Disclosure of Invention
The present invention is directed to overcoming the above-mentioned deficiencies of the prior art and providing a multi-die package structure and a method of forming the same.
In order to achieve the above object, the present invention provides a method for forming a multi-die package structure, which includes providing a package substrate on which a first die and a second die are disposed. And forming a first insulating protection layer and a second insulating protection layer on the first die and the second die respectively. And performing a first metal ion implantation process on the first insulating protection layer on the first die to form a plurality of first metal ion implantation regions which are arranged in a separated mode in the first insulating protection layer. And then performing a second metal ion implantation process on the second insulating protection layer on the second die to form a plurality of second metal ion implantation regions which are arranged in a separated mode in the second insulating protection layer, wherein the metal ion concentration of the first metal ion implantation region is greater than that of the second metal ion implantation region. And annealing the first insulating protection layer and the second insulating protection layer to convert the first metal ion implantation region into a first metal nanocrystalline region and convert the second metal ion implantation region into a second metal nanocrystalline region. And then, arranging a heat conduction frame on the first insulating protection layer and the second insulating protection layer, wherein a containing cavity is arranged between the heat conduction frame and the packaging substrate. And injecting a resin material into the accommodating cavity to form the packaging layer.
Preferably, the first die and the second die are each electrically connected to the package substrate.
Preferably, the thickness of the first die is greater than the thickness of the second die.
Preferably, the thickness of the first insulating protection layer is smaller than the thickness of the second insulating protection layer, so that the upper surface of the first insulating protection layer and the upper surface of the second insulating protection layer are on the same plane.
Preferably, the plurality of first metal ion implantation regions are arranged in a matrix, the plurality of second metal ion implantation regions are arranged in a matrix, and the number of the first metal ion implantation regions is greater than the number of the second metal ion implantation regions.
Preferably, a first heat conduction buffer layer and a second heat conduction buffer layer are respectively disposed on the first insulating protection layer and the second insulating protection layer before the heat conduction frame is disposed on the first insulating protection layer and the second insulating protection layer.
Preferably, the heat conductive frame includes a first heat conductive frame and a second heat conductive frame, the first heat conductive frame is in direct contact with the first heat conductive buffer layer, and the second heat conductive frame is in direct contact with the second heat conductive buffer layer.
Preferably, the heat conducting frame is provided with a plurality of through holes.
The invention also provides a multi-die packaging structure, which is manufactured and formed by adopting the forming method.
Compared with the prior art, the multi-die packaging structure and the forming method thereof have the advantages that the first insulating protective layer and the second insulating protective layer have excellent heat conduction performance through the process, the metal ion concentration of the first insulating protective layer is higher than that of the second metal ion implantation region, the heat conduction performance of the first insulating protective layer is better than that of the second insulating protective layer, the insulating protective layers with different performances are arranged for the dies with different heat generation amounts, the insulating protective layers with the metal nanocrystalline regions are arranged to enable the first metal ion implantation region to be converted into the first metal nanocrystalline regions, the second metal ion implantation region to be converted into the second metal nanocrystalline regions, the first insulating protective layer and the second insulating protective layer have excellent heat conduction performance through the process, the metal ion concentration of the first metal ion implantation region is higher than that of the second metal ion implantation region, the heat conduction performance of the first insulating protective layer is better than that of the second insulating protective layer, the semiconductor die with different heat generation amounts is effectively protected, and meanwhile, the semiconductor die is effectively protected from being directly contacted by the heat conduction adhesive, and the stability of the packaging structure is further avoided.
Detailed Description
For a better understanding of the technical solution of the present invention, the following detailed description of the embodiments of the present invention refers to the accompanying drawings.
It should be understood that the described embodiments are merely some, but not all, embodiments of the invention. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Please refer to fig. 1-6. It should be noted that, the illustrations provided in the present embodiment merely illustrate the basic concept of the present invention by way of illustration, and only the components related to the present invention are shown in the illustration, rather than being drawn according to the number, shape and size of the components in actual implementation, and the form, number and proportion of each component in actual implementation may be arbitrarily changed, and the layout of the components may be more complex.
As shown in fig. 1 to 6, the present embodiment provides a method for forming a multi-die package structure, which includes the following steps:
As shown in fig. 1, a package substrate 100 is provided, a first die 201 and a second die 202 are disposed on the package substrate 100,
In a specific embodiment, the first die 201 and the second die 202 are each electrically connected to the package substrate 100.
In a specific embodiment, the thickness of the first die 201 is greater than the thickness of the second die 202.
In a specific embodiment, the package substrate 100 includes a carrier substrate and a circuit layer disposed on the carrier substrate, where the carrier substrate may be a semiconductor substrate, a ceramic substrate, or a metal substrate, more specifically, the carrier substrate is a silicon substrate, a sapphire substrate, an aluminum nitride ceramic substrate, a copper substrate, or a stainless steel substrate, and further, the circuit layer is disposed on the carrier substrate, more specifically, an insulating protection layer may be disposed between the carrier substrate and the circuit layer, so that both the first die 201 and the second die 202 are electrically connected to the circuit layer (not shown).
In a specific embodiment, the first die 201 and the second die 202 each include a conductive pad, and the first die 201 and the second die 202 are further electrically connected to the package substrate 100 through respective conductive pads.
As shown in fig. 2, a first insulating protection layer 301 and a second insulating protection layer 302 are formed on the first die 201 and the second die 202, respectively;
In a specific embodiment, the thickness of the first insulating protection layer 301 is smaller than the thickness of the second insulating protection layer 302, so that the upper surface of the first insulating protection layer 301 and the upper surface of the second insulating protection layer 302 are in the same plane.
In a specific embodiment, the materials of the first insulating protection layer 301 and the second insulating protection layer 302 include one or more of silicon oxide, silicon nitride, silicon oxynitride, aluminum oxide, aluminum nitride, zirconium oxide, and niobium oxide, and further the first insulating protection layer 301 and the second insulating protection layer 302 are formed by any suitable process such as magnetron sputtering, ALD, PECVD, thermal oxidation, and the like.
In a specific embodiment, the thickness of the first insulating protection layer 301 is 20-100 micrometers, and the thickness of the second insulating protection layer 302 is 50-150 micrometers, so as to ensure that the thickness of the first insulating protection layer 301 is smaller than the thickness of the second insulating protection layer 302.
As shown in fig. 3, a first metal ion implantation process is performed on the first insulating protection layer 301 on the first die 201 to form a plurality of first metal ion implantation regions 401 disposed separately in the first insulating protection layer 301, and then a second metal ion implantation process is performed on the second insulating protection layer 302 on the second die 202 to form a plurality of second metal ion implantation regions 402 disposed separately in the second insulating protection layer 302, wherein the metal ion concentration of the first metal ion implantation regions 401 is greater than the metal ion concentration of the second metal ion implantation regions 402.
In a specific embodiment, the plurality of first metal ion implantation regions 401 that are separately disposed are arranged in a matrix, the plurality of second metal ion implantation regions 402 that are separately disposed are arranged in a matrix, and the number of the first metal ion implantation regions 401 is greater than the number of the second metal ion implantation regions 402.
In a specific embodiment, the metal ions in the first metal ion implantation process and the second metal ion implantation process are made of silver, copper, aluminum, tungsten, nickel or molybdenum.
In a specific embodiment, the implantation energy in the first metal ion implantation process and the second metal ion implantation process is 30kev to 100kev, more specifically, the implantation energy is 30kev, 50kev, 60kev, 80kev or 100kev.
In a specific embodiment, the implantation energy in the first metal ion implantation process and the second metal ion implantation process is 60kev, and the implantation ions in the first metal ion implantation process and the second metal ion implantation process are copper ions, silver ions or aluminum ions, so that the metal ion concentration of the first metal ion implantation region 401 is 3×10 20cm-3-5×1022 cm-3, and the metal ion concentration of the second metal ion implantation region 402 is 5×10 18cm-3-4×1021 cm-3.
In a specific embodiment, the first metal ion implantation regions 401 are arranged in a 4×4 matrix, and the second metal ion implantation regions 402 are arranged in a 3×3 matrix.
As shown in fig. 4, the first insulating protection layer 301 and the second insulating protection layer 302 are annealed, so that the first metal ion implantation region 401 is converted into a first metal nanocrystalline region 501, and the second metal ion implantation region 402 is converted into a second metal nanocrystalline region 502.
In a specific embodiment, the annealing treatment is a laser annealing treatment, that is, the local surfaces of the first insulating protection layer 301 and the second insulating protection layer 302 are irradiated with laser, so that the first insulating protection layer 301 and the second insulating protection layer 302 are heated, which is favorable for aggregation and agglomeration of metal ions, so that the first metal ion implantation region 401 is converted into the first metal nanocrystalline region 501, and the second metal ion implantation region 402 is converted into the second metal nanocrystalline region 502, and the annealing treatment time is 1-10 minutes.
As shown in fig. 5, a heat conducting frame is disposed on the first insulating protection layer 301 and the second insulating protection layer 302, and a receiving cavity is formed between the heat conducting frame and the package substrate 100.
In a specific embodiment, before the heat conductive frames are disposed on the first insulating protection layer 301 and the second insulating protection layer 302, a first heat conductive buffer layer (not shown) and a second heat conductive buffer layer (not shown) are disposed on the first insulating protection layer 301 and the second insulating protection layer 302, respectively, where the first heat conductive buffer layer and the second heat conductive buffer layer are any suitable resin material with heat conductivity and elasticity, such as heat conductive silica gel, so as to prevent the first die 201 and the second die 202 from being damaged in the process of installing the heat conductive frames.
In a specific embodiment, the heat conductive frame includes a first heat conductive frame 601 and a second heat conductive frame 602, the first heat conductive frame 601 is in direct contact with the first heat conductive buffer layer (not shown), and the second heat conductive frame 602 is in direct contact with the second heat conductive buffer layer (not shown).
In a specific embodiment, the heat conductive frame has a plurality of through holes (not shown), and more specifically, the first heat conductive frame 601 and the second heat conductive frame 602 each have a plurality of through holes (not shown), and further, the encapsulating material enters the accommodating cavity through the through holes so as to encapsulate the first die 201 and the second die 202.
As shown in fig. 6, a resin material is injected into the receiving cavity to form an encapsulation layer 700.
In a specific embodiment, the encapsulation layer 700 is an epoxy.
As shown in fig. 6, the present invention also proposes a multi-die package structure manufactured by the above-described forming method.
In other embodiments, a method of forming a multi-die package structure includes the steps of:
A package substrate is provided on which a first die and a second die are disposed.
And forming a first insulating protection layer and a second insulating protection layer on the first die and the second die respectively.
And performing a first metal ion implantation process on the first insulating protection layer on the first die to form a plurality of first metal ion implantation regions which are arranged in a separated mode in the first insulating protection layer.
And then performing a second metal ion implantation process on the second insulating protection layer on the second die to form a plurality of second metal ion implantation regions which are arranged in a separated mode in the second insulating protection layer, wherein the metal ion concentration of the first metal ion implantation region is greater than that of the second metal ion implantation region.
And annealing the first insulating protection layer and the second insulating protection layer to convert the first metal ion implantation region into a first metal nanocrystalline region and convert the second metal ion implantation region into a second metal nanocrystalline region.
And then, arranging a heat conduction frame on the first insulating protection layer and the second insulating protection layer, wherein a containing cavity is arranged between the heat conduction frame and the packaging substrate.
And injecting a resin material into the accommodating cavity to form the packaging layer.
According to one embodiment of the invention, the first die and the second die are each electrically connected to the package substrate.
According to one embodiment of the invention, the thickness of the first die is greater than the thickness of the second die.
According to an embodiment of the present invention, the thickness of the first insulating protection layer is smaller than the thickness of the second insulating protection layer, so that the upper surface of the first insulating protection layer and the upper surface of the second insulating protection layer are on the same plane.
According to one embodiment of the present invention, the plurality of first metal ion implantation regions are arranged in a matrix, the plurality of second metal ion implantation regions are arranged in a matrix, and the number of the first metal ion implantation regions is greater than the number of the second metal ion implantation regions.
According to one embodiment of the present invention, a first heat conductive buffer layer and a second heat conductive buffer layer are provided on the first insulating protection layer and the second insulating protection layer, respectively, before the heat conductive frames are provided on the first insulating protection layer and the second insulating protection layer.
According to one embodiment of the invention, the thermally conductive frame comprises a first thermally conductive frame in direct contact with the first thermally conductive buffer layer and a second thermally conductive frame in direct contact with the second thermally conductive buffer layer.
According to one embodiment of the invention, the heat conducting frame is provided with a plurality of through holes.
According to an embodiment of the present invention, the present invention also proposes a multi-die package structure formed by manufacturing using the above-described forming method.
According to the invention, the plurality of first metal ion implantation regions which are arranged separately are formed in the first insulating protection layer, the plurality of second metal ion implantation regions which are arranged separately are formed in the second insulating protection layer, then the first insulating protection layer and the second insulating protection layer are subjected to annealing treatment, so that the first metal ion implantation regions are converted into first metal nanocrystalline regions, the second metal ion implantation regions are converted into second metal nanocrystalline regions, the first insulating protection layer and the second insulating protection layer have excellent heat conduction performance through the process, the metal ion concentration of the first metal ion implantation regions is higher than that of the second metal ion implantation regions, the heat conduction performance of the first insulating protection layer is better than that of the second insulating protection layer, and then the insulating protection layers with different heat conduction performances are arranged for different heat generating capacity of the die.
The above embodiments are merely illustrative of the principles of the present invention and its effectiveness, and are not intended to limit the invention. Modifications and variations may be made to the above-described embodiments by those skilled in the art without departing from the spirit and scope of the invention. Accordingly, it is intended that all equivalent modifications and variations of the invention be covered by the claims, which are within the ordinary skill of the art, be within the spirit and scope of the present disclosure.