CN118699435B - A metal roller inner wall punching device - Google Patents
A metal roller inner wall punching device Download PDFInfo
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- CN118699435B CN118699435B CN202411207167.5A CN202411207167A CN118699435B CN 118699435 B CN118699435 B CN 118699435B CN 202411207167 A CN202411207167 A CN 202411207167A CN 118699435 B CN118699435 B CN 118699435B
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- 238000004080 punching Methods 0.000 title claims abstract description 39
- 239000002184 metal Substances 0.000 title claims abstract description 31
- 229910052751 metal Inorganic materials 0.000 title claims abstract description 31
- 238000011084 recovery Methods 0.000 claims abstract description 30
- 230000006835 compression Effects 0.000 claims description 32
- 238000007906 compression Methods 0.000 claims description 32
- 230000001681 protective effect Effects 0.000 claims description 24
- 238000003825 pressing Methods 0.000 claims description 20
- 235000017166 Bambusa arundinacea Nutrition 0.000 claims description 3
- 235000017491 Bambusa tulda Nutrition 0.000 claims description 3
- 241001330002 Bambuseae Species 0.000 claims description 3
- 235000015334 Phyllostachys viridis Nutrition 0.000 claims description 3
- 239000011425 bamboo Substances 0.000 claims description 3
- 239000010730 cutting oil Substances 0.000 claims description 3
- 239000000110 cooling liquid Substances 0.000 claims 7
- 230000001629 suppression Effects 0.000 claims 3
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 64
- 239000002826 coolant Substances 0.000 description 34
- 229910052742 iron Inorganic materials 0.000 description 31
- 238000010586 diagram Methods 0.000 description 14
- 238000004064 recycling Methods 0.000 description 8
- 238000005553 drilling Methods 0.000 description 6
- 238000000034 method Methods 0.000 description 5
- 238000004140 cleaning Methods 0.000 description 4
- 238000001914 filtration Methods 0.000 description 3
- 101001121408 Homo sapiens L-amino-acid oxidase Proteins 0.000 description 2
- 102100026388 L-amino-acid oxidase Human genes 0.000 description 2
- 238000009825 accumulation Methods 0.000 description 2
- 238000001816 cooling Methods 0.000 description 2
- 239000002173 cutting fluid Substances 0.000 description 2
- 230000007774 longterm Effects 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 238000003756 stirring Methods 0.000 description 2
- 229910000851 Alloy steel Inorganic materials 0.000 description 1
- 229910001208 Crucible steel Inorganic materials 0.000 description 1
- 101000827703 Homo sapiens Polyphosphoinositide phosphatase Proteins 0.000 description 1
- 102100023591 Polyphosphoinositide phosphatase Human genes 0.000 description 1
- 101100012902 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) FIG2 gene Proteins 0.000 description 1
- 101100233916 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) KAR5 gene Proteins 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
- 238000007639 printing Methods 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23B—TURNING; BORING
- B23B41/00—Boring or drilling machines or devices specially adapted for particular work; Accessories specially adapted therefor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23B—TURNING; BORING
- B23B47/00—Constructional features of components specially designed for boring or drilling machines; Accessories therefor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q11/00—Accessories fitted to machine tools for keeping tools or parts of the machine in good working condition or for cooling work; Safety devices specially combined with or arranged in, or specially adapted for use in connection with, machine tools
- B23Q11/0042—Devices for removing chips
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q11/00—Accessories fitted to machine tools for keeping tools or parts of the machine in good working condition or for cooling work; Safety devices specially combined with or arranged in, or specially adapted for use in connection with, machine tools
- B23Q11/10—Arrangements for cooling or lubricating tools or work
- B23Q11/1069—Filtration systems specially adapted for cutting liquids
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Processing Of Stones Or Stones Resemblance Materials (AREA)
- Rolls And Other Rotary Bodies (AREA)
Abstract
Description
技术领域Technical Field
本申请涉及打孔技术领域,具体为一种金属辊筒内壁打孔装置。The present application relates to the technical field of punching, and in particular to a device for punching holes on the inner wall of a metal roller.
背景技术Background Art
辊筒,圆柱形的零件,分为驱动和从动辊,应用于印花机、数码打印机等输送设备、造纸和包装机械等各类传动输送系统中,多以不锈钢、铸钢件、实心锻打合金钢芯为材料。Rollers are cylindrical parts, divided into driving and driven rollers, used in various transmission and conveying systems such as printing machines, digital printers and other conveying equipment, papermaking and packaging machinery, etc. They are mostly made of stainless steel, cast steel, and solid forged alloy steel core.
在小型的空心辊筒连接时,可以采用焊接,而大型的空心辊筒则采用内壁打孔,然后在内壁的孔内安装连接装置,将两个辊筒固定。现有的装置对加工后产生的铁屑就任其留在其装置内,待整个加工作业结束后再对铁屑进行清理,清理的方式主要采用对切削液的持续回收过滤处理,由于设备在不断作业,混有铁屑的切削液通过固定管道进入回收装置中进行过滤收集。由于辊筒在通常情况下体积都比较大,打孔产生出来的铁屑也比较多,导致对回收占用的空间需求更加大,如果采用简单的增加回收空间的方法,对大型的辊筒加工时,对加工场地的空间要求很高,并且大量的铁屑长时间存储在回收装置内,容易造成过滤装置的堵塞,影响过滤效果,同时也增加了过滤装置的损耗和成本。另一方面,如果采用定期清理回收装置的方法,工作人员需要将设备停机,清理完铁屑后再次进行加工,大大增加了钻孔的整体工作时间和工作人员的劳动力。When connecting small hollow rollers, welding can be used, while large hollow rollers are connected by punching holes in the inner wall, and then a connecting device is installed in the hole in the inner wall to fix the two rollers. The existing device allows the iron filings generated after processing to remain in the device, and then cleans the iron filings after the entire processing operation is completed. The cleaning method mainly adopts the continuous recovery and filtration treatment of the cutting fluid. Since the equipment is constantly operating, the cutting fluid mixed with iron filings enters the recovery device through a fixed pipeline for filtration and collection. Since the rollers are usually large in size, the iron filings generated by punching are also large, resulting in a greater demand for recycling space. If a simple method of increasing the recycling space is adopted, when processing large rollers, the space requirements for the processing site are very high, and a large amount of iron filings are stored in the recovery device for a long time, which is easy to cause clogging of the filter device, affecting the filtering effect, and also increasing the loss and cost of the filter device. On the other hand, if the method of regularly cleaning the recovery device is adopted, the staff needs to shut down the equipment and clean the iron filings before processing again, which greatly increases the overall working time of drilling and the labor of the staff.
所以有必要提供一种金属辊筒内壁打孔装置来解决上述问题。Therefore, it is necessary to provide a metal roller inner wall punching device to solve the above problems.
发明内容Summary of the invention
基于现有技术中存在的上述问题,本申请的目的在于提供一种金属辊筒内壁打孔装置,以解决上述背景技术中提出的问题。Based on the above problems existing in the prior art, the purpose of the present application is to provide a metal roller inner wall punching device to solve the problems raised in the above background technology.
本申请解决其技术问题所采用的技术方案是:一种金属辊筒内壁打孔装置,包括支撑组件、打孔组件、回收组件,所述支撑组件与辊筒内壁贴合,所述打孔组件固定在支撑组件的内部上方,所述回收组件与支撑组件滑动连接,所述回收组件在打孔组件的下方;The technical solution adopted by the present application to solve the technical problem is: a metal roller inner wall punching device, comprising a support component, a punching component, and a recovery component, wherein the support component is in contact with the roller inner wall, the punching component is fixed above the inner part of the support component, the recovery component is slidably connected to the support component, and the recovery component is below the punching component;
所述回收组件包括有外壳,所述外壳顶部开设有弧形口,所述弧形口的尺寸与底支撑件的尺寸一致,所述回收组件在底支撑件上滑动,所述外壳底部固定连接有齿轮箱,所述齿轮箱的顶部固定连接有电机,所述电机位于外壳一侧,所述电机在齿轮箱的输入端,所述外壳外壁一侧连通有抽吸泵;The recovery component includes a shell, the top of the shell is provided with an arc-shaped opening, the size of the arc-shaped opening is consistent with the size of the bottom support member, the recovery component slides on the bottom support member, the bottom of the shell is fixedly connected to a gear box, the top of the gear box is fixedly connected to a motor, the motor is located on one side of the shell, the motor is at the input end of the gear box, and one side of the outer wall of the shell is connected to a suction pump;
所述外壳内壁设置有凸台,所述凸台一侧为圆弧形,所述凸台位于弧形口的下方,所述外壳内壁设置有压制组件,所述压制组件与底支撑件滑动连接,所述压制组件两侧固定连接有支架,其中一侧所述支架一端与外壳内壁固定连接,另一侧所述支架与凸台固定连接,所述外壳内壁固定连接有边框,所述边框位于凸台的下方,所述边框内壁固定连接滤网,所述滤网顶部设置有开口,所述开口的底部转动连接滤筒,所述滤筒底部固定连接有转动轴,所述转动轴上设置有导流板,所述转动轴一端贯穿外壳且与齿轮箱的输出端固定连接,所述转动轴与外壳转动连接,所述电机通过齿轮箱带动转动轴旋转,所述外壳内壁底部安放冷却液,所述冷却液采用深孔钻切削油,所述冷却液的高度浸没导流板;The inner wall of the shell is provided with a boss, one side of the boss is arc-shaped, the boss is located below the arc-shaped opening, the inner wall of the shell is provided with a pressing assembly, the pressing assembly is slidably connected to the bottom support member, and brackets are fixedly connected to the two sides of the pressing assembly, one end of the bracket on one side is fixedly connected to the inner wall of the shell, and the other side of the bracket is fixedly connected to the boss, the inner wall of the shell is fixedly connected with a frame, the frame is located below the boss, the inner wall of the frame is fixedly connected to the filter screen, the top of the filter screen is provided with an opening, the bottom of the opening is rotatably connected to the filter cartridge, the bottom of the filter cartridge is fixedly connected to a rotating shaft, a guide plate is provided on the rotating shaft, one end of the rotating shaft passes through the shell and is fixedly connected to the output end of the gear box, the rotating shaft is rotatably connected to the shell, the motor drives the rotating shaft to rotate through the gear box, and a coolant is placed at the bottom of the inner wall of the shell, the coolant uses deep hole drilling cutting oil, and the height of the coolant submerges the guide plate;
所述压制组件包括有防护壳、升降装置、旋转装置、凸起部、压盘、连接块,所述防护壳通过支架固定在外壳的内壁,所述旋转装置和升降装置都位于防护壳内部,所述凸起部设置在防护壳靠近旋转装置的一侧,所述压盘位于升降装置的底部且在防护壳外部,所述连接块一侧设置在升降装置的背部,所述连接块另一侧设置在防护壳内壁,所述连接块将升降装置固定在防护壳上。The pressing assembly includes a protective shell, a lifting device, a rotating device, a protrusion, a pressure plate, and a connecting block. The protective shell is fixed to the inner wall of the outer shell through a bracket, the rotating device and the lifting device are both located inside the protective shell, the protrusion is arranged on a side of the protective shell close to the rotating device, the pressure plate is located at the bottom of the lifting device and outside the protective shell, one side of the connecting block is arranged on the back of the lifting device, and the other side of the connecting block is arranged on the inner wall of the protective shell, and the connecting block fixes the lifting device to the protective shell.
进一步的,所述支撑组件包括有顶支撑件和底支撑件,所述顶支撑件和底支撑件为弧形板,所述底支撑件中间开设有通槽,所述通槽一侧设置有若干齿条,所述齿条与底支撑件固定连接,所述顶支撑件和底支撑件之间设置有第一支撑块和第二支撑块,所述第一支撑块和第二支撑块可伸缩,所述第一支撑块和第二支撑块与顶支撑件和底支撑件固定连接且在通槽的两端,所述底支撑件两侧设置有刻度线,所述第一支撑块和第二支撑块上设置有安装件,所述第一支撑块和第二支撑块内设置有可伸缩的油缸。Furthermore, the support assembly includes a top support member and a bottom support member, the top support member and the bottom support member are arc-shaped plates, a through slot is opened in the middle of the bottom support member, a plurality of racks are arranged on one side of the through slot, the racks are fixedly connected to the bottom support member, a first support block and a second support block are arranged between the top support member and the bottom support member, the first support block and the second support block are retractable, the first support block and the second support block are fixedly connected to the top support member and the bottom support member and at both ends of the through slot, scale lines are arranged on both sides of the bottom support member, mounting members are arranged on the first support block and the second support block, and retractable cylinders are arranged in the first support block and the second support block.
进一步的,所述打孔组件包括有第一双轴气缸和第二双轴气缸,所述第一双轴气缸和第二双轴气缸一端与顶支撑件固定连接,所述第一双轴气缸的伸缩端固定连接有第一固定板,所述第二双轴气缸的伸缩端固定连接有第二固定板,所述第一固定板和第二固定板之间螺纹连接有连接板,所述连接板顶部固定连接有角向钻,所述角向钻的一部分贯穿连接板,所述角向钻一侧设置有钻头,所述钻头位于连接板的底部,所述钻头位于通槽的正上方。Furthermore, the punching assembly includes a first double-axis cylinder and a second double-axis cylinder, one end of the first double-axis cylinder and the second double-axis cylinder is fixedly connected to the top support member, the telescopic end of the first double-axis cylinder is fixedly connected to the first fixed plate, the telescopic end of the second double-axis cylinder is fixedly connected to the second fixed plate, a connecting plate is threadedly connected between the first fixed plate and the second fixed plate, an angle drill is fixedly connected to the top of the connecting plate, a part of the angle drill passes through the connecting plate, a drill bit is provided on one side of the angle drill, the drill bit is located at the bottom of the connecting plate, and the drill bit is located directly above the through groove.
进一步的,所述连接板的一侧固定连接有定位条,所述定位条和连接板的接触面上开设有圆孔,所述圆孔的长度与定位条的长度一致。Furthermore, a positioning bar is fixedly connected to one side of the connecting plate, and a circular hole is formed on the contact surface between the positioning bar and the connecting plate, and the length of the circular hole is consistent with the length of the positioning bar.
进一步的,所述升降装置包括有限位壳、压缩块、接触柱、压紧弹簧、连接柱,所述压缩块与限位壳滑动连接,所述压缩块一部分位于限位壳内部,一部分位于限位壳外部,所述压缩块位于限位壳外部的部分内设置有伸缩装置,所述伸缩装置的伸缩端与接触柱连接,所述伸缩装置包括气缸,所述接触柱与压缩块的一侧滑动连接,所述连接柱的顶端与压缩块的底部固定连接,所述连接柱的底端贯穿限位壳,所述压紧弹簧嵌套于连接柱外且在限位壳内。Furthermore, the lifting device includes a limit shell, a compression block, a contact column, a compression spring, and a connecting column. The compression block is slidably connected to the limit shell, a portion of the compression block is located inside the limit shell, and a portion is located outside the limit shell. A telescopic device is provided in the portion of the compression block located outside the limit shell, and the telescopic end of the telescopic device is connected to the contact column. The telescopic device includes a cylinder, the contact column is slidably connected to one side of the compression block, the top of the connecting column is fixedly connected to the bottom of the compression block, the bottom end of the connecting column passes through the limit shell, and the compression spring is nested outside the connecting column and inside the limit shell.
进一步的,所述旋转装置包括有齿轮、滚筒、滑槽、连接轴、环形槽,所述齿轮与齿条啮合,所述滚筒与齿轮同轴固定连接,所述滑槽和环形槽宽度与接触柱的直径相配,所述接触柱与滑槽和环形槽滑动连接,所述滑槽和环形槽开设在滚筒的外表面,所述环形槽位于齿轮和滑槽之间,所述滑槽由若干弧形部和垂直部间隔组成且连通,所述连接轴固定在滚筒底部中心且与防护壳轴承连接。Furthermore, the rotating device includes a gear, a roller, a slide groove, a connecting shaft, and an annular groove. The gear is meshed with the rack, the roller is coaxially fixedly connected to the gear, the width of the slide groove and the annular groove matches the diameter of the contact column, the contact column is slidably connected to the slide groove and the annular groove, the slide groove and the annular groove are opened on the outer surface of the roller, the annular groove is located between the gear and the slide groove, the slide groove is composed of a plurality of arc-shaped portions and vertical portions at intervals and connected, and the connecting shaft is fixed at the bottom center of the roller and connected to the protective shell bearing.
进一步的,所述压盘的顶部与连接柱底部转动连接,所述压盘的直径小于开口。Furthermore, the top of the pressure plate is rotatably connected to the bottom of the connecting column, and the diameter of the pressure plate is smaller than the opening.
进一步的,所述抽吸泵连通冷却液管的一端,所述冷却液管的另一端连通有喷嘴,所述喷嘴靠近钻头,所述冷却液管为万向竹节管,所述冷却液管部分设置在圆孔内。Furthermore, the suction pump is connected to one end of the coolant pipe, the other end of the coolant pipe is connected to a nozzle, the nozzle is close to the drill bit, the coolant pipe is a universal bamboo tube, and the coolant pipe is partially arranged in the circular hole.
本申请的有益效果是:本申请提供的一种金属辊筒内壁打孔装置,通过设置有滤网和滤筒能增加收集铁屑,同时将冷却液和铁屑进行分离,通过设置有压制组件,能对滤筒内的铁屑进行压缩,减少了铁屑与铁屑之间的空隙,将铁屑压紧在一起便于工作人员进行回收,解决了目前铁屑长时间积累,难以清理回收的技术问题。The beneficial effects of the present application are as follows: a metal roller inner wall punching device provided by the present application can increase the collection of iron filings by providing a filter screen and a filter cartridge, and can separate the coolant and the iron filings at the same time; and by providing a pressing component, the iron filings in the filter cartridge can be compressed, thereby reducing the gaps between the iron filings, and pressing the iron filings together for easy recycling by staff, thus solving the current technical problem of long-term accumulation of iron filings and difficulty in cleaning and recycling.
除了上面所描述的目的、特征和优点之外,本申请还有其它的目的、特征和优点。下面将参照图,对本申请作进一步详细的说明。In addition to the above-described purposes, features and advantages, the present application also has other purposes, features and advantages. The present application will be further described in detail with reference to the drawings.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
构成本申请的一部分的说明书附图用来提供对本申请的进一步理解,本申请的示意性实施例及其说明用于解释本申请,并不构成对本申请的不当限定。在附图中:The drawings constituting part of the present application are used to provide a further understanding of the present application. The illustrative embodiments and descriptions of the present application are used to explain the present application and do not constitute an improper limitation on the present application. In the drawings:
图1为本申请的整体示意图;FIG1 is an overall schematic diagram of the present application;
图2为本申请的图1中A区放大示意图;FIG2 is an enlarged schematic diagram of area A in FIG1 of the present application;
图3为本申请的整体侧面示意图;FIG3 is an overall side schematic diagram of the present application;
图4为本申请的支撑组件正面示意图;FIG4 is a front view of the support assembly of the present application;
图5为本申请的支撑组件侧面示意图;FIG5 is a side view of the support assembly of the present application;
图6为本申请的图5中B区放大示意图;FIG6 is an enlarged schematic diagram of area B in FIG5 of the present application;
图7为本申请的回收组件示意图;FIG7 is a schematic diagram of the recycling assembly of the present application;
图8为本申请的回收组件内部剖面示意图;FIG8 is a schematic diagram of the internal cross-section of the recycling component of the present application;
图9为本申请的压制组件示意图;FIG9 is a schematic diagram of a pressing assembly of the present application;
图10为本申请的升降装置示意图;FIG10 is a schematic diagram of a lifting device of the present application;
图11为本申请的整体装置示意图;FIG11 is a schematic diagram of the overall device of the present application;
图12为本申请的图11中C区示意图;FIG12 is a schematic diagram of area C in FIG11 of the present application;
图13为本申请的加工示意图;FIG13 is a processing schematic diagram of the present application;
图14为本申请的图13中D区放大示意图;FIG14 is an enlarged schematic diagram of area D in FIG13 of the present application;
图15为本申请的压制组件工作示意图;FIG15 is a schematic diagram of the working of the pressing assembly of the present application;
图16为本申请的滚筒逆时针旋转部件位置示意图;FIG16 is a schematic diagram of the position of the counterclockwise rotating components of the drum of the present application;
其中,图中各附图标记:Among them, the reference numerals in the figure are:
1、支撑组件;2、打孔组件;3、回收组件;4、顶支撑件;5、底支撑件;51、通槽;52、齿条;6、第一支撑块;61、第二支撑块;7、第一双轴气缸;71、第二双轴气缸;8、第一固定板;81、第二固定板;9、连接板;10、角向钻;11、钻头;12、定位条;13、圆孔;14、外壳;141、弧形口;142、凸台;143、支架;15、齿轮箱;16、电机;17、抽吸泵;18、压制组件;181、防护壳;182、升降装置;1821、限位壳;1822、压缩块;1823、接触柱;1824、压紧弹簧;1825、连接柱;183、旋转装置;1831、齿轮;1832、滚筒;1833、滑槽;18331、弧形部;18332、垂直部;1834、连接轴;1835、环形槽;184、凸起部;185、压盘;186、连接块;19、边框;20、滤网;201、开口;21、滤筒;22、转动轴;23、导流板;24、冷却液管;25、喷嘴。1. Support assembly; 2. Punching assembly; 3. Recovery assembly; 4. Top support member; 5. Bottom support member; 51. Through groove; 52. Rack; 6. First support block; 61. Second support block; 7. First double-axis cylinder; 71. Second double-axis cylinder; 8. First fixing plate; 81. Second fixing plate; 9. Connecting plate; 10. Angle drill; 11. Drill bit; 12. Positioning strip; 13. Round hole; 14. Shell; 141. Arc mouth; 142. Boss; 143. Bracket; 15. Gear box; 16. Motor; 17. Suction pump; 18. Pressing assembly; 181. Protective shell; 182 , lifting device; 1821, limiting shell; 1822, compression block; 1823, contact column; 1824, compression spring; 1825, connecting column; 183, rotating device; 1831, gear; 1832, roller; 1833, slide groove; 18331, arc portion; 18332, vertical portion; 1834, connecting shaft; 1835, annular groove; 184, raised portion; 185, pressure plate; 186, connecting block; 19, frame; 20, filter screen; 201, opening; 21, filter cartridge; 22, rotating shaft; 23, guide plate; 24, coolant pipe; 25, nozzle.
具体实施方式DETAILED DESCRIPTION
需要说明的是,在不冲突的情况下,本申请中的实施例及实施例中的特征可以相互组合。下面将参考附图并结合实施例来详细说明本申请。It should be noted that, in the absence of conflict, the embodiments and features in the embodiments of the present application can be combined with each other. The present application will be described in detail below with reference to the accompanying drawings and in combination with the embodiments.
为了使本技术领域的人员更好地理解本申请方案,下面将结合本申请实施例中的附图,对本申请实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本申请一部分的实施例,而不是全部的实施例。基于本申请中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都应当属于本申请保护的范围。In order to enable those skilled in the art to better understand the solution of the present application, the technical solution in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without creative work should fall within the scope of protection of the present application.
如图1-16所示,本申请提供技术方案:一种金属辊筒内壁打孔装置,包括支撑组件1、打孔组件2、回收组件3,支撑组件1与辊筒内壁贴合,对打孔起到支撑作用,打孔组件2固定在支撑组件1的内部上方,对金属辊筒的内壁进行打孔,回收组件3与支撑组件1滑动连接,对加工时产生的冷却液、铁屑进行回收,回收组件3在打孔组件2的下方。As shown in Figures 1-16, the present application provides a technical solution: a device for punching holes on the inner wall of a metal roller, comprising a support component 1, a punching component 2, and a recovery component 3. The support component 1 is in contact with the inner wall of the roller to support the punching. The punching component 2 is fixed on the upper part of the inner part of the support component 1 to punch holes on the inner wall of the metal roller. The recovery component 3 is slidably connected to the support component 1 to recover the coolant and iron filings generated during processing. The recovery component 3 is below the punching component 2.
如图1、2、3所示,支撑组件1包括有顶支撑件4和底支撑件5,顶支撑件4和底支撑件5为弧形板,底支撑件5中间开设有通槽51,通槽51一侧设置有若干齿条52,齿条52与底支撑件5固定连接,顶支撑件4和底支撑件5之间设置有第一支撑块6和第二支撑块61,第一支撑块6和第二支撑块61可伸缩,第一支撑块6和第二支撑块61与顶支撑件4和底支撑件5固定连接且在通槽51的两端,对顶支撑件4和底支撑件5起到支撑作用,在打孔作业时保持稳定,底支撑件5两侧设置有刻度线。需要说明的是,第一支撑块6和第二支撑块61上设置有安装件,进而将整个装置安装在地面、侧壁或者吊顶等其他位置。在一个未示出的实施方式中,所述第一支撑块6和第二支撑块61采用能够伸缩的油缸,当第一支撑块6和第二支撑块61缩短时,便于辊筒的放置,当第一支撑块6和第二支撑块61伸长时,使得顶支撑件4和底支撑件5的外表面与辊筒的内壁抵持,实现对不同直径的辊筒的抵持固定。As shown in Figs. 1, 2 and 3, the support assembly 1 includes a top support member 4 and a bottom support member 5. The top support member 4 and the bottom support member 5 are arc-shaped plates. A through slot 51 is provided in the middle of the bottom support member 5. A plurality of racks 52 are provided on one side of the through slot 51. The racks 52 are fixedly connected to the bottom support member 5. A first support block 6 and a second support block 61 are provided between the top support member 4 and the bottom support member 5. The first support block 6 and the second support block 61 are retractable. The first support block 6 and the second support block 61 are fixedly connected to the top support member 4 and the bottom support member 5 and are at both ends of the through slot 51. They support the top support member 4 and the bottom support member 5 and keep them stable during the punching operation. Scale lines are provided on both sides of the bottom support member 5. It should be noted that mounting parts are provided on the first support block 6 and the second support block 61, so that the entire device can be installed on the ground, side walls or other locations such as ceilings. In an embodiment not shown, the first support block 6 and the second support block 61 adopt a retractable cylinder. When the first support block 6 and the second support block 61 are shortened, the placement of the roller is facilitated. When the first support block 6 and the second support block 61 are extended, the outer surfaces of the top support member 4 and the bottom support member 5 are abutted against the inner wall of the roller, thereby achieving the abutment and fixation of rollers of different diameters.
如图4所示,打孔组件2包括有第一双轴气缸7和第二双轴气缸71,第一双轴气缸7和第二双轴气缸71一端与顶支撑件4固定连接,第一双轴气缸7的伸缩端固定连接有第一固定板8,第二双轴气缸71的伸缩端固定连接有第二固定板81,第一固定板8和第二固定板81之间螺纹连接有连接板9,连接板9顶部固定连接有角向钻10,角向钻10的一部分贯穿连接板9,角向钻10一侧设置有钻头11,钻头11位于连接板9的底部,钻头11位于通槽51的正上方,上下移动连接板9后,能够使得钻头11伸入或者远离通槽51。As shown in Figure 4, the punching assembly 2 includes a first double-axis cylinder 7 and a second double-axis cylinder 71. One end of the first double-axis cylinder 7 and the second double-axis cylinder 71 is fixedly connected to the top support member 4, the telescopic end of the first double-axis cylinder 7 is fixedly connected to the first fixed plate 8, and the telescopic end of the second double-axis cylinder 71 is fixedly connected to the second fixed plate 81. A connecting plate 9 is threadedly connected between the first fixed plate 8 and the second fixed plate 81. An angle drill 10 is fixedly connected to the top of the connecting plate 9. A part of the angle drill 10 passes through the connecting plate 9. A drill bit 11 is provided on one side of the angle drill 10. The drill bit 11 is located at the bottom of the connecting plate 9 and is located directly above the through groove 51. After moving the connecting plate 9 up and down, the drill bit 11 can be extended into or away from the through groove 51.
如图5、6所示,连接板9的一侧固定连接有定位条12,定位条12和连接板9的接触面上开设有圆孔13,圆孔13的长度与定位条12的长度一致。As shown in FIGS. 5 and 6 , a positioning bar 12 is fixedly connected to one side of the connecting plate 9 . A circular hole 13 is formed on the contact surface between the positioning bar 12 and the connecting plate 9 . The length of the circular hole 13 is consistent with that of the positioning bar 12 .
如图7所示,回收组件3包括有外壳14,外壳14顶部开设有弧形口141,弧形口141的尺寸与底支撑件5的尺寸一致,通过弧形口141,回收组件3可以在底支撑件5上滑动,外壳14底部固定连接有齿轮箱15,齿轮箱15的顶部固定连接有电机16,电机16位于外壳14一侧,电机16在齿轮箱15的输入端,为齿轮箱15提供动力,外壳14外壁一侧连通有抽吸泵17。As shown in Figure 7, the recovery component 3 includes a shell 14, and an arc-shaped opening 141 is opened on the top of the shell 14. The size of the arc-shaped opening 141 is consistent with the size of the bottom support member 5. Through the arc-shaped opening 141, the recovery component 3 can slide on the bottom support member 5. A gear box 15 is fixedly connected to the bottom of the shell 14, and a motor 16 is fixedly connected to the top of the gear box 15. The motor 16 is located on one side of the shell 14. The motor 16 is at the input end of the gear box 15 to provide power for the gear box 15. A suction pump 17 is connected to one side of the outer wall of the shell 14.
如图8所示,外壳14内壁设置有凸台142,凸台142一侧为圆弧形,凸台142位于弧形口141的下方。外壳14内壁设置有压制组件18,压制组件18与底支撑件5滑动连接,压制组件18两侧固定连接有支架143,其中一侧支架143一端与外壳14内壁固定连接,另一侧支架143与凸台142固定连接,压制组件18通过支架143与外壳14的内壁固定,对压制组件18进行限位,外壳14内壁固定连接有边框19,边框19位于凸台142的下方,边框19内壁固定连接滤网20,滤网20顶部设置有开口201,开口201的底部转动连接滤筒21,滤筒21底部固定连接有转动轴22,转动轴22上设置有导流板23,转动轴22一端贯穿外壳14且与齿轮箱15的输出端固定连接,转动轴22与外壳14转动连接,电机16通过齿轮箱15带动转动轴22旋转,外壳14内壁底部安放冷却液,冷却液采用深孔钻切削油,冷却液的高度浸没导流板23。As shown in FIG8 , a boss 142 is provided on the inner wall of the housing 14. One side of the boss 142 is in an arc shape. The boss 142 is located below the arc-shaped opening 141. A pressing assembly 18 is provided on the inner wall of the housing 14. The pressing assembly 18 is slidably connected to the bottom support member 5. Brackets 143 are fixedly connected to both sides of the pressing assembly 18. One end of the bracket 143 on one side is fixedly connected to the inner wall of the housing 14, and the bracket 143 on the other side is fixedly connected to the boss 142. The pressing assembly 18 is fixed to the inner wall of the housing 14 through the bracket 143 to limit the pressing assembly 18. A frame 19 is fixedly connected to the inner wall of the housing 14. The frame 19 is located below the boss 142. The inner wall of the frame 19 is fixedly connected to the filter. The filter screen 20 has an opening 201 at the top, the bottom of the opening 201 is rotatably connected to the filter cartridge 21, the bottom of the filter cartridge 21 is fixedly connected to a rotating shaft 22, a guide plate 23 is provided on the rotating shaft 22, one end of the rotating shaft 22 passes through the outer shell 14 and is fixedly connected to the output end of the gear box 15, the rotating shaft 22 is rotatably connected to the outer shell 14, the motor 16 drives the rotating shaft 22 to rotate through the gear box 15, and a coolant is placed at the bottom of the inner wall of the outer shell 14. The coolant uses deep hole drilling cutting oil, and the height of the coolant immerses the guide plate 23.
如图9、10所示,压制组件18包括有防护壳181、升降装置182、旋转装置183、凸起部184、压盘185、连接块186,防护壳181通过支架固定在外壳14的内壁,旋转装置183和升降装置182都位于防护壳181内部,旋转装置183旋转后带动升降装置182升降,凸起部184设置在防护壳181靠近旋转装置183的一侧,压盘185位于升降装置182的底部且在防护壳181外部,连接块186一侧设置在升降装置182的背部,连接块186另一侧设置在防护壳181内壁,连接块186将升降装置182固定在防护壳181上。As shown in Figures 9 and 10, the pressing assembly 18 includes a protective shell 181, a lifting device 182, a rotating device 183, a protrusion 184, a pressure plate 185, and a connecting block 186. The protective shell 181 is fixed to the inner wall of the outer shell 14 through a bracket. The rotating device 183 and the lifting device 182 are both located inside the protective shell 181. After the rotating device 183 rotates, it drives the lifting device 182 to rise and fall. The protrusion 184 is arranged on one side of the protective shell 181 close to the rotating device 183. The pressure plate 185 is located at the bottom of the lifting device 182 and outside the protective shell 181. One side of the connecting block 186 is arranged on the back of the lifting device 182, and the other side of the connecting block 186 is arranged on the inner wall of the protective shell 181. The connecting block 186 fixes the lifting device 182 to the protective shell 181.
升降装置182包括有限位壳1821、压缩块1822、接触柱1823、压紧弹簧1824、连接柱1825,压缩块1822与限位壳1821滑动连接,使得压缩块1822能在限位壳1821内上下移动,压缩块1822一部分位于限位壳1821内部,一部分位于限位壳1821外部,压缩块1822位于限位壳1821外部的部分内设置有伸缩装置,伸缩装置的伸缩端与接触柱1823连接,本实施方式中,伸缩装置包括气缸,接触柱1823与压缩块1822的一侧滑动连接,接触柱1823可以在压缩块1822内伸缩,连接柱1825的顶端与压缩块1822的底部固定连接,连接柱1825的底端贯穿限位壳1821,压紧弹簧1824嵌套于连接柱1825外且在限位壳1821内。The lifting device 182 includes a limit shell 1821, a compression block 1822, a contact column 1823, a compression spring 1824, and a connecting column 1825. The compression block 1822 is slidably connected to the limit shell 1821, so that the compression block 1822 can move up and down in the limit shell 1821. A part of the compression block 1822 is located inside the limit shell 1821, and a part is located outside the limit shell 1821. The part of the compression block 1822 located outside the limit shell 1821 is provided with an extension spring. The telescopic device comprises a telescopic end connected to the contact column 1823. In the present embodiment, the telescopic device comprises a cylinder. The contact column 1823 is slidably connected to one side of the compression block 1822. The contact column 1823 can be telescoped in the compression block 1822. The top of the connecting column 1825 is fixedly connected to the bottom of the compression block 1822. The bottom end of the connecting column 1825 passes through the limit shell 1821. The compression spring 1824 is nested outside the connecting column 1825 and inside the limit shell 1821.
旋转装置183包括有齿轮1831、滚筒1832、滑槽1833、连接轴1834、环形槽1835,齿轮1831与齿条52啮合,滚筒1832与齿轮1831同轴固定连接,滑槽1833和环形槽1835宽度与接触柱1823的直径相配,接触柱1823能在滑槽1833和环形槽1835内滑动,滑槽1833和环形槽1835开设在滚筒1832的外表面,环形槽1835位于齿轮1831和滑槽1833之间,滑槽1833由若干弧形部18331和垂直部18332间隔组成且连通,连接轴1834固定在滚筒1832底部中心且与防护壳181轴承连接。The rotating device 183 includes a gear 1831, a roller 1832, a slide groove 1833, a connecting shaft 1834, and an annular groove 1835. The gear 1831 is meshed with the rack 52. The roller 1832 is coaxially fixedly connected with the gear 1831. The width of the slide groove 1833 and the annular groove 1835 matches the diameter of the contact column 1823. The contact column 1823 can slide in the slide groove 1833 and the annular groove 1835. The slide groove 1833 and the annular groove 1835 are provided on the outer surface of the roller 1832. The annular groove 1835 is located between the gear 1831 and the slide groove 1833. The slide groove 1833 is composed of a plurality of arc portions 18331 and vertical portions 18332 at intervals and are connected. The connecting shaft 1834 is fixed at the bottom center of the roller 1832 and is connected to the bearing of the protective shell 181.
压盘185的顶部与连接柱1825底部转动连接,压盘185的直径小于开口201。The top of the pressure plate 185 is rotatably connected to the bottom of the connecting column 1825 , and the diameter of the pressure plate 185 is smaller than the opening 201 .
如图11、12所示,抽吸泵17连通冷却液管24的一端,冷却液管24的另一端连通有喷嘴25,喷嘴25靠近钻头11,冷却液管24为万向竹节管,可以根据实际需求调整自身的形状,冷却液管24部分设置在圆孔13内。As shown in Figures 11 and 12, the suction pump 17 is connected to one end of the coolant pipe 24, and the other end of the coolant pipe 24 is connected to the nozzle 25. The nozzle 25 is close to the drill bit 11. The coolant pipe 24 is a universal bamboo tube and its shape can be adjusted according to actual needs. The coolant pipe 24 is partially arranged in the circular hole 13.
实施例一:该金属辊筒内壁打孔装置使用方法Embodiment 1: Method for using the metal roller inner wall punching device
步骤一:将支撑组件1放置到金属辊筒内壁中Step 1: Place the support assembly 1 into the inner wall of the metal roller
具体地,如图13所示,工作人员将金属辊筒使用落地支架(图中未示出)放置好后,使用吊装装置连接在第一支撑块6和第二支撑块61的安装件上,将支撑组件1吊到金属辊筒内壁一侧,回收组件3落地后,通过调整支架高度,使金属辊筒与支撑组件1齐平,确保支撑组件1能进入金属辊筒内壁中,回收组件3顶在金属辊筒的一侧的外壁,支撑组件1在回收组件3上滑动,通过刻度线判断支撑组件1进入的深度,打孔加工顺序依次从金属辊筒最里面向外加工,当达到作业深度时,启动第一支撑块6和第二支撑块61上的伸缩油缸,当顶支撑件4和底支撑件5对金属辊筒内壁进行抵持后,停止伸缩油缸工作。Specifically, as shown in Figure 13, after the staff places the metal roller using a floor stand (not shown in the figure), they use a lifting device to connect to the mounting parts of the first support block 6 and the second support block 61, and lift the support assembly 1 to one side of the inner wall of the metal roller. After the recovery assembly 3 falls to the ground, the height of the stand is adjusted to make the metal roller flush with the support assembly 1 to ensure that the support assembly 1 can enter the inner wall of the metal roller. The recovery assembly 3 is against the outer wall of one side of the metal roller, and the support assembly 1 slides on the recovery assembly 3. The depth of entry of the support assembly 1 is judged by the scale line. The punching process is carried out from the innermost part of the metal roller to the outside in sequence. When the operating depth is reached, the telescopic cylinders on the first support block 6 and the second support block 61 are started. When the top support member 4 and the bottom support member 5 are against the inner wall of the metal roller, the telescopic cylinders are stopped.
步骤二:启动打孔组件2对工件进行打孔Step 2: Start punching component 2 to punch the workpiece
具体地,通过控制中心启动角向钻10,角向钻10带动钻头11旋转,如图13所示,将喷嘴25调整到钻头11的前方,朝向回收组件3,通过控制中心控制第一双轴气缸7和第二双轴气缸71伸长,第一双轴气缸7和第二双轴气缸71带动第一固定板8和第二固定板81伸长,带动连接板9下降,从而角向钻10下降,钻头11进入通槽51中,对金属辊进行打孔。Specifically, the angle drill 10 is started through the control center, and the angle drill 10 drives the drill bit 11 to rotate, as shown in Figure 13, and the nozzle 25 is adjusted to the front of the drill bit 11, toward the recovery component 3, and the first double-axis cylinder 7 and the second double-axis cylinder 71 are controlled to extend through the control center, and the first double-axis cylinder 7 and the second double-axis cylinder 71 drive the first fixed plate 8 and the second fixed plate 81 to extend, and drive the connecting plate 9 to descend, so that the angle drill 10 descends, and the drill bit 11 enters the through groove 51 to punch the metal roller.
步骤三:启动抽吸泵17对加工环境进行冷却,同时将铁屑和冷却液进行回收Step 3: Start the suction pump 17 to cool the processing environment and recover the iron chips and coolant.
具体地,如图14所示,调整喷嘴25的角度,将喷嘴25对准钻头11且对准回收组件3的方向,通过控制中心打开抽吸泵17,抽吸泵17从外壳14内底部将冷却液抽到冷却液管24中,冷却液从喷嘴25喷出,对钻头11进行降温,由于喷嘴25喷出的冷却液方向朝向回收组件3内,铁屑和冷却液受到液体的冲击沿着金属辊筒底部的内壁,从弧形口141流入到回收组件3内,又沿着凸台142的弧面流到滤筒21内,滤筒21将铁屑和冷却液分离,铁屑留在滤筒21内,冷却液从滤筒21过滤出后落到外壳14底部。Specifically, as shown in FIG. 14 , the angle of the nozzle 25 is adjusted, and the nozzle 25 is aligned with the drill bit 11 and the direction of the recovery component 3. The suction pump 17 is turned on through the control center. The suction pump 17 draws the coolant from the bottom of the shell 14 into the coolant pipe 24. The coolant is sprayed out from the nozzle 25 to cool the drill bit 11. Since the coolant sprayed from the nozzle 25 is directed toward the recovery component 3, the iron filings and the coolant are impacted by the liquid and flow along the inner wall of the bottom of the metal roller, from the arc-shaped opening 141 into the recovery component 3, and then flow along the arc surface of the boss 142 into the filter cartridge 21. The filter cartridge 21 separates the iron filings and the coolant, and the iron filings remain in the filter cartridge 21. The coolant is filtered out from the filter cartridge 21 and falls to the bottom of the shell 14.
需要说明的是,当钻孔完成时,会有少量冷却液会顺着孔往下流,可以在打孔的点位下方放置盛放的容器,由于该问题与本发明所需要解决的问题关联性不大,在此不作过多阐述。It should be noted that when the drilling is completed, a small amount of coolant will flow down the hole. A container can be placed under the drilling point. Since this problem is not closely related to the problem to be solved by the present invention, it will not be elaborated on here.
步骤四:调节钻孔位置时,通过压盘185对铁屑进行压缩Step 4: When adjusting the drilling position, the iron chips are compressed by the pressure plate 185
具体地,当该孔位打好后,通过控制中心启动第一双轴气缸7和第二双轴气缸71缩短,同时将第一支撑块6和第二支撑块61缩短,通过第一支撑块6和第二支撑块61上的安装件,向金属辊筒外侧方向移动支撑组件1,带动底支撑件5滑动,此时齿条52与齿轮1831啮合,齿轮1831顺时针旋转,带动滚筒1832旋转,接触柱1823在滑槽1833内滑动,接触柱1823在弧形部18331内时,如图15所示,压缩块1822跟随滚筒1832的转动下降,连接柱1825带动压盘185下降,压紧弹簧1824压缩具有弹力,压盘185从开口201进入到滤筒21中,对滤筒21中的铁屑进行挤压,当接触柱1823在垂直部18332内时,压紧弹簧1824释放弹力,压缩块1822受到弹力的作用上升,连接柱1825带动压盘185上升,压盘185从滤筒21中弹出,齿轮1831持续滚动,带动压盘185上下移动,对滤筒21内的铁屑往复挤压,缩小了铁屑与铁屑之间的空隙,能容纳更多的铁屑,同时将铁屑收集在一起,方便工作人员对该装置进行清理。Specifically, when the hole is drilled, the control center starts to shorten the first double-axis cylinder 7 and the second double-axis cylinder 71, and shortens the first support block 6 and the second support block 61 at the same time. The support assembly 1 is moved toward the outer side of the metal roller through the mounting parts on the first support block 6 and the second support block 61, driving the bottom support member 5 to slide. At this time, the rack 52 is engaged with the gear 1831, and the gear 1831 rotates clockwise, driving the roller 1832 to rotate, and the contact column 1823 slides in the slide groove 1833. When the contact column 1823 is in the arc portion 18331, as shown in FIG. 15, the compression block 1822 follows the rotation of the roller 1832 and descends, and the connecting column 1825 drives the compression The plate 185 descends, and the clamping spring 1824 is compressed with elastic force. The pressure plate 185 enters the filter cartridge 21 from the opening 201 to squeeze the iron filings in the filter cartridge 21. When the contact column 1823 is in the vertical portion 18332, the clamping spring 1824 releases the elastic force, and the compression block 1822 rises under the action of the elastic force. The connecting column 1825 drives the pressure plate 185 to rise, and the pressure plate 185 pops out of the filter cartridge 21. The gear 1831 continues to roll, driving the pressure plate 185 to move up and down, squeezing the iron filings in the filter cartridge 21 back and forth, thereby reducing the gap between the iron filings and accommodating more iron filings. At the same time, the iron filings are collected together, making it convenient for the staff to clean the device.
步骤五:启动电机16,加速冷却液冷却Step 5: Start the motor 16 to accelerate the cooling of the coolant
具体地,通过控制中心启动电机16后,将动力传输到齿轮箱15内,转动轴22在齿轮箱15的输出下旋转,带动导流板23旋转,导流板23对冷却液进行搅拌,使经过工件的高温冷却液快速与外壳14内的低温冷却液进行融合,在搅拌的同时增加了冷却液与空气的接触面积,加快了冷却液的冷却速度,同时滤筒21也进行旋转,将滤筒21内铁屑上残留的冷却液甩出。Specifically, after the motor 16 is started by the control center, the power is transmitted to the gear box 15, and the rotating shaft 22 rotates under the output of the gear box 15, driving the guide plate 23 to rotate. The guide plate 23 stirs the coolant, so that the high-temperature coolant passing through the workpiece is quickly merged with the low-temperature coolant in the shell 14. While stirring, the contact area between the coolant and the air is increased, and the cooling speed of the coolant is accelerated. At the same time, the filter cartridge 21 also rotates to throw out the coolant remaining on the iron filings in the filter cartridge 21.
需要说明的是,当支撑组件1移动到金属辊筒最里面时,滚筒1832逆时针旋转,由于弧形部18331的设置,滚筒1832只能在顺时针旋转时,才可以带动压缩块1822下压,因此滚筒1832逆时针旋转,会导致整个装置卡死,此时需要控制压缩块1822上的伸缩装置,如图16所示,使接触柱1823缩回,受到压紧弹簧1824的弹力的影响,接触柱1823与环形槽1835齐平,控制接触柱1823伸长至环形槽1835内,此刻接触柱1823在环形槽1835内滑动,避免发生卡死的现象;当发现支撑组件1向外拉不动时,则说明滤筒21内铁屑已经压到最大数量,需要工作人员将滤筒21内的铁屑清理,铁屑不光会落入滤筒21,还能落入到滤网20上。It should be noted that when the support assembly 1 moves to the innermost part of the metal roller, the roller 1832 rotates counterclockwise. Due to the setting of the arc-shaped portion 18331, the roller 1832 can only drive the compression block 1822 to press down when it rotates clockwise. Therefore, the counterclockwise rotation of the roller 1832 will cause the entire device to get stuck. At this time, it is necessary to control the telescopic device on the compression block 1822, as shown in Figure 16, to retract the contact column 1823. Under the influence of the elastic force of the compression spring 1824, the contact column 1823 is flush with the annular groove 1835, and the contact column 1823 is controlled to extend into the annular groove 1835. At this moment, the contact column 1823 slides in the annular groove 1835 to avoid getting stuck. When it is found that the support assembly 1 cannot be pulled outward, it means that the iron filings in the filter cartridge 21 have been pressed to the maximum amount, and the staff is required to clean the iron filings in the filter cartridge 21. The iron filings will not only fall into the filter cartridge 21, but also fall onto the filter screen 20.
综上所述,该装置通过设置有滤网20和滤筒21能增加收集铁屑,同时将冷却液和铁屑进行分离,通过设置有压制组件18,能对滤筒21内的铁屑进行压缩,减少了铁屑与铁屑之间的空隙,将铁屑压紧在一起便于工作人员进行回收,解决了目前铁屑长时间积累,难以清理回收的技术问题。In summary, the device can increase the amount of iron filings collected and separate the coolant and iron filings by providing a filter screen 20 and a filter cartridge 21. By providing a pressing component 18, the iron filings in the filter cartridge 21 can be compressed, reducing the gaps between the iron filings, and pressing the iron filings together for easy recycling by staff, thus solving the current technical problem of long-term accumulation of iron filings and difficulty in cleaning and recycling.
以上所述仅为本申请的优选实施例而已,并不用于限制本申请,对于本领域的技术人员来说,本申请可以有各种更改和变化。凡在本申请的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本申请的保护范围之内。The above description is only the preferred embodiment of the present application and is not intended to limit the present application. For those skilled in the art, the present application may have various modifications and variations. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present application shall be included in the protection scope of the present application.
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