CN118724442A - Annealing device for glassware production with flipping function - Google Patents
Annealing device for glassware production with flipping function Download PDFInfo
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- CN118724442A CN118724442A CN202410873410.0A CN202410873410A CN118724442A CN 118724442 A CN118724442 A CN 118724442A CN 202410873410 A CN202410873410 A CN 202410873410A CN 118724442 A CN118724442 A CN 118724442A
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- 238000000137 annealing Methods 0.000 title claims abstract description 23
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 9
- 239000011521 glass Substances 0.000 claims abstract description 138
- 238000005485 electric heating Methods 0.000 claims abstract description 20
- 238000009423 ventilation Methods 0.000 claims description 37
- 230000007246 mechanism Effects 0.000 claims description 24
- 238000001125 extrusion Methods 0.000 claims description 22
- 230000005540 biological transmission Effects 0.000 claims description 14
- 238000001816 cooling Methods 0.000 claims description 13
- 238000001514 detection method Methods 0.000 claims description 13
- 230000001360 synchronised effect Effects 0.000 claims description 6
- 238000010438 heat treatment Methods 0.000 abstract description 13
- 238000000034 method Methods 0.000 description 18
- 230000008569 process Effects 0.000 description 15
- 238000010586 diagram Methods 0.000 description 12
- 230000009471 action Effects 0.000 description 4
- 230000008859 change Effects 0.000 description 2
- 238000006467 substitution reaction Methods 0.000 description 2
- 101001121408 Homo sapiens L-amino-acid oxidase Proteins 0.000 description 1
- 101000827703 Homo sapiens Polyphosphoinositide phosphatase Proteins 0.000 description 1
- 102100026388 L-amino-acid oxidase Human genes 0.000 description 1
- 102100023591 Polyphosphoinositide phosphatase Human genes 0.000 description 1
- 101100012902 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) FIG2 gene Proteins 0.000 description 1
- 101100233916 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) KAR5 gene Proteins 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000000630 rising effect Effects 0.000 description 1
- 230000001960 triggered effect Effects 0.000 description 1
Classifications
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- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03B—MANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
- C03B25/00—Annealing glass products
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P40/00—Technologies relating to the processing of minerals
- Y02P40/50—Glass production, e.g. reusing waste heat during processing or shaping
- Y02P40/57—Improving the yield, e-g- reduction of reject rates
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- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Organic Chemistry (AREA)
- Re-Forming, After-Treatment, Cutting And Transporting Of Glass Products (AREA)
Abstract
本发明涉及退火装置技术领域,尤其涉及一种具有翻转功能的玻璃器皿生产用的退火装置。针对方形玻璃器皿上的棱边被加热后上升的温度更高,导致玻璃器皿受热不均匀的技术问题。包括有机架,所述机架的上侧固接有n形壳,所述n形壳内固接有第二固定板,所述第二固定板滑动连接有均匀且对称分布的第三固定板,对称分布所述第三固定板的相向侧均固接有均匀分布的电动加热管。本发明在玻璃瓶转动至其棱边与相邻侧的电动加热管对应时,增大两个第三固定板之间的距离,对玻璃瓶上相邻两个侧面之间棱边处进行保护,避免因玻璃瓶上相邻两个侧面之间的棱边处过度受热,致使玻璃瓶上相邻两个侧面之间的棱边处应力过大,造成玻璃瓶破裂。
The present invention relates to the technical field of annealing devices, and in particular to an annealing device for glassware production with a flipping function. The invention aims to solve the technical problem that the edges on a square glassware rise to a higher temperature after being heated, resulting in uneven heating of the glassware. The invention comprises a frame, an n-shaped shell is fixedly connected to the upper side of the frame, a second fixed plate is fixedly connected inside the n-shaped shell, the second fixed plate is slidably connected to a third fixed plate that is evenly and symmetrically distributed, and evenly distributed electric heating tubes are fixedly connected to the opposite sides of the symmetrically distributed third fixed plates. When the glass bottle is rotated to the point where its edge corresponds to the electric heating tube on the adjacent side, the present invention increases the distance between the two third fixed plates, protects the edge between the two adjacent side surfaces of the glass bottle, and avoids excessive stress on the edge between the two adjacent side surfaces of the glass bottle due to excessive heating of the edge between the two adjacent side surfaces of the glass bottle, thereby causing the glass bottle to break.
Description
技术领域Technical Field
本发明涉及退火装置技术领域,尤其涉及一种具有翻转功能的玻璃器皿生产用的退火装置。The invention relates to the technical field of annealing devices, in particular to an annealing device with a turning function for producing glassware.
背景技术Background Art
玻璃器皿在被生产出来后,为了清除玻璃内的应力,需要对玻璃器皿进行退火操作,而现有的退火方式只是简单的加热和降温,至多在加热玻璃器皿的过程中加入旋转的方式,使玻璃器皿均匀受热,但此方式只是在针对圆形玻璃器皿时较为有效,当需要进行退火操作的是方形玻璃器皿时(特别是一些方形的玻璃酒瓶),在旋转玻璃器皿的过程中,方形玻璃器皿上相邻两个侧面之间的棱边与加热器之间的距离相对于侧面来说更短,这就导致方形玻璃器皿上的棱边被加热后上升的温度更高,致使玻璃器皿受热不均匀,造成玻璃器皿破裂。After glassware is produced, in order to remove the stress in the glass, it is necessary to anneal the glassware. The existing annealing method is just simple heating and cooling. At most, a rotation method is added during the heating of the glassware to make the glassware evenly heated. However, this method is only effective for round glassware. When square glassware (especially some square glass bottles) needs to be annealed, during the rotation of the glassware, the distance between the edge between two adjacent side surfaces of the square glassware and the heater is shorter than that of the side surfaces. This causes the edge of the square glassware to rise in temperature after being heated, resulting in uneven heating of the glassware and causing the glassware to break.
发明内容Summary of the invention
为了克服上述背景技术中所提到的缺点,本发明提供了一种具有翻转功能的玻璃器皿生产用的退火装置。In order to overcome the shortcomings mentioned in the above background technology, the present invention provides an annealing device for glassware production with a turning function.
技术方案为:一种具有翻转功能的玻璃器皿生产用的退火装置,包括有机架,所述机架的上侧固接有固定壳,所述机架转动连接有呈矩形分布的传动轮,所述机架固接有第一电机,所述第一电机的输出轴与呈矩形分布中的一个所述传动轮固接,呈矩形分布的所述传动轮共同绕设有传送带,所述传送带的外侧固接有均匀分布的连接板,所述连接板转动连接有支撑架,所述机架的上侧固接有第一固定板和n形壳,所述n形壳内固接有第二固定板,所述第二固定板滑动连接有均匀且对称分布的第三固定板,对称分布所述第三固定板的相向侧均固接有均匀分布的电动加热管,所述支撑架固接有受压块,对称分布中的一个所述第三固定板设置有第一滑动块,所述第一滑动块固接有与所述受压块挤压配合的固定杆,所述第一固定板安装有排气扇,所述第一固定板上设置有用于驱动所述支撑架转动的驱动装置,所述n形壳上设置有用于移动相邻所述第三固定板的同步移动组件。The technical solution is: an annealing device for glassware production with a flipping function, comprising a frame, a fixed shell is fixedly connected to the upper side of the frame, the frame is rotatably connected to a rectangularly distributed transmission wheel, the frame is fixedly connected to a first motor, the output shaft of the first motor is fixedly connected to one of the rectangularly distributed transmission wheels, a conveyor belt is wound around the rectangularly distributed transmission wheels, the outer side of the conveyor belt is fixedly connected to uniformly distributed connecting plates, the connecting plates are rotatably connected to a support frame, the upper side of the frame is fixedly connected to a first fixed plate and an n-shaped shell, the n-shaped shell is fixedly connected to a second A fixed plate, the second fixed plate is slidably connected with a third fixed plate that is evenly and symmetrically distributed, the opposite sides of the symmetrically distributed third fixed plates are fixed with evenly distributed electric heating tubes, the support frame is fixed with a pressure block, one of the symmetrically distributed third fixed plates is provided with a first sliding block, the first sliding block is fixed with a fixing rod that is squeezed and matched with the pressure block, the first fixed plate is installed with an exhaust fan, the first fixed plate is provided with a driving device for driving the support frame to rotate, and the n-shaped shell is provided with a synchronous moving component for moving adjacent third fixed plates.
作为更进一步的优选方案,所述驱动装置包括有第二电机,所述第二电机固接于所述第一固定板,所述第一固定板转动连接有均匀分布的驱动轮,相邻的所述驱动轮之间通过带轮和皮带传动,所述第二电机的输出轴与相邻的所述驱动轮之间通过带轮和皮带传动,所述支撑架的下侧固接有从动轮,所述从动轮与所述驱动轮摩擦传动配合。As a further preferred scheme, the driving device includes a second motor, the second motor is fixedly connected to the first fixed plate, the first fixed plate is rotatably connected to evenly distributed driving wheels, adjacent driving wheels are driven by pulleys and belts, the output shaft of the second motor and adjacent driving wheels are driven by pulleys and belts, a driven wheel is fixedly connected to the lower side of the support frame, and the driven wheel is frictionally driven with the driving wheel.
作为更进一步的优选方案,同一所述第三固定板上均匀分布的所述电动加热管呈L形排布,且中部的直径小于上下两侧的直径。As a further preferred solution, the electric heating tubes evenly distributed on the same third fixed plate are arranged in an L shape, and the diameter of the middle part is smaller than the diameters of the upper and lower sides.
作为更进一步的优选方案,同一所述第三固定板上均匀分布的所述电动加热管中凸出的部分位于玻璃瓶的瓶口处。As a further preferred embodiment, the protruding portion of the electric heating tubes evenly distributed on the same third fixing plate is located at the bottle mouth of the glass bottle.
作为更进一步的优选方案,所述受压块设置为四棱台形,且所述受压块的四个侧面均设置有V形槽。As a further preferred solution, the pressure block is configured to be in the shape of a quadrangular pyramid, and four sides of the pressure block are provided with V-shaped grooves.
作为更进一步的优选方案,所述同步移动组件包括有均匀且中心对称分布的齿条,均匀且中心对称分布的所述齿条均滑动连接于所述第二固定板,所述齿条与相邻的所述第三固定板固接,对称分布中的一个所述齿条与所述第二固定板之间固接有第一弹性件,所述n形壳安装有第一气泵,所述第一气泵连通有均匀分布的第一通气管,均匀分布的所述第一通气管均贯穿所述第二固定板,所述第一通气管转动连接有齿轮,所述齿条与相邻的所述齿轮啮合。As a further preferred embodiment, the synchronous moving component includes racks that are evenly and centrally symmetrically distributed, the racks that are evenly and centrally symmetrically distributed are all slidably connected to the second fixed plate, the racks are fixed to the adjacent third fixed plate, a first elastic member is fixed between one of the symmetrically distributed racks and the second fixed plate, the n-shaped shell is equipped with a first air pump, the first air pump is connected to evenly distributed first ventilation pipes, the evenly distributed first ventilation pipes all pass through the second fixed plate, the first ventilation pipes are rotatably connected to gears, and the racks are meshed with the adjacent gears.
作为更进一步的优选方案,还包括有均匀分布的第一丝杠,均匀分布的所述第一丝杠分别转动连接于相邻的所述第三固定板,所述第一丝杠与相邻的所述第一滑动块螺纹连接,所述第一滑动块与相邻的所述第三固定板滑动连接。As a further preferred embodiment, it also includes uniformly distributed first lead screws, which are respectively rotatably connected to adjacent third fixed plates, and the first lead screws are threadedly connected to adjacent first sliding blocks, and the first sliding blocks are slidably connected to adjacent third fixed plates.
作为更进一步的优选方案,还包括有均匀降温机构,所述均匀降温机构设置于所述n形壳内,所述均匀降温机构用于均匀且缓慢的降低玻璃瓶的温度,所述均匀降温机构包括有均匀分布的第二通气管,均匀分布的所述第二通气管均连通于所述第一气泵,所述n形壳内固接有第四固定板,所述第二通气管贯穿所述第四固定板,所述第二通气管滑动连接有滑动出气管,且两者相互连通,所述第四固定板固接有均匀分布的第一电动推杆,所述第一电动推杆的伸缩端与相邻的所述滑动出气管固接,所述滑动出气管滑动连接有第一圆板,所述第一圆板的下侧固接有与玻璃瓶棱边数量一致的第一连接架,所述第一连接架转动连接有出气喷头,所述出气喷头与相邻的所述滑动出气管之间通过管道连通,所述滑动出气管固接有第二圆板,所述第二圆板固接有第二电动推杆,所述第二电动推杆的伸缩端与相邻的所述第一圆板固接,所述第一圆板上设置有用于调节同一所述滑动出气管上所述出气喷头旋转角度的角度调节组件。As a further preferred solution, it also includes a uniform cooling mechanism, which is arranged in the n-shaped shell, and is used to uniformly and slowly reduce the temperature of the glass bottle, and the uniform cooling mechanism includes uniformly distributed second ventilation pipes, and the uniformly distributed second ventilation pipes are all connected to the first air pump, and a fourth fixing plate is fixedly connected in the n-shaped shell, and the second ventilation pipe runs through the fourth fixing plate, and the second ventilation pipe is slidably connected to a sliding air outlet pipe, and the two are connected to each other, and the fourth fixing plate is fixedly connected to uniformly distributed first electric push rods, and the telescopic The end is fixedly connected to the adjacent sliding air outlet pipe, the sliding air outlet pipe is slidably connected to a first circular plate, the lower side of the first circular plate is fixedly connected to a first connecting frame with the same number of edges of the glass bottle, the first connecting frame is rotatably connected to an air outlet nozzle, the air outlet nozzle is connected to the adjacent sliding air outlet pipe through a pipeline, the sliding air outlet pipe is fixedly connected to a second circular plate, the second circular plate is fixedly connected to a second electric push rod, the telescopic end of the second electric push rod is fixedly connected to the adjacent first circular plate, and the first circular plate is provided with an angle adjustment component for adjusting the rotation angle of the air outlet nozzle on the same sliding air outlet pipe.
作为更进一步的优选方案,所述角度调节组件包括有第二丝杠,所述第二丝杠转动连接于相邻的所述第一圆板,所述第二丝杠螺纹连接有连接环,所述连接环滑动连接有与玻璃瓶棱边数量一致的第二滑动块,所述第二滑动块与相邻的所述出气喷头滑动连接,所述第二滑动块与相邻的所述连接环之间连接有第二弹性件,所述第二圆板的下侧固接有与玻璃瓶棱边数量一致的挤压块,所述挤压块与下侧相邻的所述第二滑动块挤压配合。As a further preferred scheme, the angle adjustment assembly includes a second lead screw, which is rotatably connected to the adjacent first circular plate, and the second lead screw is threadedly connected to a connecting ring, and the connecting ring is slidably connected to a second sliding block whose number is consistent with the edge number of the glass bottle, and the second sliding block is slidably connected to the adjacent gas outlet nozzle, and a second elastic member is connected between the second sliding block and the adjacent connecting ring, and an extrusion block whose number is consistent with the edge number of the glass bottle is fixedly connected to the lower side of the second circular plate, and the extrusion block is extruded and matched with the second sliding block adjacent to the lower side.
作为更进一步的优选方案,还包括有良品检测机构,所述良品检测机构用于检测退火后玻璃瓶的气密性,所述良品检测机构设置于所述第一固定板,所述良品检测机构包括有第二连接架,所述第二连接架固接于所述第一固定板,所述第二连接架固接有第三电动推杆,所述第三电动推杆的伸缩端固接有与所述第二连接架滑动连接的滑动架,所述滑动架的下侧固接有固定管,所述固定管内滑动连接有第三滑动块,所述第三滑动块与所述滑动架之间连接有第三弹性件,所述第三滑动块的上侧固接有与所述滑动架滑动连接的挤压杆,所述滑动架滑动连接有与所述挤压杆挤压配合的滑杆,所述滑杆与所述滑动架之间连接有第四弹性件,所述滑动架固接有与所述滑杆挤压配合的压力传感器,所述第二连接架固接有第二气泵,所述第二气泵固接并连通有贯穿所述滑动架和所述第三滑动块的连接管,所述连接管与所述第三滑动块固接,所述第二连接架靠近所述第三电动推杆的一侧固接有第四电动推杆。As a further preferred embodiment, a good product detection mechanism is also included, the good product detection mechanism is used to detect the air tightness of the glass bottle after annealing, the good product detection mechanism is arranged on the first fixed plate, the good product detection mechanism includes a second connecting frame, the second connecting frame is fixedly connected to the first fixed plate, the second connecting frame is fixedly connected to a third electric push rod, the telescopic end of the third electric push rod is fixedly connected to a sliding frame slidably connected to the second connecting frame, the lower side of the sliding frame is fixedly connected to a fixed tube, a third sliding block is slidably connected in the fixed tube, and the third sliding block is connected to the sliding frame A third elastic member is connected, and an extrusion rod slidably connected to the sliding frame is fixedly connected to the upper side of the third sliding block, and the sliding frame is slidably connected to a sliding rod extruded and matched with the extrusion rod, a fourth elastic member is connected between the sliding rod and the sliding frame, and a pressure sensor extruded and matched with the sliding rod is fixedly connected to the sliding frame, the second connecting frame is fixedly connected to a second air pump, the second air pump is fixedly connected and communicated with a connecting pipe that runs through the sliding frame and the third sliding block, the connecting pipe is fixedly connected to the third sliding block, and a fourth electric push rod is fixedly connected to the side of the second connecting frame close to the third electric push rod.
本发明具有以下优点:本发明在对玻璃瓶进行均匀加热的过程中,当玻璃瓶转动至其棱边与相邻侧的电动加热管对应时,增大两个第三固定板之间的距离,对玻璃瓶上相邻两个侧面之间棱边处进行保护,避免在玻璃瓶转动的过程中,因玻璃瓶上相邻两个侧面之间的棱边处与电动加热管之间的距离短,或是因玻璃瓶上相邻两个侧面之间的棱边处相对于玻璃瓶的侧面受热时间长,导致玻璃瓶上相邻两个侧面之间的棱边处过度受热,致使玻璃瓶上相邻两个侧面之间的棱边处应力过大,造成玻璃瓶破裂;The present invention has the following advantages: in the process of uniformly heating the glass bottle, when the glass bottle rotates to the point where its edge corresponds to the electric heating tube on the adjacent side, the distance between the two third fixing plates is increased to protect the edge between the two adjacent side surfaces of the glass bottle, thereby preventing the edge between the two adjacent side surfaces of the glass bottle from being overheated due to the short distance between the edge between the two adjacent side surfaces of the glass bottle and the electric heating tube or the edge between the two adjacent side surfaces of the glass bottle being heated for a long time relative to the side surface of the glass bottle during the rotation of the glass bottle, resulting in excessive stress at the edge between the two adjacent side surfaces of the glass bottle, thereby causing the glass bottle to break;
本发明通过旋转第一丝杠传动第一滑动块带动相邻的固定杆上下移动,从而在受压块转动挤压相邻固定杆的过程中,因固定杆的位置发生变化,使受压块侧面及棱边挤压固定杆移动的距离发生变化,从而适应不同尺寸的玻璃瓶;The present invention drives the first sliding block to move the adjacent fixed rods up and down by rotating the first screw. In this way, when the pressure block rotates and squeezes the adjacent fixed rods, the position of the fixed rods changes, so that the distance of the fixed rods squeezed by the side and edge of the pressure block changes, thereby adapting to glass bottles of different sizes.
本发明通过第二电动推杆的伸缩端传动第二滑动块向靠近玻璃瓶的方向移动,并带动相邻的出气喷头向靠近玻璃瓶的方向偏转,使出气喷头的喷口与玻璃瓶之间的距离适应玻璃瓶直径的变化,对玻璃瓶的缩颈处进行均匀降温。The present invention drives the second sliding block to move toward the direction close to the glass bottle through the telescopic end of the second electric push rod, and drives the adjacent gas outlet nozzle to deflect toward the direction close to the glass bottle, so that the distance between the nozzle of the gas outlet nozzle and the glass bottle can adapt to the change of the diameter of the glass bottle, and the neck of the glass bottle is evenly cooled.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本发明的立体结构示意图;FIG1 is a schematic diagram of a three-dimensional structure of the present invention;
图2为本发明传送带、连接板和支撑架的立体结构示意图;FIG2 is a schematic diagram of the three-dimensional structure of the conveyor belt, connecting plate and supporting frame of the present invention;
图3为本发明排气扇、驱动轮和从动轮的立体结构示意图;FIG3 is a schematic diagram of the three-dimensional structure of the exhaust fan, the driving wheel and the driven wheel of the present invention;
图4为本发明第一固定板、n形壳和第二固定板的立体结构示意图;FIG4 is a schematic diagram of the three-dimensional structure of the first fixing plate, the n-shaped shell and the second fixing plate of the present invention;
图5为本发明受压块、第一滑动块和固定杆的立体结构示意图;FIG5 is a schematic diagram of the three-dimensional structure of the pressure block, the first sliding block and the fixing rod of the present invention;
图6为本发明齿条、第一弹性件和第一通气管的立体结构示意图;FIG6 is a schematic diagram of the three-dimensional structure of the rack, the first elastic member and the first ventilation pipe of the present invention;
图7为本发明第四固定板、滑动出气管和第一电动推杆的立体结构示意图;7 is a schematic diagram of the three-dimensional structure of the fourth fixing plate, the sliding air outlet pipe and the first electric push rod of the present invention;
图8为本发明出气喷头、第二圆板和第二电动推杆的立体结构示意图;FIG8 is a schematic diagram of the three-dimensional structure of the air outlet nozzle, the second circular plate and the second electric push rod of the present invention;
图9为本发明第二滑动块、第二弹性件和挤压块的立体结构示意图;FIG9 is a schematic diagram of the three-dimensional structure of the second sliding block, the second elastic member and the extrusion block of the present invention;
图10为本发明第一气泵、第二连接架和第二气泵的立体结构示意图;10 is a schematic diagram of the three-dimensional structure of the first air pump, the second connecting frame and the second air pump of the present invention;
图11为本发明第二连接架、第三电动推杆和滑动架的立体结构示意图;FIG11 is a schematic diagram of the three-dimensional structure of the second connecting frame, the third electric push rod and the sliding frame of the present invention;
图12为本发明第三弹性件、挤压杆、滑杆的立体结构示意图。FIG. 12 is a schematic diagram of the three-dimensional structure of the third elastic member, the extrusion rod, and the sliding rod of the present invention.
其中:in:
1-机架,11-固定壳,12-传动轮,13-第一电机,14-传送带,15-连接板,16-支撑架,17-第一固定板,18-n形壳,19-第二固定板,110-第三固定板,111-电动加热管,112-受压块,113-第一滑动块,114-固定杆,115-排气扇,116-第二电机,117-驱动轮,118-从动轮;1-frame, 11-fixed shell, 12-transmission wheel, 13-first motor, 14-conveyor belt, 15-connecting plate, 16-support frame, 17-first fixed plate, 18-n-shaped shell, 19-second fixed plate, 110-third fixed plate, 111-electric heating tube, 112-pressure block, 113-first sliding block, 114-fixed rod, 115-exhaust fan, 116-second motor, 117-driving wheel, 118-driven wheel;
2-同步移动组件,21-齿条,22-第一弹性件,23-第一气泵,24-第一通气管,25-齿轮,26-第二通气管,31-第一丝杠;2-synchronous moving assembly, 21-rack, 22-first elastic member, 23-first air pump, 24-first ventilation pipe, 25-gear, 26-second ventilation pipe, 31-first screw;
4-均匀降温机构,41-第四固定板,42-滑动出气管,43-第一电动推杆,44-第一圆板,45-第一连接架,46-出气喷头,47-第二圆板,48-第二电动推杆;4-uniform cooling mechanism, 41-fourth fixed plate, 42-sliding air outlet pipe, 43-first electric push rod, 44-first circular plate, 45-first connecting frame, 46-air outlet nozzle, 47-second circular plate, 48-second electric push rod;
5-角度调节组件,51-第二丝杠,52-连接环,53-第二滑动块,54-第二弹性件,55-挤压块;5-angle adjustment assembly, 51-second lead screw, 52-connecting ring, 53-second sliding block, 54-second elastic member, 55-extrusion block;
6-良品检测机构,61-第二连接架,62-第三电动推杆,63-滑动架,64-固定管,65-第三滑动块,66-第三弹性件,67-挤压杆,68-滑杆,69-第四弹性件,610-压力传感器,611-第二气泵,612-连接管,613-第四电动推杆。6-good product detection mechanism, 61-second connecting frame, 62-third electric push rod, 63-sliding frame, 64-fixed tube, 65-third sliding block, 66-third elastic member, 67-extrusion rod, 68-sliding rod, 69-fourth elastic member, 610-pressure sensor, 611-second air pump, 612-connecting tube, 613-fourth electric push rod.
具体实施方式DETAILED DESCRIPTION
下面结合具体实施例对技术方案做进一步的说明,需要注意的是:本文中所说的上、下、左、右等指示方位的字词仅是针对所示结构在对应附图中位置而言。本文中为零部件所编序号本身,例如:第一、第二等,仅用于区分所描述的对象,不具有任何顺序或技术含义。The technical solution is further described below in conjunction with specific embodiments. It should be noted that the words indicating directions such as up, down, left, and right mentioned in this document are only for the positions of the structures shown in the corresponding drawings. The serial numbers assigned to the components in this document, such as first, second, etc., are only used to distinguish the objects described and do not have any order or technical meaning.
在对方形玻璃器皿进行退火操作时(特别是一些方形的玻璃酒瓶),由于方形玻璃器皿上相邻两个侧面之间的棱边与加热器之间的距离相对于侧面来说更短,这就导致方形玻璃器皿上的棱边被加热后上升的温度更高,致使玻璃器皿受热不均匀,造成玻璃器皿破裂。When annealing square glassware (especially some square glass bottles), the distance between the edge between two adjacent sides of the square glassware and the heater is shorter than that of the side. This causes the edge of the square glassware to rise in temperature higher after being heated, resulting in uneven heating of the glassware and causing the glassware to break.
实施例1:一种具有翻转功能的玻璃器皿生产用的退火装置,如图1-图6所示,包括有机架1,机架1上设置有控制终端(图中未展示),机架1的上侧固接有固定壳11,机架1转动连接有呈矩形分布的四个传动轮12,机架1固接有第一电机13,第一电机13与控制终端电连接,第一电机13的输出轴与左前侧的传动轮12固接,四个传动轮12共同绕设有传送带14,传送带14的外侧固接有均匀分布的连接板15,连接板15转动连接有支撑架16,机架1后部的上侧固接有第一固定板17和n形壳18,n形壳18位于第一固定板17的后侧,n形壳18内的右部固接有第二固定板19,第二固定板19滑动连接有三组第三固定板110,每组第三固定板110包含有对称分布的两个,每组对称分布的两个第三固定板110的相向侧均固接有均匀分布的电动加热管111,同一第三固定板110上均匀分布的电动加热管111呈L形排布,且中部的直径小于上下两侧的直径,同一第三固定板110上均匀分布的电动加热管111中凸出的部分位于玻璃瓶的瓶口处,用于适应玻璃瓶的形状和底部的壁厚,从而对玻璃瓶进行均匀加热,支撑架16固接有受压块112,受压块112设置为四棱台形,且受压块112的四个侧面均设置有V形槽,每组对称分布中处于后侧的第三固定板110设置有第一滑动块113,第一滑动块113固接有固定杆114,固定杆114通过被受压块112挤压传动相邻一组的两个第三固定板110移动,第一固定板17安装有排气扇115,排气扇115用于对加热后的玻璃瓶进行降温,第一固定板17上设置有用于驱动支撑架16转动的驱动装置,n形壳18上设置有用于移动相邻第三固定板110的同步移动组件2。Embodiment 1: An annealing device for glassware production with a flipping function, as shown in FIGS. 1 to 6, comprises a frame 1, a control terminal (not shown in the figure) is arranged on the frame 1, a fixed shell 11 is fixedly connected to the upper side of the frame 1, four transmission wheels 12 distributed in a rectangular shape are rotatably connected to the frame 1, a first motor 13 is fixedly connected to the frame 1, the first motor 13 is electrically connected to the control terminal, the output shaft of the first motor 13 is fixedly connected to the transmission wheel 12 on the left front side, a conveyor belt 14 is wound around the four transmission wheels 12, and the outer surface of the conveyor belt 14 is The side is fixed with a uniformly distributed connecting plate 15, and the connecting plate 15 is rotatably connected with a supporting frame 16. The upper side of the rear part of the frame 1 is fixed with a first fixing plate 17 and an n-shaped shell 18. The n-shaped shell 18 is located at the rear side of the first fixing plate 17. The right part of the n-shaped shell 18 is fixed with a second fixing plate 19. The second fixing plate 19 is slidably connected with three groups of third fixing plates 110. Each group of third fixing plates 110 includes two symmetrically distributed ones. The opposite sides of each group of two symmetrically distributed third fixing plates 110 are fixed with uniformly distributed electric heating tubes 111. The electric heating tubes 111 evenly distributed on the same third fixing plate 110 are arranged in an L shape, and the diameter of the middle part is smaller than the diameters of the upper and lower sides. The protruding part of the electric heating tubes 111 evenly distributed on the same third fixing plate 110 is located at the bottle mouth of the glass bottle, which is used to adapt to the shape of the glass bottle and the wall thickness of the bottom, so as to evenly heat the glass bottle. The support frame 16 is fixedly connected with a pressure block 112, which is set to a quadrangular pyramid shape, and the four sides of the pressure block 112 are all provided with V-shaped grooves, and each group of symmetrical distribution is in The third fixed plate 110 on the rear side is provided with a first sliding block 113, and the first sliding block 113 is fixedly connected with a fixing rod 114. The fixing rod 114 is squeezed by the pressure block 112 to drive the movement of two adjacent third fixed plates 110. The first fixed plate 17 is installed with an exhaust fan 115, and the exhaust fan 115 is used to cool the heated glass bottles. The first fixed plate 17 is provided with a driving device for driving the support frame 16 to rotate, and the n-shaped shell 18 is provided with a synchronous moving component 2 for moving adjacent third fixed plates 110.
如图4所示,驱动装置包括有第二电机116,第二电机116固接于第一固定板17下侧的右部,第一固定板17的下侧转动连接有均匀分布的驱动轮117,相邻的两个驱动轮117之间通过带轮和皮带传动,第二电机116的输出轴与右侧的驱动轮117之间通过带轮和皮带传动,支撑架16的下侧固接有从动轮118,驱动轮117通过摩擦传动相邻从动轮118转动。As shown in Figure 4, the driving device includes a second motor 116, which is fixed to the right part of the lower side of the first fixed plate 17. The lower side of the first fixed plate 17 is rotatably connected to evenly distributed driving wheels 117, and the two adjacent driving wheels 117 are driven by pulleys and belts. The output shaft of the second motor 116 and the driving wheel 117 on the right are driven by pulleys and belts. A driven wheel 118 is fixed to the lower side of the support frame 16, and the driving wheel 117 drives the adjacent driven wheels 118 to rotate through friction transmission.
如图5和图6所示,同步移动组件2包括有三组齿条21,每组齿条21包含有前后中心对称分布的两个,三组齿条21均滑动连接于第二固定板19,齿条21与相邻的第三固定板110固接,每组中处于后侧的齿条21与第二固定板19之间固接有第一弹性件22,第一弹性件22为拉簧,n形壳18的上侧安装有第一气泵23,第一气泵23上设置有加热装置,加热装置用于加热第一气泵23内的气体,第一气泵23连通有三个第一通气管24,三个第一通气管24均贯穿第二固定板19,中部第一通气管24喷出气体的温度大于最右侧所喷出气体的温度,但小于最左侧所喷出气体的温度,第一通气管24的下端转动连接有齿轮25,齿条21与相邻的齿轮25啮合。As shown in Figures 5 and 6, the synchronous moving component 2 includes three groups of racks 21, each group of racks 21 includes two symmetrically distributed in the front and rear centers, the three groups of racks 21 are all slidably connected to the second fixed plate 19, the racks 21 are fixedly connected to the adjacent third fixed plate 110, and a first elastic member 22 is fixedly connected between the racks 21 on the rear side of each group and the second fixed plate 19, the first elastic member 22 is a tension spring, a first air pump 23 is installed on the upper side of the n-shaped shell 18, a heating device is provided on the first air pump 23, the heating device is used to heat the gas in the first air pump 23, the first air pump 23 is connected to three first ventilation pipes 24, the three first ventilation pipes 24 all pass through the second fixed plate 19, the temperature of the gas ejected from the middle first ventilation pipe 24 is greater than the temperature of the gas ejected from the rightmost side, but less than the temperature of the gas ejected from the leftmost side, the lower end of the first ventilation pipe 24 is rotatably connected to a gear 25, and the rack 21 is meshed with the adjacent gear 25.
在需要对方形玻璃瓶进行退火操作时,工作人员首先在支撑架16的上侧放置方形玻璃瓶,随后工作人员启动第一电机13和三组电动加热管111,第一电机13的输出轴带动相邻的传动轮12缓慢转动,传动轮12带动传送带14缓慢移动,传送带14传动其余三个传动轮12缓慢转动,同时传送带14还带动其上均匀分布的连接板15移动,连接板15带动相邻的支撑架16移动,支撑架16带动其上的玻璃瓶移动。When the square glass bottles need to be annealed, the staff first places the square glass bottles on the upper side of the support frame 16, and then starts the first motor 13 and the three groups of electric heating tubes 111. The output shaft of the first motor 13 drives the adjacent transmission wheel 12 to rotate slowly, and the transmission wheel 12 drives the conveyor belt 14 to move slowly. The conveyor belt 14 drives the other three transmission wheels 12 to rotate slowly. At the same time, the conveyor belt 14 also drives the connecting plates 15 evenly distributed thereon to move, and the connecting plates 15 drive the adjacent support frame 16 to move, and the support frame 16 drives the glass bottles thereon to move.
在玻璃瓶移动的过程中,当玻璃瓶移动到n形壳18的右侧后,最右侧的一组电动加热管111开始对玻璃瓶进行加热,由于同一第三固定板110上均匀分布的电动加热管111呈L形排布,且中部的直径小于上下两侧的直径,同一第三固定板110上均匀分布的电动加热管111中凸出的部分位于玻璃瓶的瓶口处,如此适应玻璃瓶的形状和底部壁厚,从而对玻璃瓶进行均匀加热。During the movement of the glass bottle, when the glass bottle moves to the right side of the n-shaped shell 18, the rightmost group of electric heating tubes 111 begins to heat the glass bottle. Since the electric heating tubes 111 evenly distributed on the same third fixed plate 110 are arranged in an L shape, and the diameter in the middle is smaller than the diameters on the upper and lower sides, the protruding parts of the electric heating tubes 111 evenly distributed on the same third fixed plate 110 are located at the bottle mouth of the glass bottle, which adapts to the shape of the glass bottle and the bottom wall thickness, thereby evenly heating the glass bottle.
直至玻璃瓶移动至最右侧第一通气管24的下侧时,工作人员启动第一气泵23,第一气泵23工作抽取外界的空气并通过其上的加热装置对其进行加热,同时将加热后的空气通过最右侧的第一通气管24向玻璃瓶内进行吹气,以此对玻璃瓶的内部进行加热,从而使玻璃瓶的内外受热均匀。When the glass bottle moves to the lower side of the first ventilation pipe 24 on the far right, the staff starts the first air pump 23. The first air pump 23 draws air from the outside and heats it through the heating device thereon, and blows the heated air into the glass bottle through the first ventilation pipe 24 on the far right, so as to heat the inside of the glass bottle, thereby making the inside and outside of the glass bottle heated evenly.
在玻璃瓶移动至最右侧第一通气管24下侧的过程中,玻璃瓶下侧的受压块112挤压最右侧的固定杆114,此时在最右侧固定杆114的挤压作用下,受压块112带动相邻的支撑架16转动,直至最右侧的固定杆114与相邻受压块112侧面V形槽内的尖端接触时,玻璃瓶移动至最右侧第一通气管24的下侧,此时工作人员关停第一电机13,玻璃瓶不再移动。When the glass bottle moves to the lower side of the first ventilation tube 24 on the far right, the pressure block 112 on the lower side of the glass bottle squeezes the rightmost fixing rod 114. At this time, under the squeezing action of the rightmost fixing rod 114, the pressure block 112 drives the adjacent support frame 16 to rotate until the rightmost fixing rod 114 contacts the tip of the V-shaped groove on the side of the adjacent pressure block 112. Then, the glass bottle moves to the lower side of the first ventilation tube 24 on the far right. At this time, the staff turns off the first motor 13 and the glass bottle stops moving.
在玻璃瓶移动至最右侧第一通气管24的下侧后,玻璃瓶下侧的从动轮118与最右侧的驱动轮117接触,此时工作人员启动第二电机116,第二电机116的输出轴通过带轮和皮带传动均匀分布的驱动轮117转动,最右侧的驱动轮117带动相邻从动轮118转动,从动轮118通过相邻的支撑架16带动相邻的受压块112转动,受压块112转动挤压相邻的固定杆114,固定杆114向远离相邻受压块112的方向移动,直至受压块112上相邻两个侧面之间的棱边与固定杆114接触时,固定杆114移动的距离达到最大,随后受压块112继续转动,固定杆114向靠近相邻受压块112的方向移动,如此循环传动固定杆114往复移动。After the glass bottle moves to the lower side of the first ventilation pipe 24 on the far right, the driven wheel 118 on the lower side of the glass bottle contacts the rightmost driving wheel 117. At this time, the staff starts the second motor 116. The output shaft of the second motor 116 rotates the driving wheel 117 evenly distributed through the pulley and belt transmission. The rightmost driving wheel 117 drives the adjacent driven wheel 118 to rotate. The driven wheel 118 drives the adjacent pressure block 112 to rotate through the adjacent support frame 16. The pressure block 112 rotates to squeeze the adjacent fixing rod 114, and the fixing rod 114 moves in a direction away from the adjacent pressure block 112 until the edge between the two adjacent side surfaces of the pressure block 112 contacts the fixing rod 114. The moving distance of the fixing rod 114 reaches the maximum. Then the pressure block 112 continues to rotate, and the fixing rod 114 moves in a direction close to the adjacent pressure block 112. In this way, the fixing rod 114 is driven to move back and forth in a cycle.
在固定杆114移动的过程中,当固定杆114向后移动时,固定杆114通过相邻的第三固定板110带动相邻的齿条21移动,齿条21通过相邻的齿轮25传动另一侧的第三固定板110同步向远离相邻受压块112的方向移动,并拉伸相邻的第一弹性件22,当固定杆114经过受压块112上相邻两个侧面之间的棱边时,在第一弹性件22的作用下,两个第三固定板110同步向靠近相邻受压块112的方向移动,如此在对玻璃瓶进行均匀加热的过程中,当玻璃瓶转动至其棱边与相邻侧的电动加热管111对应时,增大两个第三固定板110之间的距离,对玻璃瓶上相邻两个侧面之间棱边处进行保护,避免在玻璃瓶转动的过程中,因玻璃瓶上相邻两个侧面之间的棱边处与电动加热管111之间的距离短,或是因玻璃瓶上相邻两个侧面之间的棱边处相对于玻璃瓶的侧面受热时间长,导致玻璃瓶上相邻两个侧面之间的棱边处过度受热,致使玻璃瓶上相邻两个侧面之间的棱边处应力过大,造成玻璃瓶破裂。During the movement of the fixing rod 114, when the fixing rod 114 moves backward, the fixing rod 114 drives the adjacent rack 21 to move through the adjacent third fixing plate 110, and the rack 21 drives the third fixing plate 110 on the other side to move synchronously in a direction away from the adjacent pressure block 112 through the adjacent gear 25, and stretches the adjacent first elastic member 22. When the fixing rod 114 passes the edge between the two adjacent side surfaces of the pressure block 112, under the action of the first elastic member 22, the two third fixing plates 110 move synchronously in a direction close to the adjacent pressure block 112, so that the glass bottle is evenly heated. During the process, when the glass bottle rotates to the point where its edge corresponds to the electric heating tube 111 on the adjacent side, the distance between the two third fixed plates 110 is increased to protect the edge between the two adjacent side surfaces of the glass bottle, thereby preventing the edge between the two adjacent side surfaces of the glass bottle from being overheated due to the short distance between the edge between the two adjacent side surfaces of the glass bottle and the electric heating tube 111, or due to the long heating time of the edge between the two adjacent side surfaces of the glass bottle relative to the side surface of the glass bottle, thereby causing excessive stress on the edge between the two adjacent side surfaces of the glass bottle and causing the glass bottle to break.
在一段时间以后,工作人员启动第一电机13,玻璃瓶重新开始移动,直至玻璃瓶移动至中部第一通气管24的下方时,工作人员停止第一电机13,随后重复上述过程,但此过程中,中部第一通气管24喷出气体的温度大于最右侧所喷出气体的温度,但小于最左侧所喷出气体的温度,如此平缓的增加玻璃瓶的温度,防止玻璃瓶的温度升高过快,导致玻璃瓶的应力过大,致使玻璃瓶破裂,如此重复上述过程,直至玻璃瓶移动至排气扇115的下侧,工作人员启动排气扇115,排气扇115转动吹风对玻璃瓶进行降温。After a period of time, the staff starts the first motor 13, and the glass bottle starts to move again until the glass bottle moves to the bottom of the first middle ventilation pipe 24. The staff stops the first motor 13 and then repeats the above process. However, in this process, the temperature of the gas ejected from the first middle ventilation pipe 24 is greater than the temperature of the gas ejected from the rightmost side, but less than the temperature of the gas ejected from the leftmost side. In this way, the temperature of the glass bottle is increased smoothly to prevent the temperature of the glass bottle from rising too quickly, resulting in excessive stress on the glass bottle and causing the glass bottle to break. The above process is repeated until the glass bottle moves to the bottom side of the exhaust fan 115. The staff starts the exhaust fan 115, and the exhaust fan 115 rotates to blow air to cool down the glass bottle.
在上述过程中,工作人员不断将待退火的玻璃瓶放置在支撑架16上,并不断将已经完成退火的玻璃瓶取下。In the above process, the staff continuously places the glass bottles to be annealed on the support frame 16 and continuously removes the glass bottles that have been annealed.
在本实施例中第一滑动块113和第三固定板110为固接的关系,但仅仅是在本实施例中,在其他实施例中,第一滑动块113和第三固定板110可为其它连接方式,例如滑动连接,具体看其他实施例中的具体描述。In this embodiment, the first sliding block 113 and the third fixed plate 110 are fixedly connected, but this is only in this embodiment. In other embodiments, the first sliding block 113 and the third fixed plate 110 may be connected in other ways, such as sliding connection. Please refer to the specific description in other embodiments.
实施例2:在实施例1的基础上,如图5所示,还包括有三个第一丝杠31,三个第一丝杠31分别转动连接于相邻的第三固定板110,第一丝杠31与相邻的第一滑动块113螺纹连接,第一滑动块113与相邻的第三固定板110滑动连接。Embodiment 2: Based on Embodiment 1, as shown in FIG5 , it further includes three first lead screws 31 , which are respectively rotatably connected to adjacent third fixed plates 110 , the first lead screws 31 are threadedly connected to adjacent first sliding blocks 113 , and the first sliding blocks 113 are slidably connected to the adjacent third fixed plates 110 .
在上述加热玻璃瓶的过程中,为了适应不同尺寸的方形玻璃瓶,通过以下方式实现:In the above process of heating the glass bottles, in order to adapt to square glass bottles of different sizes, it is achieved in the following ways:
在放置玻璃瓶之前,工作人员根据玻璃瓶的尺寸旋转第一丝杠31,第一丝杠31转动传动相邻的第一滑动块113上下移动,第一滑动块113带动相邻的固定杆114上下移动,从而在受压块112转动挤压相邻固定杆114的过程中,因固定杆114的位置发生变化,使受压块112侧面及棱边挤压固定杆114移动的距离发生变化,从而适应不同尺寸的玻璃瓶。Before placing the glass bottle, the staff rotates the first screw 31 according to the size of the glass bottle. The first screw 31 rotates to drive the adjacent first sliding block 113 to move up and down, and the first sliding block 113 drives the adjacent fixed rod 114 to move up and down. Therefore, in the process of the pressure block 112 rotating to squeeze the adjacent fixed rod 114, the position of the fixed rod 114 changes, and the distance that the side and edge of the pressure block 112 squeezes the fixed rod 114 changes, thereby adapting to glass bottles of different sizes.
实施例3:在实施例2的基础上,如图7-图9所示,还包括有均匀降温机构4,均匀降温机构4设置于n形壳18内,均匀降温机构4用于均匀且缓慢的降低玻璃瓶的温度,均匀降温机构4包括有均匀分布的三个第二通气管26,三个第二通气管26均连通于第一气泵23,n形壳18内固接有第四固定板41,三个第二通气管26贯穿第四固定板41,第二通气管26的下端滑动连接有滑动出气管42,且两者相互连通,第四固定板41的下侧固接有均匀分布的三个第一电动推杆43,三个第一电动推杆43的伸缩端分别与相邻的滑动出气管42固接,每个滑动出气管42的下部均滑动连接有第一圆板44,每个第一圆板44的下侧均固接有四个第一连接架45,每个第一连接架45均转动连接有出气喷头46,出气喷头46与相邻的滑动出气管42之间通过管道连通,滑动出气管42的下部固接有第二圆板47,第二圆板47位于相邻第一圆板44的下方,第二圆板47固接有伸缩端与相邻第一圆板44固接的第二电动推杆48,第一圆板44上设置有角度调节组件5,角度调节组件5用于调节同一滑动出气管42上出气喷头46的旋转角度。Embodiment 3: On the basis of Embodiment 2, as shown in FIGS. 7-9, a uniform cooling mechanism 4 is further included. The uniform cooling mechanism 4 is arranged in the n-shaped shell 18. The uniform cooling mechanism 4 is used to uniformly and slowly reduce the temperature of the glass bottle. The uniform cooling mechanism 4 includes three uniformly distributed second ventilation pipes 26. The three second ventilation pipes 26 are all connected to the first air pump 23. A fourth fixed plate 41 is fixedly connected in the n-shaped shell 18. The three second ventilation pipes 26 penetrate the fourth fixed plate 41. The lower end of the second ventilation pipe 26 is slidably connected to a sliding air outlet pipe 42, and the two are connected to each other. The lower side of the fourth fixed plate 41 is fixedly connected to three uniformly distributed first electric push rods 43. The telescopic ends of the three first electric push rods 43 are respectively connected to the first air pump 23. Adjacent sliding air outlet pipes 42 are fixedly connected, and the lower part of each sliding air outlet pipe 42 is slidably connected to a first circular plate 44, and the lower side of each first circular plate 44 is fixedly connected to four first connecting frames 45, and each first connecting frame 45 is rotatably connected to an air outlet nozzle 46, and the air outlet nozzle 46 is connected to the adjacent sliding air outlet pipe 42 through a pipeline, and the lower part of the sliding air outlet pipe 42 is fixedly connected to a second circular plate 47, and the second circular plate 47 is located below the adjacent first circular plate 44, and the second circular plate 47 is fixedly connected to a second electric push rod 48 whose telescopic end is fixed to the adjacent first circular plate 44, and an angle adjustment component 5 is provided on the first circular plate 44, and the angle adjustment component 5 is used to adjust the rotation angle of the air outlet nozzle 46 on the same sliding air outlet pipe 42.
如图8和图9所示,角度调节组件5包括有第二丝杠51,第二丝杠51转动连接于相邻第一圆板44的下侧,第二丝杠51的下部螺纹连接有连接环52,连接环52滑动连接有四个第二滑动块53,每个第二滑动块53均与相邻的出气喷头46滑动连接,第二滑动块53与相邻的连接环52之间连接有第二弹性件54,第二弹性件54为拉簧,同一连接环52上四个第二滑动块53的相向端均设置有倾斜面,第二圆板47的下侧固接有四个挤压块55,挤压块55的下侧设置有倾斜面,挤压块55下侧的倾斜面与下侧相邻第二滑动块53的倾斜面相互挤压,从而传动第二滑动块53移动。As shown in Figures 8 and 9, the angle adjustment assembly 5 includes a second lead screw 51, which is rotatably connected to the lower side of the adjacent first circular plate 44. The lower part of the second lead screw 51 is threadedly connected to a connecting ring 52, and the connecting ring 52 is slidably connected to four second sliding blocks 53. Each second sliding block 53 is slidably connected to an adjacent air outlet nozzle 46. A second elastic member 54 is connected between the second sliding block 53 and the adjacent connecting ring 52. The second elastic member 54 is a tension spring. The facing ends of the four second sliding blocks 53 on the same connecting ring 52 are all provided with inclined surfaces. Four extrusion blocks 55 are fixedly connected to the lower side of the second circular plate 47. The lower side of the extrusion block 55 is provided with an inclined surface. The inclined surface on the lower side of the extrusion block 55 and the inclined surface of the adjacent second sliding block 53 on the lower side squeeze each other, thereby driving the second sliding block 53 to move.
在上述玻璃瓶移动的过程中,当玻璃瓶移动至最右侧第二通气管26的下方时,工作人员停止第一电机13,玻璃瓶不再移动,随后工作人员启动最右侧的第一电动推杆43,第一电动推杆43的伸缩端带动相邻的滑动出气管42向下移动,滑动出气管42带动其上的零件同步向下移动,直至滑动出气管42的下端插入相邻的玻璃瓶,并位于相邻玻璃瓶内下侧的上方时,工作人员停止第一电动推杆43,随后第一气泵23向最右侧第二通气管26内通入热气,但此时通入热气的温度小于玻璃瓶自身的温度,随后进入第二通气管26内的热气分成两部分,一部分进入玻璃瓶内,降低玻璃瓶内侧的温度(这时由于热气的温度低于玻璃瓶的温度,因此这两者的温度发生的热交换),另一部分通过管道进入相邻的四个出气喷头46内,并经四个出气喷头46喷在玻璃瓶的外侧,降低玻璃瓶外侧的温度(原理同上),同时四个出气喷头46位于玻璃瓶上四个棱边的外侧,如此专门对玻璃瓶的棱边处进行降温(这是由于即使按照上述方式对玻璃瓶进行加热,玻璃瓶的棱边处的温度仍会高于相邻侧面的温度)。In the process of the above-mentioned movement of the glass bottle, when the glass bottle moves to the bottom of the second ventilation pipe 26 on the far right, the staff stops the first motor 13, and the glass bottle stops moving. Then the staff starts the first electric push rod 43 on the far right, and the telescopic end of the first electric push rod 43 drives the adjacent sliding air outlet pipe 42 to move downward, and the sliding air outlet pipe 42 drives the parts thereon to move downward synchronously until the lower end of the sliding air outlet pipe 42 is inserted into the adjacent glass bottle and is located above the lower side of the adjacent glass bottle. Then the staff stops the first electric push rod 43, and then the first air pump 23 introduces hot air into the second ventilation pipe 26 on the far right, but the temperature of the introduced hot air at this time is lower than the temperature of the glass bottle itself. The hot air that subsequently enters the second ventilation pipe 26 is divided into two parts. One part enters the glass bottle to lower the temperature of the inner side of the glass bottle (at this time, since the temperature of the hot air is lower than that of the glass bottle, heat exchange occurs between the two temperatures), and the other part enters the four adjacent air outlet nozzles 46 through the pipeline, and is sprayed on the outer side of the glass bottle through the four air outlet nozzles 46 to lower the temperature of the outer side of the glass bottle (the principle is the same as above). At the same time, the four air outlet nozzles 46 are located on the outer sides of the four edges of the glass bottle, so that the edges of the glass bottle are specifically cooled (this is because even if the glass bottle is heated in the above manner, the temperature at the edges of the glass bottle will still be higher than the temperature of the adjacent sides).
在滑动出气管42的下端插入相邻玻璃瓶的过程中,当第二滑动块53与玻璃瓶接触时,在玻璃瓶外侧面的挤压下,第二滑动块53向远离玻璃瓶的方向移动,并拉伸相邻的第二弹性件54,第二滑动块53带动相邻的出气喷头46偏转,直至滑动出气管42的下端插入相邻的玻璃瓶,并位于相邻玻璃瓶内下侧的上方时,工作人员启动第二电动推杆48,第二电动推杆48的伸缩端带动相邻的第一圆板44向上移动,第一圆板44通过第二丝杠51带动连接环52向上移动,连接环52通过四个第二滑动块53带动出气喷头46向上移动,直至第二滑动块53移动至玻璃瓶的缩颈处时,在第二弹性件54的作用下,第二滑动块53向靠近玻璃瓶的方向移动,并带动相邻的出气喷头46向靠近玻璃瓶的方向偏转,使出气喷头46的喷口与玻璃瓶之间的距离适应玻璃瓶直径的变化,对玻璃瓶的缩颈处进行均匀降温。In the process of the lower end of the sliding air outlet pipe 42 being inserted into the adjacent glass bottle, when the second sliding block 53 contacts the glass bottle, the second sliding block 53 moves away from the glass bottle under the pressure of the outer side of the glass bottle, and stretches the adjacent second elastic member 54, and the second sliding block 53 drives the adjacent air outlet nozzle 46 to deflect, until the lower end of the sliding air outlet pipe 42 is inserted into the adjacent glass bottle and is located above the inner lower side of the adjacent glass bottle, the staff starts the second electric push rod 48, and the telescopic end of the second electric push rod 48 drives the adjacent first circular plate 44 to move toward The first circular plate 44 drives the connecting ring 52 to move upward through the second lead screw 51, and the connecting ring 52 drives the gas outlet nozzle 46 to move upward through the four second sliding blocks 53, until the second sliding block 53 moves to the neck of the glass bottle. Under the action of the second elastic member 54, the second sliding block 53 moves toward the direction close to the glass bottle, and drives the adjacent gas outlet nozzle 46 to deflect toward the direction close to the glass bottle, so that the distance between the nozzle of the gas outlet nozzle 46 and the glass bottle adapts to the change in the diameter of the glass bottle, and the neck of the glass bottle is evenly cooled.
在连接环52向上移动的过程中,当第二滑动块53与上侧相邻的挤压块55接触时,在挤压块55的挤压作用下,当第二滑动块53继续向靠近玻璃瓶的方向移动,第二弹性件54被压缩,出气喷头46进一步向靠近玻璃瓶的方向偏转,使出气喷头46的喷口与玻璃瓶之间的距离进一步缩短,从而使出气喷头46的喷口与玻璃瓶之间的距离保持不变,如此保持对玻璃瓶的均匀降温效率。During the upward movement of the connecting ring 52, when the second sliding block 53 contacts the adjacent extrusion block 55 on the upper side, under the extrusion action of the extrusion block 55, when the second sliding block 53 continues to move toward the direction close to the glass bottle, the second elastic member 54 is compressed, and the gas outlet nozzle 46 further deflects toward the direction close to the glass bottle, so that the distance between the nozzle of the gas outlet nozzle 46 and the glass bottle is further shortened, thereby keeping the distance between the nozzle of the gas outlet nozzle 46 and the glass bottle unchanged, thereby maintaining a uniform cooling efficiency for the glass bottle.
在一段时间以后,工作人员启动最右侧的第一电动推杆43,第一电动推杆43的伸缩端带动相邻的滑动出气管42向上移动,滑动出气管42带动其上的零件同步向上移动复位,在此过程中,工作人员控制第二电动推杆48的伸缩端带动相邻的第一圆板44向下移动复位,随后工作人员启动第一电机13,玻璃瓶重新开始移动,直至玻璃瓶移动至中部第二通气管26的下方时,工作人员停止第一电机13,随后重复上述过程,但此过程中,中部第二通气管26喷出气体的温度小于最右侧所喷出气体的温度,如此平缓的降低玻璃瓶的温度,防止玻璃瓶的温度降低过快,导致玻璃瓶的应力过大,致使玻璃瓶破裂。After a period of time, the staff starts the first electric push rod 43 on the far right, and the telescopic end of the first electric push rod 43 drives the adjacent sliding air outlet pipe 42 to move upward, and the sliding air outlet pipe 42 drives the parts thereon to move upward and reset synchronously. During this process, the staff controls the telescopic end of the second electric push rod 48 to drive the adjacent first circular plate 44 to move downward and reset. Then the staff starts the first motor 13, and the glass bottle starts to move again. When the glass bottle moves to the bottom of the second ventilation pipe 26 in the middle, the staff stops the first motor 13 and then repeats the above process. However, during this process, the temperature of the gas ejected from the second ventilation pipe 26 in the middle is lower than the temperature of the gas ejected from the far right, thereby gradually lowering the temperature of the glass bottle to prevent the temperature of the glass bottle from dropping too fast, resulting in excessive stress on the glass bottle and causing the glass bottle to break.
在上述过程中,工作人员可根据玻璃瓶缩颈处的高度调节第二滑动块53与挤压块55之间的距离,具体操作如下,在初次启动第一电机13之前,工作人员根据玻璃瓶缩颈处的高度转动第二丝杠51,第二丝杠51转动传动相邻的连接环52上下移动,从而调节第二滑动块53与挤压块55之间的距离,如此提高本装置的适用性。In the above process, the staff can adjust the distance between the second sliding block 53 and the extrusion block 55 according to the height of the neck of the glass bottle. The specific operation is as follows: before starting the first motor 13 for the first time, the staff rotates the second screw 51 according to the height of the neck of the glass bottle. The second screw 51 rotates to drive the adjacent connecting ring 52 to move up and down, thereby adjusting the distance between the second sliding block 53 and the extrusion block 55, thereby improving the applicability of the device.
实施例4:在实施例3的基础上,如图10-图12所示,还包括有良品检测机构6,良品检测机构6用于检测退火后玻璃瓶的气密性,良品检测机构6设置于第一固定板17,良品检测机构6包括有第二连接架61,第二连接架61固接于第一固定板17前侧的左部,第二连接架61的前侧固接有第三电动推杆62,第三电动推杆62的伸缩端固接有滑动架63,滑动架63与第二连接架61滑动连接,滑动架63的下侧固接有固定管64,固定管64内的下部密封式滑动连接有第三滑动块65,第三滑动块65与滑动架63之间连接有第三弹性件66,第三弹性件66为弹簧,第三滑动块65的上侧固接有与滑动架63滑动连接的挤压杆67,滑动架63滑动连接有与挤压杆67挤压配合的滑杆68,滑杆68与滑动架63之间连接有第四弹性件69,滑动架63固接有与滑杆68挤压配合的压力传感器610,第二连接架61固接有第二气泵611,第二气泵611固接并连通有贯穿滑动架63和第三滑动块65的连接管612,连接管612与第三滑动块65固接,第二连接架61靠近第三电动推杆62的一侧固接有第四电动推杆613。Embodiment 4: On the basis of Embodiment 3, as shown in FIGS. 10 to 12, a good product detection mechanism 6 is further included. The good product detection mechanism 6 is used to detect the airtightness of the glass bottle after annealing. The good product detection mechanism 6 is arranged on the first fixed plate 17. The good product detection mechanism 6 includes a second connecting frame 61. The second connecting frame 61 is fixedly connected to the left portion of the front side of the first fixed plate 17. A third electric push rod 62 is fixedly connected to the front side of the second connecting frame 61. A sliding frame 63 is fixedly connected to the telescopic end of the third electric push rod 62. The sliding frame 63 is slidably connected to the second connecting frame 61. A fixed tube 64 is fixedly connected to the lower side of the sliding frame 63. A third sliding block 65 is sealed and slidably connected to the lower part of the fixed tube 64. The third sliding block 65 is connected to the sliding frame 6 3 is connected with a third elastic member 66, the third elastic member 66 is a spring, the upper side of the third sliding block 65 is fixed with an extrusion rod 67 slidably connected to the sliding frame 63, the sliding frame 63 is slidably connected with a sliding rod 68 extruded and matched with the extrusion rod 67, a fourth elastic member 69 is connected between the sliding rod 68 and the sliding frame 63, the sliding frame 63 is fixed with a pressure sensor 610 extruded and matched with the sliding rod 68, the second connecting frame 61 is fixed with a second air pump 611, the second air pump 611 is fixedly connected and communicated with a connecting pipe 612 that runs through the sliding frame 63 and the third sliding block 65, the connecting pipe 612 is fixedly connected to the third sliding block 65, and a fourth electric push rod 613 is fixedly connected to the side of the second connecting frame 61 close to the third electric push rod 62.
在玻璃瓶被降温完毕后,当玻璃瓶移动至固定管64的下侧时,工作人员关停第一电机13并启动第三电动推杆62,第三电动推杆62的伸缩端带动滑动架63及其上的零件向下移动,直至固定管64顶住其下方的玻璃瓶时,工作人员关停第三电动推杆62并启动第二气泵611,第二气泵611通过连接管612向玻璃瓶内打气。After the glass bottle is cooled down, when the glass bottle moves to the lower side of the fixed tube 64, the staff turns off the first motor 13 and starts the third electric push rod 62. The telescopic end of the third electric push rod 62 drives the sliding frame 63 and the parts thereon to move downward until the fixed tube 64 supports the glass bottle below it. The staff turns off the third electric push rod 62 and starts the second air pump 611. The second air pump 611 pumps air into the glass bottle through the connecting tube 612.
在打气的过程中,若玻璃瓶有裂纹,则玻璃瓶会漏气,因此在限定时间内,玻璃瓶内的气压不会达到设定气压,第三滑动块65不会向上移动,因此压力传感器610不会被触发,此时工作人员启动第三电动推杆62,第三电动推杆62的伸缩端带动滑动架63及其上的零件向上移动复位,随后第四电动推杆613工作将次玻璃瓶推下,代表此玻璃品是劣质品。During the inflation process, if the glass bottle has cracks, the glass bottle will leak. Therefore, within the limited time, the air pressure in the glass bottle will not reach the set air pressure, and the third sliding block 65 will not move upward, so the pressure sensor 610 will not be triggered. At this time, the staff starts the third electric push rod 62, and the telescopic end of the third electric push rod 62 drives the sliding frame 63 and the parts thereon to move upward and reset, and then the fourth electric push rod 613 works to push the inferior glass bottle down, indicating that this glass product is a poor quality product.
若玻璃瓶没有裂纹,则玻璃瓶不会漏气,因此在限定时间内,玻璃瓶内的气压会达到设定气压,第三滑动块65会向上移动,第三滑动块65带动挤压杆67向上移动,直至挤压杆67与滑杆68接触时,挤压杆67挤压滑杆68向上移动,第四弹性件69被压缩,直至压力传感器610与滑杆68接触,代表此玻璃品正常,第四电动推杆613不会工作。If there is no crack in the glass bottle, the glass bottle will not leak. Therefore, within a limited time, the air pressure in the glass bottle will reach the set air pressure, and the third sliding block 65 will move upward. The third sliding block 65 drives the squeezing rod 67 to move upward until the squeezing rod 67 contacts the slide bar 68. The squeezing rod 67 squeezes the slide bar 68 to move upward, and the fourth elastic member 69 is compressed until the pressure sensor 610 contacts the slide bar 68, indicating that the glass product is normal, and the fourth electric push rod 613 will not work.
最后应说明的是:以上所述仅为本发明的优选实施例而已,并不用于限制本发明,尽管参照前述实施例对本发明进行了详细的说明,对于本领域的技术人员来说,其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换,凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, it is still possible for those skilled in the art to modify the technical solutions described in the aforementioned embodiments, or to make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
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WO2004052798A1 (en) * | 2002-12-11 | 2004-06-24 | Keraglass Engineering S.R.L. | Machine and process for shaping, annealing and quenching glass sheets, or similar materials |
CN106348577A (en) * | 2016-11-02 | 2017-01-25 | 重庆市合川区金星玻璃制品有限公司 | Automatic turning type annealing equipment for glass cup |
CN216808592U (en) * | 2021-08-17 | 2022-06-24 | 安徽省凤阳县前力玻璃制品有限公司 | Conveying device for glass product processing |
CN115159824A (en) * | 2022-08-22 | 2022-10-11 | 河北燕京玻璃制品有限公司 | Annealing furnace for glass bottle preparation and processing method |
CN116789350A (en) * | 2023-06-30 | 2023-09-22 | 山东耀盛玻璃有限公司 | Tempering furnace cooling device for glass processing |
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WO2004052798A1 (en) * | 2002-12-11 | 2004-06-24 | Keraglass Engineering S.R.L. | Machine and process for shaping, annealing and quenching glass sheets, or similar materials |
CN106348577A (en) * | 2016-11-02 | 2017-01-25 | 重庆市合川区金星玻璃制品有限公司 | Automatic turning type annealing equipment for glass cup |
CN216808592U (en) * | 2021-08-17 | 2022-06-24 | 安徽省凤阳县前力玻璃制品有限公司 | Conveying device for glass product processing |
CN115159824A (en) * | 2022-08-22 | 2022-10-11 | 河北燕京玻璃制品有限公司 | Annealing furnace for glass bottle preparation and processing method |
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