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CN118737847A - Method for manufacturing semiconductor device, corresponding semiconductor device and mounting assembly - Google Patents

Method for manufacturing semiconductor device, corresponding semiconductor device and mounting assembly Download PDF

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Publication number
CN118737847A
CN118737847A CN202410366597.5A CN202410366597A CN118737847A CN 118737847 A CN118737847 A CN 118737847A CN 202410366597 A CN202410366597 A CN 202410366597A CN 118737847 A CN118737847 A CN 118737847A
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Prior art keywords
semiconductor
insulating film
semiconductor device
wafer
semiconductor wafer
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Chinese (zh)
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M·德赖
G·卡塔拉诺
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Italian Semiconductor International Co
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Italian Semiconductor International Co
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Priority claimed from US18/614,936 external-priority patent/US20240332033A1/en
Application filed by Italian Semiconductor International Co filed Critical Italian Semiconductor International Co
Publication of CN118737847A publication Critical patent/CN118737847A/en
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L21/00Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
    • H01L21/02Manufacture or treatment of semiconductor devices or of parts thereof
    • H01L21/04Manufacture or treatment of semiconductor devices or of parts thereof the devices having potential barriers, e.g. a PN junction, depletion layer or carrier concentration layer
    • H01L21/50Assembly of semiconductor devices using processes or apparatus not provided for in a single one of the groups H01L21/18 - H01L21/326 or H10D48/04 - H10D48/07 e.g. sealing of a cap to a base of a container
    • H01L21/56Encapsulations, e.g. encapsulation layers, coatings
    • H01L21/561Batch processing
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L21/00Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
    • H01L21/70Manufacture or treatment of devices consisting of a plurality of solid state components formed in or on a common substrate or of parts thereof; Manufacture of integrated circuit devices or of parts thereof
    • H01L21/77Manufacture or treatment of devices consisting of a plurality of solid state components or integrated circuits formed in, or on, a common substrate
    • H01L21/78Manufacture or treatment of devices consisting of a plurality of solid state components or integrated circuits formed in, or on, a common substrate with subsequent division of the substrate into plural individual devices
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L23/00Details of semiconductor or other solid state devices
    • H01L23/28Encapsulations, e.g. encapsulating layers, coatings, e.g. for protection
    • H01L23/31Encapsulations, e.g. encapsulating layers, coatings, e.g. for protection characterised by the arrangement or shape
    • H01L23/3107Encapsulations, e.g. encapsulating layers, coatings, e.g. for protection characterised by the arrangement or shape the device being completely enclosed
    • H01L23/3114Encapsulations, e.g. encapsulating layers, coatings, e.g. for protection characterised by the arrangement or shape the device being completely enclosed the device being a chip scale package, e.g. CSP
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L23/00Details of semiconductor or other solid state devices
    • H01L23/28Encapsulations, e.g. encapsulating layers, coatings, e.g. for protection
    • H01L23/31Encapsulations, e.g. encapsulating layers, coatings, e.g. for protection characterised by the arrangement or shape
    • H01L23/3107Encapsulations, e.g. encapsulating layers, coatings, e.g. for protection characterised by the arrangement or shape the device being completely enclosed
    • H01L23/3135Double encapsulation or coating and encapsulation

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  • Engineering & Computer Science (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Physics & Mathematics (AREA)
  • Condensed Matter Physics & Semiconductors (AREA)
  • General Physics & Mathematics (AREA)
  • Computer Hardware Design (AREA)
  • Power Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Internal Circuitry In Semiconductor Integrated Circuit Devices (AREA)

Abstract

本公开涉及制造半导体器件的方法、对应的半导体器件和安装组件。“无封装”集成电路半导体器件通过在集成有半导体管芯的半导体晶片的相对的第一和第二表面上层压第一和第二绝缘膜来制造。在开放穿过层压在半导体晶片的第一表面上的第一绝缘膜的通向半导体晶片的过孔中设置朝向半导体管芯的管芯焊盘的导电结构。设置有这些导电结构的半导体晶片在相邻半导体管芯之间的分隔线处被分割,以产生单独的半导体器件。每个器件具有:相对的第一和第二器件表面,具有层压在其上的第一和第二绝缘膜的保护部分,以及在相对的第一和第二器件表面之间延伸的侧表面,这些侧表面未被第一和第二绝缘膜覆盖。

The present disclosure relates to a method for manufacturing a semiconductor device, a corresponding semiconductor device and a mounting assembly. A "packageless" integrated circuit semiconductor device is manufactured by laminating first and second insulating films on opposite first and second surfaces of a semiconductor wafer having a semiconductor die integrated thereon. A conductive structure toward a die pad of the semiconductor die is provided in a via opening through the first insulating film laminated on the first surface of the semiconductor wafer and leading to the semiconductor wafer. The semiconductor wafer provided with these conductive structures is divided at a separation line between adjacent semiconductor dies to produce separate semiconductor devices. Each device has: opposite first and second device surfaces, a protective portion having first and second insulating films laminated thereon, and side surfaces extending between the opposite first and second device surfaces, which side surfaces are not covered by the first and second insulating films.

Description

制造半导体器件的方法、对应的半导体器件和安装组件Method for manufacturing semiconductor device, corresponding semiconductor device and mounting assembly

优先权要求Priority claim

本申请要求于2023年3月29日提交的意大利专利申请No.102023000005985的优先权权益,该申请的全部内容在法律允许的最大程度上通过引用并入本文。This application claims the benefit of priority from Italian Patent Application No. 102023000005985, filed on March 29, 2023, the entire contents of which are incorporated herein by reference to the maximum extent permitted by law.

技术领域Technical Field

本说明书涉及制造半导体器件。This description relates to fabricating semiconductor devices.

本文所述的解决方案可应用于例如汽车或消费产品的功率(集成电路)半导体器件。The solutions described herein can be applied to power (integrated circuit) semiconductor devices, for example, in automotive or consumer products.

背景技术Background Art

存在用于生产用于汽车和/或消费者市场的设备的各种制造方法。There are various manufacturing methods for producing devices for the automotive and/or consumer markets.

此类制造方法的期望品质包括:低生产成本、制造过程简单和封装尺寸减小。Desirable qualities of such manufacturing methods include low production cost, simplicity of manufacturing process and reduced package size.

旨在减小封装尺寸的常规方法是所谓的晶片级芯片尺寸封装(WLCSP)。该方法涉及最终器件在类似印刷电路板(PCB)的衬底上的(焊接)球安装。然而,应当认识到的是,将球安装在封装上不是简单的组装步骤。A conventional approach to reducing package size is the so-called wafer-level chip-scale packaging (WLCSP). This approach involves (soldering) ball mounting of the final device on a substrate like a printed circuit board (PCB). However, it should be appreciated that mounting the balls on the package is not a simple assembly step.

另一种常规且广泛应用的方法是基于所谓的四方扁平无引线(QFN)封装,其基于衬底(例如,引线框)的使用。Another conventional and widely used approach is based on the so-called quad flat no-lead (QFN) package, which is based on the use of a substrate (eg a lead frame).

用于QFN封装的衬底需要特别的设计,即,取决于特定的器件设计,并且这种定制的引线框可能涉及高成本。The substrate for QFN packages requires special design, ie, depending on the specific device design, and such customized leadframes may involve high costs.

此外,常规的方法是基于导线互连的,已观察到这些导线互连会引入不期望的电阻,从而降低器件的电性能。Furthermore, conventional approaches are based on wire interconnects, which have been observed to introduce undesirable resistance, thereby degrading the electrical performance of the device.

作为背景的方式,以下文献通过引用并入本文:By way of background, the following documents are incorporated herein by reference:

C-H Chien,et al.:“玻璃3D电磁电感器IPD衬底制造组装和表征(Glass 3DSolenoid Inductors IPD Substrate Manufacturing Assembly andCharacterization)”,国际微电子研讨会,1October 2016;2016(1):000013–000017;C-H Chien, et al.: “Glass 3D Solenoid Inductors IPD Substrate Manufacturing Assembly and Characterization”, International Microelectronics Symposium, 1October 2016; 2016(1):000013–000017;

N.Kumbhat,et al.:“在超薄层压板中嵌入功率IC的片末扇出封装(Chip-lastfan-out package with embedded power ICs in ultra-thin laminates)”电子元件与技术会议录,1372-1377;N. Kumbhat, et al.: “Chip-last fan-out package with embedded power ICs in ultra-thin laminates” Proceedings of the Conference on Electronic Components and Technology, 1372-1377;

美国专利No.9,502,336和No.10,636,734;U.S. Patent Nos. 9,502,336 and 10,636,734;

上述文献是半导体器件制造方法的各种最新进展的示例,目的在于实现低生产成本、制造工艺的简单性和封装尺寸的减小。The above-mentioned documents are examples of various recent advances in semiconductor device manufacturing methods, aiming at achieving low production cost, simplicity of manufacturing process and reduction of package size.

在本领域中需要旨在解决前述问题的解决方案。There is a need in the art for solutions directed to addressing the aforementioned problems.

发明内容Summary of the invention

一个或多个实施例涉及一种方法。One or more embodiments are directed to a method.

一个或多个实施例涉及一种对应的(集成电路)半导体器件。One or more embodiments relate to a corresponding (integrated circuit) semiconductor device.

一个或多个实施例涉及一种对应的安装组件(即,安装在诸如印刷电路板PCB的支撑构件上的半导体器件)。One or more embodiments are directed to a corresponding mounted assembly (ie, a semiconductor device mounted on a support member such as a printed circuit board PCB).

本文所述的解决方案提出了一种简单且具有成本效益的半导体器件制造方法,其目的在于减小最终封装件的尺寸。The solution described herein proposes a simple and cost-effective method for manufacturing semiconductor devices with the aim of reducing the size of the final package.

在本文描述的解决方案中,制造过程可以完全在晶片级执行。In the solution described herein, the manufacturing process can be performed entirely at wafer level.

在如本文所述的解决方案中,外部金属焊盘用可焊接层来修整(finish),以促进在衬底上的最终安装。In the solution as described herein, the external metal pads are finished with a solderable layer to facilitate final mounting on a substrate.

在本文所述的解决方案中,导线互连有利地用经由电镀工艺提供的直接金属互连代替。In the solution described herein, wire interconnects are advantageously replaced with direct metal interconnects provided via an electroplating process.

本文所述的解决方案也可用于提供具有可润湿侧翼的最终装置。The solutions described herein can also be used to provide a final device with wettable flanks.

附图说明BRIEF DESCRIPTION OF THE DRAWINGS

现在将参考附图仅以举例的方式描述一个或多个实施例,其中:One or more embodiments will now be described, by way of example only, with reference to the accompanying drawings, in which:

图1A到图1J是示出半导体器件的常规制造工艺的步骤顺序;1A to 1J are steps in sequence showing a conventional manufacturing process of a semiconductor device;

图2A到图2K是在实现本描述的实施例中的步骤顺序的示例;2A to 2K are examples of the order of steps in an embodiment of implementing the present description;

图3是安装在衬底上、根据的本描述的实施例的器件的横截面图;以及FIG. 3 is a cross-sectional view of a device according to an embodiment of the present description mounted on a substrate; and

图4A到图4C是为了提供如本文所描述的具有可润湿侧面的器件的可选的步骤顺序的示例。4A through 4C are intended to provide an example of an alternative sequence of steps for a device having wettable sides as described herein.

具体实施方式DETAILED DESCRIPTION

除非另外指明,否则不同附图中的对应数字和符号通常指代对应部分。Corresponding numerals and symbols in the different figures generally refer to corresponding parts unless otherwise indicated.

附图是为了清楚地说明实施例的相关方面而绘制的,并且不必按比例绘制。The drawings are drawn to clearly illustrate the relevant aspects of the embodiments and are not necessarily drawn to scale.

在附图中画出的特征的边缘不一定表示特征范围的终止。The edges of a feature drawn in a drawing do not necessarily indicate the end of the extent of the feature.

在随后的描述中,示出了一个或多个具体细节,目的在于提供对本描述的实施例的示例的深入理解。可以在没有一个或多个具体细节的情况下,或者利用其他方法、组件、材料等来获得实施例。在其他情况下,没有详细示出或描述已知的结构、材料或操作,从而不会模糊实施例的某些方面。In the following description, one or more specific details are shown for the purpose of providing a deeper understanding of the examples of the embodiments of the present description. The embodiments may be obtained without one or more specific details, or with other methods, components, materials, etc. In other cases, well-known structures, materials, or operations are not shown or described in detail so as not to obscure certain aspects of the embodiments.

在本说明书的框架中对“实施例”或“一个实施例”的引用旨在指示关于该实施例描述的特定配置、结构或特性被包括在至少一个实施例中。因此,可能出现在本说明书的一个或多个点中的诸如“在实施例中”或“在一个实施例中”的短语不一定指同一个实施例。References to "an embodiment" or "one embodiment" in the framework of this specification are intended to indicate that a particular configuration, structure, or characteristic described with respect to the embodiment is included in at least one embodiment. Therefore, phrases such as "in an embodiment" or "in one embodiment" that may appear in one or more points of this specification do not necessarily refer to the same embodiment.

此外,在一个或多个实施方案中,特定的构象、结构或特征可以以任何适当的方式组合。Furthermore, in one or more embodiments, the particular conformations, structures or characteristics may be combined in any suitable manner.

本文使用的标题/参考仅仅是为了方便而提供的,因此不限定保护范围或实施例的范围。The headings/references used herein are provided for convenience only and do not limit the scope of protection or the scope of the embodiments.

为了简便起见和易于解释,在整个说明书中,除非上下文另有说明,否则在各个附图中用相同的附图标记指示相同的部分或元件,并且对于每个附图不重复相应的说明。For simplicity and ease of explanation, throughout the specification, unless the context otherwise indicates, the same parts or elements are denoted by the same reference numerals in the various drawings, and the corresponding description is not repeated for each drawing.

存在涉及多个(集成电路)半导体器件的并发处理的各种制造工艺。There are various manufacturing processes that involve concurrent processing of multiple (integrated circuit) semiconductor devices.

如上所述,这种常规方法可能具有各种缺点。例如,标准晶片级芯片尺寸封装(WLCSP)涉及将最终器件在衬底(例如印刷电路板(PCB))上的球安装,并且向封装提供焊球不是简单的处理步骤。As described above, this conventional approach may have various disadvantages. For example, standard wafer level chip scale packaging (WLCSP) involves ball mounting the final device on a substrate (eg, a printed circuit board (PCB)), and providing solder balls to the package is not a simple process step.

另一方面,四方扁平无引线(QFN)封装不涉及球安装,因为引线框可直接焊接到PCB上;然而,根据器件设计提供定制引线框可能涉及高生产成本。On the other hand, the quad flat no-lead (QFN) package does not involve ball mounting because the lead frame can be directly soldered to the PCB; however, providing a customized lead frame according to the device design may involve high production costs.

图1A到图1J的序列说明集成电路半导体装置的常规制造工艺。The sequence of FIGS. 1A to 1J illustrates a conventional manufacturing process for an integrated circuit semiconductor device.

这种工艺通常被称为晶片/面板级扇出封装。This process is often referred to as wafer/panel-level fan-out packaging.

图1A示出了设置在半导体(例如,硅)晶片14上的绝缘膜100,该晶片14包括形成在其中的集成电路,IC(芯片或管芯),以可能一起处理。如贯穿本说明书所使用的,术语芯片和管芯被认为是同义的。1A shows an insulating film 100 disposed on a semiconductor (eg, silicon) wafer 14 including integrated circuits, ICs (chips or dies) formed therein for possible processing together. As used throughout this specification, the terms chip and die are considered synonymous.

为了简单起见,这些电路(其可以以本领域技术人员已知的任何方式设置在晶片14中)在图中不可见。For the sake of simplicity, these circuits (which may be arranged in wafer 14 in any manner known to those skilled in the art) are not visible in the figure.

膜100可以是,例如,诸如味之素(Ajinomoto)堆积膜(ABF)的膜,其从日本川崎市川崎区铃木町1-2号味之素精细技术有限公司,邮编:210-0801是可获得的。The membrane 100 may be, for example, a membrane such as Ajinomoto stacked film (ABF), which is available from Ajinomoto Fine Technology Co., Ltd., 1-2 Suzuki-cho, Kawasaki-ku, Kawasaki, Japan, 210-0801.

薄膜100可以层压在晶片14的第一(有源)表面上。Thin film 100 may be laminated on a first (active) surface of wafer 14 .

图1B图示朝向晶片14的有源表面开放(例如,经由激光束)的、到管芯焊盘(出于比例原因,图中不可见)的过孔181’。FIG. 1B illustrates a via 181' opening (e.g., via a laser beam) toward the active surface of the wafer 14 to a die pad (not visible in the figure for reasons of scale).

在经由刀片或锯子B的第一分割步骤中,例如,如图1C中示出的,晶片14可以被切割(单体化、分割、singulation)为单独的管芯或芯片140。In a first singulation step via a blade or saw B, the wafer 14 may be cut (singulated) into individual dies or chips 140 , for example as shown in FIG. 1C .

如图1A至图1C所示,所讨论的步骤在晶片级执行。As shown in FIGS. 1A-1C , the steps discussed are performed at the wafer level.

根据常规的方式,在第一分割步骤(如图1C所示)之后,可以在已经重构晶片或面板之后执行多个器件的并发处理;也就是说,将单个(经分割的)管芯140布置在载体(晶片或成形的面板)上,以便于器件的并发处理。According to conventional methods, after the first segmentation step (as shown in FIG. 1C ), concurrent processing of multiple devices can be performed after the wafer or panel has been reconstructed; that is, a single (segmented) die 140 is arranged on a carrier (wafer or formed panel) to facilitate concurrent processing of the devices.

图1D示出了布置在第一载体C(例如,不锈钢载体)上的单独的芯片/管芯140,该第一载体C具有层压在其上的释放带(为简单起见未在图中标记)。FIG. 1D shows individual chips/dies 140 arranged on a first carrier C (eg, a stainless steel carrier) having a release tape laminated thereon (not labeled in the figure for simplicity).

如本领域技术人员所知的,这种释放带便于管芯140从载体C分离和随后的转移。As known to those skilled in the art, such a release tape facilitates separation and subsequent transfer of die 140 from carrier C.

如图1D所示,在该步骤中,管芯140可以被翻转(即,翻转以使它们的有源表面面向载体C,例如,使有源表面面向下),并且相对于常规地对于扇出晶片(面板)级封装工艺FOW(P)LP通常所做的那样,通过允许相邻管芯140之间的更大间隔来布置管芯140,。As shown in FIG. 1D , in this step, the dies 140 may be flipped (i.e., flipped so that their active surfaces face toward the carrier C, e.g., so that the active surfaces face downward) and arranged by allowing greater spacing between adjacent dies 140 relative to what is typically done for a fan-out wafer (panel) level packaging process FOW(P)LP.

如下所述,扇出区域可用于为再分布层提供空间。“扇出”区域的实际尺寸可以取决于期望的器件设计。As described below, the fan-out region may be used to provide space for a redistribution layer. The actual size of the "fan-out" region may depend on the desired device design.

图1E图示模制步骤,其中将绝缘模制化合物16(例如,环氧树脂)模制到管芯140上以提供保护性塑料封装。FIG. 1E illustrates a molding step in which an insulating molding compound 16 (eg, epoxy) is molded onto the die 140 to provide a protective plastic package.

如图1F中所示,晶片/面板(即,由模制化合物16保持在一起的器件140)从第一载体C释放并转移到第二载体(为了简单起见,在图中再次用相同的附图标记指示,另外应理解,可使用不同的载体),其中有源表面面朝上(即,与载体相对)以促进晶片/面板的表面的进一步处理。As shown in FIG. 1F , the wafer/panel (i.e., the device 140 held together by the molding compound 16 ) is released from the first carrier C and transferred to a second carrier (again indicated by the same reference numerals in the figure for simplicity, it being understood that different carriers may be used) with the active surface facing upward (i.e., opposite to the carrier) to facilitate further processing of the surface of the wafer/panel.

图1G示出了在面板中的管芯140的有源表面处提供的再分布层RL。如本领域技术人员已知的,再分布层(例如,图1G中的RL)是包括用于重布线集成电路的输入/输出(I/O)焊盘的导电线/迹线的金属(例如,铜)层。1G shows a redistribution layer RL provided at the active surface of the die 140 in the panel. As known to those skilled in the art, a redistribution layer (e.g., RL in FIG. 1G ) is a metal (e.g., copper) layer including conductive lines/traces for rerouting input/output (I/O) pads of an integrated circuit.

要注意的是,过孔181现在镀有金属(例如铜),以便提供从管芯140的有源表面上的管芯焊盘(由于比例原因而在图中不可见)到再分布层RL的导电路径。Note that the vias 181 are now plated with metal (eg, copper) to provide a conductive path from the die pad (not visible in the figure due to scale) on the active surface of the die 140 to the redistribution layer RL.

如图1G所示的再分布层RL可以通过光刻沉积/生长工艺来提供,其本身在本领域中是常规的。当描述本说明书的实施方案时,下面将给出这种方法的更详细的描述。The redistribution layer RL as shown in Figure 1G may be provided by a photolithographic deposition/growth process, which is conventional in the art per se. A more detailed description of such a method will be given below when describing the embodiments of the present specification.

如图1G所示的再分布层RL仅包括一层;在某些情况下,可提供多个层以便将管芯焊盘重新布线到外部焊盘(例如,图1H到图1J中所图示的螺柱12),经由光刻/电镀沉积工艺提供每一层。The redistribution layer RL shown in FIG. 1G comprises only one layer; in some cases, multiple layers may be provided to reroute the die pads to external pads (eg, studs 12 illustrated in FIGS. 1H to 1J ), each layer being provided via a photolithography/electroplating deposition process.

图1H示出了设置在再分布层RL顶部上的螺柱/外部焊盘12。可以经由类似于用于形成再分布层RL的工艺生长螺柱12。1H shows studs/external pads 12 disposed on top of the redistribution layer RL. The studs 12 may be grown via a process similar to that used to form the redistribution layer RL.

图1I示出了层压在晶片/面板组件上以向器件提供绝缘/保护层的绝缘膜110(例如,另一-可能不同的-ABF)。FIG. 1I shows an insulating film 110 (eg, another - possibly different - ABF) laminated on the wafer/panel assembly to provide an insulating/protective layer to the device.

备选地,保护塑料封装可以经由诸如环氧树脂的绝缘模塑料的第二模制步骤完成。Alternatively, the protective plastic encapsulation may be completed via a second molding step of an insulating molding compound such as epoxy.

任一选择(例如,层压足够厚的膜或应用第二压缩模制层)有助于封装器件迹线和螺柱。Either option (eg, laminating a sufficiently thick film or applying a second compression mold layer) helps encapsulate the device traces and studs.

膜(例如,ABF)层压可以使用层压机来加热与整个面板一样大的膜箔,该膜箔经由真空和压力的组合作用在面板上展开。Film (eg, ABF) lamination may use a laminator to heat a film foil as large as the entire panel, which is unrolled over the panel via a combination of vacuum and pressure.

在完成封装之后,例如通过绝缘膜层压或树脂模制,晶片/面板可以从载体分离。After packaging is completed, such as by insulating film lamination or resin molding, the wafer/panel can be separated from the carrier.

图1J说明第二(最终)分割步骤,其中将面板/晶片切割(例如,经由锯割)成单独的器件10。为了增强可焊性(例如,在诸如印刷电路板PCB的最终衬底上),可以在输入/输出(I/O)螺柱12的最终电镀步骤之后执行这种第二分割步骤。1J illustrates a second (final) singulation step, in which the panel/wafer is cut (e.g., via sawing) into individual devices 10. This second singulation step may be performed after a final plating step of the input/output (I/O) studs 12 in order to enhance solderability (e.g., on a final substrate such as a printed circuit board PCB).

如上所述,这种制造工艺(通常称为扇出晶片(面板)级封装(FOW(P)LP))在本领域中是常规的,这使得不需要在此提供更详细的描述。As mentioned above, this manufacturing process, often referred to as Fan-Out Wafer (Panel) Level Packaging (FOW(P)LP), is conventional in the art, such that a more detailed description need not be provided herein.

另外,图1A至图1J的顺序旨在仅给出常规制造工艺的示意性描述。Additionally, the sequence of FIGS. 1A to 1J is intended to merely give a schematic description of a conventional manufacturing process.

特别是:图1A至图1J中所示的一个或多个步骤可以被省略,以不同的方式(例如用其他工具)执行和/或用其他步骤代替;可以增加额外的步骤;一个或多个步骤可以以不同于所示顺序的顺序进行。In particular: one or more steps shown in Figures 1A to 1J may be omitted, performed in a different manner (e.g., with other tools) and/or replaced by other steps; additional steps may be added; and one or more steps may be performed in an order different from that shown.

存在需要更简单的工艺的情况。例如,用于汽车或消费者市场的某些产品可以受益于制造工艺的简化,其转化为较低的生产成本和较短的处理时间。There are situations where a simpler process is needed. For example, certain products for the automotive or consumer markets can benefit from simplification of the manufacturing process, which translates into lower production costs and shorter processing times.

本文所述的解决方案旨在提供一种简单且成本有效的半导体器件制造方法。The solution described herein aims to provide a simple and cost-effective method for manufacturing semiconductor devices.

在本文描述的解决方案中,制造过程可以完全在晶片级执行。In the solution described herein, the manufacturing process can be performed entirely at wafer level.

在本文所述的解决方案中,层压在晶片的相对表面上的绝缘膜取代了常规的塑料封装,从而减小了器件的尺寸并且使得模制步骤成为非必须的。In the solution described herein, insulating films laminated on opposing surfaces of the wafer replace conventional plastic packaging, thereby reducing the size of the device and making the molding step unnecessary.

在本文描述的解决方案中,设置在晶片的有源表面上的外部焊盘可以用可焊接保护层来修整。In the solution described herein, external pads disposed on the active surface of a wafer may be trimmed with a solderable protective layer.

在此结合图2A至图2K描述的解决方案可以任选地如图4A至图4C中例示的进行修改,以便提供具有可润湿侧面的最终器件。The solution described herein in connection with FIGS. 2A to 2K may optionally be modified as illustrated in FIGS. 4A to 4C in order to provide a final device having wettable sides.

另外注意的是,图2A至图2K和图4A至图4C的顺序旨在仅给出相关过程的示例性表示。Also note that the order of FIGS. 2A-2K and 4A-4C is intended to give only exemplary representations of the relevant processes.

例如:图2A至图2K和图4A至图4C中所示的一个或多个步骤可以被省略,以不同的方式(例如用其他工具)执行和/或用其他步骤代替;可以增加额外的步骤;一个或多个步骤可以以不同于所示顺序的顺序进行。For example: one or more steps shown in Figures 2A to 2K and Figures 4A to 4C may be omitted, performed in a different manner (e.g., with other tools) and/or replaced with other steps; additional steps may be added; one or more steps may be performed in an order different from the order shown.

图2A和图2B中的表示本身与图1A和图1B中的表示相同。The representations in FIGS. 2A and 2B are themselves identical to those in FIGS. 1A and 1B .

图2A再次示出了在半导体(例如,硅)晶片14的第一(图中的上部)表面上层压的绝缘膜101,该半导体晶片14具有以本领域技术人员已知的方式已经形成在其中的集成电路IC,使得这些可以被同时处理。FIG. 2A again shows an insulating film 101 laminated on a first (upper in the figure) surface of a semiconductor (eg silicon) wafer 14 having integrated circuits IC already formed therein in a manner known to those skilled in the art so that these can be processed simultaneously.

此外,膜101可以是例如前面已经提到的诸如Ajinomoto堆积膜(ABF)的膜。Furthermore, the film 101 may be, for example, a film such as the Ajinomoto built-up film (ABF) that has been mentioned above.

图2B示出了朝向位于晶片14的第一有源表面处的管芯焊盘141开放的过孔181’。如由LB所指示的,可以通过激光烧蚀在绝缘膜101的期望位置提供过孔181’。2B shows a via hole 181' opening toward the die pad 141 located at the first active surface of the wafer 14. As indicated by LB, the via hole 181' may be provided at a desired position of the insulating film 101 by laser ablation.

然而,与图1C相对的,图2B的组件没有被“分割”,并且实际上经受各种类型的处理。However, in contrast to FIG. 1C , the components of FIG. 2B are not “divided” and are in fact subject to various types of processing.

例如,为了减小晶片14的厚度,可以有利地执行如图2C中G所指示的研磨步骤。该步骤可用于尽可能减小最终器件的厚度。For example, in order to reduce the thickness of the wafer 14, a grinding step may be advantageously performed as indicated by G in Figure 2C. This step may be used to minimize the thickness of the final device.

图2D示出了层压在晶片14的第二表面上的第二绝缘膜102,该第二表面与膜101层压在其上的表面相对。FIG. 2D shows a second insulating film 102 laminated on a second surface of the wafer 14, which is opposite to the surface on which the film 101 is laminated.

例如,第二绝缘膜102也可以是诸如味之素堆积膜(ABF)的膜,其已经在前面提到,但不一定与第一绝缘膜101类型相同。例如,对于第二绝缘膜102可以设想不同的厚度和/或化学组成。For example, the second insulating film 102 may also be a film such as Ajinomoto built-up film (ABF), which has been mentioned above, but is not necessarily of the same type as the first insulating film 101. For example, different thicknesses and/or chemical compositions are conceivable for the second insulating film 102.

例如,膜102可以不同于膜101和/或膜101,102中的任一个可以是用于保护半导体晶片中的(例如,背面)侧的模制膜。For example, the film 102 may be different from the film 101 and/or either of the films 101 , 102 may be a molded film for protecting the (eg, backside) side of a semiconductor wafer.

可以根据需要使用不同类型的ABF/模具膜,例如根据具体要求。Different types of ABF/mold films can be used as needed, for example according to specific requirements.

如图所示,在晶片14的第二表面上施加第二绝缘膜102可以包括翻转晶片14,因为这可以促进相关的处理。As shown, applying the second insulating film 102 on the second surface of the wafer 14 may include flipping the wafer 14 , as this may facilitate associated processing.

然而,在实现方式中,在晶片14的两个表面上层压绝缘膜(例如,101和102)可促进对晶片14(且因此对其中形成的IC)提供保护,而不使用例如塑料封装(例如,如由图1J中所图示的模制化合物提供),使用例如塑料封装涉及额外模制步骤。However, in an implementation, laminating insulating films (e.g., 101 and 102) on both surfaces of wafer 14 can facilitate providing protection to wafer 14 (and therefore to the ICs formed therein) without using, for example, plastic packaging (e.g., as provided by a molding compound as illustrated in FIG. 1J ), which would involve an additional molding step.

用绝缘膜(例如101和102)替换常规封装在组装流程的简单性和最终封装尺寸二者方面都是有利的。Replacing conventional packages with insulating films (eg, 101 and 102) is advantageous in terms of both simplicity of assembly process and final package size.

如将在下文中描述的,在晶片组件的分割(在图2K和图4C中示出)之后,根据本说明书的实施例生产的最终器件20可以使晶片14的半导体材料(例如,硅)在其横向表面上暴露(或者,在任何情况下,不由膜101和102覆盖)。As will be described below, after singulation of the wafer assembly (shown in FIGS. 2K and 4C ), the final device 20 produced in accordance with an embodiment of the present specification may leave the semiconductor material (e.g., silicon) of the wafer 14 exposed on its lateral surfaces (or, in any case, not covered by films 101 and 102 ).

也就是说,如本文所示,分割(例如,经由刀片B)半导体晶片14产生单独半导体器件20,每个半导体器件20具有相对的第一和第二器件表面(对应于晶片14的相对表面),该第一和第二器件表面具有层压在其上的第一和第二绝缘膜101,102的相应部分以及在相对的第一和第二器件表面之间延伸的侧表面142。That is, as shown herein, dividing (e.g., via blade B) the semiconductor wafer 14 produces individual semiconductor devices 20, each semiconductor device 20 having opposing first and second device surfaces (corresponding to opposing surfaces of the wafer 14), the first and second device surfaces having respective portions of the first and second insulating films 101, 102 laminated thereon and a side surface 142 extending between the opposing first and second device surfaces.

已经观察到的是,将绝缘膜101,102(仅)层压在晶片14的相对的第一和第二表面上(以及在分割之后,最终器件的相对的第一和第二表面上)有利于为包括在晶片14(器件20)中的IC提供足够的保护,同时有利于减小封装尺寸。It has been observed that laminating the insulating films 101, 102 (only) on the opposite first and second surfaces of the wafer 14 (and on the opposite first and second surfaces of the final device after segmentation) is beneficial for providing sufficient protection for the IC included in the wafer 14 (device 20) while facilitating reducing the package size.

图2E到图2I图示可在图2D的组件上执行的步骤,所述组件具有层压在其两个相对表面上的绝缘膜101,102。2E to 2I illustrate steps that may be performed on the assembly of FIG. 2D having insulating films 101 , 102 laminated on two opposing surfaces thereof.

图2E示出了通过在晶片14的第一(有源)表面上生长金属(例如铜)材料来向晶片14中的IC提供外部焊盘的(光刻)工艺。FIG. 2E shows a (photolithographic) process of providing external pads for the ICs in wafer 14 by growing a metallic (eg copper) material on a first (active) surface of wafer 14 .

图2E示出了在第一绝缘膜101上生长/沉积(例如,通过溅射)晶种层200。如本领域技术人员所知,生长这种晶种层200可以包括例如首先沉积Ti层,然后沉积Cu层。2E shows the growth/deposition (eg, by sputtering) of a seed layer 200 on the first insulating film 101. As known to those skilled in the art, growing such a seed layer 200 may include, for example, first depositing a Ti layer and then depositing a Cu layer.

晶种层(例如,200)有助于例如经由电解/电流镀来生长附加的金属(例如,铜)材料。The seed layer (eg, 200 ) facilitates the growth of additional metal (eg, copper) material, such as via electrolytic/galvanic plating.

图2F示出了在晶片14的第一(有源)表面上,即在其上的晶种层200上提供的光刻胶材料DF。FIG. 2F shows a photoresist material DF provided on the first (active) surface of the wafer 14 , ie, on the seed layer 200 thereon.

干膜DF可以有利地用于该步骤;干膜DF的厚度可以根据器件设计来选择,因为外部焊盘的“高度”(在图2I中示出并在此用附图标记12表示)由干膜DF的厚度来确定。Dry film DF may advantageously be used for this step; the thickness of dry film DF may be selected according to the device design, since the "height" of the external pads (shown in FIG. 2I and denoted here by reference numeral 12) is determined by the thickness of dry film DF.

例如,干膜DF的厚度可以考虑例如生长在其中的铜焊盘的所需厚度(高度)来选择。For example, the thickness of the dry film DF may be selected in consideration of, for example, the desired thickness (height) of a copper pad grown therein.

图2G示出了通过激光直接成像(LDI)图案化并随后显影以将所需图案转印到干膜DF上的干膜DF。FIG. 2G shows a dry film DF patterned by laser direct imaging (LDI) and subsequently developed to transfer a desired pattern onto the dry film DF.

应注意,此图案化可有利地代替提供(例如,经由线的后端或BEOL工艺)如某些常规装置设计中所使用的“再分布”层以再分布形成于晶片14中的(IC)晶粒的焊盘。It should be noted that such patterning may advantageously replace providing (eg, via a back end of line or BEOL process) a “redistribution” layer to redistribute pads of the (IC) dies formed in wafer 14 as used in some conventional device designs.

在本文所述的解决方案中,可以避免这样的再分布层(类似于图1G中所示的再分布层RL),其中转移到干膜DF(图2G中所示)的图案仅包括位于晶片14中的管芯的焊盘处的开口,并且没有金属迹线或布线。In the solution described herein, such a redistribution layer (similar to the redistribution layer RL shown in Figure 1G) can be avoided, where the pattern transferred to the dry film DF (shown in Figure 2G) only includes openings at the pads of the tube core in the chip 14, and there are no metal traces or wiring.

因此,如图2G所示,(经由激光束LB)转移到干膜DF的图案可以(仅)由位于过孔开口181’处的孔/开口组成。Therefore, as shown in Figure 2G, the pattern transferred to the dry film DF (via the laser beam LB) may consist (only) of holes/openings located at the via openings 181'.

图2H示出了由晶种层200促进的在图案化的干膜DF上沉积/生长的导电(例如,诸如铜的金属)材料。这种电镀步骤可以例如通过电解/电流镀进行。2H shows a conductive (eg, metal such as copper) material deposited/grown on the patterned dry film DF, facilitated by the seed layer 200. Such a plating step may be performed, for example, by electrolytic/galvanic plating.

螺柱或(外部)焊盘12形成在第一绝缘膜101的过孔181处;第一绝缘膜101的开口181’(例如,如图2G所示)现在镀有导电材料,例如铜。A stud or (external) pad 12 is formed at the via 181 of the first insulating film 101; the opening 181' of the first insulating film 101 (e.g. as shown in Fig. 2G) is now plated with a conductive material, such as copper.

这些以附图标记181(不再以单引号强调)表示,从而在晶片14的第一(有源)表面上的IC的焊盘与螺柱12之间提供电耦合。These are indicated generally at 181 (again not with single quotes for emphasis) and provide electrical coupling between the pads of the IC on the first (active) surface of the wafer 14 and the studs 12 .

剥离干膜DF并蚀刻去除晶种层200(在它没有被过孔181和柱12的金属材料覆盖的位置),从而得到图2I所示的组件。The dry film DF is stripped off and the seed layer 200 is etched away (where it is not covered by the metal material of the via 181 and the pillar 12), thereby obtaining the assembly shown in FIG. 2I.

图2J示出了焊盘/螺柱12的修整步骤,其中可以在焊盘12上沉积附加层300以增强可焊性。FIG. 2J illustrates a trimming step of the pad/stud 12 , where an additional layer 300 may be deposited on the pad 12 to enhance solderability.

该层可以包括Ni层(例如,经由无电镀工艺提供)和Au层(例如,经由浸入金盐浴中提供),从而产生通常称为无电镍浸入金(ENIG)的修整。This layer may include a Ni layer (eg, provided via an electroless plating process) and an Au layer (eg, provided via immersion in a gold salt bath), resulting in a finish commonly referred to as electroless nickel immersion gold (ENIG).

ENIG修整本身在本领域中是常规的,增强了外部焊盘12的可焊性并提供了抵抗外部焊盘12氧化的保护层。ENIG trimming itself is conventional in the art and enhances the solderability of the external pads 12 and provides a protective layer against oxidation of the external pads 12 .

备选地,金属层300可以是具有与ENIG层相同目的(即,增强的可焊性和防止氧化)的无电镀Ni-无电镀Pd-浸渍Au(ENEPIG)修整。Alternatively, the metal layer 300 may be an electroless Ni-electroless Pd-immersion Au (ENEPIG) trim having the same purpose as the ENIG layer (ie, enhanced solderability and oxidation prevention).

图2K示出了分割步骤,其中晶片14例如经由用刀片B锯切而被最终切割(分割)成单独器件20。FIG. 2K shows a singulation step, in which the wafer 14 is finally cut (singulated) into individual devices 20 , for example via sawing with a blade B. FIG.

如图2K所示的单独器件20包括半导体(例如硅)晶片14的相应部分,各自具有集成在其中的至少一个半导体管芯。The individual devices 20 shown in FIG. 2K include respective portions of a semiconductor (eg, silicon) wafer 14 , each having at least one semiconductor die integrated therein.

如图3所示的最终器件20可以经由焊接材料SM安装在诸如印刷电路板(PCB)的衬底S上。The final device 20 as shown in FIG. 3 may be mounted on a substrate S such as a printed circuit board (PCB) via a solder material SM.

总之,如图3所示的器件20包括被层压在半导体晶片14的一部分的相对的第一和第二表面上的第一和第二绝缘膜101,102。该器件具有集成在其中的一个或多个半导体管芯140,该管芯140在第一表面具有管芯焊盘141。3 includes first and second insulating films 101, 102 laminated on opposite first and second surfaces of a portion of a semiconductor wafer 14. The device has one or more semiconductor dies 140 integrated therein, the die 140 having a die pad 141 on a first surface.

导电结构12,181朝向管芯焊盘141设置,管芯焊盘141包括例如诸如铜(Cu)的金属。The conductive structure 12 , 181 is disposed toward the die pad 141 , which includes, for example, a metal such as copper (Cu).

在过孔181’中延伸的导电结构12,181在层压在第一表面上的第一绝缘膜101中开口(例如,通过激光束LB)。The conductive structure 12, 181 extending in the via hole 181' is opened (e.g., by a laser beam LB) in the first insulating film 101 laminated on the first surface.

如图3所示的器件20包括在相对的第一和第二表面之间延伸的侧表面142。Device 20 as shown in FIG. 3 includes side surfaces 142 extending between opposing first and second surfaces.

这些侧表面142未由第一和第二绝缘膜101,102覆盖。These side surfaces 142 are not covered by the first and second insulating films 101 , 102 .

如图3所示,最终器件20可以具有暴露在其侧面142上的晶片14的半导体材料(例如,硅)。例如,如果不另外覆盖,则半导体管芯140在器件20的侧面142上是可见的,因为膜101,102“覆盖”(仅)被层压在其相对的第一和第二表面上。3 , the final device 20 may have the semiconductor material (e.g., silicon) of the wafer 14 exposed on its side 142. For example, if not otherwise covered, the semiconductor die 140 is visible on the side 142 of the device 20 because the films 101, 102 are "covered" (only) laminated on its opposing first and second surfaces.

也就是说,如本文所示,分割(例如,经由刀片B)半导体晶片14产生单独的半导体器件20,每个半导体器件20具有相对的第一和第二器件表面(对应于晶片14的相对表面),该第一和第二器件表面具有层压在其上的第一和第二绝缘膜101,102的相应部分以及在相对的第一和第二器件表面之间延伸的侧表面142。That is, as shown herein, dividing (e.g., via blade B) the semiconductor wafer 14 produces individual semiconductor devices 20, each semiconductor device 20 having opposing first and second device surfaces (corresponding to opposing surfaces of the wafer 14), the first and second device surfaces having respective portions of first and second insulating films 101, 102 laminated thereon and a side surface 142 extending between the opposing first and second device surfaces.

可见的是,侧表面142未由第一和第二绝缘膜101和102覆盖。进一步可见的是,单独半导体器件20没有被除了所述第一和第二绝缘膜之外的封装材料封装。It can be seen that the side surface 142 is not covered by the first and second insulating films 101 and 102. It can further be seen that the individual semiconductor devices 20 are not encapsulated by an encapsulation material other than said first and second insulating films.

如上所述,已经观察到(仅)在器件20的相对的第一和第二表面上层压绝缘膜101,102能够对包括器件的IC(在没有其它封装材料的情况下)提供足够的保护,同时保持减小的封装尺寸。As described above, it has been observed that laminating insulating films 101, 102 on (only) opposing first and second surfaces of device 20 can provide adequate protection for an IC including the device (in the absence of other packaging materials) while maintaining a reduced package size.

这主要与其中将模制化合物(例如,环氧树脂)模制到器件上以完成其塑料封装从而还覆盖侧表面的常规布置形成区别(例如,参见图1J)。This is primarily in contrast to conventional arrangements where a molding compound (eg, epoxy) is molded onto the device to complete its plastic encapsulation, thereby also covering the side surfaces (eg, see FIG. 1J ).

外部焊盘12可以有利地用ENIG或ENEPIG层来修整,以用于增强可焊性和保护(例如,防止氧化)。The external pads 12 may advantageously be trimmed with a layer of ENIG or ENEPIG for enhanced solderability and protection (eg, from oxidation).

金属构件(过孔181和焊盘/螺柱12)可以通过光刻电镀工艺(如前面所述)提供,可能在金属构件181,12下面留下晶种层200。The metal features (vias 181 and pads/studs 12 ) may be provided by a photolithography electroplating process (as described previously), possibly leaving a seed layer 200 underneath the metal features 181 , 12 .

图4A至图4C的顺序示出了旨在提供具有可润湿的侧面的器件20的处理步骤。The sequence of Figures 4A to 4C illustrates processing steps directed toward providing a device 20 having wettable sides.

如本领域技术人员已知的,可润湿的侧面是期望的特征,当在最终基板(例如,PCB)上安装(通过焊料材料)器件时,其有助于形成焊料弯月面(meniscus)。As known to those skilled in the art, wettable sides are a desirable feature that aids in forming a solder meniscus when the device is mounted (via solder material) on a final substrate (eg, a PCB).

除了有利于焊接接头的完整性/可靠性之外,焊料弯月面有助于通过自动光学检查(AOI)对焊接接头进行视觉检查和测试。In addition to benefiting the integrity/reliability of the solder joint, the solder meniscus facilitates visual inspection and testing of the solder joint by automated optical inspection (AOI).

图4A示出了在半导体晶片14上进行的部分切割(例如,通过第一刀片B2),该半导体晶片14具有在其第一/有源表面上形成的金属构件181,12。即,图4A是在如图2I所示的经处理晶片14上进行部分切割而得到的,图4A至图4C的顺序表示可替换的步骤顺序。Fig. 4A shows a partial cut (e.g., by a first blade B2) made on a semiconductor wafer 14 having metal features 181, 12 formed on its first/active surface. That is, Fig. 4A is obtained by making a partial cut on the processed wafer 14 as shown in Fig. 2I, and the sequence of Figs. 4A to 4C represents an alternative sequence of steps.

在最终分割切口(在图4C中示出)的切割线CL处执行部分切割,以便(在器件的周边处)暴露位于器件周边处的焊盘12的侧表面。Partial cutting is performed at the cutting line CL of the final singulation cut (shown in FIG. 4C ) so as to expose the side surfaces of the pads 12 located at the periphery of the device (at the periphery of the device).

图4B示出了焊盘/螺柱12的修整步骤,其中ENIG或ENEPIG层300沉积在焊盘12上以增强可焊性并提供防止氧化的保护。该步骤类似于图2J所示的步骤。Figure 4B shows a trimming step of the pad/stud 12, where a layer of ENIG or ENEPIG 300 is deposited on the pad 12 to enhance solderability and provide protection against oxidation. This step is similar to the step shown in Figure 2J.

图4C示出了最终的分割步骤,其中晶片14被切割(例如,通过用第二刀片B锯切)成分割的器件20。FIG. 4C shows the final singulation step, in which the wafer 14 is cut (eg, by sawing with a second blade B) into singulated devices 20 .

与第一刀片B2不同的第二刀片B可用于执行所示的分割步骤;例如,可以使用比第一刀片B2薄的第二刀片B,这导致图4C所示的“台阶step”(一种底切(undercut)),并且在本文用附图标记WF表示。A second blade B different from the first blade B2 may be used to perform the segmentation step shown; for example, a second blade B thinner than the first blade B2 may be used, which results in a "step" (an undercut) shown in FIG. 4C and is denoted herein by reference numeral WF.

权利要求是关于实施例所提供的技术教导的整体部分。The claims are an integral part of the technical teaching provided with respect to the embodiments.

在不违背基本原则的情况下,细节和实施例可以相对于仅通过示例描述的内容而改变,甚至显著改变,而不脱离保护范围。保护范围由所附权利要求确定。Without prejudice to the essential principles, the details and embodiments may vary, even significantly, with respect to what has been described merely by way of example, without departing from the scope of protection, which is determined by the appended claims.

Claims (17)

1. A method, comprising:
laminating a first insulating film and a second insulating film on opposing first and second surfaces of a semiconductor wafer having a plurality of semiconductor die integrated therein, the semiconductor die having a die pad at the first surface;
Opening a via hole penetrating through the first insulating film laminated on the first surface of the semiconductor wafer to the semiconductor wafer;
Providing a conductive member toward the die pad, the conductive member extending in the via; and
Dividing the semiconductor wafer provided with the conductive member at a dividing line between adjacent semiconductor dies of the plurality of semiconductor dies;
Wherein dividing the semiconductor wafer produces individual semiconductor devices, each semiconductor device having: opposite first and second device surfaces, and side surfaces of the semiconductor wafer singulated; portions of the first and second insulating films are laminated on the opposing first and second device surfaces, with side surfaces of the semiconductor wafer being divided extending between the opposing first and second device surfaces, the side surfaces not being covered by the first and second insulating films.
2. The method of claim 1, wherein providing the conductive member toward the die pad comprises: a conductive material is grown at the via through the first insulating film laminated on the first surface of the semiconductor wafer to the semiconductor wafer.
3. The method of claim 2, wherein providing the conductive member toward the die pad comprises: a contact pad is provided on the first insulating film laminated on the first surface of the semiconductor wafer.
4. The method of claim 3, wherein providing a contact pad on the first insulating film laminated on the first surface of the semiconductor wafer comprises: electroplating deposition is performed.
5. A method according to claim 3, comprising: the contact pads are trimmed with a solderable protective electroless nickel-plated gold-plated ENIG layer or an electroless nickel electroless palladium-plated gold-plated ENEPIG layer.
6. The method according to claim 1, wherein one or both of the first insulating film and the second insulating film is a monosodium glutamate deposited film.
7. The method according to claim 1, comprising:
providing selected ones of the conductive members toward the die pad at the split line between adjacent semiconductor dies;
Wherein dividing the semiconductor wafer at the dividing lines between adjacent semiconductor die comprises: the semiconductor wafer is partially diced starting from the first surface of the semiconductor wafer on which the first insulating film is laminated, wherein a wettable side is formed at selected ones of the conductive members in response to the partial dicing.
8. The method of claim 1, wherein the side surfaces not covered by the first and second insulating films are made of a semiconductor material of the wafer.
9. The method of claim 1, wherein each individual semiconductor device is not encapsulated by an encapsulation material other than the first insulating film and the second insulating film.
10. A semiconductor device, comprising:
A first insulating film and a second insulating film laminated on opposing first and second surfaces, respectively, of a portion of a semiconductor wafer having at least one semiconductor die integrated therein, the semiconductor die having a die pad at the first surface;
A conductive member extending in a via hole opened in the first insulating film laminated on the first surface to be connected with the die pad; and
Wherein a side surface of the at least one semiconductor die extends between the opposing first and second surfaces, wherein the side surface is not covered by the first and second insulating films.
11. The semiconductor device of claim 10, wherein selected ones of the conductive members have wettable sides.
12. The semiconductor device according to claim 10, further comprising a contact pad on the first insulating film.
13. The semiconductor device of claim 12, further comprising a solderable protective trim layer on the contact pad, the solderable protective trim layer comprising one of an electroless nickel-plated gold ENIG layer or an electroless nickel-plated palladium-plated gold ENEPIG layer.
14. The semiconductor device according to claim 10, wherein one or both of the first insulating film and the second insulating film is a monosodium glutamate stacked film.
15. The semiconductor device according to claim 10, wherein the side surface not covered by the first insulating film and the second insulating film is made of a semiconductor material of the wafer.
16. The semiconductor device according to claim 10, wherein the semiconductor device is not encapsulated by an encapsulation material other than the first insulating film and the second insulating film.
17. An assembly, comprising:
A semiconductor device support; and
The semiconductor device of claim 10, wherein the semiconductor device is electrically coupled to the semiconductor device support via the conductive member.
CN202410366597.5A 2023-03-29 2024-03-28 Method for manufacturing semiconductor device, corresponding semiconductor device and mounting assembly Pending CN118737847A (en)

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IT102023000005985 2023-03-29
US18/614,936 2024-03-25
US18/614,936 US20240332033A1 (en) 2023-03-29 2024-03-25 Method of manufacturing semiconductor devices, corresponding semiconductor device and mounting assembly

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