CN118702406A - Protective glass and preparation method thereof - Google Patents
Protective glass and preparation method thereof Download PDFInfo
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- CN118702406A CN118702406A CN202410863960.4A CN202410863960A CN118702406A CN 118702406 A CN118702406 A CN 118702406A CN 202410863960 A CN202410863960 A CN 202410863960A CN 118702406 A CN118702406 A CN 118702406A
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- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C3/00—Glass compositions
- C03C3/04—Glass compositions containing silica
- C03C3/076—Glass compositions containing silica with 40% to 90% silica, by weight
- C03C3/089—Glass compositions containing silica with 40% to 90% silica, by weight containing boron
- C03C3/091—Glass compositions containing silica with 40% to 90% silica, by weight containing boron containing aluminium
- C03C3/093—Glass compositions containing silica with 40% to 90% silica, by weight containing boron containing aluminium containing zinc or zirconium
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- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C21/00—Treatment of glass, not in the form of fibres or filaments, by diffusing ions or metals in the surface
- C03C21/001—Treatment of glass, not in the form of fibres or filaments, by diffusing ions or metals in the surface in liquid phase, e.g. molten salts, solutions
- C03C21/002—Treatment of glass, not in the form of fibres or filaments, by diffusing ions or metals in the surface in liquid phase, e.g. molten salts, solutions to perform ion-exchange between alkali ions
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Abstract
Description
技术领域Technical Field
本申请涉及玻璃领域,具体而言,涉及一种防护玻璃及其制备方法。The present application relates to the field of glass, and in particular, to a protective glass and a method for preparing the same.
背景技术Background Art
在现代科技领域,防护玻璃被广泛应用在消费电子、车载领域、工控以及显示等领域。防护玻璃的主要功能是保护设备不受外界物理冲击和化学腐蚀的影响。在显示防护领域,由于智能设备的轻量化以及大尺寸化,随之而来对防护玻璃要求更高,需要具备超薄、高强等性能。In the field of modern science and technology, protective glass is widely used in consumer electronics, automotive, industrial control, and display. The main function of protective glass is to protect the equipment from external physical impact and chemical corrosion. In the field of display protection, due to the lightweight and large size of smart devices, higher requirements are placed on protective glass, which needs to have ultra-thin and high-strength properties.
现实当中玻璃的实际强度不及玻璃理论强度百分之一,主要是因为玻璃属于脆性材料,在生产过程中会产生许多肉眼不可见的细微裂纹(尤其是表面微裂纹),这些微裂纹受到外力作用后向四周或者内部扩散,从而导致玻璃破裂失效。In reality, the actual strength of glass is less than one percent of its theoretical strength. This is mainly because glass is a brittle material and will produce many tiny cracks (especially surface microcracks) that are invisible to the naked eye during the production process. These microcracks spread to the surroundings or the inside when affected by external forces, causing the glass to break and fail.
因此,提高玻璃的强度是需要改善的问题。Therefore, improving the strength of glass is an issue that needs to be improved.
发明内容Summary of the invention
本申请实施例的目的在于提供一种防护玻璃及其制备方法,其旨在提高玻璃的强度。The purpose of the embodiments of the present application is to provide a protective glass and a method for preparing the same, which is intended to improve the strength of the glass.
本申请提供一种技术方案。The present application provides a technical solution.
一种防护玻璃。所述防护玻璃包括以下成分:58-66wt%SiO2,18-24wt%Al2O3,0.2-2.5wt%K2O,0.5-10wt%Na2O,0.1-5wt%Li2O,0.3-4wt%ZrO2,0.05-4wt%B2O3,0-3wt%MgO,0-5wt%Y2O3;并满足0.1<(Y2O3+B2O3)/Al2O3<0.4。A protective glass comprising the following components: 58-66wt% SiO2 , 18-24wt% Al2O3, 0.2-2.5wt% K2O , 0.5-10wt% Na2O , 0.1-5wt% Li2O , 0.3-4wt% ZrO2 , 0.05-4wt% B2O3 , 0-3wt % MgO , 0-5wt% Y2O3 ; and satisfying 0.1 <(Y2O3 +B2O3 ) / Al2O3 < 0.4.
在本申请的其他实施例中,上述防护玻璃的成分的占比满足下式:In other embodiments of the present application, the proportions of the components of the protective glass satisfy the following formula:
示中,R2O=Li2O+Na2O+K2O。In the illustration, R 2 O=Li 2 O+Na 2 O+K 2 O.
在本申请的其他实施例中,所述防护玻璃还可以包括:In other embodiments of the present application, the protective glass may further include:
0.1-2.5wt%ZnO。0.1-2.5wt% ZnO.
在本申请的其他实施例中,所述防护玻璃具有以下性能:In other embodiments of the present application, the protective glass has the following properties:
密度ρ≥2.50g/cm3;Density ρ ≥ 2.50 g/cm 3 ;
金刚石划痕大于或等于8N;Diamond scratch greater than or equal to 8N;
弯曲强度大于或等于3500MPa。The flexural strength is greater than or equal to 3500MPa.
在本申请的其他实施例中,所述防护玻璃具有以下性能:In other embodiments of the present application, the protective glass has the following properties:
CS80≥40Mpa。CS80≥40Mpa.
在本申请的其他实施例中,所述防护玻璃具有以下性能:In other embodiments of the present application, the protective glass has the following properties:
杨氏模量大于或等于84GPa;Young's modulus is greater than or equal to 84 GPa;
维氏硬度大于680HV。Vickers hardness is greater than 680HV.
在本申请的其他实施例中,所述防护玻璃具有以下性能:In other embodiments of the present application, the protective glass has the following properties:
微裂纹扩展速度小于3.5。The microcrack growth rate is less than 3.5.
在本申请的其他实施例中,所述防护玻璃具有以下性能:In other embodiments of the present application, the protective glass has the following properties:
金刚石划痕大于等于8N的表面划伤阈值。The surface scratch threshold of diamond scratch is greater than or equal to 8N.
本申请还提供一种上述防护玻璃的制备方法。防护玻璃的制备方法包括:The present application also provides a method for preparing the above-mentioned protective glass. The method for preparing the protective glass comprises:
在包括NaNO3和KNO3的熔盐内进行第一次离子浴处理,熔盐中50wt%≤NaNO3≤65wt%;第一次离子浴的温度为420℃-470℃;A first ion bath treatment is performed in a molten salt comprising NaNO 3 and KNO 3 , wherein 50wt%≤NaNO 3≤65wt % of the molten salt; the temperature of the first ion bath is 420°C-470°C;
在包括NaNO3和KNO3的熔盐内进行第二次离子浴处理,熔盐中1wt%≤NaNO3≤5wt%,第二次离子浴的温度为410℃-430℃。A second ion bath treatment is carried out in a molten salt comprising NaNO 3 and KNO 3 , wherein 1wt%≤NaNO 3≤5wt % in the molten salt, and the temperature of the second ion bath is 410°C-430°C.
在本申请的其他实施例中,确定第二次离子浴处理之后玻璃重构应力<850Mpa;In other embodiments of the present application, it is determined that the glass reconstruction stress after the second ion bath treatment is <850 MPa;
所述第二次离子浴处理之后还包括:The second ion bath treatment also includes:
在包括KNO3的熔盐内进行第三次离子浴处理,熔盐中Na+浓度<1000ppm,且Li+浓度<200ppm;第三次离子浴的温度为400℃-420℃。A third ion bath treatment is carried out in a molten salt including KNO 3 , wherein the Na + concentration in the molten salt is less than 1000 ppm, and the Li + concentration is less than 200 ppm; the temperature of the third ion bath is 400°C-420°C.
在本申请的其他实施例中,第一次离子浴处理之后,第二次离子浴处理之前还包括:In other embodiments of the present application, after the first ion bath treatment and before the second ion bath treatment, the method further includes:
采用Na+浓度>20000ppm的KNO3盐浴浸泡。Soak in a KNO3 salt bath with a Na + concentration > 20000ppm.
本申请实施例提供的防护玻璃及其制备方法的有益效果是:The protective glass and the preparation method thereof provided in the embodiments of the present application have the following beneficial effects:
1.密度最高可达2.65g/cm3,玻璃内部结构较为致密,使其具备优秀的机械性能,满足市场超薄、高强的性能需求;1. The density can reach up to 2.65g/cm3, and the internal structure of the glass is relatively dense, which makes it have excellent mechanical properties and meet the market's ultra-thin and high-strength performance requirements;
2.内部结构较为致密,使玻璃内部微裂纹扩展速度较低,大大减少了微裂纹扩散导致的破裂失效;2. The internal structure is relatively dense, which makes the micro-cracks in the glass expand at a lower speed, greatly reducing the failure caused by the spread of micro-cracks;
3.较低的造型阈值温度,便于工业化生产,节约能耗;3. Low molding threshold temperature, convenient for industrial production and energy saving;
4.特殊离子浴处理技术简单、高效,垂直于玻璃表面方向上更高的压缩重构应力,可有效防止微裂纹扩散,防止破裂失效;4. The special ion bath treatment technology is simple and efficient, with higher compressive reconstruction stress perpendicular to the glass surface, which can effectively prevent the spread of microcracks and prevent rupture and failure;
5.超高表面硬度及弯曲强度,可有效防止日常使用场景中出现的划伤,影响用户体验。5. Ultra-high surface hardness and bending strength can effectively prevent scratches in daily use scenarios that affect user experience.
本发明的防护玻璃具有更高的硬度和更好的抗穿刺能力,能够有效抵御尖锐物品对屏幕的损伤。同时,由于采用了独特的离子浴处理技术,该玻璃的生产成本相对较低,易于实现大规模生产,具有较好的市场竞争力。The protective glass of the present invention has higher hardness and better puncture resistance, and can effectively prevent damage to the screen by sharp objects. At the same time, due to the use of unique ion bath treatment technology, the production cost of the glass is relatively low, it is easy to achieve large-scale production, and has good market competitiveness.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
为了更清楚地说明本申请实施例的技术方案,下面将对实施例中所需要使用的附图作简单地介绍,应当理解,以下附图仅示出了本申请的某些实施例,因此不应被看作是对范围的限定,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他相关的附图。In order to more clearly illustrate the technical solutions of the embodiments of the present application, the drawings required for use in the embodiments will be briefly introduced below. It should be understood that the following drawings only show certain embodiments of the present application and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other related drawings can be obtained based on these drawings without paying creative work.
图1为异物刺穿失效高度测试设备图。Figure 1 is a diagram of the foreign body penetration failure height test equipment.
图2为异物刺穿失效的防护玻璃的结构图。FIG. 2 is a structural diagram of protective glass that has failed due to puncture by a foreign object.
图3为异物刺穿失效测试缓冲泡棉的结构图。FIG3 is a structural diagram of the buffer foam in the foreign body puncture failure test.
图4为异物刺穿失效的治具图。Figure 4 is a diagram of a jig that fails due to foreign body penetration.
具体实施方式DETAILED DESCRIPTION
为使本申请实施例的目的、技术方案和优点更加清楚,下面将对本申请实施例中的技术方案进行清楚、完整地描述。实施例中未注明具体条件者,按照常规条件或制造商建议的条件进行。所用试剂或仪器未注明生产厂商者,均为可以通过市售购买获得的常规产品。In order to make the purpose, technical scheme and advantages of the embodiments of the present application clearer, the technical scheme in the embodiments of the present application will be described clearly and completely below. If the specific conditions are not specified in the embodiments, they are carried out according to the conventional conditions or the conditions recommended by the manufacturer. If the manufacturer is not specified for the reagents or instruments used, they are all conventional products that can be purchased commercially.
根据格里菲斯(Griffith)裂纹扩张理论,玻璃中产生的不同大小的微裂纹需要不同的应力才能导致其扩展。如当一个椭圆形的微裂纹,其长轴长度为2d时,受到张应力与此微裂纹垂直,该玻璃的极限强度其中:E为弹性模量;σ为表面张应力;μ为泊松比。若微裂纹与张应力不是垂直关系,它们之间存在任意角度θ时,此时极限强度为玻璃内部微裂纹分布是一个复杂的情况,若裂纹长度小于玻璃破裂的临界微裂纹长度,则玻璃还未完全失效,还可以继续使用;若裂纹长度接近或大于临界微裂纹长度,则玻璃就会出现破裂失效。微裂纹的扩展速度为:式中:k为系数,锂铝硅玻璃取0.6-0.7;E为弹性模量;ρ为玻璃密度。由此可以看出,玻璃微裂纹与玻璃弹性模量、密度、泊松比都有关。According to Griffith's crack growth theory, microcracks of different sizes in glass require different stresses to cause them to expand. For example, when an elliptical microcrack with a major axis length of 2d is subjected to a tensile stress perpendicular to the microcrack, the ultimate strength of the glass is Where: E is the elastic modulus; σ is the surface tensile stress; μ is the Poisson's ratio. If the microcracks and tensile stress are not perpendicular to each other, and there is an arbitrary angle θ between them, the ultimate strength is The distribution of microcracks inside glass is a complex situation. If the crack length is less than the critical microcrack length for glass breakage, the glass has not completely failed and can continue to be used; if the crack length is close to or greater than the critical microcrack length, the glass will break and fail. The expansion speed of microcracks is: In the formula: k is the coefficient, which is 0.6-0.7 for lithium aluminum silicate glass; E is the elastic modulus; ρ is the glass density. It can be seen that glass microcracks are related to the glass elastic modulus, density and Poisson's ratio.
提升玻璃的强度是本申请实施例需要改善的问题。Improving the strength of glass is a problem that needs to be improved in the embodiments of the present application.
下面对本申请实施例的防护玻璃及其制备方法进行具体说明。The protective glass and its preparation method according to the embodiment of the present application are described in detail below.
本申请实施例提供一种防护玻璃。所述防护玻璃包括以下成分:58-66wt%SiO2,18-24wt%Al2O3,0.2-2.5wt%K2O,0.5-10wt%Na2O,0.1-5wt%Li2O,0.3-4wt%ZrO2,0.05-4wt%B2O3,0-3wt%MgO,0-5wt%Y2O3;并满足0.1<(Y2O3+B2O3)/Al2O3<0.4。The embodiment of the present application provides a protective glass, comprising the following components: 58-66wt % SiO2 , 18-24wt% Al2O3 , 0.2-2.5wt % K2O , 0.5-10wt% Na2O , 0.1-5wt% Li2O, 0.3-4wt% ZrO2 , 0.05-4wt% B2O3 , 0-3wt% MgO, 0-5wt% Y2O3 , and satisfying 0.1< ( Y2O3 + B2O3 ) / Al2O3 <0.4.
“wt%”是指质量百分数。"wt%" means percent by mass.
58-66wt%SiO2作为基础材料,确保了玻璃的基本结构和透光率,添加18-24wt%Al2O3来提高玻璃的硬度和耐磨性,引入0-2.5wt%K2O、0-10wt%Na2O、0-5wt%Li2O来优化玻璃网络结构,增强其化学稳定性及耐久性,引入0-4wt%ZrO2、0-4wt%B2O3、0-3wt%MgO,0-3wt%ZnO、0-5wt%Y2O3等中间体氧化物及网络修饰体等组分进一步提升玻璃综合性能。采用上述组分获得的高密度可离子浴处理的屏幕防护玻璃,经过特殊离子浴处理方式后,获得一层致密的压缩重构应力,从而大幅度提高其硬度及抗异物穿刺能力。58-66wt% SiO 2 is used as the basic material to ensure the basic structure and light transmittance of the glass, 18-24wt% Al 2 O 3 is added to improve the hardness and wear resistance of the glass, 0-2.5wt% K 2 O, 0-10wt% Na 2 O, 0-5wt% Li 2 O are introduced to optimize the glass network structure and enhance its chemical stability and durability, and 0-4wt% ZrO 2 , 0-4wt% B 2 O 3 , 0-3wt% MgO, 0-3wt% ZnO, 0-5wt% Y 2 O 3 and other intermediate oxides and network modifiers are introduced to further improve the comprehensive performance of the glass. The high-density ion-bath-treatable screen protection glass obtained by using the above components obtains a layer of dense compressive reconstruction stress after a special ion bath treatment, thereby greatly improving its hardness and resistance to foreign body puncture.
在一些实施例中,防护玻璃包括以下成分::58-64wt%SiO2,18-24wt%Al2O3,7-13wt%R2O,1-3.5wt%ZrO2,0-3wt%B2O3,0-3wt%MgO,0-2.5wt%ZnO,0-5wt%Y2O3;其中R2O=Li2O+Na2O+K2O,且满足 In some embodiments, the protective glass comprises the following composition: 58-64wt% SiO2 , 18-24wt% Al2O3 , 7-13wt% R2O , 1-3.5wt% ZrO2, 0-3wt% B2O3 , 0-3wt% MgO , 0-2.5wt % ZnO, 0-5wt% Y2O3 ; wherein R2O = Li2O + Na2O + K2O , and satisfies
SiO2是玻璃制造过程中的关键成分,它主要负责形成玻璃的稳定网络结构,赋予玻璃其透明度和坚硬度。在玻璃中,适量的二氧化硅含量能够确保良好的耐化学性、热稳定性和机械强度,因此对产品最终性能至关重要。然而,当二氧化硅含量过高时,虽然可以进一步提高玻璃的耐热性和耐腐蚀性,但同时也会提高熔化温度,增加能耗,并可能导致生产中的设备磨损加速。相对地,如果二氧化硅含量过低,则可能降低玻璃的耐候性和机械强度,影响产品的使用寿命和应用范围,且在后制程加工过程中会出现发蒙现象,影响后制程良率。因此,为了平衡成本、生产效率以及产品的物理化学属性,控制玻璃中二氧化硅的含量在一个优化的范围内是非常重要的。这样的控制不仅确保了玻璃质量的稳定性,也使产品能够满足不同应用场景下的需求。示例性地,防护玻璃中SiO2占比例如可以为58wt%、59wt%、60wt%、62wt%、63wt%、64wt%、65wt%或66wt%等。 SiO2 is a key component in the glass manufacturing process. It is mainly responsible for forming a stable network structure of glass, giving glass its transparency and hardness. In glass, the right amount of silica content can ensure good chemical resistance, thermal stability and mechanical strength, and is therefore crucial to the final performance of the product. However, when the silica content is too high, although it can further improve the heat resistance and corrosion resistance of the glass, it will also increase the melting temperature, increase energy consumption, and may cause accelerated wear of equipment in production. Relatively speaking, if the silica content is too low, it may reduce the weather resistance and mechanical strength of the glass, affect the service life and application range of the product, and fogging may occur during post-processing, affecting the post-process yield. Therefore, in order to balance cost, production efficiency and the physical and chemical properties of the product, it is very important to control the silica content in the glass within an optimized range. Such control not only ensures the stability of glass quality, but also enables the product to meet the needs of different application scenarios. Exemplarily, the proportion of SiO 2 in the protective glass can be 58 wt %, 59 wt %, 60 wt %, 62 wt %, 63 wt %, 64 wt %, 65 wt % or 66 wt %, etc.
Al2O3作为中间体氧化物,能显著提升玻璃的化学稳定性,使玻璃更耐化学品侵蚀,它还有助于降低玻璃的结晶倾向和速度,有利于保持玻璃的无定形状态。氧化铝含量的增加会提高玻璃的硬度和抗冲击能力,增强其机械强度,这对于防护玻璃产品特别重要。同时氧化铝能够有效降低玻璃的热膨胀系数,从而提高了玻璃的热稳定性。由于氧化铝会增加玻璃液的粘度,它对玻璃在成型过程中的摊平和抛光不利,但适量的氧化铝可以确保玻璃在成型时具有必要的流动性和可塑性。尽管氧化铝在玻璃中的作用非常重要,但其使用比例仍需控制在一定的范围内。过高的氧化铝含量会使玻璃熔点升高,导致熔化困难和能耗增加,还可能影响玻璃的其他性能,如透光率和颜色等。因此,根据不同的应用需求和生产工艺,合理控制氧化铝在玻璃中的比例是至关重要的。As an intermediate oxide , Al2O3 can significantly improve the chemical stability of glass, making it more resistant to chemical corrosion. It also helps to reduce the crystallization tendency and speed of glass, which is conducive to maintaining the amorphous state of glass. The increase in the content of aluminum oxide will increase the hardness and impact resistance of glass and enhance its mechanical strength, which is particularly important for protective glass products. At the same time, aluminum oxide can effectively reduce the thermal expansion coefficient of glass, thereby improving the thermal stability of glass. Since aluminum oxide increases the viscosity of glass liquid, it is not conducive to the flattening and polishing of glass during the molding process, but an appropriate amount of aluminum oxide can ensure that the glass has the necessary fluidity and plasticity during molding. Although aluminum oxide plays a very important role in glass, its usage ratio still needs to be controlled within a certain range. Too high alumina content will increase the melting point of glass, resulting in difficulty in melting and increased energy consumption, and may also affect other properties of glass, such as light transmittance and color. Therefore, it is crucial to reasonably control the proportion of aluminum oxide in glass according to different application requirements and production processes.
示例性地,防护玻璃中Al2O3占比例如可以为18wt%、19wt%、20wt%、21wt%、22wt%、23wt%或24wt%等。For example, the proportion of Al 2 O 3 in the protective glass may be 18 wt %, 19 wt %, 20 wt %, 21 wt %, 22 wt %, 23 wt % or 24 wt %, etc.
R2O碱金属作为网络体外氧化物,对于玻璃性能有重要作用,其能降低玻璃的熔点,使得玻璃更容易熔化成液态,有利于玻璃的制备和成型。碱金属对玻璃的物理和化学性能有一定的影响,可以调节玻璃的折射率、热膨胀系数、化学稳定性等性质。R2O包括K2O、Na2O和Li2O。As an extracellular oxide, R2O alkali metal plays an important role in the performance of glass. It can lower the melting point of glass, making it easier to melt into liquid state, which is beneficial to the preparation and molding of glass. Alkali metal has a certain influence on the physical and chemical properties of glass, and can adjust the refractive index, thermal expansion coefficient, chemical stability and other properties of glass. R2O includes K2O , Na2O and Li2O .
示例性地,防护玻璃中K2O占比例如可以为0.2wt%、0.3wt%、0.5wt%、0.8wt%、1wt%、1.2wt%、1.5wt%、1.8wt%、2wt%、2.5wt%等。Illustratively, the proportion of K 2 O in the protective glass may be 0.2 wt %, 0.3 wt %, 0.5 wt %, 0.8 wt %, 1 wt %, 1.2 wt %, 1.5 wt %, 1.8 wt %, 2 wt %, 2.5 wt %, and the like.
示例性地,防护玻璃中Na2O占比例如可以为0.2wt%、1wt%、2wt%、3wt%、4wt%、5wt%、6wt%、7wt%、8wt%、10wt%等。Illustratively, the proportion of Na 2 O in the protective glass may be 0.2 wt %, 1 wt %, 2 wt %, 3 wt %, 4 wt %, 5 wt %, 6 wt %, 7 wt %, 8 wt %, 10 wt %, and the like.
示例性地,防护玻璃中Li2O占比例如可以为0.2wt%、0.8wt%、1wt%、1.5wt%、2wt%、2.5wt%、3wt%、3.5wt%、4wt%、5wt%等。Illustratively, the proportion of Li 2 O in the protective glass may be 0.2 wt %, 0.8 wt %, 1 wt %, 1.5 wt %, 2 wt %, 2.5 wt %, 3 wt %, 3.5 wt %, 4 wt %, 5 wt %, and the like.
ZrO2在玻璃中的作用主要是作为网络修饰体,它能与硅氧网络中的非桥氧形成较强的键合,从而增加玻璃网络的连通性和稳定性。这种作用有助于提高玻璃的化学耐久性和机械强度。同时,由于氧化锆具有高折射率,它还可以用来调整玻璃的光学性能。但是,ZrO2含量过高会提高玻璃的熔制温度,造成能耗增加,因此需要控制在一定范围内。The role of ZrO2 in glass is mainly as a network modifier. It can form strong bonds with non-bridging oxygen in the silicon-oxygen network, thereby increasing the connectivity and stability of the glass network. This effect helps to improve the chemical durability and mechanical strength of the glass. At the same time, due to the high refractive index of zirconium oxide, it can also be used to adjust the optical properties of glass. However, too high a ZrO2 content will increase the melting temperature of the glass and increase energy consumption, so it needs to be controlled within a certain range.
示例性地,防护玻璃中ZrO2占比例如可以为0.2wt%、0.8wt%、1wt%、1.6wt%、2.1wt%、2.6wt%、3wt%、3.4wt%、3.6wt%、4wt%等。Exemplarily, the proportion of ZrO2 in the protective glass can be 0.2wt%, 0.8wt%, 1wt%, 1.6wt%, 2.1wt%, 2.6wt%, 3wt%, 3.4wt%, 3.6wt%, 4wt%, etc.
B2O3可以作为网络形成体,它能够与硅氧四面体[SiO4]共角相连,形成更加复杂的三维网络结构,这种结构增加了玻璃的稳定性和耐化学侵蚀能力。B 2 O 3 can act as a network former, which can connect with silicon-oxygen tetrahedrons [SiO 4 ] at the same angle to form a more complex three-dimensional network structure, which increases the stability and chemical resistance of the glass.
同时氧化硼的加入会改变部分硅氧四面体的结构,使得玻璃网络中出现了硼氧三角锥结构或硼氧四面体结构,这些结构相对于硅氧四面体来说具有更高的运动性,可降低玻璃的黏度,有利于成型。然而,过量的氧化硼会导致一些问题,过多的氧化硼会使玻璃过分软化,影响其机械强度。高含量的氧化硼可能会导致结晶问题,从而影响玻璃的透明度和均匀性。而在制造过程中,过高的氧化硼含量可能会增加原料成本,并对耐火材料造成侵蚀。因此,根据不同的应用需求和生产工艺,氧化硼在玻璃中的添加量通常需要仔细优化,以确保最终产品具有预期的性能和质量。At the same time, the addition of boron oxide will change the structure of some silicon-oxygen tetrahedrons, resulting in the appearance of boron-oxygen triangular pyramid structures or boron-oxygen tetrahedron structures in the glass network. These structures have higher mobility than silicon-oxygen tetrahedrons, which can reduce the viscosity of the glass and facilitate molding. However, excessive boron oxide can cause some problems. Too much boron oxide can soften the glass excessively and affect its mechanical strength. High levels of boron oxide may cause crystallization problems, thereby affecting the transparency and uniformity of the glass. During the manufacturing process, excessive boron oxide content may increase raw material costs and cause erosion to refractory materials. Therefore, according to different application requirements and production processes, the amount of boron oxide added to the glass usually needs to be carefully optimized to ensure that the final product has the expected performance and quality.
示例性地,防护玻璃中B2O3占比例如可以为0.2wt%、0.8wt%、1wt%、1.6wt%、2.1wt%、2.6wt%、3wt%、3.4wt%、3.6wt%、4wt%等。Illustratively, the proportion of B 2 O 3 in the protective glass may be 0.2 wt %, 0.8 wt %, 1 wt %, 1.6 wt %, 2.1 wt %, 2.6 wt %, 3 wt %, 3.4 wt %, 3.6 wt %, 4 wt %, etc.
MgO作为网络修饰体,可以改变玻璃网络结构中的非桥氧数量,增强玻璃的弹性,从而提升其耐磨损和耐化学腐蚀性能。同时还可以调整玻璃的粘度和表面张力,降低玻璃的熔点,有利于成型。过高的氧化镁含量不仅会影响玻璃的熔化和成型过程,还可能导致析晶和化学稳定性问题。As a network modifier, MgO can change the amount of non-bridging oxygen in the glass network structure, enhance the elasticity of the glass, and thus improve its wear resistance and chemical corrosion resistance. It can also adjust the viscosity and surface tension of the glass, lower the melting point of the glass, and facilitate molding. Excessive magnesium oxide content will not only affect the melting and molding process of the glass, but may also cause crystallization and chemical stability problems.
示例性地,防护玻璃中MgO占比例如可以为0.2wt%、0.5wt%、0.8wt%、1wt%、1.3wt%、1.5wt%、2wt%、2.4t%、2.6wt%、2.8wt%、3wt%等。Exemplarily, the proportion of MgO in the protective glass can be 0.2wt%, 0.5wt%, 0.8wt%, 1wt%, 1.3wt%, 1.5wt%, 2wt%, 2.4wt%, 2.6wt%, 2.8wt%, 3wt%, etc.
ZnO作为网络修饰体,能够提供游离氧,这些氧离子可以与硅氧网络中的硅离子形成非桥氧,从而改变原有的网络结构,可降低熔点和调整热膨胀系数。另外,由于氧化锌的离子半径较小,它取代玻璃网络中的其他离子(如钠、钙等),可以优化玻璃网络空间,从而使得玻璃更容易熔化和加工,可有效改善玻璃生产过程中的产生的条纹。然而,氧化锌的含量需要控制在一定范围内,过多的氧化锌可能会导致玻璃变得不稳定,容易发生失透。As a network modifier, ZnO can provide free oxygen. These oxygen ions can form non-bridging oxygen with silicon ions in the silicon-oxygen network, thereby changing the original network structure, lowering the melting point and adjusting the thermal expansion coefficient. In addition, since zinc oxide has a small ion radius, it replaces other ions in the glass network (such as sodium, calcium, etc.), which can optimize the glass network space, making the glass easier to melt and process, and can effectively improve the stripes produced during the glass production process. However, the zinc oxide content needs to be controlled within a certain range. Too much zinc oxide may cause the glass to become unstable and prone to devitrification.
示例性地,防护玻璃中ZnO占比例如可以为0.2wt%、0.5wt%、0.8wt%、1wt%、1.3wt%、1.5wt%、2wt%、2.4t%、2.5wt%等。Exemplarily, the proportion of ZnO in the protective glass can be 0.2wt%, 0.5wt%, 0.8wt%, 1wt%, 1.3wt%, 1.5wt%, 2wt%, 2.4wt%, 2.5wt%, etc.
Y2O3作为网络修饰体,可以与硅氧网络中的桥氧和非桥氧形成较强的键合。由于钇具有较高的配位数,其加入往往增加了玻璃结构的交联程度,从而提高了玻璃的稳定性和抗化学侵蚀能力。此外,三氧化二钇的分子量较大,因此它的引入也会适度提高玻璃的密度,使玻璃更加致密与厚重。不过,三氧化二钇的含量需要谨慎控制,过高的比例可能会引起玻璃的不透明现象(失透),影响其透明度。同时,过多的三氧化二钇还可能在后制程柠檬酸清洗过程中出现玻璃发蒙现象。As a network modifier, Y2O3 can form strong bonds with the bridging oxygen and non-bridging oxygen in the silicon-oxygen network. Since yttrium has a high coordination number, its addition often increases the degree of cross-linking of the glass structure, thereby improving the stability and chemical corrosion resistance of the glass. In addition, yttrium trioxide has a large molecular weight, so its introduction will also moderately increase the density of the glass, making the glass denser and thicker. However, the content of yttrium trioxide needs to be carefully controlled. Too high a proportion may cause the glass to become opaque (devitrification) and affect its transparency. At the same time, too much yttrium trioxide may also cause the glass to become foggy during the post-process citric acid cleaning process.
例性地,防护玻璃中Y2O3占比例如可以为0.2wt%、0.8wt%、1wt%、1.5wt%、2wt%、2.6wt%、2.8wt%、3wt%、3.4wt%、3.8wt%、5wt%等。For example, the proportion of Y2O3 in the protective glass can be 0.2wt%, 0.8wt%, 1wt%, 1.5wt%, 2wt%, 2.6wt%, 2.8wt%, 3wt%, 3.4wt %, 3.8wt%, 5wt%, etc.
进一步地,防护玻璃中Y2O3、B2O3、Al2O3的占比满足下列关系式:Furthermore, the proportions of Y 2 O 3 , B 2 O 3 , and Al 2 O 3 in the protective glass satisfy the following relationship:
0.1<(Y2O3+B2O3)/Al2O3<0.4。0.1<(Y 2 O 3 +B 2 O 3 )/Al 2 O 3 <0.4.
在一些实施例中,防护玻璃的成分的占比满足下式:In some embodiments, the ratio of components of the protective glass satisfies the following formula:
示中,R2O=Li2O+Na2O+K2O。 In the illustration, R 2 O=Li 2 O+Na 2 O+K 2 O.
在本申请的实施例中,该防护玻璃的密度ρ≥2.50g/cm3。In an embodiment of the present application, the density of the protective glass is ρ≥2.50 g/cm 3 .
对于波长为550nm的光,该防护玻璃透光率≥92.0%。For light with a wavelength of 550nm, the light transmittance of the protective glass is ≥92.0%.
防护玻璃造型阈值小于1150℃。前述造型阈值为玻璃黏度为104.0dPa·s对应的特征温度。采用旋转黏度计法,按照国标GB/T42414-2023《玻璃黏度测定》测试,测试设备为高温粘度计,型号RSV-16RT。The shaping threshold of protective glass is less than 1150℃. The aforementioned shaping threshold is the characteristic temperature corresponding to the glass viscosity of 10 4.0 dPa·s. The test is conducted by the rotational viscometer method in accordance with the national standard GB/T42414-2023 "Determination of Glass Viscosity". The test equipment is a high temperature viscometer, model RSV-16RT.
防护玻璃柔化阈值小于800℃。前述柔化阈值为玻璃黏度为107.65d Pa·s对应的特征温度。按照国标GB_T 28195-2011《玻璃软化点测试方法》测试,测试设备为软化点测定仪,型号SP-1100A。The softening threshold of protective glass is less than 800°C. The softening threshold is the characteristic temperature corresponding to the glass viscosity of 10 7.65 dPa·s. The test is carried out in accordance with the national standard GB_T 28195-2011 "Test method for softening point of glass", and the test equipment is a softening point tester, model SP-1100A.
防护玻璃热稳定化阈值小于580℃。所述的热稳定化阈值为玻璃黏度为1013.0dPa·s对应的特征温度。按照GB/T 28196-2011《玻璃退火点和应变点测试方法》测试,测试设备为退火点测定仪,型号ANS-800。The thermal stabilization threshold of the protective glass is less than 580°C. The thermal stabilization threshold is the characteristic temperature corresponding to a glass viscosity of 10 13.0 dPa·s. The test is carried out in accordance with GB/T 28196-2011 "Test Method for Annealing Point and Strain Point of Glass", and the test equipment is an annealing point tester, model ANS-800.
防护玻璃的弯曲强度大于3500MPa。The bending strength of the protective glass is greater than 3500MPa.
防护玻璃的金刚石划痕大于等于8N的表面划伤阈值。其中,表面划伤阈值的测试方法按照GB/T 39815-2021《超薄玻璃抗划伤性能试验方法》。The diamond scratch threshold of the protective glass is greater than or equal to 8N. The test method for the surface scratch threshold is in accordance with GB/T 39815-2021 "Test method for scratch resistance of ultra-thin glass".
防护玻璃的经过5wt%柠檬酸、70℃、5min清洗后不发蒙、不发蓝。The protective glass does not become hazy or blue after being cleaned with 5wt% citric acid at 70°C for 5 minutes.
防护玻璃的杨氏模量大于等于84GPa。The Young's modulus of the protective glass is greater than or equal to 84 GPa.
防护玻璃的维氏硬度>680HV。按照国标GB/T 37900-2019《超薄玻璃硬度和断裂韧性试验方法小负荷维氏硬度压痕法》测试,测试设备自动显微硬度计,型号HVS-1000AT2.1。The Vickers hardness of protective glass is greater than 680HV. The test is carried out in accordance with the national standard GB/T 37900-2019 "Test method for hardness and fracture toughness of ultra-thin glass - small load Vickers hardness indentation method", and the test equipment is an automatic microhardness tester, model HVS-1000AT2.1.
防护玻璃的微裂纹扩展速度小于3.5。The microcrack growth rate of protective glass is less than 3.5.
在垂直于玻璃表面方向上80μm处≥40MPa的压缩重构应力,即CS80≥40MPa。The compressive reconstruction stress is ≥40MPa at 80μm in the direction perpendicular to the glass surface, that is, CS80 ≥40MPa.
垂直于玻璃表面100μm以上的压缩重构应力层。所述压缩重构应力层为离子交换获得的应力层深度。A compressive reconstructed stress layer of more than 100 μm perpendicular to the glass surface. The compressive reconstructed stress layer is the depth of the stress layer obtained by ion exchange.
抗穿刺失效高度可达180cm以上。The puncture resistance failure height can reach over 180cm.
其中,异物刺穿失效高度测试设备如图1所示,测试样品经夹具夹持,上升到设定高度,然后做自由落体运动,在接近跌落台面200mm处,夹持装置释放,保证防护玻璃跟跌落台面为面接触。测试条件为玻璃+治具=200g,基高50cm,10cm/高度递增,直至防护玻璃破裂为止。防护玻璃与治具通过缓冲泡棉与双面胶粘贴在一起。Among them, the foreign body puncture failure height test equipment is shown in Figure 1. The test sample is clamped by the fixture, raised to the set height, and then performs free fall motion. When it is 200mm close to the drop table, the clamping device is released to ensure that the protective glass is in surface contact with the drop table. The test conditions are glass + fixture = 200g, base height 50cm, 10cm/height increment, until the protective glass breaks. The protective glass and the fixture are glued together by cushioning foam and double-sided tape.
图1中,1-安全框,2-安全光幕,3-控制面板,4-夹具,5-跌落台面,6-机台滑轮。In Figure 1, 1-safety frame, 2-safety light curtain, 3-control panel, 4-clamp, 5-drop table, 6-machine pulley.
异物刺穿失效的防护玻璃尺寸如图2所示。图2中的单位均为mm。The dimensions of the protective glass that failed due to foreign body puncture are shown in Figure 2. The units in Figure 2 are all mm.
图3为异物刺穿失效测试缓冲泡棉,图3中的单位均为mm。FIG3 is a foreign body puncture failure test of the cushioning foam. The units in FIG3 are all mm.
图4为异物刺穿失效测试治具,图4中的单位均为mm,附图4中测试治具为304不锈钢的平面度要求小于0.2mm,翘曲小于0.2mm,表面需打磨光滑,避免对玻璃产生穿刺及划伤。另外,304不锈钢的长宽厚分别为160mm、77mm、2.0mm。长边和宽边倒角设置,倒角的半径为6.45mm。Figure 4 is a foreign body puncture failure test fixture. The units in Figure 4 are all mm. The test fixture in Figure 4 is 304 stainless steel, and the flatness requirement is less than 0.2mm, the warping is less than 0.2mm, and the surface needs to be polished smooth to avoid puncture and scratches on the glass. In addition, the length, width and thickness of 304 stainless steel are 160mm, 77mm, and 2.0mm respectively. The long and wide sides are chamfered, and the radius of the chamfer is 6.45mm.
异物刺穿过程中,图4所示的304不锈钢、图3所示的泡棉以及图2所示的防护玻璃层叠设置形成前述图1中描述的测试样品;泡棉位于304不锈钢和泡棉之间。During the foreign body piercing process, the 304 stainless steel shown in FIG. 4 , the foam shown in FIG. 3 , and the protective glass shown in FIG. 2 are stacked to form the test sample described in FIG. 1 above; the foam is located between the 304 stainless steel and the foam.
本申请实施例还提供一种上述防护玻璃的制备方法。防护玻璃的制备方法包括:The present application also provides a method for preparing the protective glass. The method for preparing the protective glass comprises:
在包括NaNO3和KNO3的熔盐内进行第一次离子浴处理,熔盐中50wt%≤NaNO3≤65wt%;第一次离子浴的温度为420℃-470℃。The first ion bath treatment is carried out in a molten salt comprising NaNO 3 and KNO 3 , wherein 50wt%≤NaNO 3≤65wt % of the molten salt; and the temperature of the first ion bath is 420°C-470°C.
示例性地,第一次离子浴处理的熔盐中NaNO3的含量可以为50wt%、53wt%、55wt%、58wt%、60wt%、62wt%或65wt%等。第一次离子浴的温度例如可以为420℃、430℃、440℃、450℃、460℃、470℃等。For example, the content of NaNO 3 in the molten salt treated by the first ion bath can be 50wt%, 53wt%, 55wt%, 58wt%, 60wt%, 62wt% or 65wt%, etc. The temperature of the first ion bath can be, for example, 420°C, 430°C, 440°C, 450°C, 460°C, 470°C, etc.
在包括NaNO3和KNO3的熔盐内进行第二次离子浴处理,熔盐中1wt%≤NaNO3≤5wt%,第二次离子浴的温度为410℃-430℃。A second ion bath treatment is carried out in a molten salt comprising NaNO 3 and KNO 3 , wherein 1wt%≤NaNO 3≤5wt % in the molten salt, and the temperature of the second ion bath is 410°C-430°C.
示例性地,第二次离子浴处理的熔盐中NaNO3的含量可以为1wt%、2wt%、3wt%、4wt%、5wt%等。第二次离子浴的温度例如可以为410℃、420℃、430℃等。For example, the content of NaNO 3 in the molten salt treated by the second ion bath can be 1wt%, 2wt%, 3wt%, 4wt%, 5wt%, etc. The temperature of the second ion bath can be, for example, 410°C, 420°C, 430°C, etc.
在一些实施例中,第二次离子浴处理之前还可以先将防护玻璃在360-390℃下保温30-60min。避免玻璃裂纹。In some embodiments, the protective glass may be kept at 360-390° C. for 30-60 minutes before the second ion bath treatment to avoid glass cracks.
在一些实施例中,第二次离子浴处理结束后,可以采用表面应力仪FSM-6000LE检测玻璃重构应力。若第二步离子浴处理后获得的防护玻璃重构应力≥850MPa时,无需进行第三步离子浴技术处理。In some embodiments, after the second ion bath treatment, the surface stress meter FSM-6000LE can be used to detect the glass reconstruction stress. If the protective glass reconstruction stress obtained after the second ion bath treatment is ≥850MPa, the third ion bath treatment is not required.
若确定第二次离子浴处理之后玻璃重构应力<850Mpa;则第二次离子浴处理之后还包括:If it is determined that the glass reconstruction stress after the second ion bath treatment is less than 850Mpa, then the second ion bath treatment also includes:
在包括KNO3的熔盐内进行第三次离子浴处理,熔盐中Na+浓度<1000ppm,且Li+浓度<200ppm;第三次离子浴的温度为400℃-420℃。A third ion bath treatment is carried out in a molten salt including KNO 3 , wherein the Na + concentration in the molten salt is less than 1000 ppm, and the Li + concentration is less than 200 ppm; the temperature of the third ion bath is 400°C-420°C.
在一些实施例中,第三次离子浴处理中Na+浓度和Li+浓度均较小。第三次离子浴的温度例如可以为400℃、410℃、420℃等。第三次离子浴处理有利于提升防护玻璃的重构应力。In some embodiments, the Na + concentration and the Li + concentration in the third ion bath treatment are both relatively small. The temperature of the third ion bath treatment may be, for example, 400° C., 410° C., 420° C., etc. The third ion bath treatment is beneficial to improving the reconstruction stress of the protective glass.
在一些实施例中,第一次离子浴处理之后,第二次离子浴处理之前还包括:In some embodiments, after the first ion bath treatment and before the second ion bath treatment, the method further includes:
采用Na+浓度>20000ppm的KNO3盐浴浸泡。Soak in a KNO3 salt bath with a Na + concentration > 20000ppm.
以下结合实施例对本申请的特征和性能作进一步的详细描述。The features and performance of the present application are further described in detail below in conjunction with the embodiments.
实施例1-实施例8Example 1-Example 8
实施例1-实施例8提供防护玻璃的成分如表1所示。Examples 1 to 8 provide protective glass having the components shown in Table 1.
实施例1-实施例8的制备方法如下:The preparation methods of Examples 1 to 8 are as follows:
取原料混合均匀后,在高温下熔化成玻璃液,经过退火、冷却后形成玻璃板。After the raw materials are mixed evenly, they are melted into glass liquid at high temperature, and then formed into a glass plate after annealing and cooling.
随后,切割玻璃板。示例性地,玻璃板的长、宽、厚分别为158mm、75mm、0.6mm。Then, the glass plate is cut. Exemplarily, the length, width and thickness of the glass plate are 158 mm, 75 mm and 0.6 mm respectively.
进行离子浴,离子浴的条件如表3所示。An ion bath was performed, and the conditions of the ion bath were as shown in Table 3.
对离子浴后得到的防护玻璃进行测试,测试结果如表2和表3所示。第一离子浴之前进行表2中的测试项目。The protective glass obtained after the ion bath was tested, and the test results are shown in Table 2 and Table 3. The test items in Table 2 were performed before the first ion bath.
对比例1-对比例4的成分离子浴的条件以及测试结果如表4所示。The conditions of the ion bath components and the test results of Comparative Examples 1 to 4 are shown in Table 4.
表1Table 1
表2Table 2
表3Table 3
表4Table 4
从表2、表3以及表4可以看出,与对比例1-4相比,本发明实施例1-8所示的各组分防护玻璃,具有较低的造型阈值,便于工业化生产,亦可降低能耗;具有较高的密集及杨氏模量,使其具备较低的微裂纹扩散速度,有效避免破裂失效;具有较高的透光率,可有效提高视觉体验;具备优异的耐弱酸性,在后制程加工清洗过程中不发蒙、不发蓝,有效提高后制程良率;经特殊离子浴处理后,具备较高的硬度,表现为较高表面划伤阈值,同时内部具备较高重构压缩应力及重构应力层,进一步有效阻止微裂纹扩散,防止玻璃破裂失效,抗穿刺失效高度更是高达180cm以上。It can be seen from Table 2, Table 3 and Table 4 that, compared with Comparative Examples 1-4, the protective glass of each component shown in Examples 1-8 of the present invention has a lower modeling threshold, is convenient for industrial production, and can also reduce energy consumption; has a higher density and Young's modulus, so that it has a lower microcrack diffusion rate, effectively avoiding rupture failure; has a higher light transmittance, which can effectively improve the visual experience; has excellent weak acid resistance, does not turn hazy or blue during post-process processing and cleaning, and effectively improves the post-process yield; after being treated with a special ion bath, has a higher hardness, which is manifested as a higher surface scratch threshold, and at the same time has a higher reconstructed compressive stress and a reconstructed stress layer inside, which further effectively prevents the spread of microcracks and prevents glass rupture failure, and the puncture resistance failure height is as high as 180 cm or more.
以上所述仅为本申请的优选实施例而已,并不用于限制本申请,对于本领域的技术人员来说,本申请可以有各种更改和变化。凡在本申请的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本申请的保护范围之内。The above description is only the preferred embodiment of the present application and is not intended to limit the present application. For those skilled in the art, the present application may have various modifications and variations. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present application shall be included in the protection scope of the present application.
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