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CN118726736A - A ductile iron grinding ball quenching process method and equipment - Google Patents

A ductile iron grinding ball quenching process method and equipment Download PDF

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Publication number
CN118726736A
CN118726736A CN202410918486.0A CN202410918486A CN118726736A CN 118726736 A CN118726736 A CN 118726736A CN 202410918486 A CN202410918486 A CN 202410918486A CN 118726736 A CN118726736 A CN 118726736A
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quenching
iron grinding
grinding ball
cast iron
ductile iron
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钱东方
钱振杰
康飞
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East Asia Technology Suzhou Co ltd
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    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D9/00Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor
    • C21D9/36Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor for balls; for rollers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F27/00Mixers with rotary stirring devices in fixed receptacles; Kneaders
    • B01F27/80Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F35/00Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
    • B01F35/10Maintenance of mixers
    • B01F35/12Maintenance of mixers using mechanical means
    • B01F35/123Maintenance of mixers using mechanical means using scrapers for cleaning mixers
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D1/00General methods or devices for heat treatment, e.g. annealing, hardening, quenching or tempering
    • C21D1/18Hardening; Quenching with or without subsequent tempering
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D1/00General methods or devices for heat treatment, e.g. annealing, hardening, quenching or tempering
    • C21D1/26Methods of annealing
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D1/00General methods or devices for heat treatment, e.g. annealing, hardening, quenching or tempering
    • C21D1/26Methods of annealing
    • C21D1/28Normalising
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D1/00General methods or devices for heat treatment, e.g. annealing, hardening, quenching or tempering
    • C21D1/56General methods or devices for heat treatment, e.g. annealing, hardening, quenching or tempering characterised by the quenching agents
    • C21D1/60Aqueous agents
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D1/00General methods or devices for heat treatment, e.g. annealing, hardening, quenching or tempering
    • C21D1/62Quenching devices
    • C21D1/63Quenching devices for bath quenching
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D11/00Process control or regulation for heat treatments
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D5/00Heat treatments of cast-iron
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D2211/00Microstructure comprising significant phases
    • C21D2211/008Martensite

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Crystallography & Structural Chemistry (AREA)
  • Materials Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Heat Treatment Of Articles (AREA)

Abstract

本发明公开了一种球墨铸铁磨球淬火工艺方法及设备,涉及球墨铸铁磨球淬火技术领域,包括以下步骤:S1、预处理:对球墨铸铁磨球进行退火、正火处理中的一种,并控制温度和时间;S2、加热:把坯料放在交变磁场中,使其内部产生感应电流,从而产生焦耳热来加热坯料;本发明中,通过预处理步骤,调整球墨铸铁磨球的组织结构,减轻内应力,为后续的淬火过程做好准备,淬火过程则通过快速冷却使球墨铸铁磨球形成马氏体组织,显著提高了其硬度和强度,回火处理进一步消除了淬火过程中产生的内应力和脆性,提高了材料的韧性,这些步骤的综合作用使得球墨铸铁磨球的综合机械性能得到了显著提升。

The invention discloses a ductile iron grinding ball quenching process method and equipment, and relates to the technical field of ductile iron grinding ball quenching, comprising the following steps: S1, pretreatment: performing one of annealing and normalizing treatment on the ductile iron grinding ball, and controlling the temperature and time; S2, heating: placing a blank in an alternating magnetic field to generate an induced current inside the blank, thereby generating Joule heat to heat the blank; in the invention, the organizational structure of the ductile iron grinding ball is adjusted and the internal stress is reduced through the pretreatment step, so as to prepare for the subsequent quenching process; the quenching process forms a martensitic structure of the ductile iron grinding ball through rapid cooling, which significantly improves its hardness and strength; the tempering treatment further eliminates the internal stress and brittleness generated in the quenching process, and improves the toughness of the material; the comprehensive effect of these steps makes the comprehensive mechanical properties of the ductile iron grinding ball significantly improved.

Description

一种球墨铸铁磨球淬火工艺方法及设备A ductile iron grinding ball quenching process method and equipment

技术领域Technical Field

本发明涉及球墨铸铁磨球淬火技术领域,具体为一种球墨铸铁磨球淬火工艺方法及设备。The invention relates to the technical field of quenching ductile iron grinding balls, in particular to a quenching process method and equipment for ductile iron grinding balls.

背景技术Background Art

球墨铸铁磨球作为一种具有高强度、高韧性以及优良耐磨性的金属材料,在机械制造、汽车制造、工程机械、农机装备等领域具有广泛的应用。随着工业技术的不断进步,对球墨铸铁磨球的性能要求也越来越高,尤其是在高温、高压、复杂工况下的应用,对球墨铸铁磨球的硬度和韧性提出了更高的挑战。Ductile iron grinding balls are a metal material with high strength, high toughness and excellent wear resistance, and are widely used in machinery manufacturing, automobile manufacturing, engineering machinery, agricultural machinery and equipment, etc. With the continuous advancement of industrial technology, the performance requirements for ductile iron grinding balls are getting higher and higher, especially in applications under high temperature, high pressure and complex working conditions, which poses a higher challenge to the hardness and toughness of ductile iron grinding balls.

传统的球墨铸铁磨球淬火工艺主要依赖于火焰加热和简单的淬火介质,这种工艺虽然在一定程度上能够提高球墨铸铁磨球的硬度和强度,但往往存在加热不均匀、淬火效果不稳定、容易造成环境污染等问题。同时,传统的淬火工艺对淬火温度和时间的控制不够精确,容易导致球墨铸铁磨球在淬火过程中出现开裂、变形等缺陷,影响其使用性能。The traditional quenching process of ductile iron grinding balls mainly relies on flame heating and simple quenching media. Although this process can improve the hardness and strength of ductile iron grinding balls to a certain extent, it often has problems such as uneven heating, unstable quenching effect, and easy environmental pollution. At the same time, the traditional quenching process does not accurately control the quenching temperature and time, which easily leads to cracking, deformation and other defects of ductile iron grinding balls during the quenching process, affecting their performance.

因此,有必要对球墨铸铁磨球的淬火工艺进行改进和优化,以提高其性能稳定性和可靠性。通过采用先进的加热方式、优化淬火介质和淬火方式,可以实现对球墨铸铁磨球组织结构的精确控制,从而提高其硬度和韧性,减少缺陷的产生。Therefore, it is necessary to improve and optimize the quenching process of ductile iron grinding balls to improve their performance stability and reliability. By adopting advanced heating methods, optimizing quenching media and quenching methods, it is possible to accurately control the organizational structure of ductile iron grinding balls, thereby improving their hardness and toughness and reducing the generation of defects.

本发明专利正是在这样的背景下提出的。通过采用交变磁场加热、分段淬火等先进工艺,结合特制的淬火介质,实现对球墨铸铁磨球的高效、精确淬火,从而提高其性能和使用寿命。同时,本发明专利还提供了相应的淬火工艺设备,为实现该工艺提供了硬件支持。The present invention patent is proposed in this context. By adopting advanced processes such as alternating magnetic field heating and segmented quenching, combined with special quenching media, efficient and accurate quenching of ductile iron grinding balls is achieved, thereby improving their performance and service life. At the same time, the present invention patent also provides corresponding quenching process equipment, providing hardware support for the realization of this process.

综上所述,本发明专利的提出是基于球墨铸铁磨球淬火工艺在现有技术中存在的问题和挑战,旨在通过改进和优化淬火工艺,提高球墨铸铁磨球的性能和使用寿命,满足工业领域对高性能金属材料的需求。In summary, the invention is based on the problems and challenges in the prior art of quenching process of ductile iron grinding balls, and aims to improve the performance and service life of ductile iron grinding balls by improving and optimizing the quenching process, so as to meet the demand for high-performance metal materials in the industrial field.

发明内容Summary of the invention

本发明的目的在于提供一种球墨铸铁磨球淬火工艺方法及设备,以解决上述背景技术中提出的问题。The object of the present invention is to provide a ductile iron grinding ball quenching process method and equipment to solve the problems raised in the above background technology.

为解决上述技术问题,本发明提供的一种球墨铸铁磨球淬火工艺方法,包括以下步骤:In order to solve the above technical problems, the present invention provides a ductile iron grinding ball quenching process method, comprising the following steps:

S1、预处理:对球墨铸铁磨球进行退火、正火处理中的一种,并控制温度和时间;S1. Pretreatment: performing one of annealing and normalizing treatment on the ductile iron grinding balls, and controlling the temperature and time;

S2、加热:把坯料放在交变磁场中,使其内部产生感应电流,从而产生焦耳热来加热坯料;S2. Heating: placing the blank in an alternating magnetic field to generate an induced current inside it, thereby generating Joule heat to heat the blank;

S3、淬火:将加热后的球墨铸铁磨球迅速放入淬火介质中,通过快速冷却使球墨铸铁磨球形成马氏体组织;S3, quenching: the heated ductile iron grinding balls are quickly placed in a quenching medium, and the ductile iron grinding balls are rapidly cooled to form a martensitic structure;

S4、回火:淬火后的球墨铸铁磨球进行回火处理,以消除淬火过程中产生的内应力和脆性,进一步提高其韧性。S4. Tempering: The ductile iron grinding balls are tempered after quenching to eliminate the internal stress and brittleness generated during the quenching process and further improve their toughness.

进一步地,在S1中,退火处理采用中温退火,将球墨铸铁磨球加热到780-880℃,然后按照每25毫米厚的铸件需要保温一小时的标准,并保温一段时间后慢冷至室温。Furthermore, in S1, the annealing treatment adopts medium temperature annealing, the ductile iron grinding balls are heated to 780-880°C, and then kept warm for one hour for every 25 mm thick casting, and then slowly cooled to room temperature after a period of time.

进一步地,在S1中,正火处理采用高温,即将球墨铸铁磨球加热到850-950℃,保温一段时间后冷却至室温;保温的具体时间通过预测公式计算,预测公式为:Furthermore, in S1, the normalizing treatment is carried out at a high temperature, that is, the ductile iron grinding balls are heated to 850-950°C, kept at this temperature for a period of time, and then cooled to room temperature; the specific time of the holding time is calculated by a prediction formula, which is:

;

是最佳保温时间,d是铸件厚度,是与铸件厚度相关的系数,c是铸件的化学成分,是与化学成分相关的系数,v是加热速度,是与加热速度相关的系数,是新的常数项。 is the optimal holding time, d is the casting thickness, is a coefficient related to the casting thickness, c is the chemical composition of the casting, is a coefficient related to chemical composition, v is the heating rate, is a coefficient related to the heating rate, is the new constant term.

进一步地,在S3中,淬火介质为淬火剂,淬火剂由水、盐和有机添加剂组成。Further, in S3, the quenching medium is a quenching agent, and the quenching agent consists of water, salt and an organic additive.

进一步地,在S3中,在淬火阶段,采用分段淬火的方式,即先将球墨铸铁磨球加热至一定温度后进行初次淬火,然后再进行二次加热和二次淬火。Furthermore, in S3, in the quenching stage, a staged quenching method is adopted, that is, the ductile iron grinding balls are first heated to a certain temperature and then subjected to primary quenching, and then secondary heating and secondary quenching are performed.

进一步地,包括混合箱,所述混合箱的底部和顶部分别安装有电机和壳体,所述电机的驱动端安装有与混合箱转动连接的筒体,所述筒体的外壁安装有多个等间距的搅拌杆,所述壳体内壁转动连接有多个第一锥齿轮,所述混合箱的顶部转动连接有套设在筒体的外部的套管,所述套管和筒体的外壁均安装有与第一锥齿轮啮合连接的第二锥齿轮,所述套管的外壁安装有L形刮杆,所述L形刮杆的外壁安装有多个混合杆。Furthermore, it includes a mixing box, wherein a motor and a shell are respectively installed at the bottom and top of the mixing box, a driving end of the motor is installed with a cylinder rotatably connected to the mixing box, a plurality of stirring rods with equal spacing are installed on the outer wall of the cylinder, a plurality of first bevel gears are rotatably connected to the inner wall of the shell, a sleeve is rotatably connected to the top of the mixing box, a second bevel gear meshing with the first bevel gear is installed on the sleeve and the outer wall of the cylinder, an L-shaped scraper is installed on the outer wall of the sleeve, and a plurality of mixing rods are installed on the outer wall of the L-shaped scraper.

进一步地,所述混合箱的顶部开设有通槽,所述通槽的内壁与套管的外壁转动连接,所述筒体的顶端与壳体的顶部转动连接。Furthermore, a through groove is provided on the top of the mixing box, the inner wall of the through groove is rotatably connected to the outer wall of the sleeve, and the top end of the cylinder is rotatably connected to the top of the shell.

进一步地,所述混合箱的顶部开设有进料口,所述混合箱的内底壁和内侧壁之间安装有漏斗,所述混合箱的底部安装有出料管,所述筒体和混合箱的底部之间设置有密封轴承。Furthermore, a feed port is provided at the top of the mixing box, a funnel is installed between the inner bottom wall and the inner side wall of the mixing box, a discharge pipe is installed at the bottom of the mixing box, and a sealed bearing is provided between the barrel and the bottom of the mixing box.

与现有技术相比,本发明的有益效果是:Compared with the prior art, the present invention has the following beneficial effects:

通过预处理步骤,调整球墨铸铁磨球的组织结构,减轻内应力,为后续的淬火过程做好准备,淬火过程则通过快速冷却使球墨铸铁磨球形成马氏体组织,显著提高了其硬度和强度,回火处理进一步消除了淬火过程中产生的内应力和脆性,提高了材料的韧性,这些步骤的综合作用使得球墨铸铁磨球的综合机械性能得到了显著提升。Through the pretreatment steps, the organizational structure of the ductile iron grinding balls is adjusted, the internal stress is reduced, and preparation is made for the subsequent quenching process. The quenching process forms a martensitic structure of the ductile iron grinding balls through rapid cooling, which significantly improves their hardness and strength. The tempering treatment further eliminates the internal stress and brittleness generated during the quenching process and improves the toughness of the material. The combined effect of these steps has significantly improved the comprehensive mechanical properties of the ductile iron grinding balls.

本淬火工艺方法提供了多种处理方式和参数选择,包括退火和正火的不同处理方式、加热温度的精确控制、保温时间的预测公式计算、淬火介质的特殊配方以及分段淬火的方式,灵活的工艺选择和精确的控制手段使得淬火过程可以根据具体需求和材料特性进行微调,从而实现对球墨铸铁磨球性能的精确控制,同时,这也为实际生产中的操作和优化提供了更大的空间。This quenching process method provides a variety of treatment methods and parameter selections, including different treatment methods for annealing and normalizing, precise control of heating temperature, prediction formula calculation of holding time, special formulation of quenching medium and segmented quenching method. Flexible process selection and precise control means allow the quenching process to be fine-tuned according to specific needs and material properties, thereby achieving precise control of the performance of ductile iron grinding balls. At the same time, this also provides greater space for operation and optimization in actual production.

筒体跟随混合箱的驱动端转动而带动多个搅拌杆顺时针转动,并通过与壳体内的第一锥齿轮和第二锥齿轮的配合使用,从而带动套管上的L形刮杆逆时针转动,进而使多个搅拌杆和多个混合杆分别顺时针转动和逆时针转动,因而确保混合箱内的淬火剂的混合更加均匀,同时利用L形刮杆便于使用后清理混合箱的内壁,以便后续混合淬火剂时使用,进而确保了在步骤S3中淬火剂对球墨铸铁磨球的冷却效果,且混合箱和筒体均为透明材质,筒体在不转动时,对其内部放置照明灯,进而方便相关工作人员观察混合箱内的淬火剂的混合进度。The barrel rotates with the driving end of the mixing box to drive the multiple stirring rods to rotate clockwise, and through the cooperation with the first bevel gear and the second bevel gear in the shell, it drives the L-shaped scraper on the sleeve to rotate counterclockwise, thereby making the multiple stirring rods and the multiple mixing rods rotate clockwise and counterclockwise respectively, thereby ensuring that the quenching agent in the mixing box is mixed more evenly. At the same time, the L-shaped scraper is used to facilitate the cleaning of the inner wall of the mixing box after use, so as to be used for subsequent mixing of the quenching agent, thereby ensuring the cooling effect of the quenching agent on the ductile iron grinding balls in step S3. The mixing box and the barrel are both made of transparent materials. When the barrel is not rotating, a lighting lamp is placed inside it, so as to facilitate relevant staff to observe the mixing progress of the quenching agent in the mixing box.

附图说明BRIEF DESCRIPTION OF THE DRAWINGS

图1为本发明一种球墨铸铁磨球淬火工艺方法的流程图;FIG1 is a flow chart of a ductile iron grinding ball quenching process according to the present invention;

图2为本发明一种球墨铸铁磨球淬火的设备中混合箱的剖面结构示意图;FIG2 is a schematic cross-sectional view of a mixing box in a device for quenching ductile iron grinding balls according to the present invention;

图3为本发明一种球墨铸铁磨球淬火的设备中壳体的剖面结构示意图。FIG3 is a schematic diagram of the cross-sectional structure of a shell in a device for quenching ductile iron grinding balls according to the present invention.

图4 为本发明一种球墨铸铁磨球淬火的设备的整体结构示意图:FIG4 is a schematic diagram of the overall structure of a device for quenching ductile iron grinding balls according to the present invention:

1、混合箱;2、电机;3、筒体;4、搅拌杆;5、壳体;6、第一锥齿轮;7、套管;8、第二锥齿轮;9、L形刮杆;10、混合杆;11、通槽;12、进料口;13、漏斗;14、出料管;15、密封轴承。1. Mixing box; 2. Motor; 3. Cylinder; 4. Stirring rod; 5. Shell; 6. First bevel gear; 7. Sleeve; 8. Second bevel gear; 9. L-shaped scraper; 10. Mixing rod; 11. Through slot; 12. Feed inlet; 13. Funnel; 14. Discharge pipe; 15. Sealed bearing.

具体实施方式DETAILED DESCRIPTION

下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

请参阅图1-图4,本发明提供一种技术方案:Please refer to Figures 1 to 4, the present invention provides a technical solution:

参阅图1所示,一种球墨铸铁磨球淬火工艺方法及设备,包括以下步骤:Referring to FIG. 1 , a ductile iron grinding ball quenching process method and equipment comprises the following steps:

S1、预处理:对球墨铸铁磨球进行退火、正火处理中的一种,并控制温度和时间,以调整其组织结构,消除内应力,为后续淬火过程做好准备;其中退火处理为:将球墨铸铁磨球放入加热炉中,加热到780-880℃的中温范围,加热过程中控制加热速度,避免过快或过慢导致温度分布不均匀或组织变化过大,根据球墨铸铁磨球的厚度,按照每25毫米厚的铸件需要保温一小时的标准进行计算。S1. Pretreatment: annealing or normalizing the ductile iron grinding balls, and control the temperature and time to adjust their organizational structure, eliminate internal stress, and prepare for the subsequent quenching process; the annealing treatment is: put the ductile iron grinding balls into a heating furnace, heat them to a medium temperature range of 780-880℃, control the heating speed during the heating process to avoid uneven temperature distribution or excessive organizational changes caused by too fast or too slow heating, and calculate according to the thickness of the ductile iron grinding balls, according to the standard that every 25 mm thick casting needs to be kept warm for one hour.

例如,如果一个球墨铸铁磨球的厚度为100毫米,那么它需要至少保温4小时,在保温过程中,铸件内部组织会逐渐稳定,内应力也会得到释放,保温结束后,需要让球墨铸铁磨球缓慢冷却至室温,这一步骤是为了防止过快冷却导致组织产生过大的应力或变形,通常,可以采用炉冷或空冷的方式,退火处理可以提高铸件的塑性及韧性,但组织并没有发生明显改变;正火处理采用高温,即将球墨铸铁磨球加热到850-950℃,保温一段时间后冷却至室温;为了更准确地预测球墨铸铁磨球件在正火处理过程中的最佳保温时间,可考虑铸件的化学成分、微观组织、加热速度、冷却方式,因此保温的具体时间通过引入更多的影响因素的预测公式计算,预测公式为:For example, if the thickness of a ductile iron grinding ball is 100 mm, it needs to be kept warm for at least 4 hours. During the insulation process, the internal structure of the casting will gradually stabilize and the internal stress will be released. After the insulation is completed, the ductile iron grinding ball needs to be slowly cooled to room temperature. This step is to prevent excessive stress or deformation of the structure caused by excessive cooling. Usually, furnace cooling or air cooling can be used. Annealing can improve the plasticity and toughness of the casting, but the structure does not change significantly; normalizing treatment uses high temperature, that is, the ductile iron grinding ball is heated to 850-950℃, and then cooled to room temperature after a period of insulation; in order to more accurately predict the best insulation time of ductile iron grinding balls during normalizing treatment, the chemical composition, microstructure, heating rate and cooling method of the casting can be considered. Therefore, the specific insulation time is calculated by introducing a prediction formula with more influencing factors. The prediction formula is:

;

是最佳保温时间,d是铸件厚度,是与铸件厚度相关的系数,c是铸件的化学成分(例如碳含量),是与化学成分相关的系数,v是加热速度,是与加热速度相关的系数,是新的常数项;正火处理能够引入一定量的马氏体,从而提高球墨铸铁磨球的硬度和强度;通过准确的保温时间预测,可以确保铸件在正火处理过程中达到理想的组织和性能,避免了过长的保温时间导致的能源浪费和生产周期延长;同时减少了因保温时间不足而导致的铸件质量不达标的风险,从而提高了整体的生产效率;准确的保温时间预测有助于确保铸件在正火处理过程中获得均匀的组织和性能,避免了因保温时间不当而导致的组织缺陷、性能波动等问题,有助于提高铸件的力学性能和耐腐蚀性,从而保证了产品的质量和可靠性;可以减少不必要的能源和材料消耗,降低生产成本,同时,减少了因铸件质量不达标而导致的废品率和返工率,进一步降低了生产成本;准确的保温时间预测使得生产过程更加可控,减少了人为因素和不确定性对生产结果的影响,有助于稳定生产过程,提高生产效率和产品质量,同时降低了生产风险。 is the optimal holding time, d is the casting thickness, is a coefficient related to the casting thickness, c is the chemical composition of the casting (e.g. carbon content), is a coefficient related to chemical composition, v is the heating rate, is a coefficient related to the heating rate, is a new constant term; normalizing treatment can introduce a certain amount of martensite, thereby improving the hardness and strength of ductile iron grinding balls; through accurate holding time prediction, it can ensure that the castings achieve ideal organization and performance during the normalizing process, avoiding energy waste and extended production cycle caused by too long holding time; at the same time, it reduces the risk of substandard casting quality due to insufficient holding time, thereby improving overall production efficiency; accurate holding time prediction helps to ensure that the castings obtain uniform organization and performance during the normalizing process, avoiding organizational defects, performance fluctuations and other problems caused by improper holding time, and helps to improve the mechanical properties and corrosion resistance of the castings, thereby ensuring product quality and reliability; it can reduce unnecessary energy and material consumption, reduce production costs, and at the same time, reduce the scrap rate and rework rate caused by substandard casting quality, further reducing production costs; accurate holding time prediction makes the production process more controllable, reduces the impact of human factors and uncertainty on production results, helps to stabilize the production process, improve production efficiency and product quality, and reduces production risks.

S2、加热:感应加热设备由感应器、电磁铁和使高频交流电通过电磁铁的电子振荡器组成,感应加热的步骤为:S2. Heating: The induction heating equipment consists of an inductor, an electromagnet and an electronic oscillator that passes high-frequency alternating current through the electromagnet. The steps of induction heating are:

①、准备工件:将需要淬火的球墨铸铁磨球工件放置在感应器上;①. Prepare the workpiece: Place the ductile iron grinding ball workpiece to be quenched on the sensor;

②、开启感应加热设备:启动感应加热设备,使感应器产生交变磁场;②. Turn on the induction heating equipment: Start the induction heating equipment to make the inductor generate an alternating magnetic field;

③、加热工件:工件在交变磁场的作用下,内部产生感应电流,进而产生热量,使工件温度升高到淬火所需的温度;感应加热可以实现对工件的快速加热,甚至可以在短时间内达到所需温度,提高了生产效率,由于感应加热是通过电磁感应原理使工件内部产生热量,因此加热更为均匀,减少了温度梯度,降低了工件变形和开裂的风险,感应加热不需要与外部热源接触,减少了热损失,提高了能源利用效率,同时减少了对环境的污染,感应加热的温度和时间等参数可以通过设备进行调整和控制,便于实现对淬火工艺的精确控制;③. Heating the workpiece: Under the action of the alternating magnetic field, the workpiece generates an induced current inside, which in turn generates heat, raising the temperature of the workpiece to the temperature required for quenching; induction heating can achieve rapid heating of the workpiece, and can even reach the required temperature in a short time, thereby improving production efficiency. Since induction heating generates heat inside the workpiece through the principle of electromagnetic induction, the heating is more uniform, reducing the temperature gradient and the risk of deformation and cracking of the workpiece. Induction heating does not require contact with an external heat source, which reduces heat loss, improves energy utilization efficiency, and reduces environmental pollution. Parameters such as the temperature and time of induction heating can be adjusted and controlled by the equipment, which facilitates the precise control of the quenching process;

S3、淬火:将加热后的球墨铸铁磨球迅速放入淬火介质中,通过快速冷却使球墨铸铁磨球形成马氏体组织,从而提高其硬度和强度;S3, quenching: the heated ductile iron grinding balls are quickly placed in a quenching medium, and the ductile iron grinding balls are rapidly cooled to form a martensitic structure, thereby improving their hardness and strength;

S4、回火:淬火后的球墨铸铁磨球进行回火处理,以消除淬火过程中产生的内应力和脆性,进一步提高其韧性;具体为:S4. Tempering: After quenching, the ductile iron grinding balls are tempered to eliminate the internal stress and brittleness generated during the quenching process and further improve their toughness; specifically:

首先,球墨铸铁磨球的回火温度范围在540℃到700℃之间,然而,具体的回火温度应根据材料的种类、成分以及所期望的性能进行确定,例如,某些情况下,为了保持材料的硬度和强度,可能会选择稍低的回火温度;而在需要更高韧性的应用中,则可能会选择稍高的回火温度,此外,回火时间也是一个重要的参数,通常在2到3小时之间,即保温,过短的回火时间可能不足以充分消除内应力,而过长的回火时间则可能导致材料性能的过度降低。First of all, the tempering temperature range of ductile iron grinding balls is between 540℃ and 700℃. However, the specific tempering temperature should be determined according to the type, composition and desired properties of the material. For example, in some cases, in order to maintain the hardness and strength of the material, a slightly lower tempering temperature may be selected; in applications that require higher toughness, a slightly higher tempering temperature may be selected. In addition, the tempering time is also an important parameter, usually between 2 and 3 hours, that is, heat preservation. Too short tempering time may not be enough to fully eliminate internal stress, while too long tempering time may lead to excessive reduction in material properties.

需要注意的是,过高的回火温度确实可能导致材料性能的降低,如硬度和强度的下降,因此,在实际操作中,应严格控制回火温度,避免超过材料的推荐回火温度范围;保温结束后,应控制冷却速度,冷却速度过快可能导致材料产生新的应力或裂纹,而冷却速度过慢则可能影响生产效率,因此,应根据材料的特性和工艺要求选择合适的冷却方式,如空冷、风冷或炉冷等;回火后,可以进行一些后续处理,如抛丸清理等,以去除表面杂质,之后,应对球墨铸铁磨球进行性能检查,确保其达到预期的硬度和韧性要求;此外,由于回火处理涉及高温操作,应确保工作环境的安全,采取必要的防护措施,避免发生烫伤或其他安全事故。It should be noted that excessively high tempering temperature may indeed lead to a decrease in material properties, such as a decrease in hardness and strength. Therefore, in actual operation, the tempering temperature should be strictly controlled to avoid exceeding the recommended tempering temperature range of the material; after the insulation is completed, the cooling rate should be controlled. Too fast cooling rate may cause new stress or cracks in the material, while too slow cooling rate may affect production efficiency. Therefore, the appropriate cooling method should be selected according to the characteristics of the material and process requirements, such as air cooling, wind cooling or furnace cooling; after tempering, some subsequent treatments can be carried out, such as shot blasting, etc., to remove surface impurities. After that, the performance of the ductile iron grinding balls should be checked to ensure that they meet the expected hardness and toughness requirements; in addition, since the tempering treatment involves high-temperature operation, the safety of the working environment should be ensured, and necessary protective measures should be taken to avoid burns or other safety accidents.

进一步地,在S3中,淬火介质为淬火剂,淬火剂由水、盐和有机添加剂组成;淬火剂中的盐用于提高冷却速度,而有机添加剂用于调整冷却特性或改善淬火后的表面质量,确保淬火剂混合均匀,以获得稳定的冷却效果,并确保球墨铸铁磨球完全浸没在淬火剂中,以实现均匀的冷却效果;通过本淬火工艺方法,球墨铸铁磨球的表面硬度达到HRC60以上,心部硬度达到HRC55以上,冲击韧性显著提高。Further, in S3, the quenching medium is a quenching agent, which is composed of water, salt and organic additives; the salt in the quenching agent is used to increase the cooling rate, while the organic additives are used to adjust the cooling characteristics or improve the surface quality after quenching, ensuring that the quenching agent is mixed evenly to obtain a stable cooling effect, and ensuring that the ductile iron grinding balls are completely immersed in the quenching agent to achieve a uniform cooling effect; through this quenching process method, the surface hardness of the ductile iron grinding balls reaches above HRC60, the core hardness reaches above HRC55, and the impact toughness is significantly improved.

进一步地,在S3中,在淬火阶段,采用分段淬火的方式,即先将球墨铸铁磨球加热至一定温度后进行初次淬火,然后再进行二次加热和二次淬火;通过分段淬火的方式,可以进一步提高球墨铸铁磨球的硬度和均匀性,本淬火工艺方法使得球墨铸铁磨球的耐磨性得到显著提升,使用寿命延长;具体为:首先,将球墨铸铁磨球放入加热设备中,加热至初次淬火的预定温度,这个温度通常低于最终的淬火温度,旨在使球墨铸铁磨球的部分组织发生转变,同时避免过高的温度对材料造成过度的影响。Furthermore, in S3, in the quenching stage, a segmented quenching method is adopted, that is, the ductile iron grinding balls are first heated to a certain temperature and then subjected to primary quenching, and then secondary heating and secondary quenching are performed; the segmented quenching method can further improve the hardness and uniformity of the ductile iron grinding balls. This quenching process method significantly improves the wear resistance of the ductile iron grinding balls and extends their service life; specifically: first, the ductile iron grinding balls are placed in a heating device and heated to a predetermined temperature for the primary quenching, which is usually lower than the final quenching temperature, in order to transform part of the structure of the ductile iron grinding balls while avoiding excessive influence of excessive temperature on the materials.

当球墨铸铁磨球加热到预定温度后,迅速将其取出并放入淬火介质中进行初次淬火,初次淬火的目的是使球墨铸铁磨球的组织初步硬化,并为后续的二次淬火做准备,初次淬火完成后,将球墨铸铁磨球取出并进行必要的检查和准备,然后进入二次加热阶段,二次加热的目的是使球墨铸铁磨球的组织进一步均匀化,并消除初次淬火可能产生的残余应力和组织不均匀性,在二次加热过程中,需要严格控制加热温度和加热时间,确保球墨铸铁磨球的组织能够均匀转变,同时避免过度加热导致材料性能下降,当球墨铸铁磨球加热至二次淬火的预定温度后,再次迅速将其取出并放入淬火介质中进行二次淬火,二次淬火的冷却速度和介质选择应根据球墨铸铁磨球的材质和性能要求来确定,以确保获得最佳的硬化效果和组织均匀性,二次淬火完成后,球墨铸铁磨球可能具有较高的硬度和脆性。When the ductile iron grinding ball is heated to the predetermined temperature, it is quickly taken out and placed in the quenching medium for the first quenching. The purpose of the first quenching is to preliminarily harden the structure of the ductile iron grinding ball and prepare for the subsequent second quenching. After the first quenching is completed, the ductile iron grinding ball is taken out and necessary inspection and preparation are carried out, and then the second heating stage is entered. The purpose of the second heating is to further homogenize the structure of the ductile iron grinding ball and eliminate the residual stress and structural inhomogeneity that may be generated by the first quenching. During the second heating process, the heating temperature and heating time need to be strictly controlled to ensure that the structure of the ductile iron grinding ball can be evenly transformed, while avoiding excessive heating to cause the material performance to deteriorate. When the ductile iron grinding ball is heated to the predetermined temperature for the second quenching, it is quickly taken out again and placed in the quenching medium for the second quenching. The cooling rate and medium selection of the second quenching should be determined according to the material and performance requirements of the ductile iron grinding ball to ensure the best hardening effect and structural uniformity. After the second quenching is completed, the ductile iron grinding ball may have higher hardness and brittleness.

为了消除残余应力和提高韧性,需要对球墨铸铁磨球进行回火处理,回火温度和时间的选择应根据球墨铸铁磨球的材质和性能要求来确定,以达到理想的硬度、强度和韧性平衡;需要补充说明的是,为了确保淬火过程的稳定性和可重复性,需要对整个过程进行监控并记录关键参数,例如,使用温度传感器来实时监测球墨铸铁磨球的温度,使用计时器来控制加热和保温时间,这些记录不仅有助于分析淬火效果,还可以为后续的工艺优化提供依据。In order to eliminate residual stress and improve toughness, the ductile iron grinding balls need to be tempered. The selection of tempering temperature and time should be determined according to the material and performance requirements of the ductile iron grinding balls to achieve an ideal balance of hardness, strength and toughness. It should be added that in order to ensure the stability and repeatability of the quenching process, the entire process needs to be monitored and key parameters recorded. For example, temperature sensors are used to monitor the temperature of the ductile iron grinding balls in real time, and timers are used to control the heating and holding time. These records are not only helpful in analyzing the quenching effect, but also can provide a basis for subsequent process optimization.

参阅图2-图4所示,一种球墨铸铁磨球淬火的设备,包括混合箱1,混合箱1的底部和顶部分别安装有电机2和壳体5,电机2的驱动端安装有与混合箱1转动连接的筒体3,筒体3的外壁安装有多个等间距的搅拌杆4,壳体5内壁转动连接有多个第一锥齿轮6,混合箱1的顶部转动连接有套设在筒体3的外部的套管7,套管7和筒体3的外壁均安装有与第一锥齿轮6啮合连接的第二锥齿轮8,其中一个第二锥齿轮8的底部与混合箱1的顶部转动连接,套管7的外壁安装有L形刮杆9,L形刮杆9的外壁安装有多个混合杆10。Referring to Figures 2 to 4, a device for quenching ductile iron grinding balls includes a mixing box 1, a motor 2 and a shell 5 are respectively installed at the bottom and top of the mixing box 1, a barrel 3 rotatably connected to the mixing box 1 is installed at the driving end of the motor 2, a plurality of stirring rods 4 with equal spacing are installed on the outer wall of the barrel 3, a plurality of first bevel gears 6 are rotatably connected to the inner wall of the shell 5, a sleeve 7 sleeved on the outside of the barrel 3 is rotatably connected to the top of the mixing box 1, a second bevel gear 8 meshingly connected to the first bevel gear 6 is installed on the sleeve 7 and the outer wall of the barrel 3, a bottom of one of the second bevel gears 8 is rotatably connected to the top of the mixing box 1, an L-shaped scraper 9 is installed on the outer wall of the sleeve 7, and a plurality of mixing rods 10 are installed on the outer wall of the L-shaped scraper 9.

进一步地,混合箱1的顶部开设有通槽11,通槽11的内壁与套管7的外壁转动连接,筒体3的顶端与壳体5的顶部转动连接;通过设置通槽11,供套管7与混合箱1的顶部转动连接,筒体3的顶端与壳体5的顶部转动连接,用于避免影响筒体3的转动;混合箱1的顶部开设有进料口12,混合箱1的内底壁和内侧壁之间安装有漏斗13,混合箱1的底部安装有出料管14,筒体3和混合箱1的底部之间设置有密封轴承15;Furthermore, a through groove 11 is provided at the top of the mixing box 1, and the inner wall of the through groove 11 is rotatably connected to the outer wall of the sleeve 7, and the top of the cylinder 3 is rotatably connected to the top of the shell 5; by providing the through groove 11, the sleeve 7 is rotatably connected to the top of the mixing box 1, and the top of the cylinder 3 is rotatably connected to the top of the shell 5, so as to avoid affecting the rotation of the cylinder 3; a feed port 12 is provided at the top of the mixing box 1, a funnel 13 is installed between the inner bottom wall and the inner side wall of the mixing box 1, a discharge pipe 14 is installed at the bottom of the mixing box 1, and a sealed bearing 15 is provided between the cylinder 3 and the bottom of the mixing box 1;

通过设置进料口12,供S3中由水、盐和有机添加剂组成的淬火剂进入混合箱1内,通过设置漏斗13并利用出料管14,便于混合箱1内混合好的淬火剂排出,通过设置密封轴承15,不仅使筒体3的转动过程中更加稳定,同时确保了混合箱1和筒体3之间的密封性;混合箱1的底部安装有用于支撑混合箱1的支腿,支腿增加了混合箱1的高度,便于安装电机2,电机2和混合箱1的底部之间安装有固定座,通过设置固定座,不仅便于将电机2安装在混合箱1的底部,同时使电机2在运作过程中更加稳定,出料管14的底端安装有阀门,用于控制经过出料管14的淬火剂的流量。By setting the feed inlet 12, the quenching agent composed of water, salt and organic additives in S3 is supplied to enter the mixing box 1. By setting the funnel 13 and utilizing the discharge pipe 14, the mixed quenching agent in the mixing box 1 is discharged. By setting the sealing bearing 15, not only the rotation of the cylinder 3 is made more stable, but also the sealing between the mixing box 1 and the cylinder 3 is ensured. The bottom of the mixing box 1 is equipped with a support leg for supporting the mixing box 1. The support leg increases the height of the mixing box 1 and is convenient for installing the motor 2. A fixing seat is installed between the motor 2 and the bottom of the mixing box 1. By setting the fixing seat, not only the motor 2 is conveniently installed on the bottom of the mixing box 1, but also the motor 2 is more stable during operation. A valve is installed at the bottom of the discharge pipe 14 for controlling the flow of the quenching agent passing through the discharge pipe 14.

筒体3跟随混合箱1的驱动端转动而带动多个搅拌杆4顺时针转动,并通过与壳体5内的第一锥齿轮6和第二锥齿轮8的配合使用,从而带动套管7上的L形刮杆9逆时针转动,进而使多个搅拌杆4和多个混合杆10分别顺时针转动和逆时针转动,因而确保混合箱1内的淬火剂的混合更加均匀,同时利用L形刮杆9便于使用后清理混合箱1的内壁,以便后续混合淬火剂时使用,进而确保了在步骤S3中淬火剂对球墨铸铁磨球的冷却效果,且混合箱1和筒体3均为透明材质,筒体3在不转动时,对其内部放置照明灯,进而方便相关工作人员观察混合箱1内的淬火剂的混合进度。The barrel 3 rotates with the driving end of the mixing box 1 and drives the multiple stirring rods 4 to rotate clockwise, and through the cooperation with the first bevel gear 6 and the second bevel gear 8 in the shell 5, it drives the L-shaped scraper 9 on the sleeve 7 to rotate counterclockwise, thereby making the multiple stirring rods 4 and the multiple mixing rods 10 rotate clockwise and counterclockwise respectively, thereby ensuring that the quenching agent in the mixing box 1 is mixed more evenly. At the same time, the L-shaped scraper 9 is used to facilitate the cleaning of the inner wall of the mixing box 1 after use, so as to facilitate the subsequent mixing of the quenching agent, thereby ensuring the cooling effect of the quenching agent on the ductile iron grinding balls in step S3. The mixing box 1 and the barrel 3 are both made of transparent materials. When the barrel 3 is not rotating, a lighting lamp is placed inside it, so as to facilitate relevant staff to observe the mixing progress of the quenching agent in the mixing box 1.

工作原理:Working principle:

筒体3跟随混合箱1的驱动端转动而带动多个搅拌杆4顺时针转动,并通过与壳体5内的第一锥齿轮6和第二锥齿轮8的配合使用,从而带动套管7上的L形刮杆9逆时针转动,进而使多个搅拌杆4和多个混合杆10分别顺时针转动和逆时针转动,因而确保混合箱1内的淬火剂的混合更加均匀,同时利用L形刮杆9便于使用后清理混合箱1的内壁,以便后续混合淬火剂时使用,进而确保了在步骤S3中淬火剂对球墨铸铁磨球的冷却效果,且混合箱1和筒体3均为透明材质,筒体3在不转动时,对其内部放置照明灯,进而方便相关工作人员观察混合箱1内的淬火剂的混合进度。The barrel 3 rotates with the driving end of the mixing box 1 and drives the multiple stirring rods 4 to rotate clockwise, and through the cooperation with the first bevel gear 6 and the second bevel gear 8 in the shell 5, it drives the L-shaped scraper 9 on the sleeve 7 to rotate counterclockwise, thereby making the multiple stirring rods 4 and the multiple mixing rods 10 rotate clockwise and counterclockwise respectively, thereby ensuring that the quenching agent in the mixing box 1 is mixed more evenly. At the same time, the L-shaped scraper 9 is used to facilitate the cleaning of the inner wall of the mixing box 1 after use, so as to facilitate the subsequent mixing of the quenching agent, thereby ensuring the cooling effect of the quenching agent on the ductile iron grinding balls in step S3. The mixing box 1 and the barrel 3 are both made of transparent materials. When the barrel 3 is not rotating, a lighting lamp is placed inside it, so as to facilitate relevant staff to observe the mixing progress of the quenching agent in the mixing box 1.

Claims (8)

1. A quenching process method for a spheroidal graphite cast iron grinding ball is characterized by comprising the following steps of: the method comprises the following steps:
S1, pretreatment: one of annealing and normalizing the spheroidal graphite cast iron grinding ball, and controlling the temperature and time;
s2, heating: placing the blank in an alternating magnetic field to generate induced current in the blank so as to generate joule heat to heat the blank;
s3, quenching: rapidly placing the heated spheroidal graphite cast iron grinding ball into a quenching medium, and rapidly cooling to form a martensitic structure;
S4, tempering: tempering the quenched ductile cast iron grinding ball to eliminate internal stress and brittleness generated in the quenching process and further improve the toughness of the ductile cast iron grinding ball.
2. The process for quenching spheroidal graphite cast iron grinding balls according to claim 1, wherein the process comprises the following steps: in S1, the annealing treatment adopts medium-temperature annealing, the spheroidal graphite cast iron grinding ball is heated to 780-880 ℃, then the spheroidal graphite cast iron grinding ball is subjected to heat preservation for one hour according to the standard of casting with the thickness of 25mm, and the spheroidal graphite cast iron grinding ball is slowly cooled to room temperature after being subjected to heat preservation for a period of time.
3. The process for quenching spheroidal graphite cast iron grinding balls according to claim 1, wherein the process comprises the following steps: in S1, the normalizing treatment adopts high temperature, namely, the spheroidal graphite cast iron grinding ball is heated to 850-950 ℃, and is cooled to room temperature after heat preservation for a period of time; the specific time of heat preservation is calculated through a prediction formula, wherein the prediction formula is as follows:
×d+×c+×v+
Is the optimal heat preservation time, d is the thickness of the casting, Is a coefficient related to the thickness of the casting, c is the chemical composition of the casting,Is a coefficient related to chemical composition, v is a heating rate,Is a coefficient related to the heating rate,Is a new constant term.
4. The process for quenching spheroidal graphite cast iron grinding balls according to claim 1, wherein the process comprises the following steps: in S3, the quenching medium is a quenching agent, and the quenching agent consists of water, salt and organic additives.
5. The process for quenching spheroidal graphite cast iron grinding balls according to claim 1, wherein the process comprises the following steps: in S3, in the quenching stage, a sectional quenching mode is adopted, namely, the spheroidal graphite cast iron grinding ball is firstly heated to a certain temperature and then subjected to primary quenching, and then secondary heating and secondary quenching are carried out.
6. The utility model provides a nodular cast iron grinding ball quenching's equipment which characterized in that: including mixing box (1), motor (2) and casing (5) are installed respectively to the bottom and the top of mixing box (1), barrel (3) that rotates with mixing box (1) are connected are installed to the drive end of motor (2), a plurality of equidistant puddlers (4) are installed to the outer wall of barrel (3), casing (5) inner wall rotates and is connected with a plurality of first bevel gears (6), the top of mixing box (1) rotates and is connected with sleeve pipe (7) of cover establishing the outside at barrel (3), second bevel gear (8) that is connected with first bevel gear (6) meshing are all installed to the outer wall of sleeve pipe (7) and barrel (3), L shape doctor bar (9) are installed to the outer wall of sleeve pipe (7), a plurality of hybrid bars (10) are installed to the outer wall of L shape doctor bar (9).
7. An apparatus for quenching a spheroidal graphite cast iron grinding ball according to claim 6 wherein: the top of mixing box (1) has seted up logical groove (11), the inner wall of logical groove (11) is connected with the outer wall rotation of sleeve pipe (7), the top of barrel (3) is connected with the top rotation of casing (5).
8. An apparatus for quenching a spheroidal graphite cast iron grinding ball according to claim 7 wherein: the top of mixing box (1) has seted up feed inlet (12), install funnel (13) between interior bottom wall and the inside wall of mixing box (1), discharging pipe (14) are installed to the bottom of mixing box (1), be provided with sealed bearing (15) between the bottom of barrel (3) and mixing box (1).
CN202410918486.0A 2024-07-10 2024-07-10 A ductile iron grinding ball quenching process method and equipment Pending CN118726736A (en)

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