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CN118683897A - Intelligent storage roadway stacker - Google Patents

Intelligent storage roadway stacker Download PDF

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Publication number
CN118683897A
CN118683897A CN202410994143.2A CN202410994143A CN118683897A CN 118683897 A CN118683897 A CN 118683897A CN 202410994143 A CN202410994143 A CN 202410994143A CN 118683897 A CN118683897 A CN 118683897A
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China
Prior art keywords
fixedly connected
temporary storage
walking frame
worm
warehouse
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CN202410994143.2A
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CN118683897B (en
Inventor
张光磊
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Zhejiang Jinyue Intelligent Equipment Co ltd
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Zhejiang Jinyue Intelligent Equipment Co ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G1/00Storing articles, individually or in orderly arrangement, in warehouses or magazines
    • B65G1/02Storage devices
    • B65G1/04Storage devices mechanical
    • B65G1/0407Storage devices mechanical using stacker cranes
    • B65G1/0428Transfer means for the stacker crane between the alleys
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G1/00Storing articles, individually or in orderly arrangement, in warehouses or magazines
    • B65G1/02Storage devices
    • B65G1/04Storage devices mechanical
    • B65G1/0492Storage devices mechanical with cars adapted to travel in storage aisles

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Warehouses Or Storage Devices (AREA)

Abstract

The invention belongs to the field of stackers, and provides an intelligent storage roadway stacker which comprises a lower rail, an upper rail and a travelling frame, wherein the lower rail is arranged on the ground of a warehouse, the upper rail is arranged at the top of the warehouse, the travelling frame is connected onto the lower rail in a sliding manner, a sliding groove matched with the lower rail is formed in the travelling frame, the travelling frame is positioned between two storage racks, four main columns are fixedly connected to the top of the travelling frame, lifting frames are slidingly connected between the four main columns, a rotary cylinder is fixedly arranged in the lifting frames, and a cargo carrying platform is fixedly connected to the movable end of the rotary cylinder. According to the invention, the temporary storage vehicle is arranged, and when the goods are put in and out of the warehouse, the goods can be temporarily stored on the temporary storage vehicle through the double deep forks by the goods carrying platform, then the goods are transported between the roadway openings or the goods shelves together, finally the goods are put in and out of the warehouse in sequence, so that the time for the travelling frame to move back and forth is saved, and the warehouse in and out efficiency is improved.

Description

一种智能仓储巷道堆垛机An intelligent warehouse aisle stacker

技术领域Technical Field

本发明属于堆垛机领域,尤其涉及一种智能仓储巷道堆垛机。The invention belongs to the field of stackers, and in particular relates to an intelligent storage aisle stacker.

背景技术Background Art

仓储物流,就是利用自建或租赁库房、场地、储存、保管、装卸搬运以及配送货物,传统的仓储定义是从物资储备的角度给出的,随着社会的发展和科技的进步,仓储运输逐步实现自动化,堆垛机堆垛搬运逐步取代人工,实现仓储智能化,降低了劳工强度的同时也降低了仓储管理成本,逐步在市场上得到推广及应用。Warehousing logistics refers to the use of self-built or leased warehouses and sites to store, keep, load and unload, and distribute goods. The traditional definition of warehousing is given from the perspective of material reserves. With the development of society and the advancement of science and technology, warehousing and transportation are gradually automated, and stacker stacking and transportation are gradually replacing manual labor to realize intelligent warehousing, which reduces labor intensity while also reducing warehousing management costs, and is gradually being promoted and applied in the market.

在仓储领域,由于受到使用空间的限制,通常采用巷道式堆垛机将物料放置在立体库上,巷道式堆垛机是由叉车、桥式堆垛机演变而来的,巷道式堆垛机的主要用途是在高层货架的巷道内来回穿梭运行,将位于巷道口的货物存入货格,或者取出货格内的货物运送到巷道口。In the field of warehousing, due to the limitation of available space, aisle stackers are usually used to place materials on the stereoscopic warehouse. Aisle stackers are evolved from forklifts and bridge stackers. The main purpose of aisle stackers is to shuttle back and forth in the aisles of high-rise shelves, store the goods at the aisle entrance into the cargo compartment, or take out the goods in the cargo compartment and transport them to the aisle entrance.

目前广泛使用的传统配备单货位载货台的堆垛机,一个工作循环只能存取一个托盘货物,堆垛机在取得货物之后必须要在巷道中移动一定的距离,依靠自身的移动完成货物的在巷道内的运输,移出巷道后通常将货物放在输送线上,结束之后堆垛机再回到取货位置去重新取货,因此来回长距离运行效率低,出入库效率低下,同时平均能耗较大。The traditional stacker equipped with a single-cargo loading platform that is widely used at present can only store and retrieve one pallet of goods in one working cycle. After obtaining the goods, the stacker must move a certain distance in the aisle and rely on its own movement to complete the transportation of the goods in the aisle. After moving out of the aisle, the goods are usually placed on the conveyor line. After completion, the stacker returns to the picking position to pick up the goods again. Therefore, the efficiency of long-distance back and forth operation is low, the efficiency of warehousing and warehousing is low, and the average energy consumption is large.

发明内容Summary of the invention

本发明的目的在于提供一种智能仓储巷道堆垛机,旨在解决现有技术中一个工作循环只能存取一个托盘货物导致的出入库效率低的技术问题。The purpose of the present invention is to provide an intelligent storage aisle stacker, aiming to solve the technical problem of low storage efficiency caused by only being able to store and retrieve one pallet of goods in one working cycle in the prior art.

本发明是这样实现的,一种智能仓储巷道堆垛机,包括下轨道、上轨道以及行走架,所述下轨道安装在仓库的地上,所述上轨道安装在仓库的顶部,所述行走架滑动连接在下轨道上,所述行走架上开设有与下轨道相适配的滑槽,所述行走架位于两个仓储货架之间,所述行走架的顶部固定连接有四根主柱,四根所述主柱之间滑动连接有升降架,所述升降架的内部固定安装有回转气缸,所述回转气缸的活动端固定连接有载货台,所述载货台上设置有双深货叉,双深货叉为现有技术,在此不再赘述,四根所述主柱的顶部固定连接有同一个上顶板,所述上顶板和上轨道滑动连接,还包括:The present invention is implemented in this way: an intelligent warehouse aisle stacker comprises a lower track, an upper track and a walking frame, wherein the lower track is installed on the ground of the warehouse, the upper track is installed on the top of the warehouse, the walking frame is slidably connected to the lower track, the walking frame is provided with a slide groove adapted to the lower track, the walking frame is located between two storage shelves, the top of the walking frame is fixedly connected to four main columns, a lifting frame is slidably connected between the four main columns, a rotary cylinder is fixedly installed inside the lifting frame, the movable end of the rotary cylinder is fixedly connected to a cargo platform, a double-deep fork is arranged on the cargo platform, the double-deep fork is a prior art, which will not be described in detail here, the tops of the four main columns are fixedly connected to the same upper top plate, the upper top plate is slidably connected to the upper track, and further comprises:

提升机构,所述提升机构安装在行走架的顶部,所述提升机构的输出端与升降架的顶部连接,所述提升机构用于带动升降架升降;A lifting mechanism, wherein the lifting mechanism is installed on the top of the traveling frame, the output end of the lifting mechanism is connected to the top of the lifting frame, and the lifting mechanism is used to drive the lifting frame to rise and fall;

驱动机构,所述驱动机构安装在行走架上,所述驱动机构的输出端与下轨道连接,在反作用力下,所述驱动机构用于带动行走架运动;A driving mechanism, wherein the driving mechanism is mounted on the traveling frame, an output end of the driving mechanism is connected to the lower track, and under a reaction force, the driving mechanism is used to drive the traveling frame to move;

两个第一侧支柱,两个所述第一侧支柱均固定连接在行走架的顶部,所述第一侧支柱的顶端固定连接在上顶板上,所述第一侧支柱位于主柱的一侧;Two first side pillars, both of which are fixedly connected to the top of the walking frame, the top ends of which are fixedly connected to the upper top plate, and the first side pillars are located on one side of the main pillar;

暂存车,所述暂存车活动安装在第一侧支柱和主柱之间,所述暂存车用于暂时储存货物,在所述载货台取完货后,所述暂存车上升到与载货台表面持平,回转气缸带动载货台转动90°,并将货物推送到暂存车上,载货台即可再次进行取货,在载货台将货物出库后,暂存车可带动货物再次靠近载货台,载货台将暂存车上的货物取出并出库,该装置可一次进行多件货物的取放,提高了工作效率。A temporary storage car is movably installed between the first side pillar and the main pillar. The temporary storage car is used to temporarily store goods. After the cargo platform has taken the goods, the temporary storage car rises to be level with the surface of the cargo platform, and the rotary cylinder drives the cargo platform to rotate 90° and pushes the goods to the temporary storage car. The cargo platform can then pick up the goods again. After the cargo platform takes the goods out of the warehouse, the temporary storage car can drive the goods to approach the cargo platform again, and the cargo platform takes out the goods on the temporary storage car and takes them out of the warehouse. The device can take and place multiple pieces of goods at a time, thereby improving work efficiency.

进一步的技术方案:所述提升机构包括固定连接在行走架上的立板,所述立板上转动连接有收卷盘,所述收卷盘上卷绕有钢丝绳,所述上顶板的底部固定连接有第一定滑轮和第二定滑轮,所述钢丝绳的一端依次绕过第一定滑轮和第二定滑轮,并固定连接在升降架的顶部,所述立板的侧面固定安装有第一电动机,所述第一电动机的输出轴与收卷盘的侧面固定连接。Further technical solution: the lifting mechanism includes a vertical plate fixedly connected to the walking frame, the vertical plate is rotatably connected to a winding disk, a wire rope is wound on the winding disk, the bottom of the upper top plate is fixedly connected to a first fixed pulley and a second fixed pulley, one end of the wire rope passes around the first fixed pulley and the second fixed pulley in turn, and is fixedly connected to the top of the lifting frame, a first motor is fixedly installed on the side of the vertical plate, and the output shaft of the first motor is fixedly connected to the side of the winding disk.

进一步的技术方案:所述驱动机构包括开设在滑槽侧面的安装槽,所述安装槽的内部转动连接有转动轴,所述转动轴上固定连接有第二齿轮,所述下轨道的侧面固定连接有第二齿条,所述第二齿条和第二齿轮啮合连接;Further technical solution: the driving mechanism comprises a mounting groove provided on the side of the slide groove, the interior of the mounting groove is rotatably connected with a rotating shaft, the rotating shaft is fixedly connected with a second gear, the side of the lower track is fixedly connected with a second rack, and the second rack is meshingly connected with the second gear;

所述驱动机构还包括第一动力机构,所述第一动力机构安装在行走架上,所述第一动力机构的一端与转动轴的一端连接,第一动力机构用于带动转动轴转动,转动轴带动第二齿轮转动,在反作用力下,第二齿轮带动行走架沿第二齿条移动。The driving mechanism also includes a first power mechanism, which is installed on the walking frame. One end of the first power mechanism is connected to one end of the rotating shaft. The first power mechanism is used to drive the rotating shaft to rotate, and the rotating shaft drives the second gear to rotate. Under the reaction force, the second gear drives the walking frame to move along the second rack.

进一步的技术方案:所述第一动力机构包括开设在行走架上的安装腔,所述转动轴伸到安装腔内的一端固定连接有第二蜗轮,所述行走架上还转动连接有第二蜗杆,所述第二蜗杆和第二蜗轮啮合连接,所述行走架上固定安装有第二电动机,所述第二电动机的输出轴固定连接有第一锥形齿轮,所述第二蜗杆的一端固定连接有第二锥形齿轮,所述第二锥形齿轮和第一锥形齿轮啮合连接。Further technical solution: The first power mechanism includes an installation cavity provided on the traveling frame, one end of the rotating shaft extending into the installation cavity is fixedly connected to a second worm gear, a second worm is also rotatably connected to the traveling frame, the second worm is meshingly connected to the second worm gear, a second motor is fixedly installed on the traveling frame, the output shaft of the second motor is fixedly connected to a first bevel gear, one end of the second worm is fixedly connected to a second bevel gear, and the second bevel gear is meshingly connected to the first bevel gear.

进一步的技术方案:所述安装槽、安装腔、转动轴、第二齿轮、第二蜗轮以及第二蜗杆均设置有多个,多个所述第二齿轮均与第二齿条啮合连接,为了降低成本,本装置共用一个第二电动机,为了保持同步率,相邻的两个所述第二蜗杆之间通过第二转动杆固定连接。Further technical solution: There are multiple installation grooves, installation cavities, rotating shafts, second gears, second worm wheels and second worms, and multiple second gears are meshed and connected with the second rack. In order to reduce costs, the device shares a second motor. In order to maintain the synchronization rate, two adjacent second worms are fixedly connected by a second rotating rod.

进一步的技术方案:所述第二齿条有两个,两个所述第二齿条关于下轨道对称设置,多个所述安装槽、安装腔、转动轴、第二齿轮、第二蜗轮、第二转动杆以及第二蜗杆均对称设置在行走架的两侧,为了使多个第二齿轮保持同步运动,两侧的多个所述第二转动杆之间设置有齿轮副,齿轮副用于带动两个第二转动杆同步反向转动。Further technical solution: there are two second racks, and the two second racks are symmetrically arranged about the lower track. The multiple mounting grooves, mounting cavities, rotating shafts, second gears, second worm gears, second rotating rods and second worm gears are symmetrically arranged on both sides of the walking frame. In order to enable the multiple second gears to maintain synchronous movement, a gear pair is arranged between the multiple second rotating rods on both sides, and the gear pair is used to drive the two second rotating rods to rotate synchronously in opposite directions.

进一步的技术方案:所述暂存车包括暂存板和两个第一齿条,所述暂存板滑动连接在两个第一侧支柱和两个主柱之间,两个所述第一齿条分别固定连接在一个第一侧支柱和一个主柱上,且为了保证第一齿条的平稳性,两个所述第一齿条设置在暂存板的对角侧,所述暂存板上转动连接有两个第一齿轮,两个所述第一齿轮分别与两个第一齿条啮合连接,还包括第二动力机构,所述第二动力机构安装在第一齿条上,所述第二动力机构的两个输出端分别与两个第一齿轮传动连接,第二动力机构用于带动两个第一齿轮同步转动,在反作用力下,第一齿轮沿第一齿条滚动,第一齿轮带动暂存板升降。Further technical solution: the temporary storage vehicle includes a temporary storage plate and two first racks, the temporary storage plate is slidably connected between two first side pillars and two main pillars, the two first racks are respectively fixedly connected to a first side pillar and a main pillar, and in order to ensure the stability of the first racks, the two first racks are arranged on the diagonal sides of the temporary storage plate, the temporary storage plate is rotatably connected to two first gears, the two first gears are respectively meshed with the two first racks, and also includes a second power mechanism, the second power mechanism is installed on the first rack, the two output ends of the second power mechanism are respectively connected to the two first gears, the second power mechanism is used to drive the two first gears to rotate synchronously, under the reaction force, the first gear rolls along the first rack, and the first gear drives the temporary storage plate to rise and fall.

进一步的技术方案:所述第二动力机构包括两个第一转动杆,两个所述第一转动杆均转动连接在暂存板上,两个所述第一转动杆分别与两个第一齿轮固定连接,所述暂存板上还固定安装有双轴电极,所述双轴电极的两个输出轴均固定连接有第一蜗杆,两个所述第一转动杆的一端均固定连接有第一蜗轮,两个所述第一蜗杆分别和两个第一蜗轮啮合连接。Further technical solution: The second power mechanism includes two first rotating rods, the two first rotating rods are rotatably connected to the temporary storage plate, the two first rotating rods are respectively fixedly connected to the two first gears, a dual-axis electrode is also fixedly installed on the temporary storage plate, the two output shafts of the dual-axis electrode are fixedly connected to the first worm, one end of the two first rotating rods is fixedly connected to the first worm gear, and the two first worm gears are respectively meshingly connected to the two first worm gears.

进一步的技术方案:所述暂存板有多个。Further technical solution: There are multiple temporary storage boards.

进一步的技术方案:所述行走架上还固定连接有两个第二侧支柱,两个所述第二侧支柱设置在主柱的另一侧,两个所述第二侧支柱和两个主柱之间设置有多个暂存车。Further technical solution: Two second side pillars are fixedly connected to the walking frame, the two second side pillars are arranged on the other side of the main pillar, and a plurality of temporary storage vehicles are arranged between the two second side pillars and the two main pillars.

进一步的技术方案:所述上顶板上转动连接有多个导向轮,多个所述导向轮均与上轨道滚动连接。Further technical solution: a plurality of guide wheels are rotatably connected to the upper top plate, and the plurality of guide wheels are all rollingly connected to the upper track.

相较于现有技术,本发明的有益效果如下:Compared with the prior art, the present invention has the following beneficial effects:

1、本发明通过设置暂存车,在出入库时,载货台可以通过双深货叉将货物暂时存放在暂存车上,然后再一起运输到巷道口或货架之间,最后再依次出库或入库,节省了行走架来回移动的时间,提高了出入库效率;1. The present invention provides a temporary storage vehicle. When entering or leaving the warehouse, the cargo platform can temporarily store the goods on the temporary storage vehicle through double-deep forks, and then transport them together to the entrance of the lane or between the shelves, and finally enter or leave the warehouse in sequence, which saves the time of moving the walking frame back and forth and improves the efficiency of entering and leaving the warehouse;

2、本发明通过设置多个暂存车,并使其可以单独自由移动,从而可以一次性暂存多个货物,提高出入库效率,且在载货台将双深货叉上货物出库或入库后,在行走架向下一个货格移动时,暂存车带动货物靠近载货台,两者同时运动,节省了载货台搬运时间,提高了工作效率。2. The present invention provides a plurality of temporary storage vehicles and enables them to move freely and independently, so that a plurality of goods can be temporarily stored at one time, thereby improving the efficiency of warehousing in and out. After the cargo platform takes the goods on the double-deep fork out of the warehouse or into the warehouse, when the traveling frame moves to the next cargo compartment, the temporary storage vehicle drives the goods close to the cargo platform, and the two move at the same time, which saves the handling time of the cargo platform and improves work efficiency.

附图说明BRIEF DESCRIPTION OF THE DRAWINGS

图1为本发明的整体安装结构示意图。FIG. 1 is a schematic diagram of the overall installation structure of the present invention.

图2为本发明中整体的结构示意图。FIG. 2 is a schematic diagram of the overall structure of the present invention.

图3为本发明中图2中A处放大的示意图。FIG. 3 is an enlarged schematic diagram of point A in FIG. 2 of the present invention.

图4为本发明中整体局部的结构示意图。FIG. 4 is a schematic diagram of the overall and partial structure of the present invention.

图5为本发明中驱动机构安装的结构示意图。FIG. 5 is a schematic structural diagram of the installation of the driving mechanism in the present invention.

图6为本发明中暂存车安装的结构示意图。FIG. 6 is a schematic diagram of the structure of the temporary storage vehicle installation in the present invention.

附图中:1、第一侧支柱;2、主柱;3、暂存车;31、第一齿条;32、第一齿轮;33、第一转动杆;34、第一蜗轮;35、第一蜗杆;36、双轴电极;37、暂存板;4、提升机构;41、钢丝绳;42、收卷盘;43、第一电动机;44、立板;45、第一定滑轮;46、第二定滑轮;5、驱动机构;51、第二齿条;52、第一锥形齿轮;53、第二锥形齿轮;54、第二电动机;55、第二转动杆;56、齿轮副;57、安装腔;58、安装槽;59、转动轴;510、第二蜗轮;511、第二蜗杆;512、第二齿轮;6、下轨道;7、行走架;8、升降架;9、载货台;10、上顶板;11、上轨道;12、滑槽;13、导向轮;14、仓储货架;15、第二侧支柱。In the attached drawings: 1, first side support; 2, main support; 3, temporary storage car; 31, first rack; 32, first gear; 33, first rotating rod; 34, first worm gear; 35, first worm; 36, double-axis electrode; 37, temporary storage plate; 4, lifting mechanism; 41, wire rope; 42, winding disk; 43, first motor; 44, vertical plate; 45, first fixed pulley; 46, second fixed pulley; 5, driving mechanism; 51, second rack; 52, first cone gear; 53, second bevel gear; 54, second motor; 55, second rotating rod; 56, gear pair; 57, mounting cavity; 58, mounting slot; 59, rotating shaft; 510, second worm gear; 511, second worm; 512, second gear; 6, lower track; 7, walking frame; 8, lifting frame; 9, cargo platform; 10, upper top plate; 11, upper track; 12, slide; 13, guide wheel; 14, storage shelf; 15, second side support.

具体实施方式DETAILED DESCRIPTION

为了使本发明的目的、技术方案及优点更加清楚明白,以下结合附图及实施例,对本发明进行进一步详细说明。应当理解,此处所描述的具体实施例仅仅用以解释本发明,并不用于限定本发明。In order to make the purpose, technical solution and advantages of the present invention more clearly understood, the present invention is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not intended to limit the present invention.

以下结合具体实施例对本发明的具体实现进行详细描述。The specific implementation of the present invention is described in detail below in conjunction with specific embodiments.

如图1-图6所示,为本发明提供的一种智能仓储巷道堆垛机,包括下轨道6、上轨道11以及行走架7,所述下轨道6安装在仓库的地上,所述上轨道11安装在仓库的顶部,所述行走架7滑动连接在下轨道6上,所述行走架7上开设有与下轨道6相适配的滑槽12,所述行走架7位于两个仓储货架14之间,所述行走架7的顶部固定连接有四根主柱2,四根所述主柱2之间滑动连接有升降架8,所述升降架8的内部固定安装有回转气缸,所述回转气缸的活动端固定连接有载货台9,所述载货台9上设置有双深货叉,双深货叉为现有技术,在此不再赘述,四根所述主柱2的顶部固定连接有同一个上顶板10,所述上顶板10和上轨道11滑动连接,还包括:As shown in Figures 1 to 6, an intelligent storage aisle stacker provided by the present invention includes a lower track 6, an upper track 11 and a walking frame 7, wherein the lower track 6 is installed on the ground of the warehouse, the upper track 11 is installed on the top of the warehouse, the walking frame 7 is slidably connected to the lower track 6, and a slide groove 12 adapted to the lower track 6 is provided on the walking frame 7, the walking frame 7 is located between two storage shelves 14, and four main columns 2 are fixedly connected to the top of the walking frame 7, and a lifting frame 8 is slidably connected between the four main columns 2. A rotary cylinder is fixedly installed inside the lifting frame 8, and a cargo platform 9 is fixedly connected to the movable end of the rotary cylinder. A double-deep fork is arranged on the cargo platform 9. The double-deep fork is a prior art and will not be described here. The tops of the four main columns 2 are fixedly connected to the same upper top plate 10, and the upper top plate 10 is slidably connected to the upper track 11, and further includes:

提升机构4,所述提升机构4安装在行走架7的顶部,所述提升机构4的输出端与升降架8的顶部连接,所述提升机构4用于带动升降架8升降;A lifting mechanism 4, wherein the lifting mechanism 4 is installed on the top of the traveling frame 7, and an output end of the lifting mechanism 4 is connected to the top of the lifting frame 8, and the lifting mechanism 4 is used to drive the lifting frame 8 to rise and fall;

驱动机构5,所述驱动机构5安装在行走架7上,所述驱动机构5的输出端与下轨道6连接,在反作用力下,所述驱动机构5用于带动行走架7运动;A driving mechanism 5, wherein the driving mechanism 5 is mounted on a traveling frame 7, wherein an output end of the driving mechanism 5 is connected to a lower track 6, and under a reaction force, the driving mechanism 5 is used to drive the traveling frame 7 to move;

两个第一侧支柱1,两个所述第一侧支柱1均固定连接在行走架7的顶部,所述第一侧支柱1的顶端固定连接在上顶板10上,所述第一侧支柱1位于主柱2的一侧;Two first side pillars 1, both of which are fixedly connected to the top of the walking frame 7, the top ends of the first side pillars 1 are fixedly connected to the upper top plate 10, and the first side pillars 1 are located on one side of the main pillar 2;

暂存车3,所述暂存车3活动安装在第一侧支柱1和主柱2之间,所述暂存车3用于暂时储存货物,在所述载货台9取完货后,所述暂存车3上升到与载货台9表面持平,回转气缸带动载货台9转动90°,并将货物推送到暂存车3上,载货台9即可再次进行取货,在载货台9将货物出库后,暂存车3可带动货物再次靠近载货台9,载货台9将暂存车3上的货物取出并出库,该装置可一次进行多件货物的取放,提高了工作效率。The temporary storage cart 3 is movably installed between the first side pillar 1 and the main pillar 2. The temporary storage cart 3 is used for temporarily storing goods. After the cargo platform 9 takes out the goods, the temporary storage cart 3 rises to be level with the surface of the cargo platform 9, and the rotary cylinder drives the cargo platform 9 to rotate 90° and pushes the goods to the temporary storage cart 3. The cargo platform 9 can pick up the goods again. After the cargo platform 9 takes the goods out of the warehouse, the temporary storage cart 3 can drive the goods to approach the cargo platform 9 again, and the cargo platform 9 takes out the goods on the temporary storage cart 3 and takes them out of the warehouse. The device can take and put multiple pieces of goods at one time, thereby improving work efficiency.

如图2-图4所示,为本发明提供的一种智能仓储巷道堆垛机,在本实施例中,所述提升机构4包括固定连接在行走架7上的立板44,所述立板44上转动连接有收卷盘42,所述收卷盘42上卷绕有钢丝绳41,所述上顶板10的底部固定连接有第一定滑轮45和第二定滑轮46,所述钢丝绳41的一端依次绕过第一定滑轮45和第二定滑轮46,并固定连接在升降架8的顶部,所述立板44的侧面固定安装有第一电动机43,所述第一电动机43的输出轴与收卷盘42的侧面固定连接。As shown in Figures 2 to 4, an intelligent storage aisle stacker provided by the present invention, in this embodiment, the lifting mechanism 4 includes a vertical plate 44 fixedly connected to the walking frame 7, the vertical plate 44 is rotatably connected to a winding drum 42, a steel wire rope 41 is wound on the winding drum 42, the bottom of the upper top plate 10 is fixedly connected to a first fixed pulley 45 and a second fixed pulley 46, one end of the steel wire rope 41 passes around the first fixed pulley 45 and the second fixed pulley 46 in turn, and is fixedly connected to the top of the lifting frame 8, the side of the vertical plate 44 is fixedly installed with a first motor 43, and the output shaft of the first motor 43 is fixedly connected to the side of the winding drum 42.

如图4-图5所示,为本发明提供的一种智能仓储巷道堆垛机,在本实施例中,所述驱动机构5包括开设在滑槽12侧面的安装槽58,所述安装槽58的内部转动连接有转动轴59,所述转动轴59上固定连接有第二齿轮512,所述下轨道6的侧面固定连接有第二齿条51,所述第二齿条51和第二齿轮512啮合连接;As shown in FIG. 4-FIG. 5, an intelligent storage aisle stacker provided by the present invention, in this embodiment, the driving mechanism 5 includes a mounting groove 58 opened on the side of the slide groove 12, the interior of the mounting groove 58 is rotatably connected with a rotating shaft 59, the rotating shaft 59 is fixedly connected with a second gear 512, the side of the lower track 6 is fixedly connected with a second rack 51, and the second rack 51 is meshingly connected with the second gear 512;

所述驱动机构5还包括第一动力机构,所述第一动力机构安装在行走架7上,所述第一动力机构的一端与转动轴59的一端连接,第一动力机构用于带动转动轴59转动,转动轴59带动第二齿轮512转动,在反作用力下,第二齿轮512带动行走架7沿第二齿条51移动。The driving mechanism 5 also includes a first power mechanism, which is installed on the walking frame 7. One end of the first power mechanism is connected to one end of the rotating shaft 59. The first power mechanism is used to drive the rotating shaft 59 to rotate, and the rotating shaft 59 drives the second gear 512 to rotate. Under the reaction force, the second gear 512 drives the walking frame 7 to move along the second rack 51.

如图4-图5所示,为本发明提供的一种智能仓储巷道堆垛机,在本实施例中,所述第一动力机构包括开设在行走架7上的安装腔57,所述转动轴59伸到安装腔57内的一端固定连接有第二蜗轮510,所述行走架7上还转动连接有第二蜗杆511,所述第二蜗杆511和第二蜗轮510啮合连接,所述行走架7上固定安装有第二电动机54,所述第二电动机54的输出轴固定连接有第一锥形齿轮52,所述第二蜗杆511的一端固定连接有第二锥形齿轮53,所述第二锥形齿轮53和第一锥形齿轮52啮合连接。As shown in Figures 4 and 5, an intelligent storage aisle stacker provided by the present invention, in this embodiment, the first power mechanism includes an installation cavity 57 opened on the traveling frame 7, and one end of the rotating shaft 59 extending into the installation cavity 57 is fixedly connected to the second worm gear 510, and the traveling frame 7 is also rotatably connected to a second worm 511, and the second worm 511 is meshingly connected to the second worm gear 510, and a second motor 54 is fixedly installed on the traveling frame 7, and the output shaft of the second motor 54 is fixedly connected to the first bevel gear 52, and one end of the second worm 511 is fixedly connected to the second bevel gear 53, and the second bevel gear 53 is meshingly connected to the first bevel gear 52.

如图4-图5所示,为本发明提供的一种智能仓储巷道堆垛机,为了提高行走架7的载物量,在本实施例中,所述安装槽58、安装腔57、转动轴59、第二齿轮512、第二蜗轮510以及第二蜗杆511均设置有多个,多个所述第二齿轮512均与第二齿条51啮合连接,为了降低成本,本装置共用一个第二电动机54,为了保持同步率,相邻的两个所述第二蜗杆511之间通过第二转动杆55固定连接。As shown in Figures 4 and 5, an intelligent storage aisle stacker provided by the present invention, in order to increase the load capacity of the walking frame 7, in this embodiment, the mounting groove 58, the mounting cavity 57, the rotating shaft 59, the second gear 512, the second worm wheel 510 and the second worm 511 are all provided in plurality, and the plurality of second gears 512 are all meshedly connected with the second rack 51. In order to reduce costs, the device shares a second motor 54. In order to maintain the synchronization rate, two adjacent second worm gears 511 are fixedly connected by a second rotating rod 55.

如图4-图5所示,为本发明提供的一种智能仓储巷道堆垛机,为了提高行走架7的稳定性和顺滑性,在本实施例中,所述第二齿条51有两个,两个所述第二齿条51关于下轨道6对称设置,多个所述安装槽58、安装腔57、转动轴59、第二齿轮512、第二蜗轮510、第二转动杆55以及第二蜗杆511均对称设置在行走架7的两侧,为了使多个第二齿轮512保持同步运动,两侧的多个所述第二转动杆55之间设置有齿轮副56,齿轮副56用于带动两个第二转动杆55同步反向转动。As shown in Figures 4 and 5, an intelligent storage aisle stacker provided by the present invention, in order to improve the stability and smoothness of the walking frame 7, in this embodiment, there are two second racks 51, and the two second racks 51 are symmetrically arranged about the lower track 6, and the multiple mounting grooves 58, mounting cavities 57, rotating shafts 59, second gears 512, second worm gears 510, second rotating rods 55 and second worm gears 511 are symmetrically arranged on both sides of the walking frame 7. In order to keep the multiple second gears 512 moving synchronously, a gear pair 56 is arranged between the multiple second rotating rods 55 on both sides, and the gear pair 56 is used to drive the two second rotating rods 55 to rotate synchronously in the opposite direction.

第二电动机54带动第一锥形齿轮52转动,第一锥形齿轮52带动第二锥形齿轮53和一个第二蜗杆511转动,该第二蜗杆511通过第二转动杆55带动与其同侧的其他第二蜗杆511转动,而第二转动杆55通过齿轮副56带动另一侧的其他第二蜗杆511转动,第二蜗杆511带动第二蜗轮510、转动轴59和第二齿轮512转动,在反作用力下,第二齿轮512沿第二齿条51滚动,第二齿轮512通过转动轴59带动行走架7运动。The second motor 54 drives the first bevel gear 52 to rotate, and the first bevel gear 52 drives the second bevel gear 53 and a second worm 511 to rotate. The second worm 511 drives other second worms 511 on the same side to rotate through the second rotating rod 55, and the second rotating rod 55 drives other second worms 511 on the other side to rotate through the gear pair 56. The second worm 511 drives the second worm wheel 510, the rotating shaft 59 and the second gear 512 to rotate. Under the reaction force, the second gear 512 rolls along the second rack 51, and the second gear 512 drives the traveling frame 7 to move through the rotating shaft 59.

如图6所示,为本发明提供的一种智能仓储巷道堆垛机,在本实施例中,所述暂存车3包括暂存板37和两个第一齿条31,所述暂存板37滑动连接在两个第一侧支柱1和两个主柱2之间,两个所述第一齿条31分别固定连接在一个第一侧支柱1和一个主柱2上,且为了保证第一齿条31的平稳性,两个所述第一齿条31设置在暂存板37的对角侧,所述暂存板37上转动连接有两个第一齿轮32,两个所述第一齿轮32分别与两个第一齿条31啮合连接,还包括第二动力机构,所述第二动力机构安装在第一齿条31上,所述第二动力机构的两个输出端分别与两个第一齿轮32传动连接,第二动力机构用于带动两个第一齿轮32同步转动,在反作用力下,第一齿轮32沿第一齿条31滚动,第一齿轮32带动暂存板37升降。As shown in Figure 6, an intelligent storage aisle stacker provided by the present invention, in this embodiment, the temporary storage vehicle 3 includes a temporary storage plate 37 and two first racks 31, the temporary storage plate 37 is slidably connected between the two first side pillars 1 and the two main pillars 2, the two first racks 31 are respectively fixedly connected to a first side pillar 1 and a main pillar 2, and in order to ensure the stability of the first racks 31, the two first racks 31 are arranged on the diagonal sides of the temporary storage plate 37, the temporary storage plate 37 is rotatably connected to two first gears 32, the two first gears 32 are respectively meshed with the two first racks 31, and also includes a second power mechanism, the second power mechanism is installed on the first rack 31, the two output ends of the second power mechanism are respectively connected to the two first gears 32, the second power mechanism is used to drive the two first gears 32 to rotate synchronously, under the reaction force, the first gear 32 rolls along the first rack 31, and the first gear 32 drives the temporary storage plate 37 to rise and fall.

如图6所示,为本发明提供的一种智能仓储巷道堆垛机,在本实施例中,所述第二动力机构包括两个第一转动杆33,两个所述第一转动杆33均转动连接在暂存板37上,两个所述第一转动杆33分别与两个第一齿轮32固定连接,所述暂存板37上还固定安装有双轴电极36,所述双轴电极36的两个输出轴均固定连接有第一蜗杆35,两个所述第一转动杆33的一端均固定连接有第一蜗轮34,两个所述第一蜗杆35分别和两个第一蜗轮34啮合连接。As shown in Figure 6, an intelligent storage aisle stacker provided by the present invention, in this embodiment, the second power mechanism includes two first rotating rods 33, the two first rotating rods 33 are rotatably connected to the temporary storage plate 37, the two first rotating rods 33 are respectively fixedly connected to the two first gears 32, and a dual-axis electrode 36 is also fixedly installed on the temporary storage plate 37, the two output shafts of the dual-axis electrode 36 are fixedly connected to the first worm 35, one end of the two first rotating rods 33 are fixedly connected to the first worm gear 34, and the two first worm gears 35 are respectively meshed with the two first worm gears 34.

双轴电极36带动两个第一蜗杆35转动,两个第一蜗杆35分别带动两个第一蜗轮34、第一转动杆33以及第一齿轮32转动,第一齿轮32在第一齿条31上滚动,第一齿轮32带动暂存板37竖向运动。The dual-axis electrode 36 drives the two first worms 35 to rotate, and the two first worms 35 respectively drive the two first worm wheels 34, the first rotating rod 33 and the first gear 32 to rotate. The first gear 32 rolls on the first rack 31, and the first gear 32 drives the temporary storage plate 37 to move vertically.

如图2和图4所示,为本发明提供的一种智能仓储巷道堆垛机,为了提高出入库效率,在本实施例中,所述暂存板37有多个。As shown in FIG. 2 and FIG. 4 , an intelligent storage aisle stacker provided by the present invention is provided. In order to improve the efficiency of storage and retrieval, in this embodiment, there are multiple temporary storage plates 37 .

如图2和图4所示,为本发明提供的一种智能仓储巷道堆垛机,为了提高出入库效率,在本实施例中,所述行走架7上还固定连接有两个第二侧支柱15,两个所述第二侧支柱15设置在主柱2的另一侧,两个所述第二侧支柱15和两个主柱2之间设置有多个暂存车3。As shown in Figures 2 and 4, an intelligent storage aisle stacker provided by the present invention, in order to improve the efficiency of warehousing and retrieval, in this embodiment, two second side pillars 15 are fixedly connected to the walking frame 7, and the two second side pillars 15 are arranged on the other side of the main pillar 2, and multiple temporary storage vehicles 3 are arranged between the two second side pillars 15 and the two main pillars 2.

如图3所示,为本发明提供的一种智能仓储巷道堆垛机,在本实施例中,所述上顶板10上转动连接有多个导向轮13,多个所述导向轮13均与上轨道11滚动连接。As shown in FIG. 3 , an intelligent storage aisle stacker provided by the present invention is shown. In this embodiment, a plurality of guide wheels 13 are rotatably connected to the upper top plate 10 , and the plurality of guide wheels 13 are all rollingly connected to the upper rail 11 .

工作原理:第二电动机54带动第一锥形齿轮52转动,第一锥形齿轮52带动第二锥形齿轮53和第二蜗杆511转动,第二蜗杆511带动第二蜗轮510、转动轴59和第二齿轮512转动,在反作用力下,第二齿轮512沿第二齿条51滚动,第二齿轮512通过转动轴59带动行走架7沿下轨道6运动;Working principle: the second motor 54 drives the first bevel gear 52 to rotate, the first bevel gear 52 drives the second bevel gear 53 and the second worm 511 to rotate, the second worm 511 drives the second worm wheel 510, the rotating shaft 59 and the second gear 512 to rotate, under the reaction force, the second gear 512 rolls along the second rack 51, and the second gear 512 drives the traveling frame 7 to move along the lower track 6 through the rotating shaft 59;

入库时,驱动机构5带动行走架7运动到仓储货架14入库口,启动双深货叉,双深货叉将货物转移到载货台9上,当货物有多个时,将暂存车3移动到与载货台9持平位置,回转气缸带动载货台9转动90°,然后使用双深货叉将货物转移到暂存车3上,然后载货台9再对剩余的货物进行拾取,并一次性将暂存车3上的货物存放到仓储货架14上对应位置;When entering the warehouse, the driving mechanism 5 drives the traveling frame 7 to move to the entrance of the storage shelf 14, starts the double-deep fork, and the double-deep fork transfers the goods to the loading platform 9. When there are multiple goods, the temporary storage vehicle 3 is moved to a position level with the loading platform 9, and the rotary cylinder drives the loading platform 9 to rotate 90°, and then the double-deep fork is used to transfer the goods to the temporary storage vehicle 3, and then the loading platform 9 picks up the remaining goods and stores the goods on the temporary storage vehicle 3 to the corresponding position on the storage shelf 14 at one time;

出库时,驱动机构5带动行走架7运动到仓储货架14相应位置,启动双深货叉,双深货叉将货物转移到载货台9上,当待出库的货物有多个时,先使用双深货叉将货物转移到暂存车3上,然后载货台9再依次对货物进行出库。When leaving the warehouse, the driving mechanism 5 drives the walking frame 7 to move to the corresponding position of the storage shelf 14, and the double-deep fork is started. The double-deep fork transfers the goods to the loading platform 9. When there are multiple goods to be shipped out of the warehouse, the double-deep fork is first used to transfer the goods to the temporary storage vehicle 3, and then the loading platform 9 then ships the goods out of the warehouse in turn.

以上所述仅为本发明的较佳实施例而已,并不用以限制本发明,凡在本发明的精神和原则之内所作的任何修改、等同替换和改进等,均应包含在本发明的保护范围之内。The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

此外,应当理解,虽然本说明书按照实施方式加以描述,但并非每个实施方式仅包含一个独立的技术方案,说明书的这种叙述方式仅仅是为清楚起见,本领域技术人员应当将说明书作为一个整体,各实施例中的技术方案也可以经适当组合,形成本领域技术人员可以理解的其他实施方式。In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This narrative method of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment can also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.

Claims (10)

1. The utility model provides an intelligent storage tunnel stacker, includes down track (6), goes up track (11) and walking frame (7), down track (6) are installed on the ground of warehouse, go up track (11) and install the top at the warehouse, walking frame (7) sliding connection is on lower track (6), offer spout (12) with lower track (6) looks adaptation on walking frame (7), a serial communication port, the top fixedly connected with of walking frame (7) four principal post (2), four sliding connection has crane (8) between principal post (2), the inside fixed mounting of crane (8) has the revolving cylinder, the loose end fixedly connected with cargo table (9) of revolving cylinder, be provided with two dark forks on cargo table (9), four top fixedly connected with one and the same roof (10) of principal post (2), upper roof (10) and last track (11) sliding connection still include:
The lifting mechanism (4) is arranged at the top of the walking frame (7), the output end of the lifting mechanism (4) is connected with the top of the lifting frame (8), and the lifting mechanism (4) is used for driving the lifting frame (8) to lift;
The driving mechanism (5), the driving mechanism (5) is installed on the walking frame (7), the output end of the driving mechanism (5) is connected with the lower track (6), and the driving mechanism (5) is used for driving the walking frame (7) to move;
The two first side support posts (1) are fixedly connected to the top of the walking frame (7), the top ends of the first side support posts (1) are fixedly connected to the upper top plate (10), and the first side support posts (1) are positioned on one side of the main post (2);
Temporary storage car (3), temporary storage car (3) movable mounting is between first side pillar (1) and principal post (2), temporary storage car (3) are used for temporarily storing the goods.
2. The intelligent storage roadway stacker of claim 1 wherein the lifting mechanism (4) comprises a vertical plate (44) fixedly connected to the walking frame (7), a winding disc (42) is rotatably connected to the vertical plate (44), a steel wire rope (41) is wound on the winding disc (42), a first fixed pulley (45) and a second fixed pulley (46) are fixedly connected to the bottom of the upper top plate (10), one end of the steel wire rope (41) sequentially bypasses the first fixed pulley (45) and the second fixed pulley (46) and is fixedly connected to the top of the lifting frame (8), a first motor (43) is fixedly arranged on the side face of the vertical plate (44), and an output shaft of the first motor (43) is fixedly connected with the side face of the winding disc (42).
3. The intelligent storage roadway stacker of claim 1 wherein the driving mechanism (5) comprises a mounting groove (58) formed in the side face of the sliding groove (12), a rotating shaft (59) is rotatably connected in the mounting groove (58), a second gear (512) is fixedly connected to the rotating shaft (59), a second rack (51) is fixedly connected to the side face of the lower rail (6), and the second rack (51) is in meshed connection with the second gear (512);
The driving mechanism (5) further comprises a first power mechanism, the first power mechanism is arranged on the walking frame (7), one end of the first power mechanism is connected with one end of the rotating shaft (59), and the first power mechanism is used for driving the rotating shaft (59) to rotate.
4. The intelligent storage roadway stacker of claim 3 wherein the first power mechanism comprises a mounting cavity (57) formed in the walking frame (7), one end of the rotating shaft (59) extending into the mounting cavity (57) is fixedly connected with a second worm wheel (510), the walking frame (7) is further rotatably connected with a second worm (511), the second worm (511) is in meshed connection with the second worm wheel (510), a second motor (54) is fixedly mounted on the walking frame (7), a first conical gear (52) is fixedly connected to an output shaft of the second motor (54), a second conical gear (53) is fixedly connected to one end of the second worm (511), and the second conical gear (53) is in meshed connection with the first conical gear (52).
5. The intelligent warehouse roadway stacker of claim 4, wherein the mounting groove (58), the mounting cavity (57), the rotating shaft (59), the second gears (512), the second worm wheel (510) and the second worm (511) are all provided with a plurality of second gears (512) which are all meshed with the second rack (51), and two adjacent second worm (511) are fixedly connected through a second rotating rod (55).
6. The intelligent warehouse roadway stacker as claimed in claim 5, wherein two second racks (51) are symmetrically arranged about the lower rail (6), a plurality of the mounting grooves (58), the mounting cavities (57), the rotating shaft (59), the second gear (512), the second worm wheel (510), the second rotating rod (55) and the second worm (511) are symmetrically arranged at two sides of the walking frame (7), a gear pair (56) is arranged between the plurality of the second rotating rods (55) at two sides, and the gear pair (56) is used for driving the two second rotating rods (55) to synchronously and reversely rotate.
7. The intelligent warehouse roadway stacker according to claim 1, wherein the temporary storage vehicle (3) comprises a temporary storage plate (37) and two first racks (31), the temporary storage plate (37) is slidably connected between the two first side support posts (1) and the two main posts (2), the two first racks (31) are fixedly connected to the first side support posts (1) and the main posts (2) respectively, the two first racks (31) are arranged on opposite sides of the temporary storage plate (37), the temporary storage plate (37) is rotatably connected with two first gears (32), the two first gears (32) are in meshed connection with the two first racks (31) respectively, the temporary storage vehicle (3) further comprises a second power mechanism, the second power mechanism is mounted on the first racks (31), two output ends of the second power mechanism are in transmission connection with the two first gears (32) respectively, and the second power mechanism is used for driving the two first gears (32) to rotate synchronously.
8. The intelligent storage roadway stacker of claim 7 wherein the second power mechanism comprises two first rotating rods (33), the two first rotating rods (33) are all rotationally connected to a temporary storage plate (37), the two first rotating rods (33) are respectively and fixedly connected with two first gears (32), a double-shaft electrode (36) is fixedly mounted on the temporary storage plate (37), two output shafts of the double-shaft electrode (36) are all fixedly connected with first worms (35), one ends of the two first rotating rods (33) are all fixedly connected with first worm wheels (34), and the two first worms (35) are respectively and fixedly connected with the two first worm wheels (34) in a meshed mode.
9. The intelligent storage roadway stacker of claim 7 wherein two second side support posts (15) are fixedly connected to the walking frame (7), the two second side support posts (15) are arranged on the other side of the main post (2), and a temporary storage vehicle (3) is arranged between the two second side support posts (15) and the two main posts (2).
10. The intelligent storage roadway stacker of claim 1 wherein a plurality of guide wheels (13) are rotatably connected to the upper top plate (10), and a plurality of the guide wheels (13) are in rolling connection with the upper rail (11).
CN202410994143.2A 2024-07-24 2024-07-24 Intelligent storage roadway stacker Active CN118683897B (en)

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