CN118763477A - A data line crystal head processing positioning docking device and method - Google Patents

Abstract

The invention relates to the technical field of data wire processing, which is used for solving the problem that the yield is reduced due to the fact that a data wire is not contacted with a metal sheet in a crystal head in the data wire processing process, in particular to a positioning and butting device and a positioning and butting method for processing the crystal head of the data wire, the positioning and butting device comprises a bottom plate, a base is fixedly arranged at the top of the bottom plate, a rotating column is movably connected at the top of the base through a bearing, a plurality of groups of supporting frames are fixedly connected at the top of the bottom plate in an annular array, compared with the prior art, the invention automatically fixes the crystal head and the data wire, and further moves the crystal head and the data wire after the crystal head and the data wire are fixed, so that the metal sheet is more fully contacted with the data wire, and meanwhile, the rotary feeding processing is performed, and the processing efficiency of the data wire is further improved.

Description

A data line crystal head processing positioning docking device and method

Technical Field

The invention relates to the technical field of data line processing, in particular to a data line crystal head processing positioning and docking device and method.

Background Art

When docking the data cable and the crystal plug, pay attention to the appropriate length when stripping the data cable sheath. It should not be too long or too short to avoid affecting the connection quality. At the same time, ensure that the specifications of the crystal plug and the data cable match, such as the type of network cable (such as Category 5, Category 5e, Category 6, etc.), and strictly arrange the wires in the data cable according to the standard wire sequence, such as the common 568B wire sequence, to ensure that the wire sequence is accurate, and the stripped wires should be arranged neatly without crossing or entanglement, so as to smoothly insert the crystal plug, and then insert the arranged wires completely into the crystal plug, ensuring that each wire is in full contact with the metal sheet of the crystal plug, and finally use a special crimping pliers for crimping to ensure that the crystal head and the wire are tightly combined to avoid looseness. After the docking is completed, check whether the crystal head is firmly installed and whether the wire is exposed.

During the whole process of docking the data cable with the crystal head, the arranged data cable needs to be completely inserted into the crystal head to ensure that each data cable can achieve full contact with the metal sheet of the crystal head. However, the outer side of the data cable is usually made of silicone or thermoplastic elastomer, which makes the data cable itself have a certain elasticity. When the data cable and the crystal head are docked, due to the gravity factor of the data cable itself or the expansion and contraction effect of its elastic force, the data cable may be separated from the contact with the metal sheet of the crystal head. The data cable after crimping cannot be put into use normally, which seriously reduces the yield rate of the product.

Summary of the invention

The object of the present invention is to provide a data cable crystal head processing positioning docking device and method, which is used to solve the problem that the data cable and the metal sheet in the crystal head are not in contact during the data cable processing, resulting in a decrease in yield and low docking efficiency.

To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a data cable crystal head processing positioning and docking device, comprising a bottom plate, a base is fixedly installed on the top of the bottom plate, a rotating column is movably connected to the top of the base through a bearing, a plurality of groups of support frames are fixedly connected to the top of the bottom plate in an annular array, a ring plate is fixedly connected to the top of the support frame, the top of the rotating column is fixedly connected to tray one through bolts, a connecting column is fixedly connected to the top center of the tray one, the top of the connecting column is fixedly connected to tray two, and a positioning component is arranged at the bottom of tray one.

Furthermore, the positioning assembly also includes a plurality of positioning frames fixed on the top of tray one, the positioning frames are arranged in a circular array on the top of tray one, the side walls of the positioning frames are provided with slots, a clamping block is slidably connected in the slots, the bottom end of the clamping block is arranged as an inclined surface, a compression spring one is fixedly connected between the clamping block and the side wall of the positioning frame, a through slot one is penetrated through the bottom of the positioning frame, a through slot two is penetrated through the top of the tray one in a circular array, and through slot one and through slot two are communicated with each other.

Furthermore, the bottom of the tray one is fixedly connected with a sleeve corresponding to the number of clamping blocks in a circular array, the top of the sleeve is connected with the through slot two, a sliding rod is slidably connected inside the sleeve, and an inclined slider is also slidably connected inside the positioning frame, the top of the sliding rod is fixedly connected to the bottom of the inclined slider, and the inclined slider cooperates with the inclined surface of the clamping block.

Furthermore, a second compression spring is arranged in the sleeve, and the second compression spring is sleeved on the outside of the sliding rod, and the bottom end of the sliding rod is fixedly connected to a limiting block.

Furthermore, the top of the annular plate is fixedly connected with an arc track 1, the top of the bottom plate is fixedly connected with an electric push rod 1 and an electric push rod 2, the top of the electric push rod 1 is fixedly connected with an arc track 2 via an annular plate, the top of the electric push rod 2 is fixedly connected with an arc track 3 via an annular plate, and I-shaped grooves are provided inside the arc track 1, the arc track 2 and the arc track 3, and the limit blocks are slidably connected to the arc track 1, the arc track 2 and the arc track 3.

Furthermore, the top of the tray 2 is fixedly connected to multiple sets of slide rails in a circular array, a slide seat is slidably connected inside the slide rail, a clamping groove for placing a crystal head is opened on the top of the slide seat, and a compression spring 3 is fixedly connected between the slide seat and the slide rail.

Furthermore, the other side wall of the sliding seat is fixedly connected with an arc-shaped limit clamp, the top of the base plate is fixedly connected with a frame, the bottom of the frame is fixedly connected with a connecting frame, the outer side of the connecting frame is fixedly connected with an arc-shaped limit plate 1, the side wall of the frame is fixedly connected with an electric push cylinder, and the output end of the electric push cylinder is fixedly connected with an arc-shaped limit plate 2.

Furthermore, the arc-shaped limit clamp is slidably connected to the outer sides of the arc-shaped limit plate 1 and the arc-shaped limit plate 2, and the bottom of the frame is also fixedly connected with a lifting and crimping mechanism.

The present invention also provides a method for processing, positioning and docking a data line crystal head, comprising the following steps:

Step 1: Place the plugged data cable together with the crystal head in the clamp block and the clamping groove respectively, push the arc track 2 to rise synchronously and the arc track 3 to rise to the same horizontal height. During the rising process of the arc track 2, the limit block pushes the inclined slider to rise synchronously through the slide rod, thereby pushing the clamp blocks to approach each other and clamp the data cable. At this time, the arc limit clamp set on the other side of the sliding seat is slidably connected to the outside of the arc limit plate 2. The electric push cylinder pushes the arc limit plate 2 to make the sliding seat drive the crystal head to move in the direction of the data cable. At this time, the crystal head is close to the data cable and the effective contact between the end of the data cable and the metal sheet in the crystal head is more sufficient. Then the lifting and crimping mechanism descends and crimps the crystal head and the data cable;

Step 2: After the data cable and crystal head are crimped, the motor drives the rotating column to rotate, and the rotating column drives tray one and tray two to rotate synchronously, and the limit block slides from arc track two to arc track three, and arc track two and arc track three then drop synchronously to be flush with the horizontal height of arc track one. At this time, the clamp holding the crimped crystal head and data cable moves from the top of arc track three to the top of arc track one again. At this time, the clamp slides to the initial position by itself under the action of the inclined slider and compression spring one, which is convenient for the continuous placement of the next data cable and crystal head, and the operator takes out the crimped crystal head and data cable from between another clamp, thereby realizing continuous processing of the crystal head and data cable, and further improving processing efficiency.

Compared with the prior art, the present invention has the following beneficial effects:

When the present invention is in use, synchronously rotating trays 1 and 2 are provided, and the clamping grooves and clamping blocks are matched, so as to realize the high-efficiency feeding, processing and discharging of the data line and the crystal head by continuous rotation. The liftable arc track 2 and arc track 3 cooperate with the arc track 1, so as to realize the automatic clamping and automatic releasing of the data line by the control clamping block, thereby shortening the placement time of the data line. At the same time, the electric push cylinder pushes the arc limit plate 2 to make the sliding seat drive the crystal head to move in the direction of the data line, so as to make the effective contact between the end of the data line and the metal sheet in the crystal head more sufficient, thereby improving the docking accuracy of the data line and the crystal head.

BRIEF DESCRIPTION OF THE DRAWINGS

In order to facilitate understanding by those skilled in the art, the present invention is further described below in conjunction with the accompanying drawings;

FIG1 is a schematic diagram of the structures of the arc track 1, the arc track 2 and the arc track 3 of the present invention;

FIG2 is a schematic diagram of the structure of the second arc-shaped limiting plate of the present invention;

FIG3 is a schematic diagram of the clamping block structure of the present invention;

FIG4 is a cross-sectional view of the internal structure of the tray 1 and the positioning frame in the present invention;

FIG5 is a top view of the structure of tray 1 and tray 2 in the present invention;

FIG. 6 is a front view of the overall structure of the present invention.

Figure numerals: 1, bottom plate; 2, base; 3, rotating column; 4, support frame; 5, annular plate; 6, tray one; 7, tray two; 8, positioning assembly; 801, positioning frame; 802, clamping block; 803, sleeve; 804, slide rod; 805, inclined slide block; 806, compression spring two; 807, limit block; 9, arc track one; 10, arc track two; 11, electric push rod one; 12, electric push rod two; 13, arc track three; 14, clamping groove; 15, compression spring three; 16, arc limit clamp; 17, frame; 18, connecting frame; 19, arc limit plate one; 20, electric push cylinder; 21, arc limit plate two; 22, sliding seat; 23, slide rail.

DETAILED DESCRIPTION

The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

Embodiment: As shown in Figures 1 to 6, during the docking process between the data cable and the crystal plug, the arranged data cable needs to be fully inserted into the crystal plug to ensure that each data cable is in full contact with the metal sheet of the crystal plug. However, the outer side of the data cable is made of silicone or thermoplastic elastomer, which makes the data cable itself have a certain elasticity. During the docking process between the data cable and the crystal plug, due to the gravity or elastic expansion of the data cable itself, the data cable is out of contact with the metal sheet of the crystal plug, so that the crimped data cable cannot be used normally. To solve this problem, the specific improvements are as follows:

A data line crystal head processing positioning docking device, comprising a bottom plate 1, a base 2 is fixedly installed on the top of the bottom plate 1, a rotating column 3 is movably connected to the top of the base 2 through a bearing, a motor for driving the rotating column 3 to rotate is arranged at the bottom of the base 2, a plurality of groups of support frames 4 are fixedly connected to the top of the bottom plate 1 in an annular array, an annular plate 5 is fixedly connected to the top of the support frame 4, a tray 1 6 is fixedly connected to the top of the rotating column 3 through bolts, a connecting column is fixedly connected to the center of the top of the tray 1 6, a tray 2 7 is fixedly connected to the top of the connecting column, and a positioning component 8 is arranged at the bottom of the tray 1 6;

The top of the tray 2 7 is fixedly connected with a plurality of slide rails 23 in a circular array, and a slide seat 22 is slidably connected inside the slide rail 23. A clamping groove 14 for placing a crystal head is provided on the top of the slide seat 22. It should be noted that the clamping groove 14 is in line with the appearance of the crystal head, so as to facilitate the rapid clamping and positioning of the crystal head.

The positioning assembly 8 also includes a plurality of positioning frames 801 fixed on the top of the tray 6. The positioning frames 801 are arranged in a circular array on the top of the tray 6. The side walls of the positioning frames 801 are provided with slots, and a clamping block 802 is slidably connected in the slots. The bottom end of the clamping block 802 is arranged as an inclined surface, and a compression spring 1 is fixedly connected between the clamping block 802 and the side wall of the positioning frame 801. A through slot 1 is penetrated through the bottom of the positioning frame 801, and a through slot 2 is penetrated through the top of the tray 6 in a circular array, and the through slots 1 and 2 are connected.

The bottom of tray 1 6 is fixedly connected with sleeves 803 in a circular array corresponding to the number of clamping blocks 802. The top of sleeve 803 is connected to through slot 2. Slide rod 804 is slidably connected inside sleeve 803. An inclined slider 805 is also slidably connected inside positioning frame 801. The top of slider 804 is fixedly connected to the bottom of inclined slider 805. Inclined slider 805 cooperates with the inclined surface of clamping block 802. As shown in FIG. 4 , when inclined slider 805 slides upward, the inclined surface of inclined slider 805 contacts the inclined surface of clamping block 802, thereby pushing clamping block 802 to slide horizontally. Compression spring 2 806 is arranged in sleeve 803. Compression spring 2 806 is sleeved on the outside of slide rod 804. The bottom end of slide rod 804 is fixedly connected to limiting block 807.

The top of the annular plate 5 is fixedly connected with an arc track 1 9, the top of the bottom plate 1 is fixedly connected with an electric push rod 1 11 and an electric push rod 2 12, the top of the electric push rod 1 11 is fixedly connected with an arc track 2 10 through the annular plate 5, the top of the electric push rod 2 12 is fixedly connected with an arc track 3 13 through the annular plate 5, and the insides of the arc track 1 9, the arc track 2 10 and the arc track 3 13 are provided with I-shaped grooves, and the limit blocks 807 are slidably connected to the arc track 1 9, the arc track 2 10 and the arc track 3 13.

When setting up specifically, first place the plugged-in data cable and the crystal head in the corresponding positions, place the crystal head in the clamping slot 14, and place the data cable in the clamping block 802. At this time, the electric push rod 11 pushes the arc track 2 10 to rise synchronously, and the electric push rod 2 12 pushes the arc track 3 13 to rise synchronously until the arc track 2 10 and the arc track 3 13 are at the same horizontal height. The arc track 2 10 drives the limit block 807 to rise synchronously during the synchronous rise. The limit block 807 is in the process of rising. The inclined slider 805 is pushed to rise synchronously by the slide bar 804. During the process of the inclined slider 805 continuing to rise, the inclined slider 805 contacts and cooperates with the inclined surface of the clamp block 802, thereby pushing the clamp blocks 802 to approach each other, so that the clamp blocks 802 clamp and fix the data line, and the crystal head is clamped and fixed by the clamping groove 14. The data line is clamped and fixed by the adaptive clamp block 802, thereby fixing the whole, avoiding the problem that the data line is out of contact with the metal sheet of the crystal head due to shaking during the movement and docking process;

The top of the base plate 1 is fixedly connected to the frame 17, and the bottom of the frame 17 is also fixedly connected to the lifting and pressing mechanism. It should be noted here that the lifting and pressing mechanism is an existing device, and its function is to fix the crystal head metal sheet and the end of the data cable as a whole. A compression spring three 15 is fixedly connected between the sliding seat 22 and the slide rail 23, and the other side wall of the sliding seat 22 is fixedly connected to an arc limit clamp 16. The bottom of the frame 17 is fixedly connected to a connecting frame 18, and the outer side of the connecting frame 18 is fixedly connected to an arc limit plate 19. The side wall of the frame 17 is fixedly connected to an electric push cylinder 20, and the output end of the electric push cylinder 20 is fixedly connected to an arc limit plate 21. The arc limit clamp 16 is slidably connected to the outer sides of the arc limit plate 19 and the arc limit plate 21.

The data line connected to the crystal head is straightened and placed between the two clamping blocks 802. When the data line and the crystal head are fixed, the arc-shaped limit clamp 16 arranged on the other side of the sliding seat 22 is slidably connected to the outer side of the arc-shaped limit plate 21. In order to make the end of the data line fit more closely with the metal sheet inside the crystal head, the electric push cylinder 20 pushes the arc-shaped limit plate 21, thereby making the sliding seat 22 slide along the slide rail 23. The sliding seat 22 drives the crystal head to move in the direction of the data line. Since the data line is clamped by the clamping block 802 and cannot move, the crystal head is close to the data line at this time, and the end of the data line is forced to contact more with the metal sheet inside the crystal head. Then the lifting and crimping mechanism descends and crimps the crystal head and the data line to fix them.

After the data line and the crystal head are crimped, the motor drives the rotating column 3 to rotate, and the rotating column 3 drives the tray 1 6 and the tray 2 7 to rotate synchronously. During the rotation process, the tray 1 6 drives the sliding rod 804 and the limit block 807 to move synchronously through the sleeve 803. The limit block 807 slides from the arc track 2 10 to the arc track 3 13. Then, under the action of the electric push rod 1 11 and the electric push rod 2 12, the arc track 2 10 and the arc track 3 13 are synchronously lowered to be flush with the horizontal height of the arc track 1 9. At this time, the crystal head and the data line that have been crimped are clamped and moved from the top of the arc track 3 13 to the top of the arc track 1 9 again;

Since the height of the arc track 2 10 and the arc track 3 13 is flush with the horizontal height of the arc track 1 9, the clamping block 802 slides to the initial position by itself under the action of the inclined slider 805 and the compression spring 1, which is convenient for the continuous placement of the next data line and crystal head, and the operator takes out the crimped crystal head and data line from between the other clamping blocks 802, and the crystal head and data line are continuously processed by providing the tray 1 6 and the tray 2 7 for circular rotation, thereby further improving the processing efficiency, the clamping groove 14 and the clamping block 802 respectively clamp and fix the crystal head and the data line quickly, and then cooperate with the electric push cylinder 20 and the arc limit plate 2 21 to make the metal sheet inside the crystal head and the data line contact more fully, thereby further improving the yield rate of the crimped crystal head and the data line.

The above contents are merely examples and explanations of the structure of the present invention. The technicians in this technical field may make various modifications or additions to the specific embodiments described or replace them in a similar manner. As long as they do not deviate from the structure of the invention or exceed the scope defined by the claims, they should all fall within the protection scope of the present invention.

In the description of this specification, the description with reference to the terms "one embodiment", "example", "specific example", etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the present invention. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.

The preferred embodiments of the present invention disclosed above are only used to help explain the present invention. The preferred embodiments do not describe all the details in detail, nor do they limit the invention to only specific implementation methods. Obviously, many modifications and changes can be made according to the content of this specification. This specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the present invention, so that those skilled in the art can understand and use the present invention well. The present invention is limited only by the claims and their full scope and equivalents.

Claims (9)

1. The utility model provides a quartzy first processing location interfacing apparatus of data line, includes bottom plate (1), the top fixed mounting of bottom plate (1) has base (2), the top of base (2) is through bearing swing joint has rotation post (3), a serial communication port, the top of bottom plate (1) is annular array fixedly connected with multiunit support frame (4), the top fixedly connected with annular slab (5) of support frame (4), the top of rotation post (3) is through bolt fixedly connected with tray one (6), the top centre of a circle department fixedly connected with linking post of tray one (6), the top fixedly connected with tray two (7) of linking post, the bottom of tray one (6) is provided with locating component (8).

2. The positioning butt joint device for processing the data line crystal heads according to claim 1, wherein the positioning assembly (8) further comprises a plurality of groups of positioning frames (801) fixed at the top of the first tray (6), the positioning frames (801) are arranged in an annular array at the top of the first tray (6), slotted holes are formed in the side walls of the positioning frames (801), clamping blocks (802) are slidably connected in the slotted holes, the bottom ends of the clamping blocks (802) are inclined planes, compression springs I are fixedly connected between the clamping blocks (802) and the side walls of the positioning frames (801), through grooves I are formed in the bottoms of the positioning frames (801) in a penetrating mode, through grooves II are formed in the tops of the first tray (6) in a penetrating mode in an annular array mode, and the through grooves I are communicated with the through grooves II.

3. The positioning and butting device for processing the data line crystal heads according to claim 2, wherein sleeves (803) corresponding to the clamping blocks (802) in number are fixedly connected to the bottom of the first tray (6) in an annular array, the top ends of the sleeves (803) are communicated with the through grooves, sliding rods (804) are slidably connected to the sleeves (803), inclined surface sliding blocks (805) are slidably connected to the inside of the positioning frame (801), the top ends of the sliding rods (804) are fixedly connected to the bottom of the inclined surface sliding blocks (805), and the inclined surface sliding blocks (805) are matched with inclined surfaces of the clamping blocks (802).

4. The positioning and butting device for processing the data line crystal head according to claim 3, wherein a compression spring II (806) is arranged in the sleeve (803), the compression spring II (806) is sleeved on the outer side of the sliding rod (804), and a limiting block (807) is fixedly connected to the bottom end of the sliding rod (804).

5. The positioning and butting device for processing the crystal heads of the data lines according to claim 4, wherein the arc-shaped first rail (9) is fixedly connected to the top of the annular plate (5), the first electric push rod (11) and the second electric push rod (12) are fixedly connected to the top of the bottom plate (1), the arc-shaped second rail (10) is fixedly connected to the top of the first electric push rod (11) through the annular plate (5), the arc-shaped third rail (13) is fixedly connected to the top of the second electric push rod (12) through the annular plate (5), the working grooves are formed in the arc-shaped first rail (9), the arc-shaped second rail (10) and the arc-shaped third rail (13), and the limiting block (807) is slidably connected to the arc-shaped first rail (9), the arc-shaped second rail (10) and the arc-shaped third rail (13).

6. The positioning and butting device for processing the crystal heads of the data lines according to claim 5, wherein the top of the second tray (7) is fixedly connected with a plurality of groups of sliding rails (23) in an annular array, sliding seats (22) are slidably connected in the sliding rails (23), clamping grooves (14) for placing the crystal heads are formed in the tops of the sliding seats (22), and compression springs III (15) are fixedly connected between the sliding seats (22) and the sliding rails (23).

7. The positioning and butting device for processing the data line crystal heads according to claim 6, wherein the arc-shaped limiting clamp (16) is fixedly connected to the other side wall of the sliding seat (22), the frame (17) is fixedly connected to the top of the bottom plate (1), the connecting frame (18) is fixedly connected to the bottom of the frame (17), the arc-shaped limiting plate I (19) is fixedly connected to the outer side of the connecting frame (18), the electric pushing cylinder (20) is fixedly connected to the side wall of the frame (17), and the arc-shaped limiting plate II (21) is fixedly connected to the output end of the electric pushing cylinder (20).

8. The positioning and butting device for processing the data line crystal head according to claim 7, wherein the arc-shaped limiting clamp (16) is slidably connected to the outer sides of the first arc-shaped limiting plate (19) and the second arc-shaped limiting plate (21), and the bottom of the frame (17) is fixedly connected with a lifting and pressing mechanism.

9. A data line crystal head processing, positioning and butting method, adopting the data line crystal head processing, positioning and butting device as claimed in any one of claims 1-8, characterized by comprising the following steps:

Step one: the spliced data line and the crystal head are respectively placed in a clamping block (802) and a clamping groove (14), the arc-shaped second rail (10) and the arc-shaped third rail (13) are pushed to synchronously rise to the same horizontal height, in the rising process of the arc-shaped second rail (10), a limiting block (807) pushes an inclined surface sliding block (805) to synchronously rise through a sliding rod (804), the clamping blocks (802) are pushed to be close to each other and clamp and fix the data line, at the moment, an arc-shaped limiting clamp (16) arranged on the other side of a sliding seat (22) is connected to the outer side of the arc-shaped limiting plate II (21) in a sliding manner, an electric pushing cylinder (20) pushes the arc-shaped limiting plate II (21) to enable the sliding seat (22) to drive the crystal head to move towards the data line, at the moment, the crystal head is close to the data line and enables the end part of the data line to be in effective contact with a metal sheet in the crystal head to be more sufficient, and then a lifting crimping mechanism descends and is crimped and fixed on the crystal head and the data line;

step two: after the crimping of the data wire and the crystal head is finished, the motor drives the rotating column (3) to rotate, the rotating column (3) drives the first tray (6) and the second tray (7) to synchronously rotate, the limiting block (807) slides into the third arc track (13) from the second arc track (10), the second arc track (10) and the third arc track (13) synchronously descend to be flush with the first arc track (9) in horizontal height, at the moment, the crystal head and the data wire which are crimped are moved to the upper part of the first arc track (9) again from the top of the third arc track (13), at the moment, the clamping block (802) automatically slides to the initial position under the action of the first inclined surface sliding block (805) and the first compression spring, so that the next data wire and the crystal head can be placed continuously, an operator can take out the crystal head and the data wire which are crimped out from the position of the other clamping block (802), and further the continuous processing of the crystal head and the data wire is realized, and the processing efficiency is further improved.