保护。综上所述,本发明采用蒲公英状氧化铝改性复合橡胶作为手套的防水耐磨外层,通过全面优化性能和深入探索机理,实现了手套在耐磨、柔韧性、防水、防滑和力学性能等多方面的显著提升,为现代工业和个人防护领域提供了一种高效、安全且舒适的创新解决方案。The present invention adopts dandelion-shaped alumina-modified composite rubber as the waterproof and wear-resistant outer layer of the gloves, aiming to achieve significant improvement in multiple key performances of the gloves through a series of carefully designed chemical and physical modification processes. The specific design purposes are as follows: First, dandelion-shaped alumina nanoparticles are cleverly integrated into the composite rubber by virtue of their unique morphology and surface characteristics, greatly enhancing the wear resistance of the gloves. These nanoparticles are evenly distributed in the rubber matrix, building a solid support network, effectively resisting the invasion of external wear factors such as friction, cutting, etc., thereby significantly extending the service life of the gloves. Secondly, with the help of maleic anhydride grafting technology, strong chemical bonding is achieved between EPDM rubber and the rubber matrix, significantly improving the flexibility and elasticity of the gloves. This grafting modification not only strengthens the interaction between rubber molecular chains, but also gives the rubber excellent deformation recovery ability and tear resistance while maintaining high strength, providing the wearer with a more comfortable and flexible wearing experience. In terms of waterproof performance, the dense structure and excellent chemical stability of the composite rubber itself work together to further enhance the waterproof function of the gloves, ensuring that the inside of the gloves can remain dry and comfortable even in humid or underwater environments. The improvement in anti-slip performance is attributed to the synergistic effect of the microscopic rough surface of the dandelion-shaped aluminum oxide nanoparticles in the rubber matrix and the high friction coefficient of the rubber itself. This design allows the gloves to generate sufficient friction when contacting various surfaces, and maintain a stable grip even in a wet or greasy working environment, greatly reducing the risk of slipping. Finally, from the perspective of mechanical properties, the dandelion-shaped alumina-modified composite rubber gloves exhibit excellent comprehensive mechanical properties while maintaining their lightweight characteristics. The material performs well in a variety of mechanical tests such as tension, compression, and bending, and can withstand large external loads without being easily damaged, providing the wearer with solid and reliable hand protection. In summary, the present invention adopts dandelion-shaped alumina-modified composite rubber as the waterproof and wear-resistant outer layer of the gloves. By comprehensively optimizing the performance and deeply exploring the mechanism, the gloves are significantly improved in terms of wear resistance, flexibility, waterproofness, anti-slip and mechanical properties, providing an efficient, safe and comfortable innovative solution for the field of modern industry and personal protection.
进一步,所述的耐磨防滑凸点的制备方法为:以重量份数计,将3~8份天然乳胶、30~45份丁腈胶乳液、5~8份哑铃状纳米碳化硅陶瓷颗粒、2~6份三元乙丙弹性体粉末、1~3份硅烷偶联剂KH-550和2~4份硫磺混合均匀后,将其以点状涂敷方式涂覆在耐磨防滑层上,然后进行硫化处理,硫化处理的参数为:先在45~60℃下保温30~40min,然后加热至85~100℃保温30~45min,硫化完成后冷却即可。Furthermore, the preparation method of the wear-resistant and anti-skid bumps is as follows: by weight, 3 to 8 parts of natural latex, 30 to 45 parts of nitrile rubber latex, 5 to 8 parts of dumbbell-shaped nano silicon carbide ceramic particles, 2 to 6 parts of EPDM elastomer powder, 1 to 3 parts of silane coupling agent KH-550 and 2 to 4 parts of sulfur are mixed evenly, and then coated on the wear-resistant and anti-skid layer in a dot coating manner, and then vulcanization treatment is performed. The parameters of the vulcanization treatment are: first, keep warm at 45 to 60°C for 30 to 40 minutes, then heat to 85 to 100°C and keep warm for 30 to 45 minutes, and cool after vulcanization is completed.
进一步,所述的哑铃状纳米碳化硅颗粒的制备方法为:以重量份数计,将20~35份二氧化硅、20~30份蔗糖和2~5份二茂铁通过高能球磨混合均匀后获得纳米尺度的前驱体,然后将其在氩气气氛的管式炉中,以5~10℃/min的加热速度加热至1200~1400℃,保温2~4h,冷却后得到哑铃状纳米碳化硅颗粒。Furthermore, the preparation method of the dumbbell-shaped nano-silicon carbide particles is as follows: by weight, 20 to 35 parts of silicon dioxide, 20 to 30 parts of sucrose and 2 to 5 parts of ferrocene are mixed evenly by high-energy ball milling to obtain a nano-scale precursor, which is then heated to 1200 to 1400° C. at a heating rate of 5 to 10° C./min in a tubular furnace in an argon atmosphere, kept warm for 2 to 4 hours, and cooled to obtain dumbbell-shaped nano-silicon carbide particles.
进一步,所述的哑铃状纳米碳化硅颗粒的平均长度为100~200nm,直径为45~85nm。Furthermore, the dumbbell-shaped nano-silicon carbide particles have an average length of 100 to 200 nm and a diameter of 45 to 85 nm.
进一步,所述耐磨防滑凸点为球状,均匀分布在耐磨防滑层上,耐磨防滑凸点的直径为1.0~2.0mm;高度为0.5~1.5mm,分布密度为10~25个/cm2。Furthermore, the wear-resistant and anti-skid convex points are spherical and evenly distributed on the wear-resistant and anti-skid layer. The diameter of the wear-resistant and anti-skid convex points is 1.0-2.0 mm, the height is 0.5-1.5 mm, and the distribution density is 10-25/cm 2 .
本发明的耐磨防滑凸点设计巧妙地融合了多重材料与技术优势,旨在显著提升材料的防滑与耐磨性能。其独特的制备方法通过精准配比天然乳胶、丁腈胶乳液、哑铃状纳米碳化硅陶瓷颗粒、三元乙丙弹性体粉末、硅烷偶联剂KH-550及硫磺,并利用点状涂敷技术将这些高性能成分均匀涂覆于耐磨防滑层表面。随后,经过精心设计的硫化处理过程,包括低温保温与高温保温两个阶段,确保了凸点材料的牢固结合与优异性能的充分发挥。尤为值得一提的是,所采用的哑铃状纳米碳化硅颗粒,其制备方法创新性地结合了高能球磨与高温碳化技术,确保了颗粒在纳米尺度上的均匀性与特定形态的形成。这些颗粒不仅平均长度与直径控制精确,更以其独特的哑铃状结构增强了与基体材料的界面结合力,从而有效提升了耐磨防滑凸点的整体性能。最终形成的耐磨防滑凸点,呈球状均匀分布于防水耐磨层和耐磨减震橡胶垫之上,其适宜的直径、高度与分布密度设计,既保证了足够的防滑效果,又兼顾了穿戴的舒适度与美观性。这一系列精心设计,使得本发明的耐磨防滑凸点在工业、体育、户外活动等多领域具有广泛的应用前景,为用户提供了更加安全、可靠的防护解决方案。The wear-resistant and anti-skid convex point design of the present invention cleverly combines multiple materials and technical advantages, aiming to significantly improve the anti-skid and wear-resistant properties of the material. Its unique preparation method uses a precise ratio of natural latex, nitrile rubber emulsion, dumbbell-shaped nano silicon carbide ceramic particles, EPDM elastomer powder, silane coupling agent KH-550 and sulfur, and uses a point coating technology to evenly apply these high-performance ingredients on the surface of the wear-resistant and anti-skid layer. Subsequently, a carefully designed vulcanization process, including two stages of low-temperature insulation and high-temperature insulation, ensures the firm combination of the convex point material and the full play of its excellent performance. It is particularly worth mentioning that the dumbbell-shaped nano silicon carbide particles used, the preparation method of which innovatively combines high-energy ball milling and high-temperature carbonization technology, ensures the uniformity of the particles at the nanoscale and the formation of a specific morphology. These particles not only have precise control of average length and diameter, but also enhance the interfacial bonding force with the matrix material with their unique dumbbell-shaped structure, thereby effectively improving the overall performance of the wear-resistant and anti-skid convex points. The wear-resistant and anti-skid convex points finally formed are evenly distributed on the waterproof and wear-resistant layer and the wear-resistant and shock-absorbing rubber pad in a spherical shape. The appropriate diameter, height and distribution density design not only ensures sufficient anti-skid effect, but also takes into account the comfort and aesthetics of wearing. This series of careful designs make the wear-resistant and anti-skid convex points of the present invention have a wide range of application prospects in many fields such as industry, sports, and outdoor activities, providing users with a safer and more reliable protection solution.
在深化本发明的设计中,耐磨防滑凸点的参数被精心设定,旨在显著提升其防水与耐磨性能,同时保持优异的防滑效果。具体而言,这些球状凸点均匀镶嵌于耐磨防滑层表面,通过一系列精确控制的参数,实现了功能性与耐用性的完美结合。首先,耐磨防滑凸点的直径设定为1.0~2.0mm,这一范围的选择既考虑了防滑效果的需求,也兼顾了耐磨性的提升。较小的直径有助于增加单位面积内的凸点数量,从而提升整体的防滑性能,特别是在湿滑环境下,密集的凸点能有效增大鞋底或行走表面之间的摩擦力,减少滑倒风险。同时,适当的直径范围还能确保凸点在受到磨损时能够保持一定的结构稳定性,延长其使用寿命。其次,凸点的高度设计为0.5~1.5mm,这一高度不仅为行走提供了足够的支撑力与反馈感,还优化了防水性能。在雨水或液体溅落时,凸点的高度能够形成微小的排水通道,促进水分迅速流走,减少液体在表面的停留时间,从而保持防滑层表面的干燥与清洁。此外,适当的高度还能增强凸点抵抗外部冲击和磨损的能力,使其在面对重物碾压或频繁踩踏时依然能够保持形态稳定,不易变形或损坏。最后,分布密度设定为10~25个/cm2,这一范围是基于对防滑、耐磨及视觉美观性的综合考虑。较低的分布密度可能无法提供足够的防滑效果,而过高的密度则可能增加清洁难度并影响行走舒适度。在此范围内,凸点能够均匀且适度地分布在防滑层上,既保证了防滑性能的均衡性,又避免了过度密集导致的行走不适和清洁难题。同时,适当的分布密度还有助于提高防滑层的整体耐磨性,因为分散的凸点能够更有效地分散和抵抗外部磨损力,延长防滑层的使用寿命。综上所述,本发明通过精确设定耐磨防滑凸点的直径、高度及分布密度等关键参数,实现了防水、耐磨与防滑性能的显著提升。这些参数之间相互配合,共同构成了高效、耐用且舒适的防滑解决方案。In deepening the design of the present invention, the parameters of the wear-resistant and anti-skid convex points are carefully set, aiming to significantly improve its waterproof and wear-resistant properties while maintaining excellent anti-skid effects. Specifically, these spherical convex points are evenly inlaid on the surface of the wear-resistant and anti-skid layer, and a perfect combination of functionality and durability is achieved through a series of precisely controlled parameters. First, the diameter of the wear-resistant and anti-skid convex points is set to 1.0-2.0 mm. The selection of this range takes into account both the demand for anti-skid effects and the improvement of wear resistance. A smaller diameter helps to increase the number of convex points per unit area, thereby improving the overall anti-skid performance, especially in slippery environments, where dense convex points can effectively increase the friction between the sole or walking surface and reduce the risk of slipping. At the same time, the appropriate diameter range can also ensure that the convex points can maintain a certain structural stability when worn, extending their service life. Secondly, the height of the convex points is designed to be 0.5-1.5 mm, which not only provides sufficient support and feedback for walking, but also optimizes the waterproof performance. When rain or liquid splashes, the height of the convex points can form tiny drainage channels, promote the rapid flow of water, reduce the residence time of the liquid on the surface, and thus keep the surface of the anti-skid layer dry and clean. In addition, the appropriate height can also enhance the ability of the convex points to resist external impact and wear, so that they can still maintain a stable shape when facing heavy objects or frequent trampling, and are not easy to deform or damage. Finally, the distribution density is set to 10 to 25 per cm2 , which is based on a comprehensive consideration of anti-skid, wear resistance and visual aesthetics. A lower distribution density may not provide sufficient anti-skid effect, while a too high density may increase the difficulty of cleaning and affect walking comfort. Within this range, the convex points can be evenly and moderately distributed on the anti-skid layer, which not only ensures the balance of anti-skid performance, but also avoids walking discomfort and cleaning difficulties caused by excessive density. At the same time, the appropriate distribution density also helps to improve the overall wear resistance of the anti-skid layer, because the dispersed convex points can more effectively disperse and resist external wear forces, extending the service life of the anti-skid layer. In summary, the present invention achieves significant improvement in waterproof, wear-resistant and anti-skid performance by accurately setting key parameters such as the diameter, height and distribution density of the wear-resistant and anti-skid bumps. These parameters cooperate with each other to form an efficient, durable and comfortable anti-skid solution.
进一步,所述的隔热层为3M新雪丽fx型保暖材料。Furthermore, the heat insulation layer is 3M Thinsulate fx type thermal insulation material.
本发明采用3M新雪丽fx型保暖材料作为手套的隔热层,主要基于其出色的适应性和耐用特性。该材料通过独特的弹性聚烯微纤与短纤组合,实现了在所有方向上的显著伸展能力,即便在手套穿戴过程中的伸展与弯曲动作中,也能保持稳定的保暖效果,避免了传统保暖材料可能因极端条件而出现的破损问题。此外,其良好的形态恢复能力确保了手套在使用过程中不易起皱,从而维持了整体的外观和使用体验。综上所述,新雪丽fx型保暖材料为手套提供了可靠的隔热层,展现了其在实际应用中的优势。The present invention uses 3M Thinsulate fx thermal insulation material as the thermal insulation layer of the gloves, mainly based on its excellent adaptability and durability. The material achieves significant stretchability in all directions through a unique combination of elastic polyolefin microfibers and staple fibers, and can maintain a stable thermal insulation effect even during the stretching and bending movements during the wearing of the gloves, avoiding the problem of breakage of traditional thermal insulation materials due to extreme conditions. In addition, its good shape recovery ability ensures that the gloves are not easy to wrinkle during use, thereby maintaining the overall appearance and user experience. In summary, Thinsulate fx thermal insulation material provides a reliable thermal insulation layer for gloves, demonstrating its advantages in practical applications.
进一步,所述的发热层为自限温电热膜。Furthermore, the heating layer is a self-limiting temperature electric heating film.
本发明中自限温电热膜以纯棉材料作为稳固基体,巧妙融合复合高分子材料作为核心发热媒介,此电热膜设计独特,其产生的热量主要通过远红外辐射形式高效传递,且辐射波长实现了精准调控,确保了能量传递的针对性与高效性。尤为突出的是,该电热膜具备自限温特性,能够智能调节温度,有效避免了局部过热现象,提升了使用的安全性与舒适度。在物理性能上,该电热膜展现出卓越的品质:其柔性设计赋予了良好的抗折能力,确保在各种弯曲状态下仍能保持稳定工作;温度分布均匀,避免了热点的产生;电极连接牢固,工况下表现稳定,长时间使用功率衰减微小,显著延长了手套的使用寿命。The self-limiting temperature electric heating film in the present invention uses pure cotton material as a stable matrix and cleverly integrates composite polymer materials as the core heating medium. This electric heating film has a unique design, and the heat it generates is mainly efficiently transmitted in the form of far-infrared radiation, and the radiation wavelength is precisely controlled, ensuring the pertinence and efficiency of energy transfer. What is particularly outstanding is that the electric heating film has a self-limiting temperature characteristic, can intelligently adjust the temperature, effectively avoids local overheating, and improves the safety and comfort of use. In terms of physical properties, the electric heating film exhibits excellent quality: its flexible design gives it good anti-bending ability, ensuring that it can still work stably under various bending conditions; the temperature distribution is uniform, avoiding the generation of hot spots; the electrodes are firmly connected, the performance is stable under working conditions, and the power attenuation is minimal after long-term use, which significantly extends the service life of the gloves.
进一步,所述的内层采用Coolmax纤维针织面料。Furthermore, the inner layer is made of Coolmax fiber knitted fabric.
本发明中Coolmax纤维针织面料作为加热手套内层的选用,展现了一系列显著的优势与特点。其独特的纤维结构确保了高效的吸湿性与透气性,即使在加热手套的温暖环境中,也能有效管理手部产生的细微湿气,避免汗液积聚导致的不适感。这种性能不仅提升了手套的穿着舒适度,还促进了空气流通,有助于维持手套内部的干爽环境,即使在寒冷天气下长时间佩戴,也能保持手部的干爽与舒适。此外,Coolmax纤维针织面料的四沟槽设计优化了水分的传输路径,能够迅速将手部产生的微量汗水导向手套外层,减少湿冷感,增强保暖效果。这一特性与加热功能相辅相成,为手部提供了更加全面的保护,无论是户外探险、滑雪还是日常通勤,都能确保手部温暖而干爽。此外,Coolmax纤维针织面料的四沟槽设计优化了水分的传输路径,能够迅速将手部产生的微量汗水导向手套外层,减少湿冷感,增强保暖效果。这一特性与加热功能相辅相成,为手部提供了更加全面的保护,无论是户外探险、滑雪还是日常通勤,都能确保手部温暖而干爽。同时,Coolmax纤维针织面料还具备良好的耐用性和抗菌性能,能够抵抗日常磨损,延长手套的使用寿命,并通过抑制细菌生长,维护手部的清洁与健康,减少了因长时间佩戴手套而可能产生的异味问题。总体而言,Coolmax纤维针织面料作为加热手套的内层,以其卓越的吸湿透气、保暖舒适及抗菌耐用等特点,为用户带来了更加优质的佩戴体验。The selection of Coolmax fiber knitted fabric as the inner layer of the heating gloves in the present invention shows a series of significant advantages and characteristics. Its unique fiber structure ensures efficient hygroscopicity and breathability, and can effectively manage the fine moisture generated by the hands even in the warm environment of the heating gloves, avoiding the discomfort caused by sweat accumulation. This performance not only improves the wearing comfort of the gloves, but also promotes air circulation, helps to maintain a dry environment inside the gloves, and keeps the hands dry and comfortable even when worn for a long time in cold weather. In addition, the four-groove design of the Coolmax fiber knitted fabric optimizes the transmission path of moisture, can quickly guide the trace sweat generated by the hands to the outer layer of the gloves, reduce the damp and cold feeling, and enhance the warming effect. This feature complements the heating function and provides more comprehensive protection for the hands, whether it is outdoor adventure, skiing or daily commuting, it can ensure that the hands are warm and dry. In addition, the four-groove design of the Coolmax fiber knitted fabric optimizes the transmission path of moisture, can quickly guide the trace sweat generated by the hands to the outer layer of the gloves, reduce the damp and cold feeling, and enhance the warming effect. This feature complements the heating function and provides more comprehensive protection for the hands, ensuring that the hands are warm and dry whether for outdoor adventures, skiing or daily commuting. At the same time, Coolmax fiber knitted fabric also has good durability and antibacterial properties, which can resist daily wear and tear, extend the service life of the gloves, and inhibit bacterial growth to maintain the cleanliness and health of the hands, reducing the odor problem that may be caused by wearing gloves for a long time. Overall, Coolmax fiber knitted fabric, as the inner layer of heated gloves, brings users a better wearing experience with its excellent moisture absorption and breathability, warmth and comfort, antibacterial and durability.
本方案设计的高耐磨防水骑行加热手套,从外至内依次设置的防水耐磨外层、隔热层、发热层和内层,通过缝线与聚氨酯粘合剂的双重加固,确保了手套的整体牢固性与密封性,有效抵御外界风雨侵袭及日常磨损。防水耐磨外层与耐磨减震橡胶垫、耐磨防滑层的结合,加之表面均匀分布的耐磨防滑凸点,显著提升了手套的耐磨性能与抓握稳定性,保障了骑行安全。同时,弹性防水面料的电池袋设计,既便于蓄电池的更换与充电,又保证了手套背部的防水效果,提升了使用的便捷性与安全性。发热层以条状形式分布于手背内部,相较于全面覆盖,这种设计既节约了能源,又精准地针对了手部最易受寒的区域进行加热,提高了能源利用效率。控温模块的加入,通过开关与温控旋钮的设置,使用户能够根据实际需求自由调节手套温度,实现个性化舒适体验。此外,耐磨防滑层与耐磨减震橡胶垫的环氧树脂粘合技术,不仅增强了部件与手套本体的结合强度,还进一步提升了手套的耐用性与防护性能,体现了技术应用的创新性。综上所述,该方案通过科学合理的结构设计与创新实用的功能集成,打造了一款集高耐磨、防水、加热、舒适于一体的骑行手套,满足了骑行爱好者的多样化需求。The highly wear-resistant and waterproof cycling heating gloves designed in this scheme are arranged in sequence from the outside to the inside with a waterproof and wear-resistant outer layer, a heat-insulating layer, a heating layer and an inner layer. Through the double reinforcement of stitching and polyurethane adhesive, the overall firmness and sealing of the gloves are ensured, and they can effectively resist the invasion of external wind and rain and daily wear and tear. The combination of the waterproof and wear-resistant outer layer with the wear-resistant shock-absorbing rubber pad and the wear-resistant and anti-slip layer, as well as the wear-resistant and anti-slip bumps evenly distributed on the surface, significantly improves the wear resistance and grip stability of the gloves, ensuring riding safety. At the same time, the battery bag design of the elastic waterproof fabric is convenient for the replacement and charging of the battery, and ensures the waterproof effect of the back of the gloves, improving the convenience and safety of use. The heating layer is distributed in the form of strips on the inside of the back of the hand. Compared with full coverage, this design not only saves energy, but also accurately heats the areas of the hand that are most susceptible to cold, improving energy utilization efficiency. The addition of the temperature control module enables users to freely adjust the temperature of the gloves according to actual needs through the setting of the switch and the temperature control knob, achieving a personalized and comfortable experience. In addition, the epoxy resin bonding technology of the wear-resistant and anti-skid layer and the wear-resistant and shock-absorbing rubber pad not only enhances the bonding strength between the components and the glove body, but also further improves the durability and protective performance of the gloves, reflecting the innovative application of technology. In summary, this solution has created a pair of cycling gloves that are highly wear-resistant, waterproof, heated, and comfortable through scientific and reasonable structural design and innovative and practical functional integration, meeting the diverse needs of cycling enthusiasts.
(3)有益的技术效果(3) Beneficial technical effects
1.在防水耐磨外层,本发明创新性地采用无氟溶胶处理聚酯织物,旨在打造集防水、自清洁、耐磨于一体的手套外层。该溶胶基于特定硅烷水解缩合,赋予织物超疏水性,实现高效防水并减少湿气吸附,延长使用寿命。同时,其自清洁特性与耐久性显著,耐磨性能通过多次工艺处理得以增强。此设计引领了可持续、无氟纺织品涂层的新方向。在制造过程中,本发明精细调控聚酯纤维的经纬密度、线密度、织物密度及厚度,确保织物既能有效防水,又能在高磨损环境中保持坚韧。高纤维密度减少水分渗透,增强耐磨;适宜线密度平衡强度与柔软度;高密度织物结构提升整体强度与防水效果;适中厚度则兼顾轻便与抗撕裂、抗磨损能力。这些优化措施共同提升了聚酯织物的综合性能,满足高性能需求同时,保证了穿戴的舒适与耐用。1. In the waterproof and wear-resistant outer layer, the present invention innovatively uses fluorine-free sol to treat polyester fabric, aiming to create a glove outer layer that is waterproof, self-cleaning and wear-resistant. The sol is based on the hydrolysis and condensation of specific silanes, which gives the fabric super-hydrophobicity, achieves efficient waterproofing and reduces moisture adsorption, extending the service life. At the same time, its self-cleaning properties and durability are remarkable, and the wear resistance is enhanced through multiple process treatments. This design leads a new direction for sustainable, fluorine-free textile coatings. During the manufacturing process, the present invention finely controls the warp and weft density, line density, fabric density and thickness of polyester fibers to ensure that the fabric is both effectively waterproof and tough in a high-wear environment. High fiber density reduces water penetration and enhances wear resistance; appropriate line density balances strength and softness; high-density fabric structure improves overall strength and waterproof effect; moderate thickness takes into account both lightness and tear and wear resistance. These optimization measures jointly improve the comprehensive performance of polyester fabrics, meeting high-performance requirements while ensuring comfort and durability.
2.本发明采用蒲公英状氧化铝改性复合橡胶作为耐磨防滑层,通过化学与物理改性,显著提升手套的耐磨、柔韧、防水、防滑及力学性能。氧化铝纳米颗粒增强耐磨性,马来酸酐接枝提升柔韧与弹性,致密结构与化学稳定性强化防水,纳米颗粒粗糙表面与橡胶高摩擦系数协同增强防滑。整体设计保持轻质同时,展现卓越综合力学性能,为工业防护提供高效、安全、舒适的解决方案。本发明融合多重材料与技术,创新耐磨防滑凸点设计。通过精准配比天然乳胶、丁腈胶乳液、哑铃状纳米碳化硅等高性能成分,结合点状涂敷与硫化处理,制成坚固耐磨的凸点,哑铃状纳米碳化硅的独特形态增强界面结合力,提升整体性能。凸点直径1.0~2.0mm、高度0.5~1.5mm、分布密度10~25个/cm2,优化防滑、耐磨与舒适度。2. The present invention uses dandelion-shaped alumina-modified composite rubber as the wear-resistant and anti-skid layer, and significantly improves the wear resistance, flexibility, waterproofness, anti-skid and mechanical properties of the gloves through chemical and physical modification. Alumina nanoparticles enhance wear resistance, maleic anhydride grafting enhances flexibility and elasticity, dense structure and chemical stability enhance waterproofness, and the rough surface of nanoparticles and the high friction coefficient of rubber synergistically enhance anti-skid. The overall design maintains light weight while showing excellent comprehensive mechanical properties, providing an efficient, safe and comfortable solution for industrial protection. The present invention integrates multiple materials and technologies to innovate the design of wear-resistant and anti-skid convex points. By accurately proportioning high-performance ingredients such as natural latex, nitrile rubber latex, dumbbell-shaped nano-silicon carbide, etc., combined with dot coating and vulcanization treatment, strong and wear-resistant convex points are made. The unique morphology of dumbbell-shaped nano-silicon carbide enhances the interface bonding force and improves the overall performance. The convex point diameter is 1.0-2.0mm, the height is 0.5-1.5mm, and the distribution density is 10-25/ cm2 , which optimizes anti-skid, wear resistance and comfort.
3.本发明创新性地设计了耐磨防滑凸点,集成多种高性能材料与先进工艺,包括天然乳胶、丁腈胶乳液等,通过点状涂敷与硫化处理,确保材料牢固结合与性能优化。特别采用哑铃状纳米碳化硅颗粒,增强界面结合力,提升整体性能。凸点几何参数经优化,兼顾防滑、耐磨与舒适度。该设计显著提升防水、耐磨与防滑性能,为手套提供高效防护。3. The present invention innovatively designs wear-resistant and anti-skid convex points, integrating a variety of high-performance materials and advanced processes, including natural latex, nitrile rubber latex, etc., through dot coating and vulcanization treatment, to ensure the firm bonding of materials and performance optimization. Dumbbell-shaped nano silicon carbide particles are especially used to enhance the interface bonding force and improve the overall performance. The geometric parameters of the convex points are optimized to take into account anti-skid, wear resistance and comfort. This design significantly improves the waterproof, wear-resistant and anti-skid performance, providing efficient protection for the gloves.
4.该高耐磨防水骑行加热手套通过多层结构和材料的协同作用,实现了防水和耐磨的外层保护,确保在各种天气条件下保持手部干燥并延长手套的使用寿命。隔热层与条状分布的发热层共同工作,有效保暖并均匀分布热量,确保手部在寒冷环境下保持温暖,从而提升骑行的舒适度。同时,掌心的耐磨减震橡胶垫和手指正面的耐磨防滑层,增强了手套的防滑性能和减震效果,提高了骑行时的安全性和舒适性。此外,弹性防水面料的电池袋和可充电式蓄电池设计,与控温模块的开关和温控旋钮相结合,提供了便捷的温度调节功能,增加了使用的灵活性和便捷性。各层之间通过缝线和聚氨酯粘合剂牢固连接,增强了手套结构的整体性和耐用性,确保在使用过程中不易脱层或损坏。综合来看,这款手套在防水、耐磨、保暖、减震、防滑等多方面的协同效果下,适合在恶劣天气和长时间骑行中使用,显著提高了骑行者的舒适性和安全性。4. The highly wear-resistant and waterproof cycling heated gloves achieve waterproof and wear-resistant outer layer protection through the synergistic effect of multi-layer structure and materials, ensuring that the hands are kept dry and the service life of the gloves is extended in various weather conditions. The heat insulation layer works together with the strip-shaped heating layer to effectively keep warm and evenly distribute heat, ensuring that the hands remain warm in cold environments, thereby improving the comfort of riding. At the same time, the wear-resistant and shock-absorbing rubber pad on the palm and the wear-resistant and anti-skid layer on the front of the fingers enhance the anti-skid performance and shock absorption effect of the gloves, and improve the safety and comfort during riding. In addition, the battery bag and rechargeable battery design of the elastic waterproof fabric, combined with the switch and temperature control knob of the temperature control module, provide a convenient temperature adjustment function, increasing the flexibility and convenience of use. The layers are firmly connected by stitches and polyurethane adhesives, which enhances the integrity and durability of the glove structure and ensures that it is not easy to delaminate or damage during use. On the whole, this glove is suitable for use in bad weather and long-term riding under the synergistic effects of waterproof, wear-resistant, warm, shock-absorbing, and anti-skid, which significantly improves the comfort and safety of riders.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本发明提出的一种高耐磨防水骑行加热手套正面的主视图。FIG1 is a front view of a highly wear-resistant and waterproof cycling heated glove proposed by the present invention.
图2为本发明提出的一种高耐磨防水骑行加热手套背面的主视图。FIG2 is a front view of the back side of a highly wear-resistant and waterproof cycling heating glove proposed by the present invention.
图3为图1中手套本体A处的剖视图。FIG. 3 is a cross-sectional view of the glove body A in FIG. 1 .
图4为本发明实施例1制备的防水耐磨外层11表面改性聚酯织物上面的常规污渍液滴的形貌。FIG. 4 shows the morphology of conventional stain droplets on the surface-modified polyester fabric of the waterproof and wear-resistant outer layer 11 prepared in Example 1 of the present invention.
图5为本发明对比例1制备的防水耐磨外层11表面改性聚酯织物上面的咖啡污渍的形貌。FIG. 5 shows the morphology of coffee stains on the surface-modified polyester fabric of the waterproof and wear-resistant outer layer 11 prepared in Comparative Example 1 of the present invention.
图6为本发明实施例1制备的耐磨防滑层蒲公英状氧化铝的形貌图。FIG6 is a morphology diagram of the wear-resistant and anti-skid layer dandelion-shaped alumina prepared in Example 1 of the present invention.
图7为本发明实施例1制备的耐磨防滑层蒲公英状氧化铝的XRD物相分析图。FIG. 7 is an XRD phase analysis diagram of the wear-resistant and anti-skid layer dandelion-shaped alumina prepared in Example 1 of the present invention.
图8为本发明实施例1制备的耐磨防滑凸点的哑铃状纳米碳化硅颗粒的形貌图。FIG8 is a morphology of dumbbell-shaped nano-silicon carbide particles with wear-resistant and anti-slip convex points prepared in Example 1 of the present invention.
图9为本发明实施例1制备的耐磨防滑凸点的哑铃状纳米碳化硅颗粒的的XRD物相分析图。FIG. 9 is an XRD phase analysis diagram of dumbbell-shaped nano-silicon carbide particles with wear-resistant and anti-slip convex points prepared in Example 1 of the present invention.
附图标记说明:1、手套本体;11、防水耐磨外层;12、隔热层;13、发热层;14、内层;2、电池袋;3、拉链;4、蓄电池;5、控温模块;6、耐磨减震橡胶垫;7、耐磨防滑凸点;8、耐磨防滑层。Explanation of the accompanying drawings: 1. Glove body; 11. Waterproof and wear-resistant outer layer; 12. Heat insulation layer; 13. Heating layer; 14. Inner layer; 2. Battery bag; 3. Zipper; 4. Battery; 5. Temperature control module; 6. Wear-resistant and shock-absorbing rubber pad; 7. Wear-resistant and anti-slip bumps; 8. Wear-resistant and anti-slip layer.
具体实施方式DETAILED DESCRIPTION
为使本发明实施例的目的、技术方案和优点更加清楚,下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述。To make the purpose, technical solution and advantages of the embodiments of the present invention more clear, the technical solution in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention.
在未指明具体条件的情况下,实施例中的操作按照常规条件或制造商建议的条件进行。所使用的试剂或仪器,如果未注明生产厂商,都是市面上常见的产品。本发明的技术内容未提及的部分,将参照现有技术进行处理。除非特别指出,以下实施例和对比例将进行平行试验,并采用相同的处理步骤和参数,表1为实施例和对比例需要的试剂以及对应的购买公司。In the case of not specifying specific conditions, the operation in the embodiment is carried out according to conventional conditions or the conditions recommended by the manufacturer. The reagents or instruments used, if the manufacturer is not indicated, are all common products on the market. The parts not mentioned in the technical content of the present invention will be processed with reference to the prior art. Unless otherwise specified, the following examples and comparative examples will be tested in parallel and use the same processing steps and parameters. Table 1 shows the reagents required for the examples and comparative examples and the corresponding purchasing companies.
表1实施例和对比例需要的试剂以及对应的购买公司Table 1 Reagents required for the examples and comparative examples and the corresponding purchasing companies
实施例1Example 1
请参阅图1-3,一种高耐磨防水骑行加热手套,包括手套本体1,手套本体1从外至内依次为防水耐磨外层11、隔热层12、发热层13和内层14;所述防水耐磨外层11、隔热层12、发热层13和内层14均通过缝线连接在一起,并且各层之间还使用了聚氨酯粘合剂进行粘合;所述发热层13以条状的形式分布在手套本体1的手背内部;所述手套本体1外表掌心处设有耐磨减震橡胶垫6;所述手套本体1外表手指正面设有耐磨防滑层8;所述耐磨减震橡胶垫6和耐磨防滑层8均通过环氧树脂粘在手套本体1外表;所述耐磨减震橡胶垫6表面和耐磨防滑层8表面均设有耐磨防滑凸点7;所述手套本体1背面手背处设有电池袋2;所述电池袋2为弹性防水面料;所述电池袋2设有拉链3;所述电池袋2内置有蓄电池4,所述的蓄电池4为可充电式蓄电池4;所述手套本体1背面手背处还设置有控温模块5;所述的控温模块5设有开关和温控旋钮;所述蓄电池4和发热层13分别通过导线与控温模块5连接。Please refer to Figures 1-3, a highly wear-resistant and waterproof cycling heated glove includes a glove body 1, which is composed of a waterproof and wear-resistant outer layer 11, a heat-insulating layer 12, a heating layer 13 and an inner layer 14 from the outside to the inside; the waterproof and wear-resistant outer layer 11, the heat-insulating layer 12, the heating layer 13 and the inner layer 14 are connected together by stitches, and polyurethane adhesive is used to bond the layers; the heating layer 13 is distributed in the form of strips on the back of the hand of the glove body 1; a wear-resistant and shock-absorbing rubber pad 6 is provided on the palm of the glove body 1; a wear-resistant and anti-slip layer 8 is provided on the front of the fingers of the glove body 1; The shock-absorbing rubber pad 6 and the wear-resistant and anti-skid layer 8 are both adhered to the surface of the glove body 1 by epoxy resin; the surface of the wear-resistant and shock-absorbing rubber pad 6 and the surface of the wear-resistant and anti-skid layer 8 are both provided with wear-resistant and anti-skid protrusions 7; a battery bag 2 is provided on the back of the hand on the back of the glove body 1; the battery bag 2 is made of elastic waterproof fabric; the battery bag 2 is provided with a zipper 3; the battery bag 2 has a built-in battery 4, and the battery 4 is a rechargeable battery 4; a temperature control module 5 is also provided on the back of the hand on the back of the glove body 1; the temperature control module 5 is provided with a switch and a temperature control knob; the battery 4 and the heating layer 13 are respectively connected to the temperature control module 5 through wires.
防水耐磨外层11为表面改性聚酯织物,其制备方法为:浸渍-压片-固化工艺,先将聚酯织物完全浸没在无氟溶胶中,浸渍时间为5min,然后通过自动填充机的两棍之间进行压片处理,压片压力为2kg/cm2,压片处理完后进行固化处理,固化处理的参数为:在75℃下干燥10min,然后将其放入125℃烘箱中固化5min,然后重复浸渍-压片-固化工艺三次,最终得到表面改性聚酯织物。The waterproof and wear-resistant outer layer 11 is a surface-modified polyester fabric, and its preparation method is: impregnation-sheeting-curing process, first the polyester fabric is completely immersed in the fluorine-free sol, the impregnation time is 5 minutes, and then it is sheeted between two rollers of an automatic filling machine, the sheeting pressure is 2kg/ cm2 , and after the sheeting treatment, it is cured. The parameters of the curing treatment are: drying at 75°C for 10 minutes, then putting it in a 125°C oven for curing for 5 minutes, and then repeating the impregnation-sheeting-curing process three times to finally obtain the surface-modified polyester fabric.
本实施例的无氟溶胶的制备方法为:以重量份数计,将10份十六烷基三甲氧基硅烷、12份γ-(2,3-环氧丙氧基)丙基三甲氧基硅烷和30份乙醇混合均匀后,将6份盐酸和4份1-甲基咪唑同时以逐滴滴加的方式滴入其中,然后在室温下搅拌20h,最终得到无氟溶胶。The preparation method of the fluorine-free sol of this embodiment is as follows: after uniformly mixing 10 parts of hexadecyltrimethoxysilane, 12 parts of γ-(2,3-epoxypropoxy)propyltrimethoxysilane and 30 parts of ethanol by weight, 6 parts of hydrochloric acid and 4 parts of 1-methylimidazole are simultaneously added dropwise thereto, and then stirred at room temperature for 20 hours to finally obtain the fluorine-free sol.
本实施例的聚酯织物为聚酯纤维编织而成,聚酯纤维经线和聚酯纤维纬线密度分别为55根/cm和70根/cm,聚酯纤维为4.5g/km,聚酯织物的密度为60g/m2,聚酯织物的厚度为1mm。The polyester fabric of this embodiment is woven from polyester fibers. The densities of the polyester fiber warp and polyester fiber weft are 55 strands/cm and 70 strands/cm respectively. The weight of the polyester fiber is 4.5 g/km. The density of the polyester fabric is 60 g/m 2 . The thickness of the polyester fabric is 1 mm.
耐磨防滑层8为蒲公英状氧化铝改性复合橡胶,其制备方法如下,以重量份数计,将10份天然橡胶、9份三元乙丙橡胶加入双辊磨机中,加热至30℃,进行破碎和软化处理,处理时间为8min,然后加入3份表面改性蒲公英状氧化铝纳米颗粒、2份马来酸酐接枝三元乙丙橡胶和2份硬脂酸,加热至45℃,以60rpm混合10min,接着加入2份硫磺,继续混合5min,最后将混合后的胶体取出用双辊磨机制成片状,然后其在150℃和25MPa的条件下进行硫化,硫化时间为5min,硫化完成后立即将硫化片从模具中取出,并在流动水下迅速冷却即可。The wear-resistant and anti-skid layer 8 is a dandelion-shaped alumina-modified composite rubber, and its preparation method is as follows: in parts by weight, 10 parts of natural rubber and 9 parts of EPDM rubber are added to a double-roll mill, heated to 30°C, crushed and softened for 8 minutes, and then 3 parts of surface-modified dandelion-shaped alumina nanoparticles, 2 parts of maleic anhydride-grafted EPDM rubber and 2 parts of stearic acid are added, heated to 45°C, mixed at 60rpm for 10 minutes, then 2 parts of sulfur are added, and mixing is continued for 5 minutes. Finally, the mixed colloid is taken out and made into sheets using a double-roll mill, and then it is vulcanized at 150°C and 25MPa for 5 minutes. After the vulcanization is completed, the vulcanized sheet is immediately taken out from the mold and quickly cooled under running water.
本实施例的表面改性蒲公英状氧化铝纳米颗粒的制备方法为:以重量份数计,将15份海胆状氧化铝纳米颗粒加入80份甲苯中超声分散20min,然后加入3份(3-氨基丙基)三乙氧基硅烷在75℃下搅拌反应20h,冷却后将其过滤后将滤渣用甲苯洗涤三次,每次洗涤过程甲苯需要完全淹没滤渣,洗涤完成后将滤渣放入室温下的真空干燥箱中干燥24h后得到表面改性蒲公英状氧化铝纳米颗粒。The preparation method of the surface modified dandelion-shaped aluminum oxide nanoparticles of this embodiment is as follows: by weight, 15 parts of sea urchin-shaped aluminum oxide nanoparticles are added to 80 parts of toluene and ultrasonically dispersed for 20 minutes, and then 3 parts of (3-aminopropyl) triethoxysilane are added and stirred at 75°C for 20 hours. After cooling, the filter is filtered and the filter residue is washed three times with toluene. The toluene needs to completely submerge the filter residue in each washing process. After washing, the filter residue is placed in a vacuum drying oven at room temperature and dried for 24 hours to obtain surface modified dandelion-shaped aluminum oxide nanoparticles.
本实施例的蒲公英状氧化铝纳米颗粒的制备方法如下:以重量份数计,将6份硝酸铝、10份硫酸铵和100份去离子水混合均匀后,然后逐滴滴入200份浓度为1.5mol/L的碳酸氢铵溶液中,滴入过程中需要以100rpm的速度搅拌均匀,然后静置10h后采用过滤的方法获得前驱体凝胶,接着用去离子水洗涤前驱体凝胶三次,每次洗涤需要用去离子水完全淹没前驱体凝胶,洗涤完成后,将其在烘箱中干燥至完全,随后放入马弗炉中进行煅烧,获得蒲公英状氧化铝纳米颗粒,其中煅烧的工艺参数为:空气气氛中,煅烧温度为1100℃,煅烧时间为2h。The preparation method of dandelion-shaped alumina nanoparticles in this embodiment is as follows: in parts by weight, 6 parts of aluminum nitrate, 10 parts of ammonium sulfate and 100 parts of deionized water are mixed evenly, and then dripped dropwise into 200 parts of ammonium bicarbonate solution with a concentration of 1.5 mol/L. During the dripping process, it is necessary to stir evenly at a speed of 100 rpm, and then after standing for 10 hours, a precursor gel is obtained by filtering, and then the precursor gel is washed three times with deionized water, and each washing needs to completely submerge the precursor gel with deionized water. After washing, it is dried in an oven until complete, and then placed in a muffle furnace for calcination to obtain dandelion-shaped alumina nanoparticles, wherein the calcination process parameters are: in an air atmosphere, the calcination temperature is 1100°C, and the calcination time is 2 hours.
本实施例的耐磨防滑凸点的制备方法为:以重量份数计,将3份天然乳胶、30份丁腈胶乳液、5份哑铃状纳米碳化硅陶瓷颗粒、2份三元乙丙弹性体粉末、1份硅烷偶联剂KH-550和2份硫磺混合均匀后,将其以点状涂敷方式涂覆在耐磨减震橡胶垫6和耐磨防滑层8上,然后进行硫化处理,硫化处理的参数为:先在45℃下保温30min,然后加热至85℃保温30min,硫化完成后冷却即可。The preparation method of the wear-resistant and anti-skid convex points of the present embodiment is as follows: after uniformly mixing 3 parts of natural latex, 30 parts of nitrile rubber latex, 5 parts of dumbbell-shaped nano silicon carbide ceramic particles, 2 parts of EPDM elastomer powder, 1 part of silane coupling agent KH-550 and 2 parts of sulfur by weight, the mixture is applied on the wear-resistant and shock-absorbing rubber pad 6 and the wear-resistant and anti-skid layer 8 in a dot-like coating manner, and then vulcanization treatment is performed. The parameters of the vulcanization treatment are: first, heat preservation at 45°C for 30 minutes, then heat to 85°C for 30 minutes, and cool after the vulcanization is completed.
本实施例的哑铃状纳米碳化硅颗粒的制备方法为:以重量份数计,将20份二氧化硅、20份蔗糖和2份二茂铁通过高能球磨混合均匀后获得纳米尺度的前驱体,然后将其在氩气气氛的管式炉中,以5℃/min的加热速度加热至1200℃,保温2h,冷却后得到哑铃状纳米碳化硅颗粒。The preparation method of the dumbbell-shaped nano-silicon carbide particles of this embodiment is as follows: by weight, 20 parts of silicon dioxide, 20 parts of sucrose and 2 parts of ferrocene are mixed uniformly by high-energy ball milling to obtain a nano-scale precursor, which is then heated to 1200°C at a heating rate of 5°C/min in a tubular furnace in an argon atmosphere, kept warm for 2 hours, and cooled to obtain dumbbell-shaped nano-silicon carbide particles.
本实施例的哑铃状纳米碳化硅颗粒的平均长度为100nm,直径为45nm。The dumbbell-shaped nano-silicon carbide particles of this embodiment have an average length of 100 nm and a diameter of 45 nm.
本实施例的耐磨防滑凸点为球状,均匀分布在耐磨减震橡胶垫6和耐磨防滑层8上,耐磨防滑凸点的直径为1.0mm;高度为0.5mm,分布密度为10个/cm2。The wear-resistant and anti-skid convex points of this embodiment are spherical and evenly distributed on the wear-resistant and shock-absorbing rubber pad 6 and the wear-resistant and anti-skid layer 8. The diameter of the wear-resistant and anti-skid convex points is 1.0 mm, the height is 0.5 mm, and the distribution density is 10/cm 2 .
本实施例的隔热层12为3M新雪丽fx型保暖材料。The heat insulating layer 12 of this embodiment is 3M Thinsulate fx type thermal insulation material.
本实施例的发热层13为自限温电热膜。The heating layer 13 of this embodiment is a self-limiting temperature electric heating film.
本实施例的内层14为Coolmax纤维针织面料。The inner layer 14 of this embodiment is a Coolmax fiber knitted fabric.
实施例2:Embodiment 2:
请参阅图1-3,一种高耐磨防水骑行加热手套,包括手套本体1,手套本体1从外至内依次为防水耐磨外层11、隔热层12、发热层13和内层14;所述防水耐磨外层11、隔热层12、发热层13和内层14均通过缝线连接在一起,并且各层之间还使用了聚氨酯粘合剂进行粘合;所述发热层13以条状的形式分布在手套本体1的手背内部;所述手套本体1外表掌心处设有耐磨减震橡胶垫6;所述手套本体1外表手指正面设有耐磨防滑层8;所述耐磨减震橡胶垫6和耐磨防滑层8均通过环氧树脂粘在手套本体1外表;所述耐磨减震橡胶垫6表面和耐磨防滑层8表面均设有耐磨防滑凸点7;所述手套本体1背面手背处设有电池袋2;所述电池袋2为弹性防水面料;所述电池袋2设有拉链3;所述电池袋2内置有蓄电池4,所述的蓄电池4为可充电式蓄电池4;所述手套本体1背面手背处还设置有控温模块5;所述的控温模块5设有开关和温控旋钮;所述蓄电池4和发热层13分别通过导线与控温模块5连接。Please refer to Figures 1-3, a highly wear-resistant and waterproof cycling heated glove includes a glove body 1, which is composed of a waterproof and wear-resistant outer layer 11, a heat-insulating layer 12, a heating layer 13 and an inner layer 14 from the outside to the inside; the waterproof and wear-resistant outer layer 11, the heat-insulating layer 12, the heating layer 13 and the inner layer 14 are connected together by stitches, and polyurethane adhesive is used to bond the layers; the heating layer 13 is distributed in the form of strips on the back of the hand of the glove body 1; a wear-resistant and shock-absorbing rubber pad 6 is provided on the palm of the glove body 1; a wear-resistant and anti-slip layer 8 is provided on the front of the fingers of the glove body 1; The shock-absorbing rubber pad 6 and the wear-resistant and anti-skid layer 8 are both adhered to the surface of the glove body 1 by epoxy resin; the surface of the wear-resistant and shock-absorbing rubber pad 6 and the surface of the wear-resistant and anti-skid layer 8 are both provided with wear-resistant and anti-skid protrusions 7; a battery bag 2 is provided on the back of the hand on the back of the glove body 1; the battery bag 2 is made of elastic waterproof fabric; the battery bag 2 is provided with a zipper 3; the battery bag 2 has a built-in battery 4, and the battery 4 is a rechargeable battery 4; a temperature control module 5 is also provided on the back of the hand on the back of the glove body 1; the temperature control module 5 is provided with a switch and a temperature control knob; the battery 4 and the heating layer 13 are respectively connected to the temperature control module 5 through wires.
防水耐磨外层11为表面改性聚酯织物,其制备方法为:浸渍-压片-固化工艺,先将聚酯织物完全浸没在无氟溶胶中,浸渍时间为6min,然后通过自动填充机的两棍之间进行压片处理,压片压力为2.4kg/cm2,压片处理完后进行固化处理,固化处理的参数为:在79℃下干燥14min,然后将其放入130℃烘箱中固化7min,然后重复浸渍-压片-固化工艺三次,最终得到表面改性聚酯织物。The waterproof and wear-resistant outer layer 11 is a surface-modified polyester fabric, and its preparation method is: impregnation-sheeting-curing process, first the polyester fabric is completely immersed in the fluorine-free sol, the impregnation time is 6 minutes, and then it is sheeted between two rollers of an automatic filling machine, the sheeting pressure is 2.4kg/ cm2 , and after the sheeting treatment, it is cured. The parameters of the curing treatment are: drying at 79°C for 14 minutes, then putting it in a 130°C oven for curing for 7 minutes, and then repeating the impregnation-sheeting-curing process three times to finally obtain the surface-modified polyester fabric.
本实施例的无氟溶胶的制备方法为:以重量份数计,将13份十六烷基三甲氧基硅烷、15份γ-(2,3-环氧丙氧基)丙基三甲氧基硅烷和37份乙醇混合均匀后,将8份盐酸和5份1-甲基咪唑同时以逐滴滴加的方式滴入其中,然后在室温下搅拌23h,最终得到无氟溶胶。The preparation method of the fluorine-free sol of this embodiment is as follows: after uniformly mixing 13 parts of hexadecyltrimethoxysilane, 15 parts of γ-(2,3-epoxypropoxy)propyltrimethoxysilane and 37 parts of ethanol by weight, 8 parts of hydrochloric acid and 5 parts of 1-methylimidazole are simultaneously added dropwise thereto, and then stirred at room temperature for 23 hours to finally obtain the fluorine-free sol.
本实施例的聚酯织物为聚酯纤维编织而成,聚酯纤维经线和聚酯纤维纬线密度分别为59根/cm和77根/cm,聚酯纤维为4.9g/km,聚酯织物的密度为63g/m2,聚酯织物的厚度为1.3mm。The polyester fabric of this embodiment is woven from polyester fibers. The densities of the polyester fiber warp and polyester fiber weft are 59 strands/cm and 77 strands/cm respectively. The weight of the polyester fiber is 4.9 g/km. The density of the polyester fabric is 63 g/m 2 . The thickness of the polyester fabric is 1.3 mm.
耐磨防滑层8为蒲公英状氧化铝改性复合橡胶,其制备方法如下,以重量份数计,将12份天然橡胶、14份三元乙丙橡胶加入双辊磨机中,加热至33℃,进行破碎和软化处理,处理时间为11min,然后加入5份表面改性蒲公英状氧化铝纳米颗粒、3份马来酸酐接枝三元乙丙橡胶和3份硬脂酸,加热至50℃,以70rpm混合14min,接着加入4份硫磺,继续混合7min,最后将混合后的胶体取出用双辊磨机制成片状,然后其在158℃和30MPa的条件下进行硫化,硫化时间为7min,硫化完成后立即将硫化片从模具中取出,并在流动水下迅速冷却即可。The wear-resistant and anti-skid layer 8 is a dandelion-shaped alumina-modified composite rubber, and its preparation method is as follows: in parts by weight, 12 parts of natural rubber and 14 parts of EPDM rubber are added to a double-roll mill, heated to 33°C, crushed and softened for 11 minutes, and then 5 parts of surface-modified dandelion-shaped alumina nanoparticles, 3 parts of maleic anhydride-grafted EPDM rubber and 3 parts of stearic acid are added, heated to 50°C, mixed at 70rpm for 14 minutes, then 4 parts of sulfur are added, and mixing is continued for 7 minutes. Finally, the mixed colloid is taken out and made into sheets using a double-roll mill, and then it is vulcanized at 158°C and 30MPa for 7 minutes. After the vulcanization is completed, the vulcanized sheet is immediately taken out from the mold and quickly cooled under running water.
本实施例的表面改性蒲公英状氧化铝纳米颗粒的制备方法为:以重量份数计,将20份海胆状氧化铝纳米颗粒加入90份甲苯中超声分散32min,然后加入5份(3-氨基丙基)三乙氧基硅烷在80℃下搅拌反应27h,冷却后将其过滤后将滤渣用甲苯洗涤三次,每次洗涤过程甲苯需要完全淹没滤渣,洗涤完成后将滤渣放入室温下的真空干燥箱中干燥30h后得到表面改性蒲公英状氧化铝纳米颗粒。The preparation method of the surface modified dandelion-shaped aluminum oxide nanoparticles of this embodiment is as follows: by weight, 20 parts of sea urchin-shaped aluminum oxide nanoparticles are added to 90 parts of toluene and ultrasonically dispersed for 32 minutes, and then 5 parts of (3-aminopropyl) triethoxysilane are added and stirred at 80°C for 27 hours. After cooling, the filter is filtered and the filter residue is washed three times with toluene. The toluene needs to completely submerge the filter residue in each washing process. After washing, the filter residue is placed in a vacuum drying oven at room temperature and dried for 30 hours to obtain surface modified dandelion-shaped aluminum oxide nanoparticles.
本实施例的蒲公英状氧化铝纳米颗粒的制备方法如下:以重量份数计,将10份硝酸铝、14份硫酸铵和100份去离子水混合均匀后,然后逐滴滴入200份浓度为1.5mol/L的碳酸氢铵溶液中,滴入过程中需要以130rpm的速度搅拌均匀,然后静置15h后采用过滤的方法获得前驱体凝胶,接着用去离子水洗涤前驱体凝胶三次,每次洗涤需要用去离子水完全淹没前驱体凝胶,洗涤完成后,将其在烘箱中干燥至完全,随后放入马弗炉中进行煅烧,获得蒲公英状氧化铝纳米颗粒,其中煅烧的工艺参数为:空气气氛中,煅烧温度为1180℃,煅烧时间为3h。The preparation method of dandelion-shaped alumina nanoparticles in this embodiment is as follows: in parts by weight, 10 parts of aluminum nitrate, 14 parts of ammonium sulfate and 100 parts of deionized water are mixed evenly, and then dripped dropwise into 200 parts of ammonium bicarbonate solution with a concentration of 1.5 mol/L. During the dripping process, it is necessary to stir evenly at a speed of 130 rpm, and then after standing for 15 hours, a precursor gel is obtained by filtering, and then the precursor gel is washed three times with deionized water, and each washing needs to completely submerge the precursor gel with deionized water. After washing, it is dried in an oven until complete, and then placed in a muffle furnace for calcination to obtain dandelion-shaped alumina nanoparticles, wherein the calcination process parameters are: in an air atmosphere, the calcination temperature is 1180°C, and the calcination time is 3 hours.
本实施例的耐磨防滑凸点的制备方法为:以重量份数计,将5份天然乳胶、38份丁腈胶乳液、6份哑铃状纳米碳化硅陶瓷颗粒、4份三元乙丙弹性体粉末、2份硅烷偶联剂KH-550和3份硫磺混合均匀后,将其以点状涂敷方式涂覆在耐磨减震橡胶垫6和耐磨防滑层8上,然后进行硫化处理,硫化处理的参数为:先在52℃下保温35min,然后加热至92℃保温38min,硫化完成后冷却即可。The preparation method of the wear-resistant and anti-skid convex points of the present embodiment is as follows: after mixing evenly by weight, 5 parts of natural latex, 38 parts of nitrile rubber latex, 6 parts of dumbbell-shaped nano silicon carbide ceramic particles, 4 parts of EPDM elastomer powder, 2 parts of silane coupling agent KH-550 and 3 parts of sulfur, apply the mixture on the wear-resistant shock-absorbing rubber pad 6 and the wear-resistant and anti-skid layer 8 in a dot-like coating manner, and then perform vulcanization treatment. The parameters of the vulcanization treatment are: first keep warm at 52°C for 35 minutes, then heat to 92°C for 38 minutes, and cool after the vulcanization is completed.
本实施例的哑铃状纳米碳化硅颗粒的制备方法为:以重量份数计,将27份二氧化硅、25份蔗糖和4份二茂铁通过高能球磨混合均匀后获得纳米尺度的前驱体,然后将其在氩气气氛的管式炉中,以7.5℃/min的加热速度加热至1300℃,保温3h,冷却后得到哑铃状纳米碳化硅颗粒。The preparation method of the dumbbell-shaped nano-silicon carbide particles of this embodiment is as follows: by weight, 27 parts of silicon dioxide, 25 parts of sucrose and 4 parts of ferrocene are mixed uniformly by high-energy ball milling to obtain a nano-scale precursor, which is then heated to 1300°C at a heating rate of 7.5°C/min in a tubular furnace in an argon atmosphere, kept warm for 3 hours, and cooled to obtain dumbbell-shaped nano-silicon carbide particles.
本实施例的哑铃状纳米碳化硅颗粒的平均长度为133nm,直径为65nm。The dumbbell-shaped nano-silicon carbide particles of this embodiment have an average length of 133 nm and a diameter of 65 nm.
本实施例的耐磨防滑凸点为球状,均匀分布在耐磨减震橡胶垫6和耐磨防滑层8上,耐磨防滑凸点的直径为1.3mm;高度为1mm,分布密度为15个/cm2。The wear-resistant and anti-skid convex points of this embodiment are spherical and evenly distributed on the wear-resistant and shock-absorbing rubber pad 6 and the wear-resistant and anti-skid layer 8. The diameter of the wear-resistant and anti-skid convex points is 1.3 mm, the height is 1 mm, and the distribution density is 15/cm 2 .
本实施例的隔热层12为3M新雪丽fx型保暖材料。The heat insulating layer 12 of this embodiment is 3M Thinsulate fx type thermal insulation material.
本实施例的发热层13为自限温电热膜。The heating layer 13 of this embodiment is a self-limiting temperature electric heating film.
本实施例的内层14为Coolmax纤维针织面料。The inner layer 14 of this embodiment is a Coolmax fiber knitted fabric.
实施例3Example 3
请参阅图1-3,一种高耐磨防水骑行加热手套,包括手套本体1,手套本体1从外至内依次为防水耐磨外层11、隔热层12、发热层13和内层14;所述防水耐磨外层11、隔热层12、发热层13和内层14均通过缝线连接在一起,并且各层之间还使用了聚氨酯粘合剂进行粘合;所述发热层13以条状的形式分布在手套本体1的手背内部;所述手套本体1外表掌心处设有耐磨减震橡胶垫6;所述手套本体1外表手指正面设有耐磨防滑层8;所述耐磨减震橡胶垫6和耐磨防滑层8均通过环氧树脂粘在手套本体1外表;所述耐磨减震橡胶垫6表面和耐磨防滑层8表面均设有耐磨防滑凸点7;所述手套本体1背面手背处设有电池袋2;所述电池袋2为弹性防水面料;所述电池袋2设有拉链3;所述电池袋2内置有蓄电池4,所述的蓄电池4为可充电式蓄电池4;所述手套本体1背面手背处还设置有控温模块5;所述的控温模块5设有开关和温控旋钮;所述蓄电池4和发热层13分别通过导线与控温模块5连接。Please refer to Figures 1-3, a highly wear-resistant and waterproof cycling heated glove includes a glove body 1, which is composed of a waterproof and wear-resistant outer layer 11, a heat-insulating layer 12, a heating layer 13 and an inner layer 14 from the outside to the inside; the waterproof and wear-resistant outer layer 11, the heat-insulating layer 12, the heating layer 13 and the inner layer 14 are connected together by stitches, and polyurethane adhesive is used to bond the layers; the heating layer 13 is distributed in the form of strips on the back of the hand of the glove body 1; a wear-resistant and shock-absorbing rubber pad 6 is provided on the palm of the glove body 1; a wear-resistant and anti-slip layer 8 is provided on the front of the fingers of the glove body 1; The shock-absorbing rubber pad 6 and the wear-resistant and anti-skid layer 8 are both adhered to the surface of the glove body 1 by epoxy resin; the surface of the wear-resistant and shock-absorbing rubber pad 6 and the surface of the wear-resistant and anti-skid layer 8 are both provided with wear-resistant and anti-skid protrusions 7; a battery bag 2 is provided on the back of the hand on the back of the glove body 1; the battery bag 2 is made of elastic waterproof fabric; the battery bag 2 is provided with a zipper 3; the battery bag 2 has a built-in battery 4, and the battery 4 is a rechargeable battery 4; a temperature control module 5 is also provided on the back of the hand on the back of the glove body 1; the temperature control module 5 is provided with a switch and a temperature control knob; the battery 4 and the heating layer 13 are respectively connected to the temperature control module 5 through wires.
防水耐磨外层11为表面改性聚酯织物,其制备方法为:浸渍-压片-固化工艺,先将聚酯织物完全浸没在无氟溶胶中,浸渍时间为8min,然后通过自动填充机的两棍之间进行压片处理,压片压力为3kg/cm2,压片处理完后进行固化处理,固化处理的参数为:在80℃下干燥14min,然后将其放入130℃烘箱中固化8min,然后重复浸渍-压片-固化工艺三次,最终得到表面改性聚酯织物。The waterproof and wear-resistant outer layer 11 is a surface-modified polyester fabric, and its preparation method is: impregnation-sheeting-curing process, first the polyester fabric is completely immersed in the fluorine-free sol, the impregnation time is 8 minutes, and then it is sheeted between two rollers of an automatic filling machine, the sheeting pressure is 3kg/ cm2 , and after the sheeting treatment, it is cured. The parameters of the curing treatment are: drying at 80°C for 14 minutes, and then putting it into a 130°C oven for curing for 8 minutes, and then repeating the impregnation-sheeting-curing process three times to finally obtain the surface-modified polyester fabric.
本实施例的无氟溶胶的制备方法为:以重量份数计,将16份十六烷基三甲氧基硅烷、17份γ-(2,3-环氧丙氧基)丙基三甲氧基硅烷和42份乙醇混合均匀后,将10份盐酸和6份1-甲基咪唑同时以逐滴滴加的方式滴入其中,然后在室温下搅拌26h,最终得到无氟溶胶。The preparation method of the fluorine-free sol of this embodiment is as follows: after uniformly mixing 16 parts of hexadecyltrimethoxysilane, 17 parts of γ-(2,3-epoxypropoxy)propyltrimethoxysilane and 42 parts of ethanol by weight, 10 parts of hydrochloric acid and 6 parts of 1-methylimidazole are simultaneously added dropwise thereto, and then stirred at room temperature for 26 hours to finally obtain the fluorine-free sol.
本实施例的聚酯织物为聚酯纤维编织而成,聚酯纤维经线和聚酯纤维纬线密度分别为61根/cm和79根/cm,聚酯纤维为5.1g/km,聚酯织物的密度为65g/m2,聚酯织物的厚度为1.6mm。The polyester fabric of this embodiment is woven from polyester fibers. The densities of the polyester fiber warp and polyester fiber weft are 61 strands/cm and 79 strands/cm respectively. The weight of the polyester fiber is 5.1 g/km. The density of the polyester fabric is 65 g/m 2 . The thickness of the polyester fabric is 1.6 mm.
耐磨防滑层8为蒲公英状氧化铝改性复合橡胶,其制备方法如下,以重量份数计,将13份天然橡胶、14份三元乙丙橡胶加入双辊磨机中,加热至36℃,进行破碎和软化处理,处理时间为13min,然后加入6份表面改性蒲公英状氧化铝纳米颗粒、4份马来酸酐接枝三元乙丙橡胶和3份硬脂酸,加热至51℃,以72rpm混合14min,接着加入5份硫磺,继续混合8min,最后将混合后的胶体取出用双辊磨机制成片状,然后其在158℃和31MPa的条件下进行硫化,硫化时间为7min,硫化完成后立即将硫化片从模具中取出,并在流动水下迅速冷却即可。The wear-resistant and anti-skid layer 8 is a dandelion-shaped alumina-modified composite rubber, and its preparation method is as follows: in parts by weight, 13 parts of natural rubber and 14 parts of EPDM rubber are added to a double-roll mill, heated to 36°C, crushed and softened for 13 minutes, and then 6 parts of surface-modified dandelion-shaped alumina nanoparticles, 4 parts of maleic anhydride-grafted EPDM rubber and 3 parts of stearic acid are added, heated to 51°C, mixed at 72rpm for 14 minutes, then 5 parts of sulfur are added, and mixing is continued for 8 minutes. Finally, the mixed colloid is taken out and made into sheets using a double-roll mill, and then it is vulcanized at 158°C and 31MPa for 7 minutes. After the vulcanization is completed, the vulcanized sheet is immediately taken out from the mold and quickly cooled under running water.
本实施例的表面改性蒲公英状氧化铝纳米颗粒的制备方法为:以重量份数计,将21份海胆状氧化铝纳米颗粒加入92份甲苯中超声分散34min,然后加入5份(3-氨基丙基)三乙氧基硅烷在80℃下搅拌反应29h,冷却后将其过滤后将滤渣用甲苯洗涤三次,每次洗涤过程甲苯需要完全淹没滤渣,洗涤完成后将滤渣放入室温下的真空干燥箱中干燥31h后得到表面改性蒲公英状氧化铝纳米颗粒。The preparation method of the surface modified dandelion-shaped aluminum oxide nanoparticles of this embodiment is as follows: by weight, 21 parts of sea urchin-shaped aluminum oxide nanoparticles are added to 92 parts of toluene and ultrasonically dispersed for 34 minutes, and then 5 parts of (3-aminopropyl) triethoxysilane are added and stirred at 80°C for 29 hours. After cooling, the filter is filtered and the filter residue is washed three times with toluene. The toluene needs to completely submerge the filter residue in each washing process. After washing, the filter residue is placed in a vacuum drying oven at room temperature and dried for 31 hours to obtain surface modified dandelion-shaped aluminum oxide nanoparticles.
本实施例的蒲公英状氧化铝纳米颗粒的制备方法如下:以重量份数计,将12份硝酸铝、14份硫酸铵和100份去离子水混合均匀后,然后逐滴滴入200份浓度为1.5mol/L的碳酸氢铵溶液中,滴入过程中需要以130rpm的速度搅拌均匀,然后静置16h后采用过滤的方法获得前驱体凝胶,接着用去离子水洗涤前驱体凝胶三次,每次洗涤需要用去离子水完全淹没前驱体凝胶,洗涤完成后,将其在烘箱中干燥至完全,随后放入马弗炉中进行煅烧,获得蒲公英状氧化铝纳米颗粒,其中煅烧的工艺参数为:空气气氛中,煅烧温度为1220℃,煅烧时间为3h。The preparation method of dandelion-shaped alumina nanoparticles in this embodiment is as follows: in parts by weight, 12 parts of aluminum nitrate, 14 parts of ammonium sulfate and 100 parts of deionized water are mixed evenly, and then dripped dropwise into 200 parts of ammonium bicarbonate solution with a concentration of 1.5 mol/L. During the dripping process, it is necessary to stir evenly at a speed of 130 rpm, and then after standing for 16 hours, a precursor gel is obtained by filtering, and then the precursor gel is washed three times with deionized water, and each washing needs to completely submerge the precursor gel with deionized water. After washing, it is dried in an oven until complete, and then placed in a muffle furnace for calcination to obtain dandelion-shaped alumina nanoparticles, wherein the calcination process parameters are: in an air atmosphere, the calcination temperature is 1220°C, and the calcination time is 3 hours.
本实施例的耐磨防滑凸点的制备方法为:以重量份数计,将7份天然乳胶、42份丁腈胶乳液、7份哑铃状纳米碳化硅陶瓷颗粒、5份三元乙丙弹性体粉末、2份硅烷偶联剂KH-550和3份硫磺混合均匀后,将其以点状涂敷方式涂覆在耐磨减震橡胶垫6和耐磨防滑层8上,然后进行硫化处理,硫化处理的参数为:先在55℃下保温38min,然后加热至94℃保温40min,硫化完成后冷却即可。The preparation method of the wear-resistant and anti-skid bumps of the present embodiment is as follows: after uniformly mixing 7 parts of natural latex, 42 parts of nitrile rubber latex, 7 parts of dumbbell-shaped nano silicon carbide ceramic particles, 5 parts of EPDM elastomer powder, 2 parts of silane coupling agent KH-550 and 3 parts of sulfur by weight, the mixture is applied on the wear-resistant and shock-absorbing rubber pad 6 and the wear-resistant and anti-skid layer 8 in a dot-like manner, and then vulcanization treatment is performed. The parameters of the vulcanization treatment are: first, heat preservation at 55°C for 38 minutes, then heat to 94°C for 40 minutes, and cool after the vulcanization is completed.
本实施例的哑铃状纳米碳化硅颗粒的制备方法为:以重量份数计,将30份二氧化硅、27份蔗糖和4份二茂铁通过高能球磨混合均匀后获得纳米尺度的前驱体,然后将其在氩气气氛的管式炉中,以8℃/min的加热速度加热至1350℃,保温3h,冷却后得到哑铃状纳米碳化硅颗粒。The preparation method of the dumbbell-shaped nano-silicon carbide particles of this embodiment is as follows: by weight, 30 parts of silicon dioxide, 27 parts of sucrose and 4 parts of ferrocene are mixed uniformly by high-energy ball milling to obtain a nano-scale precursor, which is then heated to 1350° C. at a heating rate of 8° C./min in a tubular furnace in an argon atmosphere, kept warm for 3 hours, and cooled to obtain dumbbell-shaped nano-silicon carbide particles.
本实施例的哑铃状纳米碳化硅颗粒的平均长度为160nm,直径为75nm。The dumbbell-shaped nano-silicon carbide particles of this embodiment have an average length of 160 nm and a diameter of 75 nm.
本实施例的耐磨防滑凸点为球状,均匀分布在耐磨减震橡胶垫6和耐磨防滑层8上,耐磨防滑凸点的直径为1.5mm;高度为1.2mm,分布密度为22个/cm2。The wear-resistant and anti-skid convex points of this embodiment are spherical and evenly distributed on the wear-resistant and shock-absorbing rubber pad 6 and the wear-resistant and anti-skid layer 8. The diameter of the wear-resistant and anti-skid convex points is 1.5 mm, the height is 1.2 mm, and the distribution density is 22 pcs/cm 2 .
本实施例的隔热层12为3M新雪丽fx型保暖材料。The heat insulating layer 12 of this embodiment is 3M Thinsulate fx type thermal insulation material.
本实施例的发热层13为自限温电热膜。The heating layer 13 of this embodiment is a self-limiting temperature electric heating film.
本实施例的内层14为Coolmax纤维针织面料。The inner layer 14 of this embodiment is a Coolmax fiber knitted fabric.
实施例4Example 4
请参阅图1-3,一种高耐磨防水骑行加热手套,包括手套本体1,手套本体1从外至内依次为防水耐磨外层11、隔热层12、发热层13和内层14;所述防水耐磨外层11、隔热层12、发热层13和内层14均通过缝线连接在一起,并且各层之间还使用了聚氨酯粘合剂进行粘合;所述发热层13以条状的形式分布在手套本体1的手背内部;所述手套本体1外表掌心处设有耐磨减震橡胶垫6;所述手套本体1外表手指正面设有耐磨防滑层8;所述耐磨减震橡胶垫6和耐磨防滑层8均通过环氧树脂粘在手套本体1外表;所述耐磨减震橡胶垫6表面和耐磨防滑层8表面均设有耐磨防滑凸点7;所述手套本体1背面手背处设有电池袋2;所述电池袋2为弹性防水面料;所述电池袋2设有拉链3;所述电池袋2内置有蓄电池4,所述的蓄电池4为可充电式蓄电池4;所述手套本体1背面手背处还设置有控温模块5;所述的控温模块5设有开关和温控旋钮;所述蓄电池4和发热层13分别通过导线与控温模块5连接。Please refer to Figures 1-3, a highly wear-resistant and waterproof cycling heated glove includes a glove body 1, which is composed of a waterproof and wear-resistant outer layer 11, a heat-insulating layer 12, a heating layer 13 and an inner layer 14 from the outside to the inside; the waterproof and wear-resistant outer layer 11, the heat-insulating layer 12, the heating layer 13 and the inner layer 14 are connected together by stitches, and polyurethane adhesive is used to bond the layers; the heating layer 13 is distributed in the form of strips on the back of the hand of the glove body 1; a wear-resistant and shock-absorbing rubber pad 6 is provided on the palm of the glove body 1; a wear-resistant and anti-slip layer 8 is provided on the front of the fingers of the glove body 1; The shock-absorbing rubber pad 6 and the wear-resistant and anti-skid layer 8 are both adhered to the surface of the glove body 1 by epoxy resin; the surface of the wear-resistant and shock-absorbing rubber pad 6 and the surface of the wear-resistant and anti-skid layer 8 are both provided with wear-resistant and anti-skid protrusions 7; a battery bag 2 is provided on the back of the hand on the back of the glove body 1; the battery bag 2 is made of elastic waterproof fabric; the battery bag 2 is provided with a zipper 3; the battery bag 2 has a built-in battery 4, and the battery 4 is a rechargeable battery 4; a temperature control module 5 is also provided on the back of the hand on the back of the glove body 1; the temperature control module 5 is provided with a switch and a temperature control knob; the battery 4 and the heating layer 13 are respectively connected to the temperature control module 5 through wires.
防水耐磨外层11为表面改性聚酯织物,其制备方法为:浸渍-压片-固化工艺,先将聚酯织物完全浸没在无氟溶胶中,浸渍时间为10min,然后通过自动填充机的两棍之间进行压片处理,压片压力为3kg/cm2,压片处理完后进行固化处理,固化处理的参数为:在85℃下干燥20min,然后将其放入135℃烘箱中固化10min,然后重复浸渍-压片-固化工艺三次,最终得到表面改性聚酯织物。The waterproof and wear-resistant outer layer 11 is a surface-modified polyester fabric, and its preparation method is: impregnation-sheeting-curing process, first the polyester fabric is completely immersed in the fluorine-free sol, the impregnation time is 10 minutes, and then it is sheeted between two rollers of an automatic filling machine, the sheeting pressure is 3kg/ cm2 , and after the sheeting treatment, it is cured. The parameters of the curing treatment are: drying at 85°C for 20 minutes, and then putting it in a 135°C oven for curing for 10 minutes, and then repeating the impregnation-sheeting-curing process three times to finally obtain the surface-modified polyester fabric.
本实施例的无氟溶胶的制备方法为:以重量份数计,将18份十六烷基三甲氧基硅烷、20份γ-(2,3-环氧丙氧基)丙基三甲氧基硅烷和50份乙醇混合均匀后,将12份盐酸和8份1-甲基咪唑同时以逐滴滴加的方式滴入其中,然后在室温下搅拌30h,最终得到无氟溶胶。The preparation method of the fluorine-free sol of this embodiment is as follows: after uniformly mixing 18 parts of hexadecyltrimethoxysilane, 20 parts of γ-(2,3-epoxypropoxy)propyltrimethoxysilane and 50 parts of ethanol by weight, 12 parts of hydrochloric acid and 8 parts of 1-methylimidazole are simultaneously added dropwise thereto, and then stirred at room temperature for 30 hours to finally obtain the fluorine-free sol.
本实施例的聚酯织物为聚酯纤维编织而成,聚酯纤维经线和聚酯纤维纬线密度分别为65根/cm和85根/cm,聚酯纤维为5.5g/km,聚酯织物的密度为68g/m2,聚酯织物的厚度为2mm。The polyester fabric of this embodiment is woven from polyester fibers. The densities of the polyester fiber warp and polyester fiber weft are 65 strands/cm and 85 strands/cm respectively. The weight of the polyester fiber is 5.5 g/km. The density of the polyester fabric is 68 g/m 2 . The thickness of the polyester fabric is 2 mm.
耐磨防滑层8为蒲公英状氧化铝改性复合橡胶,其制备方法如下,以重量份数计,将16份天然橡胶、18份三元乙丙橡胶加入双辊磨机中,加热至40℃,进行破碎和软化处理,处理时间为16min,然后加入8份表面改性蒲公英状氧化铝纳米颗粒、5份马来酸酐接枝三元乙丙橡胶和4份硬脂酸,加热至55℃,以80rpm混合18min,接着加入6份硫磺,继续混合10min,最后将混合后的胶体取出用双辊磨机制成片状,然后其在165℃和35MPa的条件下进行硫化,硫化时间为9min,硫化完成后立即将硫化片从模具中取出,并在流动水下迅速冷却即可。The wear-resistant and anti-skid layer 8 is a dandelion-shaped alumina-modified composite rubber, and its preparation method is as follows: by weight, 16 parts of natural rubber and 18 parts of EPDM rubber are added to a double-roll mill, heated to 40°C, crushed and softened for 16 minutes, and then 8 parts of surface-modified dandelion-shaped alumina nanoparticles, 5 parts of maleic anhydride-grafted EPDM rubber and 4 parts of stearic acid are added, heated to 55°C, mixed at 80rpm for 18 minutes, then 6 parts of sulfur are added, and mixing is continued for 10 minutes. Finally, the mixed colloid is taken out and made into sheets using a double-roll mill, and then it is vulcanized at 165°C and 35MPa for 9 minutes. After the vulcanization is completed, the vulcanized sheet is immediately taken out from the mold and quickly cooled under running water.
本实施例的表面改性蒲公英状氧化铝纳米颗粒的制备方法为:以重量份数计,将25份海胆状氧化铝纳米颗粒加入100份甲苯中超声分散45min,然后加入7份(3-氨基丙基)三乙氧基硅烷在85℃下搅拌反应35h,冷却后将其过滤后将滤渣用甲苯洗涤三次,每次洗涤过程甲苯需要完全淹没滤渣,洗涤完成后将滤渣放入室温下的真空干燥箱中干燥36h后得到表面改性蒲公英状氧化铝纳米颗粒。The preparation method of the surface modified dandelion-shaped aluminum oxide nanoparticles of this embodiment is as follows: by weight, 25 parts of sea urchin-shaped aluminum oxide nanoparticles are added to 100 parts of toluene and ultrasonically dispersed for 45 minutes, and then 7 parts of (3-aminopropyl) triethoxysilane are added and stirred for reaction at 85°C for 35 hours. After cooling, the filter is filtered and the filter residue is washed three times with toluene. The toluene needs to completely submerge the filter residue in each washing process. After washing, the filter residue is placed in a vacuum drying oven at room temperature and dried for 36 hours to obtain surface modified dandelion-shaped aluminum oxide nanoparticles.
本实施例的蒲公英状氧化铝纳米颗粒的制备方法如下:以重量份数计,将15份硝酸铝、18份硫酸铵和100份去离子水混合均匀后,然后逐滴滴入200份浓度为1.5mol/L的碳酸氢铵溶液中,滴入过程中需要以160rpm的速度搅拌均匀,然后静置20h后采用过滤的方法获得前驱体凝胶,接着用去离子水洗涤前驱体凝胶三次,每次洗涤需要用去离子水完全淹没前驱体凝胶,洗涤完成后,将其在烘箱中干燥至完全,随后放入马弗炉中进行煅烧,获得蒲公英状氧化铝纳米颗粒,其中煅烧的工艺参数为:空气气氛中,煅烧温度为1250℃,煅烧时间为4h。The preparation method of dandelion-shaped alumina nanoparticles in this embodiment is as follows: in parts by weight, 15 parts of aluminum nitrate, 18 parts of ammonium sulfate and 100 parts of deionized water are mixed evenly, and then dripped dropwise into 200 parts of ammonium bicarbonate solution with a concentration of 1.5 mol/L. During the dripping process, it is necessary to stir evenly at a speed of 160 rpm, and then after standing for 20 hours, a precursor gel is obtained by filtering, and then the precursor gel is washed three times with deionized water, and each washing needs to completely submerge the precursor gel with deionized water. After washing, it is dried in an oven until complete, and then placed in a muffle furnace for calcination to obtain dandelion-shaped alumina nanoparticles, wherein the calcination process parameters are: in an air atmosphere, the calcination temperature is 1250°C, and the calcination time is 4 hours.
本实施例的耐磨防滑凸点7的制备方法为:以重量份数计,将8份天然乳胶、45份丁腈胶乳液、8份哑铃状纳米碳化硅陶瓷颗粒、6份三元乙丙弹性体粉末、3份硅烷偶联剂KH-550和4份硫磺混合均匀后,将其以点状涂敷方式涂覆在耐磨减震橡胶垫6和耐磨防滑层8上,然后进行硫化处理,硫化处理的参数为:先在60℃下保温40min,然后加热至100℃保温45min,硫化完成后冷却即可。The preparation method of the wear-resistant and anti-skid protrusions 7 of the present embodiment is as follows: 8 parts of natural latex, 45 parts of nitrile rubber latex, 8 parts of dumbbell-shaped nano silicon carbide ceramic particles, 6 parts of EPDM elastomer powder, 3 parts of silane coupling agent KH-550 and 4 parts of sulfur are mixed evenly by weight, and then coated on the wear-resistant shock-absorbing rubber pad 6 and the wear-resistant and anti-skid layer 8 in a dot-coating manner, and then vulcanization treatment is performed. The parameters of the vulcanization treatment are: first, keep warm at 60°C for 40 minutes, then heat to 100°C and keep warm for 45 minutes, and cool after the vulcanization is completed.
本实施例的哑铃状纳米碳化硅颗粒的制备方法为:以重量份数计,将35份二氧化硅、30份蔗糖和5份二茂铁通过高能球磨混合均匀后获得纳米尺度的前驱体,然后将其在氩气气氛的管式炉中,以10℃/min的加热速度加热至1400℃,保温4h,冷却后得到哑铃状纳米碳化硅颗粒。The preparation method of the dumbbell-shaped nano-silicon carbide particles of this embodiment is as follows: by weight, 35 parts of silicon dioxide, 30 parts of sucrose and 5 parts of ferrocene are mixed uniformly by high-energy ball milling to obtain a nano-scale precursor, which is then heated to 1400°C at a heating rate of 10°C/min in a tubular furnace in an argon atmosphere, kept warm for 4 hours, and cooled to obtain dumbbell-shaped nano-silicon carbide particles.
本实施例的哑铃状纳米碳化硅颗粒的平均长度为200nm,直径为85nm。The dumbbell-shaped nano-silicon carbide particles of this embodiment have an average length of 200 nm and a diameter of 85 nm.
本实施例的耐磨防滑凸点7为球状,均匀分布在耐磨减震橡胶垫6和耐磨防滑层8上,耐磨防滑凸点7的直径为2.0mm;高度为1.5mm,分布密度为25个/cm2。本实施例的隔热层12为3M新雪丽fx型保暖材料。The wear-resistant and anti-skid convex points 7 of this embodiment are spherical and evenly distributed on the wear-resistant and shock-absorbing rubber pad 6 and the wear-resistant and anti-skid layer 8. The wear-resistant and anti-skid convex points 7 have a diameter of 2.0 mm and a height of 1.5 mm, and a distribution density of 25 pcs/ cm2 . The heat insulation layer 12 of this embodiment is 3M Thinsulate fx type thermal insulation material.
本实施例的发热层13为自限温电热膜。The heating layer 13 of this embodiment is a self-limiting temperature electric heating film.
本实施例的内层14为Coolmax纤维针织面料。The inner layer 14 of this embodiment is a Coolmax fiber knitted fabric.
实施例5Example 5
与实施例1基本相同,区别在于制备耐磨防滑层8的表面改性蒲公英状氧化铝纳米颗粒为8份。It is basically the same as Example 1, except that the surface-modified dandelion-shaped aluminum oxide nanoparticles used to prepare the wear-resistant and anti-skid layer 8 are 8 parts.
对比例1Comparative Example 1
与实施例1基本相同,区别在于防水耐磨外层11为未表面改性处理的聚酯织物。It is basically the same as Example 1, except that the waterproof and wear-resistant outer layer 11 is a polyester fabric that has not been surface-modified.
对比例2Comparative Example 2
与实施例1基本相同,区别在于制备耐磨防滑层8采用的是传统颗粒状氧化铝颗粒,而不是蒲公英状氧化铝颗粒。It is basically the same as Example 1, except that the wear-resistant and anti-skid layer 8 is prepared using traditional granular aluminum oxide particles instead of dandelion-shaped aluminum oxide particles.
对比例3Comparative Example 3
与实施例1基本相同,区别在于耐磨防滑凸点7采用的是传统颗粒状碳化硅颗粒,而不是哑铃状碳化硅颗粒。It is basically the same as Example 1, except that the wear-resistant and anti-skid protrusions 7 are made of traditional granular silicon carbide particles instead of dumbbell-shaped silicon carbide particles.
表征测试:Characterization Tests:
图4展示了本发明实施例1制备的防水耐磨外层11的表面改性聚酯织物上常规液滴(如水滴、咖啡、茶水和牛奶)的形貌,这些液滴在材料表面呈现出类似荷叶露珠的疏水性特征。这意味着这些液体在接触到材料表面时,并没有迅速渗透或扩散,而是形成了相对完整的球形或半球形液滴,保持了其原有的形态。这种现象是防水性能的一个直接表现,因为它表明该材料对多种常见液体具有良好的排斥性,从而达到了防水的效果。相比之下,图5则展示了本发明对比例1制备的防水耐磨外层11上咖啡污渍的形貌。从图中可以看出,咖啡物质已经明显地浸入了防水耐磨外层内部,而不是像图4中那样在表面形成疏水的液滴。这一现象直接证明了该对比例材料不具备或防水性能较差,因为液体能够轻易地穿透其表面并留下污渍。综上所述,通过对比图4和图5,我们可以清晰地看出本发明实施例1制备的防水耐磨外层11在防水性能上的显著优势。该材料能够有效地排斥多种常见液体,避免其渗透和留下污渍,从而在实际应用中展现出更高的实用价值和性能稳定性。FIG4 shows the morphology of conventional droplets (such as water droplets, coffee, tea and milk) on the surface-modified polyester fabric of the waterproof and wear-resistant outer layer 11 prepared in Example 1 of the present invention. These droplets exhibit hydrophobic characteristics similar to lotus leaf dewdrops on the surface of the material. This means that when these liquids contact the surface of the material, they do not penetrate or diffuse rapidly, but form relatively complete spherical or hemispherical droplets, maintaining their original shape. This phenomenon is a direct manifestation of waterproof performance, because it shows that the material has good repellency to a variety of common liquids, thereby achieving a waterproof effect. In contrast, FIG5 shows the morphology of coffee stains on the waterproof and wear-resistant outer layer 11 prepared in Comparative Example 1 of the present invention. It can be seen from the figure that the coffee substance has obviously penetrated into the interior of the waterproof and wear-resistant outer layer, rather than forming hydrophobic droplets on the surface as in FIG4. This phenomenon directly proves that the comparative material does not have or has poor waterproof performance, because liquids can easily penetrate its surface and leave stains. In summary, by comparing Figures 4 and 5, we can clearly see the significant advantages of the waterproof and wear-resistant outer layer 11 prepared in Example 1 of the present invention in terms of waterproof performance. The material can effectively repel a variety of common liquids, preventing them from penetrating and leaving stains, thereby showing higher practical value and performance stability in practical applications.
通过扫描电子显微镜(SEM)和透射电子显微镜(TEM)观察图6和图8中所示的形貌图,以及X射线衍射(XRD)分析图7和图9中所示的物相分析,我们对本发明实施例1中制备的耐磨防滑层蒲公英状氧化铝和耐磨防滑凸点的哑铃状纳米碳化硅颗粒进行了详细的验证。形貌分析结果显示,蒲公英状氧化铝具有均匀的纳米结构,呈现出典型的蒲公英状特征;哑铃状纳米碳化硅颗粒则具有均匀的长度和直径,体现了理想的哑铃状结构,表明所制备的材料在纳米级别上具有良好的形态一致性和结构完整性。物相分析结果表明,蒲公英状氧化铝的XRD图谱显示出其为α相氧化铝的特征峰,哑铃状纳米碳化硅颗粒的XRD图谱显示出其为β相碳化硅的特征峰,这些衍射峰的位置和强度均与标准数据吻合良好,进一步验证了材料的纯度和晶体结构。综上所述,SEM、TEM和XRD分析结果表明,本发明实施例1中制备的蒲公英状氧化铝和哑铃状纳米碳化硅颗粒在形貌和晶体结构上均达到了预期的设计要求,验证了所采用制备工艺的合理性和有效性,这些材料的优异性能为其在耐磨防滑层中的应用提供了坚实的基础。By observing the morphology shown in Figures 6 and 8 by scanning electron microscopy (SEM) and transmission electron microscopy (TEM), and the phase analysis shown in Figures 7 and 9 by X-ray diffraction (XRD) analysis, we have verified in detail the wear-resistant and anti-skid layer dandelion-shaped aluminum oxide and the dumbbell-shaped nano-silicon carbide particles with wear-resistant and anti-skid bumps prepared in Example 1 of the present invention. The morphology analysis results show that the dandelion-shaped aluminum oxide has a uniform nanostructure and presents typical dandelion-shaped features; the dumbbell-shaped nano-silicon carbide particles have uniform length and diameter, reflecting an ideal dumbbell-shaped structure, indicating that the prepared material has good morphological consistency and structural integrity at the nanoscale. The phase analysis results show that the XRD spectrum of the dandelion-shaped aluminum oxide shows that it is a characteristic peak of α-phase aluminum oxide, and the XRD spectrum of the dumbbell-shaped nano-silicon carbide particles shows that it is a characteristic peak of β-phase silicon carbide. The positions and intensities of these diffraction peaks are in good agreement with the standard data, further verifying the purity and crystal structure of the material. In summary, the SEM, TEM and XRD analysis results show that the dandelion-shaped alumina and dumbbell-shaped nano-silicon carbide particles prepared in Example 1 of the present invention have met the expected design requirements in terms of morphology and crystal structure, verifying the rationality and effectiveness of the adopted preparation process. The excellent properties of these materials provide a solid foundation for their application in wear-resistant and anti-skid layers.
性能测试:Performance Test:
防水性测试:使用接触角测量仪(DSA100,GmbH,汉堡,德国)测定膜的水接触角(WCA)。根据AATCC测试方法127-2003,采用静水压力测试仪(YG825E,南通宏达实验仪器有限公司,南通,中国)测量膜在静水压力(ΔP)下的防水特性,需要测试耐磨前后的水接触角。Waterproofness test: Use contact angle meter (DSA100, The water contact angle (WCA) of the membrane was measured by using AATCC (AATCC GmbH, Hamburg, Germany). According to AATCC test method 127-2003, a hydrostatic pressure tester (YG825E, Nantong Hongda Experimental Instrument Co., Ltd., Nantong, China) was used to measure the waterproof properties of the membrane under hydrostatic pressure (ΔP), and the water contact angle before and after abrasion was tested.
耐磨测试:参照DIN EN ISO 12947-4—2007《纺织物用马丁代尔法测定织物的耐磨性第4部分:外观变化评定》进行。测试时,选取3块直径为(38.0±0.5)mm的试样,若试样的克质量小于500g/m2或试样为单层面料,则需在试样下垫上直径为(38.0±0.5)mm的泡沫衬垫。使用羊毛标准织物和毛毡作为磨料,其直径为(140.0±0.5)mm。随后,将试样置于马丁代尔耐磨仪上,进行35,000次的耐磨测试。耐磨测试合格的判断标准为:面料表面无起球、断纱、严重起毛或表面粗糙、绒料中心不光滑、磨白;否则为不合格。Abrasion test: refer to DIN EN ISO 12947-4-2007 "Textiles - Determination of the abrasion resistance of fabrics by the Martindale method - Part 4: Evaluation of changes in appearance". During the test, select 3 samples with a diameter of (38.0±0.5) mm. If the sample weight is less than 500g/m2 or the sample is a single-layer fabric, a foam pad with a diameter of (38.0±0.5) mm is required under the sample. Wool standard fabric and felt are used as abrasives with a diameter of (140.0±0.5) mm. Subsequently, the sample is placed on the Martindale abrasion tester for 35,000 abrasion tests. The criteria for judging whether the abrasion test is qualified are: no pilling, broken yarn, severe pilling or rough surface on the surface of the fabric, and the center of the velvet is not smooth and whitened; otherwise, it is unqualified.
将实施例1~5和对比例1防水耐磨外层的表面改性聚酯织物的防水性能汇聚在表2中。The waterproof properties of the surface-modified polyester fabrics of the waterproof and wear-resistant outer layers of Examples 1 to 5 and Comparative Example 1 are summarized in Table 2.
将实施例1~5和对比例1~3的防水耐磨外层、耐磨防滑层和表面含有耐磨防滑凸点的耐磨减震橡胶垫和表面含有耐磨防滑凸点的耐磨防滑层的耐磨性汇聚在表3。The wear resistance of the waterproof and wear-resistant outer layer, the wear-resistant and anti-skid layer, the wear-resistant and shock-absorbing rubber pad with wear-resistant and anti-skid convex points on the surface, and the wear-resistant and anti-skid layer with wear-resistant and anti-skid convex points on the surface of Examples 1 to 5 and Comparative Examples 1 to 3 are summarized in Table 3.
表2实施例1~5和对比例1表面改性聚酯织物的性能汇聚Table 2 Performance of surface modified polyester fabrics of Examples 1 to 5 and Comparative Example 1
表3实施例1~5和耐磨防滑层和耐磨减震橡胶垫表面含有耐磨防滑凸点的耐磨性汇聚Table 3 Wear resistance of the wear-resistant and anti-skid convex points on the surface of the wear-resistant and anti-skid layer and the wear-resistant and shock-absorbing rubber pad in Examples 1 to 5
对比例1与实施例1的主要差异在防水耐磨外层聚酯织物是否采用了表面改性处理,从表2和表3可以看见表面改性聚酯织物可以明显提高其耐磨性和防水性。The main difference between Comparative Example 1 and Example 1 is whether the waterproof and wear-resistant outer polyester fabric is surface-modified. From Tables 2 and 3, it can be seen that the surface-modified polyester fabric can significantly improve its wear resistance and waterproofness.
对比例2与实施例1的主要差异在于耐磨防滑层采用的是传统颗粒状氧化铝颗粒还是蒲公英状氧化铝颗粒。从表3可以看出,采用蒲公英状氧化铝颗粒制备的耐磨防滑层能够明显提高其耐磨性。The main difference between Comparative Example 2 and Example 1 is whether the wear-resistant and anti-skid layer uses traditional granular aluminum oxide particles or dandelion-shaped aluminum oxide particles. As can be seen from Table 3, the wear-resistant and anti-skid layer prepared using dandelion-shaped aluminum oxide particles can significantly improve its wear resistance.
比例3与实施例1的主要差异在耐磨防滑凸点采用的是传统颗粒状碳化硅颗粒还是哑铃状碳化硅颗粒。从表3可以看出,采用哑铃状碳化硅颗粒制备的耐磨防滑凸点能够明显提高其耐磨性。尽管对比例2的耐磨防滑层采用的是普通氧化铝颗粒,但由于其表面耐磨防滑凸点的存在,依然具有优异的耐磨性,同样证明采用哑铃状碳化硅颗粒制备的耐磨防滑凸点能够明显提高其耐磨性。The main difference between Example 3 and Example 1 is whether the wear-resistant and anti-skid convex points are traditional granular silicon carbide particles or dumbbell-shaped silicon carbide particles. As can be seen from Table 3, the wear-resistant and anti-skid convex points prepared by dumbbell-shaped silicon carbide particles can significantly improve their wear resistance. Although the wear-resistant and anti-skid layer of Comparative Example 2 uses ordinary aluminum oxide particles, it still has excellent wear resistance due to the presence of wear-resistant and anti-skid convex points on its surface, which also proves that the wear-resistant and anti-skid convex points prepared by dumbbell-shaped silicon carbide particles can significantly improve their wear resistance.
综上所述,本发明的电加热手套,通过无氟溶胶处理聚酯织物外层实现防水耐磨自清洁,结合蒲公英状氧化铝改性复合橡胶耐磨防滑层及耐磨防滑凸点设计,全面提升手套的防水、耐磨、防滑及综合性能。In summary, the electric heating gloves of the present invention achieve waterproof, wear-resistant and self-cleaning properties by treating the outer layer of the polyester fabric with fluorine-free sol, and are combined with the dandelion-shaped alumina-modified composite rubber wear-resistant and anti-skid layer and the wear-resistant and anti-skid convex point design to comprehensively improve the waterproof, wear-resistant, anti-skid and comprehensive properties of the gloves.
最后应当说明的是:以上实施例仅用以说明本发明的技术方案而非对其限制,尽管参照上述实施例对本发明进行了详细的说明,所属领域的普通技术人员应当理解:凡是在本发明构思下,利用本发明说明书及附图内容所作的等效结构变换,其均应涵盖在本发明的权利要求保护范围之内。Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention rather than to limit it. Although the present invention has been described in detail with reference to the above embodiments, ordinary technicians in the relevant field should understand that all equivalent structural changes made under the concept of the present invention and using the contents of the present invention specification and drawings should be covered within the scope of protection of the claims of the present invention.
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