CN118757375A - A pneumatic bellows pump - Google Patents
A pneumatic bellows pump Download PDFInfo
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- CN118757375A CN118757375A CN202411063597.4A CN202411063597A CN118757375A CN 118757375 A CN118757375 A CN 118757375A CN 202411063597 A CN202411063597 A CN 202411063597A CN 118757375 A CN118757375 A CN 118757375A
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- 239000007788 liquid Substances 0.000 claims abstract description 77
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 24
- 238000013016 damping Methods 0.000 claims description 17
- 230000001681 protective effect Effects 0.000 claims description 4
- 238000012423 maintenance Methods 0.000 description 6
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- 102100026388 L-amino-acid oxidase Human genes 0.000 description 1
- 102100023591 Polyphosphoinositide phosphatase Human genes 0.000 description 1
- 101100012902 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) FIG2 gene Proteins 0.000 description 1
- 101100233916 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) KAR5 gene Proteins 0.000 description 1
- 230000009471 action Effects 0.000 description 1
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- 238000007689 inspection Methods 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 238000005086 pumping Methods 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B43/00—Machines, pumps, or pumping installations having flexible working members
- F04B43/08—Machines, pumps, or pumping installations having flexible working members having tubular flexible members
- F04B43/10—Pumps having fluid drive
- F04B43/113—Pumps having fluid drive the actuating fluid being controlled by at least one valve
- F04B43/1133—Pumps having fluid drive the actuating fluid being controlled by at least one valve with fluid-actuated pump inlet or outlet valves; with two or more pumping chambers in series
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B11/00—Equalisation of pulses, e.g. by use of air vessels; Counteracting cavitation
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B11/00—Equalisation of pulses, e.g. by use of air vessels; Counteracting cavitation
- F04B11/0091—Equalisation of pulses, e.g. by use of air vessels; Counteracting cavitation using a special shape of fluid pass, e.g. throttles, ducts
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B43/00—Machines, pumps, or pumping installations having flexible working members
- F04B43/08—Machines, pumps, or pumping installations having flexible working members having tubular flexible members
- F04B43/10—Pumps having fluid drive
- F04B43/113—Pumps having fluid drive the actuating fluid being controlled by at least one valve
- F04B43/1136—Pumps having fluid drive the actuating fluid being controlled by at least one valve with two or more pumping chambers in parallel
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B53/00—Component parts, details or accessories not provided for in, or of interest apart from, groups F04B1/00 - F04B23/00 or F04B39/00 - F04B47/00
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B53/00—Component parts, details or accessories not provided for in, or of interest apart from, groups F04B1/00 - F04B23/00 or F04B39/00 - F04B47/00
- F04B53/10—Valves; Arrangement of valves
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B53/00—Component parts, details or accessories not provided for in, or of interest apart from, groups F04B1/00 - F04B23/00 or F04B39/00 - F04B47/00
- F04B53/16—Casings; Cylinders; Cylinder liners or heads; Fluid connections
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B53/00—Component parts, details or accessories not provided for in, or of interest apart from, groups F04B1/00 - F04B23/00 or F04B39/00 - F04B47/00
- F04B53/22—Arrangements for enabling ready assembly or disassembly
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Reciprocating Pumps (AREA)
Abstract
Description
技术领域Technical Field
本发明涉及一种风囊泵装置,特别是涉及一种气动风囊泵,属于泵体设备技术领域。The invention relates to a wind bag pump device, in particular to a pneumatic wind bag pump, belonging to the technical field of pump equipment.
背景技术Background Art
风囊泵是一种利用压缩空气驱动风囊的伸缩来实现液体输送的泵,它主要由风囊、腔体、进出口单向阀以及与压缩空气源连接的部件等构成。工作时,压缩空气进入腔体,使其膨胀,此时泵腔内压力降低,液体通过进口单向阀被吸入;当压缩空气排出,风囊收缩,泵腔内压力增大,液体受压通过出口单向阀被排出,广泛的应用与化工、制药、食品加工等行业。The bellows pump is a pump that uses compressed air to drive the bellows to expand and contract to achieve liquid delivery. It is mainly composed of bellows, cavity, inlet and outlet check valves, and components connected to the compressed air source. When working, compressed air enters the cavity to expand it. At this time, the pressure in the pump cavity decreases, and the liquid is sucked in through the inlet check valve; when the compressed air is discharged, the bellows shrinks, the pressure in the pump cavity increases, and the liquid is discharged through the outlet check valve under pressure. It is widely used in chemical, pharmaceutical, food processing and other industries.
现有风囊泵脉动较大,输出的流量和压力存在较明显的波动,可能影响系统的稳定性和精度,容易对管道和相关设备造成较大的冲击和磨损,在伸缩动作会导致输出流量和压力存在明显的间歇性,不够连续平稳。The existing bellows pump has large pulsation, and the output flow and pressure have obvious fluctuations, which may affect the stability and accuracy of the system, and easily cause great impact and wear on the pipeline and related equipment. The telescopic action will cause the output flow and pressure to be obviously intermittent, and not continuous and stable enough.
因此,亟需对风囊泵装置进行改进,以解决上述存在的问题。Therefore, it is urgent to improve the wind bag pump device to solve the above-mentioned problems.
发明内容Summary of the invention
本发明的目的是提供一种气动风囊泵,能够通过内部的第一阀体弹簧与第二阀体弹簧控制液体流向,泵头左侧波纹管被气体推动时收缩,带动泵头右侧外连接板和右侧波纹管拉伸,因是一个密封结构所以液体从出液管进入被吸入右侧波纹管内,右侧第一阀体被液体顶开,右侧第二阀体闭合,左侧波纹管收缩同时带动左侧外连接板,收缩一定距离后左侧波纹管外连接板靠近感应器感应到给出信号气体换向信号,推动右侧波纹管使其拉伸,带动左侧波纹管进行拉伸,此时第二阀体受到液体压力会立刻闭合,第一阀体则被顶开一直循环,液体通第一阀体达出进液管流出,实现对液体的输送,同时通过泵头两侧左右第一阀体弹簧与第二阀体弹簧的相互作用产生脉动波形,相互叠加抑制脉动的产生,实现无脉动平稳液体输送。The object of the present invention is to provide a pneumatic bellows pump, which can control the flow direction of liquid through the internal first valve body spring and the second valve body spring, and the bellows on the left side of the pump head contracts when pushed by the gas, driving the right side outer connecting plate of the pump head and the right side bellows to stretch. Because it is a sealed structure, the liquid enters from the liquid outlet pipe and is sucked into the right side bellows, and the right side first valve body is pushed open by the liquid, and the right side second valve body is closed. The left side bellows contracts and drives the left side outer connecting plate at the same time. After contracting a certain distance, the left side bellows outer connecting plate approaches the sensor to sense the signal gas reversing signal, pushes the right side bellows to stretch it, and drives the left side bellows to stretch. At this time, the second valve body will be closed immediately due to the liquid pressure, and the first valve body will be pushed open and circulate continuously. The liquid passes through the first valve body to reach the liquid inlet pipe and flows out, thereby realizing the liquid transportation. At the same time, a pulsating waveform is generated through the interaction of the left and right first valve body springs and the second valve body springs on both sides of the pump head, and the mutual superposition suppresses the generation of pulsation, thereby realizing pulsation-free and smooth liquid transportation.
为了达到上述目的,本发明采用的主要技术方案包括:In order to achieve the above object, the main technical solutions adopted by the present invention include:
一种气动风囊泵,包括风囊泵以及固定安装在所述风囊泵内部的泵头,所述泵头一侧固定连接有出液管,所述泵头垂直于所述出液管一侧固定连接有进液管,所述泵头两端固定连接有第一阀体,所述第一阀体内部固定连接有第一阀体弹簧,所述第一阀体下方固定连接有第二阀体,所述第二阀体内部固定连接有第二阀体弹簧,所述泵头两侧位于所述第一阀体以及所述第二阀体外侧固定连接有波纹管,所述波纹管远离所述泵头一端通过波纹管固定盘固定连接有泵体插轴。A pneumatic bellows pump comprises a bellows pump and a pump head fixedly installed inside the bellows pump, wherein a liquid outlet pipe is fixedly connected to one side of the pump head, and a liquid inlet pipe is fixedly connected to a side of the pump head perpendicular to the liquid outlet pipe, a first valve body is fixedly connected to both ends of the pump head, a first valve body spring is fixedly connected inside the first valve body, a second valve body is fixedly connected below the first valve body, a second valve body spring is fixedly connected inside the second valve body, bellows are fixedly connected to the outside of the first valve body and the second valve body on both sides of the pump head, and an end of the bellows away from the pump head is fixedly connected to a pump body plug shaft through a bellows fixing plate.
优选的,所述泵头两端位于所述波纹管外侧固定连接有泵壳,所述泵壳远离所述泵头一端固定连接有固定座,所述固定座外侧固定连接有快排阀,所述固定座内部滑动连接有所述泵体插轴。Preferably, both ends of the pump head are located outside the bellows and fixedly connected to a pump casing, one end of the pump casing away from the pump head is fixedly connected to a fixed seat, a quick exhaust valve is fixedly connected to the outside of the fixed seat, and the pump body plug shaft is slidably connected inside the fixed seat.
优选的,所述固定座远离所述波纹管一端固定连接有插轴固定件,所述插轴固定件套设在所述泵体插轴上。Preferably, the fixing seat is fixedly connected to one end of the fixing seat away from the bellows with an insert shaft fixing piece, and the insert shaft fixing piece is sleeved on the pump body insert shaft.
优选的,所述泵头两侧的固定座之间连接有若干均匀分布的双头螺纹连杆,所述双头螺纹连杆两端螺纹连接有圆头六角螺母用于所述固定座之间的固定。Preferably, a number of evenly distributed double-headed threaded connecting rods are connected between the fixing seats on both sides of the pump head, and round-headed hexagonal nuts are threadedly connected at both ends of the double-headed threaded connecting rods for fixing between the fixing seats.
优选的,所述泵体插轴远离所述双头螺纹连杆一端套设有固定件,所述固定件外侧设置有固定螺母且螺纹连接在所述泵体插轴上。Preferably, a fixing piece is sleeved on one end of the pump body plug shaft away from the double-headed threaded connecting rod, and a fixing nut is arranged on the outer side of the fixing piece and is threadedly connected to the pump body plug shaft.
优选的,所述泵体插轴两侧贯穿所述固定座设置有固定座连接杆,所述固定座连接杆通过连接杆固定栓固定连接在所述固定件上,所述固定座远离所述波纹管一端为与所述固定螺母外侧固定连接有防护罩。Preferably, fixed seat connecting rods are provided on both sides of the pump body shaft and pass through the fixed seat. The fixed seat connecting rods are fixedly connected to the fixing member through connecting rod fixing bolts. The fixed seat is fixedly connected to the outer side of the fixing nut at one end away from the bellows with a protective cover.
优选的,所述出液管远离所述风囊泵一端固定连接有阻尼器。Preferably, one end of the liquid outlet pipe away from the bellows pump is fixedly connected with a damper.
优选的,所述阻尼器包括阻尼器下盖及固定安装所述阻尼器下盖上端的波纹管固定座,所述波纹管固定座一侧开设有与所述出液管连接的出水孔,所述波纹管固定座另一侧开设有进水孔。Preferably, the damper includes a damper lower cover and a bellows fixing seat fixedly mounted on the upper end of the damper lower cover, a water outlet hole connected to the liquid outlet pipe is opened on one side of the bellows fixing seat, and a water inlet hole is opened on the other side of the bellows fixing seat.
优选的,所述波纹管固定座位于所述出水孔以及所述进水孔之间固定安装有缓冲挡板,所述波纹管固定座远离所述阻尼器下盖一端固定连接有阻尼波纹管,所述阻尼波纹管通过连接固定盘固定连接有阻尼器插轴,所述阻尼器插轴滑动连接在轴套基座上,所述轴套基座固定安装在阻尼器上盖上。Preferably, the bellows fixing seat is located between the water outlet and the water inlet and is fixedly installed with a buffer baffle, the bellows fixing seat is fixedly connected with a damping bellows at one end away from the damper lower cover, the damping bellows is fixedly connected to the damper plug shaft through a connecting fixing plate, the damper plug shaft is slidably connected to the shaft sleeve base, and the shaft sleeve base is fixedly installed on the damper upper cover.
优选的,所述阻尼器上盖上位于所述轴套基座外侧固定连接有阻尼器壳体,所述阻尼器壳体远离所述阻尼器上盖一端固定连接在所述波纹管固定座上,所述阻尼器壳体外侧设置有若干均匀分布的阻尼器连接杆,所述阻尼器连接杆固定连接在所述阻尼器上盖以及所述阻尼器下盖上Preferably, the damper upper cover is fixedly connected to a damper housing located outside the sleeve base, the damper housing is fixedly connected to the bellows fixing seat at one end away from the damper upper cover, and a plurality of evenly distributed damper connecting rods are arranged outside the damper housing, and the damper connecting rods are fixedly connected to the damper upper cover and the damper lower cover.
本发明至少具备以下有益效果:The present invention has at least the following beneficial effects:
1、通过内部的第一阀体弹簧与第二阀体弹簧控制液体流向,泵头左侧波纹管被气体推动时收缩,带动泵头右侧外连接板和右侧波纹管拉伸,因是一个密封结构所以液体从出液管进入被吸入右侧波纹管内,右侧第一阀体被液体顶开,右侧第二阀体闭合,左侧波纹管收缩同时带动左侧外连接板,收缩一定距离后左侧波纹管外连接板靠近感应器感应到给出信号气体换向信号,推动右侧波纹管使其拉伸,带动左侧波纹管进行拉伸,此时第二阀体受到液体压力会立刻闭合,第一阀体则被顶开一直循环,液体通第一阀体达出进液管流出,实现对液体的输送,同时通过泵头两侧左右第一阀体弹簧与第二阀体弹簧的相互作用产生脉动波形,相互叠加抑制脉动的产生,实现无脉动平稳液体输送。1. The liquid flow direction is controlled by the internal first valve body spring and the second valve body spring. The bellows on the left side of the pump head contracts when pushed by the gas, driving the outer connecting plate on the right side of the pump head and the right bellows to stretch. Because it is a sealed structure, the liquid enters from the liquid outlet pipe and is sucked into the right bellows. The first valve body on the right side is pushed open by the liquid, and the second valve body on the right side is closed. The left bellows contracts and drives the left outer connecting plate at the same time. After contracting a certain distance, the outer connecting plate of the left bellows approaches the sensor and senses the signal gas reversing signal, pushing the right bellows to stretch it, driving the left bellows to stretch. At this time, the second valve body will be immediately closed by the liquid pressure, and the first valve body will be pushed open and circulate continuously. The liquid flows out of the liquid inlet pipe through the first valve body to realize the liquid transportation. At the same time, the interaction of the first valve body springs and the second valve body springs on both sides of the pump head generates a pulsating waveform, which is superimposed on each other to suppress the generation of pulsation, thereby realizing pulsation-free and smooth liquid transportation.
2、通过泵体插轴滑动连接在固定座上,能够有效防止波纹管在工作过程中出现晃动或位移,提高系统的稳定性和可靠性,有助于降低波纹管产生的振动向底座和周边结构的传递,减少对整个系统的振动影响,通过固定座连接杆将泵体插轴固定安装在固定件上,该连接方式使得波纹管的安装更加便捷和准确,同时在后续的维护和检修中,能够快速定位和处理问题。2. The pump body plug shaft is slidably connected to the fixed seat, which can effectively prevent the bellows from shaking or displacement during operation, improve the stability and reliability of the system, help reduce the transmission of vibration generated by the bellows to the base and surrounding structures, and reduce the vibration impact on the entire system. The pump body plug shaft is fixedly installed on the fixing part through the fixed seat connecting rod. This connection method makes the installation of the bellows more convenient and accurate, and can quickly locate and deal with problems in subsequent maintenance and overhaul.
3、通过双头螺纹连杆与固定座连接杆贯穿式整体固定,提供全方位的紧固力,使风囊泵在各个方向上都得到牢固的固定,极大地增强了整体的稳固性,贯穿设计使得在需要对风囊泵进行维护、检修或更换时,拆卸和安装相对简便,节省了时间和人力成本。3. The through-type integral fixation of the double-threaded connecting rod and the fixed seat connecting rod provides all-round fastening force, so that the bellows pump is firmly fixed in all directions, greatly enhancing the overall stability. The through-type design makes it relatively easy to disassemble and install when the bellows pump needs to be maintained, repaired or replaced, saving time and labor costs.
4、风囊泵在运行中,液体排出冲程时,进液管内压力增大,液体进入阻尼器首先通过进水孔经过波纹管固定座内部,液体进去撞到缓冲挡板减缓了它的流速,然后接下去液体到达倒缓冲挡板内部也起到缓冲作用,最后通过出水孔排出,运行过程中风囊泵伸缩膨胀,水打进去给了这个力,阻尼器内部的阻尼波纹管就会快速膨胀来缓冲这个力量,同时依靠空气的压缩回弹阻尼波纹管使内部液体匀速流出,使风囊泵的流量输出更加稳定和可预测,从而提高流量控制的精度和准确性,同时降低风囊泵内部部件受到的冲击和磨损,延长风囊泵的使用寿命,减少维修和更换成本。4. When the bellows pump is in operation, the pressure in the liquid inlet pipe increases during the liquid discharge stroke. The liquid enters the damper and first passes through the water inlet hole through the inside of the bellows fixing seat. The liquid hits the buffer baffle and slows down its flow rate. Then the liquid reaches the inside of the inverted buffer baffle and also plays a buffering role. Finally, it is discharged through the water outlet hole. During operation, the bellows pump expands and contracts. The water pumping in gives this force. The damping bellows inside the damper will expand rapidly to buffer this force. At the same time, the air compression rebound damping bellows makes the internal liquid flow out at a uniform speed, making the flow output of the bellows pump more stable and predictable, thereby improving the precision and accuracy of flow control, while reducing the impact and wear on the internal components of the bellows pump, extending the service life of the bellows pump, and reducing the cost of maintenance and replacement.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
此处所说明的附图用来提供对本申请的进一步理解,构成本申请的一部分,本申请的示意性实施例及其说明用于解释本申请,并不构成对本申请的不当限定。在附图中:The drawings described herein are used to provide a further understanding of the present application and constitute a part of the present application. The illustrative embodiments of the present application and their descriptions are used to explain the present application and do not constitute an improper limitation on the present application. In the drawings:
图1为本发明提供的风囊泵整体结构连接图;FIG1 is a connection diagram of the overall structure of the air bag pump provided by the present invention;
图2为本发明提供的风囊泵结构示意图;FIG2 is a schematic diagram of the structure of the air bag pump provided by the present invention;
图3为本发明提供的风囊泵整体结构剖视图;FIG3 is a cross-sectional view of the overall structure of the bellows pump provided by the present invention;
图4为本发明提供的风囊泵结构剖视局部放大图;FIG4 is a partial enlarged cross-sectional view of the structure of the air bag pump provided by the present invention;
图5为本发明提供的阻尼阀整体结构示意图;FIG5 is a schematic diagram of the overall structure of the damping valve provided by the present invention;
图6为本发明提供的阻尼阀整体结构剖视图;FIG6 is a cross-sectional view of the overall structure of the damping valve provided by the present invention;
图7为本发明提供的风囊泵与阻尼阀剖视图;FIG7 is a cross-sectional view of the air bag pump and the damping valve provided by the present invention;
图8为本发明提供的阻尼阀局部零件图。FIG. 8 is a partial parts diagram of the damping valve provided by the present invention.
图中,1、风囊泵;2、快排阀;3、阻尼器;100、圆头六角螺母;101、泵头;102、进液管;103、防护罩;104、固定座;105、泵壳;106、双头螺纹连杆;107、出液管;108、固定座连接杆;109、固定件;110、固定螺母;111、泵体插轴;112、插轴固定件;113、连接杆固定栓;114、第一阀体弹簧;115、第二阀体弹簧;116、波纹管;117、波纹管固定盘;118、第一阀体;119、第二阀体;301、阻尼器上盖;302、阻尼器连接杆;303、阻尼器壳体;304、波纹管固定座;305、阻尼器下盖;306、阻尼器插轴;307、连接固定盘;308、出水孔;309、轴套基座;310、进水孔;311、阻尼波纹管;312、缓冲挡板。In the figure, 1, bellows pump; 2, quick exhaust valve; 3, damper; 100, round head hexagonal nut; 101, pump head; 102, liquid inlet pipe; 103, protective cover; 104, fixed seat; 105, pump housing; 106, double-headed threaded connecting rod; 107, liquid outlet pipe; 108, fixed seat connecting rod; 109, fixing piece; 110, fixing nut; 111, pump body plug shaft; 112, plug shaft fixing piece; 113, connecting rod fixing bolt; 114, first valve body spring; 115 , second valve body spring; 116, bellows; 117, bellows fixing plate; 118, first valve body; 119, second valve body; 301, damper upper cover; 302, damper connecting rod; 303, damper housing; 304, bellows fixing seat; 305, damper lower cover; 306, damper plug shaft; 307, connecting fixing plate; 308, water outlet; 309, sleeve base; 310, water inlet; 311, damping bellows; 312, buffer baffle.
具体实施方式DETAILED DESCRIPTION
以下将配合附图及实施例来详细说明本申请的实施方式,借此对本申请如何应用技术手段来解决技术问题并达成技术功效的实现过程能充分理解并据以实施。The following will describe the implementation methods of the present application in detail with the help of accompanying drawings and examples, so that the implementation process of how the present application uses technical means to solve technical problems and achieve technical effects can be fully understood and implemented accordingly.
如图1-图8所示,本实施例提供的一种气动风囊泵,包括风囊泵1以及固定安装在风囊泵1内部的泵头101,泵头101一侧固定连接有出液管107,泵头101垂直于出液管107一侧固定连接有进液管102,泵头101两端固定连接有第一阀体118,第一阀体118内部固定连接有第一阀体弹簧114,第一阀体118下方固定连接有第二阀体119,第二阀体119内部固定连接有第二阀体弹簧115,泵头101两侧位于第一阀体118以及第二阀体119外侧固定连接有波纹管116,波纹管116远离泵头101一端通过波纹管固定盘117固定连接有泵体插轴111,泵头101一侧的第一阀体118与第二阀体119,通过其内部的第一阀体弹簧114与第二阀体弹簧115控制液体流向,泵头101左侧波纹管116被气体推动时收缩,带动泵头101右侧外连接板和右侧波纹管116拉伸,因是一个密封结构所以液体从出液管107进入被吸入右侧波纹管116内,右侧第一阀体118被液体顶开,右侧第二阀体119闭合,左侧波纹管116收缩同时带动左侧外连接板,收缩一定距离后左侧波纹管116外连接板靠近感应器感应到给出信号气体换向信号,推动右侧波纹管116使其拉伸,带动左侧波纹管116进行拉伸,此时第二阀体119受到液体压力会立刻闭合,第一阀体118则被顶开一直循环,液体通第一阀体118达出进液管102流出,实现对液体的输送,同时通过泵头101两侧左右第一阀体弹簧114与第二阀体弹簧115的相互作用产生脉动波形,相互叠加抑制脉动的产生,实现无脉动平稳液体输送。As shown in FIGS. 1 to 8 , a pneumatic bellows pump provided in this embodiment includes a bellows pump 1 and a pump head 101 fixedly installed inside the bellows pump 1, a liquid outlet pipe 107 is fixedly connected to one side of the pump head 101, a liquid inlet pipe 102 is fixedly connected to one side of the pump head 101 perpendicular to the liquid outlet pipe 107, a first valve body 118 is fixedly connected to both ends of the pump head 101, a first valve body spring 114 is fixedly connected inside the first valve body 118, and a second valve body 119 is fixedly connected below the first valve body 118. The second valve body 119 is fixedly connected with a second valve body spring 115 inside, and bellows 116 are fixedly connected to the outside of the first valve body 118 and the second valve body 119 on both sides of the pump head 101. The end of the bellows 116 away from the pump head 101 is fixedly connected to the pump body plug shaft 111 through a bellows fixing plate 117. The first valve body 118 and the second valve body 119 on one side of the pump head 101 control the flow direction of the liquid through the first valve body spring 114 and the second valve body spring 115 inside the pump head 101. When the left bellows 116 is pushed by the gas, it contracts, driving the right outer connecting plate of the pump head 101 and the right bellows 116 to stretch. Because it is a sealed structure, the liquid enters from the liquid outlet pipe 107 and is sucked into the right bellows 116, and the right first valve body 118 is pushed open by the liquid, and the right second valve body 119 is closed. The left bellows 116 contracts and drives the left outer connecting plate at the same time. After contracting a certain distance, the outer connecting plate of the left bellows 116 approaches the sensor and senses the signal gas reversing signal, pushing the right bellows 116 to stretch it, driving the left bellows 116 to stretch. At this time, the second valve body 119 will be immediately closed by the liquid pressure, and the first valve body 118 will be pushed open and circulate continuously. The liquid passes through the first valve body 118 to reach the liquid inlet pipe 102 and flow out, realizing the liquid transportation. At the same time, the interaction between the left and right first valve body springs 114 and the second valve body springs 115 on both sides of the pump head 101 generates a pulsating waveform, which is superimposed on each other to suppress the generation of pulsation, thereby realizing pulsation-free and smooth liquid transportation.
进一步的,如图2、图3所示;泵头101两端位于波纹管116外侧固定连接有泵壳105,泵壳105远离泵头101一端固定连接有固定座104,固定座104外侧固定连接有快排阀2,固定座104内部滑动连接有泵体插轴111;固定座104远离波纹管116一端固定连接有插轴固定件112,插轴固定件112套设在泵体插轴111上;泵头101两侧的固定座104之间连接有若干均匀分布的双头螺纹连杆106,双头螺纹连杆106两端螺纹连接有圆头六角螺母100用于固定座104之间的固定;通过泵体插轴111滑动连接在固定座104上,能够有效防止波纹管116在工作过程中出现晃动或位移,提高系统的稳定性和可靠性,有助于降低波纹管116产生的振动向底座和周边结构的传递,减少对整个系统的振动影响,通过固定座连接杆108将泵体插轴111固定安装在固定件109上,该连接方式使得波纹管116的安装更加便捷和准确,同时在后续的维护和检修中,能够快速定位和处理问题。Further, as shown in Figures 2 and 3; both ends of the pump head 101 are located outside the bellows 116 and are fixedly connected to a pump casing 105, one end of the pump casing 105 away from the pump head 101 is fixedly connected to a fixing seat 104, the outside of the fixing seat 104 is fixedly connected to a quick exhaust valve 2, and the inside of the fixing seat 104 is slidably connected to a pump body plug shaft 111; the fixed seat 104 is fixedly connected to an plug shaft fixing piece 112 at one end away from the bellows 116, and the plug shaft fixing piece 112 is sleeved on the pump body plug shaft 111; a number of evenly distributed double-headed threaded connecting rods 106 are connected between the fixing seats 104 on both sides of the pump head 101, and the double-headed threaded connecting rods 106 are threadedly connected at both ends A round-head hexagonal nut 100 is connected to the fixing seat 104; the pump body plug shaft 111 is slidably connected to the fixing seat 104, which can effectively prevent the bellows 116 from shaking or displacing during operation, improve the stability and reliability of the system, and help reduce the transmission of vibrations generated by the bellows 116 to the base and surrounding structures, reducing the vibration impact on the entire system. The pump body plug shaft 111 is fixedly installed on the fixing piece 109 through the fixing seat connecting rod 108. This connection method makes the installation of the bellows 116 more convenient and accurate, and at the same time, in subsequent maintenance and inspection, problems can be quickly located and handled.
再进一步,如图2、图4所示,泵体插轴111远离双头螺纹连杆106一端套设有固定件109,固定件109外侧设置有固定螺母110且螺纹连接在泵体插轴111上;泵体插轴111两侧贯穿固定座104设置有固定座连接杆108,固定座连接杆108通过连接杆固定栓113固定连接在固定件109上,固定座104远离波纹管116一端为与固定螺母110外侧固定连接有防护罩103;通过双头螺纹连杆106与固定座连接杆108贯穿式整体固定,提供全方位的紧固力,使风囊泵1在各个方向上都得到牢固的固定,极大地增强了整体的稳固性,贯穿设计使得在需要对风囊泵1进行维护、检修或更换时,拆卸和安装相对简便,节省了时间和人力成本。Furthermore, as shown in Figures 2 and 4, a fixing piece 109 is sleeved on the end of the pump body shaft 111 away from the double-headed threaded connecting rod 106, and a fixing nut 110 is arranged on the outside of the fixing piece 109 and is threadedly connected to the pump body shaft 111; a fixing seat connecting rod 108 is arranged on both sides of the pump body shaft 111 through the fixing seat 104, and the fixing seat connecting rod 108 is fixedly connected to the fixing piece 109 through a connecting rod fixing bolt 113, and the fixing seat 104 is away from the bellows 116. One end is fixedly connected to the outside of the fixing nut 110 with a protective cover 103; the double-headed threaded connecting rod 106 and the fixing seat connecting rod 108 are fixedly fixed in an integral manner, providing all-round tightening force, so that the air bag pump 1 is firmly fixed in all directions, greatly enhancing the overall stability, and the through-design makes it relatively simple to disassemble and install when the air bag pump 1 needs to be maintained, repaired or replaced, saving time and labor costs.
更进一步的,如图5-图8所示,所述出液管107远离风囊泵1一端固定连接有阻尼器3;阻尼器3包括阻尼器下盖305及固定安装阻尼器下盖305上端的波纹管固定座304,波纹管固定座304一侧开设有与出液管107连接的出水孔308,波纹管固定座304另一侧开设有进水孔310;波纹管固定座304位于出水孔308以及进水孔310之间固定安装有缓冲挡板312,波纹管固定座304远离阻尼器下盖305一端固定连接有阻尼波纹管311,阻尼波纹管311通过连接固定盘307固定连接有阻尼器插轴306,阻尼器插轴306滑动连接在轴套基座309上,轴套基座309固定安装在阻尼器上盖301上;阻尼器上盖301上位于轴套基座309外侧固定连接有阻尼器壳体303,阻尼器壳体303远离阻尼器上盖301一端固定连接在波纹管固定座304上,阻尼器壳体303外侧设置有若干均匀分布的阻尼器连接杆302,阻尼器连接杆302固定连接在阻尼器上盖301以及阻尼器下盖305上;风囊泵1在运行中,液体排出冲程时,进液管102内压力增大,液体进入阻尼器3首先通过进水孔310经过波纹管固定座304内部,液体进去撞到缓冲挡板312减缓了它的流速,然后接下去液体到达倒缓冲挡板312内部也起到缓冲作用,最后通过出水孔308排出,运行过程中风囊泵1伸缩膨胀,水打进去给了这个力,阻尼器3内部的阻尼波纹管311就会快速膨胀来缓冲这个力量,同时依靠空气的压缩回弹阻尼波纹管311使内部液体匀速流出,使风囊泵1的流量输出更加稳定和可预测,从而提高流量控制的精度和准确性,同时降低风囊泵1内部部件受到的冲击和磨损,延长风囊泵1的使用寿命,减少维修和更换成本。Furthermore, as shown in FIGS. 5 to 8, the end of the liquid outlet pipe 107 away from the air bag pump 1 is fixedly connected to the damper 3; the damper 3 includes a damper lower cover 305 and a bellows fixing seat 304 fixedly installed on the upper end of the damper lower cover 305, a water outlet hole 308 connected to the liquid outlet pipe 107 is opened on one side of the bellows fixing seat 304, and a water inlet hole 310 is opened on the other side of the bellows fixing seat 304; the bellows fixing seat 304 is fixedly installed with a buffer baffle 312 between the water outlet hole 308 and the water inlet hole 310, The bellows fixing seat 304 is fixedly connected with a damping bellows 311 at one end away from the damper lower cover 305, and the damping bellows 311 is fixedly connected with the damper plug shaft 306 through the connecting fixing plate 307. The damper plug shaft 306 is slidably connected to the sleeve base 309, and the sleeve base 309 is fixedly installed on the damper upper cover 301; the damper upper cover 301 is fixedly connected with a damper housing 303 on the outer side of the sleeve base 309, and the damper housing 303 is fixedly connected to the bellows fixing seat at one end away from the damper upper cover 301 304, a plurality of evenly distributed damper connecting rods 302 are arranged on the outside of the damper housing 303, and the damper connecting rods 302 are fixedly connected to the damper upper cover 301 and the damper lower cover 305; when the bellows pump 1 is in operation, during the liquid discharge stroke, the pressure in the liquid inlet pipe 102 increases, and the liquid enters the damper 3 first through the water inlet hole 310 and passes through the inside of the bellows fixing seat 304, and the liquid enters and hits the buffer baffle 312 to slow down its flow rate, and then the liquid reaches the inside of the inverted buffer baffle 312 and also acts as a buffer The water is finally discharged through the water outlet 308. During operation, the bellows pump 1 expands and contracts, and the water pumped in gives this force. The damping bellows 311 inside the damper 3 will expand rapidly to buffer this force. At the same time, the damping bellows 311 relies on the compression and rebound of the air to make the internal liquid flow out at a uniform speed, making the flow output of the bellows pump 1 more stable and predictable, thereby improving the precision and accuracy of flow control, while reducing the impact and wear on the internal components of the bellows pump 1, extending the service life of the bellows pump 1, and reducing the cost of maintenance and replacement.
如图1-图8所示,本实施例提供的一种气动风囊泵的原理如下:通过快排阀2提高风囊泵1内的排气速度,从而提高风囊泵1的运行速度,泵头101一侧的第一阀体118与第二阀体119,通过其内部的第一阀体弹簧114与第二阀体弹簧115控制液体流向,泵头101左侧波纹管116被气体推动时收缩,带动泵头101右侧外连接板和右侧波纹管116拉伸,因是一个密封结构所以液体从出液管107进入被吸入右侧波纹管116内,右侧第一阀体118被液体顶开,右侧第二阀体119闭合,左侧波纹管116收缩同时带动左侧外连接板,收缩一定距离后左侧波纹管116外连接板靠近感应器感应到给出信号气体换向信号,推动右侧波纹管116使其拉伸,带动左侧波纹管116进行拉伸,此时第二阀体119受到液体压力会立刻闭合,第一阀体118则被顶开一直循环,液体通第一阀体118达出进液管102流出,实现对液体的输送,同时通过泵头101两侧左右第一阀体弹簧114与第二阀体弹簧115的相互作用产生脉动波形,相互叠加抑制脉动的产生,实现无脉动平稳液体输送,通过泵体插轴111滑动连接在固定座104上,能够有效防止波纹管116在工作过程中出现晃动或位移,提高系统的稳定性和可靠性,有助于降低波纹管116产生的振动向底座和周边结构的传递,减少对整个系统的振动影响,通过固定座连接杆108将泵体插轴111固定安装在固定件109上,该连接方式使得波纹管116的安装更加便捷和准确,同时在后续的维护和检修中,能够快速定位和处理问题,风囊泵1在运行中,液体排出冲程时,进液管102内压力增大,液体进入阻尼器3首先通过进水孔310经过波纹管固定座304内部,液体进去撞到缓冲挡板312减缓了它的流速,然后接下去液体到达倒缓冲挡板312内部也起到缓冲作用,最后通过出水孔308排出,运行过程中风囊泵1伸缩膨胀,水打进去给了这个力,阻尼器3内部的阻尼波纹管311就会快速膨胀来缓冲这个力量,同时依靠空气的压缩回弹阻尼波纹管311使内部液体匀速流出,使风囊泵1的流量输出更加稳定和可预测,从而提高流量控制的精度和准确性,同时降低风囊泵1内部部件受到的冲击和磨损,延长风囊泵1的使用寿命,减少维修和更换成本。As shown in Figures 1 to 8, the principle of a pneumatic bellows pump provided in this embodiment is as follows: the exhaust speed in the bellows pump 1 is increased by the quick exhaust valve 2, thereby increasing the running speed of the bellows pump 1; the first valve body 118 and the second valve body 119 on one side of the pump head 101 control the flow direction of the liquid through the first valve body spring 114 and the second valve body spring 115 inside thereof; the bellows 116 on the left side of the pump head 101 contracts when pushed by the gas, driving the right side outer connecting plate of the pump head 101 and the right side bellows 116 to stretch; because it is a sealing structure, the liquid enters from the liquid outlet pipe 107 and is sucked into the right side bellows 116; the first valve body 118 on the right side is pushed open by the liquid, the second valve body 119 on the right side is closed, and the left side The bellows 116 contracts and drives the left outer connecting plate at the same time. After contracting a certain distance, the outer connecting plate of the left bellows 116 approaches the sensor and senses the signal gas reversing signal, pushing the right bellows 116 to stretch, driving the left bellows 116 to stretch. At this time, the second valve body 119 will be immediately closed by the liquid pressure, and the first valve body 118 will be pushed open and circulate continuously. The liquid flows out of the liquid inlet pipe 102 through the first valve body 118 to realize the liquid transportation. At the same time, the interaction between the first valve body spring 114 and the second valve body spring 115 on both sides of the pump head 101 generates a pulsating waveform, which is superimposed on each other to suppress the generation of pulsation, thereby realizing pulsation-free and stable liquid transportation. 11 is slidably connected to the fixing seat 104, which can effectively prevent the bellows 116 from shaking or displacing during operation, improve the stability and reliability of the system, and help reduce the transmission of the vibration generated by the bellows 116 to the base and surrounding structures, reducing the vibration impact on the entire system. The pump body plug shaft 111 is fixedly installed on the fixing member 109 through the fixing seat connecting rod 108. This connection method makes the installation of the bellows 116 more convenient and accurate. At the same time, in subsequent maintenance and overhaul, problems can be quickly located and handled. When the bellows pump 1 is in operation, when the liquid is discharged, the pressure in the liquid inlet pipe 102 increases, and the liquid enters the damper 3 first through the water inlet hole 310 through the bellows fixing Inside the fixed seat 304, the liquid goes in and hits the buffer baffle 312, slowing down its flow rate. Then the liquid reaches the inside of the inverted buffer baffle 312 and also plays a buffering role. Finally, it is discharged through the water outlet 308. During operation, the bellows 311 of the damper 3 will expand and contract, and the water entering will give this force. The damping bellows 311 inside the damper 3 will expand rapidly to buffer this force. At the same time, the damping bellows 311 relies on the compression and rebound of the air to make the internal liquid flow out at a uniform speed, making the flow output of the bellows 1 more stable and predictable, thereby improving the precision and accuracy of flow control, while reducing the impact and wear on the internal components of the bellows 311, extending the service life of the bellows 311, and reducing the cost of maintenance and replacement.
如在说明书及权利要求当中使用了某些词汇来指称特定组件。本领域技术人员应可理解,硬件制造商可能会用不同名词来称呼同一个组件。本说明书及权利要求并不以名称的差异来作为区分组件的方式,而是以组件在功能上的差异来作为区分的准则。如在通篇说明书及权利要求当中所提及的“包含”为一开放式用语,故应解释成“包含但不限定于”。“大致”是指在可接收的误差范围内,本领域技术人员能够在一定误差范围内解决技术问题,基本达到技术效果。For example, certain words are used in the specification and claims to refer to specific components. Those skilled in the art should understand that hardware manufacturers may use different terms to refer to the same component. This specification and claims do not use differences in names as a way to distinguish components, but use differences in the functions of components as the criteria for distinction. For example, "including" mentioned throughout the specification and claims is an open term, so it should be interpreted as "including but not limited to". "Approximately" means that within an acceptable error range, those skilled in the art can solve technical problems within a certain error range and basically achieve technical effects.
需要说明的是,术语“包括”、“包含”或者其任何其他变体意在涵盖非排他性的包含,从而使得包括一系列要素的商品或者系统不仅包括那些要素,而且还包括没有明确列出的其他要素,或者是还包括为这种商品或者系统所固有的要素。在没有更多限制的情况下,由语句“包括一个……”限定的要素,并不排除在包括要素的商品或者系统中还存在另外的相同要素。It should be noted that the terms "include", "comprises" or any other variations thereof are intended to cover non-exclusive inclusion, so that a product or system including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such product or system. In the absence of more restrictions, the elements defined by the sentence "comprises a ..." do not exclude the existence of other identical elements in the product or system including the elements.
上述说明示出并描述了本发明的若干优选实施例,但如前所述,应当理解本发明并非局限于本文所披露的形式,不应看作是对其他实施例的排除,而可用于各种其他组合、修改和环境,并能够在本文所述发明构想范围内,通过上述教导或相关领域的技术或知识进行改动。而本领域人员所进行的改动和变化不脱离本发明的精神和范围,则都应在本发明所附权利要求的保护范围内。The above description shows and describes several preferred embodiments of the present invention, but as mentioned above, it should be understood that the present invention is not limited to the form disclosed herein, and should not be regarded as excluding other embodiments, but can be used in various other combinations, modifications and environments, and can be modified within the scope of the invention concept described herein through the above teachings or the technology or knowledge of the relevant field. And the changes and modifications made by those skilled in the art do not depart from the spirit and scope of the present invention, and should be within the scope of protection of the claims attached to the present invention.
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