CN118738367A - A method for preparing high-nickel single crystal ternary positive electrode material - Google Patents
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Abstract
Description
技术领域Technical Field
本发明属于正极材料技术领域,具体地涉及到一种高镍单晶三元正极材料的制备方法。The invention belongs to the technical field of positive electrode materials, and specifically relates to a method for preparing a high-nickel single crystal ternary positive electrode material.
背景技术Background Art
随着锂离子电池在储能、消费类电子以及电动汽车领域的大规模应用,市场对于高能量密度、长循环性能锂离子电池的需求也愈加迫切。正极材料作为锂离子电池中的核心组成部分,其对于整个电池系统的综合性能起到了决定性作用。目前锂离子电池中最常见的正极材料分别是磷酸铁锂和三元材料,其中三元材料具有能量密度高、低温性能好、环境适应性强等优点,已然成为高端消费类电子和车载动力电池的主流方案。With the large-scale application of lithium-ion batteries in energy storage, consumer electronics and electric vehicles, the market demand for high energy density and long cycle performance lithium-ion batteries has become more urgent. As the core component of lithium-ion batteries, positive electrode materials play a decisive role in the overall performance of the entire battery system. At present, the most common positive electrode materials in lithium-ion batteries are lithium iron phosphate and ternary materials. Among them, ternary materials have the advantages of high energy density, good low temperature performance, and strong environmental adaptability. They have become the mainstream solution for high-end consumer electronics and automotive power batteries.
在三元材料中,出于高比容量和减少使用价格昂贵的钴元素等方面的考虑,镍元素摩尔含量大于80%的高镍材料逐渐成为主要的发展方向之一,其产业化进程也在不断加快。伴随着镍含量的提升,三元材料中锂离子可以脱嵌的程度增加,比容量显著提升,然而研究发现在深度充放电过程中,晶体各项异性的收缩和膨胀也会更加剧烈,这就导致在传统的高镍多晶三元材料中,晶界处的应力出现局部过于集中,进而造成颗粒产生微裂纹并发生电解液渗透,最终导致循环和安全性能的大幅度衰减。In ternary materials, due to the consideration of high specific capacity and reducing the use of expensive cobalt elements, high nickel materials with a molar content of nickel greater than 80% have gradually become one of the main development directions, and their industrialization process is also accelerating. With the increase of nickel content, the degree to which lithium ions can be deintercalated in ternary materials increases, and the specific capacity is significantly improved. However, studies have found that during deep charging and discharging, the shrinkage and expansion of various anisotropic properties of crystals will also be more intense, which leads to local over-concentration of stress at the grain boundaries in traditional high-nickel polycrystalline ternary materials, which in turn causes microcracks in the particles and electrolyte penetration, ultimately leading to a significant attenuation of cycle and safety performance.
为了解决高镍多晶三元材料的这一问题,行业内通常采用制备高镍单晶三元正极材料的方法。相比于多晶材料,单晶材料消除了一次颗粒之间的晶界,因而具备了机械强度大、比表面积小、不存在体相应力集中等众多优点。然而,单晶材料通常需要较高的烧结温度和较长的烧结时间来实现一次颗粒之间的融合,对于镍含量低的单晶三元正极材料来说,由于Ni3+离子的含量较少,结构稳定性强,高温长时的反应环境对于材料性能影响不大。但是,当镍含量超过80%后,三元材料的稳定温度逐渐低于单晶融合所需的合成温度,高温长时的烧结工艺会使得颗粒表面的六方层状结构率先发生分解,产生岩盐相或尖晶石相退化,锂源挥发造成材料贫锂,同时体相中的阳离子在高温下也会更加容易与锂离子发生混排,这些因素导致传统高温长时方案在制备高镍单晶三元正极材料时,材料表面和体相会存在大量缺陷,进而带来了电化学性能的恶化。In order to solve this problem of high-nickel polycrystalline ternary materials, the industry usually adopts the method of preparing high-nickel single-crystal ternary positive electrode materials. Compared with polycrystalline materials, single-crystal materials eliminate the grain boundaries between primary particles, and thus have many advantages such as high mechanical strength, small specific surface area, and no volume phase stress concentration. However, single-crystal materials usually require higher sintering temperatures and longer sintering times to achieve fusion between primary particles. For single-crystal ternary positive electrode materials with low nickel content, due to the low content of Ni 3+ ions and strong structural stability, the high-temperature and long-term reaction environment has little effect on material performance. However, when the nickel content exceeds 80%, the stable temperature of the ternary material gradually becomes lower than the synthesis temperature required for single crystal fusion. The high-temperature and long-time sintering process will cause the hexagonal layered structure on the surface of the particles to decompose first, resulting in rock salt phase or spinel phase degradation. The volatilization of the lithium source causes the material to be lithium-deficient. At the same time, the cations in the bulk phase will be more easily mixed with lithium ions at high temperatures. These factors lead to a large number of defects on the surface and bulk of the material when preparing high-nickel single crystal ternary positive electrode materials using traditional high-temperature and long-time schemes, which in turn leads to the deterioration of the electrochemical performance.
为了解决此类问题的限制,目前主要有两类方法来制备高镍单晶三元正极材料:一是采用多步烧结法,如中国发明专利CN114899391A采用了固相法梯次煅烧结合梯次补锂技术来合成超高镍单晶三元正极材料,该方法通过二次烧结和补充锂源一定程度上解决了高镍单晶材料制备过程中的表面退化和体相锂镍混排问题,但工艺流程需要进行多次混料和烧结,合成路线复杂且耗时较长,不利于成本的降低;二是采用高温熔盐法,如中国发明专利CN111200129A采用了两种或两种以上熔融的无机盐作为混合熔盐来制备高镍单晶正极材料的策略,该方法本质上是通过熔盐降低单晶的烧结温度来实现对高镍单晶表面和体相的保护。由于熔盐一般为卤化物或硫酸盐,在实际生产过程对于设备的腐蚀相当严重,且烧结后均为副产物,与正极材料板结在一起,需要大量的溶剂进行液相分离和环保处理,这些弊端都额外增加了生产成本,并对材料性能产生不利影响,限制了熔盐烧结法在工业生产中的大规模使用。In order to solve the limitations of such problems, there are currently two main methods for preparing high-nickel single crystal ternary positive electrode materials: one is to use a multi-step sintering method, such as the Chinese invention patent CN114899391A, which uses a solid-phase method of step-by-step calcination combined with a step-by-step lithium supplementation technology to synthesize ultra-high nickel single crystal ternary positive electrode materials. This method solves the surface degradation and bulk lithium-nickel mixing problems in the preparation process of high-nickel single crystal materials to a certain extent through secondary sintering and replenishing lithium sources, but the process requires multiple mixing and sintering, and the synthesis route is complex and time-consuming, which is not conducive to cost reduction; the second is to use a high-temperature molten salt method, such as the Chinese invention patent CN111200129A, which uses two or more molten inorganic salts as mixed molten salts to prepare high-nickel single crystal positive electrode materials. This method is essentially to protect the surface and bulk of the high-nickel single crystal by lowering the sintering temperature of the single crystal by molten salt. Since molten salts are generally halides or sulfates, they cause severe corrosion to equipment during the actual production process, and all of them are by-products after sintering, which are bonded together with the positive electrode material. A large amount of solvent is required for liquid phase separation and environmental protection treatment. These drawbacks increase production costs and have an adverse effect on material properties, limiting the large-scale use of molten salt sintering in industrial production.
因此,如何改进高镍单晶材料烧结工艺,使其在保持单晶材料的优势基础上,降低高温长时烧结环境对于材料主体和表面的破坏,同时兼顾经济效益,已经成为制备高镍单晶三元正极材料的一个重要改进方向。Therefore, how to improve the sintering process of high-nickel single crystal materials so that it can maintain the advantages of single crystal materials while reducing the damage to the main body and surface of the material caused by the high-temperature and long-time sintering environment, while taking into account economic benefits, has become an important improvement direction for the preparation of high-nickel single crystal ternary positive electrode materials.
发明内容Summary of the invention
本发明提供一种高镍单晶三元正极材料的制备方法。采用混合锂源的延迟锂化技术和温度分段的一次烧结技术,实现了在一次烧结过程中,通过分段的不同温度烧结分别完成了单晶融合、颗粒生长和体相、表面缺陷修复,进而制备出结晶性好、电化学性能优异的高镍单晶三元正极材料。该方法通过引入两种分解温度和活性不同的锂源(碳酸锂和一水合氢氧化锂)与前驱体进行混合,混合料在第一段的高温短时烧结过程中,活性较高的一水合氢氧化锂与前驱体发生反应,实现单晶颗粒形貌的融合生长,同时碳酸锂完成分解,接着混合料在第二段的低温长时烧结过程中,利用碳酸锂分解后产生的氧化锂,使得表面岩盐相或尖晶石相杂质重新反应生成层状氧化物,同时完成体相锂镍混排率的降低。The present invention provides a method for preparing a high-nickel single crystal ternary positive electrode material. The delayed lithiation technology of a mixed lithium source and the temperature segmented one-time sintering technology are adopted to achieve the single crystal fusion, particle growth and bulk and surface defect repair respectively through segmented sintering at different temperatures in a one-time sintering process, thereby preparing a high-nickel single crystal ternary positive electrode material with good crystallinity and excellent electrochemical performance. The method introduces two lithium sources (lithium carbonate and lithium hydroxide monohydrate) with different decomposition temperatures and activities to mix with a precursor. During the high-temperature short-time sintering process of the mixed material in the first section, the lithium hydroxide monohydrate with higher activity reacts with the precursor to achieve the fusion growth of the single crystal particle morphology, while the lithium carbonate is decomposed. Then, during the low-temperature long-time sintering process of the mixed material in the second section, the lithium oxide produced after the decomposition of lithium carbonate is used to make the surface rock salt phase or spinel phase impurities react again to form layered oxides, while completing the reduction of the bulk lithium nickel mixing rate.
本发明方法工艺流程简单,不需要额外的烧结过程,极大地降低了材料制造成本,适用于大规模生产应用。The method of the present invention has a simple process flow, does not require an additional sintering process, greatly reduces the material manufacturing cost, and is suitable for large-scale production applications.
为实现以上技术目的,本发明采用如下方案:In order to achieve the above technical objectives, the present invention adopts the following scheme:
本发明提供了一种高镍单晶三元正极材料的制备方法,包括以下步骤:The present invention provides a method for preparing a high-nickel single crystal ternary positive electrode material, comprising the following steps:
S1.将高镍三元氢氧化物前驱体材料与混合锂源混合,得到混合料A;S1. mixing a high nickel ternary hydroxide precursor material with a mixed lithium source to obtain a mixture A;
S2.在保护性气氛存在下,将混合料A进行一次烧结,其中第一段烧结工艺设定为:烧结温度T1,烧结时间为t1,第二段烧结工艺设定为:烧结温度T2,烧结时间为t2;降温,粉碎,过筛,得到高镍单晶三元正极材料。S2. In the presence of a protective atmosphere, the mixed material A is sintered once, wherein the first stage sintering process is set as: sintering temperature T 1 , sintering time t 1 , and the second stage sintering process is set as: sintering temperature T 2 , sintering time t 2 ; cooling, crushing, sieving, and obtaining a high-nickel single crystal ternary positive electrode material.
进一步的,所述步骤S1中高镍三元氢氧化物前驱体材料的化学式为NixCoyM1-x-y(OH)2,其中,0.8≤x<1,0≤y≤0.2,M元素为Mn或Al两种元素中的至少一种。Furthermore, in step S1, the chemical formula of the high nickel ternary hydroxide precursor material is Ni x Co y M 1-xy (OH) 2 , wherein 0.8≤x<1, 0≤y≤0.2, and the M element is at least one of Mn and Al.
进一步的,所述步骤S1中高镍三元氢氧化物前驱体材料的粒径D50优选为2~8um,更优选为3~5um。Furthermore, in the step S1, the particle size D 50 of the high nickel ternary hydroxide precursor material is preferably 2 to 8 um, more preferably 3 to 5 um.
进一步的,所述步骤S1中混合锂源为一水合氢氧化锂和碳酸锂的混合物。Furthermore, the mixed lithium source in step S1 is a mixture of lithium hydroxide monohydrate and lithium carbonate.
进一步的,所述步骤S1中高镍三元氢氧化物前驱体材料、一水合氢氧化锂和碳酸锂的摩尔比例为1:(0.95~1.05):(0.005~0.05)。Furthermore, in step S1, the molar ratio of the high nickel ternary hydroxide precursor material, lithium hydroxide monohydrate and lithium carbonate is 1:(0.95-1.05):(0.005-0.05).
进一步的,所述步骤S2中保护性气氛为含氧气氛,其中氧气浓度优选为大于80v%,更优选为大于90v%。Furthermore, in step S2, the protective atmosphere is an oxygen-containing atmosphere, wherein the oxygen concentration is preferably greater than 80v%, more preferably greater than 90v%.
进一步的,所述步骤S2中,所述烧结在管式炉、马弗炉、箱式炉、回转窑、推板窑或辊道窑中进行。Furthermore, in step S2, the sintering is carried out in a tubular furnace, a muffle furnace, a box furnace, a rotary kiln, a pusher kiln or a roller kiln.
进一步的,所述步骤S2中第一段烧结工艺,包括以下步骤:以1~5℃/min的升温速率升到烧结温度T1,进行t1时间的烧结。Furthermore, the first stage sintering process in step S2 includes the following steps: heating the temperature to a sintering temperature T 1 at a heating rate of 1-5° C./min, and sintering for a time of t 1 .
进一步的,所述步骤S2中第一段烧结工艺中,烧结温度T1=[(-500x+1290)±5]℃,烧结时间t1=[(-600x+900)±30]min,其中x为所述步骤S1中高镍三元氢氧化物前驱体材料化学式NixCoyM1-x-y(OH)2中镍元素的摩尔分量x。Furthermore, in the first sintering process in step S2, the sintering temperature T 1 =[(-500x+1290)±5]° C., and the sintering time t 1 =[(-600x+900)±30] min, wherein x is the molar fraction x of the nickel element in the chemical formula Ni x Co y M 1-xy (OH) 2 of the high-nickel ternary hydroxide precursor material in step S1.
具体的,第一段烧结工艺的特点为高温短时,其中烧结温度T1略高于传统单晶烧结温度,可以使得前驱体与活性较高的一水合氢氧化锂快速发生单晶化反应,消除体相中的晶界,使一次颗粒发生融合,同时使碳酸锂完成分解反应;较短的烧结时间可以最大程度减少表面的退化和锂镍混排,降低材料的贫锂程度。Specifically, the first stage sintering process is characterized by high temperature and short time, wherein the sintering temperature T1 is slightly higher than the traditional single crystal sintering temperature, which can allow the precursor to react with the highly active lithium hydroxide monohydrate to quickly undergo a single crystal reaction, eliminate the grain boundaries in the bulk phase, fuse the primary particles, and complete the decomposition reaction of lithium carbonate; the shorter sintering time can minimize surface degradation and lithium-nickel mixing, and reduce the lithium deficiency of the material.
进一步的,所述步骤S2中第二段烧结工艺,包括以下步骤:以0.5~2℃/min的降温速率由烧结温度T1降至T2,进行t2时间的烧结。Furthermore, the second sintering process in step S2 includes the following steps: cooling the temperature from sintering temperature T1 to T2 at a cooling rate of 0.5-2°C/min, and sintering for a time of t2 .
进一步的,所述步骤S2中第二段烧结工艺中,烧结温度T2=[(-600x+1260)±5]℃,烧结时间t2=[(-600x+1020)±30]min,其中x为所述步骤S1中高镍三元氢氧化物前驱体材料化学式NixCoyM1-x-y(OH)2中镍元素的摩尔分量x。Furthermore, in the second sintering process in step S2, the sintering temperature T 2 =[(-600x+1260)±5]°C, and the sintering time t 2 =[(-600x+1020)±30]min, wherein x is the molar fraction x of the nickel element in the chemical formula Ni x Co y M 1-xy (OH) 2 of the high-nickel ternary hydroxide precursor material in step S1.
具体的,第二段烧结工艺的特点是低温长时,其中烧结温度T2与相同镍含量的多晶材料烧结温度基本一致,进而可以利用碳酸锂分解后产生的氧化锂,使得表面岩盐相或尖晶石相杂质重新反应生成层状氧化物,解决高温下材料的贫锂问题和表面缺陷,同时合适的烧结实验和较长的煅烧时间可以逐步将体相内的锂离子和过渡金属离子进行占位重排,从而降低体相锂镍混排率。Specifically, the second stage sintering process is characterized by low temperature and long time, wherein the sintering temperature T2 is basically consistent with the sintering temperature of polycrystalline materials with the same nickel content. The lithium oxide produced by the decomposition of lithium carbonate can be used to make the surface rock salt phase or spinel phase impurities re-react to form layered oxides, thereby solving the lithium deficiency problem and surface defects of the material at high temperature. At the same time, suitable sintering experiments and longer calcination time can gradually rearrange the lithium ions and transition metal ions in the bulk phase, thereby reducing the bulk lithium-nickel mixing rate.
与现有技术相比,采用本发明提供的高镍单晶三元正极材料的制备方法主要有以下优点:Compared with the prior art, the method for preparing the high-nickel single crystal ternary positive electrode material provided by the present invention has the following advantages:
本发明通过引入混合锂源和温度分段烧结技术,利用一水合氢氧化锂和碳酸锂的活性和分解温度不同,并根据材料的镍含量合理设置两段烧结温度和时间,通过一步烧结即可分别完成了单晶生长和缺陷修复过程。其中,在高温烧结段,较高的温度下使一水合氢氧化锂和前驱体发生反应,用以促进单晶融合生长,同时完成了碳酸锂的分解,较短的烧结时间则避免了高温下过度的锂挥发和表面退化;在低温烧结段则利用碳酸锂分解提供的锂源修复了高温反应带来的表面退化,同时低温长时的烧结策略可以有效降低体相的锂镍混排率,进而使得通过该方法制备的高镍单晶三元正极材料具有良好的结晶性和结构完整性,电化学性能优异。The present invention introduces mixed lithium source and temperature segmented sintering technology, utilizes the different activities and decomposition temperatures of lithium hydroxide monohydrate and lithium carbonate, and reasonably sets the two-stage sintering temperature and time according to the nickel content of the material, and completes the single crystal growth and defect repair process respectively through one-step sintering. Among them, in the high-temperature sintering stage, lithium hydroxide monohydrate and the precursor react at a relatively high temperature to promote the fusion growth of the single crystal, and the decomposition of lithium carbonate is completed at the same time. The shorter sintering time avoids excessive lithium volatilization and surface degradation at high temperature; in the low-temperature sintering stage, the lithium source provided by the decomposition of lithium carbonate is used to repair the surface degradation caused by the high-temperature reaction. At the same time, the low-temperature and long-time sintering strategy can effectively reduce the lithium-nickel mixing rate of the bulk phase, thereby making the high-nickel single crystal ternary positive electrode material prepared by this method have good crystallinity and structural integrity, and excellent electrochemical performance.
另外本发明方法工艺流程简单,在提高高镍单晶三元正极材料性能的基础上,极大地降低了材料制造成本,适用于大规模生产应用。In addition, the method of the present invention has a simple process flow, and on the basis of improving the performance of high-nickel single crystal ternary positive electrode materials, it greatly reduces the material manufacturing cost and is suitable for large-scale production applications.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为实施例1制备的高镍单晶三元正极材料的SEM图;FIG1 is a SEM image of a high nickel single crystal ternary cathode material prepared in Example 1;
图2为实施例1、对比例1和对比例3得到的三种材料XRD图谱;FIG2 is an XRD spectrum of three materials obtained in Example 1, Comparative Example 1 and Comparative Example 3;
图3为对比例2制备的三元正极材料的SEM图;FIG3 is a SEM image of the ternary positive electrode material prepared in Comparative Example 2;
图4为对比例1制备的高镍单晶三元正极材料的SEM图;FIG4 is a SEM image of a high nickel single crystal ternary positive electrode material prepared in Comparative Example 1;
图5为对比例5制备的高镍单晶三元正极材料的SEM图;FIG5 is a SEM image of a high nickel single crystal ternary positive electrode material prepared in Comparative Example 5;
图6为对比例7制备的高镍单晶三元正极材料的SEM图。Figure 6 is a SEM image of the high-nickel single crystal ternary positive electrode material prepared in Comparative Example 7.
具体实施方式DETAILED DESCRIPTION
下面结合实施例对本发明作进一步说明,但本发明并不限于以下实施例。The present invention will be further described below in conjunction with examples, but the present invention is not limited to the following examples.
材料XRD数据由马尔文Aeris台式XRD测试仪进行测试,Highscore Plus软件进行数据计算,SEM结果由Phenom Pro台式电子扫描显微镜进行测试,锂含量ICP数据采用PEAvio 500进行测试。The material XRD data was tested by Malvern Aeris desktop XRD tester, and the data was calculated by Highscore Plus software. The SEM results were tested by Phenom Pro desktop electron scanning microscope, and the lithium content ICP data was tested by PEAvio 500.
实施例1:Embodiment 1:
本实施例中高镍单晶三元正极材料的制备方法包括以下步骤:The method for preparing the high nickel single crystal ternary positive electrode material in this embodiment comprises the following steps:
S1、取1mol,D50为4.5um的高镍三元氢氧化物前驱体材料Ni0.83Co0.13Mn0.04(OH)2与1.04mol一水合氢氧化锂和0.005mol碳酸锂组成的混合锂源进行混合,得到混合料A;S1, taking 1 mol of a high nickel ternary hydroxide precursor material Ni 0.83 Co 0.13 Mn 0.04 (OH) 2 with a D 50 of 4.5 um, and mixing it with a mixed lithium source consisting of 1.04 mol of lithium hydroxide monohydrate and 0.005 mol of lithium carbonate to obtain a mixture A;
S2、将S1中得到的混合料A放入管式炉中,炉内氧气浓度控制为92%,烧结工艺设定为:以3℃/min的升温速率升至T1=875℃,烧结时间t1=400min,之后以2℃/min的升温速率降至T2=760℃,烧结时间t2=520min,将自然降温后得到的物料进行粉碎过筛即可得到高镍单晶三元正极材料。S2. The mixed material A obtained in S1 is placed in a tubular furnace, the oxygen concentration in the furnace is controlled to be 92%, and the sintering process is set as follows: heating to T 1 = 875° C. at a heating rate of 3° C./min, sintering time t 1 = 400 min, then cooling to T 2 = 760° C. at a heating rate of 2° C./min, sintering time t 2 = 520 min, and the material obtained after natural cooling is crushed and sieved to obtain a high-nickel single crystal ternary positive electrode material.
实施例2:Embodiment 2:
本实施例中高镍单晶三元正极材料的制备方法包括以下步骤:The method for preparing the high nickel single crystal ternary positive electrode material in this embodiment comprises the following steps:
S1、取10mol,D50为4um的高镍三元氢氧化物前驱体材料LiNi0.9Co0.05Mn0.05(OH)2与10.25mol一水合氢氧化锂和0.1mol碳酸锂组成的混合锂源进行混合,得到混合料A;S1. Take 10 mol of a high nickel ternary hydroxide precursor material LiNi 0.9 Co 0.05 Mn 0.05 (OH) 2 with a D 50 of 4 um and mix it with a mixed lithium source consisting of 10.25 mol of lithium hydroxide monohydrate and 0.1 mol of lithium carbonate to obtain a mixture A;
S2、将S1中得到的混合料A放入箱式炉中,炉内氧气浓度控制为94%,烧结工艺设定为:以2.5℃/min的升温速率升至T1=840℃,烧结时间t1=360min,之后以1.5℃/min的升温速率降至T2=720℃,烧结时间t2=480min,将自然降温后得到的物料进行粉碎过筛即可得到高镍单晶三元正极材料。S2. The mixed material A obtained in S1 is placed in a box furnace, the oxygen concentration in the furnace is controlled to be 94%, and the sintering process is set as follows: heating to T 1 = 840° C. at a heating rate of 2.5° C./min, sintering time t 1 = 360 min, then cooling to T 2 = 720° C. at a heating rate of 1.5° C./min, sintering time t 2 = 480 min, and the material obtained after natural cooling is crushed and sieved to obtain a high-nickel single crystal ternary positive electrode material.
实施例3:Embodiment 3:
本实施例中高镍单晶三元正极材料的制备方法包括以下步骤:The method for preparing the high nickel single crystal ternary positive electrode material in this embodiment comprises the following steps:
S1、取10mol,D50为3.7um的高镍三元氢氧化物前驱体材料LiNi0.92Co0.04Mn0.04(OH)2与10.1mol一水合氢氧化锂和0.15mol碳酸锂组成的混合锂源进行混合,得到混合料A;S1. 10 mol of a high nickel ternary hydroxide precursor material LiNi 0.92 Co 0.04 Mn 0.04 (OH) 2 with a D 50 of 3.7 um is mixed with a mixed lithium source consisting of 10.1 mol of lithium hydroxide monohydrate and 0.15 mol of lithium carbonate to obtain a mixture A;
S2、将S1中得到的混合料A放入箱式炉中,炉内氧气浓度控制为95%,烧结工艺设定为:以2℃/min的升温速率升至T1=825℃,烧结时间t1=350min,之后以1.25℃/min的升温速率降至T2=710℃,烧结时间t2=465min,将自然降温后得到的物料进行粉碎过筛即可得到高镍单晶三元正极材料。S2. The mixed material A obtained in S1 is placed in a box furnace, the oxygen concentration in the furnace is controlled to be 95%, and the sintering process is set as follows: heating to T 1 = 825° C. at a heating rate of 2° C./min, sintering time t 1 = 350 min, then cooling to T 2 = 710° C. at a heating rate of 1.25° C./min, sintering time t 2 = 465 min, and the material obtained after natural cooling is crushed and sieved to obtain a high-nickel single crystal ternary positive electrode material.
实施例4:Embodiment 4:
本实施例中高镍单晶三元正极材料的制备方法包括以下步骤:The method for preparing the high nickel single crystal ternary positive electrode material in this embodiment comprises the following steps:
S1、取100mol,D50为3.5um的高镍三元氢氧化物前驱体材料LiNi0.95Co0.03Mn0.02(OH)2与100.5mol一水合氢氧化锂和2mol碳酸锂组成的混合锂源进行混合,得到混合料A;S1, taking 100 mol of a high nickel ternary hydroxide precursor material LiNi 0.95 Co 0.03 Mn 0.02 (OH) 2 with a D 50 of 3.5 um, and mixing it with a mixed lithium source consisting of 100.5 mol of lithium hydroxide monohydrate and 2 mol of lithium carbonate to obtain a mixture A;
S2、将S1中得到的混合料A分四批装入匣钵中并放入辊道窑,窑内氧气浓度控制为97%,烧结工艺设定为:以1.5℃/min的升温速率升至T1=815℃,烧结时间t1=330min,之后以0.75℃/min的升温速率降至T2=690℃,烧结时间t2=450min,将降温后得到的物料进行粉碎过筛即可得到高镍单晶三元正极材料。S2. The mixed material A obtained in S1 is divided into four batches and loaded into a sagger and placed into a roller kiln. The oxygen concentration in the kiln is controlled to be 97%. The sintering process is set as follows: heating to T 1 = 815° C. at a heating rate of 1.5° C./min, sintering time t 1 = 330 min, then cooling to T 2 = 690° C. at a heating rate of 0.75° C./min, sintering time t 2 = 450 min. The material obtained after cooling is crushed and sieved to obtain a high-nickel single crystal ternary positive electrode material.
对比例1:Comparative Example 1:
本实施例中高镍单晶三元正极材料的制备方法包括以下步骤:The method for preparing the high nickel single crystal ternary positive electrode material in this embodiment comprises the following steps:
S1、取1mol,D50为4.5um的高镍三元氢氧化物前驱体材料Ni0.83Co0.13Mn0.04(OH)2与1.04mol一水合氢氧化锂和0.005mol碳酸锂组成的混合锂源进行混合,得到混合料A;S1, taking 1 mol of a high nickel ternary hydroxide precursor material Ni 0.83 Co 0.13 Mn 0.04 (OH) 2 with a D 50 of 4.5 um, and mixing it with a mixed lithium source consisting of 1.04 mol of lithium hydroxide monohydrate and 0.005 mol of lithium carbonate to obtain a mixture A;
S2、将S1中得到的混合料A放入管式炉中,炉内氧气浓度控制为92%,烧结工艺设定为:以3℃/min的升温速率升至T=875℃,烧结时间t=400min,将自然降温后得到的物料进行粉碎过筛即可得到对比例1材料。S2. Put the mixed material A obtained in S1 into a tubular furnace, control the oxygen concentration in the furnace to 92%, set the sintering process as follows: increase the temperature to T = 875 ° C at a heating rate of 3 ° C / min, and sinter for t = 400 min. The material obtained after natural cooling is crushed and sieved to obtain the material of comparative example 1.
对比例2:Comparative Example 2:
本实施例中高镍单晶三元正极材料的制备方法包括以下步骤:The method for preparing the high nickel single crystal ternary positive electrode material in this embodiment comprises the following steps:
S1、取1mol,D50为4.5um的高镍三元氢氧化物前驱体材料Ni0.83Co0.13Mn0.04(OH)2与1.04mol一水合氢氧化锂和0.005mol碳酸锂组成的混合锂源进行混合,得到混合料A;S1, taking 1 mol of a high nickel ternary hydroxide precursor material Ni 0.83 Co 0.13 Mn 0.04 (OH) 2 with a D 50 of 4.5 um, and mixing it with a mixed lithium source consisting of 1.04 mol of lithium hydroxide monohydrate and 0.005 mol of lithium carbonate to obtain a mixture A;
S2、将S1中得到的混合料A放入管式炉中,炉内氧气浓度控制为92%,烧结工艺设定为:以3℃/min的升温速率升至T=760℃,烧结时间t=520min,将自然降温后得到的物料进行粉碎过筛即可得到对比例2材料。S2. Put the mixed material A obtained in S1 into a tubular furnace, control the oxygen concentration in the furnace to 92%, set the sintering process as follows: increase the temperature to T = 760 ° C at a heating rate of 3 ° C / min, and sinter for t = 520 min. The material obtained after natural cooling is crushed and sieved to obtain the material of comparative example 2.
对比例3:Comparative Example 3:
本实施例中高镍单晶三元正极材料的制备方法包括以下步骤:The method for preparing the high nickel single crystal ternary positive electrode material in this embodiment comprises the following steps:
S1、取1mol,D50为4.5um的高镍三元氢氧化物前驱体材料Ni0.83Co0.13Mn0.04(OH)2与1.045mol一水合氢氧化锂进行混合,得到混合料A;S1. Take 1 mol of a high nickel ternary hydroxide precursor material Ni 0.83 Co 0.13 Mn 0.04 (OH) 2 with a D 50 of 4.5 um and mix it with 1.045 mol of lithium hydroxide monohydrate to obtain a mixture A;
S2、将S1中得到的混合料A放入管式炉中,炉内氧气浓度控制为92%,烧结工艺设定为:以3℃/min的升温速率升至T=850℃,烧结时间t=900min,将自然降温后得到的物料进行粉碎过筛即可得到对比例3材料。S2. Put the mixed material A obtained in S1 into a tubular furnace, control the oxygen concentration in the furnace to 92%, set the sintering process as follows: increase the temperature to T = 850 ° C at a heating rate of 3 ° C / min, and sinter for t = 900 min. The material obtained after natural cooling is crushed and sieved to obtain the material of comparative example 3.
对比例4:Comparative Example 4:
本对比例与实施例1的区别在于步骤S1中的锂源采用1.05mol的一水合氢氧化锂。The difference between this comparative example and Example 1 is that the lithium source in step S1 is 1.05 mol of lithium hydroxide monohydrate.
对比例5:Comparative Example 5:
本对比例与实施例1的区别在于步骤S1中的锂源采用0.525mol的碳酸锂。The difference between this comparative example and Example 1 is that the lithium source in step S1 is 0.525 mol of lithium carbonate.
对比例6:Comparative Example 6:
本对比例与实施例1的区别在于步骤S2中的t1烧结时间为500min。The difference between this comparative example and Example 1 is that the sintering time t1 in step S2 is 500 min.
对比例7:Comparative Example 7:
本对比例与实施例1的区别在于步骤S2中的t1烧结时间为300min。The difference between this comparative example and Example 1 is that the sintering time t1 in step S2 is 300 min.
从图1中可以看到单晶生长良好,颗粒分明,与对比例3传统烧结方案得到的单晶材料(图4)基本一致,说明采用本发明提供的方法可以得到形貌良好的高镍单晶三元正极材料。It can be seen from Figure 1 that the single crystal grows well and the particles are distinct, which is basically consistent with the single crystal material obtained by the traditional sintering scheme in Comparative Example 3 (Figure 4), indicating that the method provided by the present invention can obtain a high-nickel single crystal ternary positive electrode material with good morphology.
从图2中可以看到对比例1和对比例3得到的材料均有明显的岩盐相杂质峰。其中:实施例1和对比例1的结果对比说明,本发明采用的第二段低温长时烧结可以有效地恢复第一段高温短时烧结带来的表面退化和结构缺陷,证明了工艺的合理性;实施例1和对比例3的结果对比说明,与对比例3的传统烧结得到的单晶材料相比,采用本发明提供的方法可以得到结晶性更加良好,缺陷更少的高镍单晶三元正极材料。From Figure 2, it can be seen that the materials obtained in Comparative Examples 1 and 3 have obvious rock salt phase impurity peaks. Among them: the comparison of the results of Example 1 and Comparative Example 1 shows that the second stage of low-temperature long-time sintering adopted by the present invention can effectively restore the surface degradation and structural defects caused by the first stage of high-temperature short-time sintering, proving the rationality of the process; the comparison of the results of Example 1 and Comparative Example 3 shows that compared with the single crystal material obtained by the traditional sintering of Comparative Example 3, the method provided by the present invention can obtain a high-nickel single crystal ternary positive electrode material with better crystallinity and fewer defects.
从图3中可以看到其并未生成单晶,而是多晶二次球颗粒形貌,与实施例1(图1)对比,说明本发明第一段高温短时烧结主要为单晶颗粒形貌的生成,第二段低温长时烧结主要为修复结构缺陷,两段烧结工艺有机结合才可以得到形貌良好的高镍单晶三元正极材料。It can be seen from Figure 3 that no single crystal is generated, but a polycrystalline secondary spherical particle morphology. Compared with Example 1 (Figure 1), it shows that the first stage of high-temperature short-time sintering of the present invention is mainly for the generation of single crystal particle morphology, and the second stage of low-temperature long-time sintering is mainly for repairing structural defects. The organic combination of the two-stage sintering process can obtain a high-nickel single crystal ternary positive electrode material with good morphology.
表1为本发明实施例1、对比例1、对比例2和对比例3制备的三元正极材料性能对比,从物化指标可以看到采用本发明提供的方法得到的材料具有更高的I(003)/I(104)值和更低的锂镍混排率,与对比例2的多晶材料基本一致,说明其具备更加良好的结晶性,结构完整度可以达到多晶材料的水平。从热安全性和电化学性能可以看到,采用本发明提供的方法得到的高镍单晶正极材料在保持更高DSC放热温度和更加稳定长循环性能的基础上,首周放电容量和首效也具有明显的优势。Table 1 is a performance comparison of the ternary positive electrode materials prepared in Example 1, Comparative Example 1, Comparative Example 2 and Comparative Example 3 of the present invention. From the physicochemical indicators, it can be seen that the material obtained by the method provided by the present invention has a higher I (003) /I (104) value and a lower lithium-nickel mixing rate, which is basically consistent with the polycrystalline material of Comparative Example 2, indicating that it has better crystallinity and the structural integrity can reach the level of polycrystalline materials. From the thermal safety and electrochemical performance, it can be seen that the high-nickel single crystal positive electrode material obtained by the method provided by the present invention has obvious advantages in the first-week discharge capacity and first effect while maintaining a higher DSC exothermic temperature and more stable long-cycle performance.
表2为本发明实施例1、对比例4和对比例5制备的三元正极材料物化指标对比,可以看到只采用一水合氢氧化锂作为锂源的对比例4所得材料I(003)/I(104)值偏低、锂镍混排率较高,同时材料中的锂含量不足1,这是由一水合氢氧化锂活性较高,高温段完全参与了反应,同时容易挥发。而材料在高温段会发生表面退化和结构缺陷,导致活性锂缺失,低温段没有额外的锂源进行补锂反应,继而造成了材料缺锂,结晶性不佳。另外,只采用碳酸锂作为锂源的对比例5所得材料锂含量明显偏高,结合图5可以看到,由于碳酸锂分解温度较高,活性低,材料的单晶尺寸小,同时分散性差,且表面存在明显碳酸锂未参与反应,残留所导致的“凹凸”形貌,其锂含量高的原因主要是表面残锂较多,并未进晶格内部,因而其在结晶度方面依旧较差,如I(003)/I(104)值偏低、锂镍混排率较高。这两个对比例证明了只有采用活性不同的混合锂源,且合理控制使用比例,才能达到本发明所述的技术效果。Table 2 is a comparison of the physicochemical indicators of the ternary positive electrode materials prepared in Example 1, Comparative Example 4 and Comparative Example 5 of the present invention. It can be seen that the I (003) / I (104) value of the material obtained in Comparative Example 4, which only uses lithium hydroxide monohydrate as the lithium source, is low, the lithium-nickel mixing rate is high, and the lithium content in the material is less than 1. This is because the lithium hydroxide monohydrate is highly active, the high temperature section is fully involved in the reaction, and it is easy to volatilize. However, the material will undergo surface degradation and structural defects in the high temperature section, resulting in the lack of active lithium. There is no additional lithium source in the low temperature section for lithium supplementation reaction, which then causes the material to lack lithium and have poor crystallinity. In addition, the lithium content of the material obtained by the comparative example 5 using only lithium carbonate as the lithium source is obviously high. It can be seen from Figure 5 that due to the high decomposition temperature of lithium carbonate, the activity is low, the single crystal size of the material is small, and the dispersibility is poor at the same time, and there is obvious lithium carbonate on the surface that does not participate in the reaction, and the "concave-convex" morphology caused by the residue, the reason for its high lithium content is mainly that the surface residual lithium is more, and it does not enter the interior of the lattice, so it is still poor in crystallinity, such as I (003) / I (104) value is low, and the lithium nickel mixed row rate is high. These two comparative examples prove that only by using mixed lithium sources with different activities and reasonably controlling the use ratio, the technical effect of the present invention can be achieved.
表3为本发明实施例1、对比例6和对比例7制备的三元正极材料物化指标对比,可以看到当对比例6中高温段的烧结时间过长时,材料的结晶性在下降,当对比例7高温段的烧结时间过短时,材料的结晶性基本不变,但结合图6的SEM图片可以看到,材料的单晶颗粒尺寸明显偏小,同时分散性不佳。这两个对比例证明了只有采用本发明所提供的合理烧结参数,才能达到所述的技术效果。Table 3 is a comparison of the physicochemical indicators of the ternary positive electrode materials prepared in Example 1, Comparative Example 6 and Comparative Example 7 of the present invention. It can be seen that when the sintering time of the high temperature section in Comparative Example 6 is too long, the crystallinity of the material decreases. When the sintering time of the high temperature section in Comparative Example 7 is too short, the crystallinity of the material remains basically unchanged. However, it can be seen from the SEM image of Figure 6 that the single crystal particle size of the material is obviously small and the dispersibility is poor. These two comparative examples prove that only by adopting the reasonable sintering parameters provided by the present invention can the technical effect be achieved.
表1实施例1对比例1-3三元正极材料性能对比Table 1 Comparison of performance of ternary positive electrode materials in Example 1 Comparative Examples 1-3
表2实施例1对比例4-5三元正极材料物化指标对比Table 2 Comparison of physical and chemical indicators of ternary positive electrode materials in Example 1, Comparative Examples 4-5
表3实施例1对比例6-7三元正极材料物化指标对比Table 3 Comparison of physicochemical indicators of ternary positive electrode materials in Example 1, Comparative Examples 6-7
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