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CN118705124A - A wind turbine blade installation auxiliary device - Google Patents

A wind turbine blade installation auxiliary device Download PDF

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Publication number
CN118705124A
CN118705124A CN202410818199.2A CN202410818199A CN118705124A CN 118705124 A CN118705124 A CN 118705124A CN 202410818199 A CN202410818199 A CN 202410818199A CN 118705124 A CN118705124 A CN 118705124A
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CN
China
Prior art keywords
hub
frame
lifting
blade installation
adjustment
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Pending
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CN202410818199.2A
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Chinese (zh)
Inventor
杨文雄
朱文杰
赵学明
王利强
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Jujie Technology Development Group Co ltd
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Jujie Technology Development Group Co ltd
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Priority to CN202410818199.2A priority Critical patent/CN118705124A/en
Publication of CN118705124A publication Critical patent/CN118705124A/en
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F03MACHINES OR ENGINES FOR LIQUIDS; WIND, SPRING, OR WEIGHT MOTORS; PRODUCING MECHANICAL POWER OR A REACTIVE PROPULSIVE THRUST, NOT OTHERWISE PROVIDED FOR
    • F03DWIND MOTORS
    • F03D13/00Assembly, mounting or commissioning of wind motors; Arrangements specially adapted for transporting wind motor components
    • F03D13/10Assembly of wind motors; Arrangements for erecting wind motors
    • F03D13/104Rotor installation, e.g. installation of blades
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B66HOISTING; LIFTING; HAULING
    • B66CCRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
    • B66C1/00Load-engaging elements or devices attached to lifting or lowering gear of cranes or adapted for connection therewith for transmitting lifting forces to articles or groups of articles
    • B66C1/10Load-engaging elements or devices attached to lifting or lowering gear of cranes or adapted for connection therewith for transmitting lifting forces to articles or groups of articles by mechanical means
    • B66C1/108Load-engaging elements or devices attached to lifting or lowering gear of cranes or adapted for connection therewith for transmitting lifting forces to articles or groups of articles by mechanical means for lifting parts of wind turbines
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B66HOISTING; LIFTING; HAULING
    • B66CCRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
    • B66C1/00Load-engaging elements or devices attached to lifting or lowering gear of cranes or adapted for connection therewith for transmitting lifting forces to articles or groups of articles
    • B66C1/10Load-engaging elements or devices attached to lifting or lowering gear of cranes or adapted for connection therewith for transmitting lifting forces to articles or groups of articles by mechanical means
    • B66C1/12Slings comprising chains, wires, ropes, or bands; Nets
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B66HOISTING; LIFTING; HAULING
    • B66CCRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
    • B66C13/00Other constructional features or details
    • B66C13/04Auxiliary devices for controlling movements of suspended loads, or preventing cable slack
    • B66C13/08Auxiliary devices for controlling movements of suspended loads, or preventing cable slack for depositing loads in desired attitudes or positions
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F03MACHINES OR ENGINES FOR LIQUIDS; WIND, SPRING, OR WEIGHT MOTORS; PRODUCING MECHANICAL POWER OR A REACTIVE PROPULSIVE THRUST, NOT OTHERWISE PROVIDED FOR
    • F03DWIND MOTORS
    • F03D13/00Assembly, mounting or commissioning of wind motors; Arrangements specially adapted for transporting wind motor components
    • F03D13/10Assembly of wind motors; Arrangements for erecting wind motors
    • F03D13/104Rotor installation, e.g. installation of blades
    • F03D13/108Alignment, e.g. of blades to rotor hub
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F03MACHINES OR ENGINES FOR LIQUIDS; WIND, SPRING, OR WEIGHT MOTORS; PRODUCING MECHANICAL POWER OR A REACTIVE PROPULSIVE THRUST, NOT OTHERWISE PROVIDED FOR
    • F03DWIND MOTORS
    • F03D13/00Assembly, mounting or commissioning of wind motors; Arrangements specially adapted for transporting wind motor components
    • F03D13/10Assembly of wind motors; Arrangements for erecting wind motors
    • F03D13/135Pre-assembling, i.e. partially or completely assembling the wind motor before transport to the installation site
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F03MACHINES OR ENGINES FOR LIQUIDS; WIND, SPRING, OR WEIGHT MOTORS; PRODUCING MECHANICAL POWER OR A REACTIVE PROPULSIVE THRUST, NOT OTHERWISE PROVIDED FOR
    • F03DWIND MOTORS
    • F03D13/00Assembly, mounting or commissioning of wind motors; Arrangements specially adapted for transporting wind motor components
    • F03D13/10Assembly of wind motors; Arrangements for erecting wind motors
    • F03D13/139Assembling or erecting wind motors by using lifting means
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01MTESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
    • G01M1/00Testing static or dynamic balance of machines or structures
    • G01M1/12Static balancing; Determining position of centre of gravity
    • G01M1/122Determining position of centre of gravity
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/70Wind energy
    • Y02E10/72Wind turbines with rotation axis in wind direction

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Sustainable Development (AREA)
  • Sustainable Energy (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • General Engineering & Computer Science (AREA)
  • Aviation & Aerospace Engineering (AREA)
  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Wind Motors (AREA)

Abstract

本发明涉及风电叶片安装技术领域,公开了一种风电叶片安装辅助装置,包括轮毂吊装结构、悬吊辅助结构、叶片安装辅助结构、组装重心检测结构和吊绳组,叶片安装辅助结构将叶片调整姿态后安装到轮毂上,轮毂吊装结构固定于轮毂外部后配合悬吊辅助结构和吊绳组进行吊装,组装重心检测结构用于检测轮毂、叶片和轮毂吊装结构组装后重心位置,并通过轮毂吊装结构调整重心位置,轮毂吊装结构包括包覆固定轮毂的架体和姿态调整结构,姿态调整结构包括姿态轮,通过改变转动中的姿态轮角度,使吊装中的轮毂转动,本装置采用叶片先安装再吊装的方式,解决了总体吊装时,悬吊状态下轮毂姿态难以控制的问题,降低了吊装难度。

The invention relates to the technical field of wind turbine blade installation, and discloses a wind turbine blade installation auxiliary device, comprising a hub hoisting structure, a suspension auxiliary structure, a blade installation auxiliary structure, an assembly center of gravity detection structure and a lifting rope group. The blade installation auxiliary structure adjusts the posture of the blade and then installs it on the hub. The hub hoisting structure is fixed to the outside of the hub and then cooperates with the suspension auxiliary structure and the lifting rope group for hoisting. The assembly center of gravity detection structure is used to detect the center of gravity position of the hub, blade and hub hoisting structure after assembly, and adjust the center of gravity position through the hub hoisting structure. The hub hoisting structure comprises a frame covering a fixed hub and a posture adjustment structure. The posture adjustment structure comprises a posture wheel. By changing the angle of the rotating posture wheel, the hub in hoisting is rotated. The device adopts a method of installing the blade first and then hoisting, which solves the problem that the hub posture is difficult to control in a suspended state during overall hoisting, and reduces the difficulty of hoisting.

Description

一种风电叶片安装辅助装置A wind turbine blade installation auxiliary device

技术领域Technical Field

本发明涉及风电叶片安装技术领域,具体是指一种风电叶片安装辅助装置。The present invention relates to the technical field of wind turbine blade installation, and in particular to a wind turbine blade installation auxiliary device.

背景技术Background Art

风电机组是利用风能转换为电能的设备,由风力发电机、塔架和风电叶片等组成。风电叶片在风电机组中起着关键作用,其设计影响着整个发电效率,通常采用复合材料制成,以最大化捕捉风能并将其转化为机械能,驱动发电机发电。Wind turbines are devices that convert wind energy into electrical energy, and consist of wind turbines, towers, and wind turbine blades. Wind turbine blades play a key role in wind turbines, and their design affects the overall power generation efficiency. They are usually made of composite materials to maximize the capture of wind energy and convert it into mechanical energy to drive the generator to generate electricity.

风电叶片的安装有两种方式,一种是将轮毂安装到风力发电机上后,再将多个叶片依次吊装到轮毂上,另一种是将叶片在地面先安装到轮毂上,再总体吊装到风力发电机处进行安装,第一种方式是普遍采用的安装方式,虽然轮毂安装较为简单,但是后续多个叶片的安装较为困难,首先需要在地面上便要控制起吊时叶片姿态,其次叶片吊装在空中,很难控制叶片的转动,因此吊装难度较高和吊装效率较低,第二种方式虽然降低了叶片安装到轮毂上的难度,但是增加了整体吊装难度,一是避免起吊时叶片端部触地变形,二是轮毂增加了叶片,无法控制轮毂悬吊在空中姿态,使轮毂轴线与发电机轴线在纵向面上产生偏差,这种偏差很难在空中进行调整,虽然吊装效率相比第一种方式高,也降低了叶片安装难度,但是增加了吊装隐患和难度,需要一种辅助装置解决总体吊装的缺点。There are two ways to install wind turbine blades. One is to install the hub on the wind turbine and then hoist multiple blades onto the hub in sequence. The other is to install the blades on the hub on the ground first and then hoist them to the wind turbine for installation. The first way is the commonly used installation method. Although the hub installation is relatively simple, the subsequent installation of multiple blades is more difficult. First, it is necessary to control the blade posture during lifting on the ground. Secondly, it is difficult to control the rotation of the blades when the blades are hoisted in the air. Therefore, the lifting difficulty is high and the lifting efficiency is low. Although the second way reduces the difficulty of installing the blades on the hub, it increases the overall lifting difficulty. First, it avoids deformation of the blade ends touching the ground during lifting. Second, the hub adds blades, and the hub cannot control the posture of the hub suspended in the air, causing the hub axis and the generator axis to deviate in the longitudinal plane. This deviation is difficult to adjust in the air. Although the lifting efficiency is higher than the first way and reduces the difficulty of blade installation, it increases the hidden dangers and difficulty of lifting. An auxiliary device is needed to solve the shortcomings of overall lifting.

发明内容Summary of the invention

本发明要解决的技术问题是克服上述困难,提供一种风电叶片安装辅助装置。The technical problem to be solved by the present invention is to overcome the above difficulties and provide a wind turbine blade installation auxiliary device.

为解决上述技术问题,本发明提供的技术方案为:一种风电叶片安装辅助装置,包括轮毂吊装结构、悬吊辅助结构、叶片安装辅助结构、组装重心检测结构和吊绳组,叶片安装辅助结构将叶片调整姿态后安装到轮毂上,轮毂吊装结构固定于轮毂外部后配合悬吊辅助结构和吊绳组进行吊装,组装重心检测结构用于检测轮毂、叶片和轮毂吊装结构组装后重心位置,并通过轮毂吊装结构调整重心位置,轮毂吊装结构包括包覆固定轮毂的架体和姿态调整结构,姿态调整结构包括姿态轮,通过改变转动中的姿态轮角度,使吊装中的轮毂转动。In order to solve the above technical problems, the technical solution provided by the present invention is: a wind turbine blade installation auxiliary device, including a hub lifting structure, a suspension auxiliary structure, a blade installation auxiliary structure, an assembly center of gravity detection structure and a lifting rope group. The blade installation auxiliary structure adjusts the posture of the blade and installs it on the hub. The hub lifting structure is fixed to the outside of the hub and then cooperates with the suspension auxiliary structure and the lifting rope group for lifting. The assembly center of gravity detection structure is used to detect the center of gravity position of the hub, blades and hub lifting structure after assembly, and adjusts the center of gravity position through the hub lifting structure. The hub lifting structure includes a frame covering and fixing the hub and a posture adjustment structure. The posture adjustment structure includes a posture wheel. The hub in the lifting is rotated by changing the angle of the rotating posture wheel.

作为改进:轮毂吊装结构包括包覆轮毂的内担架、连接架、固位架一、两个固位架二、调整架和抬升架,连接架与内担架连接,固位架一一端连接内担架,另一端与调整架铰接,固位架二一端与连接架连接,另一端与调整架铰接,抬升架与连接架和固位架二连接,内担架、连接架、固位架一和固位架二内侧均设有与轮毂贴合的支撑件,调整架上设有姿态调整结构,通过轮毂吊装结构的各架体实现了对轮毂的支撑,使轮毂吊装结构固定在轮毂上,便于吊装。As an improvement: the wheel hub lifting structure includes an inner stretcher covering the wheel hub, a connecting frame, a retaining frame 1, two retaining frames 2, an adjustment frame and a lifting frame, the connecting frame is connected to the inner stretcher, one end of the retaining frame 1 is connected to the inner stretcher, and the other end is hinged to the adjusting frame, one end of the retaining frame 2 is connected to the connecting frame, and the other end is hinged to the adjusting frame, the lifting frame is connected to the connecting frame and the retaining frame 2, the inner sides of the inner stretcher, the connecting frame, the retaining frame 1 and the retaining frame 2 are all provided with support parts that fit the wheel hub, and the adjustment frame is provided with a posture adjustment structure, and the support of the wheel hub is realized through the various frames of the wheel hub lifting structure, so that the wheel hub lifting structure is fixed on the wheel hub, which is convenient for lifting.

作为改进:所述姿态调整结构包括电机一、转盘和连接板,两个连接板前后端连接两个转盘,其中一个转盘外侧设有齿环,电机一输出端设有与齿环啮合的齿轮一,其中一个转盘一侧设有电机二,两个连接板之间转动设有姿态轮,电机二输出端和姿态轮转轴上均设有皮带传动的槽轮,调整架包括型架,型架上设有外支架,外支架上对称设有固定盘,转盘与固定盘转动配合,电机一固定于外支架上,通过姿态调整结构使轮毂能够缓慢横向转动调整姿态。As an improvement: the posture adjustment structure includes a motor 1, a turntable and a connecting plate, the front and rear ends of the two connecting plates are connected to the two turntables, a gear ring is provided on the outer side of one of the turntables, the output end of the motor 1 is provided with a gear 1 meshing with the gear ring, one side of one of the turntables is provided with a motor 2, a posture wheel is rotatably provided between the two connecting plates, the output end of the motor 2 and the rotating shaft of the posture wheel are both provided with belt-driven groove wheels, the adjustment frame includes a mold frame, an outer bracket is provided on the mold frame, and a fixed disk is symmetrically provided on the outer bracket, the turntable and the fixed disk rotate in coordination, the motor 1 is fixed on the outer bracket, and the posture adjustment structure enables the wheel hub to slowly rotate laterally to adjust the posture.

作为改进:所述悬吊辅助结构包括顶板和底板,底板顶部与顶板底部转动配合,底板底部两侧转动设有转轮,底板底部设有卷扬机,内担架顶部设有吊耳一,两侧转动设有导向轮,抬升架边角处设有吊耳二,吊绳组包括挂绳和调整绳,挂绳绕过转轮两端与同侧吊耳二连接,调整绳一端连接卷扬机卷筒,另一端连接吊耳一,通过悬吊辅助结构实现轮毂由水平姿态变为垂直姿态。As an improvement: the auxiliary suspension structure includes a top plate and a bottom plate, the top of the bottom plate and the bottom of the top plate are rotatably matched, rotating wheels are rotatably provided on both sides of the bottom of the bottom plate, a winch is provided at the bottom of the bottom plate, a lifting ear 1 is provided on the top of the inner stretcher, guide wheels are rotatably provided on both sides, and a lifting ear 2 is provided at the corner of the lifting frame. The lifting rope group includes a hanging rope and an adjustment rope. The hanging rope passes around the two ends of the rotating wheel and is connected to the lifting ear 2 on the same side. One end of the adjustment rope is connected to the winch drum, and the other end is connected to the lifting ear 1. The wheel hub is changed from a horizontal posture to a vertical posture through the auxiliary suspension structure.

作为改进:所述组装重心检测结构包括底座,底座顶部设有承重环架,底座上设有多个检测组,检测组包括液压缸三,液压缸三输出端铰接设有安装台,安装台设于承重环架顶部通孔,安装台上设有重量传感器,重量传感器上设有承重板,通过组装重心检测结构能够定位组装体重心的大概位置。As an improvement: the assembly center of gravity detection structure includes a base, a load-bearing ring frame is provided on the top of the base, and multiple detection groups are provided on the base. The detection group includes hydraulic cylinder three, and the output end of hydraulic cylinder three is hingedly provided with a mounting platform. The mounting platform is arranged at the through hole at the top of the load-bearing ring frame, and a weight sensor is provided on the mounting platform. A load-bearing plate is provided on the weight sensor. By assembling the center of gravity detection structure, the approximate position of the center of gravity of the assembly can be located.

作为改进:所述叶片安装辅助结构包括行走座、升降座、调整结构和上压板,行走座上设有多个液压缸二,液压缸二输出端与升降座底部连接,调整结构包括转动设置在升降座顶部的调整台,调整台上设有下夹板,上压板底部设有调整柱和可转动的上夹板,升降座上设有与调整柱配合的固定槽台,固定槽台边侧螺纹孔处设有与调整柱配合的紧固螺栓,通过叶片安装辅助结构调整叶片姿态,使叶片顺利安装到轮毂上。As an improvement: the blade installation auxiliary structure includes a walking seat, a lifting seat, an adjustment structure and an upper pressure plate. The walking seat is provided with multiple hydraulic cylinders 2, and the output end of the hydraulic cylinder 2 is connected to the bottom of the lifting seat. The adjustment structure includes an adjustment platform rotatably arranged on the top of the lifting seat, a lower clamping plate is provided on the adjustment platform, an adjustment column and a rotatable upper clamping plate are provided at the bottom of the upper pressure plate, a fixed groove platform matched with the adjustment column is provided on the lifting seat, and a fastening bolt matched with the adjustment column is provided at the threaded hole on the side of the fixed groove platform. The blade posture is adjusted through the blade installation auxiliary structure so that the blade can be smoothly installed on the wheel hub.

作为改进:所述调整结构还包括电机三和同步轴,同步轴上设有齿轮三和齿轮四,电机三输出端设有与齿轮三啮合的齿轮二,调整台底部设有与齿轮四啮合的半齿环,通过调整结构使叶片实现转动。As an improvement: the adjustment structure also includes motor three and a synchronous shaft, on which gear three and gear four are provided, the output end of motor three is provided with gear two meshing with gear three, and the bottom of the adjustment platform is provided with a half gear ring meshing with gear four, so that the blades can rotate through the adjustment structure.

作为改进:所述叶片安装辅助结构设有两个,两个叶片安装辅助结构上的同步轴连接有万向轴,通过万向轴连接同步轴,使调整结构同步动作。As an improvement: the blade installation auxiliary structure is provided with two, the synchronization shafts on the two blade installation auxiliary structures are connected with universal shafts, and the synchronization shafts are connected through the universal shafts to make the adjustment structures move synchronously.

本发明与现有技术相比的有益效果在于:本装置采用叶片先安装再吊装的方式,通过轮毂吊装结构、悬吊辅助结构、叶片安装辅助结构、组装重心检测结构的相互配合,提高了叶片安装效率,解决了总体吊装时,悬吊状态下轮毂姿态难以控制的问题,降低了吊装难度,具体来说:Compared with the prior art, the beneficial effects of the present invention are as follows: the present device adopts the method of installing the blades first and then hoisting them, and the blade installation efficiency is improved through the mutual cooperation of the hub hoisting structure, the suspension auxiliary structure, the blade installation auxiliary structure, and the assembly center of gravity detection structure, and the problem of the hub posture being difficult to control in the suspended state during the overall hoisting is solved, and the hoisting difficulty is reduced. Specifically:

1、通过轮毂吊装结构包覆固定轮毂,便于配合悬吊辅助结构由水平姿态转向垂直姿态,使得轮毂能够在吊装初始段水平起吊,避免了叶片端部撞击地面的危险;1. The hub hoisting structure covers the fixed hub, which facilitates the coordination of the auxiliary suspension structure from the horizontal posture to the vertical posture, so that the hub can be hoisted horizontally in the initial stage of hoisting, avoiding the danger of the blade end hitting the ground;

2、姿态调整结构采用角动量守恒原理,通过改变姿态轮角度,实现轮毂的缓慢转动,解决了人力调整轮毂转动的困难和隐患;2. The posture adjustment structure adopts the principle of conservation of angular momentum. By changing the angle of the posture wheel, the slow rotation of the wheel hub is achieved, which solves the difficulties and hidden dangers of manual adjustment of the wheel hub rotation;

3、通过叶片安装辅助结构实现了叶片的转动和高度调节,实现了叶片在地面高效地安装到轮毂上,解决了叶片由起重机安装对于姿态调整困难的问题;3. The blade installation auxiliary structure realizes the rotation and height adjustment of the blade, and the blade is efficiently installed on the hub on the ground, solving the problem of difficult posture adjustment when the blade is installed by a crane;

4、通过组装重心检测结构实现了叶片、轮毂和轮毂吊装结构在组装时,定位重心大概位置,便于根据重心来调整吊点位置,通过轮毂吊装结构可以改变重心位置,便于控制悬吊姿态调整,避免失控。4. By assembling the center of gravity detection structure, the approximate center of gravity of the blade, hub and hub lifting structure can be located during assembly, which is convenient for adjusting the lifting point position according to the center of gravity. The center of gravity position can be changed through the hub lifting structure, which is convenient for controlling the suspension posture adjustment and avoiding loss of control.

附图说明BRIEF DESCRIPTION OF THE DRAWINGS

图1是本发明一种风电叶片安装辅助装置的结构示意图一。FIG. 1 is a structural schematic diagram of a wind turbine blade installation auxiliary device according to the present invention.

图2是本发明一种风电叶片安装辅助装置的结构示意图二。FIG. 2 is a second structural schematic diagram of a wind turbine blade installation auxiliary device according to the present invention.

图3是本发明一种风电叶片安装辅助装置轮毂吊装结构的结构示意图。FIG3 is a schematic structural diagram of a hub hoisting structure of a wind turbine blade installation auxiliary device according to the present invention.

图4是本发明一种风电叶片安装辅助装置轮毂吊装结构的爆炸图。FIG. 4 is an exploded view of a hub hoisting structure of a wind turbine blade installation auxiliary device according to the present invention.

图5是本发明一种风电叶片安装辅助装置姿态调整结构的结构示意图。FIG. 5 is a schematic structural diagram of a posture adjustment structure of a wind turbine blade installation auxiliary device according to the present invention.

图6是本发明一种风电叶片安装辅助装置悬吊辅助结构的结构示意图。FIG. 6 is a schematic structural diagram of a suspension auxiliary structure of a wind turbine blade installation auxiliary device according to the present invention.

图7是本发明一种风电叶片安装辅助装置叶片安装辅助结构的结构示意图。FIG. 7 is a schematic structural diagram of a blade installation auxiliary structure of a wind turbine blade installation auxiliary device according to the present invention.

图8是本发明一种风电叶片安装辅助装置叶片安装辅助结构的爆炸图。FIG8 is an exploded view of a blade installation auxiliary structure of a wind turbine blade installation auxiliary device according to the present invention.

图9是本发明一种风电叶片安装辅助装置调整结构的结构示意图。FIG. 9 is a schematic structural diagram of an adjustment structure of a wind turbine blade installation auxiliary device according to the present invention.

图10是本发明一种风电叶片安装辅助装置组装重心检测结构的爆炸图。FIG. 10 is an exploded view of an assembly center of gravity detection structure of a wind turbine blade installation auxiliary device according to the present invention.

图11是本发明一种风电叶片安装辅助装置组装重心检测结构的剖视图。FIG. 11 is a cross-sectional view of an assembly center of gravity detection structure of a wind turbine blade installation auxiliary device according to the present invention.

如图所示:01、轮毂;02、叶片;1、轮毂吊装结构;2、悬吊辅助结构;3、叶片安装辅助结构;4、组装重心检测结构;5、吊绳组;11、内担架;111、导向轮;112、吊耳一;12、连接架;13、固位架一;131、配重;14、固位架二;141、定位孔一;15、调整架;151、型架;152、外支架;153、固定盘;16、抬升架;161、定位架;162、销钉;163、吊耳二;164、定位孔二;17、姿态调整结构;171、电机一;172、齿轮一;173、转盘;174、齿环;175、连接板;176、电机二;177、槽轮;178、姿态轮;18、支撑件;21、顶板;211、吊耳三;22、底板;221、转轮;222、卷扬机;31、行走座;311、座体;312、滚轮;313、支撑台;314、液压缸一;315、支撑板;316、液压缸二;32、升降座;321、固定槽台;322、紧固螺栓;323、限位槽;33、调整结构;331、电机三;3311、齿轮二;332、同步轴;3321、齿轮三;3322、齿轮四;333、调整台;3331、半齿环;3332、下夹板;3333、限位条;334、支撑轮;34、上压板;341、调整柱;342、上夹板;35、万向轴;41、底座;42、承重环架;43、液压缸三;44、安装台;45、重量传感器;46、承重板;51、主吊绳;52、副吊绳;53、挂绳;54、调整绳。As shown in the figure: 01, hub; 02, blade; 1, hub hoisting structure; 2, suspension auxiliary structure; 3, blade installation auxiliary structure; 4, assembly center of gravity detection structure; 5, lifting rope group; 11, inner stretcher; 111, guide wheel; 112, lifting ear 1; 12, connecting frame; 13, retaining frame 1; 131, counterweight; 14, retaining frame 2; 141, positioning hole 1; 15, adjustment frame; 151, frame; 152, external bracket; 153, fixed plate; 16, lifting frame; 161, positioning frame; 162, pin; 163, lifting ear 2; 164, positioning hole 2; 17, posture adjustment structure; 171, motor 1; 172, gear 1; 173, turntable; 174, gear ring; 175, connecting plate; 176, motor 2; 177, groove wheel; 178, posture wheel; 18, support member; 21, top plate; 211, lifting ear 3; 22, bottom plate; 221 , wheel; 222, winch; 31, travel seat; 311, seat body; 312, roller; 313, support platform; 314, hydraulic cylinder 1; 315, support plate; 316, hydraulic cylinder 2; 32, lifting seat; 321, fixed slot platform; 322, fastening bolt; 323, limit slot; 33, adjustment structure; 331, motor 3; 3311, gear 2; 332, synchronous shaft; 3321, gear 3; 3322, gear Wheel four; 333, adjustment table; 3331, half-toothed ring; 3332, lower clamping plate; 3333, limit strip; 334, support wheel; 34, upper pressure plate; 341, adjustment column; 342, upper clamping plate; 35, universal shaft; 41, base; 42, load-bearing ring frame; 43, hydraulic cylinder three; 44, mounting table; 45, weight sensor; 46, load-bearing plate; 51, main lifting rope; 52, auxiliary lifting rope; 53, hanging rope; 54, adjustment rope.

具体实施方式DETAILED DESCRIPTION

下面结合附图对本发明做进一步的详细说明。The present invention is further described in detail below in conjunction with the accompanying drawings.

结合附图1和附图2所示,一种风电叶片安装辅助装置,包括轮毂吊装结构1、悬吊辅助结构2、叶片安装辅助结构3、组装重心检测结构4和吊绳组5,叶片安装辅助结构3将叶片02调整姿态后安装到轮毂01上,轮毂吊装结构1固定于轮毂01外部后配合悬吊辅助结构2和吊绳组5进行吊装,组装重心检测结构4用于检测轮毂01、叶片02和轮毂吊装结构1组装后重心位置,并通过轮毂吊装结构1调整重心位置。As shown in Figures 1 and 2, a wind turbine blade installation auxiliary device includes a hub hoisting structure 1, a suspension auxiliary structure 2, a blade installation auxiliary structure 3, an assembly center of gravity detection structure 4 and a lifting rope group 5. The blade installation auxiliary structure 3 adjusts the posture of the blade 02 and installs it on the hub 01. The hub hoisting structure 1 is fixed to the outside of the hub 01 and then cooperates with the suspension auxiliary structure 2 and the lifting rope group 5 for hoisting. The assembly center of gravity detection structure 4 is used to detect the center of gravity position of the hub 01, the blade 02 and the hub hoisting structure 1 after assembly, and adjust the center of gravity position through the hub hoisting structure 1.

结合附图2、附图3和附图4所示,轮毂吊装结构1包括包覆轮毂01的内担架11、连接架12、固位架一13、两个固位架二14、调整架15和抬升架16,连接架12与内担架11螺栓连接,固位架一13一端螺栓连接内担架11,另一端与调整架15铰接,顶部设有配重131,固位架二14一端与连接架12螺栓连接,另一端与调整架15铰接,内担架11、连接架12、固位架一13和固位架二14内侧均设有与轮毂01贴合的支撑件18,抬升架16与连接架12和固位架二14连接,抬升架16上设有定位架161,固位架二14一侧设有多个定位孔一141,定位架161上的通孔与定位孔一141通过销钉162插接连接,抬升架16后侧设有多个定位孔二164,连接架12底部通孔与定位孔二164通过螺栓连接。As shown in Figures 2, 3 and 4, the wheel hub hoisting structure 1 includes an inner stretcher 11 covering the wheel hub 01, a connecting frame 12, a fixing frame 13, two fixing frames 14, an adjustment frame 15 and a lifting frame 16, the connecting frame 12 is bolted to the inner stretcher 11, one end of the fixing frame 13 is bolted to the inner stretcher 11, and the other end is hinged to the adjustment frame 15, and a counterweight 131 is provided on the top, one end of the fixing frame 14 is bolted to the connecting frame 12, and the other end is hinged to the adjustment frame 15, the inner stretcher 11, the connecting frame 12, the fixing frame 13 ... The inner sides of the connecting frame 12, the retaining frame 13 and the retaining frame 14 are all provided with support members 18 that fit with the wheel hub 01. The lifting frame 16 is connected to the connecting frame 12 and the retaining frame 14. A positioning frame 161 is provided on the lifting frame 16. A plurality of positioning holes 141 are provided on one side of the retaining frame 14. The through holes on the positioning frame 161 are plug-connected with the positioning holes 141 through pins 162. A plurality of positioning holes 164 are provided on the rear side of the lifting frame 16. The through holes at the bottom of the connecting frame 12 are connected with the positioning holes 164 through bolts.

轮毂吊装结构1工作原理:将轮毂吊装结构1安装到轮毂01时,先将内担架11、连接架12移动到合适位置后螺栓连接,随后将带有固位架一13和固位架二14的调整架15移动到轮毂01上方,随后调整固位架一13和固位架二14位置,并与内担架11或连接架12螺栓连接,此时各架体上的支撑件18与轮毂01贴合,随后将抬升架16与连接架12和固位架二14连接,在轮毂01安装完成后,依次将各架体拆除,通过改变抬升架16与连接架12和固位架二14连接位置、配重131的重量及安装在固位架一13上的位置,来调整轮毂吊装结构1的重心。Working principle of the wheel hub lifting structure 1: When installing the wheel hub lifting structure 1 to the wheel hub 01, first move the inner stretcher 11 and the connecting frame 12 to the appropriate positions and then bolt them together. Then move the adjustment frame 15 with the retaining frame 13 and the retaining frame 14 to the top of the wheel hub 01, then adjust the positions of the retaining frame 13 and the retaining frame 14, and bolt them to the inner stretcher 11 or the connecting frame 12. At this time, the support members 18 on each frame body are in contact with the wheel hub 01, and then connect the lifting frame 16 with the connecting frame 12 and the retaining frame 14. After the installation of the wheel hub 01 is completed, remove each frame body in turn, and adjust the center of gravity of the wheel hub lifting structure 1 by changing the connection position of the lifting frame 16 with the connecting frame 12 and the retaining frame 14, the weight of the counterweight 131 and the position installed on the retaining frame 13.

结合附图3、附图4和附图5所示,调整架15上设有姿态调整结构17,所述姿态调整结构17包括电机一171、转盘173和连接板175,两个连接板175前后端连接两个转盘173,其中一个转盘173外侧设有齿环174,电机一171输出端设有与齿环174啮合的齿轮一172,其中一个转盘173一侧设有电机二176,两个连接板175之间转动设有姿态轮178,电机二176输出端和姿态轮178转轴上均设有皮带传动的槽轮177,调整架15包括型架151,型架151上设有外支架152,外支架152上对称设有固定盘153,转盘173与固定盘153转动配合,电机一171固定于外支架152上。As shown in Figures 3, 4 and 5, the adjustment frame 15 is provided with a posture adjustment structure 17, which includes a motor 171, a turntable 173 and a connecting plate 175. The two connecting plates 175 are connected to the two turntables 173 at the front and rear ends. A gear ring 174 is provided on the outer side of one of the turntables 173. A gear 172 meshing with the gear ring 174 is provided at the output end of the motor 171. A motor 2 176 is provided on one side of one of the turntables 173. A posture wheel 178 is rotatably provided between the two connecting plates 175. A belt-driven groove wheel 177 is provided on the output end of the motor 2 176 and the rotating shaft of the posture wheel 178. The adjustment frame 15 includes a mold frame 151, an outer bracket 152 is provided on the mold frame 151, and a fixed disk 153 is symmetrically provided on the outer bracket 152. The turntable 173 rotates in cooperation with the fixed disk 153, and the motor 171 is fixed to the outer bracket 152.

姿态调整结构17工作原理:电机一171驱动齿轮一172转动,通过齿轮一172与齿环174啮合传动,带动转盘173在固定盘153内转动,电机二176驱动槽轮177转动,通过皮带传动,带动姿态轮178转动,在调整姿态时,先通过转动转盘173使姿态轮178转动至水平状态,随后使姿态轮178高速转动,此时,转动转盘173会使姿态轮178角度改变,根据角动量守恒原理,悬吊状态的轮毂吊装结构1会带动轮毂01和叶片02进行缓慢的角度偏转,从而实现轮毂01的角度调整,通过转动转盘173复位可使轮毂01转动停止,通过反向转动转盘173可使轮毂01向相反方向转动。Working principle of attitude adjustment structure 17: Motor 171 drives gear 172 to rotate, and through the meshing transmission of gear 172 and gear ring 174, drives turntable 173 to rotate in fixed disk 153, and motor 2 176 drives groove wheel 177 to rotate, and drives attitude wheel 178 to rotate through belt transmission. When adjusting the attitude, first rotate the turntable 173 to make the attitude wheel 178 rotate to a horizontal state, and then make the attitude wheel 178 rotate at a high speed. At this time, rotating the turntable 173 will change the angle of the attitude wheel 178. According to the principle of conservation of angular momentum, the hub hoisting structure 1 in the suspended state will drive the hub 01 and the blade 02 to perform a slow angular deflection, thereby realizing the angle adjustment of the hub 01. The hub 01 can be stopped by resetting by rotating the turntable 173, and the hub 01 can be rotated in the opposite direction by rotating the turntable 173 in the opposite direction.

结合附图2、附图4和附图6所示,所述悬吊辅助结构2包括顶板21和底板22,底板22顶部与顶板21底部转动配合,顶板21顶部设有吊耳三211,底板22底部两侧转动设有转轮221,底板22底部设有卷扬机222,内担架11顶部设有吊耳一112,两侧转动设有导向轮111,抬升架16边角处设有吊耳二163,吊绳组5包括主吊绳51、副吊绳52、挂绳53和调整绳54,多个副吊绳52一端与主吊绳51上的挂钩连接,另一端与吊耳三211连接,挂绳53绕过转轮221两端与同侧吊耳二163连接,调整绳54一端连接卷扬机222卷筒,另一端连接吊耳一112。As shown in Figures 2, 4 and 6, the suspension auxiliary structure 2 includes a top plate 21 and a bottom plate 22. The top of the bottom plate 22 is rotatably matched with the bottom of the top plate 21. A lifting ear 3 211 is provided on the top of the top plate 21. Rotating wheels 221 are rotatably provided on both sides of the bottom of the bottom plate 22. A winch 222 is provided at the bottom of the bottom plate 22. A lifting ear 112 is provided on the top of the inner stretcher 11, and guide wheels 111 are rotatably provided on both sides. A lifting ear 2 163 is provided at the corner of the lifting frame 16. The lifting rope group 5 includes a main lifting rope 51, an auxiliary lifting rope 52, a hanging rope 53 and an adjusting rope 54. One end of the multiple auxiliary lifting ropes 52 is connected to the hook on the main lifting rope 51, and the other end is connected to the lifting ear 3 211. The hanging rope 53 passes around the rotating wheel 221 and is connected to the same side lifting ear 2 163 at both ends. One end of the adjusting rope 54 is connected to the drum of the winch 222, and the other end is connected to the lifting ear 112.

悬吊辅助结构2工作原理:起重机的主吊绳51通过挂钩吊住副吊绳52连接的顶板21,通过转轮221拉着挂绳53吊起抬升架16,抬升架16承担轮毂吊装结构1、轮毂01和叶片02的重量,在最初起吊时,如附图1,轮毂01和叶片02处于水平状态,此时挂绳53两个承重点为同侧吊耳二163和导向轮111,在将轮毂01起吊一定高度后,通过卷扬机222缓慢拉动调整绳54,使轮毂01转动至竖直状态,此过程中挂绳53自动调整脱离导向轮111,为了便于根据重心调整挂绳53吊点位置,挂绳53可不绑在吊耳二163上,而是绑在抬升架16外侧架体上,可在外侧架体焊接挡板防止挂绳53捆绑点滑动。Working principle of the suspension auxiliary structure 2: the main lifting rope 51 of the crane hangs the top plate 21 connected to the auxiliary lifting rope 52 through a hook, and pulls the lifting rope 53 through the rotating wheel 221 to lift the lifting frame 16. The lifting frame 16 bears the weight of the hub lifting structure 1, the hub 01 and the blade 02. During the initial lifting, as shown in Figure 1, the hub 01 and the blade 02 are in a horizontal state. At this time, the two bearing points of the hanging rope 53 are the second lifting ear 163 and the guide wheel 111 on the same side. After the hub 01 is lifted to a certain height, the adjustment rope 54 is slowly pulled by the winch 222 to rotate the hub 01 to a vertical state. During this process, the hanging rope 53 automatically adjusts to disengage from the guide wheel 111. In order to facilitate the adjustment of the hanging point position of the hanging rope 53 according to the center of gravity, the hanging rope 53 can be tied to the outer frame of the lifting frame 16 instead of the second lifting ear 163. A baffle can be welded on the outer frame to prevent the binding point of the hanging rope 53 from sliding.

结合附图1、附图10和附图11所示,所述组装重心检测结构4包括底座41,底座41顶部设有承重环架42,底座41上设有多个检测组,检测组包括液压缸三43,液压缸三43输出端铰接设有安装台44,安装台44设于承重环架42顶部通孔,安装台上设有重量传感器45,重量传感器45上设有承重板46。As shown in Figures 1, 10 and 11, the assembled center of gravity detection structure 4 includes a base 41, a load-bearing ring frame 42 is provided on the top of the base 41, a plurality of detection groups are provided on the base 41, the detection group includes a hydraulic cylinder three 43, a mounting platform 44 is hingedly provided at the output end of the hydraulic cylinder three 43, the mounting platform 44 is arranged at the through hole at the top of the load-bearing ring frame 42, a weight sensor 45 is provided on the mounting platform, and a load-bearing plate 46 is provided on the weight sensor 45.

组装重心检测结构4工作原理:通过起重机将轮毂01转移到承重环架42上方的承重板46上,此时承重板46上的重量由承重环架42支撑,在叶片02和轮毂吊装结构1安装到轮毂01后,多个检测组的液压缸三43同步动作,使承重板46上升一定高度,使安装台44脱离承重环架42顶部通孔,多个重量传感器45得到不同位置的重力值,若重力值均匀分布或对称分布,则重心处于轮毂01轴心处,可通过调整抬升架16或配重131来使重心处于轮毂01轴心处,随后使一侧承重板46推动轮毂01偏转角度,多个重量传感器45得到不同位置的重力值,得到重心在轮毂01轴心的大概位置,便于根据重心位置调整吊点,使吊装稳定,上述装置的实现需要相匹配的重量分布分析程序配合,重量分布分析程序为现有技术,不再过多叙述。Working principle of the assembled gravity center detection structure 4: The hub 01 is transferred to the load-bearing plate 46 above the load-bearing ring frame 42 by a crane. At this time, the weight on the load-bearing plate 46 is supported by the load-bearing ring frame 42. After the blade 02 and the hub lifting structure 1 are installed on the hub 01, the hydraulic cylinders 43 of multiple detection groups are synchronously operated to raise the load-bearing plate 46 to a certain height, so that the mounting platform 44 is separated from the top through hole of the load-bearing ring frame 42. Multiple weight sensors 45 obtain gravity values at different positions. If the gravity values are evenly distributed or symmetrically distributed, The center of gravity is at the axis of the wheel hub 01, and the center of gravity can be placed at the axis of the wheel hub 01 by adjusting the lifting frame 16 or the counterweight 131. Then, the load-bearing plate 46 on one side pushes the wheel hub 01 to deflect. Multiple weight sensors 45 obtain gravity values at different positions, and the approximate position of the center of gravity at the axis of the wheel hub 01 is obtained, so that the lifting point can be adjusted according to the position of the center of gravity to make the lifting stable. The implementation of the above-mentioned device requires the cooperation of a matching weight distribution analysis program. The weight distribution analysis program is a prior art and will not be described in detail.

结合附图1、附图7和附图8所示,所述叶片安装辅助结构3包括行走座31、升降座32、调整结构33和上压板34,行走座31包括座体311,座体311两侧设有滚轮312,座体311前后端设有支撑台313,支撑台313凹槽内设有液压缸一314,液压缸一314输出端设有支撑板315,座体311上设有多个液压缸二316,液压缸二316输出端与升降座32底部连接,调整结构33包括转动设置在升降座32顶部的调整台333,调整台333上设有下夹板3332,上压板34底部设有调整柱341,上压板34底部转动设有上夹板342,升降座32上设有与调整柱341配合的固定槽台321,固定槽台321边侧螺纹孔处设有与调整柱341配合的紧固螺栓322。As shown in Figures 1, 7 and 8, the blade installation auxiliary structure 3 includes a walking seat 31, a lifting seat 32, an adjustment structure 33 and an upper pressure plate 34. The walking seat 31 includes a seat body 311, rollers 312 are arranged on both sides of the seat body 311, and a support platform 313 is arranged at the front and rear ends of the seat body 311. A hydraulic cylinder 314 is arranged in the groove of the support platform 313, and a support plate 315 is arranged at the output end of the hydraulic cylinder 314. A plurality of hydraulic cylinders 316 are arranged on the seat body 311, and a hydraulic cylinder 314 is arranged at the output end of the hydraulic cylinder 314. The output end of cylinder 2 316 is connected to the bottom of the lifting seat 32. The adjustment structure 33 includes an adjustment platform 333 rotatably set on the top of the lifting seat 32. A lower clamping plate 3332 is provided on the adjustment platform 333. An adjustment column 341 is provided at the bottom of the upper pressure plate 34. An upper clamping plate 342 is rotatably provided at the bottom of the upper pressure plate 34. A fixed groove platform 321 cooperating with the adjustment column 341 is provided on the lifting seat 32. A fastening bolt 322 cooperating with the adjustment column 341 is provided at the side threaded hole of the fixed groove platform 321.

叶片安装辅助结构3工作原理:通过起重机将运转车上的叶片02转移到两个或多个组装重心检测结构4上的下夹板3332上,随后将上夹板342压在叶片02上,通过紧固螺栓322固定调整柱341位置,随后通过叶片安装辅助结构3将叶片02移动至轮毂01位置,通过液压缸二316推动升降座32调整叶片02高度,通过调整结构33转动调整台333,使叶片02转动角度,从而使叶片02能够安装到轮毂01上。Working principle of blade installation auxiliary structure 3: transfer blade 02 on the operating vehicle to lower clamping plate 3332 on two or more assembly center of gravity detection structures 4 through crane, then press upper clamping plate 342 onto blade 02, fix the position of adjustment column 341 by tightening bolt 322, then move blade 02 to the position of hub 01 through blade installation auxiliary structure 3, push lifting seat 32 through hydraulic cylinder 2 316 to adjust the height of blade 02, rotate adjustment platform 333 through adjustment structure 33 to rotate angle of blade 02 so that blade 02 can be installed on hub 01.

结合附图8和附图9所示,所述调整结构33还包括电机三331和同步轴332,同步轴332上设有齿轮三3321和齿轮四3322,电机三331输出端设有与齿轮三3321啮合的齿轮二3311,调整台333底部设有与齿轮四3322啮合的半齿环3331,调整台333两侧设有限位条3333,升降座32顶部凹槽内设有与限位条3333滑动配合的限位槽323,升降座32内部转动设有支撑轮334,支撑轮334与调整台333配合,所述叶片安装辅助结构3设有两个,两个叶片安装辅助结构3上的同步轴332连接有万向轴35。As shown in Figures 8 and 9, the adjustment structure 33 also includes a motor three 331 and a synchronization shaft 332. The synchronization shaft 332 is provided with a gear three 3321 and a gear four 3322. The output end of the motor three 331 is provided with a gear two 3311 meshing with the gear three 3321. The bottom of the adjustment platform 333 is provided with a semi-toothed ring 3331 meshing with the gear four 3322. Limiting bars 3333 are provided on both sides of the adjustment platform 333. A limiting groove 323 slidingly matched with the limiting bar 3333 is provided in the groove at the top of the lifting seat 32. A supporting wheel 334 is rotatably provided inside the lifting seat 32, and the supporting wheel 334 cooperates with the adjustment platform 333. Two blade installation auxiliary structures 3 are provided, and the synchronization shafts 332 on the two blade installation auxiliary structures 3 are connected with a universal shaft 35.

调整结构33工作原理:电机三331驱动齿轮二3311转动,通过齿轮二3311与齿轮三3321啮合传动,使同步轴332转动,通过齿轮四3322与半齿环3331啮合传动,使调整台333转动,通过万向轴35连接的同步轴332,使两个同步轴332同步同速转动。Working principle of adjustment structure 33: Motor three 331 drives gear two 3311 to rotate, and gear two 3311 is meshed with gear three 3321 to rotate the synchronization shaft 332, and gear four 3322 is meshed with half gear ring 3331 to rotate the adjustment platform 333, and the synchronization shaft 332 connected by the universal shaft 35 makes the two synchronization shafts 332 rotate synchronously and at the same speed.

本发明在具体实施时,将轮毂01吊放在组装重心检测结构4上,随后将叶片02吊放到叶片安装辅助结构3上,通过叶片安装辅助结构3调整叶片02的姿态,便于将叶片02安装到轮毂01,在叶片02安装完成后,将轮毂吊装结构1的各架体组装到轮毂01上,随后通过组装重心检测结构4大体定位组合体的重心,随后将吊绳组5连接到轮毂吊装结构1和悬吊辅助结构2上,随后起重机通过悬吊辅助结构2水平吊起轮毂吊装结构1固定的轮毂01,如附图1状态,在起吊一定高度后,通过卷扬机222拉动轮毂吊装结构1使轮毂01由水平状态缓慢变为垂直状态,如附图2状态,随后继续起吊,将轮毂01上升到安装高度,随后通过姿态调整结构17使轮毂01缓慢转动来调整姿态,方便轮毂01的安装,在轮毂01安装完成后,将轮毂吊装结构1各架体拆解吊下来。In the specific implementation of the present invention, the hub 01 is suspended on the assembly center of gravity detection structure 4, and then the blade 02 is suspended on the blade installation auxiliary structure 3. The posture of the blade 02 is adjusted by the blade installation auxiliary structure 3 to facilitate the installation of the blade 02 on the hub 01. After the installation of the blade 02 is completed, the various frames of the hub hoisting structure 1 are assembled on the hub 01, and then the center of gravity of the assembly is roughly located by assembling the center of gravity detection structure 4, and then the lifting rope group 5 is connected to the hub hoisting structure 1 and the auxiliary suspension structure 2, and then the lifting is completed. The machine horizontally lifts the wheel hub 01 fixed by the wheel hub lifting structure 1 through the suspension auxiliary structure 2, as shown in the state of Figure 1. After lifting to a certain height, the wheel hub lifting structure 1 is pulled by the winch 222 to slowly change the wheel hub 01 from a horizontal state to a vertical state, as shown in the state of Figure 2. Then the lifting is continued to raise the wheel hub 01 to the installation height, and then the posture adjustment structure 17 is used to slowly rotate the wheel hub 01 to adjust the posture, so as to facilitate the installation of the wheel hub 01. After the installation of the wheel hub 01 is completed, the various frames of the wheel hub lifting structure 1 are disassembled and lifted down.

以上对本发明及其实施方式进行了描述,这种描述没有限制性,附图中所示的也只是本发明的实施方式之一,实际的结构并不局限于此。总而言之如果本领域的普通技术人员受其启示,在不脱离本发明创造宗旨的情况下,不经创造性地设计出与该技术方案相似的结构方式及实施例,均应属于本发明的保护范围。The present invention and its embodiments are described above, which is not restrictive. The drawings show only one embodiment of the present invention, and the actual structure is not limited thereto. In short, if ordinary technicians in the field are inspired by it and do not deviate from the purpose of the invention, they can creatively design a structure and embodiment similar to the technical solution, which should fall within the protection scope of the present invention.

Claims (8)

1.一种风电叶片安装辅助装置,其特征在于:包括轮毂吊装结构(1)、悬吊辅助结构(2)、叶片安装辅助结构(3)、组装重心检测结构(4)和吊绳组(5),叶片安装辅助结构(3)将叶片(02)调整姿态后安装到轮毂(01)上,轮毂吊装结构(1)固定于轮毂(01)外部后配合悬吊辅助结构(2)和吊绳组(5)进行吊装,组装重心检测结构(4)用于检测轮毂(01)、叶片(02)和轮毂吊装结构(1)组装后重心位置,并通过轮毂吊装结构(1)调整重心位置,轮毂吊装结构(1)包括包覆固定轮毂(01)的架体和姿态调整结构(17),姿态调整结构(17)包括姿态轮(178),通过改变转动中的姿态轮(178)角度,使吊装中的轮毂(01)转动。1. A wind turbine blade installation auxiliary device, characterized in that it comprises a hub hoisting structure (1), a suspension auxiliary structure (2), a blade installation auxiliary structure (3), an assembly center of gravity detection structure (4) and a suspension rope group (5), wherein the blade installation auxiliary structure (3) adjusts the posture of the blade (02) and then installs it on the hub (01), the hub hoisting structure (1) is fixed to the outside of the hub (01) and then cooperates with the suspension auxiliary structure (2) and the suspension rope group (5) for hoisting, the assembly center of gravity detection structure (4) is used to detect the center of gravity position of the hub (01), the blade (02) and the hub hoisting structure (1) after assembly, and adjusts the center of gravity position through the hub hoisting structure (1), the hub hoisting structure (1) comprises a frame covering and fixing the hub (01) and a posture adjustment structure (17), the posture adjustment structure (17) comprises a posture wheel (178), and the hub (01) in hoisting is rotated by changing the angle of the rotating posture wheel (178). 2.根据权利要求1所述的一种风电叶片安装辅助装置,其特征在于:轮毂吊装结构(1)包括包覆轮毂(01)的内担架(11)、连接架(12)、固位架一(13)、两个固位架二(14)、调整架(15)和抬升架(16),连接架(12)与内担架(11)连接,固位架一(13)一端连接内担架(11),另一端与调整架(15)铰接,固位架二(14)一端与连接架(12)连接,另一端与调整架(15)铰接,抬升架(16)与连接架(12)和固位架二(14)连接,内担架(11)、连接架(12)、固位架一(13)和固位架二(14)内侧均设有与轮毂(01)贴合的支撑件(18),调整架(15)上设有姿态调整结构(17)。2. A wind turbine blade installation auxiliary device according to claim 1, characterized in that: the hub hoisting structure (1) comprises an inner stretcher (11) covering the hub (01), a connecting frame (12), a retaining frame 1 (13), two retaining frames 2 (14), an adjusting frame (15) and a lifting frame (16), the connecting frame (12) is connected to the inner stretcher (11), one end of the retaining frame 1 (13) is connected to the inner stretcher (11), and the other end is connected to the adjusting frame (15). The inner stretcher (11), the connecting frame (12), the retaining frame (13) and the retaining frame (14) are hingedly connected, one end of the retaining frame (14) is connected to the connecting frame (12), and the other end is hingedly connected to the adjusting frame (15), the lifting frame (16) is connected to the connecting frame (12) and the retaining frame (14), the inner sides of the inner stretcher (11), the connecting frame (12), the retaining frame (13) and the retaining frame (14) are all provided with a support member (18) that fits the wheel hub (01), and the adjusting frame (15) is provided with a posture adjustment structure (17). 3.根据权利要求2所述的一种风电叶片安装辅助装置,其特征在于:所述姿态调整结构(17)包括电机一(171)、转盘(173)和连接板(175),两个连接板(175)前后端连接两个转盘(173),其中一个转盘(173)外侧设有齿环(174),电机一(171)输出端设有与齿环(174)啮合的齿轮一(172),其中一个转盘(173)一侧设有电机二(176),两个连接板(175)之间转动设有姿态轮(178),电机二(176)输出端和姿态轮(178)转轴上均设有皮带传动的槽轮(177),调整架(15)包括型架(151),型架(151)上设有外支架(152),外支架(152)上对称设有固定盘(153),转盘(173)与固定盘(153)转动配合,电机一(171)固定于外支架(152)上。3. A wind turbine blade installation auxiliary device according to claim 2, characterized in that: the posture adjustment structure (17) comprises a motor 1 (171), a rotating disk (173) and a connecting plate (175), the front and rear ends of the two connecting plates (175) are connected to the two rotating disks (173), a gear ring (174) is provided on the outer side of one of the rotating disks (173), the output end of the motor 1 (171) is provided with a gear 1 (172) meshing with the gear ring (174), and one side of the rotating disk (173) is provided with a motor 2 (176), a posture wheel (178) is rotatably provided between the two connecting plates (175), a belt-driven groove wheel (177) is provided on the output end of the motor 2 (176) and the rotation shaft of the posture wheel (178), the adjustment frame (15) comprises a mold frame (151), an outer bracket (152) is provided on the mold frame (151), a fixed disk (153) is symmetrically provided on the outer bracket (152), the rotating disk (173) and the fixed disk (153) are rotatably matched, and the motor 1 (171) is fixed on the outer bracket (152). 4.根据权利要求2所述的一种风电叶片安装辅助装置,其特征在于:所述悬吊辅助结构(2)包括顶板(21)和底板(22),底板(22)顶部与顶板(21)底部转动配合,底板(22)底部两侧转动设有转轮(221),底板(22)底部设有卷扬机(222),内担架(11)顶部设有吊耳一(112),两侧转动设有导向轮(111),抬升架(16)边角处设有吊耳二(163),吊绳组(5)包括挂绳(53)和调整绳(54),挂绳(53)绕过转轮(221)两端与同侧吊耳二(163)连接,调整绳(54)一端连接卷扬机(222)卷筒,另一端连接吊耳一(112)。4. A wind turbine blade installation auxiliary device according to claim 2, characterized in that: the suspension auxiliary structure (2) comprises a top plate (21) and a bottom plate (22), the top of the bottom plate (22) is rotatably matched with the bottom of the top plate (21), rotating wheels (221) are rotatably provided on both sides of the bottom of the bottom plate (22), a winch (222) is provided at the bottom of the bottom plate (22), a lifting ear (112) is provided at the top of the inner stretcher (11), and guide wheels (111) are rotatably provided on both sides, a lifting ear (163) is provided at the corner of the lifting frame (16), a lifting rope group (5) comprises a hanging rope (53) and an adjusting rope (54), the hanging rope (53) passes around the rotating wheel (221) and the two ends are connected to the same side lifting ear (163), one end of the adjusting rope (54) is connected to the winch (222) drum, and the other end is connected to the lifting ear (112). 5.根据权利要求1所述的一种风电叶片安装辅助装置,其特征在于:所述组装重心检测结构(4)包括底座(41),底座(41)顶部设有承重环架(42),底座(41)上设有多个检测组,检测组包括液压缸三(43),液压缸三(43)输出端铰接设有安装台(44),安装台(44)设于承重环架(42)顶部通孔,安装台上设有重量传感器(45),重量传感器(45)上设有承重板(46)。5. A wind turbine blade installation auxiliary device according to claim 1, characterized in that: the assembly center of gravity detection structure (4) includes a base (41), a load-bearing ring frame (42) is provided on the top of the base (41), and a plurality of detection groups are provided on the base (41), the detection group includes a hydraulic cylinder three (43), and a mounting platform (44) is hingedly provided at the output end of the hydraulic cylinder three (43), and the mounting platform (44) is arranged at the top through hole of the load-bearing ring frame (42), and a weight sensor (45) is provided on the mounting platform, and a load-bearing plate (46) is provided on the weight sensor (45). 6.根据权利要求1所述的一种风电叶片安装辅助装置,其特征在于:所述叶片安装辅助结构(3)包括行走座(31)、升降座(32)、调整结构(33)和上压板(34),行走座(31)上设有多个液压缸二(316),液压缸二(316)输出端与升降座(32)底部连接,调整结构(33)包括转动设置在升降座(32)顶部的调整台(333),调整台(333)上设有下夹板(3332),上压板(34)底部设有调整柱(341)和可转动的上夹板(342),升降座(32)上设有与调整柱(341)配合的固定槽台(321),固定槽台(321)边侧螺纹孔处设有与调整柱(341)配合的紧固螺栓(322)。6. A wind turbine blade installation auxiliary device according to claim 1, characterized in that: the blade installation auxiliary structure (3) includes a walking seat (31), a lifting seat (32), an adjustment structure (33) and an upper pressure plate (34), the walking seat (31) is provided with a plurality of hydraulic cylinders (316), the output end of the hydraulic cylinder (316) is connected to the bottom of the lifting seat (32), the adjustment structure (33) includes an adjustment platform (333) rotatably arranged on the top of the lifting seat (32), a lower clamping plate (3332) is provided on the adjustment platform (333), an adjustment column (341) and a rotatable upper clamping plate (342) are provided at the bottom of the upper pressure plate (34), the lifting seat (32) is provided with a fixed groove platform (321) matched with the adjustment column (341), and a fastening bolt (322) matched with the adjustment column (341) is provided at the side threaded hole of the fixed groove platform (321). 7.根据权利要求6所述的一种风电叶片安装辅助装置,其特征在于:所述调整结构(33)还包括电机三(331)和同步轴(332),同步轴(332)上设有齿轮三(3321)和齿轮四(3322),电机三(331)输出端设有与齿轮三(3321)啮合的齿轮二(3311),调整台(333)底部设有与齿轮四(3322)啮合的半齿环(3331)。7. A wind turbine blade installation auxiliary device according to claim 6, characterized in that: the adjustment structure (33) also includes a motor three (331) and a synchronous shaft (332), the synchronous shaft (332) is provided with a gear three (3321) and a gear four (3322), the output end of the motor three (331) is provided with a gear two (3311) meshing with the gear three (3321), and the bottom of the adjustment platform (333) is provided with a half gear ring (3331) meshing with the gear four (3322). 8.根据权利要求7所述的一种风电叶片安装辅助装置,其特征在于:所述叶片安装辅助结构(3)设有两个,两个叶片安装辅助结构(3)上的同步轴(332)连接有万向轴(35)。8. A wind turbine blade installation auxiliary device according to claim 7, characterized in that: the blade installation auxiliary structure (3) is provided with two, and the synchronization shafts (332) on the two blade installation auxiliary structures (3) are connected to a universal shaft (35).
CN202410818199.2A 2024-06-24 2024-06-24 A wind turbine blade installation auxiliary device Pending CN118705124A (en)

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CN219119573U (en) * 2022-11-27 2023-06-02 湖南弘真铭工程咨询有限公司 Lifting anti-tilting automatic testing device for transport blades
CN219906673U (en) * 2023-05-31 2023-10-27 常州市腾怡机械有限公司 Assembled suspension device for wind power hub

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CN219119573U (en) * 2022-11-27 2023-06-02 湖南弘真铭工程咨询有限公司 Lifting anti-tilting automatic testing device for transport blades
CN115788789A (en) * 2022-11-28 2023-03-14 中电投东北新能源发展有限公司 Wind-powered electricity generation subassembly hoist and mount auxiliary device
CN219906673U (en) * 2023-05-31 2023-10-27 常州市腾怡机械有限公司 Assembled suspension device for wind power hub

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