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CN118752757A - Antibacterial PE film blow molding equipment and blow molding method with high ductility - Google Patents

Antibacterial PE film blow molding equipment and blow molding method with high ductility Download PDF

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Publication number
CN118752757A
CN118752757A CN202411121415.4A CN202411121415A CN118752757A CN 118752757 A CN118752757 A CN 118752757A CN 202411121415 A CN202411121415 A CN 202411121415A CN 118752757 A CN118752757 A CN 118752757A
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annular block
annular
vent holes
film
block
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CN118752757B (en
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王帅
杜文娟
孙龙
支林
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Xuzhou Hebo Packaging Co ltd
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Xuzhou Hebo Packaging Co ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C55/00Shaping by stretching, e.g. drawing through a die; Apparatus therefor
    • B29C55/28Shaping by stretching, e.g. drawing through a die; Apparatus therefor of blown tubular films, e.g. by inflation
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C37/00Component parts, details, accessories or auxiliary operations, not covered by group B29C33/00 or B29C35/00
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C37/00Component parts, details, accessories or auxiliary operations, not covered by group B29C33/00 or B29C35/00
    • B29C2037/90Measuring, controlling or regulating

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Shaping By String And By Release Of Stress In Plastics And The Like (AREA)

Abstract

本发明涉及PE膜吹塑技术领域,具体涉及一种具有高延展性的抗菌型PE膜吹塑设备,包括模头、连通部、中心管、供气部、调节部和多个喷头,其中:底座内具有第一腔体,模头内具有第二腔体,模头还具有从外向内环形布置的成型槽和三层环形均匀分布的多个第一通气孔,第三层第一通气孔具有16个,第二层第一通气孔具有8个,第一层第一通气孔具有4个;连通部包括转动设置在第二腔体内的第一环形块、第二环形块和第三环形块,三个环形块之间滑动连接,第三环形块、第二环形块和第一环形块上的第二通气孔的圆心分别到三个环形块对应的圆心之间的距离比为1.5∶1.5∶1。本发明提升了PE膜延展性的调整范围,满足了更高延展性的生产需求。

The present invention relates to the technical field of PE film blowing, and in particular to an antibacterial PE film blowing equipment with high ductility, comprising a die head, a connecting part, a central tube, an air supply part, an adjusting part and a plurality of nozzles, wherein: a first cavity is provided in a base, a second cavity is provided in a die head, the die head also has a forming groove arranged in an annular manner from outside to inside and a plurality of first vent holes evenly distributed in three layers of annular manner, the third layer has 16 first vent holes, the second layer has 8 first vent holes, and the first layer has 4 first vent holes; the connecting part comprises a first annular block, a second annular block and a third annular block rotatably arranged in the second cavity, the three annular blocks are slidably connected, and the distance ratio between the center of the second vent hole on the third annular block, the second annular block and the first annular block to the corresponding center of the three annular blocks is 1.5:1.5:1. The present invention improves the adjustment range of the ductility of the PE film and meets the production demand for higher ductility.

Description

一种具有高延展性的抗菌型PE膜吹塑设备及吹塑方法Antibacterial PE film blow molding equipment and blow molding method with high ductility

技术领域Technical Field

本发明涉及PE膜吹塑技术领域,尤其涉及一种具有高延展性的抗菌型PE膜吹塑设备及吹塑方法。The invention relates to the technical field of PE film blow molding, and in particular to an antibacterial PE film blow molding device and a blow molding method with high ductility.

背景技术Background Art

PE膜是以聚乙烯材料为主材制作的包装薄膜,安全无毒,主要用来包装食品。PE膜通过吹塑设备吹塑获得。PE film is a packaging film made of polyethylene as the main material. It is safe and non-toxic and is mainly used to package food. PE film is obtained by blow molding equipment.

申请号为202210617615.3的专利公开了一种具有高延展性的抗菌型PE保鲜膜的吹塑方法及吹塑设备,保鲜膜的组分包括聚乙烯树脂,碳酸钙,碘化壳聚糖胶液、明胶胶液、石墨烯、透明质酸胶液、抗氧剂,抗静电母粒,增塑剂,光稳定剂;采用调试、原料混合热熔、转料、以及绕卷的工艺生产,生产出的保鲜膜不但延展性极佳,且还具有抗菌性能;吹塑设备包括台架、成型箱、挤送结构、吹胀机构、夹合机构、以及收卷机构,采用上述设备和工艺生产保鲜膜具有挤送、吹风、以及旋转于一体的功能,通过调节轴能够同时将卷筒的转速和人字板组的张合度以及气嘴的倾斜角度联系到一起。The patent with application number 202210617615.3 discloses a blow molding method and blow molding equipment for an antibacterial PE cling film with high ductility. The components of the cling film include polyethylene resin, calcium carbonate, iodinated chitosan glue, gelatin glue, graphene, hyaluronic acid glue, antioxidant, antistatic masterbatch, plasticizer, and light stabilizer; it is produced by debugging, raw material mixing hot melting, material transfer, and winding processes. The produced cling film not only has excellent ductility, but also has antibacterial properties; the blow molding equipment includes a stand, a molding box, an extrusion structure, a blowing mechanism, a clamping mechanism, and a winding mechanism. The cling film produced by the above equipment and process has the functions of extrusion, blowing, and rotation. The rotation speed of the reel, the opening and closing degree of the herringbone plate group, and the inclination angle of the air nozzle can be simultaneously connected by adjusting the shaft.

发明人发现上述设备在工作中仅通过气嘴角度的调整来调整PE膜的延展性,调整范围有限,不能满足更高延展性的生产需求。The inventors found that the above-mentioned device only adjusts the ductility of the PE film by adjusting the angle of the air nozzle during operation, and the adjustment range is limited, which cannot meet the production needs of higher ductility.

发明内容Summary of the invention

有鉴于此,本发明的目的在于提出一种具有高延展性的抗菌型PE膜吹塑设备及吹塑方法,以解决现有设备在工作中仅通过气嘴角度的调整来调整PE膜的延展性,调整范围有限,不能满足更高延展性的生产需求的问题。In view of this, the purpose of the present invention is to propose an antibacterial PE film blow molding equipment and blow molding method with high ductility, so as to solve the problem that the existing equipment only adjusts the ductility of the PE film by adjusting the angle of the air nozzle during operation, the adjustment range is limited, and it cannot meet the production requirements of higher ductility.

基于上述目的,本发明提供了一种具有高延展性的抗菌型PE膜吹塑设备,包括底座,还包括:模头、连通部、中心管、供气部、调节部和多个喷头,其中:Based on the above purpose, the present invention provides an antibacterial PE film blowing device with high ductility, including a base, a die head, a connecting part, a central tube, an air supply part, an adjustment part and a plurality of nozzles, wherein:

所述底座内具有第一腔体,所述底座上具有排气口;The base has a first cavity inside and an exhaust port on the base;

所述中心管设置在所述底座的中心处,且穿过所述模头;The central tube is arranged at the center of the base and passes through the die head;

所述模头设置在所述底座的顶部,所述模头内具有第二腔体,所述模头还具有从外向内环形布置的成型槽和三层环形均匀分布的多个第一通气孔,第三层所述第一通气孔具有16个,第二层所述第一通气孔具有8个,第一层所述第一通气孔具有4个;The die head is arranged on the top of the base, and a second cavity is provided in the die head. The die head also has a forming groove arranged in an annular shape from the outside to the inside and a plurality of first vent holes evenly distributed in three layers of annular shapes, wherein the third layer has 16 first vent holes, the second layer has 8 first vent holes, and the first layer has 4 first vent holes;

所述连通部包括转动设置在所述第二腔体内的第一环形块、第二环形块和第三环形块,三个所述环形块之间滑动连接,所述第三环形块上具有与第三层16个所述第一通气孔一一对应的16个第二通气孔,所述第二环形块上具有与第二层8个所述第一通气孔一一对应的8个第二通气孔,所述第一环形块上具有与第一层4个所述第一通气孔一一对应的4个第二通气孔,所述第三环形块、第二环形块和第一环形块上的第二通气孔的圆心分别到三个环形块对应的圆心之间的距离比为1.5∶1.5∶1;The connecting portion comprises a first annular block, a second annular block and a third annular block rotatably arranged in the second cavity, the three annular blocks are slidably connected to each other, the third annular block has 16 second vents corresponding to the 16 first vents in the third layer, the second annular block has 8 second vents corresponding to the 8 first vents in the second layer, the first annular block has 4 second vents corresponding to the 4 first vents in the first layer, and the distance ratio between the center of the second vents on the third annular block, the second annular block and the first annular block and the corresponding center of the three annular blocks is 1.5:1.5:1;

多个所述喷头环形分布在所述中心管的上端,所述喷头与所述中心管铰接,所述调节部用于调节所述喷头的角度,所述供气部用于向喷头提供压缩空气;A plurality of the nozzles are annularly distributed at the upper end of the central tube, the nozzles are hinged to the central tube, the adjustment part is used to adjust the angle of the nozzles, and the air supply part is used to provide compressed air to the nozzles;

初始时,所有的所述第一通气孔与与之对应所述第二通气孔连通,通过控制三个环形块转动相同的预定弧长,实现对所述第一环形块、第二环形块和第三环形块上第二通气孔与与之对应的第一通气孔的连通状态进行调整。Initially, all of the first ventilation holes are connected to the corresponding second ventilation holes. By controlling the three annular blocks to rotate the same predetermined arc length, the connection status of the second ventilation holes on the first annular block, the second annular block and the third annular block and the corresponding first ventilation holes is adjusted.

可选的,所述通过控制三个环形块转动相同的弧长,实现对所述第一环形块、第二环形块和第三环形块上第二通气孔与与之对应的第一通气孔的连通状态进行调整包括:Optionally, controlling the three annular blocks to rotate by the same arc length to adjust the connection state between the second vent holes on the first annular block, the second annular block and the third annular block and the corresponding first vent holes includes:

当控制三个环形块转动相同的弧长L1时,此时第一环形块转动90度,所述第一环形块上的第二通气孔与与之对应的第一通气孔连通,所述第二环形块和第三环形块上的第二通气孔与与之对应的第一通气孔不连通;When the three annular blocks are controlled to rotate with the same arc length L1, the first annular block rotates 90 degrees, the second vent holes on the first annular block are connected with the corresponding first vent holes, and the second vent holes on the second annular block and the third annular block are not connected with the corresponding first vent holes;

当控制三个环形块转动相同的弧长L2时,此时第二环形块转动45度,所述第二环形块上的第二通气孔与与之对应的第一通气孔连通,所述第一环形块和第三环形块上的第二通气孔与与之对应的第一通气孔不连通;When the three annular blocks are controlled to rotate to the same arc length L2, the second annular block rotates 45 degrees, the second vent hole on the second annular block is connected to the corresponding first vent hole, and the second vent holes on the first annular block and the third annular block are not connected to the corresponding first vent holes;

当控制三个环形块转动相同的弧长L3时,此时第三环形块转动22.5度,所述第三环形块上的第二通气孔与与之对应的第一通气孔连通,所述第二环形块和第一环形块上的第二通气孔与与之对应的第一通气孔不连通;When the three annular blocks are controlled to rotate with the same arc length L3, the third annular block rotates 22.5 degrees, the second vent hole on the third annular block is connected with the corresponding first vent hole, and the second vent holes on the second annular block and the first annular block are not connected with the corresponding first vent holes;

当控制三个环形块转动相同的弧长L4时,此时第一环形块转动270度,所述第一环形块和第二环形块上的第二通气孔与与之对应的第一通气孔连通,所述第三环形块上的第二通气孔与与之对应的第一通气孔不连通。When the three annular blocks are controlled to rotate with the same arc length L4, the first annular block rotates 270 degrees, the second vents on the first and second annular blocks are connected to the corresponding first vents, and the second vent on the third annular block is not connected to the corresponding first vent.

可选的,所述吹塑设备还包括驱动部和传动部,所述驱动部通过传动部与所述第一环形块、第二环形块和第三环形块传动连接,通过所述驱动部驱动三个环形块转动相同的弧长。Optionally, the blow molding equipment further includes a driving part and a transmission part, wherein the driving part is transmission-connected to the first annular block, the second annular block and the third annular block via the transmission part, and the driving part drives the three annular blocks to rotate with the same arc length.

可选的,所述传动部包括设置在所述第三环形块底部的第三连杆,两个所述第三连杆的底部设有第三齿环,还包括设置在所述第二环形块底部的第二连杆,两个所述第二连杆的底部设有第二齿环,还包括设置在所述第一环形块底部的第一连杆,两个所述第一连杆的底部设有第一齿环。Optionally, the transmission part includes a third connecting rod arranged at the bottom of the third annular block, and a third gear ring is provided at the bottom of two of the third connecting rods; a second connecting rod arranged at the bottom of the second annular block, and a second gear ring is provided at the bottom of two of the second connecting rods; and a first connecting rod arranged at the bottom of the first annular block, and a first gear ring is provided at the bottom of two of the first connecting rods.

可选的,所述驱动部包括第一电缸,所述第一电缸的伸缩杆上设有连接块,所述连接块上设有三个齿条,三个所述齿条分别与所述第一齿环、第二齿环和第三齿环啮合。Optionally, the driving unit includes a first electric cylinder, a connecting block is provided on the telescopic rod of the first electric cylinder, and three racks are provided on the connecting block, and the three racks are respectively engaged with the first gear ring, the second gear ring and the third gear ring.

可选的,所述供气部包括第一气管,所述第一气管穿过所述底座和所述中心管连通有竖直设置的第二气管,所述第二气管通过多个软管分别与多个所述喷头连通。Optionally, the air supply part includes a first air pipe, the first air pipe passes through the base and the central pipe to be connected with a vertically arranged second air pipe, and the second air pipe is connected with the multiple nozzles through multiple hoses.

可选的,所述调节部包括设置在所述中心管内的第二电缸和弹簧,所述第二电缸的伸缩杆上设有连接杆,所述连接杆的顶部设有横杆,所述横杆穿过所述中心管并与所述中心管滑动连接,所述横杆上围绕有筒体,所述筒体的顶部与多个所述喷头接触,所述弹簧一端设置在所述喷头上,另一端设置在所述中心管上,通过所述筒体的升降运动配合上弹簧控制所述喷头的工作角度。Optionally, the adjustment part includes a second electric cylinder and a spring arranged in the central tube, a connecting rod is provided on the telescopic rod of the second electric cylinder, a cross bar is provided on the top of the connecting rod, the cross bar passes through the central tube and is slidably connected to the central tube, a cylinder is surrounded by the cross bar, the top of the cylinder is in contact with the plurality of nozzles, one end of the spring is provided on the nozzle, and the other end is provided on the central tube, and the working angle of the nozzle is controlled by the lifting and lowering movement of the cylinder in conjunction with the spring.

可选的,所述第一电缸与所述第二电缸均电性连接有控制器,所述控制器基于三个环形块转动相同的预定弧长控制第二电缸缩短预定长度。Optionally, the first electric cylinder and the second electric cylinder are both electrically connected to a controller, and the controller controls the second electric cylinder to shorten a predetermined length based on the three annular blocks rotating to the same predetermined arc length.

基于相同的发明创造,本发明还提供了一种具有高延展性的抗菌型PE膜吹塑设备的吹塑方法,包括:Based on the same invention, the present invention also provides a blow molding method of an antibacterial PE film blow molding device with high ductility, comprising:

原料通过成型槽被挤出形成薄膜,然后通过外部的牵引设备牵引,通过供气部提供压缩空气从喷头喷出到薄膜内,使得薄膜在压缩空气的吹胀下形成筒状结构;The raw material is extruded through the forming groove to form a film, and then pulled by an external traction device. The compressed air is provided by the air supply part and sprayed from the nozzle into the film, so that the film forms a cylindrical structure under the blowing of the compressed air;

当需要调整薄膜的延展性时,通过调节部调节喷头的角度,从而控制压缩空气喷出的方向;When the ductility of the film needs to be adjusted, the angle of the nozzle is adjusted through the adjustment part to control the direction of the compressed air spraying;

通过每个环形块上第二通气孔数量的设置,使得两个相邻的第二通气孔之间形成的圆心角为定值,然后通过第三环形块、第二环形块和第一环形块上的第二通气孔的圆心分别到三个环形块对应的圆心之间的距离比为1.5∶1.5∶1的设计,通过控制三个环形块转动相同的预定弧长,实现使得第一环形块、第二环形块和第三环形块中其中一个环形块上的第二通气孔与第一通气孔连通,其他环形块上的第二通气孔与第一通气孔不连通,如此通过调整第二通气孔与第一通气孔的连通数量,从而实现调整排出的压缩空气量,进而调整薄膜内的压缩空气量实现对薄膜延展性的进一步调整。By setting the number of second air holes on each annular block, the center angle formed between two adjacent second air holes is made a constant value. Then, by designing the distance ratio between the center of the second air holes on the third annular block, the second annular block and the first annular block to the corresponding center of the three annular blocks is 1.5:1.5:1, and by controlling the three annular blocks to rotate with the same predetermined arc length, the second air holes on one of the first annular block, the second annular block and the third annular block are connected to the first air holes, and the second air holes on the other annular blocks are not connected to the first air holes. In this way, by adjusting the number of connected second air holes and first air holes, the amount of compressed air discharged can be adjusted, and then the amount of compressed air in the film can be adjusted to further adjust the ductility of the film.

本吹塑设备在工作时,原料通过成型槽被挤出形成薄膜,原料中可以包含碘化壳聚糖胶液,碘化壳聚糖胶液用于提升抗菌活性,然后通过外部的牵引设备牵引,通过供气部提供压缩空气从喷头喷出到薄膜内,使得薄膜在压缩空气的吹胀下形成筒状结构,当需要调整薄膜的延展性时,一方面可以通过调节部调节喷头的角度,从而控制压缩空气喷出的方向,当喷头与水平面的夹角越小时,使得吹塑出来的薄膜延展性越高,另一方面薄膜内具有压缩空气,一部分压缩空气通过第一通气孔和第二通气孔流入到第一腔体内,然后从排气口排出,这样减少从第一通气孔流出的压缩空气量,从而提升薄膜内的压缩空气量,如此可以进一步的提升薄膜的延展性,可选的,通过每个环形块上第二通气孔数量的设置,使得两个相邻的第二通气孔之间形成的圆心角为定值,然后通过第三环形块、第二环形块和第一环形块上的第二通气孔的圆心分别到三个环形块对应的圆心之间的距离比为1.5∶1.5∶1的设计,通过控制三个环形块转动相同的预定弧长,可以实现使得第一环形块、第二环形块和第三环形块中其中一个环形块上的第二通气孔与第一通气孔连通,其他环形块上的第二通气孔与第一通气孔不连通,如此通过调整第二通气孔与第一通气孔的连通数量,从而实现调整排出的压缩空气量,进而调整薄膜内的压缩空气量实现对薄膜延展性的进一步调整。When the blow molding equipment is working, the raw material is extruded through the molding groove to form a film. The raw material may contain iodinated chitosan glue, which is used to enhance the antibacterial activity. The raw material is then towed by an external traction device, and compressed air is provided by the air supply unit to be sprayed from the nozzle into the film, so that the film forms a cylindrical structure under the inflation of the compressed air. When it is necessary to adjust the ductility of the film, on the one hand, the angle of the nozzle can be adjusted by the adjustment unit to control the direction of the compressed air spraying. When the angle between the nozzle and the horizontal plane is smaller, the ductility of the blown film is higher. On the other hand, there is compressed air in the film, and a part of the compressed air flows into the first cavity through the first air vent and the second air vent, and then is discharged from the exhaust port. This reduces the amount of compressed air flowing out of the first air vent, thereby increasing the amount of compressed air in the film, which can further The ductility of the film is further improved. Optionally, by setting the number of second air holes on each annular block, the center angle formed between two adjacent second air holes is a constant value. Then, the distance ratio between the center of the second air holes on the third annular block, the second annular block and the first annular block and the corresponding center of the three annular blocks is designed to be 1.5:1.5:1. By controlling the three annular blocks to rotate with the same predetermined arc length, the second air holes on one of the first annular block, the second annular block and the third annular block can be connected to the first air holes, and the second air holes on the other annular blocks are not connected to the first air holes. In this way, by adjusting the number of connected second air holes and first air holes, the amount of compressed air discharged can be adjusted, and then the amount of compressed air in the film can be adjusted to further adjust the ductility of the film.

由上述可知,本发明不仅可以通过调整喷头的角度来调整薄膜的延展性,还可以进一步的通过控制薄膜内的压缩空气量实现对薄膜延展性的进一步调整,从而提升了PE膜延展性的调整范围,满足了更高延展性的生产需求。From the above, it can be seen that the present invention can not only adjust the ductility of the film by adjusting the angle of the nozzle, but also further adjust the ductility of the film by controlling the amount of compressed air in the film, thereby improving the adjustment range of the ductility of the PE film and meeting the production needs of higher ductility.

附图说明BRIEF DESCRIPTION OF THE DRAWINGS

为了更清楚地说明本发明或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the technical solutions in the present invention or the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings in the following description are only for the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

图1为本发明实施例吹塑设备的结构示意图;FIG1 is a schematic structural diagram of a blow molding device according to an embodiment of the present invention;

图2为本发明实施例三个环形块的俯视图;FIG2 is a top view of three annular blocks according to an embodiment of the present invention;

图3为本发明实施例供气部的结构示意图。FIG. 3 is a schematic structural diagram of an air supply unit according to an embodiment of the present invention.

图中标号为:The numbers in the figure are:

1、底座;2、模头;3、中心管;4、喷头;5、排气口;6、成型槽;7、第一通气孔;8、第一环形块;9、第二环形块;10、第三环形块;11、第一连杆;12、第二连杆;13、第三连杆;14、第一齿环;15、第二齿环;16、第三齿环;17、第一气管;18、第二气管;19、软管;20、第二电缸;21、弹簧;22、连接杆;23、横杆;24、筒体;25、连接块;26、齿条;27、第二通气孔。1. Base; 2. Die head; 3. Center tube; 4. Nozzle; 5. Exhaust port; 6. Forming groove; 7. First vent hole; 8. First annular block; 9. Second annular block; 10. Third annular block; 11. First connecting rod; 12. Second connecting rod; 13. Third connecting rod; 14. First gear ring; 15. Second gear ring; 16. Third gear ring; 17. First air pipe; 18. Second air pipe; 19. Hose; 20. Second electric cylinder; 21. Spring; 22. Connecting rod; 23. Cross bar; 24. Cylinder; 25. Connecting block; 26. Rack; 27. Second vent hole.

具体实施方式DETAILED DESCRIPTION

为使本发明的目的、技术方案和优点更加清楚明白,以下结合具体实施例,对本发明进一步详细说明。In order to make the objectives, technical solutions and advantages of the present invention more clearly understood, the present invention is further described in detail below in conjunction with specific embodiments.

需要说明的是,除非另外定义,本发明使用的技术术语或者科学术语应当为本发明所属领域内具有一般技能的人士所理解的通常意义。本发明中使用的“第一”、“第二”以及类似的词语并不表示任何顺序、数量或者重要性,而只是用来区分不同的组成部分。“包括”或者“包含”等类似的词语意指出现该词前面的元件或者物件涵盖出现在该词后面列举的元件或者物件及其等同,而不排除其他元件或者物件。“连接”或者“相连”等类似的词语并非限定于物理的或者机械的连接,而是可以包括电性的连接,不管是直接的还是间接的。“上”、“下”、“左”、“右”等仅用于表示相对位置关系,当被描述对象的绝对位置改变后,则该相对位置关系也可能相应地改变。It should be noted that, unless otherwise defined, the technical terms or scientific terms used in the present invention should be understood by people with ordinary skills in the field to which the present invention belongs. The words "first", "second" and similar words used in the present invention do not indicate any order, quantity or importance, but are only used to distinguish different components. "Include" or "comprise" and similar words mean that the elements or objects appearing before the word include the elements or objects listed after the word and their equivalents, without excluding other elements or objects. "Connect" or "connected" and similar words are not limited to physical or mechanical connections, but may include electrical connections, whether direct or indirect. "Up", "down", "left", "right" and the like are only used to indicate relative positional relationships. When the absolute position of the described object changes, the relative positional relationship may also change accordingly.

如图1-图2所示,一种具有高延展性的抗菌型PE膜吹塑设备,包括底座1,还包括:模头2、连通部、中心管3、供气部、调节部和多个喷头4,其中:As shown in FIG. 1 and FIG. 2 , an antibacterial PE film blowing device with high ductility includes a base 1, a die head 2, a connecting part, a central tube 3, an air supply part, an adjustment part and a plurality of nozzles 4, wherein:

所述底座1内具有第一腔体,所述底座1上具有排气口5;The base 1 has a first cavity inside and an exhaust port 5 on the base 1;

所述中心管3设置在所述底座1的中心处,且穿过所述模头2;The central tube 3 is arranged at the center of the base 1 and passes through the die head 2;

所述模头2设置在所述底座1的顶部,所述模头2内具有第二腔体,所述模头2还具有从外向内环形布置的成型槽6和三层环形均匀分布的多个第一通气孔7,第三层所述第一通气孔7具有16个,第二层所述第一通气孔7具有8个,第一层所述第一通气孔7具有4个;The die head 2 is arranged on the top of the base 1, and has a second cavity in the die head 2. The die head 2 also has a molding groove 6 arranged in an annular shape from the outside to the inside and a plurality of first vent holes 7 evenly distributed in three layers of annular shapes. The third layer has 16 first vent holes 7, the second layer has 8 first vent holes 7, and the first layer has 4 first vent holes 7;

所述连通部包括转动设置在所述第二腔体内的第一环形块8、第二环形块9和第三环形块10,三个所述环形块之间滑动连接,所述第三环形块10上具有与第三层16个所述第一通气孔7一一对应的16个第二通气孔27,所述第二环形块9上具有与第二层8个所述第一通气孔7一一对应的8个第二通气孔27,所述第一环形块8上具有与第一层4个所述第一通气孔7一一对应的4个第二通气孔27,所述第三环形块10、第二环形块9和第一环形块8上的第二通气孔27的圆心分别到三个环形块对应的圆心之间的距离比为1.5∶1.5∶1;The connecting portion includes a first annular block 8, a second annular block 9 and a third annular block 10 which are rotatably arranged in the second cavity, and the three annular blocks are slidably connected with each other. The third annular block 10 has 16 second vent holes 27 corresponding to the 16 first vent holes 7 of the third layer, the second annular block 9 has 8 second vent holes 27 corresponding to the 8 first vent holes 7 of the second layer, and the first annular block 8 has 4 second vent holes 27 corresponding to the 4 first vent holes 7 of the first layer. The distance ratio between the center of the second vent holes 27 on the third annular block 10, the second annular block 9 and the first annular block 8 and the corresponding center of the three annular blocks is 1.5:1.5:1.

多个所述喷头4环形分布在所述中心管3的上端,所述喷头4与所述中心管3铰接,所述调节部用于调节所述喷头4的角度,所述供气部用于向喷头4提供压缩空气;A plurality of the nozzles 4 are annularly distributed at the upper end of the central tube 3, the nozzles 4 are hinged to the central tube 3, the adjustment part is used to adjust the angle of the nozzles 4, and the air supply part is used to provide compressed air to the nozzles 4;

初始时,所有的所述第一通气孔7与与之对应所述第二通气孔27连通,通过控制三个环形块转动相同的预定弧长,实现对所述第一环形块8、第二环形块9和第三环形块10上第二通气孔27与与之对应的第一通气孔7的连通状态进行调整。Initially, all of the first air holes 7 are connected to the corresponding second air holes 27. By controlling the three annular blocks to rotate by the same predetermined arc length, the connection state between the second air holes 27 on the first annular block 8, the second annular block 9 and the third annular block 10 and the corresponding first air holes 7 is adjusted.

本吹塑设备在工作时,原料通过成型槽6被挤出形成薄膜,原料中可以包含碘化壳聚糖胶液,碘化壳聚糖胶液用于提升抗菌活性,然后通过外部的牵引设备牵引,通过供气部提供压缩空气从喷头4喷出到薄膜内,使得薄膜在压缩空气的吹胀下形成筒状结构,当需要调整薄膜的延展性时,一方面可以通过调节部调节喷头4的角度,从而控制压缩空气喷出的方向,当喷头4与水平面的夹角越小时,使得吹塑出来的薄膜延展性越高,另一方面薄膜内具有压缩空气,一部分压缩空气通过第一通气孔7和第二通气孔27流入到第一腔体内,然后从排气口5排出,这样减少从第一通气孔7流出的压缩空气量,从而提升薄膜内的压缩空气量,如此可以进一步的提升薄膜的延展性,可选的,通过每个环形块上第二通气孔27数量的设置,使得两个相邻的第二通气孔27之间形成的圆心角为定值,然后通过第三环形块10、第二环形块9和第一环形块8上的第二通气孔27的圆心分别到三个环形块对应的圆心之间的距离比为1.5∶1.5∶1的设计,通过控制三个环形块转动相同的预定弧长,可以实现使得第一环形块8、第二环形块9和第三环形块10中其中一个环形块上的第二通气孔27与第一通气孔7连通,其他环形块上的第二通气孔27与第一通气孔7不连通,如此通过调整第二通气孔27与第一通气孔7的连通数量,从而实现调整排出的压缩空气量,进而调整薄膜内的压缩空气量实现对薄膜延展性的进一步调整。When the blow molding equipment is working, the raw material is extruded through the molding groove 6 to form a film. The raw material may contain iodinated chitosan glue, which is used to enhance the antibacterial activity. The raw material is then towed by an external traction device, and compressed air is provided by the air supply section to be sprayed from the nozzle 4 into the film, so that the film forms a cylindrical structure under the inflation of the compressed air. When it is necessary to adjust the ductility of the film, on the one hand, the angle of the nozzle 4 can be adjusted by the adjustment section to control the direction of the compressed air spraying. When the angle between the nozzle 4 and the horizontal plane is smaller, the ductility of the blown film is higher. On the other hand, there is compressed air in the film, and a part of the compressed air flows into the first cavity through the first air vent 7 and the second air vent 27, and then is discharged from the exhaust port 5. This reduces the amount of compressed air flowing out of the first air vent 7, thereby increasing the amount of compressed air in the film, which can further enhance the film. Ductility, optionally, by setting the number of second air holes 27 on each annular block, the center angle formed between two adjacent second air holes 27 is a constant value, and then the distance ratio between the center of the second air holes 27 on the third annular block 10, the second annular block 9 and the first annular block 8 and the corresponding center of the three annular blocks is designed to be 1.5:1.5:1. By controlling the three annular blocks to rotate with the same predetermined arc length, it is possible to make the second air holes 27 on one of the first annular block 8, the second annular block 9 and the third annular block 10 connected with the first air hole 7, and the second air holes 27 on the other annular blocks are not connected with the first air hole 7. In this way, by adjusting the number of connected second air holes 27 and the first air holes 7, the amount of compressed air discharged can be adjusted, and then the amount of compressed air in the film can be adjusted to further adjust the ductility of the film.

由上述可知,本发明不仅可以通过调整喷头4的角度来调整薄膜的延展性,还可以进一步的通过控制薄膜内的压缩空气量实现对薄膜延展性的进一步调整,从而提升了PE膜延展性的调整范围,满足了更高延展性的生产需求。From the above, it can be seen that the present invention can not only adjust the ductility of the film by adjusting the angle of the nozzle 4, but also further adjust the ductility of the film by controlling the amount of compressed air in the film, thereby improving the adjustment range of the ductility of the PE film and meeting the production needs of higher ductility.

在一些实施例中,所述通过控制三个环形块转动相同的弧长,实现对所述第一环形块8、第二环形块9和第三环形块10上第二通气孔27与与之对应的第一通气孔7的连通状态进行调整包括:In some embodiments, the adjusting of the connection state between the second vent holes 27 on the first annular block 8, the second annular block 9 and the third annular block 10 and the corresponding first vent holes 7 by controlling the three annular blocks to rotate to the same arc length includes:

当控制三个环形块转动相同的弧长L1时,此时第一环形块8转动90度,所述第一环形块8上的第二通气孔27与与之对应的第一通气孔7连通,所述第二环形块9和第三环形块10上的第二通气孔27与与之对应的第一通气孔7不连通;When the three annular blocks are controlled to rotate with the same arc length L1, the first annular block 8 rotates 90 degrees, and the second vent hole 27 on the first annular block 8 is connected with the corresponding first vent hole 7, while the second vent holes 27 on the second annular block 9 and the third annular block 10 are not connected with the corresponding first vent holes 7;

当控制三个环形块转动相同的弧长L2时,此时第二环形块9转动45度,所述第二环形块9上的第二通气孔27与与之对应的第一通气孔7连通,所述第一环形块8和第三环形块10上的第二通气孔27与与之对应的第一通气孔7不连通;When the three annular blocks are controlled to rotate with the same arc length L2, the second annular block 9 rotates 45 degrees, and the second vent hole 27 on the second annular block 9 is connected with the corresponding first vent hole 7, while the second vent holes 27 on the first annular block 8 and the third annular block 10 are not connected with the corresponding first vent holes 7;

当控制三个环形块转动相同的弧长L3时,此时第三环形块10转动22.5度,所述第三环形块10上的第二通气孔27与与之对应的第一通气孔7连通,所述第二环形块9和第一环形块8上的第二通气孔27与与之对应的第一通气孔7不连通;When the three annular blocks are controlled to rotate with the same arc length L3, the third annular block 10 rotates 22.5 degrees, and the second vent hole 27 on the third annular block 10 is connected with the corresponding first vent hole 7, and the second vent holes 27 on the second annular block 9 and the first annular block 8 are not connected with the corresponding first vent holes 7;

当控制三个环形块转动相同的弧长L4时,此时第一环形块8转动270度,所述第一环形块8和第二环形块9上的第二通气孔27与与之对应的第一通气孔7连通,所述第三环形块10上的第二通气孔27与与之对应的第一通气孔7不连通。When the three annular blocks are controlled to rotate with the same arc length L4, the first annular block 8 rotates 270 degrees, and the second vent holes 27 on the first annular block 8 and the second annular block 9 are connected to the corresponding first vent holes 7, and the second vent holes 27 on the third annular block 10 are not connected to the corresponding first vent holes 7.

当只有第一环形块8上的第二通气孔27与与之对应的第一通气孔7连通,此时连通的第一通气孔7的数量为4个,此时排出的压缩空气最少,薄膜内的压缩空气最多,当只有第二环形块9上的第二通气孔27与与之对应的第一通气孔7连通,此时连通的第一通气孔7的数量为8个,此时排出的压缩空气多一些,当只有第三环形块10上的第二通气孔27与与之对应的第一通气孔7连通,此时连通的第一通气孔7的数量为16个,此时排出的压缩空气最多,当第一环形块8和第二环形块9上的第二通气孔27与与之对应的第一通气孔7连通,第三环形块10上的第二通气孔27与与之对应的第一通气孔7不连通时,此时连通的第一通气孔7的数量为12个,此时排出的压缩空气比最多少一些。当需要进行新的调整时,先使三个环形块恢复到初始的位置,通过上述控制方式可以实现4种模式的调整。When only the second vent 27 on the first annular block 8 is connected to the corresponding first vent 7, the number of the connected first vents 7 is 4, the compressed air discharged is the least, and the compressed air in the film is the most. When only the second vent 27 on the second annular block 9 is connected to the corresponding first vent 7, the number of the connected first vent 7 is 8, and the compressed air discharged is more. When only the second vent 27 on the third annular block 10 is connected to the corresponding first vent 7, the number of the connected first vent 7 is 16, and the compressed air discharged is the most. When the second vent 27 on the first annular block 8 and the second annular block 9 is connected to the corresponding first vent 7, and the second vent 27 on the third annular block 10 is not connected to the corresponding first vent 7, the number of the connected first vent 7 is 12, and the compressed air discharged is less than the least. When a new adjustment is needed, the three annular blocks are first restored to their initial positions. The above control method can achieve 4 modes of adjustment.

在一些实施例中,所述吹塑设备还包括驱动部和传动部,所述驱动部通过传动部与所述第一环形块8、第二环形块9和第三环形块10传动连接,通过所述驱动部驱动三个环形块转动相同的弧长。In some embodiments, the blow molding equipment further includes a driving part and a transmission part. The driving part is connected to the first annular block 8, the second annular block 9 and the third annular block 10 through the transmission part, and the driving part drives the three annular blocks to rotate with the same arc length.

可选的,所述传动部包括设置在所述第三环形块10底部的第三连杆13,两个所述第三连杆13的底部设有第三齿环16,还包括设置在所述第二环形块9底部的第二连杆12,两个所述第二连杆12的底部设有第二齿环15,还包括设置在所述第一环形块8底部的第一连杆11,两个所述第一连杆11的底部设有第一齿环14。可选的。所述驱动部包括第一电缸,所述第一电缸的伸缩杆上设有连接块25,所述连接块25上设有三个齿条26,三个所述齿条26分别与所述第一齿环14、第二齿环15和第三齿环16啮合。可选的,第一连杆11、第二连杆12和第三连杆13具体的位置可以根据实际情况调整,避免与运动的齿条26产生干涉,也可以是齿条26可以随着第一电缸前后左右移动的,这样移动一段距离后,如果出现干涉,可以移动齿条26调整齿条26到初始位置。Optionally, the transmission part includes a third connecting rod 13 arranged at the bottom of the third annular block 10, and the bottoms of the two third connecting rods 13 are provided with a third gear ring 16, and also includes a second connecting rod 12 arranged at the bottom of the second annular block 9, and the bottoms of the two second connecting rods 12 are provided with a second gear ring 15, and also includes a first connecting rod 11 arranged at the bottom of the first annular block 8, and the bottoms of the two first connecting rods 11 are provided with a first gear ring 14. Optionally. The driving part includes a first electric cylinder, and a connecting block 25 is provided on the telescopic rod of the first electric cylinder, and three racks 26 are provided on the connecting block 25, and the three racks 26 are respectively engaged with the first gear ring 14, the second gear ring 15 and the third gear ring 16. Optionally, the specific positions of the first connecting rod 11, the second connecting rod 12 and the third connecting rod 13 can be adjusted according to actual conditions to avoid interference with the moving rack 26, or the rack 26 can be moved forward, backward, left and right with the first electric cylinder, so that after moving a certain distance, if interference occurs, the rack 26 can be moved to adjust the rack 26 to the initial position.

工作时,通过第一电缸工作带动连接块25移动,连接块25带动三个齿条26移动,三个齿条26分别带动第一齿环14、第二齿环15和第三齿环16转动,进而实现带动三个环形块转动相同的预定弧长。During operation, the first electric cylinder drives the connecting block 25 to move, the connecting block 25 drives the three racks 26 to move, and the three racks 26 respectively drive the first gear ring 14, the second gear ring 15 and the third gear ring 16 to rotate, thereby driving the three annular blocks to rotate the same predetermined arc length.

如图3所示,在一些实施例中,所述供气部包括第一气管17,所述第一气管17穿过所述底座1和所述中心管3连通有竖直设置的第二气管18,所述第二气管18通过多个软管19分别与多个所述喷头4连通。工作时,外部的压缩空气设备将压缩空气输送到第一气管17中,然后通过第二气管18和软管19流入到喷头4,从喷头4喷出。As shown in FIG3 , in some embodiments, the air supply unit includes a first air pipe 17, the first air pipe 17 passes through the base 1 and the central pipe 3 and is connected to a vertically arranged second air pipe 18, and the second air pipe 18 is respectively connected to the plurality of nozzles 4 through a plurality of hoses 19. When working, an external compressed air device delivers compressed air to the first air pipe 17, and then the compressed air flows into the nozzle 4 through the second air pipe 18 and the hose 19 and is sprayed out from the nozzle 4.

在一些实施例中,所述调节部包括设置在所述中心管3内的第二电缸20和弹簧21,所述第二电缸20的伸缩杆上设有连接杆22,所述连接杆22的顶部设有横杆23,所述横杆23穿过所述中心管3并与所述中心管3滑动连接,所述横杆23上围绕有筒体24,所述筒体24的顶部与多个所述喷头4接触,所述弹簧21一端设置在所述喷头4上,另一端设置在所述中心管3上,通过所述筒体24的升降运动配合上弹簧21控制所述喷头4的工作角度。In some embodiments, the adjusting part includes a second electric cylinder 20 and a spring 21 arranged in the central tube 3, a connecting rod 22 is provided on the telescopic rod of the second electric cylinder 20, a cross bar 23 is provided on the top of the connecting rod 22, the cross bar 23 passes through the central tube 3 and is slidably connected to the central tube 3, a cylinder 24 is surrounded on the cross bar 23, the top of the cylinder 24 is in contact with the plurality of nozzles 4, one end of the spring 21 is arranged on the nozzle 4, and the other end is arranged on the central tube 3, and the working angle of the nozzle 4 is controlled by the lifting and lowering movement of the cylinder 24 in cooperation with the spring 21.

调节部在工作时,通过第二电缸20的工作带动连接杆22下降或上升,当连接杆22下降时,通过横杆23带动筒体24下降,此时筒体24对喷头4的限位点相对于喷头4下移,喷头4在弹簧21的作用力下与水平面的夹角减小,当连接杆22上升时,通过横杆23带动筒体24上升,此时筒体24对喷头4的限位点相对于喷头4上移,喷头4克服弹簧21的作用力与水平面的夹角增大。When the adjustment part is working, the connecting rod 22 is driven to descend or ascend through the operation of the second electric cylinder 20. When the connecting rod 22 descends, the cylinder 24 is driven to descend through the cross bar 23. At this time, the limit point of the cylinder 24 on the nozzle 4 moves downward relative to the nozzle 4. Under the action of the spring 21, the angle between the nozzle 4 and the horizontal plane decreases. When the connecting rod 22 rises, the cylinder 24 is driven to rise through the cross bar 23. At this time, the limit point of the cylinder 24 on the nozzle 4 moves upward relative to the nozzle 4. The nozzle 4 overcomes the action of the spring 21 and the angle between the horizontal plane increases.

在一些实施例中,所述第一电缸与所述第二电缸20均电性连接有控制器,所述控制器基于三个环形块转动相同的预定弧长控制第二电缸20伸长或缩短预定长度。In some embodiments, the first electric cylinder and the second electric cylinder 20 are both electrically connected to a controller, and the controller controls the second electric cylinder 20 to extend or shorten a predetermined length based on the three annular blocks rotating to the same predetermined arc length.

本实施例中,只需要控制三个环形块转动相同的预定弧长这个参数即可实现对第二电缸20伸长或缩短长度的控制,使得操作起来更加方便快捷。In this embodiment, the extension or shortening of the second electric cylinder 20 can be controlled by controlling the three annular blocks to rotate to the same predetermined arc length, which makes the operation more convenient and quick.

为了进一步实施本发明,本发明还提供了一种具有高延展性的抗菌型PE膜吹塑设备的吹塑方法,包括:In order to further implement the present invention, the present invention also provides a blow molding method of an antibacterial PE film blow molding device with high ductility, comprising:

原料通过成型槽6被挤出形成薄膜,然后通过外部的牵引设备牵引,通过供气部提供压缩空气从喷头4喷出到薄膜内,使得薄膜在压缩空气的吹胀下形成筒状结构;The raw material is extruded through the forming groove 6 to form a film, and then pulled by an external pulling device, and compressed air is provided by the air supply part and sprayed from the nozzle 4 into the film, so that the film is blown into a cylindrical structure by the compressed air;

当需要调整薄膜的延展性时,通过调节部调节喷头4的角度,从而控制压缩空气喷出的方向;When the ductility of the film needs to be adjusted, the angle of the nozzle 4 is adjusted through the adjustment part to control the direction in which the compressed air is ejected;

通过每个环形块上第二通气孔27数量的设置,使得两个相邻的第二通气孔27之间形成的圆心角为定值,然后通过第三环形块10、第二环形块9和第一环形块8上的第二通气孔27的圆心分别到三个环形块对应的圆心之间的距离比为1.5∶1.5∶1的设计,通过控制三个环形块转动相同的预定弧长,实现使得第一环形块8、第二环形块9和第三环形块10中其中一个环形块上的第二通气孔27与第一通气孔7连通,其他环形块上的第二通气孔27与第一通气孔7不连通,如此通过调整第二通气孔27与第一通气孔7的连通数量,从而实现调整排出的压缩空气量,进而调整薄膜内的压缩空气量实现对薄膜延展性的进一步调整。By setting the number of second air holes 27 on each annular block, the center angle formed between two adjacent second air holes 27 is made a constant value. Then, the distance ratio between the center of the second air holes 27 on the third annular block 10, the second annular block 9 and the first annular block 8 and the corresponding center of the three annular blocks is designed to be 1.5:1.5:1. By controlling the three annular blocks to rotate with the same predetermined arc length, the second air holes 27 on one of the first annular block 8, the second annular block 9 and the third annular block 10 are connected to the first air hole 7, and the second air holes 27 on the other annular blocks are not connected to the first air hole 7. In this way, by adjusting the number of connected second air holes 27 and the first air holes 7, the amount of compressed air discharged can be adjusted, and then the amount of compressed air in the film can be adjusted to further adjust the ductility of the film.

本方法中不仅可以通过调整喷头4的角度来调整薄膜的延展性,还可以进一步的通过控制薄膜内的压缩空气量实现对薄膜延展性的进一步调整,从而提升了PE膜延展性的调整范围,满足了更高延展性的生产需求。In this method, not only can the ductility of the film be adjusted by adjusting the angle of the nozzle 4, but the ductility of the film can also be further adjusted by controlling the amount of compressed air in the film, thereby improving the adjustment range of the ductility of the PE film and meeting the production needs of higher ductility.

所属领域的普通技术人员应当理解:以上任何实施例的讨论仅为示例性的,并非旨在暗示本发明的范围(包括权利要求)被限于这些例子;在本发明的思路下,以上实施例或者不同实施例中的技术特征之间也可以进行组合,步骤可以以任意顺序实现,并存在如上的本发明的不同方面的许多其它变化,为了简明它们没有在细节中提供。It should be understood by those skilled in the art that the discussion of any of the above embodiments is merely illustrative and is not intended to imply that the scope of the present invention (including the claims) is limited to these examples. Under the concept of the present invention, the technical features in the above embodiments or different embodiments may also be combined, the steps may be implemented in any order, and there are many other variations of the above aspects of the present invention, which are not provided in detail for the sake of simplicity.

本发明旨在涵盖落入所附权利要求的宽泛范围之内的所有这样的替换、修改和变型。因此,凡在本发明的精神和原则之内,所做的任何省略、修改、等同替换、改进等,均应包含在本发明的保护范围之内。The present invention is intended to cover all such substitutions, modifications and variations that fall within the broad scope of the appended claims. Therefore, any omissions, modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims (9)

1.一种具有高延展性的抗菌型PE膜吹塑设备,包括底座(1),其特征在于,还包括:模头(2)、连通部、中心管(3)、供气部、调节部和多个喷头(4),其中:1. An antibacterial PE film blow molding device with high ductility, comprising a base (1), characterized in that it also comprises: a die head (2), a connecting part, a central tube (3), an air supply part, an adjustment part and a plurality of nozzles (4), wherein: 所述底座(1)内具有第一腔体,所述底座(1)上具有排气口(5);The base (1) has a first cavity inside, and the base (1) has an exhaust port (5); 所述中心管(3)设置在所述底座(1)的中心处,且穿过所述模头(2);The central tube (3) is arranged at the center of the base (1) and passes through the die head (2); 所述模头(2)设置在所述底座(1)的顶部,所述模头(2)内具有第二腔体,所述模头(2)还具有从外向内环形布置的成型槽(6)和三层环形均匀分布的多个第一通气孔(7),第三层所述第一通气孔(7)具有16个,第二层所述第一通气孔(7)具有8个,第一层所述第一通气孔(7)具有4个;The die head (2) is arranged on the top of the base (1), and a second cavity is provided in the die head (2). The die head (2) also has a molding groove (6) arranged in an annular shape from the outside to the inside and a plurality of first vent holes (7) evenly distributed in three layers of annular shapes, wherein the third layer has 16 first vent holes (7), the second layer has 8 first vent holes (7), and the first layer has 4 first vent holes (7); 所述连通部包括转动设置在所述第二腔体内的第一环形块(8)、第二环形块(9)和第三环形块(10),三个所述环形块之间滑动连接,所述第三环形块(10)上具有与第三层16个所述第一通气孔(7)一一对应的16个第二通气孔(27),所述第二环形块(9)上具有与第二层8个所述第一通气孔(7)一一对应的8个第二通气孔(27),所述第一环形块(8)上具有与第一层4个所述第一通气孔(7)一一对应的4个第二通气孔(27),所述第三环形块(10)、第二环形块(9)和第一环形块(8)上的第二通气孔(27)的圆心分别到三个环形块对应的圆心之间的距离比为1.5∶1.5∶1;The connecting portion comprises a first annular block (8), a second annular block (9) and a third annular block (10) which are rotatably arranged in the second cavity, the three annular blocks are slidably connected to each other, the third annular block (10) has 16 second vent holes (27) which correspond one-to-one to the 16 first vent holes (7) of the third layer, the second annular block (9) has 8 second vent holes (27) which correspond one-to-one to the 8 first vent holes (7) of the second layer, the first annular block (8) has 4 second vent holes (27) which correspond one-to-one to the 4 first vent holes (7) of the first layer, and the distance ratio between the center of the second vent holes (27) on the third annular block (10), the second annular block (9) and the first annular block (8) and the corresponding center of the three annular blocks is 1.5:1.5:1; 多个所述喷头(4)环形分布在所述中心管(3)的上端,所述喷头(4)与所述中心管(3)铰接,所述调节部用于调节所述喷头(4)的角度,所述供气部用于向喷头(4)提供压缩空气;A plurality of the nozzles (4) are distributed in an annular manner at the upper end of the central tube (3); the nozzles (4) are hinged to the central tube (3); the adjustment portion is used to adjust the angle of the nozzles (4); and the air supply portion is used to provide compressed air to the nozzles (4); 初始时,所有的所述第一通气孔(7)与与之对应所述第二通气孔(27)连通,通过控制三个环形块转动相同的预定弧长,实现对所述第一环形块(8)、第二环形块(9)和第三环形块(10)上第二通气孔(27)与与之对应的第一通气孔(7)的连通状态进行调整。Initially, all of the first vent holes (7) are connected to the corresponding second vent holes (27), and by controlling the three annular blocks to rotate by the same predetermined arc length, the connection state between the second vent holes (27) on the first annular block (8), the second annular block (9) and the third annular block (10) and the corresponding first vent holes (7) is adjusted. 2.根据权利要求1所述的一种具有高延展性的抗菌型PE膜吹塑设备,其特征在于,所述通过控制三个环形块转动相同的弧长,实现对所述第一环形块(8)、第二环形块(9)和第三环形块(10)上第二通气孔(27)与与之对应的第一通气孔(7)的连通状态进行调整包括:2. The antibacterial PE film blow molding device with high ductility according to claim 1 is characterized in that the control of the three annular blocks to rotate the same arc length to adjust the connection state between the second vent holes (27) on the first annular block (8), the second annular block (9) and the third annular block (10) and the corresponding first vent holes (7) comprises: 当控制三个环形块转动相同的弧长L1时,此时第一环形块(8)转动90度,所述第一环形块(8)上的第二通气孔(27)与与之对应的第一通气孔(7)连通,所述第二环形块(9)和第三环形块(10)上的第二通气孔(27)与与之对应的第一通气孔(7)不连通;When the three annular blocks are controlled to rotate with the same arc length L1, the first annular block (8) rotates 90 degrees, the second vent hole (27) on the first annular block (8) is connected to the first vent hole (7) corresponding thereto, and the second vent holes (27) on the second annular block (9) and the third annular block (10) are not connected to the first vent holes (7) corresponding thereto; 当控制三个环形块转动相同的弧长L2时,此时第二环形块(9)转动45度,所述第二环形块(9)上的第二通气孔(27)与与之对应的第一通气孔(7)连通,所述第一环形块(8)和第三环形块(10)上的第二通气孔(27)与与之对应的第一通气孔(7)不连通;When the three annular blocks are controlled to rotate with the same arc length L2, the second annular block (9) rotates 45 degrees, the second vent hole (27) on the second annular block (9) is connected to the first vent hole (7) corresponding thereto, and the second vent holes (27) on the first annular block (8) and the third annular block (10) are not connected to the first vent holes (7) corresponding thereto; 当控制三个环形块转动相同的弧长L3时,此时第三环形块(10)转动22.5度,所述第三环形块(10)上的第二通气孔(27)与与之对应的第一通气孔(7)连通,所述第二环形块(9)和第一环形块(8)上的第二通气孔(27)与与之对应的第一通气孔(7)不连通;When the three annular blocks are controlled to rotate with the same arc length L3, the third annular block (10) rotates 22.5 degrees, the second vent hole (27) on the third annular block (10) is connected to the first vent hole (7) corresponding thereto, and the second vent holes (27) on the second annular block (9) and the first annular block (8) are not connected to the first vent holes (7) corresponding thereto; 当控制三个环形块转动相同的弧长L4时,此时第一环形块(8)转动270度,所述第一环形块(8)和第二环形块(9)上的第二通气孔(27)与与之对应的第一通气孔(7)连通,所述第三环形块(10)上的第二通气孔(27)与与之对应的第一通气孔(7)不连通。When the three annular blocks are controlled to rotate with the same arc length L4, the first annular block (8) rotates 270 degrees, the second vent holes (27) on the first annular block (8) and the second annular block (9) are connected to the corresponding first vent holes (7), and the second vent holes (27) on the third annular block (10) are not connected to the corresponding first vent holes (7). 3.根据权利要求1所述的一种具有高延展性的抗菌型PE膜吹塑设备,其特征在于,所述吹塑设备还包括驱动部和传动部,所述驱动部通过传动部与所述第一环形块(8)、第二环形块(9)和第三环形块(10)传动连接,通过所述驱动部驱动三个环形块转动相同的弧长。3. According to claim 1, an antibacterial PE film blow molding equipment with high ductility is characterized in that the blow molding equipment also includes a driving part and a transmission part, and the driving part is connected to the first annular block (8), the second annular block (9) and the third annular block (10) through the transmission part, and the three annular blocks are driven by the driving part to rotate the same arc length. 4.根据权利要求3所述的一种具有高延展性的抗菌型PE膜吹塑设备,其特征在于,所述传动部包括设置在所述第三环形块(10)底部的第三连杆(13),两个所述第三连杆(13)的底部设有第三齿环(16),还包括设置在所述第二环形块(9)底部的第二连杆(12),两个所述第二连杆(12)的底部设有第二齿环(15),还包括设置在所述第一环形块(8)底部的第一连杆(11),两个所述第一连杆(11)的底部设有第一齿环(14)。4. An antibacterial PE film blow molding equipment with high ductility according to claim 3 is characterized in that the transmission part includes a third connecting rod (13) arranged at the bottom of the third annular block (10), and the bottoms of the two third connecting rods (13) are provided with a third gear ring (16); it also includes a second connecting rod (12) arranged at the bottom of the second annular block (9), and the bottoms of the two second connecting rods (12) are provided with a second gear ring (15); it also includes a first connecting rod (11) arranged at the bottom of the first annular block (8), and the bottoms of the two first connecting rods (11) are provided with a first gear ring (14). 5.根据权利要求4所述的一种具有高延展性的抗菌型PE膜吹塑设备,其特征在于,所述驱动部包括第一电缸,所述第一电缸的伸缩杆上设有连接块(25),所述连接块(25)上设有三个齿条(26),三个所述齿条(26)分别与所述第一齿环(14)、第二齿环(15)和第三齿环(16)啮合。5. According to claim 4, an antibacterial PE film blow molding equipment with high ductility is characterized in that the driving part includes a first electric cylinder, a connecting block (25) is provided on the telescopic rod of the first electric cylinder, and three racks (26) are provided on the connecting block (25), and the three racks (26) are respectively engaged with the first gear ring (14), the second gear ring (15) and the third gear ring (16). 6.根据权利要求5所述的一种具有高延展性的抗菌型PE膜吹塑设备,其特征在于,所述供气部包括第一气管(17),所述第一气管(17)穿过所述底座(1)和所述中心管(3)连通有竖直设置的第二气管(18),所述第二气管(18)通过多个软管(19)分别与多个所述喷头(4)连通。6. According to claim 5, an antibacterial PE film blow molding equipment with high ductility is characterized in that the air supply part includes a first air pipe (17), the first air pipe (17) passes through the base (1) and the center pipe (3) and is connected to a vertically arranged second air pipe (18), and the second air pipe (18) is connected to the multiple nozzles (4) respectively through multiple hoses (19). 7.根据权利要求6所述的一种具有高延展性的抗菌型PE膜吹塑设备,其特征在于,所述调节部包括设置在所述中心管(3)内的第二电缸(20)和弹簧(21),所述第二电缸(20)的伸缩杆上设有连接杆(22),所述连接杆(22)的顶部设有横杆(23),所述横杆(23)穿过所述中心管(3)并与所述中心管(3)滑动连接,所述横杆(23)上围绕有筒体(24),所述筒体(24)的顶部与多个所述喷头(4)接触,所述弹簧(21)一端设置在所述喷头(4)上,另一端设置在所述中心管(3)上,通过所述筒体(24)的升降运动配合上弹簧(21)控制所述喷头(4)的工作角度。7. An antibacterial PE film blow molding equipment with high ductility according to claim 6 is characterized in that the adjustment part includes a second electric cylinder (20) and a spring (21) arranged in the central tube (3), a connecting rod (22) is provided on the telescopic rod of the second electric cylinder (20), and a cross bar (23) is provided on the top of the connecting rod (22), and the cross bar (23) passes through the central tube (3) and is slidably connected to the central tube (3), and a cylinder (24) is surrounded on the cross bar (23), and the top of the cylinder (24) is in contact with the plurality of nozzles (4), one end of the spring (21) is arranged on the nozzle (4), and the other end is arranged on the central tube (3), and the working angle of the nozzle (4) is controlled by the lifting movement of the cylinder (24) in coordination with the spring (21). 8.根据权利要求7所述的一种具有高延展性的抗菌型PE膜吹塑设备,其特征在于,所述第一电缸与所述第二电缸(20)均电性连接有控制器,所述控制器基于三个环形块转动相同的预定弧长控制第二电缸(20)缩短预定长度。8. According to claim 7, an antibacterial PE film blow molding equipment with high ductility is characterized in that the first electric cylinder and the second electric cylinder (20) are electrically connected to a controller, and the controller controls the second electric cylinder (20) to shorten a predetermined length based on the three annular blocks rotating at the same predetermined arc length. 9.一种根据权利要求1-7任一所述的一种具有高延展性的抗菌型PE膜吹塑设备的吹塑方法,其特征在于,包括:9. A blow molding method of an antibacterial PE film blow molding device with high ductility according to any one of claims 1 to 7, characterized in that it comprises: 原料通过成型槽(6)被挤出形成薄膜,然后通过外部的牵引设备牵引,通过供气部提供压缩空气从喷头(4)喷出到薄膜内,使得薄膜在压缩空气的吹胀下形成筒状结构;The raw material is extruded through the forming groove (6) to form a film, and then is pulled by an external pulling device, and compressed air is provided by the air supply part and sprayed from the nozzle (4) into the film, so that the film is blown into a cylindrical structure by the compressed air; 当需要调整薄膜的延展性时,通过调节部调节喷头(4)的角度,从而控制压缩空气喷出的方向;When the ductility of the film needs to be adjusted, the angle of the nozzle (4) is adjusted through the adjustment part, thereby controlling the direction in which the compressed air is sprayed; 通过每个环形块上第二通气孔(27)数量的设置,使得两个相邻的第二通气孔(27)之间形成的圆心角为定值,然后通过第三环形块(10)、第二环形块(9)和第一环形块(8)上的第二通气孔(27)的圆心分别到三个环形块对应的圆心之间的距离比为1.5∶1.5∶1的设计,通过控制三个环形块转动相同的预定弧长,实现使得第一环形块(8)、第二环形块(9)和第三环形块(10)中其中一个环形块上的第二通气孔(27)与第一通气孔(7)连通,其他环形块上的第二通气孔(27)与第一通气孔(7)不连通,如此通过调整第二通气孔(27)与第一通气孔(7)的连通数量,从而实现调整排出的压缩空气量,进而调整薄膜内的压缩空气量实现对薄膜延展性的进一步调整。By setting the number of second vent holes (27) on each annular block, the center angle formed between two adjacent second vent holes (27) is a constant value. Then, by designing the distance ratio between the center of the second vent holes (27) on the third annular block (10), the second annular block (9) and the first annular block (8) to the center of the corresponding circle of the three annular blocks to be 1.5:1.5:1, by controlling the three annular blocks to rotate by the same predetermined arc length, the second vent holes (27) on one of the first annular block (8), the second annular block (9) and the third annular block (10) are connected to the first vent hole (7), and the second vent holes (27) on the other annular blocks are not connected to the first vent hole (7). In this way, by adjusting the number of the second vent holes (27) connected to the first vent holes (7), the amount of compressed air discharged is adjusted, and then the amount of compressed air in the film is adjusted to further adjust the ductility of the film.
CN202411121415.4A 2024-08-15 Antibacterial PE film blow molding equipment and blow molding method with high ductility Active CN118752757B (en)

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US4624823A (en) * 1983-06-29 1986-11-25 Societe Chimique Des Charbonnages S.A. Blown tubing method and apparatus
CN217047482U (en) * 2022-04-20 2022-07-26 晋江市世泉顺塑料制品有限公司 Multi-screw co-extrusion blow molding machine
CN217916753U (en) * 2022-06-10 2022-11-29 广东水有源科技有限公司 Film blowing device
CN218615414U (en) * 2022-12-01 2023-03-14 佛山市易展塑料模具有限公司 Automatic air ring adjusting mechanism of film blowing machine

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4174932A (en) * 1977-02-09 1979-11-20 Mobil Oil Corporation Apparatus for extruding tubular thermoplastic film
US4624823A (en) * 1983-06-29 1986-11-25 Societe Chimique Des Charbonnages S.A. Blown tubing method and apparatus
CN217047482U (en) * 2022-04-20 2022-07-26 晋江市世泉顺塑料制品有限公司 Multi-screw co-extrusion blow molding machine
CN217916753U (en) * 2022-06-10 2022-11-29 广东水有源科技有限公司 Film blowing device
CN218615414U (en) * 2022-12-01 2023-03-14 佛山市易展塑料模具有限公司 Automatic air ring adjusting mechanism of film blowing machine

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