CN118721942A - Stacking molding device and stacking molding system - Google Patents
Stacking molding device and stacking molding system Download PDFInfo
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- CN118721942A CN118721942A CN202410350752.4A CN202410350752A CN118721942A CN 118721942 A CN118721942 A CN 118721942A CN 202410350752 A CN202410350752 A CN 202410350752A CN 118721942 A CN118721942 A CN 118721942A
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- 238000000465 moulding Methods 0.000 title claims abstract description 37
- 238000003475 lamination Methods 0.000 claims description 30
- 238000009413 insulation Methods 0.000 claims description 23
- 229910052751 metal Inorganic materials 0.000 claims description 22
- 239000002184 metal Substances 0.000 claims description 22
- 238000003825 pressing Methods 0.000 claims description 6
- 239000002826 coolant Substances 0.000 claims 1
- 230000033228 biological regulation Effects 0.000 abstract description 2
- 238000010030 laminating Methods 0.000 description 13
- 238000010438 heat treatment Methods 0.000 description 10
- 238000000034 method Methods 0.000 description 9
- 238000010586 diagram Methods 0.000 description 4
- 239000000463 material Substances 0.000 description 4
- 230000001105 regulatory effect Effects 0.000 description 4
- 238000001816 cooling Methods 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 239000012530 fluid Substances 0.000 description 3
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 101100012902 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) FIG2 gene Proteins 0.000 description 2
- 101100233916 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) KAR5 gene Proteins 0.000 description 2
- 230000006837 decompression Effects 0.000 description 2
- 239000004744 fabric Substances 0.000 description 2
- 239000011810 insulating material Substances 0.000 description 2
- 239000011347 resin Substances 0.000 description 2
- 229920005989 resin Polymers 0.000 description 2
- 239000000758 substrate Substances 0.000 description 2
- 238000004804 winding Methods 0.000 description 2
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- 239000000956 alloy Substances 0.000 description 1
- 229910045601 alloy Inorganic materials 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 230000003139 buffering effect Effects 0.000 description 1
- 229910010293 ceramic material Inorganic materials 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 239000010949 copper Substances 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- 230000012447 hatching Effects 0.000 description 1
- 229910052500 inorganic mineral Inorganic materials 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- 239000007769 metal material Substances 0.000 description 1
- 150000002739 metals Chemical class 0.000 description 1
- 239000010445 mica Substances 0.000 description 1
- 229910052618 mica group Inorganic materials 0.000 description 1
- 239000011707 mineral Substances 0.000 description 1
- 239000000123 paper Substances 0.000 description 1
- 230000002093 peripheral effect Effects 0.000 description 1
- 230000000644 propagated effect Effects 0.000 description 1
- 238000004080 punching Methods 0.000 description 1
- 238000003303 reheating Methods 0.000 description 1
- 230000009469 supplementation Effects 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/06—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the heating method
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/10—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the pressing technique, e.g. using action of vacuum or fluid pressure
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B38/00—Ancillary operations in connection with laminating processes
- B32B38/18—Handling of layers or the laminate
Landscapes
- Physics & Mathematics (AREA)
- Fluid Mechanics (AREA)
- Lining Or Joining Of Plastics Or The Like (AREA)
- Casting Or Compression Moulding Of Plastics Or The Like (AREA)
- Press Drives And Press Lines (AREA)
Abstract
本发明涉及能够低成本地执行热板的温度调节的层叠成型装置。层叠成型装置包括:一对热板,其由上侧热板和下侧热板构成,所述上侧热板配置在沿着前后方向搬运的工件的上方,配置为下表面按压工件,所述下侧热板配置在沿着前后方向搬运的工件的下方,上表面按压工件;加热器,其穿插在各热板中,在平行于与工件抵接的面且与工件的搬运方向不同的方向上延伸,热板的端部从左右方向的侧面突出;以及隔热部,其在各热板中覆盖左右方向的侧面的至少一部分,隔热部避开与从各热板的端部突出的加热器的干涉,覆盖热板的左右方向的侧面。
The present invention relates to a stacking molding device capable of performing temperature regulation of a hot plate at low cost. The stacking molding device includes: a pair of hot plates, which are composed of an upper hot plate and a lower hot plate, wherein the upper hot plate is arranged above a workpiece conveyed along a front-rear direction and is arranged to press the workpiece with its lower surface, and the lower hot plate is arranged below the workpiece conveyed along the front-rear direction and presses the workpiece with its upper surface; a heater, which is inserted in each hot plate and extends in a direction parallel to a surface abutting against the workpiece and different from the conveying direction of the workpiece, and the end of the hot plate protrudes from the side surface in the left-right direction; and a heat insulating portion, which covers at least a part of the side surface in the left-right direction in each hot plate, and the heat insulating portion avoids interference with the heater protruding from the end of each hot plate, and covers the side surface in the left-right direction of the hot plate.
Description
技术领域Technical Field
本发明涉及层叠成型装置及层叠成型系统。The invention relates to a stacking molding device and a stacking molding system.
背景技术Background Art
近年来,使用具备能够减压的腔室的真空层叠装置、第1平坦化冲压装置及第2平坦化冲压装置连续配置的层叠成型系统。在该层叠成型系统中,层叠成型品一边使用移送机构从真空层叠装置向第1平坦化冲压装置、从第1平坦化冲压装置向第2平坦化冲压装置移动一边层叠成型。In recent years, a stacking molding system has been used in which a vacuum stacking device having a chamber capable of reducing pressure, a first flattening press device, and a second flattening press device are continuously arranged. In this stacking molding system, a stacked molded product is stacked while being moved from the vacuum stacking device to the first flattening press device and from the first flattening press device to the second flattening press device using a transfer mechanism.
专利文献1公开了具备能够减压的腔室的真空层叠装置(真空加压式层压机)与冲压装置连续配置的层叠成型系统。Patent Document 1 discloses a lamination molding system in which a vacuum lamination device (vacuum pressure laminator) having a chamber capable of reducing pressure and a press device are continuously arranged.
另外,专利文献2中公开了具备能够减压的腔室的真空层叠单元、第1平面冲压单元及第2平面冲压单元连续配置的层叠成型系统。特别地,在专利文献2中记载了在使用移送机构使层叠成型品从真空层叠装置向第1平坦化冲压装置、从第1平坦化冲压装置向第2平坦化冲压装置移动时,使用真空层叠单元对工件施加的压力的强度、施加压力的时间。In addition, Patent Document 2 discloses a stacking molding system in which a vacuum stacking unit having a chamber capable of reducing pressure, a first flat stamping unit, and a second flat stamping unit are continuously arranged. In particular, Patent Document 2 describes the intensity of pressure applied to the workpiece by the vacuum stacking unit and the time for which the pressure is applied when the stacked molded product is moved from the vacuum stacking unit to the first flattening stamping unit and from the first flattening stamping unit to the second flattening stamping unit using a transfer mechanism.
现有技术文献Prior art literature
专利文献Patent Literature
专利文献1:日本特开2005-66967号公报Patent Document 1: Japanese Patent Application Publication No. 2005-66967
专利文献2:日本特开2020-28980号公报Patent Document 2: Japanese Patent Application Publication No. 2020-28980
发明内容Summary of the invention
发明要解决的课题Problems to be solved by the invention
在真空层叠装置中,通过利用分别设置在上侧和下侧的热板将工件夹入而对工件进行加热。在这里,在热板上沿着大致水平且沿着与工件的搬运方向大致正交的方向延伸的方向设有多根加热器,通过该加热器的加热,从而进行热板的温度调节,使其成为适合于执行层叠成型的温度。但是,在这些热板中,热容易从加热器的延伸方向逃逸,此外,可能由于该热的逃逸而导致层叠成型时的面内温度的不均匀增大。因此,在层叠成型装置中,希望低成本地执行用于对工件进行加热的热板的温度调节。In a vacuum lamination device, the workpiece is heated by sandwiching the workpiece using hot plates respectively arranged on the upper and lower sides. Here, a plurality of heaters are provided on the hot plate along a direction extending substantially horizontally and substantially orthogonal to the conveying direction of the workpiece, and the temperature of the hot plate is adjusted by heating the heaters to a temperature suitable for performing lamination molding. However, in these hot plates, heat easily escapes from the extending direction of the heaters, and the heat escape may increase the unevenness of the in-plane temperature during lamination molding. Therefore, in the lamination molding device, it is desired to perform the temperature adjustment of the hot plate used to heat the workpiece at a low cost.
用于解决课题的手段Means for solving problems
本公开的层叠成型装置包括:一对热板,其由上侧热板和下侧热板构成,所述上侧热板配置在沿着前后方向搬运的工件的上方,配置为下表面按压工件,所述下侧热板配置在沿着所述前后方向搬运的工件的下方,配置为上表面按压工件;加热器,其穿插在各所述热板中,在平行于与所述工件抵接的面且与所述工件的搬运方向不同的方向上延伸,端部从左右方向的侧面突出;以及隔热部,其在各所述热板中覆盖左右方向的侧面的至少一部分,所述隔热部避开与从各所述热板的端部突出的加热器的干涉,覆盖所述热板的左右方向的侧面。The stacking forming device disclosed in the present invention includes: a pair of hot plates, which are composed of an upper hot plate and a lower hot plate, the upper hot plate is arranged above the workpiece transported along the front-to-back direction and is arranged to press the workpiece with its lower surface, and the lower hot plate is arranged below the workpiece transported along the front-to-back direction and is arranged to press the workpiece with its upper surface; a heater, which is interspersed in each of the hot plates and extends in a direction parallel to the surface abutting the workpiece and different from the transport direction of the workpiece, with its end protruding from the side surface in the left and right directions; and a heat insulating portion, which covers at least a portion of the side surface in the left and right directions in each of the hot plates, and the heat insulating portion avoids interference with the heater protruding from the end of each of the hot plates and covers the side surfaces in the left and right directions of the hot plates.
另外,本公开的层叠成型装置包括:一对热板,其由上侧热板和下侧热板构成,所述上侧热板配置在沿着前后方向搬运的工件的上方,配置为下表面按压工件,所述下侧热板配置在沿着所述前后方向搬运的工件的下方,配置为上表面按压工件;左右移动热板,其相对于所述上侧热板及所述下侧热板配置在左右方向上的直线上的位置、且配置为所述上侧热板与所述下侧热板之间的高度,并且,在左右方向上进行动作,所述左右移动热板在未被夹入所述上侧热板与所述下侧热板之间的位置被加热,在所述上侧热板与所述下侧热板之间没有所述工件的情况下,所述左右移动热板通过在左右方向上移动至被夹入所述上侧热板与所述下侧热板之间的位置,成为与所述上侧热板的下表面及所述下侧热板的上表面抵接的状态,从而进行所述上侧热板及所述下侧热板的热补充。The lower heat plate is arranged below the workpiece conveyed along the front-rear direction and is configured to press the workpiece on its upper surface; and a left-right movable heat plate is arranged on a straight line in the left-right direction relative to the upper heat plate and the lower heat plate and is arranged at a height between the upper heat plate and the lower heat plate, and moves in the left-right direction, the left-right movable heat plate is heated at a position not sandwiched between the upper heat plate and the lower heat plate, and when there is no workpiece between the upper heat plate and the lower heat plate, the left-right movable heat plate moves in the left-right direction to a position sandwiched between the upper heat plate and the lower heat plate, and becomes in contact with the lower surface of the upper heat plate and the upper surface of the lower heat plate, thereby performing heat supplementation of the upper heat plate and the lower heat plate.
另外,本公开的层叠成型系统包括:层叠成型装置;以及至少一个以上的平坦化冲压装置,其设置在所述层叠成型装置的后段,对由所述层叠成型装置成型后的工件进一步进行加压,所述层叠成型装置包括:一对热板,其由上侧热板和下侧热板构成,所述上侧热板配置在沿着前后方向搬运的工件的上方,配置为下表面按压工件,所述下侧热板配置在沿着所述前后方向搬运的工件的下方,配置为上表面按压工件;加热器,其穿插在各所述热板中,在平行于与所述工件抵接的面且与所述工件的搬运方向不同的方向上延伸,所述加热器的端部从所述热板的左右方向的侧面突出;隔热部,其在各所述热板中覆盖左右方向的侧面的至少一部分,所述隔热部避开与从各所述热板的端部突出的加热器的干涉,覆盖所述热板的左右方向的侧面。In addition, the stacking molding system disclosed in the present invention includes: a stacking molding device; and at least one flattening stamping device, which is arranged in the rear section of the stacking molding device to further pressurize the workpiece formed by the stacking molding device, the stacking molding device includes: a pair of hot plates, which are composed of an upper hot plate and a lower hot plate, the upper hot plate is arranged above the workpiece transported along the front-to-back direction, and is configured to press the workpiece with the lower surface, and the lower hot plate is arranged below the workpiece transported along the front-to-back direction, and is configured to press the workpiece with the upper surface; a heater, which is inserted in each of the hot plates and extends in a direction parallel to the surface abutting the workpiece and different from the transport direction of the workpiece, and the end of the heater protrudes from the left and right side of the hot plate; an insulating part, which covers at least a part of the left and right side of each of the hot plates, and the insulating part avoids interference with the heater protruding from the end of each of the hot plates, and covers the left and right side of the hot plate.
发明效果Effects of the Invention
根据本公开,能够低成本地执行热板的温度调节。According to the present disclosure, the temperature adjustment of the heat plate can be performed at low cost.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1是示出实施方式1的真空层叠系统的构成的一例的框图。FIG. 1 is a block diagram showing an example of the configuration of a vacuum lamination system according to the first embodiment.
图2是实施方式1的真空层叠装置的立体图。FIG. 2 is a perspective view of the vacuum lamination device according to the first embodiment.
图3是示出实施方式1的层叠成型品被载体膜夹持搬运的状态的侧视图。FIG. 3 is a side view showing a state in which the laminated molded product according to the first embodiment is held and conveyed by carrier films.
图4是示出实施方式1的上侧热板22的水平剖面的一例示的剖视图。FIG. 4 is a cross-sectional view showing an example of a horizontal cross section of the upper hot plate 22 according to the first embodiment.
图5是示出针对实施方式1的设有多个加热器的上侧热板,设有突出部向下延伸的隔热部的状态的侧视图。5 is a side view showing a state in which a heat insulating portion having a protruding portion extending downward is provided on the upper heat plate provided with a plurality of heaters according to Embodiment 1. FIG.
图6是示出针对实施方式1的设有多个加热器的上侧热板,设有突出部向上方延伸的隔热部的状态的侧视图。6 is a side view showing a state in which a heat insulating portion whose protrusion extends upward is provided on the upper hot plate provided with a plurality of heaters according to the first embodiment.
图7是示出针对实施方式1的上侧热板设有突出部向下较长地延伸的隔热部的状态的侧视图。7 is a side view showing a state in which a heat insulating portion having a protruding portion extending long downward is provided on the upper heat plate of Embodiment 1. FIG.
图8是示出在实施方式1的隔热部形成有路径的状态的主视图。FIG. 8 is a front view showing a state where a path is formed in the heat insulating portion according to the first embodiment.
图9是实施方式1的上侧热板和隔热部的剖视图。9 is a cross-sectional view of the upper heat plate and the heat insulating portion according to Embodiment 1. FIG.
图10是示出设有实施方式1的腔室和腔室外隔热部的状态的侧视图。FIG. 10 is a side view showing a state where the chamber and the outer heat insulating portion of the chamber according to the first embodiment are provided.
图11是示出实施方式2的左右移动热板的配置和动作方向的一例的俯视图。11 is a plan view showing an example of the arrangement and movement direction of the left-right movable hot plate according to the second embodiment.
图12是示出实施方式2的层叠成型品和左右移动热板的动作定时的一例的侧视图。12 is a side view showing an example of the operation timing of the stacked molded product and the left-right moving hot plate according to the second embodiment.
附图标记说明Description of Reference Numerals
11层叠成型系统11Layer molding system
12真空层叠装置12Vacuum lamination device
13第1平坦化冲压装置131st flattening press device
14第2平坦化冲压装置14The second flattening press device
21上侧基部21 Upper base
22上侧热板22 Upper side hot plate
23下侧基部23 Lower base
24下侧热板24 lower side hot plate
25加热器25 Heater
26隔热部26 Insulation
27左右移动热板27 Move the hot plate left and right
31直线部31 Straight Line
32突出部32 protrusion
41腔室41 Chamber
42腔室外隔热部42 Insulation outside the chamber
具体实施方式DETAILED DESCRIPTION
以下,参照附图详细地说明具体的实施方式。需要说明的是,并非限定于以下实施方式。另外,为了使说明明确,以下的记载及附图适当简化。另外,为了避免附图复杂而存在省略剖面线的部分。Hereinafter, a specific implementation mode will be described in detail with reference to the accompanying drawings. It should be noted that the present invention is not limited to the following implementation modes. In addition, in order to make the description clear, the following description and the accompanying drawings are appropriately simplified. In addition, in order to avoid the complexity of the accompanying drawings, there are parts where the hatching is omitted.
实施方式1Implementation Method 1
图1是示出真空层叠系统的构成的一例的框图。层叠成型系统11连续配置有具备能够减压的腔室的真空层叠装置12、第1平坦化冲压装置13及第2平坦化冲压装置14。在层叠成型系统11中,作为工件的层叠成型品P被从真空层叠装置12向第1平坦化冲压装置13、从第1平坦化冲压装置13向第2平坦化冲压装置14移送。1 is a block diagram showing an example of the configuration of a vacuum lamination system. The lamination molding system 11 is continuously provided with a vacuum lamination device 12 having a chamber capable of reducing pressure, a first flattening press device 13, and a second flattening press device 14. In the lamination molding system 11, a lamination molding product P as a workpiece is transferred from the vacuum lamination device 12 to the first flattening press device 13, and from the first flattening press device 13 to the second flattening press device 14.
需要说明的是,在真空层叠系统中,层叠成型品P的移送能够使用载体膜F1、F2。更具体来说,在真空层叠系统中,预先在真空层叠装置12的前工序设置移送机构的载体膜送出装置,且在第2平坦化冲压装置14的后工序设置移送机构的载体膜卷取装置。膜卷取装置能够卷取载体膜而使载体膜F1、F2移动,因此,能够在该载体膜F1、F2移动的同时搬运层叠成型品P。需要说明的是,在这里,载体膜F1配置在层叠成型品P的上方,载体膜F2配置在层叠成型品P的下方,将层叠成型品P夹入。It should be noted that in the vacuum lamination system, the carrier films F1 and F2 can be used to transfer the laminated molded product P. More specifically, in the vacuum lamination system, a carrier film delivery device of the transfer mechanism is provided in advance in the process preceding the vacuum lamination device 12, and a carrier film winding device of the transfer mechanism is provided in the process following the second flattening punching device 14. The film winding device can wind up the carrier film to move the carrier films F1 and F2, so the laminated molded product P can be transported while the carrier films F1 and F2 are moved. It should be noted that, here, the carrier film F1 is arranged above the laminated molded product P, and the carrier film F2 is arranged below the laminated molded product P, so that the laminated molded product P is sandwiched.
在此,层叠成型品P由具有凹凸的基板和层叠膜构成。在真空层叠装置12、第1平坦化冲压装置13、第2平坦化冲压装置14中,在隔着载体膜F1、F2依次对层叠成型品P进行层叠成型时,防止层叠膜的部分熔融并附着于装置部分。另外,载体膜F1、F2的使用特别是在第1平坦化冲压装置13和第2平坦化冲压装置14中还具有对层叠成型品(一次层叠成型品和二次层叠成型品)进行加压时赋予一定的缓冲作用的优点。Here, the laminated molded product P is composed of a substrate with projections and depressions and a laminated film. In the vacuum lamination device 12, the first flattening press device 13, and the second flattening press device 14, when the laminated molded product P is laminated sequentially through the carrier films F1 and F2, the laminated film is prevented from partially melting and adhering to the device parts. In addition, the use of the carrier films F1 and F2, especially in the first flattening press device 13 and the second flattening press device 14, also has the advantage of providing a certain buffering effect when pressurizing the laminated molded products (primary laminated molded products and secondary laminated molded products).
图2是真空层叠装置12的立体图。需要说明的是,层叠成型品P被水平搬运,将搬运层叠成型品P的方向设为前后方向,将水平方向且与该前后方向正交的方向设为左右方向进行说明。需要说明的是,在图2中,为了容易理解真空层叠装置12而省略腔室C的记载。FIG2 is a perspective view of the vacuum lamination device 12. It should be noted that the laminated molded product P is transported horizontally, and the direction of transporting the laminated molded product P is set as the front-to-back direction, and the horizontal direction and the direction orthogonal to the front-to-back direction are set as the left-to-right direction for description. It should be noted that in FIG2, the description of the chamber C is omitted for easy understanding of the vacuum lamination device 12.
真空层叠装置12在能够减压的腔室C内对层叠成型品P进行加压,层叠成型的为一次层叠成型品。真空层叠装置12包括上侧基部21、安装于上侧基部21的下表面的上侧热板22、下侧基部23、安装于下侧基部23的下侧热板24、分别设置于上侧热板22及下侧热板24的的加热器25、以及配置在上侧热板22及下侧热板24各自的左右方向的侧面的隔热部26。需要说明的是,层叠成型品P被间歇地向真空层叠装置12供给。The vacuum laminating device 12 pressurizes the laminated molded product P in the chamber C capable of reducing pressure, and the laminated molded product is a primary laminated molded product. The vacuum laminating device 12 includes an upper base 21, an upper hot plate 22 mounted on the lower surface of the upper base 21, a lower base 23, a lower hot plate 24 mounted on the lower base 23, heaters 25 respectively provided on the upper hot plate 22 and the lower hot plate 24, and a heat insulating portion 26 disposed on the left and right sides of the upper hot plate 22 and the lower hot plate 24. It should be noted that the laminated molded product P is intermittently supplied to the vacuum laminating device 12.
需要说明的是,上侧热板22和下侧热板24是成对的热板,将设置于上侧热板22的加热器25设为加热器25a,将设置于下侧热板24的加热器25设为加热器25b,将配置于上侧热板22的隔热部26设为隔热部26a将配置于下侧热板24的隔热部26设为隔热部26b来进行说明。It should be noted that the upper hot plate 22 and the lower hot plate 24 are a pair of hot plates, and the heater 25 arranged on the upper hot plate 22 is set as heater 25a, the heater 25 arranged on the lower hot plate 24 is set as heater 25b, the insulation part 26 arranged on the upper hot plate 22 is set as insulation part 26a, and the insulation part 26 arranged on the lower hot plate 24 is set as insulation part 26b for explanation.
上侧基部21设置于真空层叠装置12的上部。在这里,上侧基部21设为在上下方向上具有规定厚度的长方体状的盘体(固定盘)进行说明。上侧热板22的上表面以与上侧基部21的下表面抵接的状态安装。The upper base 21 is provided on the upper part of the vacuum laminating device 12. Here, the upper base 21 is described as a rectangular plate (fixed plate) having a predetermined thickness in the vertical direction. The upper surface of the upper hot plate 22 is installed in contact with the lower surface of the upper base 21.
上侧热板22是多个加热器25a以在左右方向上延伸的状态插入的板。在这里,上侧热板22在上下具有规定的厚度,设为具有在前后方向上延伸的边和在左右方向上延伸的边的长方体状。需要说明的是,也可以在上侧基部21与上侧热板22之间夹入其他构成物。The upper heat plate 22 is a plate into which a plurality of heaters 25a are inserted in a state extending in the left-right direction. Here, the upper heat plate 22 has a predetermined thickness in the upper and lower parts and is in a rectangular parallelepiped shape having sides extending in the front-back direction and sides extending in the left-right direction. It should be noted that other components may be sandwiched between the upper base 21 and the upper heat plate 22.
此外,在上侧热板22的左右方向的侧面配置有在前后方向上延伸的隔热部26a。Furthermore, a heat insulating portion 26 a extending in the front-rear direction is disposed on the side surface of the upper hot plate 22 in the left-right direction.
下侧基部23设置在真空层叠装置12的下部。下侧热板24的下表面以抵接的状态安装于下侧基部23的上表面。需要说明的是,例如,下侧基部23能够由在上下方向上具有规定厚度的长方体状的盘体(可动盘)和穿插在该盘体中的多个系杆构成。在该情况下,下侧热板24的下表面以载置于下侧基部23的上表面的状态安装。The lower base 23 is provided at the lower part of the vacuum laminating device 12. The lower surface of the lower hot plate 24 is mounted on the upper surface of the lower base 23 in abutting state. It should be noted that, for example, the lower base 23 can be composed of a rectangular plate (movable plate) having a predetermined thickness in the up-down direction and a plurality of tie rods inserted in the plate. In this case, the lower surface of the lower hot plate 24 is mounted in a state of being placed on the upper surface of the lower base 23.
下侧热板24是多个加热器25b以在左右方向上延伸的状态插入的板。在这里,上侧热板22在上下具有规定的厚度,设为具有在前后方向上延伸的边和在左右方向上延伸的边的长方体状。需要说明的是,也可以在下侧基部23与下侧热板24之间夹入其他构成物。The lower heat plate 24 is a plate into which a plurality of heaters 25b are inserted in a state extending in the left-right direction. Here, the upper heat plate 22 has a predetermined thickness in the upper and lower parts and is in a rectangular parallelepiped shape having sides extending in the front-back direction and sides extending in the left-right direction. It should be noted that other components may be sandwiched between the lower base 23 and the lower heat plate 24.
需要说明的是,例如,在构成为下侧基部23穿插有系杆的情况下,进行下侧基部23上升的动作以使上侧基部21与下侧基部23的距离接近,由此能够使下侧热板24接近上侧热板22。通过该动作,从而上侧热板22的下表面按压层叠成型品P的上表面,下侧热板24的上表面按压层叠成型品P的下表面。It should be noted that, for example, when the lower base 23 is configured to have a tie rod inserted therethrough, the lower base 23 is moved upward to bring the upper base 21 and the lower base 23 closer to each other, thereby allowing the lower hot plate 24 to approach the upper hot plate 22. This action causes the lower surface of the upper hot plate 22 to press against the upper surface of the laminated molded product P, and the upper surface of the lower hot plate 24 to press against the lower surface of the laminated molded product P.
此外,在下侧热板24的左右方向的侧面配置有在前后方向上延伸的隔热部26b。Furthermore, a heat insulating portion 26 b extending in the front-rear direction is disposed on the side surface of the lower heat plate 24 in the left-right direction.
图3是示出层叠成型品P被载体膜F1、F2夹持搬运的状态的图。即,如图3所示,层叠成型品P在被载体膜F1、F2上下夹入的状态下,以通过上侧热板22与下侧热板24之间的方式搬运。因此,上侧热板22配置在沿着前后方向搬运的层叠成型品P的上方,下侧热板24配置在层叠成型品P的下方。此外,通过上侧热板22与下侧热板24接近的动作,从而上侧热板22隔着载体膜F1与层叠成型品P的上表面抵接,下侧热板24隔着载体膜F2与层叠成型品P的下表面抵接。FIG3 is a diagram showing a state where the stacked molded product P is sandwiched and transported by the carrier films F1 and F2. That is, as shown in FIG3, the stacked molded product P is transported by passing between the upper hot plate 22 and the lower hot plate 24 while being sandwiched by the carrier films F1 and F2. Therefore, the upper hot plate 22 is arranged above the stacked molded product P transported in the front-back direction, and the lower hot plate 24 is arranged below the stacked molded product P. In addition, by the movement of the upper hot plate 22 and the lower hot plate 24 approaching each other, the upper hot plate 22 abuts against the upper surface of the stacked molded product P through the carrier film F1, and the lower hot plate 24 abuts against the lower surface of the stacked molded product P through the carrier film F2.
回到图2,加热器25a以在左右方向上延伸的状态穿插在上侧热板22中。在这里,加热器25a以端部从上侧热板22的左右方向的侧面突出的状态设置。加热器25a能够通过进行热供给而将上侧热板22加热至规定的温度。Returning to Fig. 2, the heater 25a is inserted in the upper hot plate 22 in a state extending in the left-right direction. Here, the heater 25a is provided in a state where the end portion protrudes from the left-right side of the upper hot plate 22. The heater 25a can heat the upper hot plate 22 to a predetermined temperature by supplying heat.
同样地,加热器25b是以在左右方向上延伸的状态穿插在下侧热板24中的加热器。在这里,加热器25b以端部从下侧热板24的左右方向的侧面突出的状态设置。加热器25b能够通过进行热供给而将下侧热板24加热至规定的温度。Similarly, the heater 25b is a heater inserted in the lower hot plate 24 in a state extending in the left-right direction. Here, the heater 25b is provided in a state where the end portion protrudes from the left-right side of the lower hot plate 24. The heater 25b can heat the lower hot plate 24 to a predetermined temperature by supplying heat.
即,加热器25a及加热器25b分别穿插在热板22、24中,配置为在平行于与层叠成型品P抵接的面且与层叠成型品P的搬运方向不同的方向上延伸,热板22、24的端部从左右方向的侧面突出。That is, the heaters 25a and 25b are respectively inserted in the heat plates 22 and 24 and are arranged to extend in a direction parallel to the surface abutting against the stacked molded product P and different from the conveying direction of the stacked molded product P, and the ends of the heat plates 22 and 24 protrude from the side surfaces in the left and right directions.
在这里,图4是示出上侧热板22的水平剖面的一例的图。如图4所示,在上侧热板22成为被加热状态的情况下,热容易在加热器25a延伸的方向上逃逸。下侧热板24也相同。Here, Fig. 4 is a diagram showing an example of a horizontal cross section of the upper hot plate 22. As shown in Fig. 4, when the upper hot plate 22 is heated, heat easily escapes in the direction in which the heater 25a extends. The same is true for the lower hot plate 24.
图5是示出在设有多个加热器25a的上侧热板22上设有隔热部26a的状态的侧视图。如图5所示,隔热部26a在上下方向上形成为与上侧热板22的厚度相同程度的长度,在左右方向上以规定的厚度形成,并且,在前后方向上形成得长,覆盖上侧热板22的侧面。在此,由于是多个加热器25a的端部从上侧热板22的侧面突出的状态,因此隔热部26a形成为梳状,以免与加热器25a的端部干涉。Fig. 5 is a side view showing a state where a heat insulating portion 26a is provided on the upper heat plate 22 provided with a plurality of heaters 25a. As shown in Fig. 5, the heat insulating portion 26a is formed to have a length in the vertical direction that is equal to the thickness of the upper heat plate 22, is formed to have a predetermined thickness in the left-right direction, and is formed to be long in the front-back direction to cover the side surface of the upper heat plate 22. Here, since the ends of the plurality of heaters 25a protrude from the side surface of the upper heat plate 22, the heat insulating portion 26a is formed in a comb shape so as not to interfere with the ends of the heaters 25a.
更具体来说,隔热部26a通过形成有在前后方向形成得长的直线部31和从直线部31向上下方向突出的多个突出部32、而形成梳状。More specifically, the heat insulating portion 26 a is formed in a comb shape by forming a straight portion 31 formed long in the front-rear direction and a plurality of protrusions 32 protruding in the up-down direction from the straight portion 31 .
在这里,如图5所示,隔热部26a能够设为下述形状:在上侧热板22的侧面,在上侧设有直线部31,多个突出部32从直线部31向下方突出。需要说明的是,在图5中,将直线部31的范围以虚线示出。5 , the heat insulating portion 26a can be formed into a shape in which a straight portion 31 is provided on the upper side of the upper heat plate 22, and a plurality of protrusions 32 protrude downward from the straight portion 31. In FIG5 , the range of the straight portion 31 is indicated by a dotted line.
另一方面,如图6所示,隔热部26a也能够设为下述形状:在上侧热板22的侧面,在下侧设有直线部31,多个突出部32从直线部31向上方突出。需要说明的是,在图6中,将直线部31的范围以虚线示出。On the other hand, as shown in Fig. 6 , the heat insulating portion 26a can also be formed in a shape in which a straight portion 31 is provided on the lower side of the side of the upper heat plate 22, and a plurality of protrusions 32 protrude upward from the straight portion 31. It should be noted that in Fig. 6 , the range of the straight portion 31 is indicated by a dotted line.
此外,如图7所示,隔热部26a能够以配置在上侧热板22的侧面的状态,以与上侧热板22的下表面22a相比向下方突出的方式设为上下方向长的形状。需要说明的是,在图7中,将直线部31的范围以虚线示出。像这样,隔热部26a形成为与上侧热板22的下表面22a相比向下方突出,由此,在上侧热板22和下侧热板24以分别与层叠成型品P抵接的状态将其夹入的情况下,能够抑制热从层叠成型品P的侧面、即上侧热板22与下侧热板24之间的间隙逃逸。需要说明的是,在图7中,与图5同样地以直线部31设置在上方、突出部32设置在下方的状态示出,也可以与图6同样地,直线部31设置在下方而突出部32设置在上方。In addition, as shown in FIG. 7 , the heat insulating portion 26a can be configured on the side of the upper heat plate 22 in a manner that protrudes downward compared to the lower surface 22a of the upper heat plate 22, and is set to a shape that is long in the vertical direction. It should be noted that in FIG. 7 , the range of the straight portion 31 is shown by a dotted line. In this way, the heat insulating portion 26a is formed to protrude downward compared to the lower surface 22a of the upper heat plate 22, thereby, when the upper heat plate 22 and the lower heat plate 24 are sandwiched in a state of respectively contacting the stacked molded product P, it is possible to suppress the escape of heat from the side of the stacked molded product P, that is, the gap between the upper heat plate 22 and the lower heat plate 24. It should be noted that in FIG. 7 , the straight portion 31 is shown in the upper part and the protruding portion 32 is shown in the lower part in the same manner as in FIG. 5 , and the straight portion 31 can also be set in the lower part and the protruding portion 32 can be set in the upper part in the same manner as in FIG. 6 .
另外,在下侧热板24的侧面设置的隔热部26b也相同。即,隔热部26b以在上下方向上与下侧热板24的厚度相同程度的长度、在左右方向上以规定的厚度形成,并且,前后方向形成得长,覆盖下侧热板24的侧面。The same is true for the heat insulating portion 26b provided on the side of the lower heat plate 24. That is, the heat insulating portion 26b is formed with a length equal to the thickness of the lower heat plate 24 in the vertical direction, a predetermined thickness in the horizontal direction, and is formed long in the front-rear direction to cover the side of the lower heat plate 24.
隔热部26b能够设为下述形状:在下侧热板24的侧面,在下侧设有直线部31,多个突出部32从直线部31向上方突出。The heat insulating portion 26 b can be formed into a shape in which a straight portion 31 is provided on the lower side of the side surface of the lower heat plate 24 , and a plurality of protrusions 32 protrude upward from the straight portion 31 .
另一方面,隔热部26b也能够设为下述形状:在下侧热板24的侧面,在上侧设有直线部31,多个突出部32从直线部31向下方突出。On the other hand, the heat insulating portion 26 b may be formed into a shape in which a straight portion 31 is provided on the upper side of the side surface of the lower heat plate 24 , and a plurality of protrusions 32 protrude downward from the straight portion 31 .
此外,隔热部26b也能够设为下述形状:在下侧热板24的侧面,上下方向形成得长,以与下侧热板24的上表面相比向上方突出。In addition, the heat insulating portion 26 b may be formed in a shape that is elongated in the vertical direction on the side surface of the lower heat plate 24 so as to protrude upward from the upper surface of the lower heat plate 24 .
需要说明的是,在上侧热板22的侧面,隔热部26a的一部分与上侧热板22的下表面相比向下方突出的状态,和在下侧热板24的侧面,隔热部26b的一部分与下侧热板24的上表面相比向上方突出的状态,可以进行其中一方,也可以是双方。It should be noted that, on the side of the upper heat plate 22, a portion of the insulation portion 26a protrudes downward compared to the lower surface of the upper heat plate 22, and on the side of the lower heat plate 24, a portion of the insulation portion 26b protrudes upward compared to the upper surface of the lower heat plate 24. Either or both of these can be performed.
综上所述,能够设为以下两种状态中的至少一方:覆盖上侧热板22的侧面的隔热部26a在直线部31设置在上方、突出部32设置在下方的情况下,突出部32的前端与上侧热板22的下表面相比配置在下方,覆盖下侧热板24的侧面的隔热部26在直线部31设置在下方、突出部32设置在上方的情况下,突出部32的前端与下侧热板24的上表面相比配置在上方。In summary, it can be set to at least one of the following two states: when the straight portion 31 is arranged at the top and the protrusion 32 is arranged at the bottom of the insulation portion 26a covering the side of the upper heat plate 22, the front end of the protrusion 32 is arranged below compared with the lower surface of the upper heat plate 22; when the straight portion 31 is arranged at the bottom and the protrusion 32 is arranged at the top of the insulation portion 26 covering the side of the lower heat plate 24, the front end of the protrusion 32 is arranged above compared with the upper surface of the lower heat plate 24.
或者,能够设为以下状态中的至少一方:覆盖上侧热板22的侧面的隔热部26a在直线部31设置于下方、突出部32设置于上方的情况下,直线部31的下端与上侧热板22的下表面相比配置在下方,覆盖下侧热板24的侧面的隔热部26b在直线部31设置于上方、突出部32设置于下方的情况下,直线部31的上端与下侧热板24的上表面相比配置在上方。Alternatively, it can be set to at least one of the following states: when the straight portion 31 is arranged at the bottom and the protrusion 32 is arranged at the top of the insulation portion 26a covering the side of the upper heat plate 22, the lower end of the straight portion 31 is arranged below compared with the lower surface of the upper heat plate 22; when the straight portion 31 is arranged at the top and the protrusion 32 is arranged at the bottom of the insulation portion 26b covering the side of the lower heat plate 24, the upper end of the straight portion 31 is arranged above compared with the upper surface of the lower heat plate 24.
隔热部26a、26b中应用的隔热件的材质没有特别限定,可以使用在纸、布、玻璃布中含浸树脂的材料或将云母等矿物或陶瓷材料以树脂等结合的材料。The material of the heat insulating material used in the heat insulating parts 26a and 26b is not particularly limited, and a material obtained by impregnating paper, cloth, or glass cloth with a resin, or a material obtained by bonding a mineral such as mica or a ceramic material with a resin or the like can be used.
此外,若隔热部26a、26b为提高层叠成型时的保温性的方式,则构造、素材没有特别限定。隔热部26a、26b也可以具有空洞状的形态或中空的构造。隔热部26a、26b也可以具有具备减压空间的构造。在该情况下,考虑层叠成型后的冷却性,希望减压后的空间具备能够进行气压调节的机构。隔热部26a、26b也可以具有温度调节功能。在这里,如图8所示,能够预先在隔热部26a、26b的内部形成能够使规定温度的流体通过的路径26c,通过使该流体通过,从而能够进行隔热部26a、26b的温度调节。在该情况下,考虑层叠成型后的冷却性,优选温度调节的流体不限于加热,也可以冷却。需要说明的是,温度调节的方法不限于该方法。In addition, if the heat insulating parts 26a and 26b are a method of improving the heat retention during stacking molding, the structure and material are not particularly limited. The heat insulating parts 26a and 26b may also have a hollow shape or a hollow structure. The heat insulating parts 26a and 26b may also have a structure with a decompression space. In this case, considering the cooling performance after stacking molding, it is desired that the space after decompression has a mechanism capable of regulating air pressure. The heat insulating parts 26a and 26b may also have a temperature regulating function. Here, as shown in Figure 8, a path 26c that allows a fluid of a specified temperature to pass through can be formed in advance inside the heat insulating parts 26a and 26b, and the temperature of the heat insulating parts 26a and 26b can be regulated by passing the fluid. In this case, considering the cooling performance after stacking molding, it is preferred that the temperature regulating fluid is not limited to heating, but can also be cooled. It should be noted that the method of temperature regulation is not limited to this method.
另外,图9是上侧热板22及隔热部26a的构成的一例,是示出与前后方向垂直的方向上的剖面的剖视图。如图9所示,隔热部26a能够设为包括隔热件33和金属件34的构成。Fig. 9 is a cross-sectional view showing an example of the structure of the upper heat plate 22 and the heat insulating part 26a, and is a cross-sectional view showing a cross section in a direction perpendicular to the front-rear direction. As shown in Fig. 9 , the heat insulating part 26a can be configured to include a heat insulating material 33 and a metal material 34.
在覆盖上侧热板22的侧面的隔热部26a中,金属件34配置在左右方向上的外侧,隔热件33与金属件34相比配置在内侧。即,隔热件33配置为被夹入上侧热板22与金属件34之间。隔热件33能够通过吸收热来提高上侧热板22的保温性。需要说明的是,典型来说,隔热件33形成得比金属件34厚。在此,在本公开中,吸收热的隔热件33意味着与构成上侧热板22的金属部件相比热传导率小。热传导率的测量方法没有特别限定,也可以是例如基于ASTME1530的方法。In the heat insulating portion 26a covering the side of the upper heat plate 22, the metal member 34 is arranged on the outer side in the left-right direction, and the heat insulating member 33 is arranged on the inner side compared with the metal member 34. That is, the heat insulating member 33 is configured to be sandwiched between the upper heat plate 22 and the metal member 34. The heat insulating member 33 can improve the thermal insulation of the upper heat plate 22 by absorbing heat. It should be noted that, typically, the heat insulating member 33 is formed thicker than the metal member 34. Here, in the present disclosure, the heat insulating member 33 that absorbs heat means that the thermal conductivity is smaller than that of the metal member constituting the upper heat plate 22. The method for measuring the thermal conductivity is not particularly limited, and may also be, for example, a method based on ASTME1530.
金属件34通过将来自上侧热板22侧的热向隔热件33侧反射而进一步提高上侧热板22的保温性。作为更具体的一例,金属件34能够从上侧热板22朝向隔热件33反射通过隔热件33到达金属件34的热。金属件34可以是铁、铝、铜中的任一者,也可以是包含这些金属中的至少一种的合金。金属件34的热反射也可以是从上侧热板22侧传播或放射的热的至少一部分。另外,金属件34的表面状态没有特别限定,优选面向隔热件33一侧的表面平滑,进一步优选镜面精加工。另外,金属件34的形状没有特别限定,也可以与隔热件33的形状不同。即,金属件34也可以配置为覆盖隔热件33的至少一部分。需要说明的是,优选金属件34覆盖隔热件33的面积为隔热件33中的该面的面积的30%以上,进一步优选为50%以上。The metal member 34 further improves the heat retention of the upper hot plate 22 by reflecting the heat from the upper hot plate 22 side to the heat insulating member 33 side. As a more specific example, the metal member 34 can reflect the heat reaching the metal member 34 through the heat insulating member 33 from the upper hot plate 22 toward the heat insulating member 33. The metal member 34 can be any one of iron, aluminum, and copper, or an alloy containing at least one of these metals. The heat reflection of the metal member 34 can also be at least a part of the heat propagated or radiated from the upper hot plate 22 side. In addition, the surface state of the metal member 34 is not particularly limited, and the surface facing the side of the heat insulating member 33 is preferably smooth, and more preferably mirror-finished. In addition, the shape of the metal member 34 is not particularly limited, and it can also be different from the shape of the heat insulating member 33. That is, the metal member 34 can also be configured to cover at least a part of the heat insulating member 33. It should be noted that the area of the heat insulating member 33 covered by the metal member 34 is preferably 30% or more of the area of the surface in the heat insulating member 33, and more preferably 50% or more.
需要说明的是,在图9中,说明覆盖上侧热板22的侧面的隔热部26a的构成例,覆盖下侧热板24的侧面的隔热部26b也相同。In addition, in FIG. 9 , an example of the configuration of the heat insulating portion 26 a covering the side surface of the upper heat plate 22 is described, and the heat insulating portion 26 b covering the side surface of the lower heat plate 24 is also the same.
图10是示出由上侧腔室41a和下侧腔室41b构成,并设有能够使由上侧腔室41a和下侧腔室41b形成的内部空间减压的腔室41、和配置在腔室41的外侧的腔室外隔热部42的状态的侧视图。10 is a side view showing a state where a chamber 41 is constituted by an upper chamber 41a and a lower chamber 41b and provided with a chamber outer heat insulating portion 42 arranged outside the chamber 41 and capable of decompressing an internal space formed by the upper chamber 41a and the lower chamber 41b.
上侧腔室41a和下侧腔室41b中的至少一方能够上下移动,通过进行相互接近的动作,从而形成容纳上侧基部21、上侧热板22、下侧基部23、下侧热板24、加热器25及隔热部26的封闭空间。At least one of the upper chamber 41a and the lower chamber 41b can move up and down, and by approaching each other, a closed space accommodating the upper base 21, the upper hot plate 22, the lower base 23, the lower hot plate 24, the heater 25 and the insulation part 26 is formed.
腔室外隔热部42以覆盖上侧腔室41a的前后方向侧的外侧侧面的至少一部分的方式配置。典型来说,腔室外隔热部42以在与下侧腔室41b抵接的下端部附近覆盖上侧腔室41a的前后方向侧的外侧侧面的方式配置。The outer chamber insulation 42 is arranged to cover at least a portion of the outer side surface of the upper chamber 41a in the front-back direction. Typically, the outer chamber insulation 42 is arranged to cover the outer side surface of the upper chamber 41a in the front-back direction near the lower end portion abutting against the lower chamber 41b.
需要说明的是,腔室外隔热部42也可以以覆盖下侧腔室41b的前后方向侧的外侧侧面的至少一部分的方式配置。在该情况下,也与设置在上侧腔室41a的外侧侧面的情况同样地,腔室外隔热部42以在下侧腔室41b的上端部附近覆盖前后方向侧的外侧侧面的方式配置。It should be noted that the chamber outer heat insulating portion 42 may be arranged so as to cover at least a portion of the outer side surface of the lower chamber 41b in the front-rear direction. In this case, as in the case where the chamber outer heat insulating portion 42 is arranged on the outer side surface of the upper chamber 41a, the chamber outer heat insulating portion 42 is arranged so as to cover the outer side surface of the lower chamber 41b in the front-rear direction near the upper end portion.
需要说明的是,该腔室外隔热部42也可以具有进行加热或冷却的功能部42a。由此,能够获得抑制上侧腔室41a和下侧腔室41b的变形而适当保持腔室41内的真空度的效果。It should be noted that the chamber outer heat insulating portion 42 may also include a functional portion 42a for heating or cooling. This can suppress deformation of the upper chamber 41a and the lower chamber 41b and appropriately maintain the vacuum degree in the chamber 41.
回到图1,第1平坦化冲压装置13具备金属制冲压板的加压面。典型来说,在第1平坦化冲压装置13中,金属制冲压板的加压面被赋予伺服马达的驱动力,层叠成型品P被加压。第1平坦化冲压装置13对由真空层叠装置12加压成型、由具有凹凸部的基板和层叠膜构成、且在层叠膜侧残留有凹凸状态的层叠成型品P(一次层叠成型品)进一步加压,加压成型为更加平坦的层叠成型品P(二次层叠成型品)。Returning to FIG. 1 , the first flattening press device 13 has a pressurizing surface of a metal press plate. Typically, in the first flattening press device 13, the pressurizing surface of the metal press plate is given a driving force of a servo motor, and the laminated molded product P is pressurized. The first flattening press device 13 further pressurizes the laminated molded product P (primary laminated molded product) press-molded by the vacuum laminating device 12, which is composed of a substrate having a concavo-convex portion and a laminated film, and has a concavo-convex state remaining on the laminated film side, and press-moldes it into a flatter laminated molded product P (secondary laminated molded product).
第2平坦化冲压装置14是构造与第1平坦化冲压装置13相同且具备相同的加压机构的冲压装置。需要说明的是,该相同的构造及相同的加压机构包含大致相同的构造及大致相同的加压机构。即,第2平坦化冲压装置14具备金属制冲压板的加压面。典型来说,第2平坦化冲压装置14对金属制冲压板的加压面赋予伺服马达的驱动力,层叠成型品P被加压。The second flattening press device 14 is a press device having the same structure as the first flattening press device 13 and having the same pressing mechanism. It should be noted that the same structure and the same pressing mechanism include substantially the same structure and substantially the same pressing mechanism. That is, the second flattening press device 14 has a pressing surface of a metal press plate. Typically, the second flattening press device 14 applies a driving force of a servo motor to the pressing surface of the metal press plate, and the laminated molded product P is pressurized.
通过像这样构成,从而在真空层叠装置12中,能够在上侧热板22及下侧热板24中抑制向侧面方向逃逸的热损失。因此,能够减少对上侧热板22及下侧热板24进行再加热时的热量,能够低成本地执行热板的温度调节。By configuring in this way, in the vacuum laminating device 12, it is possible to suppress heat loss that escapes to the side direction in the upper hot plate 22 and the lower hot plate 24. Therefore, the amount of heat when reheating the upper hot plate 22 and the lower hot plate 24 can be reduced, and the temperature of the hot plate can be adjusted at low cost.
实施方式2Implementation Method 2
说明进一步具备向侧热板22及下侧热板24供给热的左右移动热板27的构成。A configuration further including a right-and-left moving heat plate 27 for supplying heat to the side heat plate 22 and the lower heat plate 24 will be described.
如图11所示,左右移动热板27是相对于上侧热板22及下侧热板24配置在左右方向上的直线上的位置并在左右方向上进行动作的热板。另外,设有左右移动热板27的上下方向的位置是上侧热板22与下侧热板24之间的位置。As shown in Figure 11, the left-right movable hot plate 27 is a hot plate that is arranged on a straight line in the left-right direction relative to the upper hot plate 22 and the lower hot plate 24 and moves in the left-right direction. In addition, the position in the up-down direction where the left-right movable hot plate 27 is provided is a position between the upper hot plate 22 and the lower hot plate 24.
左右移动热板27是前后方向的长度及左右方向的长度为与上侧热板22及下侧热板24相同的长度的板。因此,左右移动热板27通过在左右方向上进行滑动动作,从而能够切换为配置于夹在上侧热板22与下侧热板24之间的位置的状态和配置在从上侧热板22与下侧热板24之间离开的位置的状态。The horizontally movable hot plate 27 is a plate having the same length in the front-rear direction and the horizontal direction as the upper hot plate 22 and the lower hot plate 24. Therefore, the horizontally movable hot plate 27 can be switched between a state where it is sandwiched between the upper hot plate 22 and the lower hot plate 24 and a state where it is separated from the upper hot plate 22 and the lower hot plate 24 by sliding in the horizontal direction.
在这里,层叠成型品P间歇地连续向真空层叠装置12供给层叠成型品P。图12的(a)示出在上侧热板22与下侧热板24之间配置有层叠成型品P的状态。在上侧热板22与下侧热板24之间配置有层叠成型品P的情况下,通过左右移动热板27如图11所示向左右方向进行滑动移动,从而成为配置在从上侧热板22与下侧热板24之间离开的位置的状态。Here, the stacked molded product P is intermittently and continuously supplied to the vacuum laminating device 12. FIG12(a) shows a state where the stacked molded product P is arranged between the upper hot plate 22 and the lower hot plate 24. When the stacked molded product P is arranged between the upper hot plate 22 and the lower hot plate 24, the left-right moving hot plate 27 is slid in the left-right direction as shown in FIG11, so that the stacked molded product P is arranged at a position away from between the upper hot plate 22 and the lower hot plate 24.
此时,左右移动热板27接受加热机构(未图示)的热供给而成为规定的温度。需要说明的是,加热机构能够加热使得左右移动热板27的下部的温度与上部的温度相比成为高温。At this time, the horizontally movable hot plate 27 receives heat from a heating mechanism (not shown) to a predetermined temperature. The heating mechanism can heat the horizontally movable hot plate 27 so that the temperature of the lower portion is higher than the temperature of the upper portion.
然后,如图12的(b)所示,层叠成型品P被搬运,成为层叠成型品P未被夹入上侧热板22与下侧热板24之间的状态。此时,如图11所示,左右移动热板27进行向左右方向的滑动移动。由此,如图12的(c)所示,左右移动热板27配置在被夹入上侧热板22与下侧热板24之间的位置。Then, as shown in FIG. 12( b ), the stacked molded product P is conveyed and becomes a state where the stacked molded product P is not sandwiched between the upper hot plate 22 and the lower hot plate 24. At this time, as shown in FIG. 11 , the left-right movable hot plate 27 slides in the left-right direction. Thus, as shown in FIG. 12( c ), the left-right movable hot plate 27 is arranged at a position sandwiched between the upper hot plate 22 and the lower hot plate 24.
此时,成为上侧热板22的下表面与左右移动热板27的上表面抵接,下侧热板24的上表面与左右移动热板27的下表面抵接的状态。由于左右移动热板27为被充分加热的状态,因此,发生热从左右移动热板27向上侧热板22及下侧热板24的移动。由此,上侧热板22及下侧热板24成为被左右移动热板27加热的状态。At this time, the lower surface of the upper hot plate 22 is in contact with the upper surface of the horizontally movable hot plate 27, and the upper surface of the lower hot plate 24 is in contact with the lower surface of the horizontally movable hot plate 27. Since the horizontally movable hot plate 27 is in a fully heated state, heat is transferred from the horizontally movable hot plate 27 to the upper hot plate 22 and the lower hot plate 24. As a result, the upper hot plate 22 and the lower hot plate 24 are heated by the horizontally movable hot plate 27.
需要说明的是,在左右移动热板27的加热中,存在对上侧热板22的加热效果大,对下侧热板24的加热效果小的情况。因此,在对左右移动热板27进行加热时,通过预先加热使得左右移动热板27的下部的温度高于上部的温度,从而在从左右移动热板27对上侧热板22和下侧热板24进行加热的情况下,能够抑制上侧热板22的温度与下侧热板24的温度产生差异。It should be noted that, in the heating of the left-right movable hot plate 27, there is a case where the heating effect on the upper hot plate 22 is large and the heating effect on the lower hot plate 24 is small. Therefore, when the left-right movable hot plate 27 is heated, the temperature of the lower part of the left-right movable hot plate 27 is preheated to be higher than the temperature of the upper part, so that when the left-right movable hot plate 27 heats the upper hot plate 22 and the lower hot plate 24, the temperature difference between the upper hot plate 22 and the lower hot plate 24 can be suppressed.
需要说明的是,在对左右移动热板27进行加热时,按部位设置温度差,不限于左右移动热板27的下部与上部的温度差。例如,可以对左右移动热板27的前后左右方向的周缘部与中央部的温度设置温度差。It should be noted that when heating the left-right movable hot plate 27, the temperature difference is set by position, not limited to the temperature difference between the lower and upper parts of the left-right movable hot plate 27. For example, the temperature difference can be set between the peripheral part and the central part of the left-right movable hot plate 27 in the front-back left-right direction.
由此,在真空层叠装置12中,关于上侧热板22及下侧热板24中的热调整,不仅使用加热器25进行,还使用左右移动热板27进行,能够高效地进行上侧热板22及下侧热板24的加热。即,在层叠成型品P未被夹入上侧热板22与下侧热板24之间的状态下,由于能够缩短上侧热板22及下侧热板24的加热时间,因此能够高效地使真空层叠装置12动作,能够降低成本。Thus, in the vacuum laminating device 12, heat adjustment in the upper hot plate 22 and the lower hot plate 24 is performed not only by using the heater 25 but also by using the left-right movable hot plate 27, so that the upper hot plate 22 and the lower hot plate 24 can be efficiently heated. That is, in a state where the laminated molded product P is not sandwiched between the upper hot plate 22 and the lower hot plate 24, since the heating time of the upper hot plate 22 and the lower hot plate 24 can be shortened, the vacuum laminating device 12 can be efficiently operated, and the cost can be reduced.
需要说明的是,本发明不限于上述实施方式,能够在不脱离主旨的范围内适当变更。例如,在真空层叠装置12的前段不具有腔室且设有用于预先对层叠成型品P进行加热的具有上侧热板和下侧热板的预热装置的情况下,也能够设为相同的构造。即,预热装置的上侧热板与下侧热板能够分别在左右方向的侧面设有梳状的隔热部,并设有左右移动热板。It should be noted that the present invention is not limited to the above-mentioned embodiment and can be appropriately changed within the scope of the main purpose. For example, when the front section of the vacuum lamination device 12 does not have a chamber and is provided with a preheating device having an upper hot plate and a lower hot plate for preheating the laminated molded product P, the same structure can also be used. That is, the upper hot plate and the lower hot plate of the preheating device can be provided with comb-shaped insulation parts on the side surfaces in the left and right directions, respectively, and a left and right movable hot plate can be provided.
另外,实施方式1中记载的腔室外隔热部42能够设为不设置于真空层叠装置12的构成。反之,在实施方式1中记载的设有腔室外隔热部42的真空层叠装置12中,也能够任意选择上侧热板22及下侧热板24是否设置隔热部26a、26b。In addition, the chamber outer insulation part 42 described in Embodiment 1 can be set as a structure not provided in the vacuum lamination device 12. On the contrary, in the vacuum lamination device 12 provided with the chamber outer insulation part 42 described in Embodiment 1, it is also possible to arbitrarily select whether to provide the insulation parts 26a and 26b on the upper heat plate 22 and the lower heat plate 24.
也可以预先将实施方式2中记载的左右移动热板27设置于真空层叠装置12,另一方面,任意选择在真空层叠装置12的上侧热板22及下侧热板24是否设置隔热部26a、26b。即,也可以设为在真空层叠装置12中设有左右移动热板27,但上侧热板22及下侧热板24未设有隔热部26a、26b的构成。The left-right movable hot plate 27 described in Embodiment 2 may be installed in the vacuum laminating device 12 in advance, and it is optional to choose whether to install the heat insulating parts 26a and 26b on the upper hot plate 22 and the lower hot plate 24 of the vacuum laminating device 12. That is, the left-right movable hot plate 27 may be installed in the vacuum laminating device 12, but the heat insulating parts 26a and 26b may not be installed on the upper hot plate 22 and the lower hot plate 24.
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JP2023051181A JP7575512B2 (en) | 2023-03-28 | 2023-03-28 | Lamination molding device and lamination molding system |
JP2023-051181 | 2023-03-28 |
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