CN118670608B - Steel wheel balance detection equipment and detection method - Google Patents
Steel wheel balance detection equipment and detection method Download PDFInfo
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- CN118670608B CN118670608B CN202411146756.7A CN202411146756A CN118670608B CN 118670608 B CN118670608 B CN 118670608B CN 202411146756 A CN202411146756 A CN 202411146756A CN 118670608 B CN118670608 B CN 118670608B
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- 229910000831 Steel Inorganic materials 0.000 title claims abstract description 105
- 239000010959 steel Substances 0.000 title claims abstract description 105
- 238000001514 detection method Methods 0.000 title claims abstract description 79
- NIXOWILDQLNWCW-UHFFFAOYSA-N acrylic acid group Chemical group C(C=C)(=O)O NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 claims abstract description 56
- 239000006247 magnetic powder Substances 0.000 claims abstract description 51
- 230000033001 locomotion Effects 0.000 claims abstract description 14
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims description 100
- 229910052742 iron Inorganic materials 0.000 claims description 50
- 238000007789 sealing Methods 0.000 claims description 26
- 230000009471 action Effects 0.000 claims description 6
- 238000009434 installation Methods 0.000 claims description 4
- 241000237983 Trochidae Species 0.000 claims description 3
- 239000011159 matrix material Substances 0.000 claims description 3
- 230000000149 penetrating effect Effects 0.000 claims 1
- 238000000034 method Methods 0.000 abstract description 7
- 230000008569 process Effects 0.000 abstract description 7
- 238000010586 diagram Methods 0.000 description 12
- 230000007246 mechanism Effects 0.000 description 9
- 229920000742 Cotton Polymers 0.000 description 2
- 101000827703 Homo sapiens Polyphosphoinositide phosphatase Proteins 0.000 description 2
- 102100023591 Polyphosphoinositide phosphatase Human genes 0.000 description 2
- 101001121408 Homo sapiens L-amino-acid oxidase Proteins 0.000 description 1
- 102100026388 L-amino-acid oxidase Human genes 0.000 description 1
- 101100012902 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) FIG2 gene Proteins 0.000 description 1
- 101100233916 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) KAR5 gene Proteins 0.000 description 1
- 230000006978 adaptation Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 230000000903 blocking effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- 238000010030 laminating Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000000049 pigment Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Classifications
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01M—TESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
- G01M1/00—Testing static or dynamic balance of machines or structures
- G01M1/14—Determining imbalance
- G01M1/16—Determining imbalance by oscillating or rotating the body to be tested
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01M—TESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
- G01M1/00—Testing static or dynamic balance of machines or structures
- G01M1/02—Details of balancing machines or devices
- G01M1/04—Adaptation of bearing support assemblies for receiving the body to be tested
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01M—TESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
- G01M1/00—Testing static or dynamic balance of machines or structures
- G01M1/14—Determining imbalance
- G01M1/16—Determining imbalance by oscillating or rotating the body to be tested
- G01M1/26—Determining imbalance by oscillating or rotating the body to be tested with special adaptations for marking, e.g. by drilling
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- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Investigating Or Analyzing Materials By The Use Of Magnetic Means (AREA)
Abstract
Description
技术领域Technical Field
本发明涉及车轮平衡检测技术领域,具体为一种钢制车轮平衡检测设备及检测方法。The invention relates to the technical field of wheel balance detection, and in particular to a steel wheel balance detection device and a detection method.
背景技术Background Art
在车轮加工完成后,难以保障车轮为正圆状无瑕疵,因此在出厂前,需要对车轮的动平衡进行检测;另外,在汽车行驶一段时间后,由于车轮受到崎岖不平地面的冲击或其他原因造成的撞击时,为了行驶安全,也需要对车轮的动平衡进行检测。After the wheel is processed, it is difficult to ensure that the wheel is a perfect circle without defects, so the dynamic balance of the wheel needs to be tested before leaving the factory. In addition, after the car has been running for a period of time, when the wheel is impacted by uneven ground or other reasons, the dynamic balance of the wheel also needs to be tested for driving safety.
申请日为:2023-05-11,公告号为:CN116242535B的中国专利公开了一种轮毂平衡性检测设备,包括底座、平衡台、检测柱、毂边轮动型定位机构和轨迹防流偏型检测机构,所述平衡台设于底座上壁,所述检测柱设于平衡台上壁,所述毂边轮动型定位机构设于检测柱侧壁,所述轨迹防流偏型检测机构设于毂边轮动型定位机构远离检测柱的一端,所述毂边轮动型定位机构包括导向驱动机构和边缘夹持机构,所述导向驱动机构设于检测柱侧壁。具体是指一种轮毂平衡性检测设备;该发明提供了一种能够对轮毂运行轨迹进行同步记录,能够将微观变化的动态平衡进行显示,便于作业人员根据运动轨迹对轮毂进行调校的轮毂平衡性检测设备。The Chinese patent with application date: 2023-05-11, announcement number: CN116242535B discloses a wheel hub balance detection device, including a base, a balancing platform, a detection column, a hub edge wheel type positioning mechanism and a trajectory flow deviation detection mechanism, wherein the balancing platform is arranged on the upper wall of the base, the detection column is arranged on the upper wall of the balancing platform, the hub edge wheel type positioning mechanism is arranged on the side wall of the detection column, and the trajectory flow deviation detection mechanism is arranged at the end of the hub edge wheel type positioning mechanism away from the detection column, and the hub edge wheel type positioning mechanism includes a guide drive mechanism and an edge clamping mechanism, and the guide drive mechanism is arranged on the side wall of the detection column. Specifically, it refers to a wheel hub balance detection device; the invention provides a wheel hub balance detection device that can synchronously record the running trajectory of the wheel hub, can display the dynamic balance of microscopic changes, and is convenient for operators to adjust the wheel hub according to the motion trajectory.
在该技术方案中,轮毂通过贴合板带动沾色板转动,沾色板转动与吸料棉、轨迹槽相接触,沾色板表面粘附的吸料棉内部的颜料在轮毂转动的过程中被画在轨迹槽内壁,从而对轮毂的动态平衡进行直观的检测。但是沾色板与稀料面、轨迹槽进行摩擦,甚至轮毂因动不平衡振动,造成沾色板与轨迹槽撞击时,反而会成为外界因素影响轮毂的转动,影响轮毂动平衡检测的准确性,从而可做进一步改进。In this technical solution, the wheel hub drives the color plate to rotate through the laminating plate, and the color plate rotates and contacts the absorbent cotton and the track groove. The pigment inside the absorbent cotton adhered to the surface of the color plate is painted on the inner wall of the track groove during the rotation of the wheel hub, thereby visually detecting the dynamic balance of the wheel hub. However, when the color plate rubs against the thinner surface and the track groove, or even when the wheel hub vibrates due to dynamic imbalance, causing the color plate to collide with the track groove, it will become an external factor that affects the rotation of the wheel hub and affects the accuracy of the dynamic balance detection of the wheel hub, so further improvements can be made.
发明内容Summary of the invention
针对现有技术的不足,本发明提供了一种钢制车轮平衡检测设备及检测方法,具备轮毂转动过程中,与轮毂非接触式绘制转动轨迹等优点,解决了绘制轮毂转动轨迹的组件,影响轮毂正常转动的问题。In view of the deficiencies in the prior art, the present invention provides a steel wheel balance detection device and detection method, which has the advantages of non-contact drawing of the rotation trajectory of the wheel hub during rotation, and solves the problem that the component for drawing the rotation trajectory of the wheel hub affects the normal rotation of the wheel hub.
为实现上述轮毂转动过程中,与轮毂非接触式绘制转动轨迹的目的,本发明提供如下技术方案:一种钢制车轮平衡检测设备,包括检测台,所述检测台顶部固定安装有拱形架,所述检测台左半部设置有转动驱动件,所述转动驱动件顶部螺纹连接有夹持固定件,钢制车轮被夹持在转动驱动件和夹持固定件之间,所述拱形架顶部滑动连接有滑座,所述拱形架顶部设置有横移驱动件,所述横移驱动件用于驱动滑座横向移动,所述滑座底部固定安装有轨迹绘制组件,所述轨迹绘制组件底壁上铺设具有磁性的粉末,所述检测台右半部设置有铺平组件。In order to achieve the purpose of drawing a rotation trajectory with the wheel hub in a non-contact manner during the rotation of the wheel hub, the present invention provides the following technical solutions: a steel wheel balancing detection device, comprising a detection table, an arch frame is fixedly installed on the top of the detection table, a rotating driving member is arranged on the left half of the detection table, a clamping fixing member is threadedly connected to the top of the rotating driving member, the steel wheel is clamped between the rotating driving member and the clamping fixing member, a sliding seat is slidably connected to the top of the arch frame, a transverse driving member is arranged on the top of the arch frame, the transverse driving member is used to drive the sliding seat to move laterally, a trajectory drawing component is fixedly installed on the bottom of the sliding seat, magnetic powder is laid on the bottom wall of the trajectory drawing component, and a paving component is arranged on the right half of the detection table.
优选的,所述转动驱动件包括固定安装在拱形架左半部底壁上的电机一,所述电机一顶部输出端固定安装有转轴一,所述转轴一贯穿转动连接在检测台上,所述转轴一靠近其顶端的圆周面上固定安装有下夹持盘,所述转轴一顶端开设有螺纹孔,所述转轴一插接在钢制车轮的中心处,所述下夹持盘贴合在钢制车轮的底部;所述夹持固定件包括贴合在钢制车轮顶部的上夹持盘,所述上夹持盘中心处设置有下凹部,所述下凹部内部转动连接有转盘,所述下凹部和转盘中心处插接有螺纹杆一,所述螺纹杆一螺纹连接在螺纹孔内,所述螺纹杆一顶端固定安装有旋拧盘,所述旋拧盘贴合在转盘顶部,所述旋拧盘底部阵列固定安装有插柱,所述转盘顶部阵列贯穿开设有弧形槽,所述弧形槽弧心与转盘中心重合,所述插柱与弧形槽一一对应,所述插柱插接在弧形槽内。Preferably, the rotating driving member includes a motor 1 fixedly mounted on the bottom wall of the left half of the arch frame, a rotating shaft 1 is fixedly mounted on the top output end of the motor 1, the rotating shaft 1 penetrates and is rotatably connected to the detection table, a lower clamping plate is fixedly mounted on the circumferential surface of the rotating shaft 1 near its top, a threaded hole is provided on the top of the rotating shaft 1, the rotating shaft 1 is plugged into the center of the steel wheel, and the lower clamping plate is attached to the bottom of the steel wheel; the clamping fixture includes an upper clamping plate attached to the top of the steel wheel, A lower recess is provided at the center of the upper clamping disk, a turntable is rotatably connected inside the lower recess, a threaded rod 1 is inserted between the lower recess and the center of the turntable, the threaded rod 1 is threadedly connected in the threaded hole, a screw disk is fixedly installed on the top of the threaded rod 1, the screw disk is attached to the top of the turntable, a plug-in column is fixedly installed in an array at the bottom of the screw disk, an arc groove is penetrated by the array at the top of the turntable, the arc center of the arc groove coincides with the center of the turntable, the plug-in column corresponds to the arc groove one by one, and the plug-in column is inserted in the arc groove.
优选的,所述上夹持盘顶部阵列贯穿开设有滑槽,所滑槽沿着上夹持盘的半径方向设置,所述滑槽内贯穿滑动连接有滑块,所述滑块位于上夹持盘上部的两侧固定安装有连接板,所述连接板俯视呈Y形,所述连接板靠近上夹持盘中心一端固定安装有滑柱;所述转盘顶部贯穿阵列开设有倾斜槽,所述倾斜槽与滑柱一一对应,所述滑柱滑动连接在倾斜槽内,所述滑块贴合在钢制车轮顶部的边缘外侧;所述旋拧盘顶部固定安装有横条,所述横条沿着旋拧盘直径方向设置,所述横条顶部的左半部和右半部内均嵌设有磁块一,所述滑块顶部嵌设有磁块二。Preferably, a slide groove is provided through the array on the top of the upper clamping disk, and the slide groove is arranged along the radial direction of the upper clamping disk, and a slider is slidably connected through the slide groove, and connecting plates are fixedly installed on both sides of the upper part of the slider on the upper clamping disk, and the connecting plate is Y-shaped when viewed from above, and a slide column is fixedly installed on one end of the connecting plate close to the center of the upper clamping disk; an inclined groove is provided through the array on the top of the turntable, and the inclined grooves correspond to the slide columns one by one, the slide columns are slidably connected in the inclined grooves, and the slider fits against the outer edge of the top of the steel wheel; a horizontal bar is fixedly installed on the top of the turning disk, and the horizontal bar is arranged along the diameter direction of the turning disk, and magnetic block 1 is embedded in the left half and the right half of the top of the horizontal bar, and magnetic block 2 is embedded in the top of the slider.
优选的,所述拱形架安装框和四个支撑腿组成,安装框呈方框状,支撑腿固定安装在安装框底部的四个拐角处;所述横移驱动件包括固定安装在安装框前侧内壁和后侧内壁上的两组滑轨,所述滑座前后侧均固定安装有滑套,所述滑座通过滑套滑动连接在滑轨上,安装框右侧固定安装有电机二,所述电机二左侧输出端固定安装有螺纹杆二,所述螺纹杆二与滑轨相互平行,所述滑座顶部固定安装有螺纹套环,所述螺纹套环螺纹连接在螺纹杆二上。Preferably, the arch frame is composed of a mounting frame and four supporting legs, the mounting frame is square-shaped, and the supporting legs are fixedly mounted at the four corners of the bottom of the mounting frame; the transverse driving component includes two sets of slide rails fixedly mounted on the front inner wall and the rear inner wall of the mounting frame, the front and rear sides of the slide seat are fixedly mounted with sliding sleeves, the slide seat is slidably connected to the slide rails through the sliding sleeves, a second motor is fixedly mounted on the right side of the mounting frame, a second threaded rod is fixedly mounted on the left output end of the second motor, the second threaded rod is parallel to the slide rail, a threaded ring is fixedly mounted on the top of the slide seat, and the threaded ring is threadedly connected to the second threaded rod.
优选的,所述滑座正下方设置有拱形板,所述拱形板背部固定安装有固定板,所述滑座底部固定安装有四组悬臂,四组所述悬臂呈矩阵分布,所述悬臂呈L形,所述拱形板顶部固定安装有四组滑杆,所述滑杆与悬臂一一对应,所述滑杆贯穿滑动连接在悬臂水平部分上;所述横移驱动件还包括固定安装在检测台顶部后侧的立板,所述立板前侧贯穿开设有两组导向槽,两组所述导向槽呈上下分布,所述导向槽中部呈水平状,所述导向槽两端呈向下的倾斜状;所述固定板背部转动连接有两组滚轮,两组所述滚轮呈上下分布,所述滚轮与导向槽一一对应,所述滚轮滑动连接在导向槽内。Preferably, an arched plate is arranged directly below the slide seat, a fixed plate is fixedly installed on the back of the arched plate, four groups of cantilevers are fixedly installed on the bottom of the slide seat, the four groups of cantilevers are distributed in a matrix, the cantilever is L-shaped, and four groups of sliding rods are fixedly installed on the top of the arched plate, the sliding rods correspond to the cantilevers one-to-one, and the sliding rods are slidably connected to the horizontal part of the cantilever; the transverse driving member also includes a vertical plate fixedly installed on the top rear side of the detection platform, two groups of guide grooves are opened on the front side of the vertical plate, the two groups of guide grooves are distributed up and down, the middle part of the guide groove is horizontal, and the two ends of the guide groove are inclined downward; two groups of rollers are rotatably connected to the back of the fixed plate, the two groups of rollers are distributed up and down, the rollers correspond to the guide grooves one-to-one, and the rollers are slidably connected in the guide grooves.
优选的,所述轨迹绘制组件包括固定安装在拱形板底部的密封罩,所述密封罩底端内壁上固定安装有环形灯带,所述环形灯带内壁固定安装有亚克力板,所述密封罩顶部固定安装有工业相机,所述工业相机的摄像头贯穿至密封罩内部,所述密封罩顶部固定安装有两组气缸,所述气缸输出端贯穿密封罩的顶部壳体,所述气缸输出端固定安装有透明槽。Preferably, the trajectory drawing component includes a sealing cover fixedly mounted on the bottom of the arch plate, an annular light strip is fixedly mounted on the inner wall of the bottom end of the sealing cover, an acrylic plate is fixedly mounted on the inner wall of the annular light strip, an industrial camera is fixedly mounted on the top of the sealing cover, the camera head of the industrial camera passes through the interior of the sealing cover, two groups of cylinders are fixedly mounted on the top of the sealing cover, the output end of the cylinder passes through the top shell of the sealing cover, and a transparent groove is fixedly mounted on the output end of the cylinder.
优选的,所述铺平组件包括铁质圆盘,所述铁质圆盘底部中心处固定安装有套管一,所述套管一内部插接有转轴二,所述转轴二圆周面上固定安装有两组凸条,所述套管一内壁对应凸条开设有条形槽,所述凸条与条形槽相适配滑动;所述转轴二底端圆周面固定安装有链轮一,转轴一圆周面上固定安装有链轮二,所述链轮一和链轮二通过链带进行连接;所述套管一外侧套设有套管二,所述套管二转动连接在检测台顶部,所述套管二圆周面贯穿开设有限位槽,所述套管一底端圆周面固定安装有横杆,所述横杆滑动连接在限位槽内,检测台右半部的顶部固定安装有多个支撑柱,多个所述支撑柱以套管二为中心周向均匀分布,所述支撑柱顶部固定安装有环形导轨,所述横杆贴合在环形导轨顶部;所述横杆由左弧部、右弧部和中间的两个倾斜弧部组成,左弧部的高度低于右弧部的高度,倾斜弧部连接在左弧部和右弧部的端部之间。Preferably, the paving assembly comprises an iron disc, a sleeve 1 is fixedly mounted at the bottom center of the iron disc, a rotating shaft 2 is inserted inside the sleeve 1, two sets of convex strips are fixedly mounted on the circumferential surface of the rotating shaft 2, and strip grooves are provided on the inner wall of the sleeve 1 corresponding to the convex strips, and the convex strips slide in adaptation with the strip grooves; a sprocket 1 is fixedly mounted on the circumferential surface of the bottom end of the rotating shaft 2, a sprocket 2 is fixedly mounted on the circumferential surface of the rotating shaft 1, and the sprocket 1 and the sprocket 2 are connected by a chain belt; a sleeve 2 is sleeved on the outer side of the sleeve 1, and the sleeve 2 is rotatably connected to the top of the detection table A limiting groove is formed through the circumferential surface of the second sleeve, a cross bar is fixedly installed on the circumferential surface of the bottom end of the first sleeve, and the cross bar is slidably connected in the limiting groove. A plurality of support columns are fixedly installed on the top of the right half of the testing platform, and the plurality of support columns are evenly distributed circumferentially with the second sleeve as the center, an annular guide rail is fixedly installed on the top of the support column, and the cross bar fits on the top of the annular guide rail; the cross bar consists of a left arc portion, a right arc portion and two inclined arc portions in the middle, the height of the left arc portion is lower than the height of the right arc portion, and the inclined arc portion is connected between the ends of the left arc portion and the right arc portion.
优选的,所述铁质圆盘底部固定安装有连接环,所述连接环横截面呈L形,所述连接环边缘顶部阵列固定有弹性钢片,密封罩底端圆周面上阵列固定有凸台,所述弹性钢片插接在相邻两个凸台之间。Preferably, a connecting ring is fixedly installed at the bottom of the iron disc, the cross-section of the connecting ring is L-shaped, elastic steel sheets are fixed in an array on the top edge of the connecting ring, and bosses are fixed in an array on the circumferential surface of the bottom end of the sealing cover, and the elastic steel sheet is inserted between two adjacent bosses.
优选的,钢制车轮平衡检测设备的检测方法,具体步骤如下:Preferably, the detection method of the steel wheel balance detection equipment comprises the following specific steps:
S1、通过电机二驱动螺纹杆二转动,配合螺纹杆二与螺纹套环的螺纹连接作用,带动滑座沿着滑轨向右移动,滑座带动拱形板和轨迹绘制组件同步向右移动,使轨迹绘制组件从夹持固定件上方移开,并在拱形板向右移动的过程中,滚轮在导向槽内滑动,使得轨迹绘制组件在向右移动的过程中,先上升再下降,直至轨迹绘制组件处于铁质圆盘的正上方;S1, drive the second threaded rod to rotate through the second motor, cooperate with the threaded connection between the second threaded rod and the threaded collar, drive the slide to move rightward along the slide rail, and the slide drives the arch plate and the track drawing component to move rightward synchronously, so that the track drawing component moves away from above the clamping fixture, and in the process of the arch plate moving to the right, the roller slides in the guide groove, so that the track drawing component first rises and then falls in the process of moving to the right, until the track drawing component is directly above the iron disc;
S2、通过电机一驱动转轴一转动,带动链轮二转动,配合链轮一、链轮二和链带的转动作用,带动转轴二转动,再通过凸条带动套管一和铁质圆盘转动,并在套管一转动过程中,横杆贴合在环形导轨顶部滑动并在限位槽内部滑动,当横杆沿着环形导轨的倾斜弧部滑动时,使得套管一和铁质圆盘边转动边上移,当横杆滑动至环形导轨右弧部时,铁质圆盘贴合在亚克力板的底部,亚克力板的上表面作为轨迹绘制组件的底壁,其表面的具有磁性的粉末与铁质圆盘产生吸引力;S2, drive the rotating shaft 1 to rotate through the motor 1, drive the sprocket 2 to rotate, cooperate with the rotation of the sprocket 1, the sprocket 2 and the chain belt to drive the rotating shaft 2 to rotate, and then drive the sleeve 1 and the iron disc to rotate through the convex strip, and during the rotation of the sleeve 1, the cross bar slides on the top of the annular guide rail and slides inside the limit groove, when the cross bar slides along the inclined arc portion of the annular guide rail, the sleeve 1 and the iron disc rotate and move upward, when the cross bar slides to the right arc portion of the annular guide rail, the iron disc fits on the bottom of the acrylic plate, the upper surface of the acrylic plate serves as the bottom wall of the track drawing component, and the magnetic powder on its surface generates attraction with the iron disc;
S3、再通过气缸输出端伸长,带动透明槽向上移动,并贴合在亚克力板顶部的磁性粉末上,再通过铁质圆盘和套管一继续转动,横杆贴合在环形导轨的右弧部上滑动,使得亚克力板顶部的磁性粉末跟随铁质圆盘转动作用进行移动,同时亚克力板对堆叠在一起的磁性粉末进行阻挡,使磁性粉末摊平在亚克力板顶部;S3, the output end of the cylinder is extended, driving the transparent groove to move upward and fit on the magnetic powder on the top of the acrylic plate, and then the iron disc and the sleeve continue to rotate, and the cross bar fits on the right arc part of the annular guide rail and slides, so that the magnetic powder on the top of the acrylic plate moves with the rotation of the iron disc, and at the same time, the acrylic plate blocks the stacked magnetic powder, so that the magnetic powder is flattened on the top of the acrylic plate;
S4、在铁质圆盘上移并贴合在亚克力板底部的过程中,弹性钢片插入至相邻两个凸台之间,之后铁质圆盘转动时,带动弹性钢片进行移动,当弹性钢片被凸台阻挡时,弹性钢片发生弯曲变形,当弹性钢片变形后并越过凸台时,弹性钢片在自身弹性作用下复位,并撞击在下一个凸台表面,对密封罩进行敲击振动,进一步使亚克力板顶部的磁性粉末铺平;S4. When the iron disc moves up and fits on the bottom of the acrylic plate, the elastic steel sheet is inserted between two adjacent bosses. Then, when the iron disc rotates, the elastic steel sheet is driven to move. When the elastic steel sheet is blocked by the boss, the elastic steel sheet is bent and deformed. When the elastic steel sheet is deformed and passes over the boss, the elastic steel sheet is reset under its own elastic action and hits the surface of the next boss, knocking and vibrating the sealing cover, further flattening the magnetic powder on the top of the acrylic plate.
S5、待磁性粉末铺平后,当横杆滑动至环形导轨的左弧部时,电机一停止工作;S5, after the magnetic powder is flattened, when the crossbar slides to the left arc of the annular guide rail, the motor stops working;
S6、之后,将待检测的钢制车轮放置在下夹持盘顶部,并使转轴一插在钢制车轮的中心处,再将上夹持盘放置在钢制车轮顶部,手持横条拧动螺纹杆一,使螺纹杆一旋进螺纹孔内部,使旋拧盘边转动边下降,随着旋拧盘下移,当插柱插入至弧形槽内部后,再沿着弧形槽进行移动,直至插柱贴合在弧形槽的一端上,之后,转盘在插柱推动下,跟随旋拧盘同步进行转动,转盘位于倾斜槽侧壁处对滑柱进行挤压,拉动连接板向内移动,从而使滑块沿着滑槽向内移动,并贴合在钢制车轮的边缘上;S6. Afterwards, place the steel wheel to be tested on the top of the lower clamping plate, and insert the rotating shaft 1 into the center of the steel wheel, then place the upper clamping plate on the top of the steel wheel, hold the horizontal bar and twist the threaded rod 1, so that the threaded rod 1 is screwed into the threaded hole, so that the screwing plate is rotated and lowered, and as the screwing plate moves downward, when the plug column is inserted into the arc groove, it moves along the arc groove until the plug column fits on one end of the arc groove, and then, the turntable is pushed by the plug column and rotates synchronously with the screwing plate, and the turntable is located at the side wall of the inclined groove to squeeze the sliding column and pull the connecting plate inward, so that the slider moves inward along the slide groove and fits on the edge of the steel wheel;
S7、之后,通过电机二驱动螺纹杆二转动,使滑座向左移动,直至轨迹绘制组件移动至上夹持盘的正上方,再通过电机一驱动转轴一进行转动,从而带动钢制车轮和夹持固定件同步进行转动,在磁块一和磁块二以转轴一为轴进行转动时,磁块一和磁块二对亚克力板顶部的磁性粉末进行吸引,带动亚克力板顶部的磁性粉末进行移动,并描绘出磁块一和磁块二的运动轨迹,同时环形灯带对亚克力板进行补光,工业相机从上部对该运动轨迹进行拍摄。S7. After that, the second motor drives the second threaded rod to rotate, so that the slide moves to the left until the trajectory drawing component moves to the top of the upper clamping plate, and then the first motor drives the first shaft to rotate, thereby driving the steel wheel and the clamping fixture to rotate synchronously. When the first and second magnets rotate with the first shaft as the axis, the first and second magnets attract the magnetic powder on the top of the acrylic plate, drive the magnetic powder on the top of the acrylic plate to move, and draw the movement trajectory of the first and second magnets. At the same time, the annular light strip fills the acrylic plate with light, and the industrial camera shoots the movement trajectory from the top.
与现有技术相比,本发明提供了一种钢制车轮平衡检测设备及检测方法,具备以下有益效果:Compared with the prior art, the present invention provides a steel wheel balance detection device and detection method, which have the following beneficial effects:
1、该钢制车轮平衡检测设备及检测方法,通过电机二驱动螺纹杆二转动,使滑座向左移动,直至轨迹绘制组件移动至上夹持盘的正上方,再通过电机一驱动转轴一进行转动,从而带动钢制车轮和夹持固定件同步进行转动,在磁块一和磁块二以转轴一为轴进行转动时,磁块一和磁块二对亚克力板顶部的磁性粉末进行吸引,带动亚克力板顶部的磁性粉末进行移动,并描绘出磁块一和磁块二的运动轨迹,同时环形灯带对亚克力板进行补光,工业相机从上部对该运动轨迹进行拍摄,从而达到轮毂转动过程中,与轮毂非接触式绘制转动轨迹的目的;1. The steel wheel balance detection equipment and detection method drives the second threaded rod to rotate through the second motor to move the slide to the left until the trajectory drawing component moves to the top of the upper clamping plate, and then drives the first shaft to rotate through the first motor, thereby driving the steel wheel and the clamping fixture to rotate synchronously. When the first and second magnetic blocks rotate with the first shaft as the axis, the first and second magnetic blocks attract the magnetic powder on the top of the acrylic plate, drive the magnetic powder on the top of the acrylic plate to move, and draw the movement trajectory of the first and second magnetic blocks. At the same time, the annular light strip fills the acrylic plate with light, and the industrial camera shoots the movement trajectory from the top, so as to achieve the purpose of drawing the rotation trajectory with the wheel hub in a non-contact manner during the rotation of the wheel hub;
2、该钢制车轮平衡检测设备及检测方法,通过电机二驱动螺纹杆二转动,配合螺纹杆二与螺纹套环的螺纹连接作用,带动滑座沿着滑轨向右移动,使得轨迹绘制组件在向右移动的过程中,先上升再下降,直至轨迹绘制组件处于铁质圆盘的正上方,通过电机一驱动转轴一转动,带动链轮二转动,配合链轮一、链轮二和链带的转动作用,带动转轴二转动,再通过凸条带动套管一和铁质圆盘转动,并在套管一转动过程中,横杆贴合在环形导轨顶部滑动并在限位槽内部滑动,当横杆沿着环形导轨的倾斜弧部滑动时,使得套管一和铁质圆盘边转动边上移,当横杆滑动至环形导轨右弧部时,铁质圆盘贴合在亚克力板的底部,亚克力板的上表面作为轨迹绘制组件的底壁,其表面的具有磁性的粉末与铁质圆盘产生吸引力;再通过气缸输出端伸长,带动透明槽向上移动,并贴合在亚克力板顶部的磁性粉末上,再通过铁质圆盘和套管一继续转动,横杆贴合在环形导轨的右弧部上滑动,使得亚克力板顶部的磁性粉末跟随铁质圆盘转动作用进行移动,同时亚克力板对堆叠在一起的磁性粉末进行阻挡,使磁性粉末摊平在亚克力板顶部;从而达到一次检测之后,自动将磁性粉末铺平的目的。2. The steel wheel balance detection equipment and detection method drive the second threaded rod to rotate through the second motor, cooperate with the threaded connection between the second threaded rod and the threaded collar, drive the slide to move rightward along the slide rail, so that the track drawing component first rises and then falls in the process of moving to the right, until the track drawing component is directly above the iron disc, and drive the first shaft to rotate through the first motor to drive the second sprocket to rotate, cooperate with the rotation of the first sprocket, the second sprocket and the chain belt to drive the second shaft to rotate, and then drive the first sleeve and the iron disc to rotate through the convex strip, and during the rotation of the first sleeve, the cross bar slides on the top of the annular guide rail and slides inside the limit groove, and when the cross bar slides along the inclined arc of the annular guide rail, the first sleeve and the edge of the iron disc are aligned. The rotating side moves upward, and when the cross bar slides to the right arc portion of the annular guide rail, the iron disc fits on the bottom of the acrylic plate, and the upper surface of the acrylic plate serves as the bottom wall of the track drawing component. The magnetic powder on its surface generates attraction with the iron disc; the output end of the cylinder is then extended to drive the transparent groove to move upward and fit on the magnetic powder on the top of the acrylic plate, and then the iron disc and the sleeve continue to rotate, and the cross bar fits on the right arc portion of the annular guide rail and slides, so that the magnetic powder on the top of the acrylic plate moves with the rotation of the iron disc, and at the same time, the acrylic plate blocks the stacked magnetic powder, so that the magnetic powder is flattened on the top of the acrylic plate; thereby achieving the purpose of automatically flattening the magnetic powder after one detection.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本发明提出的一种钢制车轮平衡检测设备的立体结构示意图;FIG1 is a schematic diagram of the three-dimensional structure of a steel wheel balance detection device proposed by the present invention;
图2为本发明提出的一种钢制车轮平衡检测设备的检测台处立体剖切结构示意图;FIG2 is a schematic diagram of a three-dimensional cross-sectional structure of a steel wheel balance detection device provided by the present invention at a detection platform;
图3为本发明提出的一种钢制车轮平衡检测设备的转动驱动件和夹持固定件立体装配结构示意图;FIG3 is a schematic diagram of a three-dimensional assembly structure of a rotating driving member and a clamping fixing member of a steel wheel balance detection device proposed by the present invention;
图4为本发明提出的一种钢制车轮平衡检测设备的转盘处立体结构示意图;FIG4 is a schematic diagram of the three-dimensional structure of a turntable of a steel wheel balance detection device proposed by the present invention;
图5为本发明提出的一种钢制车轮平衡检测设备的图4仰视视角立体结构示意图;FIG5 is a schematic diagram of a three-dimensional structure of a steel wheel balance detection device according to the present invention, as viewed from a bottom perspective, as shown in FIG4 ;
图6为本发明提出的一种钢制车轮平衡检测设备的横移驱动件立体结构示意图;FIG6 is a schematic diagram of the three-dimensional structure of a transverse driving component of a steel wheel balance detection device proposed by the present invention;
图7为本发明提出的一种钢制车轮平衡检测设备的滑座立体结构示意图;FIG7 is a schematic diagram of the three-dimensional structure of a slide seat of a steel wheel balance detection device proposed by the present invention;
图8为本发明提出的一种钢制车轮平衡检测设备的轨迹绘制组件立体结构示意图;FIG8 is a schematic diagram of the three-dimensional structure of a trajectory drawing component of a steel wheel balance detection device proposed by the present invention;
图9为本发明提出的一种钢制车轮平衡检测设备的轨迹绘制组件立体剖切结构示意图;FIG9 is a schematic diagram of a three-dimensional cross-sectional structure of a track drawing component of a steel wheel balance detection device proposed by the present invention;
图10为本发明提出的一种钢制车轮平衡检测设备的铺平组件立体结构示意图;FIG10 is a schematic diagram of the three-dimensional structure of a flattening assembly of a steel wheel balancing detection device provided by the present invention;
图11为本发明提出的一种钢制车轮平衡检测设备的套管一和套管二立体装配结构示意图;FIG11 is a schematic diagram of a three-dimensional assembly structure of a sleeve 1 and a sleeve 2 of a steel wheel balance detection device proposed by the present invention;
图12为本发明提出的一种钢制车轮平衡检测设备的凸台和弹性钢片结构示意图。FIG. 12 is a schematic diagram of the boss and elastic steel sheet structure of a steel wheel balance detection device proposed by the present invention.
图中:100、检测台;200、拱形架;300、转动驱动件;400、夹持固定件;500、滑座;600、横移驱动件;700、轨迹绘制组件;800、铺平组件;In the figure: 100, testing table; 200, arch frame; 300, rotating driving member; 400, clamping fixing member; 500, sliding seat; 600, lateral driving member; 700, trajectory drawing component; 800, paving component;
电机一;302、转轴一;303、下夹持盘;304、螺纹孔;Motor 1; 302, rotating shaft 1; 303, lower clamping plate; 304, threaded hole;
上夹持盘;402、下凹部;403、转盘;404、螺纹杆一;405、旋拧盘;406、插柱;407、弧形槽;408、滑槽;409、滑块;410、连接板;411、滑柱;412、倾斜槽;413、横条;414、磁块一;415、磁块二;Upper clamping plate; 402, lower concave portion; 403, turntable; 404, threaded rod 1; 405, twisting plate; 406, plug post; 407, arc groove; 408, slide groove; 409, slider; 410, connecting plate; 411, slide post; 412, inclined groove; 413, horizontal bar; 414, magnetic block 1; 415, magnetic block 2;
拱形板;502、固定板;503、悬臂;504、滑杆;Arched plate; 502, fixed plate; 503, cantilever; 504, slide rod;
滑轨;602、滑套;603、电机二;604、螺纹杆二;605、螺纹套环;606、立板;607、导向槽;608、滚轮;Slide rail; 602, sliding sleeve; 603, motor 2; 604, threaded rod 2; 605, threaded collar; 606, vertical plate; 607, guide groove; 608, roller;
密封罩;702、环形灯带;703、亚克力板;704、工业相机;705、气缸;706、透明槽;707、凸台;Sealing cover; 702, annular light strip; 703, acrylic plate; 704, industrial camera; 705, cylinder; 706, transparent groove; 707, boss;
铁质圆盘;802、套管一;803、转轴二;804、凸条;805、链轮一;806、链轮二;807、链带;808、套管二;809、限位槽;810、横杆;811、支撑柱;812、环形导轨;813、连接环;814、弹性钢片。Iron disc; 802, sleeve one; 803, rotating shaft two; 804, convex strip; 805, sprocket one; 806, sprocket two; 807, chain belt; 808, sleeve two; 809, limiting groove; 810, cross bar; 811, supporting column; 812, annular guide rail; 813, connecting ring; 814, elastic steel sheet.
具体实施方式DETAILED DESCRIPTION
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
请参阅图1-图2,一种钢制车轮平衡检测设备,包括检测台100,检测台100顶部固定安装有拱形架200,拱形架200安装框和四个支撑腿组成,安装框呈方框状,支撑腿固定安装在安装框底部的四个拐角处。检测台100左半部设置有转动驱动件300,转动驱动件300顶部螺纹连接有夹持固定件400,钢制车轮被夹持在转动驱动件300和夹持固定件400之间,拱形架200顶部滑动连接有滑座500,拱形架200顶部设置有横移驱动件600,横移驱动件600用于驱动滑座500横向移动,滑座500底部固定安装有轨迹绘制组件700,轨迹绘制组件700底壁上铺设具有磁性的粉末,检测台100右半部设置有铺平组件800。Please refer to Figures 1-2, a steel wheel balance detection device includes a detection platform 100, an arch frame 200 is fixedly installed on the top of the detection platform 100, the arch frame 200 is composed of a mounting frame and four support legs, the mounting frame is in a square frame shape, and the support legs are fixedly installed at the four corners of the bottom of the mounting frame. A rotating driving member 300 is arranged on the left half of the detection platform 100, a clamping fixture 400 is threadedly connected to the top of the rotating driving member 300, and the steel wheel is clamped between the rotating driving member 300 and the clamping fixture 400, a sliding seat 500 is slidably connected to the top of the arch frame 200, a transverse driving member 600 is arranged on the top of the arch frame 200, and the transverse driving member 600 is used to drive the sliding seat 500 to move laterally, a track drawing component 700 is fixedly installed on the bottom of the sliding seat 500, and magnetic powder is laid on the bottom wall of the track drawing component 700, and a paving component 800 is arranged on the right half of the detection platform 100.
请参阅图3,转动驱动件300包括固定安装在拱形架200左半部底壁上的电机一301,电机一301顶部输出端固定安装有转轴一302,转轴一302贯穿转动连接在检测台100上,实际中,可通过在检测台100上安装轴承,转轴一302从轴承中部穿过,使转轴一302与检测台100进行转动连接。转轴一302靠近其顶端的圆周面上固定安装有下夹持盘303,转轴一302顶端开设有螺纹孔304,转轴一302插接在钢制车轮的中心处,下夹持盘303贴合在钢制车轮的底部。Please refer to Fig. 3, the rotating driving member 300 includes a motor 301 fixedly mounted on the bottom wall of the left half of the arch frame 200, and a rotating shaft 302 is fixedly mounted on the top output end of the motor 301. The rotating shaft 302 penetrates and is rotatably connected to the testing platform 100. In practice, a bearing can be installed on the testing platform 100, and the rotating shaft 302 passes through the middle of the bearing, so that the rotating shaft 302 is rotatably connected to the testing platform 100. A lower clamping plate 303 is fixedly mounted on the circumferential surface of the rotating shaft 302 near its top, and a threaded hole 304 is opened on the top of the rotating shaft 302. The rotating shaft 302 is plugged into the center of the steel wheel, and the lower clamping plate 303 fits the bottom of the steel wheel.
请参阅图3-图5,夹持固定件400包括贴合在钢制车轮顶部的上夹持盘401,通过下夹持盘303和上夹持盘401配合对钢制车轮进行夹持固定,使钢制车轮跟随转轴一302进行转动。上夹持盘401中心处设置有下凹部402,下凹部402呈开口向上的圆形罩。下凹部402内部转动连接有转盘403,转盘403和下凹部402中心处均贯穿开设有圆形孔洞,下凹部402和转盘403中心处插接有螺纹杆一404。Please refer to Figures 3 to 5. The clamping fixture 400 includes an upper clamping plate 401 attached to the top of the steel wheel. The steel wheel is clamped and fixed by the cooperation of the lower clamping plate 303 and the upper clamping plate 401, so that the steel wheel rotates along the rotating shaft 1 302. A lower concave portion 402 is provided at the center of the upper clamping plate 401. The lower concave portion 402 is a circular cover with an opening upward. A rotating disk 403 is rotatably connected inside the lower concave portion 402. Circular holes are opened at the centers of the rotating disk 403 and the lower concave portion 402. A threaded rod 1 404 is inserted at the centers of the lower concave portion 402 and the rotating disk 403.
螺纹杆一404螺纹连接在螺纹孔304内,螺纹杆一404顶端固定安装有旋拧盘405,旋拧盘405贴合在转盘403顶部,旋拧盘405底部阵列固定安装有插柱406,转盘403顶部阵列贯穿开设有弧形槽407,弧形槽407弧心与转盘403中心重合,插柱406与弧形槽407一一对应,插柱406插接在弧形槽407内。将钢制车轮放置在下夹持盘303顶部,并使转轴一302插在钢制车轮的中心处。再将上夹持盘401放置在钢制车轮顶部,旋拧旋拧盘405,使螺纹杆一404与螺纹孔304螺纹连接,直至旋拧盘405紧贴在转盘403顶部,使下夹持盘303和上夹持盘401将钢制车轮夹紧,完成对钢制车轮的固定。The threaded rod 404 is threadedly connected in the threaded hole 304, and a screw disk 405 is fixedly installed on the top of the threaded rod 404. The screw disk 405 fits on the top of the turntable 403. The bottom array of the screw disk 405 is fixedly installed with a plug 406. The top array of the turntable 403 is penetrated by an arc groove 407. The arc center of the arc groove 407 coincides with the center of the turntable 403. The plug 406 corresponds to the arc groove 407 one by one, and the plug 406 is inserted into the arc groove 407. The steel wheel is placed on the top of the lower clamping plate 303, and the rotating shaft 302 is inserted in the center of the steel wheel. Then place the upper clamping plate 401 on the top of the steel wheel, and screw the screwing plate 405 to make the threaded rod 404 threadedly connected with the threaded hole 304 until the screwing plate 405 is tightly against the top of the turntable 403, so that the lower clamping plate 303 and the upper clamping plate 401 clamp the steel wheel, thereby completing the fixation of the steel wheel.
在旋拧旋拧盘405的过程中,当插柱406将要插入至弧形槽407内部之前,可通过手动推动上夹持盘401转动,调整插柱406插入至弧形槽407内部的位置。在插柱406插入至弧形槽407内部之后,且旋拧盘405未贴合在转盘403顶部之前,转动旋拧盘405时,插柱406在弧形槽407内部滑动,之后插柱406贴合在弧形槽407移动,并带动转盘403跟随旋拧盘405同步进行转动。从而通过调整插柱406插入至弧形槽407内部的位置,来调整插柱406在弧形槽407内滑动的距离,进而调整插柱406推动转盘403转动的角度。During the process of screwing the screwing disk 405, before the pin 406 is about to be inserted into the arc groove 407, the upper clamping disk 401 can be manually pushed to rotate to adjust the position of the pin 406 inserted into the arc groove 407. After the pin 406 is inserted into the arc groove 407 and before the screwing disk 405 is not attached to the top of the rotating disk 403, when the screwing disk 405 is rotated, the pin 406 slides in the arc groove 407, and then the pin 406 moves in the arc groove 407, and drives the rotating disk 403 to rotate synchronously with the screwing disk 405. Therefore, by adjusting the position of the pin 406 inserted into the arc groove 407, the sliding distance of the pin 406 in the arc groove 407 is adjusted, and then the angle at which the pin 406 pushes the rotating disk 403 to rotate is adjusted.
上夹持盘401顶部阵列贯穿开设有滑槽408,滑槽408沿着上夹持盘401的半径方向设置,滑槽408内贯穿滑动连接有滑块409,滑块409位于上夹持盘401上部的两侧固定安装有连接板410,连接板410俯视呈Y形,连接板410靠近上夹持盘401中心一端固定安装有滑柱411。转盘403顶部贯穿阵列开设有倾斜槽412,倾斜槽412与滑柱411一一对应,滑柱411滑动连接在倾斜槽412内。从而在转盘403跟随插柱406转动过程中,转盘403位于倾斜槽412侧壁处对滑柱411进行挤压,使滑柱411受到朝向转盘403中心的推力,配合连接板410的连接作用,带动滑块409沿着滑槽408向内移动,直至滑块409贴合在钢制车轮的边缘上。在实际中,可在滑块409朝向钢制车轮的一侧粘接具有弹性的橡胶垫,防止滑块409损失钢制车轮的同时,在橡胶垫贴合在钢制车轮边缘上时,转盘403仍可转动较小的角度,使滑块409继续向内移动。来保障旋拧盘405贴合在转盘403顶部时,滑块409可以紧贴在钢制车轮的边缘上。A slide groove 408 is provided through the top array of the upper clamping disk 401. The slide groove 408 is arranged along the radial direction of the upper clamping disk 401. A slider 409 is slidably connected through the slide groove 408. The sliders 409 are located on both sides of the upper part of the upper clamping disk 401 and are fixedly installed with connecting plates 410. The connecting plates 410 are Y-shaped when viewed from above. A sliding column 411 is fixedly installed at one end of the connecting plates 410 near the center of the upper clamping disk 401. An inclined groove 412 is provided through the top array of the rotating disk 403. The inclined grooves 412 correspond to the sliding columns 411 one by one. The sliding columns 411 are slidably connected in the inclined grooves 412. Therefore, when the turntable 403 rotates following the plug 406, the turntable 403 squeezes the slide post 411 at the side wall of the inclined groove 412, so that the slide post 411 is pushed toward the center of the turntable 403, and cooperates with the connection of the connecting plate 410 to drive the slider 409 to move inward along the slide groove 408 until the slider 409 fits on the edge of the steel wheel. In practice, an elastic rubber pad can be bonded to the side of the slider 409 facing the steel wheel to prevent the slider 409 from losing the steel wheel. When the rubber pad fits on the edge of the steel wheel, the turntable 403 can still rotate a small angle to allow the slider 409 to continue to move inward. This ensures that when the screwing disk 405 fits on the top of the turntable 403, the slider 409 can fit tightly on the edge of the steel wheel.
旋拧盘405顶部固定安装有横条413,横条413沿着旋拧盘405直径方向设置,横条413顶部的左半部和右半部内均嵌设有磁块一414,滑块409顶部嵌设有磁块二415。在钢制车轮进行转动时,磁块一414和磁块二415以转轴一302为轴进行转动,且磁块一414和磁块二415移动路径呈圆形。同时磁块一414和磁块二415对轨迹绘制组件700内部具有磁性的粉末进行吸引,带动磁性粉末移动,显现磁块一414和磁块二415的移动路径。A horizontal bar 413 is fixedly installed on the top of the rotating disk 405, and the horizontal bar 413 is arranged along the diameter direction of the rotating disk 405. A magnetic block 1 414 is embedded in the left and right halves of the top of the horizontal bar 413, and a magnetic block 2 415 is embedded on the top of the slider 409. When the steel wheel rotates, the magnetic block 1 414 and the magnetic block 2 415 rotate with the rotating shaft 1 302 as the axis, and the moving paths of the magnetic block 1 414 and the magnetic block 2 415 are circular. At the same time, the magnetic block 1 414 and the magnetic block 2 415 attract the magnetic powder inside the trajectory drawing component 700, drive the magnetic powder to move, and show the moving paths of the magnetic block 1 414 and the magnetic block 2 415.
请参阅图6-图7,横移驱动件600包括固定安装在安装框前侧内壁和后侧内壁上的两组滑轨601,滑座500前后侧均固定安装有滑套602,滑座500通过滑套602滑动连接在滑轨601上,安装框右侧固定安装有电机二603,电机二603左侧输出端固定安装有螺纹杆二604,螺纹杆二604与滑轨601相互平行,滑座500顶部固定安装有螺纹套环605,螺纹套环605螺纹连接在螺纹杆二604上。通过电机二603驱动螺纹杆二604转动,带动滑座500沿着滑轨601向左或向右移动,使轨迹绘制组件700移动至夹持固定件400上方或使轨迹绘制组件700移动至铺平组件800上方。Please refer to Figures 6 and 7. The transverse driving member 600 includes two sets of slide rails 601 fixedly mounted on the front inner wall and the rear inner wall of the installation frame. The front and rear sides of the slide seat 500 are fixedly mounted with slide sleeves 602. The slide seat 500 is slidably connected to the slide rails 601 through the slide sleeves 602. The right side of the installation frame is fixedly mounted with a second motor 603. The left output end of the second motor 603 is fixedly mounted with a second threaded rod 604. The second threaded rod 604 is parallel to the slide rail 601. The top of the slide seat 500 is fixedly mounted with a threaded collar 605. The threaded collar 605 is threadedly connected to the second threaded rod 604. The second motor 603 drives the second threaded rod 604 to rotate, driving the slide seat 500 to move left or right along the slide rail 601, so that the track drawing component 700 moves above the clamping fixture 400 or the track drawing component 700 moves above the paving component 800.
请参阅图6-图7,滑座500正下方设置有拱形板501,拱形板501背部固定安装有固定板502,滑座500底部固定安装有四组悬臂503,四组悬臂503呈矩阵分布,悬臂503呈L形,拱形板501顶部固定安装有四组滑杆504,滑杆504与悬臂503一一对应,滑杆504贯穿滑动连接在悬臂503水平部分上。从而使拱形板501可相对滑座500进行上下移动。轨迹绘制组件700通过螺栓固定在拱形板501的底部,从而使轨迹绘制组件700可相对滑座500进行上下移动。Please refer to Figures 6 and 7. An arch plate 501 is arranged directly below the slide 500. A fixed plate 502 is fixedly installed on the back of the arch plate 501. Four groups of cantilevers 503 are fixedly installed at the bottom of the slide 500. The four groups of cantilevers 503 are arranged in a matrix. The cantilevers 503 are L-shaped. Four groups of slide bars 504 are fixedly installed on the top of the arch plate 501. The slide bars 504 correspond to the cantilevers 503 one by one. The slide bars 504 penetrate and slide to connect to the horizontal part of the cantilevers 503. Thus, the arch plate 501 can move up and down relative to the slide 500. The track drawing assembly 700 is fixed to the bottom of the arch plate 501 by bolts, so that the track drawing assembly 700 can move up and down relative to the slide 500.
横移驱动件600还包括固定安装在检测台100顶部后侧的立板606,立板606前侧贯穿开设有两组导向槽607,两组导向槽607呈上下分布,导向槽607中部呈水平状,导向槽607两端呈向下的倾斜状。固定板502背部转动连接有两组滚轮608,两组滚轮608呈上下分布,滚轮608与导向槽607一一对应,滚轮608滑动连接在导向槽607内。从而在拱形板501和轨迹绘制组件700跟随滑座500从左向右移动过程中,带动轨迹绘制组件700在竖直方向上,先上升再下降。避免轨迹绘制组件700直接横移,与夹持固定件400或铺平组件800发生碰撞。The transverse driving member 600 also includes a vertical plate 606 fixedly mounted on the top rear side of the detection platform 100. Two groups of guide grooves 607 are opened through the front side of the vertical plate 606. The two groups of guide grooves 607 are distributed up and down, the middle of the guide groove 607 is horizontal, and the two ends of the guide groove 607 are inclined downward. The back of the fixed plate 502 is rotatably connected with two groups of rollers 608. The two groups of rollers 608 are distributed up and down. The rollers 608 correspond to the guide grooves 607 one by one, and the rollers 608 are slidably connected in the guide grooves 607. Therefore, when the arch plate 501 and the track drawing component 700 follow the slide 500 to move from left to right, the track drawing component 700 is driven to rise first and then fall in the vertical direction. Avoid the track drawing component 700 from directly moving horizontally and colliding with the clamping fixture 400 or the paving component 800.
请参阅图8-图9,轨迹绘制组件700包括固定安装在拱形板501底部的密封罩701,密封罩701底端内壁上固定安装有环形灯带702,环形灯带702内壁固定安装有亚克力板703,亚克力板703为透明或半透明亚克力材质。具有磁性的粉末平铺在亚克力板703顶部,在磁块一414和磁块二415以转轴一302为轴进行转动时,亚克力板703顶部的磁性粉末受到磁块一414和磁块二415吸引进行移动,显示出磁块一414和磁块二415的移动路径。密封罩701顶部固定安装有工业相机704,工业相机704的摄像头贯穿至密封罩701内部,从而通过工业相机704对磁性粉末显示出的图案进行拍摄,再通过工业相机704与计算机连接,将图像传输至计算机 。密封罩701顶部固定安装有两组气缸705,气缸705输出端贯穿密封罩701的顶部壳体,气缸705输出端固定安装有透明槽706,透明槽706为透明亚克力或玻璃材质。通过气缸705输出端收缩,使透明槽706贴合在工业相机704摄像头底部,防止磁性粉末接触摄像头。Please refer to Figures 8-9. The trajectory drawing component 700 includes a sealing cover 701 fixedly mounted at the bottom of the arch plate 501. A ring light strip 702 is fixedly mounted on the inner wall of the bottom end of the sealing cover 701. An acrylic plate 703 is fixedly mounted on the inner wall of the ring light strip 702. The acrylic plate 703 is made of transparent or translucent acrylic material. Magnetic powder is spread on the top of the acrylic plate 703. When the magnetic block 1 414 and the magnetic block 2 415 rotate with the rotating shaft 1 302 as the axis, the magnetic powder on the top of the acrylic plate 703 is attracted by the magnetic block 1 414 and the magnetic block 2 415 to move, showing the moving path of the magnetic block 1 414 and the magnetic block 2 415. An industrial camera 704 is fixedly mounted on the top of the sealing cover 701. The camera of the industrial camera 704 penetrates into the interior of the sealing cover 701, so that the pattern displayed by the magnetic powder is photographed by the industrial camera 704, and then the industrial camera 704 is connected to the computer to transmit the image to the computer. Two sets of cylinders 705 are fixedly installed on the top of the sealing cover 701. The output end of the cylinder 705 passes through the top shell of the sealing cover 701. A transparent groove 706 is fixedly installed on the output end of the cylinder 705. The transparent groove 706 is made of transparent acrylic or glass. The output end of the cylinder 705 is contracted to make the transparent groove 706 fit the bottom of the industrial camera 704 to prevent the magnetic powder from contacting the camera.
请参阅图10-图12,铺平组件800包括铁质圆盘801,铁质圆盘801底部中心处固定安装有套管一802,套管一802内部插接有转轴二803,转轴二803圆周面上固定安装有两组凸条804,套管一802内壁对应凸条804开设有条形槽,凸条804与条形槽相适配滑动。从而在转轴二803转动时,套管一802跟随转轴二803同步进行转动,而且在套管一802和转轴二803转动过程中,套管一802可相对转轴二803上下移动。Please refer to Figures 10 to 12. The paving assembly 800 includes an iron disc 801. A sleeve 1 802 is fixedly installed at the center of the bottom of the iron disc 801. A rotating shaft 2 803 is inserted inside the sleeve 1 802. Two groups of convex strips 804 are fixedly installed on the circumferential surface of the rotating shaft 2 803. The inner wall of the sleeve 1 802 is provided with strip grooves corresponding to the convex strips 804. The convex strips 804 slide in a matching manner with the strip grooves. Therefore, when the rotating shaft 2 803 rotates, the sleeve 1 802 rotates synchronously with the rotating shaft 2 803. In addition, during the rotation of the sleeve 1 802 and the rotating shaft 2 803, the sleeve 1 802 can move up and down relative to the rotating shaft 2 803.
转轴二803底端圆周面固定安装有链轮一805,转轴一302圆周面上固定安装有链轮二806,链轮一805和链轮二806通过链带807进行连接。从而在电机一301驱动转轴一302进行转动时,通过链轮一805、链轮二806和链带807的传动作用,带动转轴二803进行转动。A sprocket 1 805 is fixedly mounted on the circumferential surface of the bottom end of the rotating shaft 2 803, and a sprocket 2 806 is fixedly mounted on the circumferential surface of the rotating shaft 1 302, and the sprocket 1 805 and the sprocket 2 806 are connected by a chain belt 807. Therefore, when the motor 1 301 drives the rotating shaft 1 302 to rotate, the transmission effect of the sprocket 1 805, the sprocket 2 806 and the chain belt 807 drives the rotating shaft 2 803 to rotate.
套管一802外侧套设有套管二808,套管二808转动连接在检测台100顶部,套管二808圆周面贯穿开设有限位槽809,套管一802底端圆周面固定安装有横杆810,横杆810滑动连接在限位槽809内。通过限位槽809的顶壁对横杆810进行限位,防止套管一802相对转轴二803上移过程中发生脱离。检测台100右半部的顶部固定安装有多个支撑柱811,多个支撑柱811以套管二808为中心周向均匀分布,支撑柱811顶部固定安装有环形导轨812,横杆810贴合在环形导轨812顶部;横杆810由左弧部、右弧部和中间的两个倾斜弧部组成,左弧部的高度低于右弧部的高度,倾斜弧部连接在左弧部和右弧部的端部之间。从而在套管一802转动过程中,横杆810贴合在环形导轨812顶部滑动。当横杆810贴合在环形导轨812的左弧部时,铁质圆盘801处于较低的位置,可以避免轨迹绘制组件700移动至铁质圆盘801顶部时发生碰撞。当横杆810贴合在环形导轨812的右弧部时,铁质圆盘801处于较高的位置,且铁质圆盘801贴合在亚克力板703底部。在铁质圆盘801贴合在亚克力板703底部转动时,亚克力板703顶部的磁性粉末在吸引力作用下进行移动。再通过气缸705输出端伸长,带动透明槽706下移,使透明槽706贴合在磁性粉末顶部,对堆叠在一起的磁性粉末进行阻挡,从而将磁性粉末摊平。The outer side of the sleeve 1 802 is sleeved with a sleeve 2 808, and the sleeve 2 808 is rotatably connected to the top of the detection platform 100. The circumferential surface of the sleeve 2 808 is penetrated to open a limit groove 809, and a cross bar 810 is fixedly installed on the circumferential surface of the bottom end of the sleeve 1 802, and the cross bar 810 is slidably connected in the limit groove 809. The cross bar 810 is limited by the top wall of the limit groove 809 to prevent the sleeve 1 802 from being separated during the upward movement of the relative rotation shaft 2 803. A plurality of support columns 811 are fixedly installed on the top of the right half of the detection platform 100, and the plurality of support columns 811 are evenly distributed circumferentially with the sleeve 2 808 as the center. An annular guide rail 812 is fixedly installed on the top of the support column 811, and the cross bar 810 is attached to the top of the annular guide rail 812; the cross bar 810 is composed of a left arc portion, a right arc portion and two inclined arc portions in the middle, the height of the left arc portion is lower than the height of the right arc portion, and the inclined arc portion is connected between the ends of the left arc portion and the right arc portion. Thus, during the rotation of the sleeve 802, the cross bar 810 slides on the top of the annular guide rail 812. When the cross bar 810 is attached to the left arc portion of the annular guide rail 812, the iron disc 801 is in a lower position, which can avoid collision when the track drawing component 700 moves to the top of the iron disc 801. When the cross bar 810 is attached to the right arc portion of the annular guide rail 812, the iron disc 801 is in a higher position, and the iron disc 801 is attached to the bottom of the acrylic plate 703. When the iron disc 801 is attached to the bottom of the acrylic plate 703 and rotates, the magnetic powder on the top of the acrylic plate 703 moves under the action of attraction. Then, the output end of the cylinder 705 is extended, driving the transparent groove 706 to move downward, so that the transparent groove 706 is attached to the top of the magnetic powder, blocking the magnetic powder stacked together, thereby flattening the magnetic powder.
铁质圆盘801底部固定安装有连接环813,连接环813横截面呈L形,连接环813边缘顶部阵列固定有弹性钢片814,密封罩701底端圆周面上阵列固定有凸台707,弹性钢片814插接在相邻两个凸台707之间。当横杆810贴合在环形导轨812的右弧部时,弹性钢片814插在相邻两个凸台707之间。之后铁质圆盘801继续转动,横杆810在环形导轨812的右弧部上滑动,弹性钢片814做圆周运动,当弹性钢片814被凸台707阻挡时,弹性钢片814发生弯曲变形,当弹性钢片814变形后并越过凸台707时,弹性钢片814在自身弹性作用下复位,并撞击在下一个凸台707表面,对密封罩701进行敲击振动,进一步使亚克力板703顶部的磁性粉末铺平。A connecting ring 813 is fixedly mounted at the bottom of the iron disc 801. The cross section of the connecting ring 813 is L-shaped. An elastic steel sheet 814 is fixed in an array on the top edge of the connecting ring 813. Bosses 707 are fixed in an array on the circumferential surface of the bottom end of the sealing cover 701. The elastic steel sheet 814 is inserted between two adjacent bosses 707. When the crossbar 810 is attached to the right arc portion of the annular guide rail 812, the elastic steel sheet 814 is inserted between two adjacent bosses 707. After that, the iron disc 801 continues to rotate, the cross bar 810 slides on the right arc portion of the annular guide rail 812, and the elastic steel sheet 814 performs a circular motion. When the elastic steel sheet 814 is blocked by the boss 707, the elastic steel sheet 814 bends and deforms. When the elastic steel sheet 814 is deformed and passes over the boss 707, the elastic steel sheet 814 resets under the action of its own elasticity and hits the surface of the next boss 707, knocking and vibrating the sealing cover 701, further flattening the magnetic powder on the top of the acrylic plate 703.
钢制车轮平衡检测设备的检测方法,具体步骤如下:The detection method of the steel wheel balance detection equipment, the specific steps are as follows:
S1、通过电机二603驱动螺纹杆二604转动,配合螺纹杆二604与螺纹套环605的螺纹连接作用,带动滑座500沿着滑轨601向右移动,滑座500带动拱形板501和轨迹绘制组件700同步向右移动,使轨迹绘制组件700从夹持固定件400上方移开,并在拱形板501向右移动的过程中,滚轮608在导向槽607内滑动,使得轨迹绘制组件700在向右移动的过程中,先上升再下降,直至轨迹绘制组件700处于铁质圆盘801的正上方;S1. The second motor 603 drives the second threaded rod 604 to rotate, and the second threaded rod 604 and the threaded collar 605 are connected by a thread, so as to drive the slide 500 to move rightward along the slide rail 601. The slide 500 drives the arch plate 501 and the track drawing component 700 to move rightward synchronously, so that the track drawing component 700 moves away from the clamping fixture 400. In the process of the arch plate 501 moving rightward, the roller 608 slides in the guide groove 607, so that the track drawing component 700 first rises and then falls in the process of moving rightward, until the track drawing component 700 is directly above the iron disc 801.
S2、通过电机一301驱动转轴一302转动,带动链轮二806转动,配合链轮一805、链轮二806和链带807的转动作用,带动转轴二803转动,再通过凸条804带动套管一802和铁质圆盘801转动,并在套管一802转动过程中,横杆810贴合在环形导轨812顶部滑动并在限位槽809内部滑动,当横杆810沿着环形导轨812的倾斜弧部滑动时,使得套管一802和铁质圆盘801边转动边上移,当横杆810滑动至环形导轨812右弧部时,铁质圆盘801贴合在亚克力板703的底部,亚克力板703的上表面作为轨迹绘制组件700的底壁,其表面的具有磁性的粉末与铁质圆盘801产生吸引力;S2, the motor 301 drives the shaft 302 to rotate, driving the sprocket 806 to rotate, and the sprocket 805, the sprocket 806 and the chain belt 807 cooperate to drive the shaft 803 to rotate, and then the convex strip 804 drives the sleeve 802 and the iron disc 801 to rotate, and during the rotation of the sleeve 802, the cross bar 810 slides on the top of the annular guide rail 812 and slides inside the limit groove 809, when the cross bar 810 slides along the inclined arc of the annular guide rail 812, the sleeve 802 and the iron disc 801 rotate and move upward, when the cross bar 810 slides to the right arc of the annular guide rail 812, the iron disc 801 fits on the bottom of the acrylic plate 703, and the upper surface of the acrylic plate 703 serves as the bottom wall of the track drawing component 700, and the magnetic powder on its surface generates attraction with the iron disc 801;
S3、再通过气缸705输出端伸长,带动透明槽706向上移动,并贴合在亚克力板703顶部的磁性粉末上,再通过铁质圆盘801和套管一802继续转动,横杆810贴合在环形导轨812的右弧部上滑动,使得亚克力板703顶部的磁性粉末跟随铁质圆盘801转动作用进行移动,同时亚克力板703对堆叠在一起的磁性粉末进行阻挡,使磁性粉末摊平在亚克力板703顶部;S3, the output end of the cylinder 705 is extended, driving the transparent groove 706 to move upward and fit on the magnetic powder on the top of the acrylic plate 703, and then the iron disc 801 and the sleeve 1 802 continue to rotate, and the cross bar 810 fits on the right arc portion of the annular guide rail 812 and slides, so that the magnetic powder on the top of the acrylic plate 703 moves with the rotation of the iron disc 801, and at the same time, the acrylic plate 703 blocks the stacked magnetic powder, so that the magnetic powder is flattened on the top of the acrylic plate 703;
S4、在铁质圆盘801上移并贴合在亚克力板703底部的过程中,弹性钢片814插入至相邻两个凸台707之间,之后铁质圆盘801转动时,带动弹性钢片814进行移动,当弹性钢片814被凸台707阻挡时,弹性钢片814发生弯曲变形,当弹性钢片814变形后并越过凸台707时,弹性钢片814在自身弹性作用下复位,并撞击在下一个凸台707表面,对密封罩701进行敲击振动,进一步使亚克力板703顶部的磁性粉末铺平;S4, when the iron disc 801 moves up and fits on the bottom of the acrylic plate 703, the elastic steel sheet 814 is inserted between two adjacent bosses 707, and then the iron disc 801 rotates, driving the elastic steel sheet 814 to move. When the elastic steel sheet 814 is blocked by the boss 707, the elastic steel sheet 814 bends and deforms. When the elastic steel sheet 814 is deformed and passes over the boss 707, the elastic steel sheet 814 is reset under its own elastic action and hits the surface of the next boss 707, knocking and vibrating the sealing cover 701, further flattening the magnetic powder on the top of the acrylic plate 703;
S5、待磁性粉末铺平后,当横杆810滑动至环形导轨812的左弧部时,电机一301停止工作;S5, after the magnetic powder is flattened, when the crossbar 810 slides to the left arc portion of the annular guide rail 812, the motor 1 301 stops working;
S6、之后,将待检测的钢制车轮放置在下夹持盘303顶部,并使转轴一302插在钢制车轮的中心处,再将上夹持盘401放置在钢制车轮顶部,手持横条413拧动螺纹杆一404,使螺纹杆一404旋进螺纹孔304内部,使旋拧盘405边转动边下降,随着旋拧盘405下移,当插柱406插入至弧形槽407内部后,再沿着弧形槽407进行移动,直至插柱406贴合在弧形槽407的一端上,之后,转盘403在插柱406推动下,跟随旋拧盘405同步进行转动,转盘403位于倾斜槽412侧壁处对滑柱411进行挤压,拉动连接板410向内移动,从而使滑块409沿着滑槽408向内移动,并贴合在钢制车轮的边缘上;S6. After that, the steel wheel to be tested is placed on the top of the lower clamping plate 303, and the rotating shaft 302 is inserted into the center of the steel wheel, and then the upper clamping plate 401 is placed on the top of the steel wheel, and the horizontal bar 413 is held to twist the threaded rod 404, so that the threaded rod 404 is screwed into the threaded hole 304, so that the screwing plate 405 is rotated and lowered. As the screwing plate 405 moves downward, when the plug post 406 is inserted into the arc groove 407, it moves along the arc groove 407 until the plug post 406 fits on one end of the arc groove 407. After that, the turntable 403 is pushed by the plug post 406 and rotates synchronously with the screwing plate 405. The turntable 403 is located at the side wall of the inclined groove 412 to squeeze the sliding post 411 and pull the connecting plate 410 inward, so that the slider 409 moves inward along the sliding groove 408 and fits on the edge of the steel wheel.
S7、之后,通过电机二603驱动螺纹杆二604转动,使滑座500向左移动,直至轨迹绘制组件700移动至上夹持盘401的正上方,再通过电机一301驱动转轴一302进行转动,从而带动钢制车轮和夹持固定件400同步进行转动,在磁块一414和磁块二415以转轴一302为轴进行转动时,磁块一414和磁块二415对亚克力板703顶部的磁性粉末进行吸引,带动亚克力板703顶部的磁性粉末进行移动,并描绘出磁块一414和磁块二415的运动轨迹,同时环形灯带702对亚克力板703进行补光,工业相机704从上部对该运动轨迹进行拍摄。S7. After that, the threaded rod 2 604 is driven to rotate by the motor 2 603 to move the slide 500 to the left until the trajectory drawing component 700 moves to the top of the upper clamping plate 401, and then the shaft 1 302 is driven to rotate by the motor 1 301, thereby driving the steel wheel and the clamping fixture 400 to rotate synchronously. When the magnetic block 1 414 and the magnetic block 2 415 rotate with the shaft 1 302 as the axis, the magnetic block 1 414 and the magnetic block 2 415 attract the magnetic powder on the top of the acrylic plate 703, drive the magnetic powder on the top of the acrylic plate 703 to move, and draw the movement trajectory of the magnetic block 1 414 and the magnetic block 2 415. At the same time, the annular light strip 702 fills the acrylic plate 703 with light, and the industrial camera 704 shoots the movement trajectory from the top.
尽管已经示出和描述了本发明的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本发明的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本发明的范围由所附权利要求及其等同物限定。Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
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