CN118698276A - Energy-saving organic waste gas recovery device - Google Patents
Energy-saving organic waste gas recovery device Download PDFInfo
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- CN118698276A CN118698276A CN202410937249.9A CN202410937249A CN118698276A CN 118698276 A CN118698276 A CN 118698276A CN 202410937249 A CN202410937249 A CN 202410937249A CN 118698276 A CN118698276 A CN 118698276A
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- B01D53/02—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols by adsorption, e.g. preparative gas chromatography
- B01D53/04—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols by adsorption, e.g. preparative gas chromatography with stationary adsorbents
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- B—PERFORMING OPERATIONS; TRANSPORTING
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Abstract
本发明公开一种节能的有机废气回收装置,其中,节能的有机废气回收装置包括吸附仓、冷凝器和换热器;吸附仓具有吸附空间、及与吸附空间相连通的气体入口、气体出口、蒸气入口和蒸气出口,有机废气自气体入口和气体出口进出吸附空间;蒸气自蒸气入口和蒸气出口进出吸附空间,吸附空间内设有吸附床,有机废气和水蒸气依次流经吸附床;冷凝器包括相互换热的冷凝管道和水汽管道,水汽管道与蒸气出口相连通,冷凝管道与外部水源相连通;换热器包括相互换热的废气管道和换热管道,废气管道分别与有机废气的源头和气体入口相连通,换热管道分别与冷凝管道和蒸气入口相连通。本发明技术方案能够利用热回收装置回收利用有机废气的余热。
The present invention discloses an energy-saving organic waste gas recovery device, wherein the energy-saving organic waste gas recovery device includes an adsorption chamber, a condenser and a heat exchanger; the adsorption chamber has an adsorption space, and a gas inlet, a gas outlet, a steam inlet and a steam outlet connected to the adsorption space, and the organic waste gas enters and exits the adsorption space from the gas inlet and the gas outlet; the steam enters and exits the adsorption space from the steam inlet and the steam outlet, and an adsorption bed is arranged in the adsorption space, and the organic waste gas and water vapor flow through the adsorption bed in sequence; the condenser includes a condensation pipe and a water vapor pipe for mutual heat exchange, the water vapor pipe is connected to the steam outlet, and the condensation pipe is connected to an external water source; the heat exchanger includes an exhaust gas pipe and a heat exchange pipe for mutual heat exchange, the exhaust gas pipe is respectively connected to the source of the organic waste gas and the gas inlet, and the heat exchange pipe is respectively connected to the condensation pipe and the steam inlet. The technical solution of the present invention can utilize a heat recovery device to recycle and utilize the waste heat of the organic waste gas.
Description
技术领域Technical Field
本发明涉及有机废气回收治理装置技术领域,特别涉及一种节能的有机废气回收装置。The invention relates to the technical field of organic waste gas recovery and treatment devices, and in particular to an energy-saving organic waste gas recovery device.
背景技术Background Art
高浓度有机废气的温度比较高(200℃左右),为了使有机废气中的有机物能够较好的附着在吸附床上,会对高浓度有机废气进行降温处理,通常会采用水浴降温,且在高浓度有机废气中有机物的回收流程中需要不断运用到水进行热量交换,比如利用高温水蒸气加热吸附床并带走吸附床上的有机物、以及对于混合有机物的水蒸气通过冷凝水降温等,该过程运用了大量的水资源,且耗费了较多的能量对水进行升温或降温,以使水的温度符合工艺需要,造成了较多的能源消耗。The temperature of high-concentration organic waste gas is relatively high (about 200°C). In order to make the organic matter in the organic waste gas adhere better to the adsorption bed, the high-concentration organic waste gas will be cooled. Usually, a water bath is used for cooling. In the recovery process of organic matter in high-concentration organic waste gas, water needs to be continuously used for heat exchange. For example, high-temperature steam is used to heat the adsorption bed and take away the organic matter on the adsorption bed, and the water vapor mixed with organic matter is cooled by condensing water. This process uses a large amount of water resources and consumes a lot of energy to heat or cool the water so that the water temperature meets the process requirements, resulting in more energy consumption.
发明内容Summary of the invention
本发明的主要目的是提供一种节能的有机废气回收装置,旨在利用热回收装置回收利用有机废气的余热。The main purpose of the present invention is to provide an energy-saving organic waste gas recovery device, which aims to recover and utilize the waste heat of the organic waste gas by using a heat recovery device.
为实现上述目的,本发明提出的节能的有机废气回收装置,包括:To achieve the above-mentioned purpose, the energy-saving organic waste gas recovery device proposed by the present invention comprises:
吸附仓,具有吸附空间、及与所述吸附空间相连通的气体入口、气体出口、蒸气入口和蒸气出口,所述吸附仓包括设于所述吸附空间内的吸附床,有机废气能够自所述气体入口进入所述吸附空间,并流经所述吸附床,然后自所述气体出口流出所述吸附空间;蒸气能够自所述蒸气入口进入所述吸附空间,并流经所述吸附床,然后自所述蒸气出口流出所述吸附空间;An adsorption chamber, comprising an adsorption space, and a gas inlet, a gas outlet, a steam inlet and a steam outlet connected to the adsorption space, wherein the adsorption chamber comprises an adsorption bed arranged in the adsorption space, wherein the organic waste gas can enter the adsorption space from the gas inlet, flow through the adsorption bed, and then flow out of the adsorption space from the gas outlet; and the steam can enter the adsorption space from the steam inlet, flow through the adsorption bed, and then flow out of the adsorption space from the steam outlet;
冷凝器,包括相互换热的冷凝管道和水汽管道,所述水汽管道具有相连通的第一入口和第一出口,所述第一入口与所述蒸气出口相连通,所述第一出口用以对外输出,所述冷凝管道包括相连通的第二入口和第二出口,所述第二入口与外部水源相连通;以及A condenser, comprising a condensation pipe and a water vapor pipe for heat exchange with each other, the water vapor pipe having a first inlet and a first outlet connected to each other, the first inlet being connected to the steam outlet, the first outlet being used for external output, the condensation pipe comprising a second inlet and a second outlet connected to each other, the second inlet being connected to an external water source; and
换热器,包括相互换热的废气管道和换热管道,所述废气管道具有相连通的进气口和出气口,所述进气口与有机废气的源头相连通,所述出气口与所述气体入口相连通,所述换热管道具有相连通的第三入口和第三出口,所述第三入口连通所述第二出口,所述第三出口连通所述蒸气入口。A heat exchanger comprises an exhaust gas pipe and a heat exchange pipe for exchanging heat with each other, the exhaust gas pipe having an air inlet and an air outlet connected to each other, the air inlet being connected to a source of organic waste gas, the air outlet being connected to the gas inlet, the heat exchange pipe having a third inlet and a third outlet connected to each other, the third inlet being connected to the second outlet, and the third outlet being connected to the steam inlet.
可选地,所述换热管道配置为第一箱体,所述第三入口和所述第三出口设于所述第一箱体的箱壁,所述废气管道至少部分设于所述第一箱体内。Optionally, the heat exchange pipe is configured as a first box body, the third inlet and the third outlet are arranged on the box wall of the first box body, and the exhaust gas pipe is at least partially arranged in the first box body.
可选地,所述第三入口设于所述第一箱体的侧壁,且靠近所述第一箱体的底壁设置,所述第三出口设于所述第一箱体的顶壁。Optionally, the third inlet is arranged on a side wall of the first box body and close to a bottom wall of the first box body, and the third outlet is arranged on a top wall of the first box body.
可选地,所述废气管道位于所述第一箱体内的部分,靠近所述第一箱体的底壁设置,且呈螺旋管状设置。Optionally, the exhaust gas pipe is located in the first box body, is arranged close to the bottom wall of the first box body, and is arranged in a spiral tube shape.
可选地,所述第一箱体用以填充水,所述废气管道位于所述第一箱体内的部分能够被水覆盖。Optionally, the first box is used to be filled with water, and the portion of the exhaust pipe located in the first box can be covered by water.
可选地,所述节能的有机废气回收装置还包括加热管道和加热件,所述加热管道连接在所述第三出口和所述蒸气入口之间,所述加热件用以加热所述加热管道内的水蒸气,以提升水蒸气的温度。Optionally, the energy-saving organic waste gas recovery device further includes a heating pipe and a heating element, wherein the heating pipe is connected between the third outlet and the steam inlet, and the heating element is used to heat the water vapor in the heating pipe to increase the temperature of the water vapor.
可选地,所述吸附空间包括相互分隔的第一通道和第二通道,所述第一通道和所述第二通道沿所述吸附空间的周向依次分布,所述气体入口和所述气体出口分设在所述第一通道的相对两端,所述蒸气入口和所述蒸气出口分设在所述第二通道的相对两端;所述吸附床能够绕所述吸附空间的轴线旋转,并具有位于所述第一通道的吸附区、位于所述第二通道的脱附区。Optionally, the adsorption space includes a first channel and a second channel separated from each other, the first channel and the second channel are distributed in sequence along the circumference of the adsorption space, the gas inlet and the gas outlet are arranged at opposite ends of the first channel, and the steam inlet and the steam outlet are arranged at opposite ends of the second channel; the adsorption bed can rotate around the axis of the adsorption space, and has an adsorption zone located in the first channel and a desorption zone located in the second channel.
可选地,所述吸附空间还包括第三通道,所述吸附床还具有位于所述第三通道的降温区,所述吸附仓还具有连通所述第三通道的散热入口和散热出口,所述第三通道内设有散热风扇,所述散热风扇用以驱使空气自所述散热入口流入所述第三通道并流出所述散热出口。Optionally, the adsorption space also includes a third channel, the adsorption bed also has a cooling zone located in the third channel, the adsorption bin also has a heat dissipation inlet and a heat dissipation outlet connected to the third channel, and a heat dissipation fan is provided in the third channel, and the heat dissipation fan is used to drive air to flow from the heat dissipation inlet into the third channel and out of the heat dissipation outlet.
可选地,所述吸附床具有多个吸附层,多个所述吸附层沿所述吸附空间的轴向间隔排布。Optionally, the adsorption bed has a plurality of adsorption layers, and the plurality of adsorption layers are arranged at intervals along the axial direction of the adsorption space.
可选地,所述节能的有机废气回收装置还包括油水分离器,所述油水分离器与所述第一出口相连通,并用以处理液化后的有机溶液,以使有机溶液中的有机溶质和溶剂相分离。Optionally, the energy-saving organic waste gas recovery device further includes an oil-water separator, which is connected to the first outlet and is used to process the liquefied organic solution to separate the organic solute and the solvent in the organic solution.
本发明技术方案通过将外部水源的水自第二入口引入冷凝管道,并通过冷凝管道与水汽管道内的蒸气进行热交换而得以升温;然后这些升温后的水自第二出口流入换热管道,并通过换热管道与废气管道内的有机废气进行热交换而得以升温,并相变为蒸气;这些蒸气再自第三出口流入蒸气入口,并流入吸附空间以清洁吸附床;流经吸附床的这些蒸气再通过蒸气出口进入水汽管道以被液化(同时这些蒸气释放出的热量实现对自外部水源新引入的水的加热),有机废气中的有机物溶解在液化后的水里,形成油水混合物(即有机溶液)。也即,使水作为介质依次回收水蒸气和有机废气的热量后,水由液态相变为气态,水蒸气进入吸附仓中对吸附床上的有机物进行清洁,带走吸附床上的有机物后,水蒸气的热量被冷凝管道内新引入的水吸走,完成一次能量的流转,使得能量能够被有效的回收利用。The technical solution of the present invention introduces water from an external water source into the condensation pipe from the second inlet, and heats up the water through the condensation pipe and the steam in the water vapor pipe; then the heated water flows into the heat exchange pipe from the second outlet, and heats up the water through the heat exchange pipe and the organic waste gas in the waste gas pipe, and changes into steam; the steam flows into the steam inlet from the third outlet, and flows into the adsorption space to clean the adsorption bed; the steam flowing through the adsorption bed enters the water vapor pipe through the steam outlet to be liquefied (at the same time, the heat released by the steam realizes the heating of the water newly introduced from the external water source), and the organic matter in the organic waste gas is dissolved in the liquefied water to form an oil-water mixture (i.e., an organic solution). That is, after water is used as a medium to sequentially recover the heat of water vapor and organic waste gas, the water changes from liquid to gas, and the water vapor enters the adsorption chamber to clean the organic matter on the adsorption bed. After taking away the organic matter on the adsorption bed, the heat of the water vapor is absorbed by the newly introduced water in the condensation pipe, completing a flow of energy, so that the energy can be effectively recycled.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图示出的结构获得其他的附图。In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on the structures shown in these drawings without paying creative work.
图1为本发明有机废气回收装置一实施例的结构示意图;FIG1 is a schematic structural diagram of an organic waste gas recovery device according to an embodiment of the present invention;
图2为图1中换热器的结构示意图;FIG2 is a schematic diagram of the structure of the heat exchanger in FIG1 ;
图3为图1中吸附仓的爆炸图。FIG. 3 is an exploded view of the adsorption chamber in FIG. 1 .
附图标号说明:Description of Figure Numbers:
10、吸附仓;101、吸附床;101a、第一吸附区;101b、第二吸附区;101c、第三吸附区;101d、第二内隔热层;101e、第二密封胶条;102、挡板;103、外隔热层;104、第一内隔热层;11、吸附空间;111、第一通道;111a、气体入口;111b、气体出口;112、第二通道;112a、蒸气入口;112b、蒸气出口;113、第三通道;114、复吸连通管;10. Adsorption chamber; 101. Adsorption bed; 101a. First adsorption zone; 101b. Second adsorption zone; 101c. Third adsorption zone; 101d. Second inner heat insulation layer; 101e. Second sealing strip; 102. Baffle; 103. Outer heat insulation layer; 104. First inner heat insulation layer; 11. Adsorption space; 111. First channel; 111a. Gas inlet; 111b. Gas outlet; 112. Second channel; 112a. Steam inlet; 112b. Steam outlet; 113. Third channel; 114. Reabsorption connecting pipe;
20、冷凝器;21、水汽管道;211、第一入口;212、第一出口;22、冷凝管道;221、第二入口;222、第二出口;20. condenser; 21. water vapor pipeline; 211. first inlet; 212. first outlet; 22. condensation pipeline; 221. second inlet; 222. second outlet;
30、换热器;31、废气管道;311、进气口;312、出气口;32、换热管道;321、第三入口;322、第三出口;323、第一箱体;33、加热管道;331、加热件;30. heat exchanger; 31. exhaust gas pipe; 311. air inlet; 312. air outlet; 32. heat exchange pipe; 321. third inlet; 322. third outlet; 323. first box; 33. heating pipe; 331. heating element;
40、油水分离器;40. Oil-water separator;
50、源头;50. Source;
60、外部水源。60. External water source.
本发明目的的实现、功能特点及优点将结合实施例,参照附图做进一步说明。The realization of the purpose, functional features and advantages of the present invention will be further explained in conjunction with embodiments and with reference to the accompanying drawings.
具体实施方式DETAILED DESCRIPTION
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明的一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
需要说明,本发明实施例中所有方向性指示(诸如上、下、左、右、前、后……)仅用于解释在某一特定姿态(如附图所示)下各部件之间的相对位置关系、运动情况等,如果该特定姿态发生改变时,则该方向性指示也相应地随之改变。It should be noted that all directional indications in the embodiments of the present invention (such as up, down, left, right, front, back, etc.) are only used to explain the relative position relationship, movement status, etc. between the components under a certain specific posture (as shown in the accompanying drawings). If the specific posture changes, the directional indication will also change accordingly.
在本发明中,除非另有明确的规定和限定,术语“连接”、“固定”等应做广义理解,例如,“固定”可以是固定连接,也可以是可拆卸连接,或成一体;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通或两个元件的相互作用关系,除非另有明确的限定。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本发明中的具体含义。In the present invention, unless otherwise clearly specified and limited, the terms "connection", "fixation", etc. should be understood in a broad sense. For example, "fixation" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements, unless otherwise clearly defined. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
另外,若本发明实施例中有涉及“第一”、“第二”等的描述,则该“第一”、“第二”等的描述仅用于描述目的,而不能理解为指示或暗示其相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”的特征可以明示或者隐含地包括至少一个该特征。另外,全文中出现的“和/或”的含义,包括三个并列的方案,以“A和/或B”为例,包括A方案、或B方案、或A和B同时满足的方案。另外,各个实施例之间的技术方案可以相互结合,但是必须是以本领域普通技术人员能够实现为基础,当技术方案的结合出现相互矛盾或无法实现时应当认为这种技术方案的结合不存在,也不在本发明要求的保护范围之内。In addition, if there are descriptions involving "first", "second", etc. in the embodiments of the present invention, the descriptions of "first", "second", etc. are only used for descriptive purposes and cannot be understood as indicating or implying their relative importance or implicitly indicating the number of technical features indicated. Therefore, the features defined as "first" and "second" may explicitly or implicitly include at least one of the features. In addition, the meaning of "and/or" appearing in the full text includes three parallel schemes. Taking "A and/or B" as an example, it includes scheme A, or scheme B, or a scheme that satisfies both A and B. In addition, the technical solutions between the various embodiments can be combined with each other, but it must be based on the ability of ordinary technicians in the field to implement. When the combination of technical solutions is contradictory or cannot be implemented, it should be deemed that such a combination of technical solutions does not exist and is not within the scope of protection required by the present invention.
本发明提出一种节能的有机废气回收装置。The invention provides an energy-saving organic waste gas recovery device.
在本发明实施例中,该节能的有机废气回收装置如图1至图3所示,包括:In an embodiment of the present invention, the energy-saving organic waste gas recovery device is shown in Figures 1 to 3, and includes:
吸附仓10,具有吸附空间11、及与吸附空间11相连通的气体入口111a、气体出口111b、蒸气入口112a和蒸气出口112b,吸附仓10包括设于吸附空间11内的吸附床101,有机废气能够自气体入口111a进入吸附空间11,并流经吸附床101,然后自气体出口111b流出吸附空间11;蒸气能够自蒸气入口112a进入吸附空间11,并流经吸附床101,然后自蒸气出口112b流出吸附空间11;The adsorption chamber 10 has an adsorption space 11, and a gas inlet 111a, a gas outlet 111b, a steam inlet 112a and a steam outlet 112b connected to the adsorption space 11. The adsorption chamber 10 includes an adsorption bed 101 arranged in the adsorption space 11. The organic waste gas can enter the adsorption space 11 from the gas inlet 111a, flow through the adsorption bed 101, and then flow out of the adsorption space 11 from the gas outlet 111b; the steam can enter the adsorption space 11 from the steam inlet 112a, flow through the adsorption bed 101, and then flow out of the adsorption space 11 from the steam outlet 112b;
冷凝器20,包括相互换热的冷凝管道22和水汽管道21,水汽管道21具有相连通的第一入口211和第一出口212,第一入口211与蒸气出口112b相连通,第一出口212用以对外输出,冷凝管道22包括相连通的第二入口221和第二出口222,第二入口221与外部水源60相连通;以及The condenser 20 includes a condensation pipe 22 and a water vapor pipe 21 for heat exchange with each other, the water vapor pipe 21 has a first inlet 211 and a first outlet 212 connected to each other, the first inlet 211 is connected to the steam outlet 112b, and the first outlet 212 is used for external output, the condensation pipe 22 includes a second inlet 221 and a second outlet 222 connected to each other, and the second inlet 221 is connected to the external water source 60; and
换热器30,包括相互换热的废气管道31和换热管道32,废气管道31具有相连通的进气口311和出气口312,进气口311与有机废气的源头50相连通,出气口312与气体入口111a相连通,换热管道32具有相连通的第三入口321和第三出口322,第三入口321连通第二出口222,第三出口322连通蒸气入口112a。The heat exchanger 30 includes an exhaust gas pipe 31 and a heat exchange pipe 32 for exchanging heat with each other. The exhaust gas pipe 31 has an air inlet 311 and an air outlet 312 that are connected to each other. The air inlet 311 is connected to the source 50 of the organic waste gas, and the air outlet 312 is connected to the gas inlet 111a. The heat exchange pipe 32 has a third inlet 321 and a third outlet 322 that are connected to each other. The third inlet 321 is connected to the second outlet 222, and the third outlet 322 is connected to the steam inlet 112a.
本发明技术方案通过将外部水源60的水自第二入口221引入冷凝管道22,并通过冷凝管道22与水汽管道21内的蒸气进行热交换而得以升温;然后这些升温后的水自第二出口222流入换热管道32,并通过换热管道32与废气管道31内的有机废气进行热交换而得以升温,并相变为蒸气;这些蒸气再自第三出口322流入蒸气入口112a,并流入吸附空间11以清洁吸附床101;流经吸附床101的这些蒸气再通过蒸气出口112b进入水汽管道21以被液化(同时这些蒸气释放出的热量实现对自外部水源60新引入的水的加热),有机废气中的有机物溶解在液化后的水里,形成油水混合物(即有机溶液)。也即,使水作为介质依次回收水蒸气和有机废气的热量后,水由液态变相位气态,水蒸气进入吸附仓10中对吸附床101进行清洁,并带走吸附床101上的有机物,然后,水蒸气的热量被冷凝管道22内新引入的水吸走,完成一次能量的流转,使得能量能够被有效的回收利用。The technical solution of the present invention introduces water from an external water source 60 into the condensation pipe 22 from the second inlet 221, and heats it through the condensation pipe 22 and the steam in the water vapor pipe 21; then the heated water flows into the heat exchange pipe 32 from the second outlet 222, and heats it through the heat exchange pipe 32 and the organic waste gas in the waste gas pipe 31 to be heated and phase-changed into steam; the steam then flows into the steam inlet 112a from the third outlet 322, and flows into the adsorption space 11 to clean the adsorption bed 101; the steam flowing through the adsorption bed 101 then enters the water vapor pipe 21 through the steam outlet 112b to be liquefied (at the same time, the heat released by the steam is used to heat the water newly introduced from the external water source 60), and the organic matter in the organic waste gas dissolves in the liquefied water to form an oil-water mixture (i.e., an organic solution). That is, after using water as a medium to recover the heat of water vapor and organic waste gas in turn, water changes from liquid to gas, and the water vapor enters the adsorption chamber 10 to clean the adsorption bed 101 and take away the organic matter on the adsorption bed 101. Then, the heat of the water vapor is absorbed by the newly introduced water in the condensation pipe 22, completing an energy flow, so that the energy can be effectively recycled.
请参照图1和图2,可选地,换热管道32配置为第一箱体323,第三入口321和第三出口322设于第一箱体323的箱壁,废气管道31至少部分设于第一箱体323内。也即,水在第一箱体323内直接与废气管道31接触,废气管道31中有机废气的热量直接对水进行加热。在其他实施例中,还可以是换热管道32与废气管道31相缠绕,以完成水与有机废气的换热。Referring to FIG. 1 and FIG. 2 , optionally, the heat exchange pipe 32 is configured as a first box body 323, the third inlet 321 and the third outlet 322 are arranged on the box wall of the first box body 323, and the exhaust pipe 31 is at least partially arranged in the first box body 323. That is, the water directly contacts the exhaust pipe 31 in the first box body 323, and the heat of the organic waste gas in the exhaust pipe 31 directly heats the water. In other embodiments, the heat exchange pipe 32 and the exhaust pipe 31 can also be intertwined to complete the heat exchange between water and organic waste gas.
可选地,第三入口321设于第一箱体323的侧壁,且靠近第一箱体323的底壁设置,第三出口322设于第一箱体323的顶壁。当水在第一箱体323内气化后,水蒸气向上飘,将第三出口322设于第一箱体323的上方有助于水蒸气的排出。在其他实施例中,还可以是第三出口322设于第一箱体323的侧壁,且靠近第一箱体323的顶壁设置。Optionally, the third inlet 321 is disposed on the side wall of the first box 323 and is disposed close to the bottom wall of the first box 323, and the third outlet 322 is disposed on the top wall of the first box 323. When water is vaporized in the first box 323, the water vapor floats upward, and disposing the third outlet 322 above the first box 323 facilitates the discharge of the water vapor. In other embodiments, the third outlet 322 may also be disposed on the side wall of the first box 323 and is disposed close to the top wall of the first box 323.
可选地,废气管道31位于第一箱体323内的部分,靠近第一箱体323的底壁设置,且呈螺旋管状设置。螺旋管状的设置有助于延长有机废气在第一箱体323内与水发生热交换的时间,使得热交换更充分。将废气管道31靠近第一箱体323的底壁设置,使得较少的水便可以覆盖废气管道31,使水能够被废气管道31充分加热。在其他实施例中,还可以是废气管道31呈直线管状设置。Optionally, the exhaust pipe 31 is located in the first box 323, and is arranged near the bottom wall of the first box 323, and is arranged in a spiral tube shape. The spiral tube shape helps to prolong the time for the organic waste gas to exchange heat with water in the first box 323, so that the heat exchange is more sufficient. The exhaust pipe 31 is arranged near the bottom wall of the first box 323, so that less water can cover the exhaust pipe 31, so that the water can be fully heated by the exhaust pipe 31. In other embodiments, the exhaust pipe 31 can also be arranged in a straight tube shape.
可选地,第一箱体323用以填充水,废气管道31位于第一箱体323内的部分能够被水覆盖。由于液态水的最高温度是100℃,废气管道31内有机废气的温度在200℃左右,因此包裹废气管道31的换热介质一直在100℃以下,用以和有机废气换热。也即,在第一箱体323内100℃以上的水蒸气存储于第一箱体323的上部,且位于液面之上,100℃以下的水自第三入口321引入后存储在第一箱体323的中下部并受废气管道31的加热,当需要向吸附仓10提供水蒸气时,水蒸气自第三出口322离开(例如可通过设在第三出口322的阀门来控制第三出口322的启闭)。在其他实施例中,还可以是第一箱体323内全部填充水。Optionally, the first box 323 is used to fill water, and the part of the exhaust pipe 31 located in the first box 323 can be covered by water. Since the maximum temperature of liquid water is 100°C and the temperature of the organic waste gas in the exhaust pipe 31 is about 200°C, the heat exchange medium wrapped around the exhaust pipe 31 is always below 100°C for heat exchange with the organic waste gas. That is, water vapor above 100°C in the first box 323 is stored in the upper part of the first box 323 and is located above the liquid surface. Water below 100°C is introduced from the third inlet 321 and stored in the middle and lower part of the first box 323 and heated by the exhaust pipe 31. When it is necessary to provide water vapor to the adsorption bin 10, the water vapor leaves from the third outlet 322 (for example, the opening and closing of the third outlet 322 can be controlled by a valve provided at the third outlet 322). In other embodiments, the first box 323 can also be filled with water.
进一步可选地,冷凝器20中的水汽管道21或冷凝管道22可以是第二箱体,第二箱体的结构与第一箱体323相同。其中,当水汽管道21为第二箱体时,第一入口211位于第二箱体的顶端,第一出口212靠近第二箱体的底端设置。当冷凝管道22为第二箱体时,第二箱体内充满水,第二入口221靠近第二箱体的底端设置,第二出口222设于第二箱体的顶端。在其他实施例中,还可以是水汽管道21与冷凝管道22相互缠绕设置。Further optionally, the water vapor pipe 21 or the condensation pipe 22 in the condenser 20 can be a second box, and the structure of the second box is the same as that of the first box 323. When the water vapor pipe 21 is the second box, the first inlet 211 is located at the top of the second box, and the first outlet 212 is arranged near the bottom of the second box. When the condensation pipe 22 is the second box, the second box is filled with water, the second inlet 221 is arranged near the bottom of the second box, and the second outlet 222 is arranged at the top of the second box. In other embodiments, the water vapor pipe 21 and the condensation pipe 22 can also be arranged to be intertwined with each other.
可选地,节能的有机废气回收装置还包括加热管道33和加热件331,加热管道33连接在第三出口322和蒸气入口112a之间,加热件331用以加热加热管道33内的水蒸气,以进一步提升水蒸气的温度,使得进入吸附仓10内的水蒸气具有较高的温度以在加热吸附床101后仍能够保持在气态。具体可选地,加热件331可以是伸入加热管道33内的加热棒。在其他实施例中,还可以是不设有加热管道33和加热件331。Optionally, the energy-saving organic waste gas recovery device further includes a heating pipe 33 and a heating element 331, the heating pipe 33 is connected between the third outlet 322 and the steam inlet 112a, and the heating element 331 is used to heat the water vapor in the heating pipe 33 to further increase the temperature of the water vapor, so that the water vapor entering the adsorption chamber 10 has a higher temperature so that it can still remain in a gaseous state after heating the adsorption bed 101. Specifically, the heating element 331 can be a heating rod extending into the heating pipe 33. In other embodiments, the heating pipe 33 and the heating element 331 may not be provided.
请参照图1和图3,可选地,吸附空间11包括相互分隔的第一通道111和第二通道112,第一通道111和第二通道112沿吸附空间11的周向依次分布,气体入口111a和气体出口111b分设在第一通道111的相对两端,蒸气入口112a和蒸气出口112b分设在第二通道112的相对两端;吸附床101能够绕吸附空间11的轴线旋转,并具有位于第一通道111的吸附区、位于第二通道112的脱附区。也即,吸附床101能够在吸附空间11内转动,以使吸附床101上的部分结构能够在第一通道111和第二通道112中变换位置。有机废气在第一通道111内与吸附床101接触,使得吸附床101在第一通道111内的这部分结构吸附有机废气中的有机物,随后吸附床101转动,使吸附了有机物的这部分结构转动至第二通道112,以使得第二通道112内的水蒸气对吸附床101加热,使得吸附床101上的吸附剂处于吸附率较低的温度,并带走吸附剂所吸附的有机物。Please refer to FIG. 1 and FIG. 3 , optionally, the adsorption space 11 includes a first channel 111 and a second channel 112 separated from each other, the first channel 111 and the second channel 112 are sequentially distributed along the circumference of the adsorption space 11, the gas inlet 111a and the gas outlet 111b are respectively arranged at opposite ends of the first channel 111, and the steam inlet 112a and the steam outlet 112b are respectively arranged at opposite ends of the second channel 112; the adsorption bed 101 can rotate around the axis of the adsorption space 11, and has an adsorption area located in the first channel 111 and a desorption area located in the second channel 112. That is, the adsorption bed 101 can rotate in the adsorption space 11, so that part of the structure on the adsorption bed 101 can change position in the first channel 111 and the second channel 112. The organic waste gas contacts the adsorption bed 101 in the first channel 111, so that the part of the adsorption bed 101 in the first channel 111 adsorbs organic matter in the organic waste gas. Then the adsorption bed 101 rotates, so that the part of the structure that adsorbs the organic matter rotates to the second channel 112, so that the water vapor in the second channel 112 heats the adsorption bed 101, so that the adsorbent on the adsorption bed 101 is at a temperature with a lower adsorption rate, and takes away the organic matter adsorbed by the adsorbent.
请参照图3,进一步可选地,吸附床101具有沿其圆周方向分布的第一吸附区101a(即吸附区)和第二吸附区101b(即脱附区),第一吸附区101a和第二吸附区101b能够在第一通道111和第二通道112之间转动,使得第一吸附区101a和第二吸附区101b中的其中一者在第一通道111中吸附有机废气中的有机物时,另一者在第二通道112与水蒸气接触。如此,能够提升吸附床101的综合效率,也即,提升吸附和水蒸气清洁这两个工序的效率。Referring to FIG. 3 , further optionally, the adsorption bed 101 has a first adsorption zone 101a (i.e., adsorption zone) and a second adsorption zone 101b (i.e., desorption zone) distributed along its circumferential direction, and the first adsorption zone 101a and the second adsorption zone 101b can rotate between the first channel 111 and the second channel 112, so that when one of the first adsorption zone 101a and the second adsorption zone 101b adsorbs organic matter in the organic waste gas in the first channel 111, the other one contacts with water vapor in the second channel 112. In this way, the overall efficiency of the adsorption bed 101 can be improved, that is, the efficiency of the two processes of adsorption and water vapor cleaning can be improved.
当然,在其他实施例中,还可以是吸附空间11不包括第一通道111和第二通道112,也即,仅有一条通道,有机废气和水蒸气依次通过。Of course, in other embodiments, the adsorption space 11 may not include the first channel 111 and the second channel 112 , that is, there is only one channel, and the organic waste gas and water vapor pass through it in sequence.
请参照图3,可选地,吸附空间11还包括第三通道113,吸附床101还具有位于第三通道113的降温区,吸附仓10还具有连通第三通道113的散热入口和散热出口,第三通道113内设有散热风扇(附图中未示出),散热风扇用以驱使空气自散热入口流入第三通道113并流出散热出口。第三通道113用以使经过水蒸气升温的吸附床101降温,以使得吸附床101上的吸附剂能够降温至处于具有较好吸附率的温度,以便当吸附床101被转回至第一通道111时能够正常使用。当然,在其他实施例中,还可以是不设有第三通道113,吸附床101从第二通道112转入第一通道111后,在第一通道111内静置一段时间后再通入有机废气。Please refer to FIG. 3. Optionally, the adsorption space 11 further includes a third channel 113, the adsorption bed 101 further includes a cooling zone located in the third channel 113, the adsorption chamber 10 further includes a heat dissipation inlet and a heat dissipation outlet connected to the third channel 113, and a heat dissipation fan (not shown in the drawings) is provided in the third channel 113. The heat dissipation fan is used to drive air to flow from the heat dissipation inlet into the third channel 113 and out of the heat dissipation outlet. The third channel 113 is used to cool the adsorption bed 101 heated by water vapor, so that the adsorbent on the adsorption bed 101 can be cooled to a temperature with a good adsorption rate, so that the adsorption bed 101 can be used normally when it is transferred back to the first channel 111. Of course, in other embodiments, the third channel 113 may not be provided, and after the adsorption bed 101 is transferred from the second channel 112 to the first channel 111, the organic waste gas is introduced after it is allowed to stand in the first channel 111 for a period of time.
具体地,请参照图3,吸附床101还具有第三吸附区101c(即降温区),第一吸附区101a、第二吸附区101b及第三吸附区101c依次沿吸附床101的圆周方向分布,并能够与第一通道111、第二通道112和第三通道113一一对应。Specifically, referring to Figure 3, the adsorption bed 101 also has a third adsorption zone 101c (i.e., a cooling zone). The first adsorption zone 101a, the second adsorption zone 101b, and the third adsorption zone 101c are sequentially distributed along the circumferential direction of the adsorption bed 101, and can correspond one-to-one to the first channel 111, the second channel 112, and the third channel 113.
可以理解,在有机废气回收装置第一次运行时,第一吸附区101a、第二吸附区101b及第三吸附区101c都是干净、未吸附过有机物的状态。假设此时第一吸附区101a对齐第一通道111,第二吸附区101b对齐第二通道112,且第三吸附区101c对齐第三通道113,则可以只启用第一通道111,以使第一吸附区101a开始处理流入吸附仓10的废气,而第二通道112和第三通道113均不启用,也即,水蒸气和散热风扇可不启用。It can be understood that when the organic waste gas recovery device is operated for the first time, the first adsorption area 101a, the second adsorption area 101b and the third adsorption area 101c are all clean and have not adsorbed organic matter. Assuming that the first adsorption area 101a is aligned with the first channel 111, the second adsorption area 101b is aligned with the second channel 112, and the third adsorption area 101c is aligned with the third channel 113, only the first channel 111 can be enabled, so that the first adsorption area 101a starts to process the waste gas flowing into the adsorption bin 10, and the second channel 112 and the third channel 113 are not enabled, that is, the water vapor and the cooling fan can be disabled.
当第一吸附区101a上的吸附剂工作一定时间后,可通过电机等驱动件驱使吸附床101旋转,以使第一吸附区101a转动至对齐第二通道112的位置,并能够借助第二通道112内的水蒸气进行清洁。此时,第二吸附区101b对齐第三通道113,但不需要进行降温处理,所以可不启用散热风扇;第三吸附区101c对齐第一通道111,并继续对第一通道111内的废气进行吸附处理。After the adsorbent on the first adsorption area 101a has worked for a certain period of time, the adsorption bed 101 can be driven to rotate by a motor or other driving parts, so that the first adsorption area 101a rotates to a position aligned with the second channel 112, and can be cleaned with the help of the water vapor in the second channel 112. At this time, the second adsorption area 101b is aligned with the third channel 113, but does not need to be cooled, so the cooling fan can be disabled; the third adsorption area 101c is aligned with the first channel 111, and continues to adsorb the exhaust gas in the first channel 111.
当第三吸附区101c上的吸附剂工作一定时间后,可再次通过电机驱使吸附床101旋转,以使第一吸附区101a转动至对齐第三通道113的位置,并能够借助第三通道113内的散热风扇进行降温。此时,第二吸附区101b对齐第一通道111,并继续对第一通道111内的废气进行吸附处理;第三吸附区101c对齐第二通道112,并能够借助第二通道112内的水蒸气进行清洁。After the adsorbent on the third adsorption zone 101c has worked for a certain period of time, the motor can be used to drive the adsorption bed 101 to rotate again, so that the first adsorption zone 101a rotates to a position aligned with the third channel 113, and can be cooled by the cooling fan in the third channel 113. At this time, the second adsorption zone 101b is aligned with the first channel 111, and continues to adsorb the exhaust gas in the first channel 111; the third adsorption zone 101c is aligned with the second channel 112, and can be cleaned by the water vapor in the second channel 112.
以此类推,在有机废气回收装置的长期运行过程中,第一吸附区101a、第二吸附区101b及第三吸附区101c基本都在同步运作,并依次在第一通道111、第二通道112和第三通道113之间进行轮转。By analogy, during the long-term operation of the organic waste gas recovery device, the first adsorption zone 101a, the second adsorption zone 101b and the third adsorption zone 101c basically operate synchronously and rotate between the first channel 111, the second channel 112 and the third channel 113 in turn.
进一步可选的,吸附仓10内具有多个挡板102,挡板102的周侧通过密封胶粘接等方式密封固定在吸附仓10的仓内壁,以将吸附仓10内划分出第一通道111、第二通道112和第三通道113。Further optionally, the adsorption bin 10 has a plurality of baffles 102 , and the peripheral sides of the baffles 102 are sealed and fixed to the inner wall of the adsorption bin 10 by means of sealant bonding or the like, so as to divide the adsorption bin 10 into a first channel 111 , a second channel 112 and a third channel 113 .
可选地,吸附仓10的外周面设有外隔热层103,挡板102内设有第一内隔热层104,以避免第一通道111、第二通道112和第三通道113内的流质(例如水蒸气、空气等)互相之间发生热交换,同时避免吸附仓10内流质的热量外散到吸附仓10外。Optionally, an outer insulation layer 103 is provided on the outer peripheral surface of the adsorption bin 10, and a first inner insulation layer 104 is provided inside the baffle 102 to avoid heat exchange between the fluids (such as water vapor, air, etc.) in the first channel 111, the second channel 112 and the third channel 113, and to prevent the heat of the fluid in the adsorption bin 10 from dissipating to the outside of the adsorption bin 10.
可选地,吸附床101在第一吸附区101a、第二吸附区101b及第三吸附区101c的分区处设有第二内隔热层101d,也即,第二内隔热层101d与第一内隔热层104相对设置。如此,第二内隔热层101d与第一内隔热层104共同起作用,以避免第一通道111、第二通道112和第三通道113内的流质(例如水蒸气、空气等)互相之间发生热交换。Optionally, the adsorption bed 101 is provided with a second inner heat insulation layer 101d at the partitions of the first adsorption zone 101a, the second adsorption zone 101b and the third adsorption zone 101c, that is, the second inner heat insulation layer 101d is arranged opposite to the first inner heat insulation layer 104. In this way, the second inner heat insulation layer 101d and the first inner heat insulation layer 104 work together to prevent the fluids (such as water vapor, air, etc.) in the first channel 111, the second channel 112 and the third channel 113 from exchanging heat with each other.
具体可选地,外隔热层103、第一内隔热层104及第二内隔热层101d的材质可以配置为泡沫等具有较好隔热性能的材质。Specifically, optionally, the material of the outer heat insulation layer 103, the first inner heat insulation layer 104 and the second inner heat insulation layer 101d can be configured as a material with good heat insulation performance such as foam.
可选地,挡板102上具有对应吸附床101设置的避让缺口,以避让转动的吸附床101,避让缺口的边缘处设有第一密封胶条(附图中未示出),第一密封胶条能够和吸附床101滑动抵接,当吸附床101停止转动时,第一密封胶条和挡板102共同起隔离作用,以使第一通道111、第二通道112和第三通道113内的气体互不干扰。也即,吸附仓10的内壁面在轴向上连续延伸,但挡板在轴向上不连续且在吸附床101所在位置断开。Optionally, the baffle 102 has an escape notch corresponding to the adsorption bed 101 to avoid the rotating adsorption bed 101, and a first sealing strip (not shown in the drawings) is provided at the edge of the escape notch, and the first sealing strip can slide against the adsorption bed 101. When the adsorption bed 101 stops rotating, the first sealing strip and the baffle 102 work together to isolate the gases in the first channel 111, the second channel 112, and the third channel 113 from interfering with each other. That is, the inner wall surface of the adsorption bin 10 extends continuously in the axial direction, but the baffle is discontinuous in the axial direction and is disconnected at the location of the adsorption bed 101.
可选地,吸附床101的外周面设有第二密封胶条101e,第二密封胶条101e与吸附仓10的内壁面滑动抵接,以实现吸附床101和吸附仓10内壁面之间的密封性,避免第一通道111、第二通道112和第三通道113内的气体互相干扰的问题发生。Optionally, a second sealing strip 101e is provided on the outer peripheral surface of the adsorption bed 101, and the second sealing strip 101e is slidably abutted against the inner wall surface of the adsorption chamber 10 to achieve sealing between the adsorption bed 101 and the inner wall surface of the adsorption chamber 10, thereby avoiding the problem of mutual interference between the gases in the first channel 111, the second channel 112 and the third channel 113.
可选地,吸附床101具有多个,多个吸附床101沿吸附空间11的轴向间隔排布。由于气体的自然流向通常为自下向上流动,因此吸附仓10沿高度方向延伸,且气体入口111a靠近吸附仓10的底端、气体出口111b靠近吸附仓10的顶端设置,为使吸附仓10能够对有机废气提供效果明显的吸附效果,吸附床101在吸附仓10的高度方向上设置多层,使有机废气在流经一次吸附仓10的过程中依次被多个吸附床101吸附有机物,也即,在有机废气流经一次吸附仓10时能够被吸走大量的有机物。在其他实施例中,还可以是仅设有一层吸附床101。Optionally, there are multiple adsorption beds 101, and the multiple adsorption beds 101 are arranged at intervals along the axial direction of the adsorption space 11. Since the natural flow direction of the gas is usually from bottom to top, the adsorption chamber 10 extends in the height direction, and the gas inlet 111a is close to the bottom end of the adsorption chamber 10, and the gas outlet 111b is close to the top end of the adsorption chamber 10. In order to enable the adsorption chamber 10 to provide an effective adsorption effect on the organic waste gas, the adsorption bed 101 is arranged in multiple layers in the height direction of the adsorption chamber 10, so that the organic waste gas is sequentially adsorbed by multiple adsorption beds 101 in the process of flowing through the primary adsorption chamber 10, that is, a large amount of organic matter can be sucked away when the organic waste gas flows through the primary adsorption chamber 10. In other embodiments, only one layer of adsorption bed 101 can be provided.
进一步可选地,吸附仓还包括复吸连通管114、设在复吸连通管114上的驱动风扇和阀门,复吸连通管114的进气端连通气体出口111b,且复吸连通管114的出气端连通气体入口111a。具体而言,有机废气在自第一通道111中流出后会对其进行有机物含量的检测,若有机物的浓度仍然较高,会开启复吸连通管114上的阀门及驱动风扇,以使这些经历了一次吸附的有机废气经由复吸连通管114再次通过气体入口111a,并进入吸附空间11内,吸附床101再次对有机废气中的有机物进行吸附,直至检测出有机废气中的有机物浓度低于预设标准数值后,才将有机废气排放至外界。Further optionally, the adsorption chamber further includes a reabsorption connecting pipe 114, a driving fan and a valve arranged on the reabsorption connecting pipe 114, the air inlet end of the reabsorption connecting pipe 114 is connected to the gas outlet 111b, and the air outlet end of the reabsorption connecting pipe 114 is connected to the gas inlet 111a. Specifically, after the organic waste gas flows out from the first channel 111, the organic matter content will be detected. If the concentration of organic matter is still high, the valve and the driving fan on the reabsorption connecting pipe 114 will be opened, so that the organic waste gas that has undergone one adsorption will pass through the gas inlet 111a again through the reabsorption connecting pipe 114 and enter the adsorption space 11, and the adsorption bed 101 will adsorb the organic matter in the organic waste gas again until the organic matter concentration in the organic waste gas is detected to be lower than the preset standard value, and then the organic waste gas will be discharged to the outside.
其中,在有机废气自气体出口111b重新循环至气体入口111a的过程中,不经过换热器30与水进行换热,也即只有直接从有机废气的源头50中排出的有机废气,才会进入换热器30进行换热。In the process of the organic waste gas being recirculated from the gas outlet 111b to the gas inlet 111a, the organic waste gas does not pass through the heat exchanger 30 for heat exchange with water. That is, only the organic waste gas directly discharged from the source 50 of the organic waste gas will enter the heat exchanger 30 for heat exchange.
可选地,节能的有机废气回收装置还包括油水分离器40,油水分离器40与第一出口212相连通,并用以处理液化后的有机溶液,以使有机溶液中的有机溶质和溶剂相分离。自水汽管道21的第一出口212流出的液体中溶解有大量的有机物,油水分离器40能够将有机溶质与水相分离,以能够回收第一出口212流出的液体中的大部分有机物。在其他实施例中,还可以是不设有油水分离器40。Optionally, the energy-saving organic waste gas recovery device further includes an oil-water separator 40, which is connected to the first outlet 212 and is used to process the liquefied organic solution to separate the organic solute and the solvent in the organic solution. A large amount of organic matter is dissolved in the liquid flowing out of the first outlet 212 of the water vapor pipe 21, and the oil-water separator 40 can separate the organic solute from the water phase to recover most of the organic matter in the liquid flowing out of the first outlet 212. In other embodiments, the oil-water separator 40 may not be provided.
以上所述仅为本发明的可选实施例,并非因此限制本发明的专利范围,凡是在本发明的发明构思下,利用本发明说明书及附图内容所作的等效结构变换,或直接/间接运用在其他相关的技术领域均包括在本发明的专利保护范围内。The above descriptions are only optional embodiments of the present invention, and are not intended to limit the patent scope of the present invention. All equivalent structural changes made using the contents of the present invention's specification and drawings, or directly/indirectly applied in other related technical fields, are included in the patent protection scope of the present invention.
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