CN118699062A - A cold-rolled raw material coil and a method for controlling surface quality defects thereof - Google Patents
A cold-rolled raw material coil and a method for controlling surface quality defects thereof Download PDFInfo
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- CN118699062A CN118699062A CN202410818342.8A CN202410818342A CN118699062A CN 118699062 A CN118699062 A CN 118699062A CN 202410818342 A CN202410818342 A CN 202410818342A CN 118699062 A CN118699062 A CN 118699062A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B1/00—Metal-rolling methods or mills for making semi-finished products of solid or profiled cross-section; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations
- B21B1/22—Metal-rolling methods or mills for making semi-finished products of solid or profiled cross-section; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations for rolling plates, strips, bands or sheets of indefinite length
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B28/00—Maintaining rolls or rolling equipment in effective condition
- B21B28/02—Maintaining rolls in effective condition, e.g. reconditioning
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B37/00—Control devices or methods specially adapted for metal-rolling mills or the work produced thereby
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B37/00—Control devices or methods specially adapted for metal-rolling mills or the work produced thereby
- B21B37/48—Tension control; Compression control
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B37/00—Control devices or methods specially adapted for metal-rolling mills or the work produced thereby
- B21B37/74—Temperature control, e.g. by cooling or heating the rolls or the product
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B45/00—Devices for surface or other treatment of work, specially combined with or arranged in, or specially adapted for use in connection with, metal-rolling mills
- B21B45/02—Devices for surface or other treatment of work, specially combined with or arranged in, or specially adapted for use in connection with, metal-rolling mills for lubricating, cooling, or cleaning
- B21B45/0269—Cleaning
- B21B45/0275—Cleaning devices
- B21B45/0287—Cleaning devices removing solid particles, e.g. dust, rust
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B45/00—Devices for surface or other treatment of work, specially combined with or arranged in, or specially adapted for use in connection with, metal-rolling mills
- B21B45/04—Devices for surface or other treatment of work, specially combined with or arranged in, or specially adapted for use in connection with, metal-rolling mills for de-scaling, e.g. by brushing
- B21B45/06—Devices for surface or other treatment of work, specially combined with or arranged in, or specially adapted for use in connection with, metal-rolling mills for de-scaling, e.g. by brushing of strip material
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Metal Rolling (AREA)
Abstract
Description
技术领域Technical Field
本发明属于冷轧技术领域,具体涉及一种冷轧原料卷及其表面质量缺陷的控制方法。The invention belongs to the technical field of cold rolling, and in particular relates to a cold-rolled raw material coil and a method for controlling surface quality defects thereof.
背景技术Background Art
在钢铁制造领域,特别是在冷轧工艺中,原料卷的表面质量被放置在至关重要的位置。这种高要求主要集中在对表面氧化铁皮的缺陷控制上。在轧钢生产的各个环节中,无论是加热工序中产生的炉生氧化铁皮,还是在粗轧和精轧工序中形成的二次氧化铁皮,又或者是由于轧辊表面氧化膜剥落而导致的压入缺陷,这些因素都会对带钢的表面质量带来显著的负面影响。因此,在整个轧制过程中,必须对这些问题进行严格的控制和管理,以确保最终产品的表面质量能够满足高标准的工业需求。In the field of steel manufacturing, especially in the cold rolling process, the surface quality of the raw coil is placed in a crucial position. This high requirement is mainly focused on the defect control of surface oxide scale. In all aspects of steel rolling production, whether it is the furnace oxide scale generated in the heating process, the secondary oxide scale formed in the rough rolling and finishing rolling processes, or the press-in defects caused by the peeling of the oxide film on the surface of the roll, these factors will have a significant negative impact on the surface quality of the strip. Therefore, these issues must be strictly controlled and managed throughout the rolling process to ensure that the surface quality of the final product can meet the high standards of industry requirements.
发明内容Summary of the invention
本发明为解决公知技术中存在的技术问题,提供一种冷轧原料卷及其表面质量缺陷的控制方法,通过对冷轧原料卷生产过程中的温度、减宽、除磷和精轧工艺水控制进行综合控制,进而能够减少或消除冷轧原料卷的表面质量缺陷。In order to solve the technical problems existing in the known technology, the present invention provides a method for controlling a cold-rolled raw material coil and its surface quality defects, which can reduce or eliminate the surface quality defects of the cold-rolled raw material coil by comprehensively controlling the temperature, width reduction, phosphorus removal and finishing process water control in the production process of the cold-rolled raw material coil.
本发明的第一目的是提供一种冷轧原料卷表面质量缺陷的控制方法,所述冷轧原料卷的生产工艺设备包括加热炉、粗轧机、精轧机、层流冷却设备和卷取设备;所述控制方法包括:The first object of the present invention is to provide a method for controlling surface quality defects of a cold-rolled raw material coil, wherein the production process equipment of the cold-rolled raw material coil includes a heating furnace, a rough rolling mill, a finishing rolling mill, a laminar cooling device and a coiling device; the control method includes:
温度控制:将加热炉的出钢温度控制为1210℃~1230℃,中间坯进入精轧机的精轧温度控制在960℃~1020℃;Temperature control: The tapping temperature of the heating furnace is controlled at 1210℃~1230℃, and the finishing temperature of the intermediate billet entering the finishing mill is controlled at 960℃~1020℃;
减宽控制:当板坯宽度不小于成品宽度30mm时,进行侧压设定;Width reduction control: When the slab width is not less than 30mm of the finished product width, the side pressure is set;
除磷:粗轧机前和精轧机前进行除磷,同时,在粗轧第四道次的过程中进行除磷;Phosphorus removal: Phosphorus removal is carried out before the roughing mill and the finishing mill, and also during the fourth pass of roughing;
精轧工艺水控制:使用轧辊防剥落水功能,同步开启机架间的逆喷水,将带钢表面杂质及时吹扫掉。Finishing rolling process water control: Use the roller anti-stripping water function and simultaneously start the reverse water spray between the stands to blow away impurities on the strip surface in time.
优选地,在粗轧机中,将第四道次速度控制在3.8m/s~4.0m/s。Preferably, in the roughing mill, the fourth pass speed is controlled at 3.8 m/s to 4.0 m/s.
优选地,将加热炉的出钢温度控制为1210℃或1230℃。Preferably, the steel tapping temperature of the heating furnace is controlled to be 1210°C or 1230°C.
优选地,在中间坯进入精轧机的精轧温度控制为960℃或1020℃。Preferably, the finishing rolling temperature of the intermediate billet entering the finishing mill is controlled to be 960°C or 1020°C.
优选地,在卷取温度控制在620℃~650℃。Preferably, the coiling temperature is controlled at 620°C to 650°C.
本发明的第二目的是提供一种冷轧原料卷,由上述的控制方法得到。The second object of the present invention is to provide a cold-rolled raw material coil obtained by the above-mentioned control method.
本发明具有的优点和积极效果是:The advantages and positive effects of the present invention are:
本发明通过综合控制冷轧原料卷在生产过程中的温度、减宽、除磷和精轧工艺水的使用,从而能够有效减少或消除冷轧原料卷的表面质量缺陷,提高产品的整体质量。The present invention can effectively reduce or eliminate surface quality defects of the cold-rolled raw material coil and improve the overall quality of the product by comprehensively controlling the temperature, width reduction, phosphorus removal and use of finishing rolling process water of the cold-rolled raw material coil in the production process.
针对冷轧原料卷表面质量缺陷的问题,本发明主要通过优化温度制度、侧压制度、除磷制度以及精轧区域工艺水的投用等方式来解决。在生产过程中,为了提高轧制的稳定性,精轧入口的温度通常需要控制在1000℃至1050℃之间。然而,中间板坯在进入精轧温度在1030℃至1080℃之间的区间时,是氧化铁皮生成最为严重的阶段。因此,在综合考虑精轧设备的安全和轧制的稳定性之后,需要将进入精轧的温度降低至960℃至1020℃之间。In view of the problem of surface quality defects of cold-rolled raw material coils, the present invention mainly solves it by optimizing the temperature system, the side pressure system, the phosphorus removal system and the use of process water in the finishing area. In the production process, in order to improve the stability of rolling, the temperature at the finishing entrance usually needs to be controlled between 1000°C and 1050°C. However, when the intermediate slab enters the finishing temperature range between 1030°C and 1080°C, it is the stage where iron oxide scale is most seriously generated. Therefore, after comprehensively considering the safety of the finishing equipment and the stability of rolling, it is necessary to reduce the temperature entering the finishing rolling to between 960°C and 1020°C.
在除磷制度方面,常规的做法是在炉后、粗轧机前和精轧机前进行除磷。在此基础上,本发明增加了粗轧第四道次的除磷处理。这主要是考虑到第三道次和第四道次的轧制时间偏长,在这个过程中会产生较多的氧化铁皮,因此增加粗轧第四道次的除磷处理能够有效去除这些氧化铁皮。In terms of the dephosphorization system, the conventional practice is to perform dephosphorization after the furnace, before the roughing mill and before the finishing mill. On this basis, the present invention adds a dephosphorization treatment in the fourth pass of rough rolling. This is mainly because the rolling time of the third and fourth passes is relatively long, and more iron oxide scale will be generated in this process. Therefore, adding a dephosphorization treatment in the fourth pass of rough rolling can effectively remove these iron oxide scales.
此外,精轧轧辊防剥落水的使用能够保护轧辊,防止轧辊表面的氧化膜剥落。而机架间的逆喷水则能够及时将带钢表面的杂物吹扫掉,防止这些杂物在进入下一机架轧制时造成带钢表面缺陷。In addition, the use of anti-stripping water for finishing rolls can protect the rolls and prevent the oxide film on the roll surface from peeling off. The reverse water spray between the stands can promptly blow away the debris on the strip surface to prevent these debris from causing surface defects when the strip enters the next stand for rolling.
通过上述的综合控制措施,本发明能够大大提高冷轧原料卷的表面质量,消除或减少表面质量缺陷,从而提高产品的质量和市场竞争力。Through the above-mentioned comprehensive control measures, the present invention can greatly improve the surface quality of the cold-rolled raw material coil, eliminate or reduce surface quality defects, thereby improving the quality and market competitiveness of the product.
具体实施方式DETAILED DESCRIPTION
为了使本发明的上述目的、设计优点更加清楚明白,以下结合实施例,对本发明进行进一步详细说明。应当理解,此处所描述的具体实施例仅用以解释本发明,并不用于限定本发明。In order to make the above-mentioned purpose and design advantages of the present invention more clearly understood, the present invention is further described in detail below in conjunction with the embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not used to limit the present invention.
本发明的技术方案为:The technical solution of the present invention is:
一种针对冷轧原料卷表面质量缺陷进行有效控制的方法,涉及到冷轧原料的生产工艺路径,该路径主要包括了加热炉、粗轧机、精轧机、层流冷却设备和卷取设备等关键环节。A method for effectively controlling surface quality defects of cold-rolled raw material coils involves a production process path of cold-rolled raw materials, which mainly includes key links such as a heating furnace, a roughing mill, a finishing mill, a laminar cooling device and a coiling device.
所述的控制方法主要涵盖以下几个方面:The control method mainly covers the following aspects:
首先是温度控制,这是关键的一步,需要按照内控标准将加热炉出钢温度严格控制在1230℃~1250℃范围内,中间坯进入精轧时的温度在960℃~1020℃之间,这是保证冷轧原料卷表面质量的基础。The first is temperature control, which is a key step. The steel-out temperature of the heating furnace must be strictly controlled within the range of 1230℃~1250℃ according to internal control standards, and the temperature of the intermediate billet when entering the finishing rolling must be between 960℃~1020℃. This is the basis for ensuring the surface quality of the cold-rolled raw material coil.
其次是减宽控制,通过施加大侧压,可以有效疏松板坯表面的炉生氧化铁皮。当板坯经过侧压后再次进行除磷处理时,板坯表面的氧化铁皮更容易脱落。因此,侧压的设定需要按照板坯宽度不小于成品宽度30mm的原则进行。The second is width reduction control. By applying large side pressure, the furnace-generated iron oxide scale on the surface of the slab can be effectively loosened. When the slab is dephosphorized again after side pressure, the iron oxide scale on the surface of the slab is more likely to fall off. Therefore, the side pressure setting needs to be based on the principle that the slab width is not less than 30mm of the finished product width.
再来是除磷制度,这是为了保证高压水除磷的处理效果,需要加强对除磷水嘴的检查,一旦发现堵塞或磨损,需要及时更换。对于表面质量要求较高的钢种,需要降低粗轧奇数道次的轧制速度,同时延长板坯除磷时间,并同步增加粗轧四道次的除磷。Next is the dephosphorization system. This is to ensure the effect of high-pressure water dephosphorization. It is necessary to strengthen the inspection of the dephosphorization nozzles. Once they are blocked or worn, they need to be replaced in time. For steel grades with higher surface quality requirements, it is necessary to reduce the rolling speed of the odd-numbered rough rolling passes, extend the slab dephosphorization time, and simultaneously increase the dephosphorization of the fourth rough rolling pass.
然后是精轧工艺水制度,建立和维护氧化膜是防止带钢氧化铁皮缺陷的关键。为了防止精轧前四架轧机出现轧辊氧化膜剥落压入带钢造成表面缺陷,需要将轧辊防剥落水功能投入,并同步开启机架间的逆喷水,将带钢表面的杂质及时吹扫掉,防止带钢表面出现缺陷。Then there is the finishing rolling process water system. Establishing and maintaining the oxide film is the key to preventing the strip steel from having oxide scale defects. In order to prevent the oxide film of the rolls of the first four rolling mills from peeling off and pressing into the strip steel, causing surface defects, the roll anti-stripping water function needs to be activated, and the reverse water spray between the stands should be turned on simultaneously to blow away the impurities on the strip steel surface in time to prevent defects on the strip steel surface.
速度控制是针对粗轧机工序的,需要精确控制粗轧的速度,以保证表面质量。Speed control is for the rough rolling mill process, and the rough rolling speed needs to be accurately controlled to ensure surface quality.
侧压控制也是针对粗轧机工序的,通过施加大侧压,可以有效疏松板坯表面的氧化铁皮。Side pressure control is also aimed at the rough rolling mill process. By applying large side pressure, the iron oxide scale on the surface of the slab can be effectively loosened.
最后是加热炉炉后除磷、粗轧除磷和精轧入口除磷,这些都需要在各自的工序中进行,以保证冷轧原料卷的表面质量。Finally, dephosphorization is carried out after the heating furnace, at the rough rolling mill, and at the entrance of the finishing mill. These need to be carried out in their respective processes to ensure the surface quality of the cold-rolled raw material coils.
以上所述仅是对本发明的较佳实施例而已,并非对本发明作任何形式上的限制,凡是依据本发明的技术实质对以上实施例所做的任何简单修改,等同变化与修饰,均属于本发明技术方案的范围内。The above description is only a preferred embodiment of the present invention and does not limit the present invention in any form. Any simple modification, equivalent changes and modifications made to the above embodiments based on the technical essence of the present invention are within the scope of the technical solution of the present invention.
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