CN118676233A - Pressing lead rubberizing device for photovoltaic module - Google Patents
Pressing lead rubberizing device for photovoltaic module Download PDFInfo
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- CN118676233A CN118676233A CN202410809070.5A CN202410809070A CN118676233A CN 118676233 A CN118676233 A CN 118676233A CN 202410809070 A CN202410809070 A CN 202410809070A CN 118676233 A CN118676233 A CN 118676233A
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- 238000003825 pressing Methods 0.000 title claims abstract description 46
- 239000004744 fabric Substances 0.000 claims abstract description 203
- 239000003292 glue Substances 0.000 claims abstract description 68
- 238000009434 installation Methods 0.000 claims abstract description 42
- 238000005452 bending Methods 0.000 claims abstract description 40
- WABPQHHGFIMREM-UHFFFAOYSA-N lead(0) Chemical compound [Pb] WABPQHHGFIMREM-UHFFFAOYSA-N 0.000 claims abstract description 21
- 239000000463 material Substances 0.000 claims description 50
- 238000004026 adhesive bonding Methods 0.000 claims description 16
- 238000002372 labelling Methods 0.000 claims description 13
- 230000002457 bidirectional effect Effects 0.000 claims description 11
- 230000005540 biological transmission Effects 0.000 claims description 4
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- 238000004519 manufacturing process Methods 0.000 abstract description 15
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- 238000000034 method Methods 0.000 description 19
- 230000000007 visual effect Effects 0.000 description 10
- 238000010586 diagram Methods 0.000 description 8
- 239000000853 adhesive Substances 0.000 description 7
- 230000001070 adhesive effect Effects 0.000 description 7
- 230000005484 gravity Effects 0.000 description 6
- 230000009916 joint effect Effects 0.000 description 4
- 238000011068 loading method Methods 0.000 description 4
- 238000009825 accumulation Methods 0.000 description 3
- 239000007788 liquid Substances 0.000 description 3
- 238000005520 cutting process Methods 0.000 description 2
- 238000006073 displacement reaction Methods 0.000 description 2
- 238000011900 installation process Methods 0.000 description 2
- 238000001179 sorption measurement Methods 0.000 description 2
- 101001121408 Homo sapiens L-amino-acid oxidase Proteins 0.000 description 1
- 102100026388 L-amino-acid oxidase Human genes 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
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Abstract
Description
技术领域Technical Field
本申请涉及光伏组件生产的领域,尤其是涉及用于光伏组件的按压引线贴胶装置。The present application relates to the field of photovoltaic module production, and in particular to a lead pressing and gluing device for photovoltaic modules.
背景技术Background Art
光伏组件在生产制造过程中,需要把高温布套设到板材的两条引线上,再进行下一步加工。当前主要通过人工或半自动化的方式把高温布套设到引线上。由于在生产时高温布是重复利用的,无论是人工还是采用引线套设机进行套设之前都需要对高温布进行整理。为了配合引线套设机,通常高温布上料采用弹匣式上料,由人工将高温布团展开再层层叠放在弹匣式上料装置中。During the manufacturing process of photovoltaic modules, high-temperature cloth needs to be put on the two leads of the board before the next processing. Currently, the high-temperature cloth is mainly put on the leads manually or semi-automatically. Since the high-temperature cloth is reused during production, it needs to be sorted before putting it on manually or using a lead-wire putting machine. In order to cooperate with the lead-wire putting machine, the high-temperature cloth is usually loaded in a magazine-type loading method, and the high-temperature cloth balls are manually unfolded and stacked layer by layer in the magazine-type loading device.
但人工整理高温布团效率较低,引线套设机需要等待人工将一定量的高温布整理完成并放入弹匣式上料装置中才能开始工作,且数量有限的高温布用完后需要继续等待人工整理完成。等待浪费大量的时候,极大影响生产的效率,故有待改善。However, the efficiency of manually arranging the high-temperature cloth balls is low. The lead set machine needs to wait for a certain amount of high-temperature cloth to be arranged manually and put into the magazine-type feeding device before it can start working. After the limited amount of high-temperature cloth is used up, it needs to continue to wait for manual arrangement to be completed. The waiting time is wasted, which greatly affects the production efficiency, so it needs to be improved.
发明内容Summary of the invention
为了提高高温布预整理的效率,本申请提供用于光伏组件的按压引线贴胶装置。In order to improve the efficiency of high-temperature cloth pre-finishing, the present application provides a lead pressing and gluing device for photovoltaic modules.
本申请提供的用于光伏组件的按压引线贴胶装置采用如下的技术方案:The lead pressing and gluing device for photovoltaic modules provided in this application adopts the following technical solution:
用于光伏组件的按压引线贴胶装置,包括机架,所述机架内设置有用于整理高温布团的缓存组件和用于分拣高温布的转移组件,所述缓存组件的一侧设置有双工位除胶机构,所述双工位除胶机构包括第一移动模组、第二移动模组和除胶组件,所述第一移动模组和第二移动模组设置在机架内,所述第一移动模组和第二移动模组上均设置有放置组件;所述转移组件将分拣出的高温布放置到放置组件中,所述第一移动模组和第二移动模组轮流将放置组件从靠近缓存组件处移动至除胶组件处对高温布进行除胶;所述双工位除胶机构远离缓存组件的一侧活动设置有引线安装折弯机构,所述引线安装折弯机构用于将除胶后的高温布取走并通过引线安装在光伏板上。A lead pressing and gluing device for photovoltaic modules comprises a frame, wherein a cache assembly for arranging high-temperature cloth balls and a transfer assembly for sorting high-temperature cloth are arranged in the frame, a double-station glue removal mechanism is arranged on one side of the cache assembly, and the double-station glue removal mechanism comprises a first moving module, a second moving module and a glue removal assembly, the first moving module and the second moving module are arranged in the frame, and the first moving module and the second moving module are both provided with a placement assembly; the transfer assembly places the sorted high-temperature cloth into the placement assembly, and the first moving module and the second moving module move the placement assembly from a position close to the cache assembly to the glue removal assembly in turn to remove the glue from the high-temperature cloth; a lead installation bending mechanism is movably arranged on a side of the double-station glue removal mechanism away from the cache assembly, and the lead installation bending mechanism is used to take away the high-temperature cloth after glue removal and install it on the photovoltaic panel through the lead.
通过采用上述技术方案,操作人员将回收的高温布团放入缓存组件,缓存组件对高温布团进行分散和整理。转移组件对高温布中进行分拣,并将分拣出的多个高温布转移至双工位除胶机构处。此时第一移动模组控制其上安装的放置组件位于放置工位,转移组件将多个高温布放置到放置组件中。第一移动模组将放置组件移动至除胶工位,除胶组件工作一次对放置组件上的多个高温布同时进行除胶;第一移动模组从放置工位移动至除胶工位的过程中,第二移动模组带动其上安装的放置组件移动至放置工位,此时转移组件也带动分拣出的多个高温布到达放置工位进行高温布的交接。当第一移动模组上安装的放置组件内的高温布除胶完成后,除胶组件远离除胶工位,引线安装折弯机构移动至除胶工位将除胶完成的高温布取走。第一移动模组带动空置的放置组件移回放置工位,重复上述步骤。缓存组件的设置实现高温布的自动化整理;转移组件、第一移动模组和第二移动模组配合实现高温布的自动化分拣和连续上料,提高生产的效率。相对于传统的弹匣式上料需要手动整理,本申请减少了对人工的依赖,也减少了等待人工整理所浪费的时间。By adopting the above technical solution, the operator puts the recycled high-temperature cloth balls into the cache component, and the cache component disperses and organizes the high-temperature cloth balls. The transfer component sorts the high-temperature cloth and transfers the sorted multiple high-temperature cloths to the double-station degumming mechanism. At this time, the first mobile module controls the placement component installed on it to be located at the placement station, and the transfer component places multiple high-temperature cloths in the placement component. The first mobile module moves the placement component to the degumming station, and the degumming component works once to simultaneously degumming multiple high-temperature cloths on the placement component; in the process of the first mobile module moving from the placement station to the degumming station, the second mobile module drives the placement component installed on it to move to the placement station, and at this time the transfer component also drives the sorted multiple high-temperature cloths to arrive at the placement station for the handover of the high-temperature cloth. When the high-temperature cloth in the placement component installed on the first mobile module is degummed, the degumming component moves away from the degumming station, and the lead installation bending mechanism moves to the degumming station to take away the high-temperature cloth that has been degummed. The first mobile module drives the vacant placement component back to the placement station and repeats the above steps. The cache component is set to realize the automatic sorting of high temperature cloth; the transfer component, the first mobile module and the second mobile module cooperate to realize the automatic sorting and continuous feeding of high temperature cloth, thereby improving the production efficiency. Compared with the traditional magazine-type feeding that requires manual sorting, this application reduces the dependence on manual labor and the time wasted waiting for manual sorting.
可选的,所述第一移动模组包括第一直线滑轨和滑动设置在第一直线滑轨上的第一滑台,所述第二移动模组包括第二直线滑轨、滑动设置在第二直线滑轨上第二滑台和升降台;所述机架内安装有安装架,所述第一直线滑轨和第二直线滑轨均安装在安装架上,所述第一直线滑轨和第二直线滑轨均设置为两个且横跨安装架的宽度方向,两个所述第二直线滑轨之间的距离小于两个第一直线滑轨之间的距离,所述第二滑台低于第一滑台设置;所述安装架上设置有用于驱动第一滑台和第二滑台的联动件,所述联动件驱动第一滑台和第二滑台交错移动;所述升降台活动设置在第二滑台上,所述升降台能够在第二滑台上沿竖直方向移动,以使得所述升降台与第一滑台齐平;所述第一滑台与升降台上分别设置一个放置组件,所述放置组件用于放置高温布。Optionally, the first movable module includes a first linear slide rail and a first slide slidably arranged on the first linear slide rail, and the second movable module includes a second linear slide rail, a second slide slidably arranged on the second linear slide rail, and a lifting platform; a mounting frame is installed in the frame, the first linear slide rail and the second linear slide rail are both installed on the mounting frame, the first linear slide rail and the second linear slide rail are both set as two and span the width direction of the mounting frame, the distance between the two second linear slide rails is smaller than the distance between the two first linear slide rails, and the second slide is set lower than the first slide; a linkage part for driving the first slide and the second slide is provided on the mounting frame, and the linkage part drives the first slide and the second slide to move alternately; the lifting platform is movably arranged on the second slide, and the lifting platform can move in a vertical direction on the second slide so that the lifting platform is flush with the first slide; a placement component is respectively provided on the first slide and the lifting platform, and the placement component is used to place the high-temperature cloth.
可选的,所述联动件包括滑轮组、皮带和双向电机,所述滑轮组安装在安装架上,所述皮带套设在滑轮组上,所述皮带的移动方向平行于第一滑台和第二滑台的移动方向;所述双向电机安装在安装架上且驱动滑轮组的其中一个滑轮往复转动,以驱动皮带往复移动;所述皮带的顶面和底面均固设有连接块,所述皮带顶面的连接块与第一滑台固定连接,所述皮带底面的连接块与第二滑台固定连接。Optionally, the linkage includes a pulley block, a belt and a bidirectional motor, the pulley block is mounted on a mounting frame, the belt is sleeved on the pulley block, and the moving direction of the belt is parallel to the moving direction of the first slide and the second slide; the bidirectional motor is mounted on the mounting frame and drives one of the pulleys of the pulley block to rotate reciprocatingly to drive the belt to move reciprocatingly; connecting blocks are fixedly provided on the top and bottom surfaces of the belt, the connecting block on the top surface of the belt is fixedly connected to the first slide, and the connecting block on the bottom surface of the belt is fixedly connected to the second slide.
通过采用上述技术方案,第一滑台移动至放置工位时,此时第二滑台也移动至除胶工位的下方,升降台上升与除胶组件配合,对升降台上放置组件内的高温布进行除胶。除胶完成后引线安装折弯机构移动至除胶工位将高温布取走,随后升降台下降。与此同时,三轴机械手驱动转移组件将三个高温布放置在第一滑台上的放置组件内。双向气缸通过滑轮组驱动皮带移动,带动第一滑台移动至除胶工位、第二滑台移动至放置工位下方。除胶组件对第一滑台上放置组件内的高温布进行除胶,升降台上升驱动其上得到放置组件到达放置工位,三轴机械手驱动三个取料气缸将三个高温布放置在升降台上的放置组件内,放置完成后升降台下降。双向气缸通过滑轮组驱动皮带移动,带动第一滑台移动至放置工位时,此时第二滑台也移动至除胶工位的下方。通过联动件与升降台的配合实现两个放置组件的错位、联动移动,将分拣工序、除胶工序与高温布安装工序衔接,减少了各工序之间因等待浪费的时间,提高了自动化生产的效率。By adopting the above technical solution, when the first slide moves to the placement station, the second slide also moves to the bottom of the degumming station, the lifting platform rises and cooperates with the degumming component to degumming the high-temperature cloth in the assembly placed on the lifting platform. After the degumming is completed, the lead installation bending mechanism moves to the degumming station to take away the high-temperature cloth, and then the lifting platform descends. At the same time, the three-axis manipulator drives the transfer component to place three high-temperature cloths in the placement component on the first slide. The bidirectional cylinder drives the belt to move through the pulley group, driving the first slide to move to the degumming station and the second slide to move below the placement station. The degumming component degummes the high-temperature cloth in the placement component on the first slide, the lifting platform rises and drives the placement component obtained on it to reach the placement station, the three-axis manipulator drives the three material-taking cylinders to place the three high-temperature cloths in the placement component on the lifting platform, and the lifting platform descends after the placement is completed. The bidirectional cylinder drives the belt to move through the pulley group, driving the first slide to move to the placement station, and the second slide also moves to the bottom of the degumming station. The coordination of linkage parts and lifting platform enables the two placed components to be staggered and moved in linkage, connecting the sorting process, the degumming process and the high-temperature cloth installation process, thus reducing the time wasted due to waiting between the processes and improving the efficiency of automated production.
可选的,所述放置组件包括多个放置盘,多个所述放置盘沿第一滑台或升降台的长度方向设置,所述放置盘的顶壁上安装有治具,高温布与所述治具适配;所述除胶组件包括龙门架和安装在龙门架上的多个除胶件,每个所述除胶件与一个放置盘配合,所述龙门架设置在安装架上,且横跨所述安装架的上方,所述龙门架驱动多个除胶件沿第一直线滑轨的长度方向移动,所述龙门架驱动多个除胶件对放置盘上的高温布进行除胶。Optionally, the placement component includes multiple placement plates, and the multiple placement plates are arranged along the length direction of the first slide or lifting platform. A jig is installed on the top wall of the placement plate, and the high-temperature cloth is adapted to the jig; the degumming component includes a gantry and multiple degumming parts installed on the gantry, each of the degumming parts cooperates with a placement plate, and the gantry is arranged on the mounting frame and spans above the mounting frame. The gantry drives the multiple degumming parts to move along the length direction of the first linear slide rail, and the gantry drives the multiple degumming parts to degumming the high-temperature cloth on the placement plate.
可选的,所述除胶件包括切刀、按压杆和弹性件,所述切刀悬垂安装在龙门架的底壁上;所述按压杆的数量设置两个且分别位于切刀的两侧,所述按压杆通过弹性件活动安装在龙门架的底壁上,所述按压杆的底壁能够低于切刀的底壁;所述放置盘的顶壁上开设有与切刀形状适配的缺口;所述切刀由多个刀片组成,所述刀片的数量根据高温布缺口的数量设置,所述刀片远离龙门架的底端设置有向上凹陷的弧形缺口。Optionally, the glue removal component includes a cutter, a pressing rod and an elastic member, and the cutter is suspended on the bottom wall of the gantry; the pressing rods are set to two and are respectively located on both sides of the cutter, and the pressing rods are movably mounted on the bottom wall of the gantry through elastic members, and the bottom wall of the pressing rod can be lower than the bottom wall of the cutter; a notch adapted to the shape of the cutter is opened on the top wall of the placement plate; the cutter is composed of a plurality of blades, the number of the blades is set according to the number of notches in the high-temperature cloth, and an upwardly concave arc notch is set at the bottom end of the blade away from the gantry.
通过采用上述技术方案,当有放置盘移动至除胶工位时,龙门架驱动切刀对准高温布和放置盘上的缺口。龙门架下降带动切刀和按压杆下降,按压杆的底壁首先与高温布接触,随着龙门架的下降弹性件被挤压、按压杆将高温布抵紧在放置盘上,减少切胶过程中高温布变形或移位的可能。随后切刀的尖端先与高温布缺口处凝固的胶液接触,从凝固胶液的两端将其与高温布的连接点切断,令切除更加彻底。龙门架继续驱动切刀下降,直至切刀的底端插设入放置盘上的缺口,令凝固的胶液脱离高温布。随后龙门架带动切刀上升脱离放置盘,在弧形缺口的作用下,凝固的胶液容易被切刀从放置盘的缺口处带出,减少堵塞放置盘缺口的可能。By adopting the above technical solution, when a placement tray moves to the glue removal station, the gantry drives the cutter to align with the notch on the high-temperature cloth and the placement tray. The gantry descends, driving the cutter and the pressing rod to descend. The bottom wall of the pressing rod first contacts the high-temperature cloth. As the gantry descends, the elastic member is squeezed, and the pressing rod presses the high-temperature cloth against the placement tray, reducing the possibility of deformation or displacement of the high-temperature cloth during the glue cutting process. Then the tip of the cutter first contacts the solidified glue at the notch of the high-temperature cloth, and cuts off the connection point between the solidified glue and the high-temperature cloth from both ends of the solidified glue, making the removal more thorough. The gantry continues to drive the cutter down until the bottom end of the cutter is inserted into the notch on the placement tray, so that the solidified glue is separated from the high-temperature cloth. Then the gantry drives the cutter to rise and separate from the placement tray. Under the action of the arc-shaped notch, the solidified glue is easily taken out of the notch of the placement tray by the cutter, reducing the possibility of clogging the notch of the placement tray.
可选的,所述缓存组件包括缓存台、由电机驱动的传送带、料斗、压辊和刮板,所述缓存台设置在机架外侧,所述机架靠近缓存台处开设有进料口,所述传送带设置在缓存台上,且运动方向朝向进料口设置;所述料斗安装在缓存台上从四周围拢传送带顶面的边缘,所述料斗靠近机架的侧壁底部开设有缺口供高温布通过,所述压辊安装在料斗的内部靠近其缺口处,所述压辊与料斗转动连接,所述压辊与传动带之间存在间隙供高温布通过,同时限制输出的高温布的数量;所述刮板安装在料斗外部靠近其缺口处,用于将通过缺口的高温布刮平;所述机架内靠近进料口处安装有柔性振动盘,所述缓存台靠近柔性振动盘的一端安装有延长板,所述延长板设置在传送带的下方,且所述延长板靠近传送带一端的顶壁与传送带相贴,以将保温布从所述传送带上刮下。Optionally, the cache assembly includes a cache table, a conveyor belt driven by a motor, a hopper, a pressure roller and a scraper, the cache table is arranged on the outside of the frame, the frame is provided with a feed port near the cache table, the conveyor belt is arranged on the cache table, and the movement direction is arranged toward the feed port; the hopper is installed on the cache table to surround the edge of the top surface of the conveyor belt from all sides, the bottom of the side wall of the hopper close to the frame is provided with a notch for the high-temperature cloth to pass through, the pressure roller is installed inside the hopper close to the notch, the pressure roller is rotatably connected to the hopper, there is a gap between the pressure roller and the transmission belt for the high-temperature cloth to pass through, and at the same time the amount of high-temperature cloth outputted is limited; the scraper is installed outside the hopper close to the notch, and is used to scrape the high-temperature cloth passing through the notch flat; a flexible vibration disk is installed inside the frame close to the feed port, and an extension plate is installed at one end of the cache table close to the flexible vibration disk, the extension plate is arranged below the conveyor belt, and the top wall of the extension plate close to one end of the conveyor belt is in contact with the conveyor belt to scrape the insulation cloth off the conveyor belt.
可选的,所述传送带的传送方向与水平面存在夹角,所述传送带朝靠近柔性振动盘的一端向上倾斜设置,所述延长板靠近柔性振动盘的一端向下倾斜设置。Optionally, the conveying direction of the conveyor belt forms an angle with the horizontal plane, the conveyor belt is tilted upward toward one end close to the flexible vibration plate, and the extension plate is tilted downward toward one end close to the flexible vibration plate.
通过采用上述技术方案,当需要整理高温布时,操作人员直接将收集到的高温布团投入料斗中,在重力作用下高温布团堆积在料斗远离柔性振动盘的一端。传送带启动,在摩擦力的作用下带动部分高温布团倾斜向上靠近压辊。位于前端的高温布团与压辊接触,在摩擦力的作用下高温布团带动压辊转动,高温布团被挤压但被刮板阻挡。少部分高温布团的布头通过刮板与传送带之间的间隙伸出,随着传送带的摩擦力,在刮板和压辊的共同作用下被展平。展平的高温布穿过刮板与传送带之间的间隙后被延长板从传送带上刮下,并在重力和惯性的作用下落入柔性振动盘靠近延长板的一侧。柔性振动盘将多个高温布分散开并平铺在远离延长板的一侧,以供转移组件进行分拣。缓存组件的设置仅需人工将高温布投入料斗,人工操作简单,能够降低整理过程对于人工的依赖。倾斜的和料斗起到暂时存放高温布的作用,减少高温布在料斗靠近延长板的一端大量堆积并溢出的可能。传送带、压辊和刮板配合将高温布展平,同时控制高温布输出的数量,避免柔性振动盘内积存过多高温布,无法将其震散;便于转移组件进行分拣。By adopting the above technical solution, when it is necessary to sort the high-temperature cloth, the operator directly puts the collected high-temperature cloth balls into the hopper, and the high-temperature cloth balls are accumulated at the end of the hopper away from the flexible vibration plate under the action of gravity. The conveyor belt starts, and under the action of friction, some high-temperature cloth balls are driven to tilt upward and approach the pressure roller. The high-temperature cloth balls at the front end contact the pressure roller, and under the action of friction, the high-temperature cloth balls drive the pressure roller to rotate, and the high-temperature cloth balls are squeezed but blocked by the scraper. The cloth heads of a small number of high-temperature cloth balls extend through the gap between the scraper and the conveyor belt, and are flattened under the joint action of the scraper and the pressure roller with the friction of the conveyor belt. The flattened high-temperature cloth passes through the gap between the scraper and the conveyor belt, is scraped off the conveyor belt by the extension plate, and falls into the side of the flexible vibration plate close to the extension plate under the action of gravity and inertia. The flexible vibration plate disperses multiple high-temperature cloths and spreads them flat on the side away from the extension plate for sorting by the transfer component. The setting of the cache component only requires manual input of the high-temperature cloth into the hopper, and the manual operation is simple, which can reduce the dependence of the sorting process on manual labor. The inclined hopper serves to temporarily store the high temperature cloth, reducing the possibility of high temperature cloth accumulating and overflowing at the end of the hopper near the extension plate. The conveyor belt, pressure roller and scraper cooperate to flatten the high temperature cloth, while controlling the output quantity of the high temperature cloth, avoiding excessive accumulation of high temperature cloth in the flexible vibration plate, which cannot be shaken off; it is convenient to transfer components for sorting.
可选的,所述转移组件包括三轴机械手、转盘和多个取料件,所述三轴机械手的固定端安装在机架上,所述转盘转动安装在三轴机械手的活动端上且由电机驱动,所述转盘水平设置,多个所述取料件安装在转盘的底壁上,且多个所述取料件设置在一条直线上,每个所述取料件与一个放置盘配合;所述取料件包括取料气缸和安装在气缸轴上的取料块,所述取料块靠近柔性振动盘的底壁上内嵌安装有真空吸盘;所述三轴机械手驱动转盘在柔性振动盘和靠近柔性振动盘的放置组件之间移动。Optionally, the transfer component includes a three-axis manipulator, a turntable and multiple material picking parts, the fixed end of the three-axis manipulator is installed on a frame, the turntable is rotatably installed on the movable end of the three-axis manipulator and driven by a motor, the turntable is horizontally arranged, multiple material picking parts are installed on the bottom wall of the turntable, and multiple material picking parts are arranged in a straight line, each of the material picking parts cooperates with a placement plate; the material picking parts include a material picking cylinder and a material picking block installed on the cylinder shaft, and a vacuum suction cup is embedded in the material picking block near the bottom wall of the flexible vibration plate; the three-axis manipulator drives the turntable to move between the flexible vibration plate and the placement component near the flexible vibration plate.
通过采用上述技术方案,当柔性振动盘将高温布分散后,三轴机械手驱动转盘移动至柔性振动盘上方,且远离缓存组件的一端,减少后输入的高温布影响分拣的可能。三轴机械手和驱动转盘的电机配合驱动取料气缸移动至选定的一个高温布上方,并旋转角度令取料块正对高温布。取料气缸驱动取料块下降抵在高温布的顶面,真空吸盘启动将高温布吸附在取料块的底壁上。随后取料气缸驱动取料块上升带动高温布脱离柔性振动盘。重复上述步骤直至三个取料块上均吸附有高温布,高温布的自动化分拣完成。三轴机械手驱动三个取料气缸移动至放置工位,将三个高温布放置到此时位于放置工位的放置盘中。By adopting the above technical solution, after the flexible vibration disk disperses the high-temperature cloth, the three-axis manipulator drives the turntable to move above the flexible vibration disk and away from one end of the cache component, reducing the possibility that the high-temperature cloth input later will affect the sorting. The three-axis manipulator and the motor driving the turntable cooperate to drive the material-picking cylinder to move above a selected high-temperature cloth, and rotate the angle so that the material-picking block is facing the high-temperature cloth. The material-picking cylinder drives the material-picking block to descend and rest against the top surface of the high-temperature cloth, and the vacuum suction cup starts to adsorb the high-temperature cloth on the bottom wall of the material-picking block. Then the material-picking cylinder drives the material-picking block to rise and drive the high-temperature cloth off the flexible vibration disk. Repeat the above steps until the high-temperature cloth is adsorbed on the three material-picking blocks, and the automated sorting of the high-temperature cloth is completed. The three-axis manipulator drives the three material-picking cylinders to move to the placement station, and places the three high-temperature cloths on the placement disk that is now located at the placement station.
可选的,所述引线安装折弯机构包括水平驱动模组和安装在水平驱动模组活动端的多个引线安装折弯机,多个所述引线安装折弯机设置在一条直线上,每个所述引线安装折弯机与一个放置盘配合;相邻所述引线安装折弯机之间的距离大于相邻取料件之间的距离,所述第一滑台和升降台上均安装有变距模组,所述放置盘安装在变距模组的可动模块上。Optionally, the lead installation and bending mechanism includes a horizontal driving module and a plurality of lead installation and bending machines installed at the movable end of the horizontal driving module, the plurality of lead installation and bending machines are arranged in a straight line, and each of the lead installation and bending machines cooperates with a placement plate; the distance between adjacent lead installation and bending machines is greater than the distance between adjacent material picking parts, and the first slide and the lifting platform are both equipped with variable distance modules, and the placement plate is installed on the movable module of the variable distance module.
通过采用上述技术方案,当变距模组处于收缩状态,此时位于放置工位的三个放置盘之间的距离与三个取料块之间的距离相同。在第一滑台或升降台向除胶工位靠近的过程中,变距模组驱动位于两侧的两个放置盘向两侧远离。当变距模组处于展开状态,此时位于除胶工位的三个放置盘之间的距离与三个除胶件之间的距离相同,也与三个引线安装折弯机之间的距离相同。在第一滑台或升降台向放置工位靠近的过程中,变距模组驱动位于两侧的两个放置盘向中间靠拢。变距模组的设置令放置组件同时与转移组件和引线安装折弯机构适配,变距模组的成本远小于更换更大的柔性振动盘的成本,降低设备的成本;同时节约生产空间。By adopting the above technical solution, when the variable distance module is in a retracted state, the distance between the three placement plates at the placement station is the same as the distance between the three material removal blocks. In the process of the first slide or lift table approaching the degumming station, the variable distance module drives the two placement plates on both sides to move away from both sides. When the variable distance module is in an expanded state, the distance between the three placement plates at the degumming station is the same as the distance between the three degumming parts, and is also the same as the distance between the three lead installation bending machines. In the process of the first slide or lift table approaching the placement station, the variable distance module drives the two placement plates on both sides to move closer to the middle. The setting of the variable distance module allows the placement component to be compatible with the transfer component and the lead installation bending mechanism at the same time. The cost of the variable distance module is much less than the cost of replacing a larger flexible vibration plate, which reduces the cost of equipment and saves production space at the same time.
可选的,所述机架内还设置有贴标签机,所述贴标签机活动设置在机架远离缓存组件的一侧,所述贴标签机用于将标签贴附在安装了高温布的光伏板上。Optionally, a labeling machine is further provided in the rack, and the labeling machine is movably arranged on a side of the rack away from the cache component, and the labeling machine is used to attach labels to the photovoltaic panels installed with high-temperature cloth.
通过采用上述技术方案,在自动化安装高温布的同时,实现标签的自动化粘贴,提高生产效率,减少对人工的依赖。By adopting the above technical solution, the automatic pasting of labels can be realized while the high-temperature cloth is automatically installed, thereby improving production efficiency and reducing dependence on manual labor.
综上所述,本申请包括以下至少一种有益技术效果:In summary, the present application includes at least one of the following beneficial technical effects:
1.操作人员将回收的高温布团放入缓存组件,缓存组件对高温布团进行分散和整理。转移组件对高温布中进行分拣,并将分拣出的多个高温布转移至双工位除胶机构处。此时第一移动模组控制其上安装的放置组件位于放置工位,转移组件将多个高温布放置到放置组件中。第一移动模组将放置组件移动至除胶工位,除胶组件工作一次对放置组件上的多个高温布同时进行除胶;第一移动模组从放置工位移动至除胶工位的过程中,第二移动模组带动其上安装的放置组件移动至放置工位,此时转移组件也带动分拣出的多个高温布到达放置工位进行高温布的交接。当第一移动模组上安装的放置组件内的高温布除胶完成后,除胶组件远离除胶工位,引线安装折弯机构移动至除胶工位将除胶完成的高温布取走。第一移动模组带动空置的放置组件移回放置工位,重复上述步骤。缓存组件的设置实现高温布的自动化整理;转移组件、第一移动模组和第二移动模组配合实现高温布的自动化分拣和连续上料,提高生产的效率。相对于传统的弹匣式上料需要手动整理,本申请减少了对人工的依赖,也减少了等待人工整理所浪费的时间;1. The operator puts the recycled high-temperature cloth balls into the cache component, and the cache component disperses and organizes the high-temperature cloth balls. The transfer component sorts the high-temperature cloths and transfers the sorted high-temperature cloths to the double-station degumming mechanism. At this time, the first mobile module controls the placement component installed on it to be located at the placement station, and the transfer component places multiple high-temperature cloths in the placement component. The first mobile module moves the placement component to the degumming station, and the degumming component works once to degumming multiple high-temperature cloths on the placement component at the same time; in the process of the first mobile module moving from the placement station to the degumming station, the second mobile module drives the placement component installed on it to move to the placement station, and at this time the transfer component also drives the sorted high-temperature cloths to the placement station for the handover of the high-temperature cloth. When the high-temperature cloth in the placement component installed on the first mobile module is degummed, the degumming component moves away from the degumming station, and the lead installation bending mechanism moves to the degumming station to take away the high-temperature cloth that has been degummed. The first mobile module drives the vacant placement component back to the placement station and repeats the above steps. The cache component is set to realize the automatic sorting of high-temperature cloth; the transfer component, the first mobile module and the second mobile module cooperate to realize the automatic sorting and continuous feeding of high-temperature cloth, thereby improving the production efficiency. Compared with the traditional magazine-type feeding that requires manual sorting, this application reduces the dependence on manual labor and the time wasted waiting for manual sorting;
2.当需要整理高温布时,操作人员直接将收集到的高温布团投入料斗中,在重力作用下高温布团堆积在料斗远离柔性振动盘的一端。传送带启动,在摩擦力的作用下带动部分高温布团倾斜向上靠近压辊。位于前端的高温布团与压辊接触,在摩擦力的作用下高温布团带动压辊转动,高温布团被挤压但被刮板阻挡。少部分高温布团的布头通过刮板与传送带之间的间隙伸出,随着传送带的摩擦力,在刮板和压辊的共同作用下被展平。展平的高温布穿过刮板与传送带之间的间隙后被延长板从传送带上刮下,并在重力和惯性的作用下落入柔性振动盘靠近延长板的一侧。柔性振动盘将多个高温布分散开并平铺在远离延长板的一侧,以供转移组件进行分拣。缓存组件的设置仅需人工将高温布投入料斗,人工操作简单,能够降低整理过程对于人工的依赖。倾斜的和料斗起到暂时存放高温布的作用,减少高温布在料斗靠近延长板的一端大量堆积并溢出的可能。传送带、压辊和刮板配合将高温布展平,同时控制高温布输出的数量,避免柔性振动盘内积存过多高温布,无法将其震散;便于转移组件进行分拣;2. When the high-temperature cloth needs to be sorted, the operator directly puts the collected high-temperature cloth balls into the hopper, and the high-temperature cloth balls accumulate at the end of the hopper away from the flexible vibration plate under the action of gravity. The conveyor belt starts, and under the action of friction, some high-temperature cloth balls are driven to tilt upward and approach the pressure roller. The high-temperature cloth balls at the front end contact the pressure roller, and under the action of friction, the high-temperature cloth balls drive the pressure roller to rotate, and the high-temperature cloth balls are squeezed but blocked by the scraper. The cloth heads of a small number of high-temperature cloth balls extend through the gap between the scraper and the conveyor belt, and are flattened under the joint action of the scraper and the pressure roller with the friction of the conveyor belt. The flattened high-temperature cloth passes through the gap between the scraper and the conveyor belt and is scraped off the conveyor belt by the extension plate, and falls into the side of the flexible vibration plate close to the extension plate under the action of gravity and inertia. The flexible vibration plate disperses multiple high-temperature cloths and spreads them flat on the side away from the extension plate for sorting by the transfer component. The setting of the cache component only requires manual input of the high-temperature cloth into the hopper, which is simple to operate and can reduce the dependence of the sorting process on manual labor. The inclined hopper serves to temporarily store the high temperature cloth, reducing the possibility of high temperature cloth accumulating and overflowing at the end of the hopper near the extension plate. The conveyor belt, pressure roller and scraper work together to flatten the high temperature cloth, while controlling the amount of high temperature cloth output, to avoid excessive accumulation of high temperature cloth in the flexible vibration plate, which cannot be shaken off; it is convenient to transfer components for sorting;
3.当变距模组处于收缩状态,此时位于放置工位的三个放置盘之间的距离与三个取料块之间的距离相同。在第一滑台或升降台向除胶工位靠近的过程中,变距模组驱动位于两侧的两个放置盘向两侧远离。当变距模组处于展开状态,此时位于除胶工位的三个放置盘之间的距离与三个除胶件之间的距离相同,也与三个引线安装折弯机之间的距离相同。在第一滑台或升降台向放置工位靠近的过程中,变距模组驱动位于两侧的两个放置盘向中间靠拢。变距模组的设置令放置组件同时与转移组件和引线安装折弯机构适配,变距模组的成本远小于更换更大的柔性振动盘的成本,降低设备的成本;同时节约生产空间。3. When the variable pitch module is in a retracted state, the distance between the three placement plates at the placement station is the same as the distance between the three material removal blocks. In the process of the first slide or lift table approaching the degumming station, the variable pitch module drives the two placement plates on both sides to move away from both sides. When the variable pitch module is in an expanded state, the distance between the three placement plates at the degumming station is the same as the distance between the three degumming parts, and is also the same as the distance between the three lead installation bending machines. In the process of the first slide or lift table approaching the placement station, the variable pitch module drives the two placement plates on both sides to move closer to the middle. The setting of the variable pitch module allows the placement component to be compatible with the transfer component and the lead installation bending mechanism at the same time. The cost of the variable pitch module is much less than the cost of replacing a larger flexible vibration plate, which reduces the cost of equipment and saves production space at the same time.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1是本申请实施例用于光伏组件的按压引线贴胶装置的结构示意图。FIG. 1 is a schematic structural diagram of a lead pressing and gluing device for a photovoltaic module according to an embodiment of the present application.
图2是本申请实施例缓存组件的结构示意图。FIG. 2 is a schematic diagram of the structure of the cache component of an embodiment of the present application.
图3是本申请实施例转移组件的结构示意图。FIG. 3 is a schematic diagram of the structure of the transfer assembly according to an embodiment of the present application.
图4是本申请实施例双工位除胶机构的结构示意图。FIG. 4 is a schematic structural diagram of a double-station adhesive removal mechanism according to an embodiment of the present application.
图5是本申请实施例放置盘的结构示意图。FIG. 5 is a schematic diagram of the structure of the placement tray according to an embodiment of the present application.
图6是本申请实施例除胶件的结构示意图。FIG. 6 is a schematic diagram of the structure of the glue removal component according to an embodiment of the present application.
图7是本申请实施例引线安装折弯机的结构示意图。FIG. 7 is a schematic structural diagram of a lead wire installation bending machine according to an embodiment of the present application.
图8是本申请实施例贴标签机的结构示意图。FIG. 8 is a schematic diagram of the structure of a labeling machine according to an embodiment of the present application.
附图标记说明:1、机架;11、进料口;2、缓存组件;21、缓存台;22、传送带;23、料斗;24、压辊;25、刮板;26、延长板;27、柔性振动盘;3、转移组件;31、三轴机械手;32、转盘;33、取料件;331、取料气缸;332、取料块;34、视觉相机;35、光源;4、双工位除胶机构;41、第一移动模组;411、第一直线滑轨;412、第一滑台;42、第二移动模组;421、第二直线滑轨;422、第二滑台;423、升降台;43、除胶组件;431、龙门架;432、除胶件;4321、切刀;4322、按压杆;4323、弹性件;4324、工装板;4325、喷嘴;44、放置组件;441、放置盘;442、治具;45、安装架;46、联动件;461、滑轮组;462、皮带;463、双向电机;464、连接块;47、变距模组;5、引线安装折弯机;51、吸料块;52、夹线板;53、拨杆;6、贴标签机;61、竖向驱动模组;62、竖板;63、旋转电机;64、翻转块;65、压板;7、传送模组;8、水平驱动模组;9、高温布。Explanation of reference numerals: 1. Frame; 11. Feed inlet; 2. Cache component; 21. Cache table; 22. Conveyor belt; 23. Hopper; 24. Press roller; 25. Scraper; 26. Extension plate; 27. Flexible vibration plate; 3. Transfer component; 31. Three-axis manipulator; 32. Turntable; 33. Pick-up piece; 331. Pick-up cylinder; 332. Pick-up block; 34. Visual camera; 35. Light source; 4. Dual-station glue removal mechanism; 41. First moving module; 411. First linear slide; 412. First slide; 42. Second moving module; 421. Second linear slide; 422. Second slide; 423. Lifting platform; 43. Glue removal component; 431. Gantry Frame; 432, glue removal parts; 4321, cutter; 4322, pressing rod; 4323, elastic part; 4324, tooling plate; 4325, nozzle; 44, placement component; 441, placement plate; 442, fixture; 45, mounting frame; 46, linkage; 461, pulley block; 462, belt; 463, bidirectional motor; 464, connecting block; 47, variable pitch module; 5, lead wire installation bending machine; 51, suction block; 52, clamping plate; 53, lever; 6, labeling machine; 61, vertical drive module; 62, vertical plate; 63, rotating motor; 64, flip block; 65, pressure plate; 7, transmission module; 8, horizontal drive module; 9, high temperature cloth.
具体实施方式DETAILED DESCRIPTION
以下结合附图1-8对本申请作进一步详细说明。The present application is further described in detail below in conjunction with Figures 1-8.
本申请实施例公开用于光伏组件的按压引线贴胶装置。参照图1,用于光伏组件的按压引线贴胶装置包括机架1,机架1内设置有用于整理高温布9团的缓存组件2和用于分拣高温布9的转移组件3,缓存组件2的一侧设置有双工位除胶机构4,双工位除胶机构4包括第一移动模组41、第二移动模组42和除胶组件43,第一移动模组41和第二移动模组42上均设置有放置组件44。转移组件3将分拣出的高温布9放置到放置组件44中,第一移动模组41和第二移动模组42轮流将放置组件44从靠近缓存组件2处移动至除胶组件43处对高温布9进行除胶。双工位除胶机构4靠近缓存组件2的一侧设置为放置工位,双工位除胶机构4远离缓存组件2的一侧设置为除胶工位。The embodiment of the present application discloses a device for pressing lead wire glue for photovoltaic modules. Referring to FIG1 , the device for pressing lead wire glue for photovoltaic modules includes a frame 1, a cache component 2 for arranging high-temperature cloth 9 balls and a transfer component 3 for sorting high-temperature cloth 9 are arranged in the frame 1, a double-station glue removal mechanism 4 is arranged on one side of the cache component 2, and the double-station glue removal mechanism 4 includes a first moving module 41, a second moving module 42 and a glue removal component 43, and a placement component 44 is arranged on the first moving module 41 and the second moving module 42. The transfer component 3 places the sorted high-temperature cloth 9 into the placement component 44, and the first moving module 41 and the second moving module 42 move the placement component 44 from near the cache component 2 to the glue removal component 43 to remove the glue from the high-temperature cloth 9 in turn. The side of the double-station glue removal mechanism 4 close to the cache component 2 is set as a placement station, and the side of the double-station glue removal mechanism 4 away from the cache component 2 is set as a glue removal station.
双工位除胶机构4远离缓存组件2的一侧活动设置有引线安装折弯机构,引线安装折弯机构包括水平驱动模组8和安装在水平驱动模组8活动端的多个引线安装折弯机5,引线安装折弯机5用于将除胶后的高温布9通过引线安装在光伏板上。机架1远离缓存组件2的一侧还设置有贴标签机6,贴标签机6活动设置在机架1远离缓存组件2的一侧,用于将标签贴附在安装了高温布9的光伏板上。机架1上开设有进料通道,进料通道贯穿机架1宽度方向的两个侧壁,进料通道内安装有用于运送光伏板的传送带22。A lead installation bending mechanism is movably provided on the side of the double-station degumming mechanism 4 away from the cache component 2. The lead installation bending mechanism includes a horizontal drive module 8 and a plurality of lead installation bending machines 5 installed at the movable end of the horizontal drive module 8. The lead installation bending machine 5 is used to install the high-temperature cloth 9 after degumming on the photovoltaic panel through the lead. A labeling machine 6 is also provided on the side of the frame 1 away from the cache component 2. The labeling machine 6 is movably provided on the side of the frame 1 away from the cache component 2, and is used to attach a label to the photovoltaic panel with the high-temperature cloth 9 installed. A feed channel is provided on the frame 1, and the feed channel runs through the two side walls in the width direction of the frame 1. A conveyor belt 22 for transporting photovoltaic panels is installed in the feed channel.
操作人员将回收的高温布9团放入缓存组件2,缓存组件2对高温布9团进行分散和整理。转移组件3在整理出的高温布9中进行分拣,并将分拣出的多个高温布9转移至双工位除胶机构4处。此时第一移动模组41控制其上安装的放置组件44位于放置工位,转移组件3将多个高温布9放置到放置组件44中。第一移动模组41将放置组件44移动至除胶工位,除胶组件43工作一次对放置组件44上的多个高温布9同时进行除胶;第一移动模组41从放置工位移动至除胶工位的过程中,第二移动模组42带动其上安装的放置组件44移动至放置工位,此时转移组件3也带动分拣出的多个高温布9到达放置工位进行高温布9的交接。当第一移动模组41上安装的放置组件44内的高温布9除胶完成后,除胶组件43远离除胶工位,水平驱动模组8驱动多个引线安装折弯机5移动至除胶工位将除胶完成的高温布9取走。The operator puts the recycled high-temperature cloth 9 into the cache component 2, and the cache component 2 disperses and sorts the high-temperature cloth 9. The transfer component 3 sorts the sorted high-temperature cloth 9 and transfers the sorted multiple high-temperature cloths 9 to the double-station degumming mechanism 4. At this time, the first moving module 41 controls the placement component 44 installed thereon to be located at the placement station, and the transfer component 3 places multiple high-temperature cloths 9 into the placement component 44. The first moving module 41 moves the placement component 44 to the degumming station, and the degumming component 43 works once to simultaneously degumming multiple high-temperature cloths 9 on the placement component 44; in the process of the first moving module 41 moving from the placement station to the degumming station, the second moving module 42 drives the placement component 44 installed thereon to move to the placement station, and at this time, the transfer component 3 also drives the sorted multiple high-temperature cloths 9 to arrive at the placement station for the handover of the high-temperature cloths 9. When the high-temperature cloth 9 in the placement component 44 installed on the first movable module 41 is debonded, the debonding component 43 moves away from the debonding station, and the horizontal driving module 8 drives multiple lead installation bending machines 5 to move to the debonding station to take away the high-temperature cloth 9 after debonding.
此时传送模组7将一块未安装高温布9的光伏板运送到机架1内,水平驱动模组8多个引线安装折弯机5将高温布9转移到光伏板上并通过引线安装高温布9。贴标签机6在光伏板远离缓存组件2的一侧贴上标签。贴标完成后传送模组7将此块光伏板移走并放入一块新的光伏板。与此同时,第一移动模组41带动空置的放置组件44移回放置工位,重复上述步骤。At this time, the conveying module 7 transports a photovoltaic panel without high-temperature cloth 9 installed into the rack 1, and the horizontal driving module 8 and multiple lead installation bending machines 5 transfer the high-temperature cloth 9 to the photovoltaic panel and install the high-temperature cloth 9 through the leads. The labeling machine 6 puts a label on the side of the photovoltaic panel away from the cache component 2. After the labeling is completed, the conveying module 7 removes the photovoltaic panel and puts in a new photovoltaic panel. At the same time, the first moving module 41 drives the vacant placement component 44 back to the placement station and repeats the above steps.
缓存组件2的设置实现高温布9的自动化整理;转移组件3、第一移动模组41和第二移动模组42配合实现高温布9的自动化分拣和连续上料,提高生产的效率。相对于传统的弹匣式上料需要手动整理,本申请减少了对人工的依赖,也减少了等待人工整理所浪费的时间。The cache component 2 is set to realize the automatic sorting of the high temperature cloth 9; the transfer component 3, the first mobile module 41 and the second mobile module 42 cooperate to realize the automatic sorting and continuous feeding of the high temperature cloth 9, thereby improving the production efficiency. Compared with the traditional magazine-type feeding that requires manual sorting, the present application reduces the dependence on manual labor and also reduces the time wasted waiting for manual sorting.
参照图1和图2,缓存组件2包括缓存台21,缓存台21设置在机架1外侧,机架1侧壁靠近缓存台21处开设有进料口11。缓存台21上设置有由电机驱动的传送带22,传送带22的运动方向朝向进料口11设置。缓存台21上通过螺栓安装有料斗23,料斗23从四周围拢传送带22顶面的边缘,料斗23靠近机架1的侧壁底部开设有缺口供高温布9通过。料斗23的内部靠近其缺口处安装有压辊24,压辊24长度方向的两端与料斗23转动连接,压辊24的外侧周壁与传动带顶面之间存在间隙供高温布9通过,同时限制通过的高温布9数量。料斗23外部靠近其缺口处通过螺栓安装由刮板25,刮板25的底壁与传送带22的顶壁存在间隙供高温布9通过,并将通过缺口的高温布9刮平。Referring to FIG. 1 and FIG. 2 , the cache assembly 2 includes a cache table 21, which is arranged outside the frame 1, and a feed port 11 is provided near the cache table 21 on the side wall of the frame 1. A conveyor belt 22 driven by a motor is provided on the cache table 21, and the movement direction of the conveyor belt 22 is arranged toward the feed port 11. A hopper 23 is installed on the cache table 21 by bolts, and the hopper 23 surrounds the edge of the top surface of the conveyor belt 22 from all sides, and a notch is provided at the bottom of the side wall of the hopper 23 near the frame 1 for the high-temperature cloth 9 to pass through. A pressure roller 24 is installed inside the hopper 23 near its notch, and both ends of the pressure roller 24 in the length direction are rotatably connected to the hopper 23, and there is a gap between the outer peripheral wall of the pressure roller 24 and the top surface of the transmission belt for the high-temperature cloth 9 to pass through, while limiting the number of high-temperature cloths 9 passing through. A scraper 25 is installed on the outside of the hopper 23 near its notch by bolts, and there is a gap between the bottom wall of the scraper 25 and the top wall of the conveyor belt 22 for the high-temperature cloth 9 to pass through, and the high-temperature cloth 9 passing through the notch is scraped flat.
传送带22的传送方向与水平面存在夹角,传送带22朝靠近机架1的一端向上倾斜设置。缓存台21靠近机架1的一端通过螺栓安装有延长板26,延长板26设置在传送带22的下方。延长板26的长度方向与传送带22的长度方向存在夹角,延长板26靠近传送带22的一端向上倾斜设置,延长板26靠近传送带22一端的顶壁刚好与传送带22相贴,以将保温布从传送带22上刮下。机架1内靠近进料口11处安装有柔性振动盘27,延长板26远离缓存台21的一端朝向柔性振动盘27的方向设置。The conveying direction of the conveyor belt 22 is at an angle to the horizontal plane, and the conveyor belt 22 is tilted upward toward the end close to the frame 1. An extension plate 26 is bolted to the end of the buffer table 21 close to the frame 1, and the extension plate 26 is arranged below the conveyor belt 22. The length direction of the extension plate 26 is at an angle to the length direction of the conveyor belt 22, and the end of the extension plate 26 close to the conveyor belt 22 is tilted upward, and the top wall of the extension plate 26 close to the end of the conveyor belt 22 is just in contact with the conveyor belt 22 to scrape the insulation cloth off the conveyor belt 22. A flexible vibration disk 27 is installed in the frame 1 near the feed port 11, and the end of the extension plate 26 away from the buffer table 21 is arranged in the direction of the flexible vibration disk 27.
当需要整理高温布9时,操作人员直接将收集到的高温布9团投入料斗23中,在重力作用下高温布9团堆积在料斗23远离柔性振动盘27的一端。传送带22启动,在摩擦力的作用下带动部分高温布9团倾斜向上靠近压辊24。位于前端的高温布9团与压辊24接触,在摩擦力的作用下高温布9团带动压辊24转动,高温布9团被挤压但被刮板25阻挡。少部分高温布9团的布头通过刮板25与传送带22之间的间隙伸出,随着传送带22的摩擦力,在刮板25和压辊24的共同作用下被展平。展平的高温布9穿过刮板25与传送带22之间的间隙后被延长板26从传送带22上刮下,并在重力和惯性的作用下落入柔性振动盘27靠近延长板26的一侧。柔性振动盘27通过设定的震动模式将多个高温布9分散开并移动至远离延长板26的一侧,以供转移组件3进行分拣。缓存组件2的设置仅需人工将高温布9投入料斗23,人工操作简单,能够降低整理过程对于人工的依赖。倾斜的和料斗23起到暂时存放高温布9的作用。传送带22、压辊24和刮板25配合将高温布9展平,同时控制高温布9输出的数量,避免柔性振动盘27内积存过多高温布9,无法将其震散;便于转移组件3进行分拣。When the high-temperature cloth 9 needs to be sorted, the operator directly puts the collected high-temperature cloth 9 balls into the hopper 23, and the high-temperature cloth 9 balls are accumulated at the end of the hopper 23 away from the flexible vibration plate 27 under the action of gravity. The conveyor belt 22 starts, and under the action of friction, it drives part of the high-temperature cloth 9 balls to tilt upward and approach the pressure roller 24. The high-temperature cloth 9 balls at the front end contact with the pressure roller 24, and under the action of friction, the high-temperature cloth 9 balls drive the pressure roller 24 to rotate, and the high-temperature cloth 9 balls are squeezed but blocked by the scraper 25. The cloth heads of a small part of the high-temperature cloth 9 balls extend through the gap between the scraper 25 and the conveyor belt 22, and are flattened under the joint action of the scraper 25 and the pressure roller 24 with the friction of the conveyor belt 22. The flattened high-temperature cloth 9 passes through the gap between the scraper 25 and the conveyor belt 22 and is scraped off the conveyor belt 22 by the extension plate 26, and falls into the side of the flexible vibration plate 27 close to the extension plate 26 under the action of gravity and inertia. The flexible vibration plate 27 disperses the multiple high-temperature cloths 9 through the set vibration mode and moves them to the side away from the extension plate 26 for sorting by the transfer component 3. The setting of the cache component 2 only requires manual operation to put the high-temperature cloth 9 into the hopper 23. The manual operation is simple and can reduce the dependence of the sorting process on manual labor. The inclined hopper 23 serves to temporarily store the high-temperature cloth 9. The conveyor belt 22, the pressure roller 24 and the scraper 25 cooperate to flatten the high-temperature cloth 9 and control the amount of high-temperature cloth 9 output at the same time to avoid excessive accumulation of high-temperature cloth 9 in the flexible vibration plate 27 and fail to shake it apart; it is convenient for the transfer component 3 to sort.
参照图3,转移组件3包括三轴机械手31,三轴机械手31的固定端安装在机架1上。三轴机械手31的活动端上转动安装有转盘32,转盘32水平设置。三轴机械手31的活动端上安装有用于驱动转盘32的电机,以驱动转盘32水平转动。三轴机械手31驱动转盘32在柔性振动盘27和靠近柔性振动盘27的放置组件44之间移动。转盘32的底壁上安装有多个取料件33,多个取料件33设置在一条直线上。在本实施例中,根据柔性振动盘27的面积将取料件33的数量设置为三个,以提高分拣的效率。Referring to Figure 3, the transfer assembly 3 includes a three-axis manipulator 31, and the fixed end of the three-axis manipulator 31 is mounted on the frame 1. A turntable 32 is rotatably mounted on the movable end of the three-axis manipulator 31, and the turntable 32 is horizontally arranged. A motor for driving the turntable 32 is mounted on the movable end of the three-axis manipulator 31 to drive the turntable 32 to rotate horizontally. The three-axis manipulator 31 drives the turntable 32 to move between the flexible vibration disk 27 and the placement assembly 44 close to the flexible vibration disk 27. A plurality of material picking parts 33 are mounted on the bottom wall of the turntable 32, and the plurality of material picking parts 33 are arranged in a straight line. In this embodiment, the number of the material picking parts 33 is set to three according to the area of the flexible vibration disk 27 to improve the efficiency of sorting.
取料件33包括取料气缸331和安装在气缸轴上的取料块332,取料块332靠近柔性振动盘27的底壁上内嵌安装有真空吸盘,真空吸盘通过气管与真空源连通。取料块332底壁的形状与高温布9的形状相同,真空吸盘用于将高温布9吸附在取料块332的底壁上。The material taking part 33 includes a material taking cylinder 331 and a material taking block 332 mounted on the cylinder shaft. A vacuum suction cup is embedded on the bottom wall of the material taking block 332 near the flexible vibration plate 27, and the vacuum suction cup is connected to the vacuum source through an air pipe. The shape of the bottom wall of the material taking block 332 is the same as that of the high temperature cloth 9, and the vacuum suction cup is used to adsorb the high temperature cloth 9 on the bottom wall of the material taking block 332.
柔性振动盘27的上方安装有视觉相机34,视觉相机34、三轴机械手31和驱动转盘32的电机均与PLC控制器电连接。视觉相机34的周围安装有光源35,柔性振动盘27的下方也安装有光源35,用于辅助视觉相机34。转盘32选用透明材料,便于视觉相机34定位每个取料气缸331的位置。A visual camera 34 is installed above the flexible vibration plate 27. The visual camera 34, the three-axis manipulator 31 and the motor driving the turntable 32 are all electrically connected to the PLC controller. A light source 35 is installed around the visual camera 34, and a light source 35 is also installed below the flexible vibration plate 27 to assist the visual camera 34. The turntable 32 is made of transparent material to facilitate the visual camera 34 to locate the position of each material-retrieving cylinder 331.
当柔性振动盘27将高温布9分散后,三轴机械手31驱动转盘32移动至柔性振动盘27上方,且远离缓存组件2的一端,减少后输入的高温布9影响分拣。视觉相机34在光源35的辅助下进行拍照,并将视觉信号传输给PLC控制器,PLC控制器经过分析后将信号传输给三轴机械手31和驱动转盘32的电机,三轴机械手31和驱动转盘32的电机配合驱动取料气缸331移动至选定的一个高温布9上方,并旋转角度令取料块332正对高温布9。取料气缸331驱动取料块332下降抵在高温布9的顶面,真空吸盘启动将高温布9吸附在取料块332的底壁上。随后取料气缸331驱动取料块332上升带动高温布9脱离柔性振动盘27。重复上述步骤直至三个取料块332上均吸附有高温布9,高温布9分拣完成。三轴机械手31驱动三个取料气缸331移动至放置工位,将三个高温布9放置到此时位于放置工位的放置组件44中。After the flexible vibration disk 27 disperses the high-temperature cloth 9, the three-axis manipulator 31 drives the turntable 32 to move above the flexible vibration disk 27 and away from one end of the cache component 2 to reduce the impact of the high-temperature cloth 9 input later on the sorting. The visual camera 34 takes pictures with the assistance of the light source 35 and transmits the visual signal to the PLC controller. After analysis, the PLC controller transmits the signal to the three-axis manipulator 31 and the motor driving the turntable 32. The three-axis manipulator 31 and the motor driving the turntable 32 cooperate to drive the material cylinder 331 to move above a selected high-temperature cloth 9 and rotate the angle so that the material block 332 faces the high-temperature cloth 9. The material cylinder 331 drives the material block 332 to descend and rest against the top surface of the high-temperature cloth 9. The vacuum suction cup starts to adsorb the high-temperature cloth 9 on the bottom wall of the material block 332. Then the material cylinder 331 drives the material block 332 to rise and drive the high-temperature cloth 9 away from the flexible vibration disk 27. Repeat the above steps until the three material taking blocks 332 are all adsorbed with high temperature cloth 9, and the high temperature cloth 9 is sorted. The three-axis manipulator 31 drives the three material taking cylinders 331 to move to the placement station, and places the three high temperature cloths 9 in the placement assembly 44 located at the placement station.
参照图1和图4,第一移动模组41包括第一直线滑轨411和滑动设置在第一直线滑轨411上的第一滑台412,第二移动模组42包括第二直线滑轨421和滑动设置在第二直线滑轨421上第二滑台422。机架1内通过螺栓安装有安装架45,第一直线滑轨411和第二直线滑轨421均通过螺栓水平安装在安装架45上。第一直线滑轨411和第二直线滑轨421均设置为两个且分别安装在安装架45宽度方向的两侧。第二直线滑轨421之间的距离小于两个第一直线滑轨411之间的距离,第二滑台422低于第一滑台412设置。安装架45上设置有用于驱动第一滑台412和第二滑台422的联动件46,联动件46驱动第一滑台412和第二滑台422交错移动。第二滑台422上活动安装有升降台423,第二滑台422的底壁上安装有气缸,以驱动升降台423在竖直方向移动,令升降台423与第一滑台412齐平。第一滑台412与升降台423上分别设置一个放置组件44。1 and 4, the first movable module 41 includes a first linear slide 411 and a first slide 412 slidably disposed on the first linear slide 411, and the second movable module 42 includes a second linear slide 421 and a second slide 422 slidably disposed on the second linear slide 421. A mounting frame 45 is installed in the frame 1 by bolts, and the first linear slide 411 and the second linear slide 421 are both horizontally mounted on the mounting frame 45 by bolts. The first linear slide 411 and the second linear slide 421 are both provided in two and are respectively installed on both sides of the width direction of the mounting frame 45. The distance between the second linear slides 421 is smaller than the distance between the two first linear slides 411, and the second slide 422 is arranged lower than the first slide 412. A linkage member 46 for driving the first slide 412 and the second slide 422 is provided on the mounting frame 45, and the linkage member 46 drives the first slide 412 and the second slide 422 to move alternately. A lifting platform 423 is movably mounted on the second slide 422, and a cylinder is mounted on the bottom wall of the second slide 422 to drive the lifting platform 423 to move in the vertical direction so that the lifting platform 423 is flush with the first slide 412. A placement component 44 is respectively disposed on the first slide 412 and the lifting platform 423.
联动件46包括滑轮组461,滑轮组461安装在安装架45宽度方向上一侧内侧壁上,滑轮组461的滑轮均与安装架45转动连接。滑轮组461上套设有皮带462,皮带462的顶面与底面均水平设置,且皮带462顶面与底面的移动方向平行于第一滑台412和第二滑台422的移动方向。皮带462的顶面和底面均固设有连接块464,皮带462顶面的连接块464与第一滑台412固定连接,皮带462底面的连接块464与第二滑台422固定连接。安装架45上海通过螺栓安装有双向电机463,双向电机463的输出轴与滑轮组461的其中一个滑轮连接,并驱动此滑轮往复转动。The linkage member 46 includes a pulley block 461, which is mounted on the inner side wall of one side in the width direction of the mounting frame 45, and the pulleys of the pulley block 461 are all rotatably connected to the mounting frame 45. A belt 462 is sleeved on the pulley block 461, and the top and bottom surfaces of the belt 462 are both horizontally arranged, and the moving directions of the top and bottom surfaces of the belt 462 are parallel to the moving directions of the first slide 412 and the second slide 422. A connecting block 464 is fixedly provided on the top and bottom surfaces of the belt 462, and the connecting block 464 on the top surface of the belt 462 is fixedly connected to the first slide 412, and the connecting block 464 on the bottom surface of the belt 462 is fixedly connected to the second slide 422. A bidirectional motor 463 is installed on the mounting frame 45 by bolts, and the output shaft of the bidirectional motor 463 is connected to one of the pulleys of the pulley block 461, and drives the pulley to rotate back and forth.
第一滑台412移动至放置工位时,此时第二滑台422也移动至除胶工位的下方,升降台423上升与除胶组件43配合,对升降台423上放置组件44内的高温布9进行除胶。除胶完成后引线安装折弯机5移动至除胶工位将高温布9取走,随后升降台423下降。与此同时,三轴机械手31驱动三个取料气缸331将三个高温布9放置在第一滑台412上的放置组件44内。双向气缸通过滑轮组461驱动皮带462移动,带动第一滑台412移动至除胶工位、第二滑台422移动至放置工位下方。除胶组件43对第一滑台412上放置组件44内的高温布9进行除胶,升降台423上升驱动其上得到放置组件44到达放置工位,三轴机械手31驱动三个取料气缸331将三个高温布9放置在升降台423上的放置组件44内,放置完成后升降台423下降。双向气缸通过滑轮组461驱动皮带462移动,带动第一滑台412移动至放置工位时,此时第二滑台422也移动至除胶工位的下方。通过联动件46与升降台423的配合实现两个放置组件44的错位、联动移动,将分拣工序、除胶工序与高温布9安装工序衔接,减少了各工序之间因等待浪费的时间,提高了自动化生产的效率。When the first slide 412 moves to the placement station, the second slide 422 also moves to the bottom of the degumming station, and the lifting platform 423 rises to cooperate with the degumming component 43 to degumming the high-temperature cloth 9 in the placement component 44 on the lifting platform 423. After the degumming is completed, the lead installation bending machine 5 moves to the degumming station to take away the high-temperature cloth 9, and then the lifting platform 423 descends. At the same time, the three-axis manipulator 31 drives the three material-taking cylinders 331 to place the three high-temperature cloths 9 in the placement component 44 on the first slide 412. The bidirectional cylinder drives the belt 462 to move through the pulley group 461, driving the first slide 412 to move to the degumming station and the second slide 422 to move below the placement station. The glue removal component 43 removes glue from the high-temperature cloth 9 in the placement component 44 on the first slide 412. The lifting platform 423 rises to drive the placement component 44 thereon to the placement station. The three-axis manipulator 31 drives the three material-picking cylinders 331 to place the three high-temperature cloths 9 in the placement component 44 on the lifting platform 423. After the placement is completed, the lifting platform 423 descends. The bidirectional cylinder drives the belt 462 to move through the pulley group 461, and when the first slide 412 moves to the placement station, the second slide 422 also moves to the bottom of the glue removal station. The linkage 46 and the lifting platform 423 cooperate to realize the dislocation and linkage movement of the two placement components 44, and connect the sorting process, the glue removal process and the high-temperature cloth 9 installation process, which reduces the time wasted due to waiting between each process and improves the efficiency of automated production.
参照图4和图5,放置组件44包括多个放置盘441,放置盘441的顶壁上安装有治具442,取料块332的形状与治具442适配。放置盘441的顶壁上内嵌安装有真空吸盘,用于吸附高温布9,真空吸盘通过气管与真空源连通。放置盘441的数量与取料块332的数量相同,在本实施例中每个放置组件44包括三个放置盘441。4 and 5, the placement assembly 44 includes a plurality of placement trays 441, and a jig 442 is installed on the top wall of the placement tray 441. The shape of the material removal block 332 is adapted to the jig 442. A vacuum suction cup is embedded on the top wall of the placement tray 441 for adsorbing the high-temperature cloth 9. The vacuum suction cup is connected to the vacuum source through an air pipe. The number of the placement trays 441 is the same as the number of the material removal block 332. In this embodiment, each placement assembly 44 includes three placement trays 441.
参照图1和图4,引线安装折弯机5的数量与放置盘441的数量相同,三个引线安装折弯机5设置在一条直线上。为了与柔性振动盘27适配,相邻取料气缸331之间的距离较小。同时由于引线安装折弯机5的体积较大,相邻引线安装折弯机5之间的距离大于相邻取料块332之间的距离。第一滑台412和升降台423上均设置有变距模组47,变距模组47的长度方向平行于第一滑台412和升降台423的长度方向,变距模组47由电机驱动。放置盘441安装在变距模组47的可动模块上,变距模组47在收缩状态时三个放置盘441与三个取料气缸331适配,变距模组47在展开状态时三个放置盘441与引线安装折弯机构适配。除胶组件43与变距模组47在展开状态时的三个放置盘441适配。Referring to Figures 1 and 4, the number of lead wire installation bending machines 5 is the same as the number of placement plates 441, and three lead wire installation bending machines 5 are arranged in a straight line. In order to adapt to the flexible vibration plate 27, the distance between adjacent material-taking cylinders 331 is small. At the same time, due to the large volume of the lead wire installation bending machines 5, the distance between adjacent lead wire installation bending machines 5 is greater than the distance between adjacent material-taking blocks 332. The first slide 412 and the lifting platform 423 are both provided with a variable pitch module 47, the length direction of the variable pitch module 47 is parallel to the length direction of the first slide 412 and the lifting platform 423, and the variable pitch module 47 is driven by a motor. The placement plate 441 is installed on the movable module of the variable pitch module 47. When the variable pitch module 47 is in the retracted state, the three placement plates 441 are adapted to the three material-taking cylinders 331, and when the variable pitch module 47 is in the expanded state, the three placement plates 441 are adapted to the lead wire installation bending mechanism. The adhesive removal assembly 43 is adapted to the three placement plates 441 of the variable pitch module 47 when the variable pitch module 47 is in the unfolded state.
除胶组件43包括龙门架431,龙门架431设置在安装架45上,且横跨在安装架45的上方。龙门架431上安装有多个除胶件432,每个除胶件432与一个放置盘441配合,本实施例中设置三个除胶件432。龙门架431驱动三个除胶件432沿第一直线滑轨411的长度方向移动,并且驱动三个除胶件432同时对放置盘441上的高温布9进行除胶。The glue removal assembly 43 includes a gantry 431, which is arranged on the mounting frame 45 and spans above the mounting frame 45. A plurality of glue removal components 432 are installed on the gantry 431, each of which cooperates with a placement plate 441. In this embodiment, three glue removal components 432 are arranged. The gantry 431 drives the three glue removal components 432 to move along the length direction of the first linear slide rail 411, and drives the three glue removal components 432 to remove glue from the high-temperature cloth 9 on the placement plate 441 at the same time.
当第一滑台412或升降台423位于放置工位时,变距模组47处于收缩状态,此时位于放置工位的三个放置盘441之间的距离与三个取料块332之间的距离相同。三轴机械手31驱动三个取料块332对准放置盘441并控制取料块332下降,直至取料块332插设在治具442中,令取料块332上吸附的高温布9与放置盘441的顶壁相贴。取料块332解除吸附的同事放置盘441开始吸附,三轴机械手31驱动三个取料块332离开放置盘441,完成对高温布9的交接。在第一滑台412或升降台423向除胶工位靠近的过程中,变距模组47驱动位于两侧的两个放置盘441向两侧远离。When the first slide 412 or the lifting platform 423 is located at the placement station, the variable pitch module 47 is in a retracted state. At this time, the distance between the three placement trays 441 located at the placement station is the same as the distance between the three material removal blocks 332. The three-axis manipulator 31 drives the three material removal blocks 332 to align with the placement tray 441 and controls the material removal blocks 332 to descend until the material removal blocks 332 are inserted into the fixture 442, so that the high-temperature cloth 9 adsorbed on the material removal blocks 332 is in contact with the top wall of the placement tray 441. When the material removal blocks 332 are released from adsorption, the placement tray 441 begins to adsorb. The three-axis manipulator 31 drives the three material removal blocks 332 to leave the placement tray 441 to complete the handover of the high-temperature cloth 9. In the process of the first slide 412 or the lifting platform 423 approaching the degumming station, the variable pitch module 47 drives the two placement trays 441 located on both sides to move away from both sides.
当第一滑台412或升降台423位于除胶工位时,变距模组47处于展开状态,此时位于除胶工位的三个放置盘441之间的距离与三个除胶件432之间的距离相同。龙门架431驱动三个除胶件432移动至位于除胶工位的三个放置盘441正上方,并驱动三个除胶件432下降对高温布9进行除胶。除胶完成后龙门架431先驱动三个除胶件432上升远离放置盘441,再沿第一直线滑轨411的长度方向远离除胶工位,对引线安装折弯机5进行让位。在第一滑台412或升降台423向放置工位靠近的过程中,变距模组47驱动位于两侧的两个放置盘441向中间靠拢。When the first slide 412 or the lifting platform 423 is located at the degumming station, the variable pitch module 47 is in the expanded state, and at this time, the distance between the three placement plates 441 located at the degumming station is the same as the distance between the three degumming parts 432. The gantry 431 drives the three degumming parts 432 to move to the top of the three placement plates 441 located at the degumming station, and drives the three degumming parts 432 to descend to degumming the high-temperature cloth 9. After the degumming is completed, the gantry 431 first drives the three degumming parts 432 to rise away from the placement plates 441, and then moves away from the degumming station along the length direction of the first linear slide 411, making way for the lead installation bending machine 5. In the process of the first slide 412 or the lifting platform 423 approaching the placement station, the variable pitch module 47 drives the two placement plates 441 located on both sides to move closer to the middle.
变距模组47的设置令放置组件44同时与转移组件3和引线安装折弯机构适配,变距模组47的成本远小于更换更大的柔性振动盘27的成本,降低设备的成本;同时节约生产空间。The setting of the variable pitch module 47 allows the placement component 44 to be compatible with the transfer component 3 and the lead installation bending mechanism at the same time. The cost of the variable pitch module 47 is much lower than the cost of replacing a larger flexible vibration disk 27, thereby reducing the cost of the equipment and saving production space.
参照图4和图6,除胶件432包括切刀4321,龙门架431上安装有工装板4324,切刀4321悬垂安装在工装板4324的底壁上远离龙门架431处。切刀4321由多个刀片组成,在本实施例中根据高温布9缺口的形状设置两个刀片相互平行。刀片远离龙门架431的底端设置有向上凹陷的弧形缺口,以优化除胶效果;放置盘441的顶壁上开设有缺口与切刀4321的形状适配。刀片的两侧设置有按压杆4322,按压杆4322对称设置有两个,按压杆4322通过弹性件4323活动安装在工装板4324的底壁上,在本实施例中弹性件4323为弹簧。当弹性件4323处于放松状态时,按压杆4322的底壁低于切刀4321的底壁。工装板4324远离龙门架431的侧壁上还安装有喷嘴4325,喷嘴4325通过气管与气源连通,喷嘴4325的底端向远离切刀4321的方向倾斜。4 and 6, the glue removal part 432 includes a cutter 4321, a tooling plate 4324 is installed on the gantry 431, and the cutter 4321 is suspended and installed on the bottom wall of the tooling plate 4324 away from the gantry 431. The cutter 4321 is composed of a plurality of blades. In this embodiment, two blades are arranged parallel to each other according to the shape of the notch of the high-temperature cloth 9. An arc-shaped notch that is concave upward is arranged at the bottom end of the blade away from the gantry 431 to optimize the glue removal effect; a notch is opened on the top wall of the placement plate 441 to match the shape of the cutter 4321. Pressing rods 4322 are arranged on both sides of the blade, and two pressing rods 4322 are symmetrically arranged. The pressing rods 4322 are movably installed on the bottom wall of the tooling plate 4324 through elastic members 4323. In this embodiment, the elastic members 4323 are springs. When the elastic members 4323 are in a relaxed state, the bottom wall of the pressing rods 4322 is lower than the bottom wall of the cutter 4321. A nozzle 4325 is also installed on the side wall of the tooling plate 4324 away from the gantry 431 . The nozzle 4325 is connected to the air source through an air pipe, and the bottom end of the nozzle 4325 is inclined in a direction away from the cutter 4321 .
当第一滑台412或升降台423上的放置盘441移动至除胶工位时,此时龙门架431也驱动切刀4321位于放置盘441上方,且对准高温布9和放置盘441上的缺口。龙门架431下降带动切刀4321和按压杆4322下降,按压杆4322的底壁首先与高温布9接触,随着龙门架431的下降弹性件4323被挤压、按压杆4322将高温布9抵紧在放置盘441上,减少切胶过程中高温布9变形或移位的可能。When the placement plate 441 on the first slide 412 or the lifting platform 423 moves to the glue removal station, the gantry 431 also drives the cutter 4321 to be located above the placement plate 441 and aligned with the high-temperature cloth 9 and the notch on the placement plate 441. The gantry 431 descends and drives the cutter 4321 and the pressing rod 4322 to descend. The bottom wall of the pressing rod 4322 first contacts the high-temperature cloth 9. As the gantry 431 descends, the elastic member 4323 is squeezed and the pressing rod 4322 presses the high-temperature cloth 9 against the placement plate 441, reducing the possibility of deformation or displacement of the high-temperature cloth 9 during the glue cutting process.
随后切刀4321的尖端先与高温布9缺口处凝固的胶液接触,从两端将凝固胶液与高温布9的连接点切断,令切除更加彻底。龙门架431继续驱动切刀4321下降,直至切刀4321的底端插设入放置盘441上的缺口,令凝固的胶液脱离高温布9。随后龙门架431带动切刀4321上升脱离放置盘441,在弧形缺口的作用下,凝固的胶液容易被切刀4321从放置盘441的缺口处带出,减少堵塞放置盘441缺口的可能。龙门架431带动切刀4321上升至其最高点时沿第一直线滑轨411的长度方向远离放置盘441,当喷嘴4325的底端对准放置盘441时,喷嘴4325向高温布9和放置盘441喷出一股高压气流,将切除的凝固胶液吹走;减少凝固胶液继续残留在高温布9上影响下一工序的可能。若凝固胶液有部分未与高温布9完全分离,高压气流也可将其吹飞脱离高温布9。Then the tip of the cutter 4321 first contacts the solidified glue at the notch of the high temperature cloth 9, and cuts off the connection points between the solidified glue and the high temperature cloth 9 from both ends, making the removal more thorough. The gantry 431 continues to drive the cutter 4321 downward until the bottom end of the cutter 4321 is inserted into the notch on the placement plate 441, so that the solidified glue is separated from the high temperature cloth 9. Then the gantry 431 drives the cutter 4321 to rise and separate from the placement plate 441. Under the action of the arc-shaped notch, the solidified glue is easily taken out of the notch of the placement plate 441 by the cutter 4321, reducing the possibility of clogging the notch of the placement plate 441. When the gantry 431 drives the cutter 4321 to rise to its highest point, it moves away from the placement plate 441 along the length direction of the first linear slide rail 411. When the bottom end of the nozzle 4325 is aligned with the placement plate 441, the nozzle 4325 sprays a high-pressure airflow toward the high-temperature cloth 9 and the placement plate 441 to blow away the cut solidified glue liquid, thereby reducing the possibility that the solidified glue liquid continues to remain on the high-temperature cloth 9 and affects the next process. If part of the solidified glue liquid is not completely separated from the high-temperature cloth 9, the high-pressure airflow can also blow it away from the high-temperature cloth 9.
参照图7,引线安装折弯机5包括由气缸驱动的吸料块51,吸料块51的底壁上内嵌安装有真空吸盘,真空吸盘与真空源连接。每个吸料块51与一个放置盘441配合。吸料块51的一侧活动设置有两个由气缸驱动的夹线板52,夹线板52远离吸料块51的一侧活动设置有一个有气缸驱动的拨杆53。拨杆53与两个夹线板52的长度方向均水平设置,且拨杆53的延长线位于两个夹线板52之间。Referring to FIG7 , the lead wire installation bending machine 5 includes a suction block 51 driven by a cylinder, and a vacuum suction cup is embedded on the bottom wall of the suction block 51, and the vacuum suction cup is connected to a vacuum source. Each suction block 51 cooperates with a placement plate 441. Two clamping plates 52 driven by a cylinder are movably provided on one side of the suction block 51, and a cylinder-driven lever 53 is movably provided on the side of the clamping plate 52 away from the suction block 51. The lever 53 and the length direction of the two clamping plates 52 are both horizontally arranged, and the extension line of the lever 53 is located between the two clamping plates 52.
当放置盘441上的高温布9除胶完成后,水平驱动模组8将吸料块51移动至放置盘441上方,此时一个吸料块51对准一个放置盘441。吸料块51下降与放置盘441进行高温布9的交接,交接完成后上升,此时吸料块51的底壁高于拨杆53和夹线板52所在平面。水平驱动模组8将吸料块51移动至光伏板上方,令吸料块51对准光伏板上的引线。夹线板52下降并置于两根引线的外侧,拨杆53下降并置于两跟引线之间,拨杆53两侧的侧壁和两个夹线板52内侧的侧壁共同作用将引线夹持,但并不夹紧。此时拨杆53和两个夹线板52共同上升将引线捋直,令引线的顶端对准高温布9上的缺口。拨杆53和夹线板52复位移动至远离吸料块51的一侧,吸料块51将高温布9套设在两个引线上,直至高温布9贴附在光伏板上。此时两个夹线板52相互靠近贴靠在一起,并从两根引线之间穿过,随后两个夹线板52相互分离,令两根引线弯折将高温布9固定在光伏板上。实现高温布9的自动化安装,减少对人工的依赖,提高安装的准确度和效率。When the high-temperature cloth 9 on the placement plate 441 is debonded, the horizontal drive module 8 moves the suction block 51 to the top of the placement plate 441, and at this time, one suction block 51 is aligned with one placement plate 441. The suction block 51 descends to connect with the placement plate 441 to the high-temperature cloth 9, and rises after the handover is completed. At this time, the bottom wall of the suction block 51 is higher than the plane where the lever 53 and the clamping plate 52 are located. The horizontal drive module 8 moves the suction block 51 to the top of the photovoltaic panel, so that the suction block 51 is aligned with the lead on the photovoltaic panel. The clamping plate 52 descends and is placed on the outside of the two leads, and the lever 53 descends and is placed between the two leads. The side walls on both sides of the lever 53 and the side walls on the inside of the two clamping plates 52 work together to clamp the lead, but not tightly. At this time, the lever 53 and the two clamping plates 52 rise together to straighten the lead, so that the top of the lead is aligned with the notch on the high-temperature cloth 9. The lever 53 and the clamping plate 52 are reset and moved to the side away from the suction block 51, and the suction block 51 sets the high-temperature cloth 9 on the two leads until the high-temperature cloth 9 is attached to the photovoltaic panel. At this time, the two clamping plates 52 are close to each other and pass between the two leads. Then the two clamping plates 52 are separated from each other, so that the two leads are bent to fix the high-temperature cloth 9 on the photovoltaic panel. The automatic installation of the high-temperature cloth 9 is realized, the dependence on manual labor is reduced, and the accuracy and efficiency of installation are improved.
参照图8,贴标签机6包括竖向驱动模组61,竖向驱动模组61的固定端安装在机架1上,竖向驱动模组61的活动端上安装有竖板62。竖板62的底端安装有旋转电机63,旋转电机63的输出轴上安装有翻转块64,翻转块64的顶面内嵌安装有真空吸盘,真空吸盘与真空源通过气管连接。竖板62上还安装有压板65,压板65活动安装在竖板62上,由气缸驱动。8 , the labeling machine 6 includes a vertical drive module 61, the fixed end of which is mounted on the frame 1, and a vertical plate 62 is mounted on the movable end of the vertical drive module 61. A rotating motor 63 is mounted on the bottom end of the vertical plate 62, a flip block 64 is mounted on the output shaft of the rotating motor 63, a vacuum suction cup is embedded in the top surface of the flip block 64, and the vacuum suction cup is connected to the vacuum source through an air pipe. A pressing plate 65 is also mounted on the vertical plate 62, and the pressing plate 65 is movably mounted on the vertical plate 62 and driven by a cylinder.
当传送带22将光伏板移动至机架1内,光伏板的地面上贴有一个标签,且标签的胶面朝上,胶面仅有一段贴在光伏板上,标签的另一段突出光伏板。竖向驱动模组61驱动竖板62靠近光伏板,此时旋转电机63驱动翻转块64内嵌有真空吸盘的一面朝上,正对压板65的底端,翻转块64与压板65之间存在间隙,竖向驱动模组61控制翻转块64移动至标签下方,此时压板65位于标签上方。压板65下降将标签突出光伏板的一端抵紧在翻转块64上,竖向驱动模组61驱动竖板62向下移动,在压板65和翻转块64的夹紧作用下将标签从光伏板底壁扯下。随后竖向驱动模组61驱动竖板62稍微远离光伏板,为翻转块64预留活动空间。此时翻转块64内嵌的真空吸盘启动,将标签吸附在翻转块64上,压板65上升。由于压板65与标签胶面的接触面积较小,轻易即可脱离,不会将标签带离翻转块64。旋转电机63驱动翻转块64转动,令翻转块64内嵌有真空吸盘的一面朝下,翻转块64上吸附的标签胶面向下;此时翻转块64内嵌有真空吸盘的底壁突出竖板62的底壁。竖向驱动模组61驱动竖板62移动至光伏板上方并下降,直至翻转块64上吸附的标签胶面与光伏板相抵,真空吸盘接触对标签的吸附,完成标签的自动化粘贴。When the conveyor belt 22 moves the photovoltaic panel into the rack 1, a label is attached to the ground of the photovoltaic panel, and the adhesive side of the label faces upward, with only one section of the adhesive side attached to the photovoltaic panel, and the other section of the label protrudes from the photovoltaic panel. The vertical drive module 61 drives the vertical plate 62 to approach the photovoltaic panel. At this time, the rotary motor 63 drives the flip block 64 with the side of the vacuum suction cup embedded in it to face upward, facing the bottom end of the pressing plate 65. There is a gap between the flip block 64 and the pressing plate 65. The vertical drive module 61 controls the flip block 64 to move below the label, and the pressing plate 65 is located above the label. The pressing plate 65 descends to press the end of the label protruding from the photovoltaic panel against the flip block 64. The vertical drive module 61 drives the vertical plate 62 to move downward, and the label is torn off the bottom wall of the photovoltaic panel under the clamping action of the pressing plate 65 and the flip block 64. Then the vertical drive module 61 drives the vertical plate 62 to move slightly away from the photovoltaic panel to reserve space for the flip block 64 to move. At this time, the vacuum suction cup embedded in the flip block 64 is activated, and the label is adsorbed on the flip block 64, and the pressure plate 65 rises. Since the contact area between the pressure plate 65 and the adhesive surface of the label is small, it can be easily detached without taking the label away from the flip block 64. The rotary motor 63 drives the flip block 64 to rotate, so that the side of the flip block 64 with the vacuum suction cup embedded in it faces downward, and the adhesive surface of the label adsorbed on the flip block 64 faces downward; at this time, the bottom wall of the flip block 64 with the vacuum suction cup embedded in it protrudes from the bottom wall of the vertical plate 62. The vertical drive module 61 drives the vertical plate 62 to move above the photovoltaic panel and descend until the adhesive surface of the label adsorbed on the flip block 64 is against the photovoltaic panel, and the vacuum suction cup contacts the adsorption of the label, completing the automatic pasting of the label.
本申请实施例用于光伏组件的按压引线贴胶装置的实施原理为:操作人员直接将高温布9团投入料斗23中,在倾斜传送带22、压辊24、刮板25和延长板26的共同作用下将高温布9展开并输送一定量的高温布9团进入柔性振动盘27。柔性振动盘27将高温布9震散并平铺,通过视觉相机34捕捉高温布9的位置,由三轴机械手31驱动取料块332分拣出三块高温布9,并将高温布9转移至此时位于放置工位的放置盘441中。联动件46驱动放置盘441移动至除胶工位,同时驱动空置的放置盘441移动至放置工位。切刀4321将高温布9上遗留的胶液切除并吹落。吸料块51将除胶完成的高温布9取走移动至由传送模组7送入机架1的光伏板上方,拨杆53和两个夹线板52先将引线捋直,吸料块51再将高温布9穿设在引线上,并由两个夹线板52弯折引线将高温布9固定在光伏板上。同时翻转块64和夹板将光伏板底壁上预粘贴的标签扯掉再粘贴在光伏板的顶壁上。与传统的弹匣式上料需要手动整理相比,本申请减少了对人工的依赖,也减少了等待人工整理所浪费的时间。倾斜传送带22、压辊24、刮板25和延长板26的设置实现高温布9的自动化整理;三轴机械手31、视觉相机34和取料块332的配合实现高温布9的自动化分拣。联动件46驱动第一滑台412和第二滑台422与升降台423配合实现连续式上料,提高生产的效率。The implementation principle of the lead pressing and gluing device for photovoltaic modules in the embodiment of the present application is as follows: the operator directly puts the high-temperature cloth 9 into the hopper 23, and the high-temperature cloth 9 is unfolded and a certain amount of the high-temperature cloth 9 is conveyed into the flexible vibration plate 27 under the joint action of the inclined conveyor belt 22, the pressure roller 24, the scraper 25 and the extension plate 26. The flexible vibration plate 27 shakes the high-temperature cloth 9 apart and spreads it flat, and the position of the high-temperature cloth 9 is captured by the visual camera 34. The three-axis manipulator 31 drives the material block 332 to sort out three pieces of high-temperature cloth 9, and transfers the high-temperature cloth 9 to the placement plate 441 which is now located at the placement station. The linkage 46 drives the placement plate 441 to move to the glue removal station, and at the same time drives the empty placement plate 441 to move to the placement station. The cutter 4321 cuts off the glue remaining on the high-temperature cloth 9 and blows it off. The suction block 51 takes the high-temperature cloth 9 after the glue removal and moves it to the top of the photovoltaic panel sent into the frame 1 by the conveying module 7. The lever 53 and the two clamping plates 52 straighten the lead first, and the suction block 51 then passes the high-temperature cloth 9 on the lead, and the two clamping plates 52 bend the lead to fix the high-temperature cloth 9 on the photovoltaic panel. At the same time, the flip block 64 and the clamping plate tear off the pre-pasted label on the bottom wall of the photovoltaic panel and paste it on the top wall of the photovoltaic panel. Compared with the traditional magazine-type loading that requires manual sorting, the present application reduces the dependence on manual labor and the time wasted waiting for manual sorting. The setting of the inclined conveyor belt 22, the pressure roller 24, the scraper 25 and the extension plate 26 realizes the automatic sorting of the high-temperature cloth 9; the cooperation of the three-axis manipulator 31, the visual camera 34 and the material taking block 332 realizes the automatic sorting of the high-temperature cloth 9. The linkage 46 drives the first slide 412 and the second slide 422 to cooperate with the lifting platform 423 to realize continuous loading and improve production efficiency.
以上均为本申请的较佳实施例,并非依此限制本申请的保护范围,故:凡依本申请的结构、形状、原理所做的等效变化,均应涵盖于本申请的保护范围之内。The above are all preferred embodiments of the present application, and the protection scope of the present application is not limited thereto. Therefore, any equivalent changes made according to the structure, shape, and principle of the present application should be included in the protection scope of the present application.
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CN119545916A (en) * | 2025-01-21 | 2025-02-28 | 苏州库瑞奇自动化有限公司 | Photovoltaic module lead lamination high temperature cloth equipment |
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CN113247686A (en) * | 2021-04-01 | 2021-08-13 | 苏州库瑞奇自动化有限公司 | Lead pressing and bus bar shaping integrated mechanism for pasting high-temperature cloth and adhesive tape |
CN117497646A (en) * | 2024-01-03 | 2024-02-02 | 苏州晟成智能装备有限公司 | Solar module glue tearing and lead dispensing integrated machine and production method |
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CN203937288U (en) * | 2014-04-30 | 2014-11-12 | 江苏爱多光伏科技有限公司 | A kind of connecting rod of laminating machine high temperature cloth is except adhesive dispenser |
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