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CN118752890A - An elliptical printing machine capable of automatically detecting the state of substrate - Google Patents

An elliptical printing machine capable of automatically detecting the state of substrate Download PDF

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Publication number
CN118752890A
CN118752890A CN202411059727.7A CN202411059727A CN118752890A CN 118752890 A CN118752890 A CN 118752890A CN 202411059727 A CN202411059727 A CN 202411059727A CN 118752890 A CN118752890 A CN 118752890A
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CN
China
Prior art keywords
printing
printing machine
plate
automatically detecting
state
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CN202411059727.7A
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Chinese (zh)
Inventor
陈亮
周旺
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Suqian Huilingweiye Intelligent Equipment Co ltd
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Suqian Huilingweiye Intelligent Equipment Co ltd
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Priority to CN202411059727.7A priority Critical patent/CN118752890A/en
Publication of CN118752890A publication Critical patent/CN118752890A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41FPRINTING MACHINES OR PRESSES
    • B41F15/00Screen printers
    • B41F15/08Machines
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41FPRINTING MACHINES OR PRESSES
    • B41F15/00Screen printers
    • B41F15/14Details
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41FPRINTING MACHINES OR PRESSES
    • B41F33/00Indicating, counting, warning, control or safety devices
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41PINDEXING SCHEME RELATING TO PRINTING, LINING MACHINES, TYPEWRITERS, AND TO STAMPS
    • B41P2215/00Screen printing machines
    • B41P2215/10Screen printing machines characterised by their constructional features

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Inking, Control Or Cleaning Of Printing Machines (AREA)

Abstract

本发明公开了一种可自动检测承印物状态的椭圆印花机,涉及领域的椭圆印花机,包括印花机本体,所述印花机本体的上端安装有多个印花机构,所述印花机本体的上端安装有多组承印机构,与现有的技术相比,本发明的结构设计合理,且实用性强,方便对承印物进行有效的夹紧承载,方便其在移动时保持稳定的状态,降低了其在印花时产生卷边、隆起、偏斜或变形等情况,有效地降低了印刷时不合格率,提高了使用效果,且通过设计的检测组件有效的了对承印物进行自动检测,且检查范围大,检测精准,且提高了检测的效率,有效地提高了使用效果。

The invention discloses an elliptical printing machine capable of automatically detecting the state of a printing substrate, and relates to an elliptical printing machine in the field, comprising a printing machine body, wherein a plurality of printing mechanisms are installed on the upper end of the printing machine body, and a plurality of groups of printing mechanisms are installed on the upper end of the printing machine body. Compared with the prior art, the structural design of the invention is reasonable and practical, and is convenient for effectively clamping and carrying the printing substrate, and is convenient for the printing substrate to maintain a stable state when moving, and reduces the curling, bulging, deflection or deformation of the printing substrate during printing, effectively reduces the unqualified rate during printing, and improves the use effect. The designed detection component can effectively perform automatic detection on the printing substrate, and the inspection range is large, the detection is accurate, and the detection efficiency is improved, which effectively improves the use effect.

Description

一种可自动检测承印物状态的椭圆印花机An elliptical printing machine capable of automatically detecting the state of substrate

技术领域Technical Field

本发明涉及椭圆印花机技术领域,具体为一种可自动检测承印物状态的椭圆印花机。The invention relates to the technical field of elliptical printing machines, in particular to an elliptical printing machine capable of automatically detecting the state of a printing material.

背景技术Background Art

印花机适用于多种材质印花,经过改装,印花机的应用范围更加广泛,不再限于纸张印刷,而椭圆形印花机适用于各类印花材料,胶浆、水浆、油墨等,椭圆形印花机相比手工印花节省人工、印花质量更稳定,可实现多色一次性完成,不影响产量。The printing machine is suitable for printing on a variety of materials. After modification, the application range of the printing machine is wider and is no longer limited to paper printing. The oval printing machine is suitable for all kinds of printing materials, glue, water slurry, ink, etc. Compared with manual printing, the oval printing machine saves labor and has more stable printing quality. It can complete multiple colors at one time without affecting production.

在印刷行业,作业时首先将承印物铺设在印刷设备的印刷平台上,然后通过驱动机构让印刷平台或承印物移动到印刷装置进行印刷作业,如果承印物存在例如卷边、隆起、偏斜或变形等,印刷时都可能产生不合格品,而目前行业内承印物的铺设都是由人工作业,作业人员在铺布的同时还要对承印物进行检查,作业强度大,而且由于人工识别影响因素多,标准无法量化,容易产生误判,所以漏检率高、一致性差,造成承印物浪费,为此,我们提供一种可自动检测承印物状态的椭圆印花机来解决此问题。In the printing industry, the substrate is first laid on the printing platform of the printing equipment, and then the printing platform or the substrate is moved to the printing device through the driving mechanism for printing. If the substrate has curling, bulging, deflection or deformation, etc., unqualified products may be produced during printing. At present, the laying of substrates in the industry is done manually. The operators have to check the substrates while laying the cloth, which is labor-intensive. In addition, since there are many factors affecting manual identification and the standards cannot be quantified, it is easy to make misjudgments. Therefore, the missed detection rate is high and the consistency is poor, resulting in waste of substrates. For this reason, we provide an elliptical printing machine that can automatically detect the status of substrates to solve this problem.

发明内容Summary of the invention

本发明的目的在于提供一种可自动检测承印物状态的椭圆印花机,以解决上述背景技术中提出的问题。The object of the present invention is to provide an elliptical printing machine capable of automatically detecting the state of a substrate, so as to solve the problems raised in the above-mentioned background technology.

为实现上述目的,本发明提供如下技术方案:一种可自动检测承印物状态的椭圆印花机,包括印花机本体,所述印花机本体的上端安装有多个印花机构,所述印花机本体的上端安装有多组承印机构;To achieve the above-mentioned object, the present invention provides the following technical solution: an elliptical printing machine capable of automatically detecting the state of a substrate, comprising a printing machine body, a plurality of printing mechanisms being mounted on the upper end of the printing machine body, and a plurality of groups of printing mechanisms being mounted on the upper end of the printing machine body;

所述印花机构包括支撑架、液压缸、第一连接件、支撑梁、第二连接件、连接杆、固定罩、印刷网板和检测组件,所述支撑架的一侧安装液压缸,所述液压缸通过液压杆的一端活动连接第一连接件,所述第一连接件的下端安装支撑梁,所述支撑梁的外侧通过销轴活动连接第二连接件,所述第二连接件与支撑架相连接,所述支撑梁的下端通过两个连接杆分别连接固定罩,所述固定罩之间共同安装印刷网板,所述固定罩的外侧共同连接检测组件。The printing mechanism includes a support frame, a hydraulic cylinder, a first connecting member, a support beam, a second connecting member, a connecting rod, a fixed cover, a printing screen and a detection component. A hydraulic cylinder is installed on one side of the support frame, and the hydraulic cylinder is movably connected to the first connecting member through one end of the hydraulic rod. The lower end of the first connecting member is installed with a support beam, and the outer side of the support beam is movably connected to the second connecting member through a pin shaft. The second connecting member is connected to the support frame, and the lower end of the support beam is respectively connected to the fixed cover through two connecting rods. The printing screen is installed between the fixed covers, and the outer sides of the fixed covers are commonly connected to the detection component.

优选的,所述检测组件包括有驱动壳、第一伺服电机、双股皮带轮、皮带、单股皮带轮、丝杆、螺纹套、安装座、第一监控器和第一辅助灯,所述驱动壳安装在两个固定罩的外侧,所述驱动壳的内腔安装第一伺服电机,所述第一伺服电机的输出端安装双股皮带轮,所述双股皮带轮的外侧套接两个皮带,所述皮带远离双股皮带轮的一端均套接单股皮带轮,所述单股皮带轮的内腔均安装丝杆,所述丝杆的一端贯穿固定罩且延伸至其内腔,所述固定罩的内腔通过轴承与丝杆相转动连接,所述丝杆的外侧螺接螺纹套,所述固定罩相对应的一侧均设置有长槽,所述螺纹套的一端安装有安装座,所述安装座的一侧穿过长槽且安装第一监控器和第一辅助灯。Preferably, the detection component includes a drive shell, a first servo motor, a double-strand pulley, a belt, a single-strand pulley, a screw, a threaded sleeve, a mounting seat, a first monitor and a first auxiliary light. The drive shell is installed on the outside of two fixed covers, the inner cavity of the drive shell is installed with the first servo motor, the output end of the first servo motor is installed with a double-strand pulley, the outer side of the double-strand pulley is sleeved with two belts, the end of the belt away from the double-strand pulley is sleeved with a single-strand pulley, the inner cavity of the single-strand pulley is installed with a screw, one end of the screw passes through the fixed cover and extends to its inner cavity, the inner cavity of the fixed cover is rotatably connected to the screw through a bearing, the outer side of the screw is threaded with a threaded sleeve, a long groove is provided on the corresponding side of the fixed cover, one end of the threaded sleeve is installed with a mounting seat, one side of the mounting seat passes through the long groove and is installed with the first monitor and the first auxiliary light.

优选的,所述螺纹套的下端均安装有滑块,所述固定罩的内腔底端均设置有与之相滑接的滑槽。Preferably, a sliding block is installed at the lower end of the threaded sleeve, and a sliding groove is provided at the bottom end of the inner cavity of the fixed cover for sliding connection therewith.

优选的,所述驱动壳的外侧中部安装有第二监控器,所述驱动壳的外侧对称安装有第二辅助灯。Preferably, a second monitor is installed at the middle part of the outer side of the driving shell, and a second auxiliary lamp is symmetrically installed at the outer side of the driving shell.

优选的,所述承印机构包括有承印板、L型槽、矩形槽、第二伺服电机、转轴、齿轮、上齿板、下齿板、连接板和夹压组件,所述承印板的一端通过安装架安装在印花机本体中,所述承印板的上端对称设置L型槽,所述L型槽的两侧均对称设置矩形槽,所述承印板的内腔安装第二伺服电机,所述第二伺服电机的输出端连接转轴,所述转轴的外侧安装齿轮,所述齿轮的上下两部分别啮合上齿板、下齿板,所述上齿板和下齿板的一侧均通过连接板连接夹压组件。Preferably, the printing mechanism includes a printing plate, an L-shaped groove, a rectangular groove, a second servo motor, a rotating shaft, a gear, an upper tooth plate, a lower tooth plate, a connecting plate and a clamping assembly. One end of the printing plate is installed in the printing machine body through a mounting frame, and an L-shaped groove is symmetrically arranged on the upper end of the printing plate. Rectangular grooves are symmetrically arranged on both sides of the L-shaped groove. A second servo motor is installed in the inner cavity of the printing plate, and the output end of the second servo motor is connected to the rotating shaft. A gear is installed on the outer side of the rotating shaft, and the upper and lower parts of the gear are respectively meshed with the upper tooth plate and the lower tooth plate, and one side of the upper tooth plate and the lower tooth plate are connected to the clamping assembly through a connecting plate.

优选的,所述承印板的内腔一侧安装有轴承座,所述轴承座与转轴之间相转动连接。Preferably, a bearing seat is installed on one side of the inner cavity of the printing plate, and the bearing seat is rotatably connected to the rotating shaft.

优选的,所述夹压组件包括有固定杆、第一L型块、电动推杆、第二L型块、移板和压块,所述固定杆与连接板相连接,所述固定杆的两侧均穿过矩形槽且延伸至其外侧连接第一L型块,所述第一L型块的下端均安装电动推杆,所述电动推杆的输出杆贯穿第一L型块后连接第二L型块,所述第二L型块之间共同连接移板,所述移板位于L型槽的上方,所述移板的下端等距安装有压块。Preferably, the clamping assembly includes a fixed rod, a first L-shaped block, an electric push rod, a second L-shaped block, a moving plate and a pressure block. The fixed rod is connected to the connecting plate. Both sides of the fixed rod pass through the rectangular groove and extend to the outside thereof to connect to the first L-shaped block. The lower end of the first L-shaped block is installed with an electric push rod. The output rod of the electric push rod passes through the first L-shaped block and is connected to the second L-shaped block. The second L-shaped blocks are commonly connected with a moving plate, and the moving plate is located above the L-shaped groove. Pressure blocks are equidistantly installed on the lower end of the moving plate.

优选的,所述移板的上端安装有螺纹槽。Preferably, a threaded groove is installed on the upper end of the moving plate.

优选的,所述压块为圆柱状态,且所述压块为橡胶材料所制造。Preferably, the pressing block is in a cylindrical state and is made of rubber material.

与现有技术相比,本发明的有益效果是:Compared with the prior art, the present invention has the following beneficial effects:

本发明通过承印物放置在承印板的上端,再利用夹压组件的移板下端的多个压块下压在承印物上的多余地方,随后通过第二伺服电机的输出端带动转轴及其外侧的齿轮转动,而齿轮带动与之相啮合的上齿板、下齿板朝着相远离的方向移动,进而上齿板、下齿板分别通过连接板带动夹压组件朝着相远离的方向移动,而夹压组件的移板带动压块及其下压的承印物上的多余地方朝着相反的方向移动,使得承印物处于紧绷状态,有效的避免了承印物出现异样的情况,造成印花效果降低,有效地提高了使用效果。The present invention places the printing material on the upper end of the printing plate, and then uses multiple pressing blocks at the lower end of the moving plate of the clamping and pressing assembly to press down on the excess area on the substrate, and then drives the rotating shaft and the gear on its outer side to rotate through the output end of the second servo motor, and the gear drives the upper tooth plate and the lower tooth plate meshed with it to move in directions away from each other, and then the upper tooth plate and the lower tooth plate respectively drive the clamping and pressing assembly to move in directions away from each other through the connecting plate, and the moving plate of the clamping and pressing assembly drives the pressing blocks and the excess area on the substrate pressed down by them to move in opposite directions, so that the substrate is in a taut state, effectively avoiding the situation where the substrate is abnormal and the printing effect is reduced, and effectively improving the use effect.

附图说明BRIEF DESCRIPTION OF THE DRAWINGS

图1为本发明的主体整体立体结构示意图;FIG1 is a schematic diagram of the overall three-dimensional structure of the main body of the present invention;

图2为本发明的印花机构立体结构示意图;FIG2 is a schematic diagram of the three-dimensional structure of a printing mechanism of the present invention;

图3为本发明的部分印花机构立体结构示意图;FIG3 is a schematic diagram of a three-dimensional structure of a part of a printing mechanism of the present invention;

图4为本发明的检测组件半剖视立体结构示意图;FIG4 is a schematic diagram of a semi-sectional three-dimensional structure of a detection assembly of the present invention;

图5为本发明的部分检测组件拆分立体结构示意图;FIG5 is a schematic diagram of a three-dimensional structure of a partial detection assembly of the present invention;

图6为本发明的图5中A部分装置放大结构示意图;FIG6 is an enlarged structural schematic diagram of the device of part A in FIG5 of the present invention;

图7为本发明的承印机构立体结构示意图;FIG7 is a schematic diagram of the three-dimensional structure of the printing mechanism of the present invention;

图8为本发明的承印机构部分剖视及拆分立体结构示意图;FIG8 is a schematic diagram of a partial cross-sectional view and a disassembled three-dimensional structure of a printing mechanism of the present invention;

图9为本发明的夹压组件立体拆分结构示意图。FIG. 9 is a schematic diagram of the three-dimensional disassembly structure of the clamping assembly of the present invention.

图中:印花机本体1、印花机构2、支撑架21、液压缸22、第一连接件23、支撑梁24、第二连接件25、连接杆26、固定罩27、印刷网板28、检测组件29、驱动壳291、第一伺服电机292、双股皮带轮293、皮带294、单股皮带轮295、丝杆296、螺纹套297、安装座298、第一监控器299、第一辅助灯2910、滑块2911、第二监控器2912、第二辅助灯2913、长槽210、滑槽211、承印机构3、承印板31、L型槽32、矩形槽33、第二伺服电机34、转轴35、轴承座36、齿轮37、上齿板38、下齿板39、连接板310、夹压组件311、固定杆3111、第一L型块3112、电动推杆3113、第二L型块3114、移板3115、压块3116、螺纹槽3117。In the figure: printing machine body 1, printing mechanism 2, support frame 21, hydraulic cylinder 22, first connecting member 23, support beam 24, second connecting member 25, connecting rod 26, fixing cover 27, printing screen 28, detection assembly 29, driving shell 291, first servo motor 292, double-strand pulley 293, belt 294, single-strand pulley 295, screw rod 296, threaded sleeve 297, mounting seat 298, first monitor 299, first auxiliary lamp 2910, slider 2911, second Monitor 2912, second auxiliary light 2913, long groove 210, slide groove 211, printing mechanism 3, printing plate 31, L-shaped groove 32, rectangular groove 33, second servo motor 34, rotating shaft 35, bearing seat 36, gear 37, upper tooth plate 38, lower tooth plate 39, connecting plate 310, clamping assembly 311, fixing rod 3111, first L-shaped block 3112, electric push rod 3113, second L-shaped block 3114, shift plate 3115, pressure block 3116, threaded groove 3117.

具体实施方式DETAILED DESCRIPTION

下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

请参阅图1-9,本实施例提供了一种可自动检测承印物状态的椭圆印花机,包括印花机本体1,印花机本体1的上端安装有多个印花机构2,印花机构2包括有支撑架21、液压缸22、第一连接件23、支撑梁24、第二连接件25、连接杆26、固定罩27、印刷网板28和检测组件29,支撑架21的一侧安装液压缸22,液压缸22通过液压杆的一端活动连接第一连接件23,第一连接件23的下端安装支撑梁24,支撑梁24的外侧通过销轴活动连接第二连接件25,第二连接件25与支撑架21相连接,支撑梁24的下端通过两个连接杆26分别连接固定罩27,固定罩27之间共同安装印刷网板28,固定罩27的外侧共同连接检测组件29,检测组件29包括有驱动壳291、第一伺服电机292、双股皮带轮293、皮带294、单股皮带轮295、丝杆296、螺纹套297、安装座298、第一监控器299和第一辅助灯2910,驱动壳291安装在两个固定罩27的外侧,驱动壳291的内腔安装第一伺服电机292,第一伺服电机292的输出端安装双股皮带轮293,双股皮带轮293的外侧套接两个皮带294,皮带294远离双股皮带轮293的一端均套接单股皮带轮295,单股皮带轮295的内腔均安装丝杆296,丝杆296的一端贯穿固定罩27且延伸至其内腔,固定罩27的内腔通过轴承与丝杆296相转动连接,丝杆296的外侧螺接螺纹套297,固定罩27相对应的一侧均设置有长槽210,螺纹套297的一端安装有安装座298,安装座298的一侧穿过长槽210且安装第一监控器299和第一辅助灯2910,螺纹套297的下端均安装有滑块2911,固定罩27的内腔底端均设置有与之相滑接的滑槽211,驱动壳291的外侧中部安装有第二监控器2912,驱动壳291的外侧对称安装有第二辅助灯2913;Please refer to Figures 1-9. This embodiment provides an elliptical printing machine that can automatically detect the state of a substrate, including a printing machine body 1. A plurality of printing mechanisms 2 are installed on the upper end of the printing machine body 1. The printing mechanisms 2 include a support frame 21, a hydraulic cylinder 22, a first connecting member 23, a supporting beam 24, a second connecting member 25, a connecting rod 26, a fixing cover 27, a printing screen 28 and a detection component 29. A hydraulic cylinder 22 is installed on one side of the support frame 21. The hydraulic cylinder 22 is movably connected to the first connecting member 23 through one end of the hydraulic rod. The lower end of the first connecting member 23 is installed with the supporting beam 24. The outer side of the support beam 24 is movably connected to the second connecting member 25 through a pin shaft, and the second connecting member 25 is connected to the support frame 21. The lower end of the support beam 24 is respectively connected to the fixed cover 27 through two connecting rods 26. The printing screen 28 is installed between the fixed covers 27. The outer sides of the fixed covers 27 are commonly connected to the detection assembly 29. The detection assembly 29 includes a drive shell 291, a first servo motor 292, a double-strand pulley 293, a belt 294, a single-strand pulley 295, a screw 296, a threaded sleeve 297, a mounting seat 298, a first monitor 299 and a first auxiliary The lamp 2910, the driving shell 291 is installed on the outside of the two fixed covers 27, the inner cavity of the driving shell 291 is installed with a first servo motor 292, the output end of the first servo motor 292 is installed with a double-strand pulley 293, the outer side of the double-strand pulley 293 is sleeved with two belts 294, the ends of the belts 294 away from the double-strand pulley 293 are sleeved with a single-strand pulley 295, the inner cavities of the single-strand pulleys 295 are installed with screw rods 296, one end of the screw rods 296 penetrates the fixed cover 27 and extends to its inner cavity, the inner cavity of the fixed cover 27 is rotatably connected with the screw rods 296 through bearings, The outer side of the screw rod 296 is threadedly connected with a threaded sleeve 297, and a long groove 210 is provided on the corresponding side of the fixed cover 27. A mounting seat 298 is installed at one end of the threaded sleeve 297. One side of the mounting seat 298 passes through the long groove 210 and is installed with a first monitor 299 and a first auxiliary lamp 2910. A slider 2911 is installed at the lower end of the threaded sleeve 297, and a slide groove 211 is provided at the bottom end of the inner cavity of the fixed cover 27 to slide therewith. A second monitor 2912 is installed at the middle part of the outer side of the driving shell 291, and a second auxiliary lamp 2913 is symmetrically installed on the outer side of the driving shell 291.

在印花机本体1将一组承印机构3转动至印花机构2的正下方时,通过印花机本体1中的外置PLC控制器对液压缸22进行自动打开控制,进而液压缸22通过伸长液压杆带动第一连接件23及支撑梁24的进行倾斜转动下降后,直至支撑梁24与承印机构3处于平行状态,在此过程中,通过外置PLC控制器打开第一伺服电机292、第一监控器299、第一辅助灯2910、第二监控器2912、第二辅助灯2913的开关,进而第一伺服电机292的输出端带动双股皮带轮293转动,而双股皮带轮293通过皮带294带动两个单股皮带轮295及其内腔的丝杆296转动,而丝杆296外侧的螺纹套297随之向左或向右移动,而螺纹套297下端的滑块2911在固定罩27内腔的滑槽211中限位滑动,使得螺纹套297稳定的限位移动,而螺纹套297带动安装座298及其外侧的第一监控器299、第一辅助灯2910进行移动,使得第一监控器299在第一辅助灯2910的灯光辅助照明下,对承印机构3上摆放的承印物进行水平横扫检测,提高了检测的范围,方便有效地提高了对承印物存在卷边、隆起、偏斜或变形等情况的检测精准效果,且第二监控器2912通过在第二辅助灯2913的灯光辅助照明下,进一步的对承印物存在的异样情况进行检测,进一步的通过多方位的检测,提高了检测效率及效果,便于使用。When the printing machine body 1 rotates a group of printing mechanisms 3 to the bottom of the printing mechanism 2, the hydraulic cylinder 22 is automatically opened and controlled by the external PLC controller in the printing machine body 1, and then the hydraulic cylinder 22 drives the first connecting member 23 and the support beam 24 to tilt and rotate downward by extending the hydraulic rod until the support beam 24 and the printing mechanism 3 are in parallel. In this process, the first servo motor 292, the first monitor 299, the first auxiliary light 2910, the second monitor 2912, and the second auxiliary light 2913 are turned on by the external PLC controller, and then the output end of the first servo motor 292 drives the double-strand pulley 293 to rotate, and the double-strand pulley 293 drives the two single-strand pulleys 295 and the screw rod 296 in the inner cavity to rotate through the belt 294, and the threaded sleeve 297 on the outer side of the screw rod 296 rotates accordingly. It moves left or right, and the slider 2911 at the lower end of the threaded sleeve 297 slides in the slide groove 211 of the inner cavity of the fixed cover 27, so that the threaded sleeve 297 can move stably, and the threaded sleeve 297 drives the mounting seat 298 and the first monitor 299 and the first auxiliary light 2910 on its outside to move, so that the first monitor 299 can perform horizontal scanning detection on the substrate placed on the printing mechanism 3 under the auxiliary lighting of the first auxiliary light 2910, thereby increasing the detection range, conveniently and effectively improving the accuracy of detecting curling, bulging, deflection or deformation of the substrate, and the second monitor 2912 can further detect abnormal conditions of the substrate under the auxiliary lighting of the second auxiliary light 2913, and further improve the detection efficiency and effect through multi-directional detection, which is convenient for use.

印花机本体1的上端连接安装有多组承印机构3,承印机构3包括有承印板31、L型槽32、矩形槽33、第二伺服电机34、转轴35、齿轮37、上齿板38、下齿板39、连接板310和夹压组件311,承印板31的一端通过安装架安装在印花机本体1中,承印板31的上端对称设置L型槽32,L型槽32的两侧均对称设置矩形槽33,承印板31的内腔安装第二伺服电机34,第二伺服电机34的输出端连接转轴35,转轴35的外侧安装齿轮37,齿轮37的上下两部分别啮合上齿板38、下齿板39,上齿板38和下齿板39的一侧均通过连接板310连接夹压组件311,承印板31的内腔一侧安装有轴承座36,轴承座36与转轴35之间相转动连接,夹压组件311包括有固定杆3111、第一L型块3112、电动推杆3113、第二L型块3114、移板3115和压块3116,固定杆3111与连接板310相连接,固定杆3111的两侧均穿过矩形槽33且延伸至其外侧连接第一L型块3112,第一L型块3112的下端均安装电动推杆3113,电动推杆3113的输出杆贯穿第一L型块3112后连接第二L型块3114,第二L型块3114之间共同连接移板3115,移板3115位于L型槽32的上方,移板3115的下端等距安装有压块3116,移板3115的上端安装有螺纹槽3117,压块3116为圆柱状态,且压块3116为橡胶材料所制造;The upper end of the printing machine body 1 is connected and installed with multiple printing mechanisms 3, and the printing mechanism 3 includes a printing plate 31, an L-shaped groove 32, a rectangular groove 33, a second servo motor 34, a rotating shaft 35, a gear 37, an upper tooth plate 38, a lower tooth plate 39, a connecting plate 310 and a clamping assembly 311. One end of the printing plate 31 is installed in the printing machine body 1 through a mounting frame, and the upper end of the printing plate 31 is symmetrically provided with an L-shaped groove 32, and both sides of the L-shaped groove 32 are symmetrically provided with rectangular grooves 33. The inner cavity of the printing plate 31 is installed with a second servo motor 34, and the output end of the second servo motor 34 is connected to the rotating shaft 35. The outer side of the rotating shaft 35 is installed with a gear 37, and the upper and lower parts of the gear 37 are respectively meshed with the upper tooth plate 38 and the lower tooth plate 39. One side of the upper tooth plate 38 and the lower tooth plate 39 are connected to the clamping assembly 311 through a connecting plate 310. A bearing seat 36 is installed on one side of the inner cavity of the printing plate 31, and the bearing seat 36 is connected to the rotating shaft 3 5 are rotatably connected, the clamping assembly 311 includes a fixing rod 3111, a first L-shaped block 3112, an electric push rod 3113, a second L-shaped block 3114, a shift plate 3115 and a pressing block 3116, the fixing rod 3111 is connected to the connecting plate 310, both sides of the fixing rod 3111 pass through the rectangular groove 33 and extend to the outside thereof to connect to the first L-shaped block 3112, and the lower end of the first L-shaped block 3112 is equipped with an electric push rod 3113. 13. The output rod of the electric push rod 3113 passes through the first L-shaped block 3112 and is connected to the second L-shaped block 3114. The second L-shaped blocks 3114 are connected to a moving plate 3115. The moving plate 3115 is located above the L-shaped groove 32. A pressing block 3116 is equidistantly installed at the lower end of the moving plate 3115. A threaded groove 3117 is installed at the upper end of the moving plate 3115. The pressing block 3116 is in a cylindrical state and is made of rubber material.

通过人工将承印物(如布料)放置在承印板31的上端,而承印物上的多余地方(如不需要进行承印处)摆放在L型槽32中,通过打开电动推杆3113的开关,而电动推杆3113的输出杆带动第二L型块3114向下移动,进而第二L型块3114带动移板3115向下移动,使得移板3115下端的多个橡胶材料所制造的圆柱状态压块3116下压在承印物上的多余地方,再通过打开第二伺服电机34的开关,第二伺服电机34的输出端带动转轴35及其外侧的齿轮37转动,而转轴35通过与轴承座36转动连接,有效地使得转轴35的转动运行更加稳定,而齿轮37带动与之相啮合的上齿板38、下齿板39朝着相远离的方向移动,进而上齿板38、下齿板39分别通过连接板310带动夹压组件311朝着相远离的方向移动,而夹压组件311的移板3115带动压块3116及其下压的承印物上的多余地方朝着相反的方向移动,使得承印物处于紧绷状态,有效地避免了承印物出现异样的情况,造成印花效果降低,有效的提高了使用效果,而移板3115的上端设置的螺纹槽3117,可通过外置的夹板利用螺栓与螺纹槽3117进行螺接安装,方便当对板块式的承印物进行印花时,通过两个夹板对承印物进行夹持,而夹板的厚度低于承印物的高度,方便承印物稳定地进行印花,避免在进行转动运输时出现移位,造成印花失败,影响工作效率。The printing material (such as cloth) is manually placed on the upper end of the printing plate 31, and the excess area on the printing material (such as the area where printing is not required) is placed in the L-shaped groove 32. By turning on the switch of the electric push rod 3113, the output rod of the electric push rod 3113 drives the second L-shaped block 3114 to move downward, and then the second L-shaped block 3114 drives the shift plate 3115 to move downward, so that the cylindrical pressing blocks 3116 made of multiple rubber materials at the lower end of the shift plate 3115 are pressed down on the excess area on the printing material. Then, by turning on the switch of the second servo motor 34, the output end of the second servo motor 34 drives the rotating shaft 35 and the gear 37 on its outer side to rotate, and the rotating shaft 35 is rotatably connected to the bearing seat 36, which effectively makes the rotation operation of the rotating shaft 35 more stable, and the gear 37 drives the upper tooth plate 38 and the lower tooth plate 39 meshing therewith to move away from each other. , and then the upper tooth plate 38 and the lower tooth plate 39 respectively drive the clamping assembly 311 to move in the directions away from each other through the connecting plate 310, and the shifting plate 3115 of the clamping assembly 311 drives the pressing block 3116 and the excess part of the substrate pressed down by it to move in the opposite directions, so that the substrate is in a taut state, which effectively avoids the abnormal situation of the substrate and causes the printing effect to be reduced, and effectively improves the use effect. The threaded groove 3117 arranged on the upper end of the shifting plate 3115 can be screwed and installed with bolts and the threaded groove 3117 through an external clamping plate, so that when printing on a plate-type substrate, the substrate is clamped by two clamping plates, and the thickness of the clamping plate is lower than the height of the substrate, which is convenient for the substrate to be printed stably, and avoids displacement during rotation and transportation, causing printing failure and affecting work efficiency.

工作原理:Working principle:

本发明通过外置的PLC控制器与液压缸22、第一伺服电机292、第一监控器299、第一辅助灯2910、第二监控器2912、第二辅助灯2913、第二伺服电机34、电动推杆3113进行编程控制连接,且此编程技术为现有技术,在此不做过多赘述,且印花机本体1与承印机构3的承印板31之间的安装连接也为现有的产品技术,在此不做过多赘述;The present invention performs programming control connection with the hydraulic cylinder 22, the first servo motor 292, the first monitor 299, the first auxiliary light 2910, the second monitor 2912, the second auxiliary light 2913, the second servo motor 34, and the electric push rod 3113 through an external PLC controller, and this programming technology is a prior art and will not be described in detail here. The installation connection between the printing machine body 1 and the printing plate 31 of the printing mechanism 3 is also a prior art product technology and will not be described in detail here.

在使用时,通过人工将承印物(如布料)放置在承印板31的上端,而承印物上的多余地方摆放在L型槽32中,通过打开电动推杆3113的开关,而电动推杆3113的输出杆带动第二L型块3114向下移动,进而第二L型块3114带动移板3115向下移动,使得移板3115下端的多个压块3116下压在承印物上的多余地方,再通过打开第二伺服电机34的开关,第二伺服电机34的输出端带动转轴35及其外侧的齿轮37转动,而齿轮37带动与之相啮合的上齿板38、下齿板39朝着相远离的方向移动,进而上齿板38、下齿板39分别通过连接板310带动夹压组件311朝着相远离的方向移动,而夹压组件311的移板3115带动压块3116及其下压的承印物上的多余地方朝着相反的方向移动,使得承印物处于紧绷状态,有效地避免了承印物出现异样的情况,造成印花效果降低,有效地提高了使用效果;When in use, a substrate (such as cloth) is manually placed on the upper end of the substrate 31, and the excess area of the substrate is placed in the L-shaped groove 32. By turning on the switch of the electric push rod 3113, the output rod of the electric push rod 3113 drives the second L-shaped block 3114 to move downward, and then the second L-shaped block 3114 drives the shift plate 3115 to move downward, so that the multiple pressing blocks 3116 at the lower end of the shift plate 3115 press down on the excess area of the substrate. Then, by turning on the switch of the second servo motor 34, the output end of the second servo motor 34 drives the rotating shaft 35 The gear 37 on its outer side rotates, and the gear 37 drives the upper tooth plate 38 and the lower tooth plate 39 meshing therewith to move in directions away from each other, and then the upper tooth plate 38 and the lower tooth plate 39 respectively drive the clamping assembly 311 to move in directions away from each other through the connecting plate 310, and the shifting plate 3115 of the clamping assembly 311 drives the pressing block 3116 and the excess area on the substrate pressed by it to move in opposite directions, so that the substrate is in a tight state, effectively avoiding the situation that the substrate is abnormal, resulting in reduced printing effect, and effectively improving the use effect;

当印花机本体1一组承印板31转动至印花机构2的正下方时,通过打开液压缸22,而液压缸22通过伸长液压杆带动第一连接件23及支撑梁24的进行倾斜转动下降后,直至支撑梁24与承印机构3处于平行状态,在此过程中,通过第一伺服电机292的输出端带动双股皮带轮293转动,而双股皮带轮293通过皮带294带动两个单股皮带轮295及其内腔的丝杆296转动,而丝杆296外侧的螺纹套297随之向左或向右移动,而螺纹套297带动安装座298及其外侧的第一监控器299、第一辅助灯2910进行移动,使得第一监控器299在第一辅助灯2910的灯光辅助照明下,对承印板31上摆放的承印物进行水平横扫检测,提高了检测的范围,方便有效地提高了对承印物存在卷边、隆起、偏斜或变形等情况的检测精准效果,且第二监控器2912通过在第二辅助灯2913的灯光辅助照明下,进一步的对承印物存在的异样情况进行检测,进一步的通过多方位的检测,提高了检测效率及效果,便于使用。When a group of printing plates 31 of the printing machine body 1 rotate to the bottom of the printing mechanism 2, the hydraulic cylinder 22 is opened, and the hydraulic cylinder 22 drives the first connecting member 23 and the support beam 24 to tilt and rotate downward by extending the hydraulic rod until the support beam 24 and the printing mechanism 3 are in parallel. In this process, the double-strand pulley 293 is driven to rotate by the output end of the first servo motor 292, and the double-strand pulley 293 drives two single-strand pulleys 295 and the screw rod 296 in the inner cavity to rotate through the belt 294, and the threaded sleeve 297 on the outer side of the screw rod 296 moves left or right accordingly, and the threaded sleeve 297 drives the installation The seat 298 and the first monitor 299 and the first auxiliary light 2910 on its outer side are moved, so that the first monitor 299 can perform horizontal scanning detection on the substrate placed on the printing plate 31 under the auxiliary lighting of the first auxiliary light 2910, thereby increasing the detection range, conveniently and effectively improving the accuracy of detecting curling, bulges, deflections or deformations of the substrate, and the second monitor 2912 can further detect abnormal conditions of the substrate under the auxiliary lighting of the second auxiliary light 2913, and further improve the detection efficiency and effect through multi-directional detection, which is easy to use.

尽管已经示出和描述了本发明的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本发明的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本发明的范围由所附权利要求及其等同物限定。Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims (9)

1.一种可自动检测承印物状态的椭圆印花机,包括印花机本体(1),其特征在于,所述印花机本体(1)的上端安装有多个印花机构(2),所述印花机本体(1)的上端安装有多组承印机构(3);1. An elliptical printing machine capable of automatically detecting the state of a substrate, comprising a printing machine body (1), characterized in that a plurality of printing mechanisms (2) are mounted on the upper end of the printing machine body (1), and a plurality of groups of printing mechanisms (3) are mounted on the upper end of the printing machine body (1); 所述印花机构(2)包括有支撑架(21)、液压缸(22)、第一连接件(23)、支撑梁(24)、第二连接件(25)、连接杆(26)、固定罩(27)、印刷网板(28)和检测组件(29),所述支撑架(21)的一侧安装液压缸(22),所述液压缸(22)通过液压杆的一端活动连接第一连接件(23),所述第一连接件(23)的下端安装支撑梁(24),所述支撑梁(24)的外侧通过销轴活动连接第二连接件(25),所述第二连接件(25)与支撑架(21)相连接,所述支撑梁(24)的下端通过两个连接杆(26)分别连接固定罩(27),所述固定罩(27)之间共同安装印刷网板(28),所述固定罩(27)的外侧共同连接检测组件(29)。The printing mechanism (2) comprises a support frame (21), a hydraulic cylinder (22), a first connecting member (23), a support beam (24), a second connecting member (25), a connecting rod (26), a fixed cover (27), a printing screen (28) and a detection component (29). The hydraulic cylinder (22) is installed on one side of the support frame (21). The hydraulic cylinder (22) is movably connected to the first connecting member (23) through one end of the hydraulic rod. The lower end of the first connecting member (23) is installed with a support beam (24). The outer side of the support beam (24) is movably connected to the second connecting member (25) through a pin shaft. The second connecting member (25) is connected to the support frame (21). The lower end of the support beam (24) is respectively connected to the fixed cover (27) through two connecting rods (26). The printing screen (28) is installed between the fixed covers (27). The outer sides of the fixed covers (27) are connected to the detection component (29). 2.根据权利要求1所述的一种可自动检测承印物状态的椭圆印花机,其特征在于:所述检测组件(29)包括有驱动壳(291)、第一伺服电机(292)、双股皮带轮(293)、皮带(294)、单股皮带轮(295)、丝杆(296)、螺纹套(297)、安装座(298)、第一监控器(299)和第一辅助灯(2910),所述驱动壳(291)安装在两个固定罩(27)的外侧,所述驱动壳(291)的内腔安装第一伺服电机(292),所述第一伺服电机(292)的输出端安装双股皮带轮(293),所述双股皮带轮(293)的外侧套接两个皮带(294),所述皮带(294)远离双股皮带轮(293)的一端均套接单股皮带轮(295),所述单股皮带轮(295)的内腔均安装丝杆(296),所述丝杆(296)的一端贯穿固定罩(27)且延伸至其内腔,所述固定罩(27)的内腔通过轴承与丝杆(296)相转动连接,所述丝杆(296)的外侧螺接螺纹套(297),所述固定罩(27)相对应的一侧均设置有长槽(210),所述螺纹套(297)的一端安装有安装座(298),所述安装座(298)的一侧穿过长槽(210)且安装第一监控器(299)和第一辅助灯(2910)。2. An elliptical printing machine capable of automatically detecting the state of a printing material according to claim 1, characterized in that: the detection component (29) comprises a driving shell (291), a first servo motor (292), a double-strand pulley (293), a belt (294), a single-strand pulley (295), a screw rod (296), a threaded sleeve (297), a mounting seat (298), a first monitor (299) and a first auxiliary lamp (2910), the driving shell (291) is mounted on the outside of two fixed covers (27), the first servo motor (292) is mounted in the inner cavity of the driving shell (291), the double-strand pulley (293) is mounted on the output end of the first servo motor (292), and the outer side of the double-strand pulley (293) is sleeved with two belts. A belt (294) is provided, and one end of the belt (294) away from the double-strand pulley (293) is sleeved with a single-strand pulley (295). The inner cavity of the single-strand pulley (295) is installed with a screw rod (296). One end of the screw rod (296) passes through the fixed cover (27) and extends to its inner cavity. The inner cavity of the fixed cover (27) is rotatably connected to the screw rod (296) through a bearing. The outer side of the screw rod (296) is screwed with a threaded sleeve (297). The corresponding side of the fixed cover (27) is provided with a long groove (210). One end of the threaded sleeve (297) is installed with a mounting seat (298). One side of the mounting seat (298) passes through the long groove (210) and is installed with a first monitor (299) and a first auxiliary light (2910). 3.根据权利要求2所述的一种可自动检测承印物状态的椭圆印花机,其特征在于:所述螺纹套(297)的下端均安装有滑块(2911),所述固定罩(27)的内腔底端均设置有与之相滑接的滑槽(211)。3. An elliptical printing machine capable of automatically detecting the state of a substrate according to claim 2, characterized in that a slider (2911) is installed at the lower end of the threaded sleeve (297), and a slide groove (211) is provided at the bottom end of the inner cavity of the fixed cover (27) for sliding connection therewith. 4.根据权利要求2所述的一种可自动检测承印物状态的椭圆印花机,其特征在于:所述驱动壳(291)的外侧中部安装有第二监控器(2912),所述驱动壳(291)的外侧对称安装有第二辅助灯(2913)。4. An elliptical printing machine capable of automatically detecting the status of a printing material according to claim 2, characterized in that a second monitor (2912) is installed in the middle of the outer side of the driving shell (291), and a second auxiliary lamp (2913) is symmetrically installed on the outer side of the driving shell (291). 5.根据权利要求1所述的一种可自动检测承印物状态的椭圆印花机,其特征在于:所述承印机构(3)包括有承印板(31)、L型槽(32)、矩形槽(33)、第二伺服电机(34)、转轴(35)、齿轮(37)、上齿板(38)、下齿板(39)、连接板(310)和夹压组件(311),所述承印板(31)的一端通过安装架安装在印花机本体(1)中,所述承印板(31)的上端对称设置L型槽(32),所述L型槽(32)的两侧均对称设置矩形槽(33),所述承印板(31)的内腔安装第二伺服电机(34),所述第二伺服电机(34)的输出端连接转轴(35),所述转轴(35)的外侧安装齿轮(37),所述齿轮(37)的上下两部分别啮合上齿板(38)、下齿板(39),所述上齿板(38)和下齿板(39)的一侧均通过连接板(310)连接夹压组件(311)。5. An elliptical printing machine capable of automatically detecting the state of a printing material according to claim 1, characterized in that: the printing mechanism (3) comprises a printing plate (31), an L-shaped groove (32), a rectangular groove (33), a second servo motor (34), a rotating shaft (35), a gear (37), an upper tooth plate (38), a lower tooth plate (39), a connecting plate (310) and a clamping assembly (311), one end of the printing plate (31) is mounted in the printing machine body (1) through a mounting frame, and the upper end of the printing plate (31) is symmetrically arranged An L-shaped groove (32), rectangular grooves (33) are symmetrically arranged on both sides of the L-shaped groove (32), a second servo motor (34) is installed in the inner cavity of the printing plate (31), the output end of the second servo motor (34) is connected to a rotating shaft (35), a gear (37) is installed on the outer side of the rotating shaft (35), the upper and lower parts of the gear (37) are respectively engaged with an upper tooth plate (38) and a lower tooth plate (39), and one side of the upper tooth plate (38) and the lower tooth plate (39) are connected to a clamping assembly (311) through a connecting plate (310). 6.根据权利要求5所述的一种可自动检测承印物状态的椭圆印花机,其特征在于:所述承印板(31)的内腔一侧安装有轴承座(36),所述轴承座(36)与转轴(35)之间相转动连接。6. An elliptical printing machine capable of automatically detecting the state of a printing substrate according to claim 5, characterized in that a bearing seat (36) is installed on one side of the inner cavity of the printing plate (31), and the bearing seat (36) is rotatably connected to the rotating shaft (35). 7.根据权利要求5所述的一种可自动检测承印物状态的椭圆印花机,其特征在于:所述夹压组件(311)包括有固定杆(3111)、第一L型块(3112)、电动推杆(3113)、第二L型块(3114)、移板(3115)和压块(3116),所述固定杆(3111)与连接板(310)相连接,所述固定杆(3111)的两侧均穿过矩形槽(33)且延伸至其外侧连接第一L型块(3112),所述第一L型块(3112)的下端均安装电动推杆(3113),所述电动推杆(3113)的输出杆贯穿第一L型块(3112)后连接第二L型块(3114),所述第二L型块(3114)之间共同连接移板(3115),所述移板(3115)位于L型槽(32)的上方,所述移板(3115)的下端等距安装有压块(3116)。7. An elliptical printing machine capable of automatically detecting the state of a substrate according to claim 5, characterized in that: the clamping assembly (311) comprises a fixing rod (3111), a first L-shaped block (3112), an electric push rod (3113), a second L-shaped block (3114), a shift plate (3115) and a pressing block (3116), the fixing rod (3111) is connected to the connecting plate (310), both sides of the fixing rod (3111) pass through the rectangular groove (33) and extend to the fixing rod (3111). The outer side is connected to a first L-shaped block (3112), the lower end of each of the first L-shaped blocks (3112) is equipped with an electric push rod (3113), the output rod of the electric push rod (3113) passes through the first L-shaped block (3112) and is connected to a second L-shaped block (3114), the second L-shaped blocks (3114) are connected to a shift plate (3115), the shift plate (3115) is located above the L-shaped groove (32), and the lower end of the shift plate (3115) is equidistantly equipped with a pressing block (3116). 8.根据权利要求7所述的一种可自动检测承印物状态的椭圆印花机,其特征在于:所述移板(3115)的上端安装有螺纹槽(3117)。8. An elliptical printing machine capable of automatically detecting the state of a substrate according to claim 7, characterized in that a threaded groove (3117) is installed at the upper end of the shift plate (3115). 9.根据权利要求7所述的一种可自动检测承印物状态的椭圆印花机,其特征在于:所述压块(3116)为圆柱状态,且所述压块(3116)为橡胶材料所制造。9. An elliptical printing machine capable of automatically detecting the state of a substrate according to claim 7, characterized in that the pressing block (3116) is in a cylindrical state and is made of rubber material.
CN202411059727.7A 2024-08-02 2024-08-02 An elliptical printing machine capable of automatically detecting the state of substrate Pending CN118752890A (en)

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CN113511001A (en) * 2021-06-21 2021-10-19 厦门铭潮工贸有限公司 Automatic printing machine
CN215512783U (en) * 2021-04-26 2022-01-14 广东新宏泽包装股份有限公司 Printing stock positioning and clamping device of screen printing machine
CN216885759U (en) * 2021-09-05 2022-07-05 无锡奇锐特机械科技有限公司 High-stability screen printer clamp

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN202702836U (en) * 2012-04-23 2013-01-30 广州诚鼎纺织机械有限公司 Elliptic printing machine printing arm cable-stayed device
CN112334313A (en) * 2018-07-04 2021-02-05 松下知识产权经营株式会社 Screen printing apparatus and screen printing method
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