CN118670875A - Thermoplastic composite material rib testing device and testing method - Google Patents
Thermoplastic composite material rib testing device and testing method Download PDFInfo
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Abstract
Description
技术领域Technical Field
本发明涉及材料测试技术领域,特别是指一种热塑性复合材料筋测试装置及测试方法。The invention relates to the technical field of material testing, and in particular to a thermoplastic composite material rib testing device and a testing method.
背景技术Background Art
纤维增强复合材料是一类由纤维增强体与基体材料通过物理或化学方法复合而成的材料。纤维增强复合材料的拉伸强度高、耐久性能好、质量轻,因而被广泛用于土木工程领域,特别是作为防腐蚀材料被广泛的用于桥面板及路面的工程建设中,成为混凝土工程中盐蚀环境及海洋环境下替换钢筋最为可靠的筋材。但是,由于制作工艺的限制,市面上流通最广的复合材料筋基本为热固性复合材料筋,二次不可成型成为制约复合材料筋推广应用的难题。热塑性复合材料筋相比热固性筋材具有二次成型的优势,故成为复合材料筋工程应用推广又一个契机。Fiber reinforced composite materials are a type of material that is made by combining fiber reinforcement and matrix materials through physical or chemical methods. Fiber reinforced composite materials have high tensile strength, good durability and light weight, so they are widely used in the field of civil engineering, especially as anti-corrosion materials, they are widely used in the construction of bridge decks and pavements, and have become the most reliable reinforcement material to replace steel bars in salt corrosion environments and marine environments in concrete engineering. However, due to the limitations of the manufacturing process, the most widely circulated composite reinforcements on the market are basically thermosetting composite reinforcements, and the inability to form secondary reinforcements has become a problem that restricts the promotion and application of composite reinforcements. Compared with thermosetting reinforcements, thermoplastic composite reinforcements have the advantage of secondary molding, so they have become another opportunity to promote the application of composite reinforcement engineering.
热塑性复合材料筋具有各向异性的材料特点,尤其是二次弯折成型后,弯折区的树脂基体会重新分布,筋材在弯折处的拉伸性能会发生较为明显的退化,为了研究这部分的退化机理,需要对不同弯折角度的筋材弯曲后的拉伸性能进行测试。当前,研究最多弯折角度是90°,不能实现对其他弯折角度的热塑性筋进行弯曲拉伸强度测试。Thermoplastic composite ribs have anisotropic material characteristics. Especially after secondary bending, the resin matrix in the bending area will be redistributed, and the tensile properties of the ribs at the bend will be significantly degraded. In order to study the degradation mechanism of this part, it is necessary to test the tensile properties of ribs at different bending angles after bending. Currently, the most studied bending angle is 90°, and it is not possible to perform bending tensile strength tests on thermoplastic ribs at other bending angles.
发明内容Summary of the invention
为了解决现有技术存在的不能实现对其他弯折角度的热塑性筋进行弯曲拉伸强度测试的技术问题,本发明实施例提供了一种热塑性复合材料筋测试装置及测试方法装置及方法。所述技术方案如下:In order to solve the technical problem that the prior art cannot realize the bending tensile strength test of thermoplastic ribs with other bending angles, the embodiment of the present invention provides a thermoplastic composite rib testing device and a testing method. The technical solution is as follows:
一方面,提供了一种热塑性复合材料筋测试装置,所述装置包括:In one aspect, a thermoplastic composite material rib testing device is provided, the device comprising:
支撑组件,所述支撑组件包括一对端板以及连接在一对所述端板之间的侧板,所述侧板上设置有第一长孔;A support assembly, the support assembly comprising a pair of end plates and a side plate connected between the pair of end plates, the side plate being provided with a first long hole;
角度调节组件,所述角度调节组件包括移动单元、锁止件和转动单元,所述移动单元与所述第一长孔相对应,所述移动单元可滑动的设置在所述侧板上,且所述锁止件设置在所述移动单元和所述侧板之间,所述转动单元可转动的设置在所述移动单元上,所述转动单元与筋材的第一端固定连接;An angle adjustment assembly, the angle adjustment assembly comprising a moving unit, a locking member and a rotating unit, the moving unit corresponding to the first long hole, the moving unit slidably arranged on the side plate, and the locking member is arranged between the moving unit and the side plate, the rotating unit is rotatably arranged on the moving unit, and the rotating unit is fixedly connected to the first end of the reinforcement;
导向轮,所述导向轮可转动的设置在所述支撑组件中,所述导向轮的一侧与所述筋材相抵,在所述导向轮处,所述筋材形成预设弯折角度;A guide wheel, wherein the guide wheel is rotatably disposed in the support assembly, one side of the guide wheel abuts against the rib material, and the rib material forms a preset bending angle at the guide wheel;
拉伸组件,所述拉伸组件设置在所述端板上,所述拉伸组件与所述筋材的第二端固定连接。A stretching assembly is arranged on the end plate and is fixedly connected to the second end of the reinforcement.
可选地,所述侧板上的所述第一长孔外侧还设置有引导槽,所述移动单元设置在所述引导槽中。Optionally, a guide groove is further provided on the outer side of the first long hole on the side plate, and the moving unit is arranged in the guide groove.
可选地,所述引导槽的侧壁上具有开口;Optionally, the side wall of the guide groove has an opening;
所述移动单元的端部从所述开口中穿出,所述锁止件设置在所述移动单元的端部。An end of the moving unit passes through the opening, and the locking member is arranged at the end of the moving unit.
可选地,所述移动单元包括:滑动块和滑动杆;Optionally, the moving unit comprises: a sliding block and a sliding rod;
所述滑动块中设有定位孔,所述滑动杆穿于所述定位孔中,且所述滑动杆的端部从所述开口中穿出,所述锁止件设置在所述滑动杆的端部。The sliding block is provided with a positioning hole, the sliding rod passes through the positioning hole, and the end of the sliding rod passes through the opening, and the locking piece is arranged at the end of the sliding rod.
可选地,所述转动单元的端部设置有凹槽,且所述凹槽的底壁设有通孔;Optionally, a groove is provided at the end of the rotating unit, and a through hole is provided on the bottom wall of the groove;
所述角度调节组件还包括螺旋调节块和第一锚具,所述螺旋调节块通过螺纹连接可转动的设置在所述凹槽中,所述第一锚具设置在所述螺旋调节块的端部,用于固定所述筋材的第一端。The angle adjustment assembly also includes a spiral adjustment block and a first anchor. The spiral adjustment block is rotatably arranged in the groove through a threaded connection. The first anchor is arranged at the end of the spiral adjustment block and is used to fix the first end of the reinforcement.
可选地,所述端板上设置有第二长孔,所述拉伸组件与所述第二长孔相对应。Optionally, a second long hole is provided on the end plate, and the stretching assembly corresponds to the second long hole.
可选地,所述端板上垂直设置有限位板,所述限位板与所述第二长孔平行,所述限位板和所述拉伸组件之间设置有导向板;Optionally, a limit plate is vertically arranged on the end plate, the limit plate is parallel to the second long hole, and a guide plate is arranged between the limit plate and the stretching assembly;
所述导向板靠近所述拉伸组件的一侧具有与所述拉伸组件匹配的弧面。The side of the guide plate close to the stretching component has a curved surface matching the stretching component.
可选地,所述拉伸组件包括穿心式千斤顶和第二锚具,所述第二锚具设置在所述穿心式千斤顶的端部,用于固定所述筋材的第二端。Optionally, the tensioning assembly includes a through-type jack and a second anchor, and the second anchor is arranged at the end of the through-type jack and is used to fix the second end of the reinforcement.
可选地,所述支撑组件还包括一对支撑板,一对所述支撑板上设置有第三长孔,所述导向轮设置在一对所述支撑板之间,且所述导向轮的轴端穿设在所述第三长孔中,并能够通过紧固件固定。Optionally, the support assembly further includes a pair of support plates, a third long hole is provided on the pair of support plates, the guide wheel is arranged between the pair of support plates, and the axial end of the guide wheel is passed through the third long hole and can be fixed by a fastener.
另一方面,提供了一种热塑性复合材料筋测试方法,所述方法包括以下步骤:In another aspect, a method for testing thermoplastic composite ribs is provided, the method comprising the following steps:
将筋材穿过侧板的第一长孔,以将所述筋材的第一端固定在角度调节组件上;Passing the reinforcing bar through the first long hole of the side plate to fix the first end of the reinforcing bar on the angle adjustment assembly;
将所述筋材绕过导向轮,使所述导向轮的一侧与所述筋材相抵,以在所述导向轮处,使所述筋材形成预设弯折角度;The rib material is passed around the guide wheel so that one side of the guide wheel abuts against the rib material, so that the rib material forms a preset bending angle at the guide wheel;
将所述筋材的第二端固定在拉伸组件上;Fixing the second end of the reinforcement to the stretching assembly;
启动拉伸组件,对所述筋材施加荷载。The tension assembly is activated to apply a load to the reinforcement.
本发明实施例提供的技术方案带来的有益效果至少包括:The beneficial effects brought about by the technical solution provided by the embodiment of the present invention include at least:
本发明实施例提供的热塑性复合材料筋测试装置,通过设置支撑组件,为测试过程提供良好的支撑,通过设置角度调节组件,可以调整筋材至多个不同的弯折角度。通过角度调节组件、导向轮和拉伸组件可以将筋材固定,以便通过拉伸组件对筋材施力,从而测试筋材在多个不同的弯折角度的拉伸性能。The thermoplastic composite material rib testing device provided in the embodiment of the present invention provides good support for the testing process by setting a support assembly, and can adjust the rib material to a plurality of different bending angles by setting an angle adjustment assembly. The rib material can be fixed by the angle adjustment assembly, the guide wheel and the stretching assembly, so that the rib material can be force applied to the rib material by the stretching assembly, thereby testing the tensile properties of the rib material at a plurality of different bending angles.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
为了更清楚地说明本发明实施例中的技术方案,下面将对实施例描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings required for use in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.
图1是本发明实施例提供的一种热塑性复合材料筋测试装置的结构示意图;FIG1 is a schematic structural diagram of a thermoplastic composite material rib testing device provided in an embodiment of the present invention;
图2是本发明实施例提供的一种热塑性复合材料筋测试装置的爆炸结构示意图;FIG2 is a schematic diagram of an exploded structure of a thermoplastic composite material rib testing device provided in an embodiment of the present invention;
图3是本发明实施例提供的一种支撑组件100的结构示意图;FIG3 is a schematic structural diagram of a support assembly 100 provided in an embodiment of the present invention;
图4是本发明实施例提供的一种支撑组件100的侧视结构示意图;FIG4 is a schematic side view of a support assembly 100 provided in an embodiment of the present invention;
图5是本发明实施例提供的一种滑动块211的结构示意图;FIG5 is a schematic structural diagram of a sliding block 211 provided in an embodiment of the present invention;
图6是本发明实施例提供的一种转动单元230的结构示意图之一;FIG6 is a schematic diagram of a structure of a rotating unit 230 provided in an embodiment of the present invention;
图7是本发明实施例提供的一种转动单元230的结构示意图之二;FIG. 7 is a second schematic structural diagram of a rotating unit 230 provided in an embodiment of the present invention;
图8是本发明实施例提供的一种螺旋调节块240的结构示意图之一;FIG8 is one of the structural schematic diagrams of a spiral adjustment block 240 provided in an embodiment of the present invention;
图9是本发明实施例提供的一种螺旋调节块240的结构示意图之二;FIG9 is a second schematic diagram of the structure of a spiral adjustment block 240 provided in an embodiment of the present invention;
图10是本发明实施例提供的一种导向轮300的结构示意图;FIG10 is a schematic structural diagram of a guide wheel 300 provided in an embodiment of the present invention;
图11是本发明实施例提供的一种热塑性复合材料筋测试方法的流程图。FIG. 11 is a flow chart of a thermoplastic composite material rib testing method provided in an embodiment of the present invention.
附图标记:Reference numerals:
100、支撑组件;110、端板;111、第二长孔;112、限位板;113、导向板;120、侧板;121、第一长孔;122、引导槽;1221、开口;130、支撑柱;140、支撑板;141、第三长孔;142、紧固件;100, support assembly; 110, end plate; 111, second long hole; 112, limit plate; 113, guide plate; 120, side plate; 121, first long hole; 122, guide groove; 1221, opening; 130, support column; 140, support plate; 141, third long hole; 142, fastener;
200、角度调节组件;210、移动单元;211、滑动块;2111、定位孔;212、滑动杆;213、转动孔;220、锁止件;230、转动单元;231、转动柱;232、凹槽;2321、内螺纹;233、通孔;240、螺旋调节块;241、外螺纹;250、第一锚具;200, angle adjustment assembly; 210, moving unit; 211, sliding block; 2111, positioning hole; 212, sliding rod; 213, rotating hole; 220, locking member; 230, rotating unit; 231, rotating column; 232, groove; 2321, internal thread; 233, through hole; 240, spiral adjustment block; 241, external thread; 250, first anchor;
300、导向轮;310、导槽;320、转轴;300, guide wheel; 310, guide groove; 320, rotating shaft;
400、拉伸组件;410、穿心式千斤顶;420、第二锚具;430、垫板;400, stretching assembly; 410, through-type jack; 420, second anchor; 430, pad;
A、筋材。A. Reinforcement material.
具体实施方式DETAILED DESCRIPTION
下面结合附图,对本发明中的技术方案进行描述。The technical solution of the present invention is described below in conjunction with the accompanying drawings.
在本发明实施例中,“示例地”、“例如”等词用于表示作例子、例证或说明。本发明中被描述为“示例”的任何实施例或设计方案不应被解释为比其它实施例或设计方案更优选或更具优势。确切而言,使用示例的一词旨在以具体方式呈现概念。此外,在本发明实施例中,“和/或”所表达的含义可以是两者都有,或者可以是两者任选其一。In the embodiments of the present invention, words such as "exemplarily" and "for example" are used to indicate examples, illustrations or explanations. Any embodiment or design described as "example" in the present invention should not be interpreted as being more preferred or more advantageous than other embodiments or designs. Specifically, the use of the word "example" is intended to present the concept in a specific way. In addition, in the embodiments of the present invention, the meaning expressed by "and/or" can be both, or it can be either of the two.
为使本发明要解决的技术问题、技术方案和优点更加清楚,下面将结合附图及具体实施例进行详细描述。In order to make the technical problems, technical solutions and advantages to be solved by the present invention more clear, a detailed description will be given below with reference to the accompanying drawings and specific embodiments.
图1是本发明实施例提供的一种热塑性复合材料筋测试装置的结构示意图;图2是本发明实施例提供的一种热塑性复合材料筋测试装置的爆炸结构示意图,请参见图1至图2。本发明实施例提供了一种热塑性复合材料筋测试装置,该装置包括:支撑组件100、角度调节组件200、导向轮300和拉伸组件400。FIG1 is a schematic diagram of the structure of a thermoplastic composite material rib test device provided by an embodiment of the present invention; FIG2 is an exploded schematic diagram of the structure of a thermoplastic composite material rib test device provided by an embodiment of the present invention, please refer to FIG1 and FIG2. An embodiment of the present invention provides a thermoplastic composite material rib test device, which includes: a support assembly 100, an angle adjustment assembly 200, a guide wheel 300 and a stretching assembly 400.
其中,支撑组件100是整个测试装置的基础支撑结构,在加载过程中可以提供足够的反力,从而能够确保测试过程中的稳定性和安全性。该支撑组件100包括一对端板110以及连接在一对端板110之间的侧板120,形成一个稳定的框架,该侧板120上设置有第一长孔121,该第一长孔121用于允许筋材A穿过。The support assembly 100 is the basic support structure of the entire test device, which can provide sufficient reaction force during the loading process, thereby ensuring stability and safety during the test. The support assembly 100 includes a pair of end plates 110 and a side plate 120 connected between the pair of end plates 110 to form a stable frame. The side plate 120 is provided with a first long hole 121, and the first long hole 121 is used to allow the reinforcement A to pass through.
上述的角度调节组件200包括移动单元210、锁止件220和转动单元230。其中,移动单元210与第一长孔121相对应,上述的第一长孔121可以用于允许筋材A穿过,转动单元230与筋材A的第一端固定连接。The angle adjustment assembly 200 includes a moving unit 210, a locking member 220 and a rotating unit 230. The moving unit 210 corresponds to the first long hole 121, and the first long hole 121 can be used to allow the reinforcing bar A to pass through. The rotating unit 230 is fixedly connected to the first end of the reinforcing bar A.
移动单元210可滑动的设置在侧板120上,且锁止件220设置在移动单元210和侧板120之间,从而移动单元210可以带动筋材A沿第一长孔121移动,以改变筋材A第一端的位置。锁止件220用于在调整完位置后锁定移动单元210,防止在测试过程中发生滑动,保证测试的准确性。而转动单元230可转动的设置在移动单元210上,可以带动筋材A转动,以与移动单元210配合,改变筋材A的弯折角度。The moving unit 210 is slidably disposed on the side plate 120, and the locking member 220 is disposed between the moving unit 210 and the side plate 120, so that the moving unit 210 can drive the rib A to move along the first long hole 121 to change the position of the first end of the rib A. The locking member 220 is used to lock the moving unit 210 after adjusting the position to prevent sliding during the test and ensure the accuracy of the test. The rotating unit 230 is rotatably disposed on the moving unit 210, and can drive the rib A to rotate, so as to cooperate with the moving unit 210 to change the bending angle of the rib A.
上述的导向轮300可转动的设置在支撑组件100中,导向轮300的一侧与筋材A的中间部分相抵,在导向轮300处,筋材A形成预设弯折角度。该预设弯折角度可以根据需要设置,本实施例对此不作限定。具体的,导向轮300的位置与筋材A的弯折路径相对应。导向轮300可自由转动,以减少筋材A在弯折过程中与支撑组件100之间的摩擦,同时确保筋材A在弯折时保持预定的路径和角度。导向轮300的设计有助于更准确地测量筋材A在弯折状态下的力学性能。The above-mentioned guide wheel 300 is rotatably arranged in the support assembly 100, and one side of the guide wheel 300 is against the middle part of the rib A. At the guide wheel 300, the rib A forms a preset bending angle. The preset bending angle can be set as needed, and this embodiment is not limited to this. Specifically, the position of the guide wheel 300 corresponds to the bending path of the rib A. The guide wheel 300 can rotate freely to reduce the friction between the rib A and the support assembly 100 during the bending process, while ensuring that the rib A maintains a predetermined path and angle when bending. The design of the guide wheel 300 helps to more accurately measure the mechanical properties of the rib A in a bent state.
上述的拉伸组件400设置在端板110上,拉伸组件400与筋材A的第二端固定连接。通过拉伸组件400,可以施加稳定的拉力于筋材A上,模拟实际工作或测试中的拉伸状态。The above-mentioned tensioning assembly 400 is disposed on the end plate 110, and the tensioning assembly 400 is fixedly connected to the second end of the reinforcing bar A. Through the tensioning assembly 400, a stable tension can be applied to the reinforcing bar A to simulate the tension state in actual work or testing.
本发明实施例提供的热塑性复合材料筋测试装置,通过设置支撑组件100,为测试过程提供良好的支撑,通过设置角度调节组件200,可以调整筋材A至多个不同的弯折角度。通过角度调节组件200、导向轮300和拉伸组件400可以将筋材A固定,以便通过拉伸组件400对筋材A施力,从而测试筋材A在多个不同的弯折角度的拉伸性能。The thermoplastic composite material rib testing device provided in the embodiment of the present invention provides good support for the testing process by providing a support assembly 100, and can adjust the rib material A to a plurality of different bending angles by providing an angle adjustment assembly 200. The rib material A can be fixed by the angle adjustment assembly 200, the guide wheel 300 and the stretching assembly 400, so that the rib material A can be force applied by the stretching assembly 400, thereby testing the tensile properties of the rib material A at a plurality of different bending angles.
进一步的,端板110和侧板120互相垂直。具体的,可以将端板110设置为沿水平方向,侧板120设置为沿竖直方向。Furthermore, the end plate 110 and the side plate 120 are perpendicular to each other. Specifically, the end plate 110 can be arranged in a horizontal direction, and the side plate 120 can be arranged in a vertical direction.
进一步的,在一对端板110之间,还设置有多个支撑柱130,以提高支撑组件100的强度。例如,支撑柱130可以采用4根直径36mm的螺杆,与端板110之间通过螺纹连接。Furthermore, a plurality of support columns 130 are provided between a pair of end plates 110 to improve the strength of the support assembly 100. For example, the support columns 130 may be four screws with a diameter of 36 mm, which are connected to the end plates 110 by threads.
图3是本发明实施例提供的一种支撑组件100的结构示意图;图4是本发明实施例提供的一种支撑组件100的侧视结构示意图,请参见图3至图4。在本发明提供的一个实施例中,侧板120上的第一长孔121外侧还设置有引导槽122,移动单元210设置在引导槽122中。引导槽122为移动单元210提供了一个明确的移动路径,确保移动单元210在侧板120上移动时能够保持预定的轨迹,避免偏离或晃动。而且,引导槽122使得移动单元210与侧板120之间的接触更加稳固,这有助于在测试过程中保持筋材A的稳定位置,从而得到更准确的测试结果。FIG3 is a schematic diagram of the structure of a support assembly 100 provided in an embodiment of the present invention; FIG4 is a schematic diagram of the side view structure of a support assembly 100 provided in an embodiment of the present invention, please refer to FIG3 to FIG4. In an embodiment provided by the present invention, a guide groove 122 is further provided on the outer side of the first long hole 121 on the side plate 120, and the mobile unit 210 is provided in the guide groove 122. The guide groove 122 provides a clear moving path for the mobile unit 210, ensuring that the mobile unit 210 can maintain a predetermined track when moving on the side plate 120 to avoid deviation or shaking. Moreover, the guide groove 122 makes the contact between the mobile unit 210 and the side plate 120 more stable, which helps to maintain the stable position of the reinforcement A during the test, thereby obtaining more accurate test results.
进一步的,该引导槽122为直线型,与第一长孔121相对应,且引导槽122的宽度大于第一长孔121的宽度。Furthermore, the guide groove 122 is linear, corresponding to the first long hole 121 , and the width of the guide groove 122 is greater than the width of the first long hole 121 .
进一步的,在本发明提供的一个实施例中,引导槽122的侧壁上具有开口1221;移动单元210的端部从开口1221中穿出,锁止件220设置在移动单元210的端部。这种结构便于锁止件220与移动单元210之间的连接,从而提高锁定的可靠性和稳定性。通过将锁止件220连接在移动单元210上,并将锁止件220紧密锁定在侧板120的壁上,基于锁止件220与侧板120之间的摩擦力,实现移动单元210的固定。Further, in an embodiment provided by the present invention, an opening 1221 is provided on the side wall of the guide groove 122; the end of the mobile unit 210 passes through the opening 1221, and the locking member 220 is arranged at the end of the mobile unit 210. This structure facilitates the connection between the locking member 220 and the mobile unit 210, thereby improving the reliability and stability of the locking. By connecting the locking member 220 to the mobile unit 210 and tightly locking the locking member 220 to the wall of the side plate 120, the mobile unit 210 is fixed based on the friction between the locking member 220 and the side plate 120.
具体的,锁止件220的类型可以根据实际需求进行选择,如螺栓、螺母、卡扣等。这些锁止件220应具有良好的锁紧性能和耐用性,以确保在测试过程中能够稳定地锁定移动单元210。Specifically, the type of the locking member 220 can be selected according to actual needs, such as a bolt, a nut, a buckle, etc. These locking members 220 should have good locking performance and durability to ensure that the mobile unit 210 can be stably locked during the test process.
更进一步的,图5是本发明实施例提供的一种滑动块211的结构示意图,请参见图5。在本发明提供的一个实施例中,移动单元210包括:滑动块211和滑动杆212。其中,滑动杆212的数量可以为至少两个,滑动块211中设有定位孔2111,滑动杆212穿于定位孔2111中,以使两者相结合。Furthermore, FIG5 is a schematic diagram of the structure of a sliding block 211 provided in an embodiment of the present invention, please refer to FIG5. In an embodiment provided by the present invention, the moving unit 210 includes: a sliding block 211 and a sliding rod 212. Among them, the number of the sliding rods 212 can be at least two, and a positioning hole 2111 is provided in the sliding block 211, and the sliding rod 212 passes through the positioning hole 2111 to combine the two.
且滑动杆212的端部从引导槽122的开口1221中穿出,通过引导槽122的限制,滑动块211能够在预定的路径上稳定地滑动,从而带动与之相连的滑动杆212和筋材A进行位置调整。而锁止件220设置在滑动杆212的端部,用于在调整完移动单元210位置后将其锁定。The end of the sliding rod 212 passes through the opening 1221 of the guide groove 122. The sliding block 211 can stably slide on a predetermined path through the restriction of the guide groove 122, thereby driving the sliding rod 212 and the rib A connected thereto to adjust their positions. The locking member 220 is provided at the end of the sliding rod 212 to lock the moving unit 210 after the position is adjusted.
进一步的,该定位孔2111为螺栓孔,滑动杆212为螺杆,滑动块211与滑动杆212通过螺纹方式连接,具有较高的连接强度和灵活性,便于拆装。再进一步的,该锁止件220为螺栓,通过与螺杆的配合实现锁止,方便灵活,成本低。例如,该螺杆的数量为2根,直径为16mm。Furthermore, the positioning hole 2111 is a bolt hole, the sliding rod 212 is a screw rod, and the sliding block 211 is connected to the sliding rod 212 by a threaded manner, which has high connection strength and flexibility and is easy to disassemble and assemble. Furthermore, the locking member 220 is a bolt, which is locked by cooperating with the screw rod, which is convenient and flexible and has low cost. For example, the number of the screw rods is 2, and the diameter is 16 mm.
图6是本发明实施例提供的一种转动单元230的结构示意图之一;图7是本发明实施例提供的一种转动单元230的结构示意图之二,请参见图6至图7。需要说明的是,该移动单元210上有转动孔213,转动单元230上有转动柱231,该转动柱231插入该转动孔213中,实现转动单元230与移动单元210之间的相对转动。FIG6 is a schematic diagram of the structure of a rotating unit 230 provided in an embodiment of the present invention; FIG7 is a schematic diagram of the structure of a rotating unit 230 provided in an embodiment of the present invention, please refer to FIG6 and FIG7. It should be noted that the mobile unit 210 has a rotating hole 213, and the rotating unit 230 has a rotating column 231, and the rotating column 231 is inserted into the rotating hole 213 to achieve relative rotation between the rotating unit 230 and the mobile unit 210.
图8是本发明实施例提供的一种螺旋调节块240的结构示意图之一;图9是本发明实施例提供的一种螺旋调节块240的结构示意图之二,请参见图8至图9。在本发明提供的一个实施例中,转动单元230的端部设置有凹槽232,且凹槽232的底壁设有通孔233,该通孔233用于允许筋材A穿过。角度调节组件200还包括螺旋调节块240和第一锚具250,螺旋调节块240上设有外螺纹241,凹槽232内壁设有内螺纹2321,螺旋调节块240通过螺纹连接可转动的设置在凹槽232中。而对应的,螺旋调节块240内也有便于筋材A穿过的孔。FIG8 is one of the structural schematic diagrams of a spiral adjustment block 240 provided in an embodiment of the present invention; FIG9 is a second structural schematic diagram of a spiral adjustment block 240 provided in an embodiment of the present invention, please refer to FIG8 to FIG9. In one embodiment provided by the present invention, a groove 232 is provided at the end of the rotating unit 230, and a through hole 233 is provided on the bottom wall of the groove 232, and the through hole 233 is used to allow the reinforcing bar A to pass through. The angle adjustment assembly 200 also includes a spiral adjustment block 240 and a first anchor 250, the spiral adjustment block 240 is provided with an external thread 241, and the inner wall of the groove 232 is provided with an internal thread 2321, and the spiral adjustment block 240 is rotatably arranged in the groove 232 through a threaded connection. Correspondingly, there is also a hole in the spiral adjustment block 240 for the reinforcing bar A to pass through.
该第一锚具250设置在螺旋调节块240的端部,用于固定筋材A的第一端。通过第一锚具250,将筋材A的第一端完全固定,防止在测试过程中发生滑动或脱落。The first anchor 250 is disposed at the end of the spiral adjustment block 240 and is used to fix the first end of the reinforcement A. The first end of the reinforcement A is completely fixed by the first anchor 250 to prevent sliding or falling off during the test.
具体的,第一锚具250均为锚端固定器,也就是固定端锚具,固定端锚具是安装在预应力筋端部,主要起固定和支撑作用。它通常采用高强度材料制成,并设计有可靠的夹紧机构,如螺栓、夹具等,以确保筋材A能够被牢固地夹持住。Specifically, the first anchor 250 is an anchor end fixer, that is, a fixed end anchor, which is installed at the end of the prestressed tendon and mainly plays a fixing and supporting role. It is usually made of high-strength material and is designed with a reliable clamping mechanism, such as bolts, clamps, etc., to ensure that the tendon A can be firmly clamped.
基于上述结构,在通过第一锚具250将筋材A的第一端固定之后,还可以通过螺旋调节块240的转动,改变螺旋调节块240相对于转动单元230凸出的长度,可实现筋材A长度的精确调整,并可以调节筋材A的张紧程度,从而配合拉伸组件400实现加载。Based on the above structure, after the first end of the reinforcement A is fixed by the first anchor 250, the protruding length of the spiral adjustment block 240 relative to the rotating unit 230 can be changed by rotating the spiral adjustment block 240, so that the length of the reinforcement A can be precisely adjusted and the tensioning degree of the reinforcement A can be adjusted, thereby cooperating with the stretching assembly 400 to achieve loading.
在本发明提供的上述任一个实施例中,上述的端板110上设置有第二长孔111,拉伸组件400与第二长孔111相对应。In any of the above embodiments provided by the present invention, a second long hole 111 is provided on the above end plate 110 , and the stretching assembly 400 corresponds to the second long hole 111 .
该第二长孔111可以用于允许筋材A穿过,拉伸组件400与筋材A的第二端固定连接。通过拉伸组件400,可以带动筋材A沿第二长孔111移动,以改变筋材A第二端的位置。The second long hole 111 can be used to allow the reinforcement A to pass through, and the stretching assembly 400 is fixedly connected to the second end of the reinforcement A. The stretching assembly 400 can drive the reinforcement A to move along the second long hole 111 to change the position of the second end of the reinforcement A.
进一步的,在本发明提供的一个实施例中,端板110上垂直设置有限位板112,限位板112与第二长孔111平行,限位板112和拉伸组件400之间设置有导向板113;导向板113靠近拉伸组件400的一侧具有与拉伸组件400匹配的弧面。也就是说,该导向板113通过该弧面与拉伸组件400贴合,通过拉伸组件400,可以带动限位板112沿导向板113移动,进而带动筋材A沿第二长孔111移动。Furthermore, in an embodiment provided by the present invention, a limiting plate 112 is vertically arranged on the end plate 110, the limiting plate 112 is parallel to the second long hole 111, and a guide plate 113 is arranged between the limiting plate 112 and the stretching assembly 400; the side of the guide plate 113 close to the stretching assembly 400 has an arc surface matching the stretching assembly 400. In other words, the guide plate 113 is fitted with the stretching assembly 400 through the arc surface, and the stretching assembly 400 can drive the limiting plate 112 to move along the guide plate 113, thereby driving the rib material A to move along the second long hole 111.
通过上述结构,可以调整筋材A第二端的位置,以调节其弯折角度。Through the above structure, the position of the second end of the rib A can be adjusted to adjust its bending angle.
进一步的,在本发明提供的一个实施例中,拉伸组件400包括穿心式千斤顶410和第二锚具420,第二锚具420设置在穿心式千斤顶410的端部,用于固定筋材A的第二端。Furthermore, in an embodiment provided by the present invention, the tensioning assembly 400 includes a through-type jack 410 and a second anchor 420 , and the second anchor 420 is disposed at the end of the through-type jack 410 to fix the second end of the reinforcement A.
通过第一锚具250和第二锚具420,将筋材A的两端完全固定,防止在测试过程中发生滑动或脱落。具体的,第一锚具250和第二锚具420均为锚端固定器,也就是固定端锚具,固定端锚具是安装在预应力筋端部,主要起固定和支撑作用。它通常采用高强度材料制成,并设计有可靠的夹紧机构,如螺栓、夹具等,以确保筋材A能够被牢固地夹持住。The first anchor 250 and the second anchor 420 are used to completely fix the two ends of the reinforcement A to prevent sliding or falling off during the test. Specifically, the first anchor 250 and the second anchor 420 are both anchor end fixers, that is, fixed end anchors, which are installed at the ends of the prestressed tendons and mainly play a fixing and supporting role. It is usually made of high-strength materials and is designed with a reliable clamping mechanism, such as bolts, clamps, etc., to ensure that the reinforcement A can be firmly clamped.
进一步的,在穿心式千斤顶410和第二锚具420之间还设置有垫板430,用于加强其稳固性。Furthermore, a pad 430 is provided between the through-type jack 410 and the second anchor 420 to enhance the stability thereof.
图10是本发明实施例提供的一种导向轮300的结构示意图,请参见图10。需要说明的是,上述的导向轮300侧壁上设有与筋材A直径匹配的导槽310,能够对筋材A进行限位,防止其在加载过程中窜动。Fig. 10 is a schematic diagram of the structure of a guide wheel 300 provided in an embodiment of the present invention, please refer to Fig. 10. It should be noted that the guide wheel 300 has a guide groove 310 on its side wall that matches the diameter of the rib A, which can limit the rib A to prevent it from moving during loading.
在本发明提供的上述任一个实施例中,该支撑组件100还包括一对支撑板140,一对支撑板140上设置有第三长孔141,导向轮300设置在一对支撑板140之间,且导向轮300的轴端穿设在第三长孔141中,并能够通过紧固件142固定,从而允许导向轮300能够沿着第三长孔141的轴向进行一定程度的调整。需要说明的是,导向轮300的轴端设有紧固件142,用于在调整完成后将导向轮300的轴端固定,避免其在加载过程中移位影响测试准确性。进一步的,该导向轮300的轴端具有螺纹,该紧固件142包括螺母和垫片。例如,导向轮300的转轴320为1根直径33mm的螺杆。In any of the above embodiments provided by the present invention, the support assembly 100 further includes a pair of support plates 140, a third long hole 141 is provided on the pair of support plates 140, the guide wheel 300 is provided between the pair of support plates 140, and the shaft end of the guide wheel 300 is passed through the third long hole 141 and can be fixed by a fastener 142, thereby allowing the guide wheel 300 to be adjusted to a certain extent along the axial direction of the third long hole 141. It should be noted that the shaft end of the guide wheel 300 is provided with a fastener 142, which is used to fix the shaft end of the guide wheel 300 after the adjustment is completed to prevent it from shifting during the loading process and affecting the test accuracy. Further, the shaft end of the guide wheel 300 has a thread, and the fastener 142 includes a nut and a gasket. For example, the rotating shaft 320 of the guide wheel 300 is a screw with a diameter of 33 mm.
进一步的,导向轮300可以是钢柱,导向轮300可以进行简单地拆卸调换,以满足不同弯折半径筋材A的弯曲强度的测试要求。该支撑板140为T形,或者该支撑板140上还掏有其他孔洞,用于加强强度,本实施例对此不作限定。Furthermore, the guide wheel 300 may be a steel column, and the guide wheel 300 may be simply disassembled and replaced to meet the testing requirements of the bending strength of the reinforcing bars A with different bending radii. The support plate 140 is T-shaped, or other holes are bored on the support plate 140 to enhance the strength, which is not limited in this embodiment.
根据需要,可以通过筋材A的第一端沿第一长孔121移动、筋材A的第二端沿第二长孔111移动以及导向轮300的轴端沿第三长孔141的移动,从而改变筋材A的弯折角度。例如,该预设弯折角度可以是90°~135°。As required, the bending angle of the rib A can be changed by moving the first end of the rib A along the first long hole 121, the second end of the rib A along the second long hole 111, and the shaft end of the guide wheel 300 along the third long hole 141. For example, the preset bending angle can be 90° to 135°.
本发明实施例提供的热塑性复合材料筋测试装置,通过设置支撑组件100,为测试过程提供良好的支撑,通过设置角度调节组件200,可以调整筋材A至多个不同的弯折角度。通过角度调节组件200、导向轮300和拉伸组件400可以将筋材A固定,以便通过拉伸组件400对筋材A施力,从而测试筋材A在多个不同的弯折角度的拉伸性能。The thermoplastic composite material rib testing device provided in the embodiment of the present invention provides good support for the testing process by providing a support assembly 100, and can adjust the rib material A to a plurality of different bending angles by providing an angle adjustment assembly 200. The rib material A can be fixed by the angle adjustment assembly 200, the guide wheel 300 and the stretching assembly 400, so that the rib material A can be force applied by the stretching assembly 400, thereby testing the tensile properties of the rib material A at a plurality of different bending angles.
进一步的,对于90°~135°弯折角的筋材A,通过角度调节组件200可随筋材A自动地变换角度,操作便捷,导向轮300可以进行简单地拆卸调换,以满足不同弯折半径筋材A的弯曲强度的测试要求。Furthermore, for the reinforcement A with a bending angle of 90°~135°, the angle can be automatically changed along with the reinforcement A through the angle adjustment component 200, which is easy to operate, and the guide wheel 300 can be simply disassembled and replaced to meet the testing requirements of the bending strength of reinforcement A with different bending radii.
图11是本发明实施例提供的一种热塑性复合材料筋测试方法的流程图,请参见图11。本发明还提供一种热塑性复合材料筋测试方法,该方法包括以下步骤:FIG11 is a flow chart of a thermoplastic composite material rib testing method provided in an embodiment of the present invention, please refer to FIG11. The present invention also provides a thermoplastic composite material rib testing method, the method comprising the following steps:
S10、将筋材A穿过侧板120的第一长孔121,以将筋材A的第一端固定在角度调节组件200上。S10 , passing the rib A through the first long hole 121 of the side plate 120 to fix the first end of the rib A on the angle adjustment assembly 200 .
在该步骤中,通过固定筋材A的第一端,便于后续的固定。In this step, the first end of the reinforcement A is fixed to facilitate subsequent fixation.
具体的,可以通过第一锚具250将筋材A的第一端固定在在角度调节组件200上。Specifically, the first end of the reinforcement A can be fixed to the angle adjustment assembly 200 by the first anchor 250 .
S20、将筋材A绕过导向轮300,使导向轮300的一侧与筋材A相抵,以在导向轮300处,使筋材A形成预设弯折角度。S20, passing the rib A around the guide wheel 300, so that one side of the guide wheel 300 abuts against the rib A, so that the rib A forms a preset bending angle at the guide wheel 300.
也就是说,由于筋材A的第一端以固定,可以在筋材A绕过导向轮300后,拉紧筋材A的第二端,并调整好导向轮300两侧的两部分筋材A之间的夹角,使其成预设弯折角度。例如,该预设弯折角度可以是90°~135°。That is, since the first end of the rib A is fixed, after the rib A passes around the guide wheel 300, the second end of the rib A can be tightened, and the angle between the two parts of the rib A on both sides of the guide wheel 300 can be adjusted to form a preset bending angle. For example, the preset bending angle can be 90° to 135°.
进一步的,上述的导向轮300侧壁上设有与筋材A直径匹配的导槽310,能够对筋材A进行限位,防止其在加载过程中窜动。Furthermore, a guide groove 310 matching the diameter of the reinforcing bar A is provided on the side wall of the guide wheel 300, so as to limit the reinforcing bar A and prevent it from moving during loading.
S30、将筋材A的第二端固定在拉伸组件400上。S30, fixing the second end of the reinforcement A on the stretching assembly 400.
在该步骤中,通过固定筋材A的第二端,便于后续的固定。In this step, the second end of the reinforcement A is fixed to facilitate subsequent fixation.
具体的,可以通过第二锚具420将筋材A的第二端固定在拉伸组件400上。Specifically, the second end of the reinforcement A can be fixed to the tension assembly 400 by the second anchor 420 .
根据需要,可以通过筋材A的第一端沿第一长孔121移动、筋材A的第二端沿第二长孔111移动以及导向轮300的轴端沿第三长孔141的移动,从而改变筋材A的弯折角度。As needed, the bending angle of the rib A can be changed by moving the first end of the rib A along the first long hole 121 , the second end of the rib A along the second long hole 111 , and the axial end of the guide wheel 300 along the third long hole 141 .
S40、启动拉伸组件400,对筋材A施加荷载。S40, start the stretching assembly 400 to apply load to the reinforcement A.
在该步骤中,控制拉伸组件400向筋材A施加拉力,直至筋材A拉断,以便测试其力学性能。In this step, the stretching assembly 400 is controlled to apply a tensile force to the reinforcing bar A until the reinforcing bar A is broken, so as to test its mechanical properties.
本发明实施例提供的热塑性复合材料筋测试方法,通过设置支撑组件100,为测试过程提供良好的支撑,通过设置角度调节组件200,可以调整筋材A至多个不同的弯折角度。通过角度调节组件200、导向轮300和拉伸组件400可以将筋材A固定,以便通过拉伸组件400对筋材A施力,从而测试筋材A在多个不同的弯折角度的拉伸性能。The thermoplastic composite rib testing method provided by the embodiment of the present invention provides good support for the testing process by setting a support assembly 100, and can adjust the rib material A to a plurality of different bending angles by setting an angle adjustment assembly 200. The rib material A can be fixed by the angle adjustment assembly 200, the guide wheel 300 and the stretching assembly 400, so that the rib material A can be force applied by the stretching assembly 400, thereby testing the tensile properties of the rib material A at a plurality of different bending angles.
应理解,本文中术语“和/或”,仅仅是一种描述关联对象的关联关系,表示可以存在三种关系,例如,A和/或B,可以表示:单独存在A,同时存在A和B,单独存在B这三种情况,其中A,B可以是单数或者复数。另外,本文中字符“/”,一般表示前后关联对象是一种“或”的关系,但也可能表示的是一种“和/或”的关系,具体可参考前后文进行理解。It should be understood that the term "and/or" in this article is only a description of the association relationship of associated objects, indicating that there can be three relationships. For example, A and/or B can represent: A exists alone, A and B exist at the same time, and B exists alone. A and B can be singular or plural. In addition, the character "/" in this article generally indicates that the associated objects before and after are in an "or" relationship, but it may also indicate an "and/or" relationship. Please refer to the context for specific understanding.
本发明中,“至少一个”是指一个或者多个,“多个”是指两个或两个以上。“以下至少一项(个)”或其类似表达,是指的这些项中的任意组合,包括单项(个)或复数项(个)的任意组合。例如,a,b,或c中的至少一项(个),可以表示:a, b, c, a-b, a-c, b-c, 或a-b-c,其中a,b,c可以是单个,也可以是多个。In the present invention, "at least one" means one or more, and "plurality" means two or more. "At least one of the following" or similar expressions refers to any combination of these items, including any combination of single items or plural items. For example, at least one of a, b, or c can mean: a, b, c, a-b, a-c, b-c, or a-b-c, where a, b, and c can be single or multiple.
应理解,在本发明的各种实施例中,上述各过程的序号的大小并不意味着执行顺序的先后,各过程的执行顺序应以其功能和内在逻辑确定,而不应对本发明实施例的实施过程构成任何限定。It should be understood that in various embodiments of the present invention, the size of the serial numbers of the above-mentioned processes does not mean the order of execution. The execution order of each process should be determined by its function and internal logic, and should not constitute any limitation on the implementation process of the embodiments of the present invention.
以上所述,仅为本发明的具体实施方式,但本发明的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本发明揭露的技术范围内,可轻易想到变化或替换,都应涵盖在本发明的保护范围之内。因此,本发明的保护范围应以所述权利要求的保护范围为准。The above is only a specific embodiment of the present invention, but the protection scope of the present invention is not limited thereto. Any person skilled in the art can easily think of changes or substitutions within the technical scope disclosed by the present invention, which should be included in the protection scope of the present invention. Therefore, the protection scope of the present invention should be based on the protection scope of the claims.
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