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CN118685757A - A semiconductor production device and energy efficiency optimization control method - Google Patents

A semiconductor production device and energy efficiency optimization control method Download PDF

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CN118685757A
CN118685757A CN202411172103.6A CN202411172103A CN118685757A CN 118685757 A CN118685757 A CN 118685757A CN 202411172103 A CN202411172103 A CN 202411172103A CN 118685757 A CN118685757 A CN 118685757A
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fixed
heat
pipe
shell
timing switch
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CN118685757B (en
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刘奕博
侯爱芬
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Jiangsu Mo'an Electronics Co ltd
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    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C16/00Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes
    • C23C16/44Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the method of coating
    • C23C16/4412Details relating to the exhausts, e.g. pumps, filters, scrubbers, particle traps
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C16/00Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes
    • C23C16/02Pretreatment of the material to be coated
    • C23C16/0209Pretreatment of the material to be coated by heating
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C16/00Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes
    • C23C16/02Pretreatment of the material to be coated
    • C23C16/0227Pretreatment of the material to be coated by cleaning or etching
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C16/00Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes
    • C23C16/44Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the method of coating
    • C23C16/52Controlling or regulating the coating process
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C16/00Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes
    • C23C16/44Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the method of coating
    • C23C16/54Apparatus specially adapted for continuous coating
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/50Manufacturing or production processes characterised by the final manufactured product

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  • Chemical & Material Sciences (AREA)
  • General Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)

Abstract

本发明公开了一种半导体生产装置及能效优化控制方法,属于半导体生产技术领域,该半导体生产装置包括CVD设备主体;传输机构;排气机构;驱动机构;移运机构;控制机构;该半导体生产装置能效优化控制方法,通过排气机构与传输机构控制,利用定时开关的开闭不间断的实现多个半导体晶片镀膜,同时控制内部热量的循环利用;该装置可批量进行半导体的化学气相沉积镀膜,同时可根据不同半导体材料镀膜的不同反应时间调控整体机械结构,生产高效;且本半导体生产装置的能效优化控制方法,该方法精确控制反应气体流出,同时回收反应后产生的热能,有效减少设备整体能耗,且避免反应气体浪费。

The present invention discloses a semiconductor production device and an energy efficiency optimization control method, belonging to the field of semiconductor production technology. The semiconductor production device comprises a CVD equipment main body; a transmission mechanism; an exhaust mechanism; a driving mechanism; a transfer mechanism; and a control mechanism. The semiconductor production device energy efficiency optimization control method controls the exhaust mechanism and the transmission mechanism, and utilizes the opening and closing of a timing switch to realize the coating of multiple semiconductor wafers uninterruptedly, while controlling the recycling of internal heat. The device can perform chemical vapor deposition coating of semiconductors in batches, and can adjust the overall mechanical structure according to the different reaction times of coatings of different semiconductor materials, so as to achieve high production efficiency. The semiconductor production device energy efficiency optimization control method can accurately control the outflow of reaction gases, while recovering the heat energy generated after the reaction, effectively reducing the overall energy consumption of the equipment, and avoiding the waste of reaction gases.

Description

一种半导体生产装置及能效优化控制方法A semiconductor production device and energy efficiency optimization control method

技术领域Technical Field

本发明属于半导体生产技术领域,尤其涉及一种半导体生产装置及能效优化控制方法。The present invention belongs to the technical field of semiconductor production, and in particular relates to a semiconductor production device and an energy efficiency optimization control method.

背景技术Background Art

半导体是介于导体与绝缘体之间的具有导电性能的材料,半导体应用的领域很广,半导体在集成电路、消费电子、通信系统、光伏发电、照明、大功率电源转换等领域都有应用,镀膜设备是半导体生产常用的设备,对于半导体端面需要镀膜保护,以防止半导体受损。Semiconductors are materials with conductive properties between conductors and insulators. Semiconductors have a wide range of applications. Semiconductors are used in integrated circuits, consumer electronics, communication systems, photovoltaic power generation, lighting, high-power power conversion and other fields. Coating equipment is commonly used in semiconductor production. The end faces of semiconductors need coating protection to prevent damage to the semiconductor.

镀膜指在基材上形成从数纳米到数微米的材料层,材料可以是金属材料、半导体材料、以及氧化物氟化物等化合物材料.镀膜的工艺可以最简略的分为化学工艺及物理工艺。Coating refers to the formation of a material layer ranging from several nanometers to several microns on a substrate. The material can be a metal material, a semiconductor material, or a compound material such as oxides and fluorides. The coating process can be simply divided into chemical process and physical process.

通常是液态或者气态的前体材料经过在固体表面的化学反应,沉积一层固体材料层,以下常见的镀膜工艺都是属于化学工艺:Usually, a liquid or gaseous precursor material undergoes a chemical reaction on the solid surface to deposit a layer of solid material. The following common coating processes are all chemical processes:

电镀(Electroplating):利用电解原理在某些金属表面上镀上一薄层其它金属或合金的过程,是利用电解作用使金属或其它材料制件的表面附着一层金属膜的工艺图片化学溶液沉积 Chemical solution deposition (CSD):是利用一种合适的还原剂使镀液中的金属离子还原并沉积在基体表面上的化学还原过程,与电化学沉积不同,化学沉积不需要整流电源和阳极,Sol-Gel技术就是一种化学溶液沉积方法。Electroplating: The process of plating a thin layer of other metals or alloys on certain metal surfaces using the principle of electrolysis. It is a process that uses electrolysis to attach a layer of metal film to the surface of metal or other material parts. Chemical solution deposition (CSD): It is a chemical reduction process that uses a suitable reducing agent to reduce the metal ions in the plating solution and deposit them on the surface of the substrate. Unlike electrochemical deposition, chemical deposition does not require a rectifier power supply and an anode. Sol-Gel technology is a chemical solution deposition method.

旋转涂覆法 Spin-coating:即在高速旋转的基片上,滴注各类胶液,利用离心力使滴在基片上的胶液均匀地涂覆在基片上,厚度视不同胶液和基片间的粘滞系数而不同,也和旋转速度及时间有关,通常也需要涂胶后的热处理来使胶状涂膜晶体化,对于高分子聚合物Polymer的薄膜涂覆比较有效,广泛应用于半导体的光感掩膜涂覆。Spin coating: that is, various types of glue are dripped on the high-speed rotating substrate, and the glue dripped on the substrate is evenly coated on the substrate by centrifugal force. The thickness varies depending on the viscosity coefficient between the glue and the substrate, and is also related to the rotation speed and time. Usually, heat treatment after glue coating is also required to crystallize the colloidal coating. It is more effective for thin film coating of polymer Polymer and is widely used in photosensitive mask coating of semiconductors.

化学气相沉积 Chemical vapor deposition(CVD):把一种或几种含有构成薄膜元素的化合物、单质气体通入放置有基材的反应室,借助空间气相化学反应在基体表面上沉积固态薄膜的工艺技术。Chemical vapor deposition (CVD) is a process technology that introduces one or more compounds or simple gases containing thin film elements into a reaction chamber where a substrate is placed, and deposits a solid thin film on the surface of the substrate by means of a spatial vapor phase chemical reaction.

等离子增强化学气相沉积 Plasma enhanced Chemical vapor deposition(PECVD):是借助微波或射频等使含有薄膜组成原子的气体电离,在局部形成等离子体,而等离子体化学活性很强,很容易发生反应,在基片上沉积出所期望的薄膜,因为利用了等离子的活性来促进化学反应,PECVD可以在较低的温度下实现。Plasma enhanced chemical vapor deposition (PECVD) is a process that uses microwaves or radio frequencies to ionize the gas containing the atoms that make up the thin film, forming a plasma locally. The plasma has strong chemical activity and is easy to react to deposit the desired thin film on the substrate. Because the activity of plasma is used to promote chemical reactions, PECVD can be achieved at a lower temperature.

对于上述方法,现有技术中常用的是化学气相沉积法用于镀膜,其中常用设备为化学气相沉积镀膜设备,其工作模式单一,在镀膜时,需要将6-8个半导体材料固定在设备的夹具上,在镀膜结束后,再将半导体取下,进行下一批半导体的镀膜,同时在进行镀膜前还需进行多种酸液对半导体表面进行清洗烘干,整个效率低下,且气相沉积中会产生的高温气体,直接回收导致能源浪费。For the above method, chemical vapor deposition is commonly used in the prior art for coating, wherein the commonly used equipment is chemical vapor deposition coating equipment, which has a single working mode. During coating, 6-8 semiconductor materials need to be fixed on the fixture of the equipment. After the coating is completed, the semiconductor is removed and the next batch of semiconductors are coated. At the same time, before coating, a variety of acid solutions are required to clean and dry the semiconductor surface. The overall efficiency is low, and the high-temperature gas generated during vapor deposition is directly recycled, resulting in energy waste.

发明内容Summary of the invention

本发明的目的在于提供一种半导体生产装置,该装置可批量进行半导体的化学气相沉积镀膜,同时可根据不同半导体材料镀膜的不同反应时间调控整体机械结构,生产高效;本发明的目的还在于提供一种半导体生产装置的能效优化控制方法,该方法精确控制反应气体流出,同时回收反应后产生的热能,有效减少设备整体能耗,且避免反应气体浪费。The object of the present invention is to provide a semiconductor production device, which can carry out chemical vapor deposition coating of semiconductors in batches, and at the same time can adjust the overall mechanical structure according to the different reaction times of coating of different semiconductor materials, so as to achieve efficient production; the object of the present invention is also to provide an energy efficiency optimization control method for a semiconductor production device, which method accurately controls the outflow of reaction gases and recovers the heat energy generated after the reaction, thereby effectively reducing the overall energy consumption of the equipment and avoiding waste of reaction gases.

为实现上述目的,本发明提供如下技术方案:一种半导体生产装置,包括CVD设备主体,所述CVD设备主体包括壳体及壳体顶部的反应保护罩,所述反应保护罩内部设有固定在壳体上的加热板,反应保护罩上连接有供气管,所述壳体内部设有供应机构,供应机构用于设备整体供电及供气,供气管远离反应保护罩端延伸至壳体内部与所述供应机构连接,所述电极板中部设有与加热板脱离的导热板;To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a semiconductor production device, comprising a CVD equipment body, the CVD equipment body comprising a shell and a reaction protection cover on the top of the shell, a heating plate fixed to the shell is provided inside the reaction protection cover, a gas supply pipe is connected to the reaction protection cover, a supply mechanism is provided inside the shell, the supply mechanism is used for power supply and gas supply to the whole equipment, the gas supply pipe extends away from the reaction protection cover end to the inside of the shell and is connected to the supply mechanism, and a heat conduction plate separated from the heating plate is provided in the middle of the electrode plate;

传输机构,所述传输机构包括一端伸入壳体内部的第一传输带,第一传输带远离壳体端外部固定有保温罩,所述第一传输带上固定有若干组卡爪,每组卡爪设有若干卡块,所有的卡块沿圆形方向排列,卡爪内部卡接有样品载盘;The transmission mechanism comprises a first transmission belt with one end extending into the interior of the shell, a heat preservation cover is fixed to the outside of the first transmission belt away from the shell, a plurality of groups of claws are fixed on the first transmission belt, each group of claws is provided with a plurality of blocks, all the blocks are arranged in a circular direction, and a sample carrier is clamped inside the claws;

排气机构,所述排气机构包括固定在所述反应保护罩上的排气管,排气管远离排气机构端沿保温罩一端插入延伸至所述第一传输带上方,排气管穿过保温罩后连接尾气处理设备;An exhaust mechanism, the exhaust mechanism comprising an exhaust pipe fixed on the reaction protection cover, the exhaust pipe being inserted along one end of the heat preservation cover away from the exhaust mechanism and extending to above the first conveyor belt, and the exhaust pipe being connected to an exhaust gas treatment device after passing through the heat preservation cover;

驱动机构,所述驱动机构包括固定在所述导热板底部的活塞杆,活塞杆远离导热板端固定有气缸;A driving mechanism, the driving mechanism comprising a piston rod fixed to the bottom of the heat conducting plate, a cylinder being fixed to the end of the piston rod away from the heat conducting plate;

移运机构,所述移运机构包括固定在壳体内壁上的弧形行程滑轨,弧形行程滑轨内部滑动连接有移运爪;A transport mechanism, the transport mechanism comprising an arc-shaped travel slide rail fixed on the inner wall of the shell, and a transport claw is slidably connected inside the arc-shaped travel slide rail;

控制机构,所述控制机构包括转动连接在壳体上的曲杆,曲杆远离壳体端连接有控制盒,控制盒上集成有若干的控制按钮,控制盒内部集成有PLC控制模块。The control mechanism comprises a crank lever rotatably connected to the shell, the crank lever is connected to a control box at the end away from the shell, a plurality of control buttons are integrated on the control box, and a PLC control module is integrated inside the control box.

在本发明中,利用排气机构与传输机构控制若干个半导体晶片逐个进行化学气相沉积镀膜,同时利用定时开关的开闭不间断的实现内部热量的循环利用,且定时开关的打开间隔时间可进行调整,可根据不同材料的半导体晶片镀膜时间调整,充分利用内部产生的热能,合理提高反应气体供应效率,降低整体镀膜过程中的能耗。In the present invention, an exhaust mechanism and a transmission mechanism are used to control a plurality of semiconductor wafers to be coated with chemical vapor deposition one by one, and at the same time, the opening and closing of a timing switch is used to continuously realize the circulation of internal heat, and the opening interval of the timing switch can be adjusted. The coating time can be adjusted according to semiconductor wafers of different materials, so as to make full use of the heat energy generated internally, reasonably improve the reaction gas supply efficiency, and reduce the energy consumption in the overall coating process.

作为本发明的一种优选方案,所述传输带内部设有转动辊,两个转动辊两端转动连接有支架,远离所述壳体端的转动辊一侧固定有传动轴,传动轴另一端固定有第一齿轮,第一齿轮啮合有半齿轮,半齿轮内部固定有驱动轴,驱动轴转动连接在支架侧面,驱动轴一端连接有驱动电机,驱动电机螺丝安装在支架侧面。As a preferred solution of the present invention, a rotating roller is provided inside the transmission belt, and brackets are rotatably connected at both ends of the two rotating rollers. A transmission shaft is fixed to one side of the rotating roller away from the shell end, and a first gear is fixed to the other end of the transmission shaft. The first gear is meshed with a half gear, and a driving shaft is fixed inside the half gear. The driving shaft is rotatably connected to the side of the bracket, and a driving motor is connected to one end of the driving shaft. The driving motor screws are installed on the side of the bracket.

其中驱动电机在驱动半齿轮转动时,由于半齿轮的结构,在存在轮齿位置处半齿轮与第一齿轮啮合,在未存在轮齿处,半齿轮空转,其中驱动电机保持常开,进而可实现间歇驱动方式,驱动第一传输带的转动。When the driving motor drives the half gear to rotate, due to the structure of the half gear, the half gear meshes with the first gear at the position where the gear teeth exist, and the half gear idles at the position where the gear teeth do not exist. The driving motor remains normally open, thereby realizing an intermittent driving mode to drive the rotation of the first transmission belt.

第一传输带上设置的若干组卡爪,每组卡爪内部均放置一样品载盘,样品载盘内部放置待镀膜的半导体晶片。A plurality of groups of clamping claws are arranged on the first conveyor belt, a sample carrier is placed inside each group of clamping claws, and a semiconductor wafer to be coated is placed inside the sample carrier.

作为本发明的一种优选方案,所述排气管外部固定电磁阀,排气管内部固定有导热金属管,导热金属管侧面固定有导热金属环状管,导热金属环状管外部固定有封板,导热金属环状管沿导热金属管长度方向设有若干,所述保温罩内部固定有隔断板,隔断板将保温罩内部区域分割为若干的独立区域,每个独立区域内部均设有一导热金属环状管,封板侧面连接有供液管,供液管远离封板端沿保温罩侧面伸出,供液管间隔设置,每个供液管均连接有不同的酸洗液供应设备。As a preferred solution of the present invention, a solenoid valve is fixed outside the exhaust pipe, a heat-conducting metal tube is fixed inside the exhaust pipe, a heat-conducting metal ring tube is fixed on the side of the heat-conducting metal tube, a sealing plate is fixed outside the heat-conducting metal ring tube, and several heat-conducting metal ring tubes are arranged along the length direction of the heat-conducting metal tube, a partition plate is fixed inside the heat-insulating cover, the partition plate divides the internal area of the heat-insulating cover into several independent areas, each independent area is provided with a heat-conducting metal ring tube, a liquid supply pipe is connected to the side of the sealing plate, the liquid supply pipe extends along the side of the heat-insulating cover away from the sealing plate end, the liquid supply pipes are arranged at intervals, and each liquid supply pipe is connected to different pickling liquid supply equipment.

其中独立区域的长度与上述第一传输带在间歇时间段内行走的长度一致,进而可时刻保持每个封板与每组卡爪保持相对对应的位置,使得封板可很好的密封在样品载盘上方。The length of the independent area is consistent with the length of the first conveyor belt during the intermittent time period, so that each sealing plate and each group of claws can always be kept in a relatively corresponding position, so that the sealing plate can be well sealed above the sample carrier.

排气管在电磁阀打开后,用于导出反应保护罩内部的高温气体,高温气体经过排气管至尾气回收设备进行回收,同时高温气体的热量被排气管内部的导热金属管吸收,导热金属管将热量通过导热金属环状管传导至封板内部。After the solenoid valve is opened, the exhaust pipe is used to discharge the high-temperature gas inside the reaction protection cover. The high-temperature gas passes through the exhaust pipe to the exhaust gas recovery equipment for recovery. At the same time, the heat of the high-temperature gas is absorbed by the heat-conducting metal pipe inside the exhaust pipe. The heat-conducting metal pipe conducts the heat to the inside of the sealing plate through the heat-conducting metal ring pipe.

其中每间隔一个独立区域均在封板内部连接供液管,进而在经过一种酸洗液清洗半导体晶片后,可在上述热量下将半导体表面烘干,同时再进入下个独立区域中采用另一种酸洗液清洗半导体晶片表面,形成清洗-烘干-再清洗-再烘干循环,在经过若干次不同的清洗后,载有半导体晶片的样品载盘进入壳体内部。Each independent area is connected to a liquid supply pipe inside the sealing plate, so that after the semiconductor chip is cleaned with a pickling liquid, the semiconductor surface can be dried under the above-mentioned heat, and then enter the next independent area to use another pickling liquid to clean the semiconductor chip surface, forming a cleaning-drying-re-cleaning-re-drying cycle. After several different cleanings, the sample carrier carrying the semiconductor chip enters the interior of the shell.

作为本发明的一种优选方案,所述导热板上表面与加热板上表面齐平处为所述活塞杆的最大行程,位于所述壳体内部还固定有支撑杆,支撑杆内部固定所述气缸,位于支撑杆内侧还螺丝安装有第一行程开关,第一行程开关高度低于所述传输带高度,行程开关并联有第一定时开关,所述样品载盘底部嵌设有压力传感器模块,压力传感器模块与行程开关并联,第一行程开关、第一定时开关与压力传感器模块并联后与气缸串联连接,压力传感器模块与PLC控制模块电信号连接,第一定时开关集成在控制盒内部。As a preferred solution of the present invention, the maximum stroke of the piston rod is where the upper surface of the heat conduction plate is flush with the upper surface of the heating plate, a support rod is also fixed inside the shell, the cylinder is fixed inside the support rod, a first stroke switch is also screwed on the inner side of the support rod, the height of the first stroke switch is lower than the height of the conveyor belt, the stroke switch is connected in parallel with the first timing switch, a pressure sensor module is embedded in the bottom of the sample carrier, the pressure sensor module is connected in parallel with the stroke switch, the first stroke switch, the first timing switch and the pressure sensor module are connected in parallel and then connected in series with the cylinder, the pressure sensor module is electrically connected to the PLC control module, and the first timing switch is integrated inside the control box.

其中导热板的初始位置位于壳体内部位置,且样品载盘处于与样品载盘抵触位置,此时若导热板上放置样品载盘,则在压力传感器模块上的接收的压力至发生变化,压力值超过阈值,通过PLC控制模块可打开气缸,气缸驱动活塞杆至活塞杆的最大行程处,此时导热板与加热板表面齐平,样品载盘位于反应保护罩内部,可开始进行化学气相沉积。The initial position of the heat conduction plate is located inside the shell, and the sample carrier is in contact with the sample carrier. If the sample carrier is placed on the heat conduction plate at this time, the pressure received on the pressure sensor module will change. If the pressure value exceeds the threshold, the cylinder can be opened through the PLC control module, and the cylinder drives the piston rod to the maximum stroke of the piston rod. At this time, the heat conduction plate is flush with the surface of the heating plate, and the sample carrier is located inside the reaction protection cover, and chemical vapor deposition can begin.

作为本发明的一种优选方案,所述供气管外部固定有电子节流阀,电子节流阀串联有第二定时开关,第二定时开关集成在所述控制盒内部,电子节流阀与第二定时开关串联后与所述电磁阀并联。As a preferred solution of the present invention, an electronic throttle valve is fixed to the outside of the air supply pipe, the electronic throttle valve is connected in series with a second timing switch, the second timing switch is integrated inside the control box, and the electronic throttle valve is connected in series with the second timing switch and then connected in parallel with the solenoid valve.

作为本发明的一种优选方案,所述移运爪底部固定有金属棒,金属棒关于移运爪中部对称设置,每个金属棒外部套设有导电线圈,两个导电线圈串联后与所述第二定时开关串联,所述样品载盘侧壁上嵌设有金属块。As a preferred solution of the present invention, a metal rod is fixed at the bottom of the transfer claw, and the metal rod is symmetrically arranged about the middle of the transfer claw. A conductive coil is sleeved on the outside of each metal rod. The two conductive coils are connected in series and then connected in series with the second timing switch. A metal block is embedded on the side wall of the sample carrier.

其中导电线圈在通电后,由于导电线圈内部存在金属棒,因此在感应磁场下,金属棒具有磁性,可吸附样品载盘上的金属块,进而可将整个样品载盘进行吸附。After the conductive coil is energized, due to the presence of a metal rod inside the conductive coil, the metal rod is magnetic under the induced magnetic field and can adsorb the metal block on the sample carrier, thereby adsorbing the entire sample carrier.

作为本发明的一种优选方案,所述移运爪一端固定有连接杆,连接杆远离移运爪滑动在弧形行程滑轨内部,移运爪另一端固定有第二齿轮,第二齿轮啮合有第三齿轮,第三齿轮内部固定有销轴,销轴转动连接在壳体内部,销轴一端固定有伺服电机,伺服电机串联有第二行程开关,第二行程开关固定于弧形行程滑轨一端。As a preferred solution of the present invention, a connecting rod is fixed to one end of the transport claw, and the connecting rod slides inside the arc-shaped travel slide rail away from the transport claw. A second gear is fixed to the other end of the transport claw, and the second gear is meshed with a third gear. A pin is fixed inside the third gear, and the pin is rotatably connected inside the shell. A servo motor is fixed to one end of the pin, and the servo motor is connected in series with a second travel switch, and the second travel switch is fixed to one end of the arc-shaped travel slide rail.

在上述的样品载盘被吸附后,可通过伺服电机驱动,带动整个移运爪沿弧形行程滑轨移动。After the sample carrier is adsorbed, the servo motor can be used to drive the entire transfer claw to move along the arc-shaped travel slide rail.

作为本发明的一种优选方案,所述弧形行程滑轨开合角度为90°,所述弧形行程滑轨下方设有第二传输带,第二传输带与第一传输带呈垂直放置,第二传输带靠近第二行程开关侧设置,第二传输带远离第二行程开关端延伸出壳体。As a preferred solution of the present invention, the opening and closing angle of the arc-shaped travel slide is 90°, and a second conveyor belt is provided under the arc-shaped travel slide. The second conveyor belt is placed vertically to the first conveyor belt, and the second conveyor belt is arranged close to the second travel switch side. The second conveyor belt extends out of the shell away from the second travel switch end.

第二行程开关在被移运爪抵触后断开,进行感应磁场消失,样品载盘放置于第二传输带上,结合上述的第一传输带,可实现批量半导体清洗、沉积、转运收集的工艺流程。The second travel switch is disconnected after being resisted by the transfer claw, the induced magnetic field disappears, and the sample carrier is placed on the second conveyor belt. Combined with the above-mentioned first conveyor belt, the process flow of batch semiconductor cleaning, deposition, transportation and collection can be realized.

本发明还提供了一种半导体生产装置的能效优化控制方法,基于上述的半导体生产装置,具体包括下列步骤:The present invention also provides an energy efficiency optimization control method for a semiconductor production device, based on the above-mentioned semiconductor production device, specifically comprising the following steps:

①设定第二定时开关的间隔控制时效,设置为10-12min为一个开闭回合;① Set the interval control time of the second timing switch to 10-12 minutes for one opening and closing cycle;

②第二定时开关处于闭合状态,电子节流阀打开,开始向反应保护罩内部通入反应气体,开始化学气相沉积镀膜,此时电磁阀处于关闭状态;② The second timing switch is in the closed state, the electronic throttle valve is opened, and the reaction gas begins to be introduced into the reaction protection cover to start chemical vapor deposition coating. At this time, the solenoid valve is in the closed state;

③间隔时间10-12min后,第二定时开关处于断开状态,电子节流阀关闭,电磁阀打开,化学气相沉积镀膜完成,反应保护罩内部的高温气体沿排气管排出,热量被排气管内部的导热金属管吸收,热量沿导热金属环状管传输至封板对封板下方的样品承载盘加热;③ After an interval of 10-12 minutes, the second timing switch is in the off state, the electronic throttle valve is closed, the solenoid valve is opened, the chemical vapor deposition coating is completed, and the high-temperature gas inside the reaction protection cover is discharged along the exhaust pipe. The heat is absorbed by the heat-conducting metal tube inside the exhaust pipe, and the heat is transmitted along the heat-conducting metal ring tube to the sealing plate to heat the sample carrier plate below the sealing plate;

④由半齿轮驱动的传输带间隔式驱动第一传输带转动,间隔时间为10-12min;④ The transmission belt driven by the half gear drives the first transmission belt to rotate at intervals of 10-12 minutes;

⑤间隔时间10-12min后,第二定时开关再次闭合,电子节流阀再次打开,开始向反应保护罩内部通入反应气体,开始下一次的化学气相沉积镀膜。⑤ After an interval of 10-12 minutes, the second timing switch is closed again, the electronic throttle valve is opened again, and the reaction gas begins to be introduced into the reaction protection cover to start the next chemical vapor deposition coating.

本发明的有益效果是:该装置设置传输机构及移运机构,可自动批量进行半导体的化学气相沉积镀膜,同时可根据不同半导体材料镀膜的不同反应时间调控整体机械结构,生产高效,可调整性强;且本半导体生产装置的能效优化控制方法,利用多个行程开关及结合PLC控制系统,实现加工中自动化控制,根据不同的半导体晶片材料,调控其反应时间,精确控制反应气体流出,同时回收并直接应用至半导体晶片清洗过程,充分利用反应后产生的热能,有效减少设备整体能耗,且避免反应气体浪费。The beneficial effects of the present invention are as follows: the device is provided with a transmission mechanism and a transfer mechanism, which can automatically carry out chemical vapor deposition coating of semiconductors in batches, and at the same time, the overall mechanical structure can be adjusted according to the different reaction times of coatings of different semiconductor materials, with efficient production and strong adjustability; and the energy efficiency optimization control method of the semiconductor production device utilizes multiple travel switches and combines with a PLC control system to realize automatic control during processing, adjusts the reaction time according to different semiconductor chip materials, accurately controls the outflow of reaction gases, and at the same time recovers and directly applies them to the semiconductor chip cleaning process, fully utilizes the heat energy generated after the reaction, effectively reduces the overall energy consumption of the equipment, and avoids waste of reaction gases.

附图说明BRIEF DESCRIPTION OF THE DRAWINGS

图1是本发明提供的半导体生产装置结构示意图;FIG1 is a schematic structural diagram of a semiconductor production device provided by the present invention;

图2是本发明提供的保温罩内部结构示意图;FIG2 is a schematic diagram of the internal structure of the heat preservation cover provided by the present invention;

图3是本发明提供的图2中A处放大示意图;FIG3 is an enlarged schematic diagram of point A in FIG2 provided by the present invention;

图4是本发明提供的壳体内部结构示意图;FIG4 is a schematic diagram of the internal structure of a housing provided by the present invention;

图5是本发明提供的反应保护罩内部结构示意图;FIG5 is a schematic diagram of the internal structure of the reaction protection cover provided by the present invention;

图6是本发明提供的移运机构放大示意图;FIG6 is an enlarged schematic diagram of the transfer mechanism provided by the present invention;

图7是本发明提供的图6中B处放大示意图;FIG7 is an enlarged schematic diagram of point B in FIG6 provided by the present invention;

图8是本发明提供的图6中C处放大示意图。FIG8 is an enlarged schematic diagram of point C in FIG6 provided by the present invention.

图中:1、壳体;2、反应保护罩;3、加热板;4、供气管;5、传输机构;6、排气机构;7、驱动机构;8、移运机构;9、控制机构;10、供应机构;11、导热板;12、支撑杆;13、电子节流阀;In the figure: 1, shell; 2, reaction protection cover; 3, heating plate; 4, air supply pipe; 5, transmission mechanism; 6, exhaust mechanism; 7, driving mechanism; 8, transfer mechanism; 9, control mechanism; 10, supply mechanism; 11, heat conduction plate; 12, support rod; 13, electronic throttle valve;

501、第一传输带;502、保温罩;503、卡块;504、样品载盘;505、转动辊;506、支架;507、传动轴;508、第一齿轮;509、半齿轮;510、驱动轴;511、驱动电机;501, first conveyor belt; 502, heat preservation cover; 503, block; 504, sample carrier; 505, rotating roller; 506, bracket; 507, transmission shaft; 508, first gear; 509, half gear; 510, drive shaft; 511, drive motor;

601、排气管;602、电磁阀;603、导热金属管;604、导热金属环状管;605、封板;606、供液管;601, exhaust pipe; 602, solenoid valve; 603, heat-conducting metal pipe; 604, heat-conducting metal ring pipe; 605, sealing plate; 606, liquid supply pipe;

701、活塞杆;702、气缸;703、第一行程开关;704、压力传感器模块;701, piston rod; 702, cylinder; 703, first stroke switch; 704, pressure sensor module;

801、弧形行程滑轨;802、移运爪;803、金属棒;804、导电线圈;805、金属块;806、连接杆;807、第二齿轮;808、第三齿轮;809、销轴;810、伺服电机;811、第二传输带;813、第二行程开关;801, arc travel slide rail; 802, transfer claw; 803, metal rod; 804, conductive coil; 805, metal block; 806, connecting rod; 807, second gear; 808, third gear; 809, pin shaft; 810, servo motor; 811, second transmission belt; 813, second travel switch;

901、曲杆;902、控制盒;903、控制按钮。901, crank lever; 902, control box; 903, control button.

具体实施方式DETAILED DESCRIPTION

为能进一步了解本发明的发明内容、特点及功效,兹例举以下实施例,并配合附图详细说明如下。In order to further understand the content, features and effects of the present invention, the following embodiments are given as examples and described in detail with reference to the accompanying drawings.

请同时参考图1至图8,下面将结合附图对本发明实施例的半导体生产装置及能效优化控制方法作详细说明。Please refer to FIG. 1 to FIG. 8 at the same time. The semiconductor production device and energy efficiency optimization control method according to the embodiment of the present invention will be described in detail below in conjunction with the accompanying drawings.

如图1所示,该半导体生产装置包括CVD设备主体,所述CVD设备主体包括壳体1及壳体1顶部的反应保护罩2,所述反应保护罩2内部设有固定在壳体1上的加热板3,反应保护罩2上连接有供气管4,所述壳体1内部设有供应机构10,供应机构10用于设备整体供电及供气,供气管4远离反应保护罩2端延伸至壳体1内部与所述供应机构10连接,所述电极板中部设有与加热板3脱离的导热板11;As shown in FIG1 , the semiconductor production device includes a CVD equipment body, the CVD equipment body includes a shell 1 and a reaction protection cover 2 on the top of the shell 1, a heating plate 3 fixed on the shell 1 is provided inside the reaction protection cover 2, a gas supply pipe 4 is connected to the reaction protection cover 2, a supply mechanism 10 is provided inside the shell 1, the supply mechanism 10 is used for power supply and gas supply to the whole equipment, the gas supply pipe 4 extends away from the end of the reaction protection cover 2 to the inside of the shell 1 and is connected to the supply mechanism 10, and a heat conducting plate 11 separated from the heating plate 3 is provided in the middle of the electrode plate;

传输机构5,所述传输机构5包括一端伸入壳体1内部的第一传输带501,第一传输带501远离壳体1端外部固定有保温罩502,第一传输带501上固定有若干组卡爪,每组卡爪设有若干卡块503,所有的卡块503沿圆形方向排列,卡爪内部卡接有样品载盘504;The transmission mechanism 5 comprises a first transmission belt 501 having one end extending into the interior of the housing 1, a heat preservation cover 502 being fixed to the exterior of the first transmission belt 501 away from the housing 1, a plurality of groups of claws being fixed to the first transmission belt 501, each group of claws being provided with a plurality of blocks 503, all of the blocks 503 being arranged in a circular direction, and a sample carrier 504 being clamped inside the claws;

排气机构6,所述排气机构6包括固定在所述反应保护罩2上的排气管601,排气管601远离排气机构6端沿保温罩502一端插入延伸至所述第一传输带501上方,排气管601穿过保温罩502后连接尾气处理设备;An exhaust mechanism 6, the exhaust mechanism 6 comprising an exhaust pipe 601 fixed on the reaction protection cover 2, the exhaust pipe 601 is inserted along one end of the heat preservation cover 502 away from the exhaust mechanism 6 and extends to above the first conveyor belt 501, and the exhaust pipe 601 passes through the heat preservation cover 502 and is connected to the exhaust gas treatment equipment;

排气管601外部固定电磁阀602,排气管601内部固定有导热金属管603,导热金属管603侧面固定有导热金属环状管604,导热金属环状管604外部固定有封板605,导热金属环状管604沿导热金属管603长度方向设有若干,所述保温罩502内部固定有隔断板,隔断板将保温罩502内部区域分割为若干的独立区域,每个独立区域内部均设有一导热金属环状管604,封板605侧面连接有供液管606,供液管606远离封板605端沿保温罩502侧面伸出,供液管606间隔设置,每个供液管606均连接有不同的酸洗液供应设备。A solenoid valve 602 is fixed on the outside of the exhaust pipe 601, a heat-conducting metal pipe 603 is fixed on the inside of the exhaust pipe 601, a heat-conducting metal ring pipe 604 is fixed on the side of the heat-conducting metal pipe 603, a sealing plate 605 is fixed on the outside of the heat-conducting metal ring pipe 604, and several heat-conducting metal ring pipes 604 are arranged along the length direction of the heat-conducting metal pipe 603. A partition plate is fixed on the inside of the thermal insulation cover 502, and the partition plate divides the internal area of the thermal insulation cover 502 into several independent areas, each of which is provided with a heat-conducting metal ring pipe 604, and a liquid supply pipe 606 is connected to the side of the sealing plate 605. The end of the liquid supply pipe 606 extends along the side of the thermal insulation cover 502 away from the sealing plate 605, and the liquid supply pipes 606 are arranged at intervals, and each liquid supply pipe 606 is connected to a different pickling liquid supply device.

驱动机构7,所述驱动机构7包括固定在所述导热板11底部的活塞杆701,活塞杆701远离导热板11端固定有气缸702;A driving mechanism 7, the driving mechanism 7 comprises a piston rod 701 fixed to the bottom of the heat conducting plate 11, and a cylinder 702 is fixed to the end of the piston rod 701 away from the heat conducting plate 11;

导热板11上表面与加热板3上表面齐平处为所述活塞杆701的最大行程,位于所述壳体1内部还固定有支撑杆12,支撑杆12内部固定所述气缸702,位于支撑杆12内侧还螺丝安装有第一行程开关703,第一行程开关703高度低于所述传输带高度,行程开关并联有第一定时开关,所述样品载盘504底部嵌设有压力传感器模块704,压力传感器模块704与行程开关并联,第一行程开关703、第一定时开关与压力传感器模块704并联后与气缸702串联连接,压力传感器模块704与PLC控制模块电信号连接,第一定时开关集成在控制盒902内部。The maximum stroke of the piston rod 701 is where the upper surface of the heat conducting plate 11 is flush with the upper surface of the heating plate 3. A support rod 12 is also fixed inside the shell 1, and the cylinder 702 is fixed inside the support rod 12. A first travel switch 703 is also screwed on the inner side of the support rod 12. The height of the first travel switch 703 is lower than the height of the conveyor belt. The travel switch is connected in parallel with a first timing switch. A pressure sensor module 704 is embedded at the bottom of the sample carrier 504. The pressure sensor module 704 is connected in parallel with the travel switch. The first travel switch 703, the first timing switch and the pressure sensor module 704 are connected in parallel and then connected in series with the cylinder 702. The pressure sensor module 704 is electrically connected to the PLC control module, and the first timing switch is integrated inside the control box 902.

供气管4外部固定有电子节流阀13,电子节流阀13串联有第二定时开关,第二定时开关集成在所述控制盒902内部,电子节流阀13与第二定时开关串联后与所述电磁阀602并联。An electronic throttle valve 13 is fixed to the outside of the air supply pipe 4 , and the electronic throttle valve 13 is connected in series with a second timing switch, and the second timing switch is integrated inside the control box 902 . The electronic throttle valve 13 is connected in series with the second timing switch and then connected in parallel with the solenoid valve 602 .

移运机构8,所述移运机构8包括固定在壳体1内壁上的弧形行程滑轨801,弧形行程滑轨801内部滑动连接有移运爪802;The transport mechanism 8 includes an arc-shaped travel slide rail 801 fixed on the inner wall of the housing 1, and a transport claw 802 is slidably connected inside the arc-shaped travel slide rail 801;

移运爪802底部固定有金属棒803,金属棒803关于移运爪802中部对称设置,每个金属棒803外部套设有导电线圈804,两个导电线圈804串联后与所述第二定时开关串联,所述样品载盘504侧壁上嵌设有金属块805。A metal rod 803 is fixed at the bottom of the transfer claw 802, and the metal rod 803 is symmetrically arranged about the middle of the transfer claw 802. A conductive coil 804 is sleeved on the outside of each metal rod 803. The two conductive coils 804 are connected in series and then connected in series with the second timing switch. A metal block 805 is embedded on the side wall of the sample carrier 504.

移运爪802一端固定有连接杆806,连接杆806远离移运爪802滑动在弧形行程滑轨801内部,移运爪802另一端固定有第二齿轮807,第二齿轮807啮合有第三齿轮808,第三齿轮808内部固定有销轴809,销轴809转动连接在壳体1内部,销轴809一端固定有伺服电机810,伺服电机810串联有第二行程开关812,第二行程开关812固定于弧形行程滑轨801一端。A connecting rod 806 is fixed to one end of the transport claw 802, and the connecting rod 806 slides inside the arc-shaped travel slide rail 801 away from the transport claw 802. A second gear 807 is fixed to the other end of the transport claw 802, and the second gear 807 is meshed with a third gear 808. A pin shaft 809 is fixed inside the third gear 808, and the pin shaft 809 is rotatably connected to the inside of the shell 1. A servo motor 810 is fixed to one end of the pin shaft 809, and the servo motor 810 is connected in series with a second travel switch 812, and the second travel switch 812 is fixed to one end of the arc-shaped travel slide rail 801.

弧形行程滑轨801开合角度为90°,所述弧形行程滑轨801下方设有第二传输带811,第二传输带811与第一传输带501呈垂直放置,第二传输带811靠近第二行程开关侧设置,第二传输带811远离第二行程开关端延伸出壳体1。The opening and closing angle of the arc travel slide 801 is 90°. A second conveyor belt 811 is provided below the arc travel slide 801. The second conveyor belt 811 is placed vertically with the first conveyor belt 501. The second conveyor belt 811 is arranged close to the second travel switch side, and the second conveyor belt 811 extends out of the housing 1 away from the second travel switch end.

控制机构9,所述控制机构9包括转动连接在壳体1上的曲杆901,曲杆901远离壳体1端连接有控制盒902,控制盒902上集成有若干的控制按钮903,控制盒902内部集成有PLC控制模块。The control mechanism 9 includes a crank lever 901 rotatably connected to the housing 1 , the crank lever 901 is connected to a control box 902 at the end away from the housing 1 , a plurality of control buttons 903 are integrated on the control box 902 , and a PLC control module is integrated inside the control box 902 .

传输机构5用于半导体晶片的送料,驱动机构7用于将半导体晶片移动至反应保护罩2内部进行CVD镀膜,在镀膜完成后,通过移运机构8将加工完成的半导体晶片移出收集,控制机构9基于PLC控制模式及人工按键设置控制,控制上述整体加工流程。The transmission mechanism 5 is used for feeding semiconductor wafers, and the driving mechanism 7 is used for moving the semiconductor wafers to the inside of the reaction protection cover 2 for CVD coating. After the coating is completed, the processed semiconductor wafers are removed and collected by the transfer mechanism 8. The control mechanism 9 controls the above-mentioned overall processing flow based on the PLC control mode and manual key setting control.

在本实施例中,具体的,运输机构实现通过第一传输带501实现,其中第一传输带501内部设有转动辊505,两个转动辊505两端转动连接有支架506,远离所述壳体1端的转动辊505一侧固定有传动轴507,传动轴507另一端固定有第一齿轮508,第一齿轮508啮合有半齿轮509,半齿轮509内部固定有驱动轴510,驱动轴510转动连接在支架506侧面,驱动轴510一端连接有驱动电机511,驱动电机511螺丝安装在支架506侧面。In this embodiment, specifically, the transportation mechanism is realized by a first conveyor belt 501, wherein a rotating roller 505 is provided inside the first conveyor belt 501, and both ends of the two rotating rollers 505 are rotatably connected to a bracket 506, a transmission shaft 507 is fixed to one side of the rotating roller 505 away from the end of the shell 1, and a first gear 508 is fixed to the other end of the transmission shaft 507, and the first gear 508 is meshed with a half gear 509, and a driving shaft 510 is fixed inside the half gear 509, and the driving shaft 510 is rotatably connected to the side of the bracket 506, and one end of the driving shaft 510 is connected to a driving motor 511, and the driving motor 511 is screwed on the side of the bracket 506.

同时第一传输带501上固定有若干组卡爪,将载有待加工的半导体晶片放置于样品载盘504内部,将一个样品载盘504放置于处于保温罩502外部的卡块503之间,其中的样品载盘504为圆形,保持驱动电机511为常开状态,在第一传输带501第一次转动后,上述的样品载盘504进入保温罩502内部,再将一个样品载盘504放置于现在处于保温罩502外部的卡块503之间,如此可不断向卡块503内部放置样品载盘504。At the same time, several groups of claws are fixed on the first conveyor belt 501, and the semiconductor wafer to be processed is placed inside the sample carrier 504, and one sample carrier 504 is placed between the blocks 503 outside the heat preservation cover 502. The sample carrier 504 is circular, and the drive motor 511 is kept in a normally open state. After the first conveyor belt 501 rotates for the first time, the above-mentioned sample carrier 504 enters the heat preservation cover 502, and then another sample carrier 504 is placed between the blocks 503 now outside the heat preservation cover 502. In this way, the sample carriers 504 can be continuously placed inside the blocks 503.

此时首先进入保温罩502内部的样品载盘504位于封板605下方,打开供液管606,向样品载盘504内部添加酸洗液,酸洗液浸泡清洗样品载盘504内部的半导体晶片,在第一传输带501下一次转动时,该浸泡后的半导体晶片随着样品载盘504移动下一个保温罩502内部的独立区域,该独立区域内部未存在供液管606,在该独立区域中停留进行加热,进而将半导体晶片表面液体烘干,第一传输带501再次转动,进而继续进入下一独立区域,再次采用不同的酸洗液对该半导体晶片进行清洗,如此往复,根据半导体晶片清洗标准设置对应数量的独立区域,同时设置相对应长度的第一传输带501。At this time, the sample carrier 504 that first enters the insulation cover 502 is located below the sealing plate 605, the liquid supply pipe 606 is opened, and pickling liquid is added to the inside of the sample carrier 504, and the pickling liquid is soaked and cleaned in the semiconductor wafer inside the sample carrier 504. When the first conveyor belt 501 rotates for the next time, the soaked semiconductor wafer moves with the sample carrier 504 to an independent area inside the next insulation cover 502, where there is no liquid supply pipe 606. The semiconductor wafer stays in the independent area for heating, thereby drying the liquid on the surface of the semiconductor wafer. The first conveyor belt 501 rotates again, and then continues to enter the next independent area, and uses a different pickling liquid to clean the semiconductor wafer again, and so on. A corresponding number of independent areas are set according to the semiconductor wafer cleaning standard, and a first conveyor belt 501 of a corresponding length is set at the same time.

在第一个样品载盘504进入壳体1后,此时的导热板11处于初始位置,其位置低于第一传输带501高度,进而随着第一传输带501的再次转动,位于卡块503上的样品载盘504在移动至第一传输带501转弯处,自动朝向导热板11处倾斜,逐渐置于导热板11上方,此时压力传感器模块704接收压力信号,超过阈值,激发电信号,通过PLC控制模块控制气缸702打开,气缸702开始驱动活塞杆701向上移动,至活塞杆701的最大行程处,导热板11与加热板3表面齐平,准备进行沉积镀膜。After the first sample carrier 504 enters the shell 1, the heat conducting plate 11 is at the initial position, which is lower than the height of the first conveyor belt 501. Then, as the first conveyor belt 501 rotates again, the sample carrier 504 on the block 503 moves to the turning point of the first conveyor belt 501, automatically tilts toward the heat conducting plate 11, and is gradually placed above the heat conducting plate 11. At this time, the pressure sensor module 704 receives the pressure signal, exceeds the threshold, and stimulates the electrical signal. The PLC control module controls the cylinder 702 to open, and the cylinder 702 starts to drive the piston rod 701 to move upward. When the piston rod 701 reaches its maximum stroke, the heat conducting plate 11 is flush with the surface of the heating plate 3, ready for deposition coating.

开始设定第一定时开关的开闭间隔时间,设定为12min,在12min内进行一次开闭,同时设定第二定时开关的开闭间隔时间,设定为12min,且第二定时开关首先闭合,第一定时开关闭合的时间在第二定时开关闭合后12min,第二定时开关闭合后,电子节流阀13打开,开始向反应保护罩2内部供反应气体,同时打开加热板3,加热温度至220℃,半导体晶片通过下方的导热板11进行导热,反应保护罩2内部处于220℃温度下。Start setting the opening and closing interval of the first timing switch to 12 minutes, and perform opening and closing once within 12 minutes. At the same time, set the opening and closing interval of the second timing switch to 12 minutes, and the second timing switch is closed first. The first timing switch is closed 12 minutes after the second timing switch is closed. After the second timing switch is closed, the electronic throttle valve 13 is opened to start supplying reaction gas to the inside of the reaction protection cover 2. At the same time, the heating plate 3 is turned on and the heating temperature is heated to 220°C. The semiconductor wafer is heat-conducted through the heat-conducting plate 11 below, and the inside of the reaction protection cover 2 is at a temperature of 220°C.

经过12min后,第一定时开关闭合,第二定时开关断开,此时镀膜完成,第一定时开关闭合后,气缸702再次打开,活塞杆701向下移动,同时反应气体停止供应,电磁阀602打开。After 12 minutes, the first timing switch is closed and the second timing switch is opened. At this time, the coating is completed. After the first timing switch is closed, the cylinder 702 is opened again, the piston rod 701 moves downward, and the supply of reaction gas is stopped at the same time, and the solenoid valve 602 is opened.

活塞杆701带动导热板11及导热板11上的样品载盘504移动至初始位置,导热板11接触第一行程开关703,关闭气缸702,导热板11停止移动。The piston rod 701 drives the heat conducting plate 11 and the sample carrier 504 on the heat conducting plate 11 to move to the initial position, and the heat conducting plate 11 contacts the first travel switch 703, closing the cylinder 702, and the heat conducting plate 11 stops moving.

而电磁阀602打开后,反应保护罩2内部的高温气体沿排气管601导出进行处理,同时热量被金属导热管吸收,为上述烘干提供热能。After the solenoid valve 602 is opened, the high-temperature gas inside the reaction protection cover 2 is discharged along the exhaust pipe 601 for treatment, and the heat is absorbed by the metal heat pipe to provide heat energy for the above-mentioned drying.

而此时,由于第二定时开关闭合,导电线圈804被导通,在金属棒803外部产生感应磁场,同时伺服电机810开始工作,伺服电机810此时开始正转,带动第三齿轮808转动,通过第三齿轮808与第二齿轮807的啮合传动,第二齿轮807开始转动,同时与第二齿轮807固定的移运爪802开始转动,移运爪802的另一端沿弧形行程滑轨801内部移动,进而随着移运爪802的移动,两个金属棒803逐渐移动至样品载盘504上方,与样品载盘504两侧的金属块805吸附,将样品载盘504吸附拿取。At this time, since the second timing switch is closed, the conductive coil 804 is turned on, and an induced magnetic field is generated outside the metal rod 803. At the same time, the servo motor 810 starts to work. The servo motor 810 starts to rotate forward at this time, driving the third gear 808 to rotate. Through the meshing transmission of the third gear 808 and the second gear 807, the second gear 807 starts to rotate. At the same time, the transfer claw 802 fixed to the second gear 807 starts to rotate, and the other end of the transfer claw 802 moves along the arc-shaped travel slide rail 801. Then, with the movement of the transfer claw 802, the two metal rods 803 gradually move to the top of the sample carrier 504, and adsorb the metal blocks 805 on both sides of the sample carrier 504 to adsorb and pick up the sample carrier 504.

在移运爪802转动后抵触第二行程开关后,导电线圈804断开,此时金属棒803不再吸附金属块805,样品载盘504自动放置在第二传输带811上,同时第二行程开关控制伺服电机810反转,使得移运爪802回归至初始位置。After the transfer claw 802 rotates and hits the second stroke switch, the conductive coil 804 is disconnected. At this time, the metal rod 803 no longer absorbs the metal block 805, and the sample carrier 504 is automatically placed on the second conveyor belt 811. At the same time, the second stroke switch controls the servo motor 810 to reverse, so that the transfer claw 802 returns to its initial position.

同时第二传输带811保持常开,进而不断壳体1外部运出镀膜完成的半导体晶片;同时导热板11保持初始位置等待下一个通过第一传输带501输送的样品载盘504,以此构成一个完整的自动镀膜加工生产线路。At the same time, the second conveyor belt 811 remains open, and the coated semiconductor wafers are continuously transported out of the shell 1; at the same time, the heat conducting plate 11 maintains the initial position waiting for the next sample carrier 504 transported by the first conveyor belt 501, thereby forming a complete automatic coating processing production line.

在本实施例中,上述生产过程中的能效优化具体包括下列步骤:In this embodiment, the energy efficiency optimization in the above production process specifically includes the following steps:

①设定第二定时开关的间隔控制时效,设置为12min为一个开闭回合;① Set the interval control time of the second timing switch to 12 minutes for one opening and closing cycle;

②第二定时开关处于闭合状态,电子节流阀13打开,开始向反应保护罩2内部通入反应气体,开始化学气相沉积镀膜,此时电磁阀602处于关闭状态;② The second timing switch is in the closed state, the electronic throttle valve 13 is opened, and the reaction gas begins to be introduced into the reaction protection cover 2 to start chemical vapor deposition coating. At this time, the solenoid valve 602 is in the closed state;

③间隔时间12min后,第二定时开关处于断开状态,电子节流阀13关闭,电磁阀602打开,化学气相沉积镀膜完成,反应保护罩2内部的高温气体沿排气管601排出,热量被排气管601内部的导热金属管603吸收,热量沿导热金属环状管604传输至封板605对封板605下方的样品承载盘加热;③ After the interval of 12 minutes, the second timing switch is in the off state, the electronic throttle valve 13 is closed, the solenoid valve 602 is opened, the chemical vapor deposition coating is completed, and the high-temperature gas inside the reaction protection cover 2 is discharged along the exhaust pipe 601. The heat is absorbed by the heat-conducting metal pipe 603 inside the exhaust pipe 601, and the heat is transmitted along the heat-conducting metal ring pipe 604 to the sealing plate 605 to heat the sample carrier plate below the sealing plate 605;

④由半齿轮509驱动的传输带间隔式驱动第一传输带501转动,间隔时间为12min;④ The transmission belt driven by the half gear 509 drives the first transmission belt 501 to rotate at intervals of 12 minutes;

⑤间隔时间12min后,第二定时开关再次闭合,电子节流阀13再次打开,开始向反应保护罩2内部通入反应气体,开始下一次的化学气相沉积镀膜。⑤ After an interval of 12 minutes, the second timing switch is closed again, the electronic throttle valve 13 is opened again, and the reaction gas begins to be introduced into the reaction protection cover 2 to start the next chemical vapor deposition coating.

上述的能效优化措施中,其中半齿轮509与第一齿轮508转动行程可根据半齿轮509的半径及半齿轮509具有齿数调整,进而可对应第一定时开关或第二定时开关的定时时间调整,使得第一传输带501的移动时间隔与第一定时开关或第二定时开关的定时时间保持一致。In the above-mentioned energy efficiency optimization measures, the rotation stroke of the half gear 509 and the first gear 508 can be adjusted according to the radius of the half gear 509 and the number of teeth of the half gear 509, and then the timing time of the first timing switch or the second timing switch can be adjusted accordingly, so that the moving time interval of the first conveyor belt 501 is consistent with the timing time of the first timing switch or the second timing switch.

且在保持上述的时间间隔,可确保半导体晶片的薄膜沉积反应完成,同时在反应的同时,立即断开反应气体供应,同步将高温气体导出,用于半导体晶片烘干是的热量提供,进而减少外部供热设备的功率,一方面降低能耗,同时对于不同材料的半导体晶片加工,可同步快速调整反应时间,而反应时间调整后可对应的调整其中的机械结构,以此可快速适应不同材料的半导体晶片加工,进而契合每种半导体晶片沉积镀膜参数要求,降低反应气体浪费,从另一方面提高反应效率,降低能耗。And while maintaining the above-mentioned time interval, it can ensure that the thin film deposition reaction of the semiconductor wafer is completed. At the same time, during the reaction, the reaction gas supply is immediately disconnected, and the high-temperature gas is synchronously discharged to provide heat for drying the semiconductor wafer, thereby reducing the power of the external heating equipment. On the one hand, it reduces energy consumption. At the same time, for the processing of semiconductor wafers of different materials, the reaction time can be adjusted synchronously and quickly, and the mechanical structure can be adjusted accordingly after the reaction time is adjusted. In this way, it can quickly adapt to the processing of semiconductor wafers of different materials, and then meet the deposition coating parameter requirements of each semiconductor wafer, reduce the waste of reaction gas, and on the other hand, improve the reaction efficiency and reduce energy consumption.

尽管已经示出和描述了本发明的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本发明的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本发明的范围由所附权利要求及其等同物限定。Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims (8)

1. A semiconductor manufacturing apparatus, comprising:
The CVD equipment comprises a CVD equipment body, wherein the CVD equipment body comprises a shell (1) and a reaction protection cover (2) at the top of the shell (1), a heating plate (3) fixed on the shell (1) is arranged inside the reaction protection cover (2), an air supply pipe (4) is connected to the reaction protection cover (2), a supply mechanism (10) is arranged inside the shell (1), the supply mechanism (10) is used for integrally supplying power and air to the equipment, the air supply pipe (4) extends to the inside of the shell (1) from the end far away from the reaction protection cover (2) and is connected with the supply mechanism (10), and a heat conducting plate (11) separated from the heating plate (3) is arranged in the middle of the heating plate (3);
The conveying mechanism (5), the conveying mechanism (5) comprises a first conveying belt (501) with one end extending into the shell (1), a heat preservation cover (502) is fixed on the outer portion of the end, far away from the shell (1), of the first conveying belt (501), a plurality of groups of clamping claws are fixed on the first conveying belt (501), each group of clamping claws is provided with a plurality of clamping blocks (503), all the clamping blocks (503) are arranged along the circular direction, and a sample carrying disc (504) is clamped inside the clamping claws;
The exhaust mechanism (6), the exhaust mechanism (6) comprises an exhaust pipe (601) fixed on the reaction protection cover (2), the end, far away from the exhaust mechanism (6), of the exhaust pipe (601) is inserted and extends to the position above the first conveying belt (501) along one end of the heat preservation cover (502), and the exhaust pipe (601) penetrates through the heat preservation cover (502) and then is connected with tail gas treatment equipment;
The driving mechanism (7), the driving mechanism (7) comprises a piston rod (701) fixed at the bottom of the heat-conducting plate (11), and an air cylinder (702) is fixed at the end of the piston rod (701) far away from the heat-conducting plate (11);
The moving mechanism (8), the moving mechanism (8) comprises an arc-shaped travel sliding rail (801) fixed on the inner wall of the shell (1), and a moving claw (802) is connected inside the arc-shaped travel sliding rail (801) in a sliding manner;
The control mechanism (9), the control mechanism (9) comprises a curved rod (901) rotatably connected to the shell (1), a control box (902) is connected to the end, away from the shell (1), of the curved rod (901), a plurality of control buttons (903) are integrated on the control box (902), and a PLC control module is integrated inside the control box (902);
The utility model discloses a heat-conducting metal pipe, including blast pipe (601) outside fixed solenoid valve (602), blast pipe (601) inside is fixed with heat-conducting metal pipe (603), and heat-conducting metal pipe (603) side is fixed with heat-conducting metal ring pipe (604), and heat-conducting metal ring pipe (604) outside is fixed with shrouding (605), and heat-conducting metal ring pipe (604) are equipped with a plurality of along heat-conducting metal pipe (603) length direction, heat preservation cover (502) inside is fixed with the partition plate, and partition plate cuts apart heat preservation cover (502) inside region into a plurality of independent regions, and every independent region is inside all to be equipped with a heat-conducting metal ring pipe (604), and shrouding (605) side is connected with feed liquid pipe (606), and feed liquid pipe (606) are kept away from shrouding (605) end and are stretched out along heat preservation cover (502) side, and feed liquid pipe (606) interval sets up, and every feed liquid pipe (606) all is connected with different pickling solution supply equipment.
2. The semiconductor production device according to claim 1, wherein the conveyor belt is internally provided with rotating rollers (505), two ends of the two rotating rollers (505) are rotatably connected with a bracket (506), a transmission shaft (507) is fixed on one side of the rotating roller (505) away from the end of the shell (1), a first gear (508) is fixed on the other end of the transmission shaft (507), a half gear (509) is meshed with the first gear (508), a driving shaft (510) is fixed in the half gear (509), the driving shaft (510) is rotatably connected to the side of the bracket (506), one end of the driving shaft (510) is connected with a driving motor (511), and the driving motor (511) is installed on the side of the bracket (506) through screws.
3. The semiconductor production device according to claim 2, wherein the position where the upper surface of the heat conducting plate (11) is flush with the upper surface of the heating plate (3) is the maximum stroke of the piston rod (701), a supporting rod (12) is further fixed inside the shell (1), the cylinder (702) is fixed inside the supporting rod (12), a first stroke switch (703) is further installed inside the supporting rod (12) by screws, the height of the first stroke switch (703) is lower than that of the conveying belt, the stroke switch is connected with a first timing switch in parallel, the bottom of the sample carrying disc (504) is embedded with a pressure sensor module (704), the pressure sensor module (704) is connected with the first stroke switch (703) in parallel, the first timing switch is connected with the cylinder (702) in series after being connected with the pressure sensor module (704) in parallel, the pressure sensor module (704) is connected with a PLC control module by electric signal, and the first timing switch is integrated inside the control box (902).
4. A semiconductor manufacturing apparatus according to claim 3, wherein an electronic throttle valve (13) is fixed to the outside of the gas supply pipe (4), the electronic throttle valve (13) is connected in series with a second timing switch, the second timing switch is integrated inside the control box (902), and the electronic throttle valve (13) is connected in parallel with the electromagnetic valve (602) after being connected in series with the second timing switch.
5. The semiconductor production device according to claim 4, wherein a metal rod (803) is fixed at the bottom of the transporting claw (802), the metal rods (803) are symmetrically arranged about the middle of the transporting claw (802), a conductive coil (804) is sleeved outside each metal rod (803), the two conductive coils (804) are connected in series and then connected in series with the second timing switch, and a metal block (805) is embedded on the side wall of the sample carrier plate (504).
6. The semiconductor production device according to claim 5, wherein a connecting rod (806) is fixed at one end of the moving claw (802), the connecting rod (806) is far away from the moving claw (802) and slides inside the arc-shaped travel sliding rail (801), a second gear (807) is fixed at the other end of the moving claw (802), a third gear (808) is meshed with the second gear (807), a pin roll (809) is fixed inside the third gear (808), the pin roll (809) is rotatably connected inside the shell (1), a servo motor (810) is fixed at one end of the pin roll (809), a second travel switch (813) is connected in series with the servo motor (810), and the second travel switch (813) is fixed at one end of the arc-shaped travel sliding rail (801).
7. The semiconductor production device according to claim 6, wherein the opening and closing angle of the arc-shaped travel sliding rail (801) is 90 degrees, a second conveying belt (811) is arranged below the arc-shaped travel sliding rail (801), the second conveying belt (811) is vertically arranged with the first conveying belt (501), the second conveying belt (811) is arranged close to the second travel switch side, and the second conveying belt (811) is far away from the second travel switch end and extends out of the shell (1).
8. A method for optimizing and controlling energy efficiency of a semiconductor production apparatus according to claim 7, characterized by comprising the steps of:
① Setting interval control time of the second timing switch to be 10-12min as one switching round;
② The second timing switch is in a closed state, the electronic throttle valve (13) is opened, the reaction gas is introduced into the reaction protection cover (2), the chemical vapor deposition coating is started, and the electromagnetic valve (602) is in a closed state;
③ After the interval time is 10-12min, the second timing switch is in an off state, the electronic throttle valve (13) is closed, the electromagnetic valve (602) is opened, the chemical vapor deposition coating is completed, high-temperature gas in the reaction protecting cover (2) is discharged along the exhaust pipe (601), heat is absorbed by the heat conducting metal pipe (603) in the exhaust pipe (601), and the heat is transmitted to the sealing plate (605) along the heat conducting metal annular pipe (604) to heat the sample bearing plate below the sealing plate (605);
④ The transmission belt driven by the half gear (509) drives the first transmission belt (501) to rotate at intervals of 10-12min;
⑤ After the interval time is 10-12min, the second timing switch is closed again, the electronic throttle valve (13) is opened again, the reaction gas is introduced into the reaction protection cover (2), and the next chemical vapor deposition coating is started.
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JP3940746B2 (en) * 2003-05-23 2007-07-04 イーグル工業株式会社 Semiconductor manufacturing apparatus and heating unit thereof

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Publication number Priority date Publication date Assignee Title
US4987856A (en) * 1989-05-22 1991-01-29 Advanced Semiconductor Materials America, Inc. High throughput multi station processor for multiple single wafers
US5091217A (en) * 1989-05-22 1992-02-25 Advanced Semiconductor Materials, Inc. Method for processing wafers in a multi station common chamber reactor
JP2004105103A (en) * 2002-09-19 2004-04-08 Sanei Gen Ffi Inc Ubiquinone-containing food
CN102421934A (en) * 2009-02-25 2012-04-18 晶阳股份有限公司 High throughput multi-wafer epitaxial reactor

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