CN118699366A - A paving and forming equipment for metal powder processing - Google Patents
A paving and forming equipment for metal powder processing Download PDFInfo
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- CN118699366A CN118699366A CN202411195013.9A CN202411195013A CN118699366A CN 118699366 A CN118699366 A CN 118699366A CN 202411195013 A CN202411195013 A CN 202411195013A CN 118699366 A CN118699366 A CN 118699366A
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- 239000002184 metal Substances 0.000 title claims abstract description 84
- 238000009700 powder processing Methods 0.000 title claims abstract description 25
- 230000001681 protective effect Effects 0.000 claims description 24
- 238000004140 cleaning Methods 0.000 claims description 11
- 230000006835 compression Effects 0.000 claims description 10
- 238000007906 compression Methods 0.000 claims description 10
- 239000000843 powder Substances 0.000 abstract description 72
- 238000003825 pressing Methods 0.000 abstract description 20
- 230000005484 gravity Effects 0.000 abstract description 13
- 238000000034 method Methods 0.000 abstract description 12
- 238000009826 distribution Methods 0.000 abstract description 8
- 238000005516 engineering process Methods 0.000 abstract description 4
- 238000010586 diagram Methods 0.000 description 8
- 238000000465 moulding Methods 0.000 description 4
- 238000004663 powder metallurgy Methods 0.000 description 3
- 238000001125 extrusion Methods 0.000 description 2
- 230000005389 magnetism Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 101001121408 Homo sapiens L-amino-acid oxidase Proteins 0.000 description 1
- 101000827703 Homo sapiens Polyphosphoinositide phosphatase Proteins 0.000 description 1
- 102100026388 L-amino-acid oxidase Human genes 0.000 description 1
- 102100023591 Polyphosphoinositide phosphatase Human genes 0.000 description 1
- 101100012902 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) FIG2 gene Proteins 0.000 description 1
- 101100233916 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) KAR5 gene Proteins 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000005429 filling process Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 239000007769 metal material Substances 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 238000011017 operating method Methods 0.000 description 1
- 230000002028 premature Effects 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 238000005245 sintering Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
- B22F3/00—Manufacture of workpieces or articles from metallic powder characterised by the manner of compacting or sintering; Apparatus specially adapted therefor ; Presses and furnaces
- B22F3/003—Apparatus, e.g. furnaces
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B1/00—Cleaning by methods involving the use of tools
- B08B1/30—Cleaning by methods involving the use of tools by movement of cleaning members over a surface
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
- B22F3/00—Manufacture of workpieces or articles from metallic powder characterised by the manner of compacting or sintering; Apparatus specially adapted therefor ; Presses and furnaces
- B22F3/004—Filling molds with powder
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
- B22F3/00—Manufacture of workpieces or articles from metallic powder characterised by the manner of compacting or sintering; Apparatus specially adapted therefor ; Presses and furnaces
- B22F3/02—Compacting only
- B22F3/03—Press-moulding apparatus therefor
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P10/00—Technologies related to metal processing
- Y02P10/25—Process efficiency
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- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Mechanical Engineering (AREA)
- Powder Metallurgy (AREA)
- Road Paving Machines (AREA)
- Road Paving Structures (AREA)
Abstract
本发明公开了一种金属粉末加工的摊铺成型设备,本发明涉及金属粉末加工技术领域,包括连接板,所述连接板通过连接板外侧的连接扣件与平台固定连接,所述连接板的顶部中间处固定连接有圆杆,所述圆杆远离连接板的一端固定连接有圆球,所述连接板的顶部固定连接有弹力绳,所述弹力绳远离连接板的一端固定连接有模具。该金属粉末加工的摊铺成型设备,通过利用金属粉末自身分布不均匀,导致重力不一致的情况,使得模块在弹力绳的作用下,多个方位的晃动,使得模块内部的金属粉末填充均匀,避免粉末在模具中填充不均匀,在压制过程中出现不同层之间的结合力差,还可以避免压坯的边缘或角落出现破损、脱落现象。
The present invention discloses a paving and forming device for metal powder processing, and the present invention relates to the field of metal powder processing technology, comprising a connecting plate, wherein the connecting plate is fixedly connected to a platform through a connecting fastener on the outside of the connecting plate, a round rod is fixedly connected to the middle of the top of the connecting plate, a round ball is fixedly connected to the end of the round rod away from the connecting plate, an elastic rope is fixedly connected to the top of the connecting plate, and a mold is fixedly connected to the end of the elastic rope away from the connecting plate. The paving and forming device for metal powder processing utilizes the uneven distribution of the metal powder itself, which leads to inconsistent gravity, so that the module shakes in multiple directions under the action of the elastic rope, so that the metal powder inside the module is filled evenly, avoiding uneven filling of the powder in the mold, and avoiding the difference in bonding force between different layers during the pressing process, and also avoiding the edge or corner of the pressed blank from being damaged or falling off.
Description
技术领域Technical Field
本发明涉及金属粉末加工技术领域,具体为一种金属粉末加工的摊铺成型设备。The invention relates to the technical field of metal powder processing, in particular to a paving and forming device for metal powder processing.
背景技术Background Art
粉末冶金是制取金属粉末或用金属粉末(或金属粉末与非金属粉末的混合物)作为原料,经过成形和烧结,制取金属材料、复合材料以及各种类型制品的工业技术,粉末冶金技术具备显著节能、省材、性能优异、产品精度高且稳定性好等一系列优点,非常适合于大批量生产,粉末冶金工艺的基本工序要将粉末成型为所需形状的坯块,成型的目的是制得一定形状和尺寸的压坯,并使其具有一定的密度和强度。Powder metallurgy is an industrial technology that produces metal powder or uses metal powder (or a mixture of metal powder and non-metallic powder) as raw material, and then produces metal materials, composite materials and various types of products through forming and sintering. Powder metallurgy technology has a series of advantages such as significant energy saving, material saving, excellent performance, high product precision and good stability. It is very suitable for mass production. The basic process of powder metallurgy technology is to form powder into a blank of the desired shape. The purpose of forming is to obtain a compact of a certain shape and size, and to make it have a certain density and strength.
金属粉末进行压模成型时,一般需要使用金属粉末成型机,成型机通过将金属粉末置入下模,并通过液压机将上模往下模方向按压,使金属粉末压制成型,金属粉末填充过程中,金属粉末填充不均匀,会导致成型件的性能在不同部位存在差异,在使用过程中,由于各部位受力和工作环境的不同,容易导致成型件局部过早失效,从而降低整个产品的可靠性和使用寿命。When metal powder is die-casted, a metal powder forming machine is generally required. The forming machine places metal powder into the lower die and presses the upper die toward the lower die through a hydraulic press to form the metal powder. During the metal powder filling process, the metal powder is filled unevenly, which will cause the performance of the molded part to differ in different parts. During use, due to the different forces and working environments in various parts, it is easy to cause partial premature failure of the molded part, thereby reducing the reliability and service life of the entire product.
发明内容Summary of the invention
为实现以上目的,本发明通过以下技术方案予以实现:一种金属粉末加工的摊铺成型设备,包括平台,所述平台的顶部固定连接有立板,所述立板的外侧设置有支臂,所述支臂的顶部固定连接有气缸;To achieve the above objectives, the present invention is implemented through the following technical solutions: a paving and forming device for metal powder processing, comprising a platform, a vertical plate is fixedly connected to the top of the platform, a support arm is arranged on the outer side of the vertical plate, and a cylinder is fixedly connected to the top of the support arm;
支承组件,所述支承组件固定安装在平台的顶部,所述支承组件与气缸位于同一垂直面上;A support assembly, wherein the support assembly is fixedly mounted on the top of the platform, and the support assembly and the cylinder are located on the same vertical plane;
压力组件,所述压力组件固定安装在气缸的输出端,所述气缸的输出端贯穿支臂;A pressure assembly, the pressure assembly is fixedly mounted on the output end of the cylinder, and the output end of the cylinder passes through the support arm;
其中,所述支承组件包括连接板,所述连接板通过连接板外侧的连接扣件与平台固定连接,所述连接板的顶部中间处固定连接有圆杆,所述圆杆远离连接板的一端固定连接有圆球,所述连接板的顶部固定连接有弹力绳,初始状态下,弹力绳处于紧绷状态,通过分布在模块边缘处的多个弹力绳的弹力和圆杆支撑力的作用下,使得模块处于水平状态,能够调节模块水平,提高设备工作的稳定性,工作时,向模块的内腔加入金属粉末,由于加入的金属粉末分布不均匀,使得模块每处受力不一样,从而在金属粉末的重力作用下,模块绕着圆球转动,并发生倾斜,导致倾斜向下侧的弹力绳松散,进而模块该侧不受力,随之另一侧弹力绳拉伸紧绷,在两端弹力绳的作用下,使得模块复位,向相反的方向倾斜,使得金属粉末较多一侧的粉末向较少一侧移动,利用金属粉末自身分布不均匀,导致重力不一致的情况,使得模块在弹力绳的作用下,多个方位的晃动,使得模块内部的金属粉末填充均匀,避免粉末在模具中填充不均匀,在压制过程中出现不同层之间的结合力差,还可以避免压坯的边缘或角落出现破损、脱落现象,所述弹力绳远离连接板的一端固定连接有模具,所述模具与圆球转动连接。Wherein, the support assembly includes a connecting plate, and the connecting plate is fixedly connected to the platform through a connecting fastener on the outer side of the connecting plate, a round rod is fixedly connected to the middle of the top of the connecting plate, and a round ball is fixedly connected to the end of the round rod away from the connecting plate, and an elastic rope is fixedly connected to the top of the connecting plate. In the initial state, the elastic rope is in a taut state, and the module is in a horizontal state under the action of the elastic force of multiple elastic ropes distributed at the edge of the module and the supporting force of the round rod, so that the module can be adjusted to a horizontal level and improve the working stability of the equipment. When working, metal powder is added to the inner cavity of the module. Due to the uneven distribution of the added metal powder, the force on each part of the module is different. Therefore, under the action of the gravity of the metal powder, the module rotates around the round ball and The tilt occurs, causing the elastic rope tilted downward to loosen, so that the module is not under force on that side, and the elastic rope on the other side is stretched and tightened. Under the action of the elastic ropes at both ends, the module is reset and tilted in the opposite direction, so that the powder on the side with more metal powder moves to the side with less metal powder. The uneven distribution of the metal powder itself causes inconsistent gravity, and the module is shaken in multiple directions under the action of the elastic ropes, so that the metal powder inside the module is filled evenly, avoiding uneven filling of the powder in the mold, and the difference in bonding strength between different layers during the pressing process. It can also avoid damage or falling off at the edge or corner of the pressed blank. The end of the elastic rope away from the connecting plate is fixedly connected to the mold, and the mold is rotatably connected to the ball.
优选的,所述弹力绳的数量有多个,多个弹力绳以圆杆为中心均匀分布,所述连接板的顶部固定连接有防护框,所述模具位于防护框的中部,工作时,在金属粉末的重力作用下,模块绕着圆球转动,并发生倾斜,通过设置在防护框的延长环和限位杆,防止模块产生过度倾斜,避免模块的内部的金属粉末在倾斜下飞溅模块内腔,所述防护框的顶部靠近模具的一侧设有延长环,所述防护框的顶部固定连接有固定块,所述固定块远离防护框的一侧为倾斜,所述固定块的数量有多个,多个所述固定块为模具中心均匀分布。Preferably, there are multiple elastic ropes, and the multiple elastic ropes are evenly distributed around the round rod. The top of the connecting plate is fixedly connected to a protective frame, and the mold is located in the middle of the protective frame. During operation, under the gravity of the metal powder, the module rotates around the sphere and tilts. The extension ring and the limit rod arranged on the protective frame can prevent the module from excessively tilting, and prevent the metal powder inside the module from splashing into the inner cavity of the module when tilted. An extension ring is provided on the top of the protective frame close to the mold, and a fixed block is fixedly connected to the top of the protective frame. The side of the fixed block away from the protective frame is tilted. There are multiple fixed blocks, and the multiple fixed blocks are evenly distributed around the center of the mold.
优选的,所述模具包括模块,所述模块的底部边缘处与弹力绳固定连接,所述模块的内壁固定连接有压缩弹簧,所述压缩弹簧远离模块的一端固定连接有圆板,工作时,金属粉末填充均匀后,气缸带动压力组件向下移动,对模块内部的金属粉末进行压制,使得金属粉末上、下同时受压,提高压制的强度,并且使得整个压制、卸料一体完成,降低压制成型的时间,提高效率,所述圆板与模块的内壁滑动连接,所述圆板靠近压缩弹簧的一端固定连接有限位块,在填充金属粉末的过程中,模块在金属粉末的重力和弹力绳的弹力作用下晃动,通过设置限位块,防止圆板在模块的内壁发生倾斜,所述限位块位于圆板靠近模块的一侧,所述模块的底部固定连接有底座,所述底座的底部开设有圆槽,圆球位于圆槽的内部,所述圆槽的内壁与圆球转动连接,所述模块的外侧固定连接有限位杆,所述限位杆位于防护框的内壁,所述限位杆的数量有多个,多个所述限位杆以模块为中心均匀分布。Preferably, the mold includes a module, the bottom edge of the module is fixedly connected to the elastic rope, the inner wall of the module is fixedly connected to a compression spring, and the end of the compression spring away from the module is fixedly connected to a circular plate. During operation, after the metal powder is evenly filled, the cylinder drives the pressure component to move downward to press the metal powder inside the module, so that the metal powder is pressed from top to bottom at the same time, thereby improving the strength of the pressing, and allowing the entire pressing and unloading to be completed in one piece, thereby reducing the time for pressing and improving efficiency. The circular plate is slidably connected to the inner wall of the module, and one end of the circular plate close to the compression spring is fixed Connect the limiting block. During the process of filling metal powder, the module shakes under the action of the gravity of the metal powder and the elastic force of the elastic rope. The limiting block is set to prevent the circular plate from tilting on the inner wall of the module. The limiting block is located on the side of the circular plate close to the module. The bottom of the module is fixedly connected with a base. A circular groove is opened at the bottom of the base. A ball is located inside the circular groove. The inner wall of the circular groove is rotatably connected to the ball. The outer side of the module is fixedly connected with a limiting rod. The limiting rod is located on the inner wall of the protective frame. There are multiple limiting rods, and the multiple limiting rods are evenly distributed with the module as the center.
优选的,所述压力组件包括固定杆,所述固定杆的顶部与气缸的输出端固定连接,所述固定杆的外侧滑动连接有冲头,所述固定杆的底部位于冲头的内腔,所述冲头的内壁固定连接有复位弹簧,所述复位弹簧的一端与固定杆的底部固定连接,所述复位弹簧位于冲头的内部,工作时,填充金属粉末均匀后,气缸带动固定杆向下移动,固定杆带动冲头对模块内部的金属粉末进行压制,同时固定杆带动外壳向下移动,使得外壳穿过防护框和模块的间隙与限位杆接触,通过外壳与限位杆之间的限位配合,避免压制成型过程中,模块发生倾斜,同时滑动框与固定块接触,随着滑动框与固定块之间的挤压下,滑动框带动清洁板远离冲头,压制结束后,气缸带动外壳远离模块,滑动框脱离固定块,在滑动框与冲头之间的相互吸力作用下,使得滑动框带动清洁板对冲头进行清洁,避免冲头外侧残留粉末,所述冲头的外侧开设有滑槽,所述滑槽的内壁滑动连接有连接杆,所述连接杆远离冲头的一端固定连接有外壳,所述外壳与冲头滑动连接,所述外壳的外侧滑动连接有滑动框,滑动框具有磁性,冲头的外侧具有磁性,冲头与滑动框之间的磁性相反,所述滑动框贯穿外壳,所述滑动框靠近冲头的一端固定连接有清洁板,所述外壳位于防护框与模块中间间隙的上方。Preferably, the pressure assembly includes a fixed rod, the top of the fixed rod is fixedly connected to the output end of the cylinder, the outer side of the fixed rod is slidably connected to a punch, the bottom of the fixed rod is located in the inner cavity of the punch, the inner wall of the punch is fixedly connected to a return spring, one end of the return spring is fixedly connected to the bottom of the fixed rod, and the return spring is located inside the punch. During operation, after the metal powder is filled evenly, the cylinder drives the fixed rod to move downward, and the fixed rod drives the punch to press the metal powder inside the module, and at the same time, the fixed rod drives the shell to move downward, so that the shell passes through the gap between the protective frame and the module and contacts the limiting rod. The limiting cooperation between the shell and the limiting rod can prevent the module from tilting during the pressing and molding process. At the same time, the sliding frame contacts the fixed block. As the sliding frame and the Under the extrusion between the fixed blocks, the sliding frame drives the cleaning plate away from the punch. After the pressing is completed, the cylinder drives the shell away from the module, and the sliding frame separates from the fixed block. Under the mutual suction force between the sliding frame and the punch, the sliding frame drives the cleaning plate to clean the punch to avoid residual powder on the outside of the punch. A sliding groove is provided on the outside of the punch, and a connecting rod is slidably connected to the inner wall of the sliding groove. The end of the connecting rod away from the punch is fixedly connected to the shell, and the shell is slidably connected to the punch. The outer side of the shell is slidably connected to the sliding frame, the sliding frame is magnetic, and the outer side of the punch is magnetic. The magnetism between the punch and the sliding frame is opposite, and the sliding frame passes through the shell. The end of the sliding frame close to the punch is fixedly connected to the cleaning plate, and the shell is located above the gap between the protective frame and the module.
本发明提供了一种金属粉末加工的摊铺成型设备。具备以下有益效果:The present invention provides a paving and forming device for metal powder processing, which has the following beneficial effects:
一、该金属粉末加工的摊铺成型设备,通过金属粉末自身分布不均匀,导致重力不一致的情况,使得模块在弹力绳的作用下,多个方位的晃动,使得模块内部的金属粉末填充均匀,避免粉末在模具中填充不均匀,在压制过程中出现不同层之间的结合力差,还可以避免压坯的边缘或角落出现破损、脱落现象。1. The metal powder processing paving and molding equipment uses the uneven distribution of metal powder itself, which leads to inconsistent gravity. Under the action of elastic ropes, the module shakes in multiple directions, so that the metal powder inside the module is filled evenly, avoiding uneven filling of powder in the mold, poor bonding strength between different layers during the pressing process, and avoiding damage or falling off at the edges or corners of the pressed billet.
二、该金属粉末加工的摊铺成型设备,通过金属粉末的重力作用下,模块绕着圆球转动,并发生倾斜,通过设置在防护框的延长环和限位杆,防止模块产生过度倾斜,避免模块的内部的金属粉末在倾斜下飞溅模块内腔。2. In the paving and forming equipment for metal powder processing, the module rotates around the sphere and tilts under the action of the gravity of the metal powder. The extension ring and the limit rod set on the protective frame are used to prevent the module from excessively tilting, thereby preventing the metal powder inside the module from splashing out of the inner cavity of the module when tilted.
三、该金属粉末加工的摊铺成型设备,通过气缸带动压力组件向下移动,对模块内部的金属粉末进行压制,使得金属粉末上、下同时受压,提高压制的强度,并且使得整个压制、卸料一体完成,降低压制成型的时间,提高效率。3. The metal powder processing paving and molding equipment drives the pressure component downward through the cylinder to press the metal powder inside the module, so that the metal powder is pressed from top and bottom at the same time, which improves the pressing strength and completes the entire pressing and unloading process in one go, reducing the pressing time and improving efficiency.
四、该金属粉末加工的摊铺成型设备,通过固定杆带动冲头对模块内部的金属粉末进行压制,同时固定杆带动外壳向下移动,使得外壳穿过防护框和模块的间隙与限位杆接触,通过外壳与限位杆之间的限位配合,避免压制成型过程中,模块发生倾斜。4. The metal powder processing paving and forming equipment uses a fixed rod to drive the punch to press the metal powder inside the module. At the same time, the fixed rod drives the outer shell to move downward, so that the outer shell passes through the gap between the protective frame and the module and contacts the limit rod. The limit cooperation between the outer shell and the limit rod can prevent the module from tilting during the pressing and forming process.
五、该金属粉末加工的摊铺成型设备,通过气缸带动外壳远离模块,滑动框脱离固定块,在滑动框与冲头之间的相互吸力作用下,使得滑动框带动清洁板对冲头进行清洁,避免冲头外侧残留粉末。5. The metal powder processing paving and forming equipment drives the shell away from the module through the cylinder, and the sliding frame is separated from the fixed block. Under the mutual suction force between the sliding frame and the punch, the sliding frame drives the cleaning plate to clean the punch to avoid residual powder on the outside of the punch.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本发明一种金属粉末加工的摊铺成型设备的外部结构示意图;FIG1 is a schematic diagram of the external structure of a paving and forming device for metal powder processing according to the present invention;
图2为本发明俯视图结构示意图;FIG2 is a schematic diagram of the top view structure of the present invention;
图3为本发明支承组件结构示意图;FIG3 is a schematic diagram of the structure of the support assembly of the present invention;
图4为本发明支承组件剖视图结构示意图;FIG4 is a cross-sectional view of the support assembly of the present invention;
图5为本发明支承组件局部结构示意图;FIG5 is a schematic diagram of a partial structure of a support assembly of the present invention;
图6为本发明模具剖视图结构示意图;FIG6 is a schematic diagram of a cross-sectional view of the mold structure of the present invention;
图7为本发明压力组件结构示意图;FIG7 is a schematic diagram of the structure of a pressure assembly according to the present invention;
图8为本发明压力组件仰视图结构示意图;FIG8 is a schematic diagram of the structure of a pressure assembly from bottom view according to the present invention;
图9为本发明压力组件剖视图结构示意图。FIG. 9 is a schematic diagram of the cross-sectional structure of the pressure assembly of the present invention.
图中:1、平台;2、立板;3、支承组件;31、连接板;32、固定块;33、圆杆;34、防护框;35、弹力绳;36、模具;361、模块;362、压缩弹簧;363、圆板;364、限位块;365、底座;366、限位杆;367、圆槽;37、圆球;4、气缸;5、压力组件;51、固定杆;52、冲头;53、外壳;54、滑动框;55、清洁板;56、连接杆;57、复位弹簧;58、滑槽。In the figure: 1. platform; 2. vertical plate; 3. supporting assembly; 31. connecting plate; 32. fixing block; 33. round rod; 34. protective frame; 35. elastic rope; 36. mold; 361. module; 362. compression spring; 363. round plate; 364. limit block; 365. base; 366. limit rod; 367. round groove; 37. round ball; 4. cylinder; 5. pressure assembly; 51. fixing rod; 52. punch; 53. housing; 54. sliding frame; 55. cleaning plate; 56. connecting rod; 57. reset spring; 58. slide groove.
具体实施方式DETAILED DESCRIPTION
下面结合附图和具体实施方式对本发明作进一步详细的说明。本发明的实施例是为了示例和描述起见而给出的,而并不是无遗漏的或者将本发明限于所公开的形式。很多修改和变化对于本领域的普通技术人员而言是显而易见的。选择和描述实施例是为了更好说明本发明的原理和实际应用,并且使本领域的普通技术人员能够理解本发明从而设计适于特定用途的带有各种修改的各种实施例。The present invention is further described in detail below in conjunction with the accompanying drawings and specific embodiments. The embodiments of the present invention are provided for the purpose of illustration and description, and are not intended to be exhaustive or to limit the present invention to the disclosed forms. Many modifications and variations will be apparent to those of ordinary skill in the art. The embodiments are selected and described in order to better illustrate the principles and practical applications of the present invention, and to enable those of ordinary skill in the art to understand the present invention and thereby design various embodiments with various modifications suitable for specific uses.
第一实施例,如图1至图5所示,本发明提供一种技术方案:一种金属粉末加工的摊铺成型设备,包括平台1,平台1的顶部固定连接有立板2,立板2的外侧设置有支臂,支臂的顶部固定连接有气缸4;In the first embodiment, as shown in FIGS. 1 to 5 , the present invention provides a technical solution: a paving and forming device for metal powder processing, comprising a platform 1, a vertical plate 2 is fixedly connected to the top of the platform 1, a support arm is arranged on the outer side of the vertical plate 2, and a cylinder 4 is fixedly connected to the top of the support arm;
支承组件3,支承组件3固定安装在平台1的顶部,支承组件3与气缸4位于同一垂直面上;Support assembly 3, support assembly 3 is fixedly mounted on the top of platform 1, and support assembly 3 and cylinder 4 are located on the same vertical plane;
压力组件5,压力组件5固定安装在气缸4的输出端,气缸4的输出端贯穿支臂;A pressure assembly 5, the pressure assembly 5 is fixedly mounted on the output end of the cylinder 4, and the output end of the cylinder 4 passes through the support arm;
其中,支承组件3包括连接板31,连接板31通过连接板外侧的连接扣件与平台1固定连接,连接板31的顶部中间处固定连接有圆杆33,圆杆33远离连接板31的一端固定连接有圆球37,连接板31的顶部固定连接有弹力绳35,初始状态下,弹力绳35处于紧绷状态,通过分布在模块361边缘处的多个弹力绳35的弹力和圆杆33支撑力的作用下,使得模块361处于水平状态,能够调节模块361水平,提高设备工作的稳定性,工作时,向模块361的内腔加入金属粉末,由于加入的金属粉末分布不均匀,使得模块361每处受力不一样,从而在金属粉末的重力作用下,模块361绕着圆球37转动,并发生倾斜,导致倾斜向下侧的弹力绳松散,进而模块361该侧不受力,随之另一侧弹力绳35拉伸紧绷,在两端弹力绳35的作用下,使得模块361复位,向相反的方向倾斜,使得金属粉末较多一侧的粉末向较少一侧移动,利用金属粉末自身分布不均匀,导致重力不一致的情况,使得模块361在弹力绳35的作用下,多个方位的晃动,使得模块361内部的金属粉末填充均匀,避免粉末在模具中填充不均匀,在压制过程中出现不同层之间的结合力差,还可以避免压坯的边缘或角落出现破损、脱落现象,弹力绳35远离连接板31的一端固定连接有模具36,模具36与圆球37转动连接。Among them, the supporting assembly 3 includes a connecting plate 31, which is fixedly connected to the platform 1 through a connecting fastener on the outside of the connecting plate, a round rod 33 is fixedly connected to the middle of the top of the connecting plate 31, and a round ball 37 is fixedly connected to the end of the round rod 33 away from the connecting plate 31, and an elastic rope 35 is fixedly connected to the top of the connecting plate 31. In the initial state, the elastic rope 35 is in a taut state. Through the elastic force of multiple elastic ropes 35 distributed at the edge of the module 361 and the supporting force of the round rod 33, the module 361 is in a horizontal state. The level of the module 361 can be adjusted to improve the working stability of the equipment. When working, metal powder is added to the inner cavity of the module 361. Due to the uneven distribution of the added metal powder, the force on each part of the module 361 is different. Therefore, under the gravity of the metal powder, the module 361 revolves around the round ball 37 rotates and tilts, causing the elastic rope tilted downward to loosen, so that the side of the module 361 is not subjected to force, and the elastic rope 35 on the other side is stretched and tightened. Under the action of the elastic ropes 35 at both ends, the module 361 is reset and tilted in the opposite direction, so that the powder on the side with more metal powder moves to the side with less metal powder. By utilizing the uneven distribution of the metal powder itself, which leads to inconsistent gravity, the module 361 is shaken in multiple directions under the action of the elastic ropes 35, so that the metal powder inside the module 361 is evenly filled, thereby avoiding uneven filling of the powder in the mold, the difference in bonding strength between different layers during the pressing process, and the damage or falling off of the edge or corner of the pressed blank. The end of the elastic rope 35 away from the connecting plate 31 is fixedly connected to the mold 36, and the mold 36 is rotatably connected to the ball 37.
弹力绳35的数量有多个,多个弹力绳35以圆杆33为中心均匀分布,连接板31的顶部固定连接有防护框34,模具36位于防护框34的中部,工作时,在金属粉末的重力作用下,模块361绕着圆球37转动,并发生倾斜,通过设置在防护框34的延长环和限位杆366,防止模块361产生过度倾斜,避免模块361的内部的金属粉末在倾斜下飞溅模块361内腔,防护框34的顶部靠近模具36的一侧设有延长环,防护框34的顶部固定连接有固定块32,固定块32远离防护框34的一侧为倾斜,固定块32的数量有多个,多个固定块32为模具36中心均匀分布。There are multiple elastic ropes 35, and the multiple elastic ropes 35 are evenly distributed around the round rod 33. The top of the connecting plate 31 is fixedly connected to the protective frame 34, and the mold 36 is located in the middle of the protective frame 34. During operation, under the gravity of the metal powder, the module 361 rotates around the ball 37 and tilts. The extension ring and the limit rod 366 set on the protective frame 34 can prevent the module 361 from excessively tilting, and prevent the metal powder inside the module 361 from splashing into the inner cavity of the module 361 when tilted. An extension ring is provided on the top of the protective frame 34 close to the mold 36. The top of the protective frame 34 is fixedly connected to a fixed block 32, and the side of the fixed block 32 away from the protective frame 34 is tilted. There are multiple fixed blocks 32, and the multiple fixed blocks 32 are evenly distributed around the center of the mold 36.
第二实施例,在实施例一的基础上,请参阅图6所示,模具36包括模块361,模块361的底部边缘处与弹力绳35固定连接,模块361的内壁固定连接有压缩弹簧362,压缩弹簧362远离模块361的一端固定连接有圆板363,工作时,金属粉末填充均匀后,气缸4带动压力组件5向下移动,对模块361内部的金属粉末进行压制,使得金属粉末上、下同时受压,提高压制的强度,并且使得整个压制、卸料一体完成,降低压制成型的时间,提高效率,圆板363与模块361的内壁滑动连接,圆板363靠近压缩弹簧362的一端固定连接有限位块364,在填充金属粉末的过程中,模块361在金属粉末的重力和弹力绳35的弹力作用下晃动,通过设置限位块364,防止圆板363在模块361的内壁发生倾斜,限位块364位于圆板363靠近模块361的一侧,模块361的底部固定连接有底座365,底座365的底部开设有圆槽367,圆球37位于圆槽367的内部,圆槽367的内壁与圆球37转动连接,模块361的外侧固定连接有限位杆366,限位杆366位于防护框34的内壁,限位杆366的数量有多个,多个限位杆366以模块361为中心均匀分布。The second embodiment, based on the first embodiment, please refer to FIG6 , the mold 36 includes a module 361, the bottom edge of the module 361 is fixedly connected to the elastic rope 35, the inner wall of the module 361 is fixedly connected to a compression spring 362, and the end of the compression spring 362 away from the module 361 is fixedly connected to a circular plate 363. During operation, after the metal powder is evenly filled, the cylinder 4 drives the pressure assembly 5 to move downward to press the metal powder inside the module 361, so that the metal powder is pressed at the top and bottom at the same time, thereby improving the strength of the pressing, and completing the entire pressing and unloading in one piece, thereby reducing the time for pressing and improving the efficiency. The circular plate 363 is slidably connected to the inner wall of the module 361, and the end of the circular plate 363 close to the compression spring 362 is fixedly connected A limit block 364 is connected. During the process of filling metal powder, the module 361 shakes under the action of the gravity of the metal powder and the elastic force of the elastic rope 35. The limit block 364 is set to prevent the circular plate 363 from tilting on the inner wall of the module 361. The limit block 364 is located on the side of the circular plate 363 close to the module 361. The bottom of the module 361 is fixedly connected to the base 365. The bottom of the base 365 is provided with a circular groove 367. The ball 37 is located inside the circular groove 367. The inner wall of the circular groove 367 is rotatably connected to the ball 37. The outer side of the module 361 is fixedly connected to a limit rod 366. The limit rod 366 is located on the inner wall of the protective frame 34. There are multiple limit rods 366, and the multiple limit rods 366 are evenly distributed around the module 361.
第三实施例,在实施例一、二的基础上,请参阅图7至图9所示,压力组件5包括固定杆51,固定杆51的顶部与气缸4的输出端固定连接,固定杆51的外侧滑动连接有冲头52,固定杆51的底部位于冲头52的内腔,冲头52的内壁固定连接有复位弹簧57,复位弹簧57的一端与固定杆51的底部固定连接,复位弹簧57位于冲头52的内部,工作时,填充金属粉末均匀后,气缸4带动固定杆51向下移动,固定杆51带动冲头52对模块361内部的金属粉末进行压制,同时固定杆51带动外壳53向下移动,使得外壳53穿过防护框34和模块361的间隙与限位杆366接触,通过外壳53与限位杆366之间的限位配合,避免压制成型过程中,模块361发生倾斜,同时滑动框54与固定块32接触,随着滑动框54与固定块32之间的挤压下,滑动框54带动清洁板55远离冲头52,压制结束后,气缸4带动外壳53远离模块361,滑动框54脱离固定块32,在滑动框54与冲头52之间的相互吸力作用下,使得滑动框54带动清洁板55对冲头52进行清洁,避免冲头52外侧残留粉末,冲头52的外侧开设有滑槽58,滑槽58的内壁滑动连接有连接杆56,连接杆56远离冲头52的一端固定连接有外壳53,外壳53与冲头52滑动连接,外壳53的外侧滑动连接有滑动框54,滑动框54具有磁性,冲头52的外侧具有磁性,冲头52与滑动框54之间的磁性相反,滑动框54贯穿外壳53,滑动框54靠近冲头52的一端固定连接有清洁板55,外壳53位于防护框34与模块361中间间隙的上方。The third embodiment, on the basis of the first and second embodiments, please refer to Figures 7 to 9, the pressure assembly 5 includes a fixed rod 51, the top of the fixed rod 51 is fixedly connected to the output end of the cylinder 4, the outer side of the fixed rod 51 is slidably connected with a punch 52, the bottom of the fixed rod 51 is located in the inner cavity of the punch 52, the inner wall of the punch 52 is fixedly connected with a return spring 57, one end of the return spring 57 is fixedly connected to the bottom of the fixed rod 51, and the return spring 57 is located inside the punch 52. During operation, after the metal powder is filled evenly, the cylinder 4 drives the fixed rod 51 to move downward, and the fixed rod 51 drives the punch 52 to press the metal powder inside the module 361. At the same time, the fixed rod 51 drives the shell 53 to move downward, so that the shell 53 passes through the gap between the protective frame 34 and the module 361 and contacts the limiting rod 366. The limiting cooperation between the shell 53 and the limiting rod 366 can prevent the module 361 from tilting during the pressing and molding process. At the same time, the sliding frame 54 contacts the fixed block 32. Under the squeezing between the sliding frame 54 and the fixed block 32, the sliding frame 54 drives the cleaning plate 55 away from the punch 52. After the pressing is completed, the cylinder 4 drives the shell 53 away from the module 361, and the sliding frame 54 is separated from the fixed block 32. Under the mutual suction between the sliding frame 54 and the punch 52, the sliding frame 54 drives the cleaning plate 55 to clean the punch 52 to avoid residual powder on the outside of the punch 52. A slide groove 58 is provided on the outside of the punch 52, and a connecting rod 56 is slidably connected to the inner wall of the slide groove 58. The end of the connecting rod 56 away from the punch 52 is fixedly connected to the shell 53. The shell 53 is slidably connected to the punch 52. The outer side of the shell 53 is slidably connected to the sliding frame 54. The sliding frame 54 is magnetic, and the outer side of the punch 52 is magnetic. The magnetism between the punch 52 and the sliding frame 54 is opposite. The sliding frame 54 passes through the shell 53. The end of the sliding frame 54 close to the punch 52 is fixedly connected to the cleaning plate 55. The shell 53 is located above the gap between the protective frame 34 and the module 361.
使用时,向模块361的内腔加入金属粉末,由于加入的金属粉末分布不均匀,使得模块361每处受力不一样,从而在金属粉末的重力作用下,模块361绕着圆球37转动,并发生倾斜,导致倾斜向下侧的弹力绳松散,进而模块361该侧不受力,随之另一侧弹力绳35拉伸紧绷,在两端弹力绳35的作用下,使得模块361复位,向相反的方向倾斜,使得金属粉末较多一侧的粉末向较少一侧移动,利用金属粉末自身分布不均匀,导致重力不一致的情况,使得模块361在弹力绳35的作用下,多个方位的晃动,使得模块361内部的金属粉末填充均匀。When in use, metal powder is added to the inner cavity of module 361. Due to the uneven distribution of the added metal powder, the force applied to each part of module 361 is different. Therefore, under the action of the gravity of the metal powder, module 361 rotates around the sphere 37 and tilts, causing the elastic rope tilted downward to loosen, and then this side of module 361 is not subject to force. Subsequently, the elastic rope 35 on the other side is stretched tight, and under the action of the elastic ropes 35 at both ends, module 361 is reset and tilted in the opposite direction, so that the powder on the side with more metal powder moves to the side with less metal powder. The uneven distribution of the metal powder itself leads to inconsistent gravity, and the module 361 is shaken in multiple directions under the action of the elastic ropes 35, so that the metal powder inside the module 361 is evenly filled.
填充金属粉末均匀后,气缸4带动固定杆51向下移动,固定杆51带动冲头52对模块361内部的金属粉末进行压制,同时固定杆51带动外壳53向下移动,使得外壳53穿过防护框34和模块361的间隙与限位杆366接触,通过外壳53与限位杆366之间的限位配合,避免压制成型过程中,模块361发生倾斜,同时滑动框54与固定块32接触,随着滑动框54与固定块32之间的挤压下,滑动框54带动清洁板55远离冲头52,压制结束后,气缸4带动外壳53远离模块361,滑动框54脱离固定块32,在滑动框54与冲头52之间的相互吸力作用下,使得滑动框54带动清洁板55对冲头52进行清洁,避免冲头52外侧残留粉末。After the metal powder is filled evenly, the cylinder 4 drives the fixed rod 51 to move downward, and the fixed rod 51 drives the punch 52 to press the metal powder inside the module 361. At the same time, the fixed rod 51 drives the shell 53 to move downward, so that the shell 53 passes through the gap between the protective frame 34 and the module 361 and contacts the limiting rod 366. The limiting cooperation between the shell 53 and the limiting rod 366 can prevent the module 361 from tilting during the pressing and forming process. At the same time, the sliding frame 54 contacts the fixed block 32. With the extrusion between the sliding frame 54 and the fixed block 32, the sliding frame 54 drives the cleaning plate 55 away from the punch 52. After the pressing is completed, the cylinder 4 drives the shell 53 away from the module 361, and the sliding frame 54 is separated from the fixed block 32. Under the mutual suction between the sliding frame 54 and the punch 52, the sliding frame 54 drives the cleaning plate 55 to clean the punch 52 to avoid residual powder on the outside of the punch 52.
显然,所描述的实施例仅仅是本发明的一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域及相关领域的普通技术人员在没有作出创造性劳动的前提下所获得的所有其他实施例,都应属于本发明保护的范围。本发明中未具体描述和解释说明的结构、装置以及操作方法,如无特别说明和限定,均按照本领域的常规手段进行实施。Obviously, the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field and related fields without creative work should fall within the scope of protection of the present invention. The structures, devices and operating methods not specifically described and explained in the present invention are implemented according to the conventional means in the field unless otherwise specified and limited.
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WO2004108334A1 (en) * | 2003-06-04 | 2004-12-16 | Seco Tools Ab | Rotatable tool and a blank |
JP2008007813A (en) * | 2006-06-29 | 2008-01-17 | Tdk Corp | Magnetic field molding method, magnetic field molding apparatus and manufacturing method of sintered magnet |
KR101745628B1 (en) * | 2016-11-03 | 2017-06-09 | (주)셈텍 | Fence with landowners and shock absorption between the left and right upper and lower horizontal bars |
CN116393698A (en) * | 2023-06-07 | 2023-07-07 | 哈尔滨学院 | Metal powder metallurgy gear processing die |
CN220216735U (en) * | 2023-07-21 | 2023-12-22 | 辉门环新(安庆)粉末冶金有限公司 | Metal powder pressure forming device for valve seat ring production |
CN117655324A (en) * | 2024-01-29 | 2024-03-08 | 虞锋超硬材料科技(苏州)有限公司 | Powder metallurgy side hole forming die convenient for demoulding |
CN117680681A (en) * | 2024-02-01 | 2024-03-12 | 山西东方资源发展集团东瑞新科技有限公司 | Ferromanganese powder microwave sintering device |
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2024
- 2024-08-29 CN CN202411195013.9A patent/CN118699366B/en active Active
Patent Citations (8)
Publication number | Priority date | Publication date | Assignee | Title |
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FR2310825A1 (en) * | 1975-05-13 | 1976-12-10 | Nat Forge Cy | ISOSTATIC DEVICE FOR MANUFACTURING LONG RODS |
WO2004108334A1 (en) * | 2003-06-04 | 2004-12-16 | Seco Tools Ab | Rotatable tool and a blank |
JP2008007813A (en) * | 2006-06-29 | 2008-01-17 | Tdk Corp | Magnetic field molding method, magnetic field molding apparatus and manufacturing method of sintered magnet |
KR101745628B1 (en) * | 2016-11-03 | 2017-06-09 | (주)셈텍 | Fence with landowners and shock absorption between the left and right upper and lower horizontal bars |
CN116393698A (en) * | 2023-06-07 | 2023-07-07 | 哈尔滨学院 | Metal powder metallurgy gear processing die |
CN220216735U (en) * | 2023-07-21 | 2023-12-22 | 辉门环新(安庆)粉末冶金有限公司 | Metal powder pressure forming device for valve seat ring production |
CN117655324A (en) * | 2024-01-29 | 2024-03-08 | 虞锋超硬材料科技(苏州)有限公司 | Powder metallurgy side hole forming die convenient for demoulding |
CN117680681A (en) * | 2024-02-01 | 2024-03-12 | 山西东方资源发展集团东瑞新科技有限公司 | Ferromanganese powder microwave sintering device |
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