CN118655743B - A method for patterning carbon-based fluorescent materials based on photolithography and annealing and its application - Google Patents
A method for patterning carbon-based fluorescent materials based on photolithography and annealing and its application Download PDFInfo
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Abstract
Description
技术领域Technical Field
本发明涉及非金属元素碳基荧光材料领域,尤其涉及一种基于光刻、退火的碳基荧光材料图案化方法及其应用。The present invention relates to the field of non-metallic carbon-based fluorescent materials, and in particular to a carbon-based fluorescent material patterning method based on photolithography and annealing and an application thereof.
背景技术Background Art
在防伪、光学显示和信息存储等领域,荧光材料因其丰富和鲜明的色彩而备受关注。碳基荧光材料,特别是由于其环境可持续性、多功能性以及可调节的光学特性,已经成为研究的热点。尽管存在广泛的研究,但目前的图案化技术仍面临若干关键技术挑战,尤其是在高分辨率图案化的实现方面存在明显的技术缺口。Fluorescent materials have attracted much attention due to their rich and vivid colors in fields such as anti-counterfeiting, optical display, and information storage. Carbon-based fluorescent materials, especially due to their environmental sustainability, versatility, and tunable optical properties, have become a hot topic of research. Despite extensive research, current patterning techniques still face several key technical challenges, especially in the realization of high-resolution patterning, where there is a clear technical gap.
目前的图案化方法主要依赖于紫外光刻技术。这种技术涉及将荧光材料与光刻胶混合后,通过掩膜曝光和显影步骤来实现图案化。虽然此方法被广泛使用,但它有几个显著的缺点。首先,荧光材料的加入可能会改变光刻胶的化学性质,这不仅可能影响光刻胶的光学性能,也可能降低图案化的精度和分辨率。其次,当前的光刻技术在处理高光学性能碳基荧光材料时,往往难以达到理想的图案精度和均匀性,因为碳基荧光材料的化学稳定性和独特的光学属性使得它们难以与传统光刻胶兼容。Current patterning methods mainly rely on ultraviolet lithography. This technology involves mixing fluorescent materials with photoresists and then achieving patterning through mask exposure and development steps. Although this method is widely used, it has several significant disadvantages. First, the addition of fluorescent materials may change the chemical properties of the photoresist, which may not only affect the optical properties of the photoresist, but also reduce the accuracy and resolution of the patterning. Second, current lithography technology often has difficulty in achieving ideal pattern accuracy and uniformity when processing high optical performance carbon-based fluorescent materials, because the chemical stability and unique optical properties of carbon-based fluorescent materials make them difficult to be compatible with traditional photoresists.
更具体地,现有的光刻技术在碳基荧光材料的应用中存在以下限制:(1)由于碳基荧光材料的高化学稳定性,其在传统光刻过程中的图案化效率低,常因为材料与光刻胶的不兼容导致图案不清晰或分布不均;(2)在光刻胶中掺入荧光材料会影响胶的光固化性能,导致最终图案化产品的光学性能不稳定,且分辨率下降;(3)现有技术还未能有效解决如何在不牺牲材料光学性能的同时,提高图案化的分辨率。因此,发展一种新的图案化技术,能够同时实现高分辨率、高化学稳定性与优异光学性能的碳基荧光材料图案化,对于推动该领域技术进步至关重要。More specifically, the existing photolithography technology has the following limitations in the application of carbon-based fluorescent materials: (1) Due to the high chemical stability of carbon-based fluorescent materials, their patterning efficiency in the traditional photolithography process is low, and the incompatibility between the material and the photoresist often leads to unclear or uneven patterns; (2) The addition of fluorescent materials to the photoresist will affect the photocuring performance of the glue, resulting in unstable optical properties of the final patterned product and reduced resolution; (3) The existing technology has not yet effectively solved how to improve the resolution of the patterning without sacrificing the optical properties of the material. Therefore, the development of a new patterning technology that can simultaneously achieve high resolution, high chemical stability and excellent optical performance of carbon-based fluorescent materials is crucial to promoting technological progress in this field.
发明内容Summary of the invention
本发明为了解决现有的光刻技术在碳基荧光材料的应用中存在的图案化精度与分辨率较低、光学性能不稳定以及光学性能受影响的问题,提供了一种基于光刻、退火的碳基荧光材料图案化方法及其应用。In order to solve the problems of low patterning accuracy and resolution, unstable optical performance and affected optical performance in the application of carbon-based fluorescent materials using existing photolithography technology, the present invention provides a carbon-based fluorescent material patterning method based on photolithography and annealing and its application.
本发明是通过以下技术方案实现的:一种基于光刻、退火的碳基荧光材料图案化方法,包括如下步骤:The present invention is achieved through the following technical solution: a method for patterning a carbon-based fluorescent material based on photolithography and annealing, comprising the following steps:
1)图案化SU-8薄膜制备1) Preparation of patterned SU-8 film
第一步,将SU-8光刻胶从冷藏室中拿出,静置至室温;The first step is to take the SU-8 photoresist out of the refrigerator and let it stand at room temperature;
第二步,以硅片为基底,经清洁后,采用SU-8光刻胶在硅片上旋涂一层SU-8薄膜,得到硅基SU-8薄膜;In the second step, a SU-8 film is spin-coated on the silicon wafer using SU-8 photoresist after cleaning to obtain a silicon-based SU-8 film;
第三步,将硅基SU-8薄膜进行前烘处理,使SU-8薄膜固化;The third step is to pre-bake the silicon-based SU-8 film to solidify the SU-8 film;
第四步,利用紫外光刻机对固化后的硅基SU-8薄膜进行掩膜曝光;The fourth step is to use a UV photolithography machine to perform mask exposure on the cured silicon-based SU-8 film;
第五步,将曝光完成后的硅基SU-8薄膜进行中烘处理;Step 5: After the exposure, the silicon-based SU-8 film is subjected to a mid-bake treatment;
第六步,将硅基SU-8薄膜放入显影液中进行显影,去除光刻胶得到图案化结构;Step 6: Place the silicon-based SU-8 film in a developer for development to remove the photoresist and obtain a patterned structure;
第七步,利用去离子水对硅基SU-8薄膜进行清洗并吹干,最终得到图案化的硅基SU-8薄膜;Step 7: Clean the silicon-based SU-8 film with deionized water and blow dry it to finally obtain a patterned silicon-based SU-8 film;
2)图案化SU-8薄膜碳化2) Patterned SU-8 film carbonization
将图案化后的硅基SU-8薄膜放入真空退火炉内,随后将真空退火炉关闭,保持密封,退火过程为:首先以2℃/min的升温速率使温度从20℃升到400℃,随后在400℃下保持30min,最后让图案化后的硅基SU-8薄膜在炉内降温到20℃,整体退火过程真空度保持在20mTorr;最后从炉内取出图案化的碳基荧光薄膜。The patterned silicon-based SU-8 film was placed in a vacuum annealing furnace, which was then closed and sealed. The annealing process was as follows: first, the temperature was raised from 20°C to 400°C at a heating rate of 2°C/min, then maintained at 400°C for 30 minutes, and finally, the patterned silicon-based SU-8 film was cooled to 20°C in the furnace. The vacuum degree of the entire annealing process was maintained at 20mTorr; finally, the patterned carbon-based fluorescent film was taken out of the furnace.
作为本发明技术方案的进一步改进,第二步中,硅片清洁是将硅片放入丙酮中,超声清洗15min,随后再放入无水乙醇中超声清洗15min,在此之后将其再放入去离子水中超声清洗15min,最后将其放入干燥箱中进行干燥,得到清洁后的硅片。As a further improvement of the technical solution of the present invention, in the second step, the silicon wafer is cleaned by placing the silicon wafer in acetone and ultrasonically cleaning it for 15 minutes, then placing it in anhydrous ethanol and ultrasonically cleaning it for 15 minutes, then placing it in deionized water and ultrasonically cleaning it for 15 minutes, and finally placing it in a drying oven for drying to obtain a cleaned silicon wafer.
作为本发明技术方案的进一步改进,第二步中,硅片上旋涂SU-8薄膜采用的是匀胶机,所述匀胶机的匀胶参数为:500r/min旋涂10s,5000r/min旋涂30s,最终得到厚度均匀的SU-8薄膜。As a further improvement of the technical solution of the present invention, in the second step, a coating machine is used to spin-coat the SU-8 film on the silicon wafer. The coating parameters of the coating machine are: 500r/min spinning for 10s, 5000r/min spinning for 30s, and finally a SU-8 film with uniform thickness is obtained.
作为本发明技术方案的进一步改进,第三步中,前烘处理是将硅基SU-8薄膜放于加热台上进行固化,所述前烘处理是将加热台升温至65℃,在此温度下加热4min,随后将温度升至95℃加热10min,烘烤完成后将硅基SU-8薄膜取下静置5-10min使其恢复室温。As a further improvement of the technical solution of the present invention, in the third step, the pre-baking treatment is to place the silicon-based SU-8 film on a heating table for curing, and the pre-baking treatment is to raise the temperature of the heating table to 65°C, heat at this temperature for 4 minutes, and then raise the temperature to 95°C and heat for 10 minutes. After baking, the silicon-based SU-8 film is removed and allowed to stand for 5-10 minutes to return to room temperature.
作为本发明技术方案的进一步改进,第四步中,掩膜曝光是将准备好的掩膜版固定于紫外光刻机上,随后将硅基SU-8薄膜置于掩膜版下方的样品台上,将曝光剂量设置为160mJ/cm2,最后进行紫外曝光。As a further improvement of the technical solution of the present invention, in the fourth step, the mask exposure is to fix the prepared mask on the UV lithography machine, then place the silicon-based SU-8 film on the sample stage below the mask, set the exposure dose to 160mJ/ cm2 , and finally perform UV exposure.
作为本发明技术方案的进一步改进,第五步中,中烘处理是将曝光完成后的硅基SU-8薄膜放到加热台上,加热过程及温度设置均与第三步的前烘处理保持一致。As a further improvement of the technical solution of the present invention, in the fifth step, the intermediate baking treatment is to place the silicon-based SU-8 film after exposure on a heating table, and the heating process and temperature setting are consistent with the pre-baking treatment in the third step.
作为本发明技术方案的进一步改进,第六步中,显影是将硅基SU-8薄膜浸入显影液中,浸泡15min后将其取出,得到图案化结构。As a further improvement of the technical solution of the present invention, in the sixth step, the development is to immerse the silicon-based SU-8 film in a developer, and take it out after immersion for 15 minutes to obtain a patterned structure.
本发明还提供了一种基于光刻、退火的碳基荧光材料图案化方法制得的图案化的碳基荧光薄膜作为荧光材料的应用。The present invention also provides an application of a patterned carbon-based fluorescent film prepared by a carbon-based fluorescent material patterning method based on photolithography and annealing as a fluorescent material.
本发明进一步提供了一种基于光刻、退火的碳基荧光材料图案化方法制得的图案化的碳基荧光薄膜。The present invention further provides a patterned carbon-based fluorescent film prepared by a carbon-based fluorescent material patterning method based on photolithography and annealing.
作为本发明图案化的碳基荧光薄膜技术方案的进一步改进,所述图案化的碳基荧光薄膜在荧光显示、信息存储、光学防伪中的应用。As a further improvement of the technical solution of the patterned carbon-based fluorescent film of the present invention, the patterned carbon-based fluorescent film is used in fluorescent display, information storage, and optical anti-counterfeiting.
本发明所述基于光刻、退火的碳基荧光材料图案化方法,通过引入创新的光刻+退火图案化技术,带来以下有益效果:The carbon-based fluorescent material patterning method based on photolithography and annealing of the present invention brings the following beneficial effects by introducing innovative photolithography + annealing patterning technology:
(1)高分辨率图案化:与现有技术相比,本发明通过优化光刻和退火工艺,显著提高了图案的精度和均匀性。通过避免在光刻胶中直接掺入荧光材料,本发明所述方法能有效保持光刻胶的化学稳定性,从而实现更高的图案分辨率。(1) High-resolution patterning: Compared with the prior art, the present invention significantly improves the accuracy and uniformity of the pattern by optimizing the photolithography and annealing processes. By avoiding the direct incorporation of fluorescent materials into the photoresist, the method of the present invention can effectively maintain the chemical stability of the photoresist, thereby achieving higher pattern resolution.
(2)优化的光学性能:本发明采用光刻和退火工艺,通过精确控制退火步骤,避免了传统方法中因材料掺杂导致的光学性能下降,确保了图案化材料的光学性能稳定性和优越性。(2) Optimized optical performance: The present invention adopts photolithography and annealing processes, and avoids the degradation of optical performance caused by material doping in traditional methods by precisely controlling the annealing steps, thereby ensuring the stability and superiority of the optical performance of the patterned material.
(3)化学和光学性能的协同优化:由于传统的碳基荧光材料的图案化方法是通过在光刻胶中直接掺杂荧光材料,最后利用光刻技术实现图案化,这种方法存在两种缺陷:1.荧光材料掺杂的光刻胶,其光刻胶本身的化学性能会发生变化,故会影响其光刻效果,使得分辨率降低;2.荧光材料本身的光学特性会因为与光刻胶的混合以及光刻曝光等过程而受到影响。而本发明所述方法是先通过掩膜的方法将光刻胶图案化,这首先保证了高分辨率图案的制备,随后通过将图案化的光刻胶薄膜在高温退火下,使其本身的化学性质发生转变,转变为碳基荧光材料,由于在退火之前光刻胶本身并不具有荧光性能,在退火后材料转变为碳基材料才使得材料表现出良好的光学性能。本发明独特的退火过程改善了材料的化学键结构,这不仅提升了材料的化学稳定性,也优化了其光学属性。因此,通过本发明,可以在不牺牲任何光学性能的情况下,实现复杂图案的高质量制备。(3) Synergistic optimization of chemical and optical properties: Since the traditional patterning method of carbon-based fluorescent materials is to directly dope fluorescent materials in photoresists and finally use photolithography technology to achieve patterning, this method has two defects: 1. The chemical properties of the photoresist itself will change when the fluorescent material is doped, which will affect its photolithography effect and reduce the resolution; 2. The optical properties of the fluorescent material itself will be affected by mixing with the photoresist and photolithography exposure. The method described in the present invention is to first pattern the photoresist by a mask method, which first ensures the preparation of high-resolution patterns, and then transform the chemical properties of the patterned photoresist film into a carbon-based fluorescent material by annealing it at high temperature. Since the photoresist itself does not have fluorescent properties before annealing, the material is transformed into a carbon-based material after annealing, which makes the material show good optical properties. The unique annealing process of the present invention improves the chemical bond structure of the material, which not only improves the chemical stability of the material, but also optimizes its optical properties. Therefore, through the present invention, high-quality preparation of complex patterns can be achieved without sacrificing any optical properties.
(4)广泛的应用前景:由于具备高分辨率和优异光学性能,本发明所述方法在高分辨率光学显示、防伪标签、光学传感器以及信息存储等领域展现出广泛的应用潜力。特别是在需要严格图案精度和高光学质量的应用中,本发明提供了一种非常新颖的解决方案。(4) Broad application prospects: Due to its high resolution and excellent optical performance, the method of the present invention has broad application potential in the fields of high-resolution optical display, anti-counterfeiting labels, optical sensors, and information storage. In particular, in applications that require strict pattern accuracy and high optical quality, the present invention provides a very novel solution.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
此处的附图被并入说明书中并构成本说明书的一部分,展示出了符合本发明的实施例,并与说明书一起用于解释本发明的原理。The accompanying drawings, which are incorporated in and constitute a part of this specification, illustrate embodiments consistent with the invention and, together with the description, serve to explain the principles of the invention.
为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,对于本领域普通技术人员而言,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, for ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.
图1为图案化的碳基荧光薄膜制备的工艺流程示意图。FIG. 1 is a schematic diagram of the process flow for preparing a patterned carbon-based fluorescent film.
图2为图案化的碳基荧光薄膜的SEM图像。其中(a)、(b)为图案化的碳基荧光薄膜在X-Y平面的SEM图像,(c)、(d)为图案化的碳基荧光薄膜在X-Z平面的SEM图像。Figure 2 is a SEM image of a patterned carbon-based fluorescent film. (a) and (b) are SEM images of the patterned carbon-based fluorescent film in the X-Y plane, and (c) and (d) are SEM images of the patterned carbon-based fluorescent film in the X-Z plane.
图3为图案化的碳基荧光薄膜表面的AFM图。其中(a)为碳基薄膜在X-Y平面的AFM图像,(b)为碳基薄膜在X-Z平面的AFM图像。Figure 3 is an AFM image of the surface of a patterned carbon-based fluorescent film, where (a) is an AFM image of the carbon-based film in the X-Y plane, and (b) is an AFM image of the carbon-based film in the X-Z plane.
图4为图案化的碳基荧光薄膜的XRD能谱图。FIG. 4 is an XRD spectrum of the patterned carbon-based fluorescent film.
图5为图案化的碳基荧光薄膜的拉曼光谱图。FIG. 5 is a Raman spectrum of a patterned carbon-based fluorescent film.
图6为图案化的碳基荧光薄膜的图像。其中(a)不同退火温度下的图案化的碳基荧光薄膜的倒置显微镜(365nm)图像,(b)400℃退火温度下图案化的碳基荧光薄膜的倒置荧光显微镜(365nm、485nm、525nm)图像。Figure 6 shows images of patterned carbon-based fluorescent films, including (a) inverted microscope (365 nm) images of patterned carbon-based fluorescent films at different annealing temperatures, and (b) inverted fluorescence microscope (365 nm, 485 nm, 525 nm) images of patterned carbon-based fluorescent films at 400°C annealing temperature.
图7为不同图案化的碳基荧光薄膜的倒置荧光显微镜(365nm、485nm、525nm)图像。FIG7 shows inverted fluorescence microscope (365 nm, 485 nm, 525 nm) images of carbon-based fluorescent films with different patterns.
具体实施方式DETAILED DESCRIPTION
为了能够更清楚地理解本发明的上述目的、特征和优点,下面将对本发明的方案进行进一步描述。需要说明的是,在不冲突的情况下,本发明的实施例及实施例中的特征可以相互组合。In order to more clearly understand the above-mentioned objectives, features and advantages of the present invention, the scheme of the present invention will be further described below. It should be noted that the embodiments of the present invention and the features in the embodiments can be combined with each other without conflict.
在下面的描述中阐述了很多具体细节以便于充分理解本发明,但本发明还可以采用其他不同于在此描述的方式来实施;显然,说明书中的实施例只是本发明的一部分实施例,而不是全部的实施例。In the following description, many specific details are set forth to facilitate a full understanding of the present invention, but the present invention may also be implemented in other ways different from those described herein; it is obvious that the embodiments in the specification are only part of the embodiments of the present invention, rather than all of the embodiments.
本发明提供了一种基于光刻、退火的碳基荧光材料图案化方法,包括如下步骤:The present invention provides a carbon-based fluorescent material patterning method based on photolithography and annealing, comprising the following steps:
1)图案化SU-8薄膜制备1) Preparation of patterned SU-8 film
第一步,将SU-8光刻胶从冷藏室中拿出,静置至室温;The first step is to take the SU-8 photoresist out of the refrigerator and let it stand at room temperature;
第二步,以硅片为基底,经清洁后,采用SU-8光刻胶在硅片上旋涂一层SU-8薄膜,得到硅基SU-8薄膜;In the second step, a SU-8 film is spin-coated on the silicon wafer using SU-8 photoresist after cleaning to obtain a silicon-based SU-8 film;
第三步,将硅基SU-8薄膜进行前烘处理,使SU-8薄膜固化;The third step is to pre-bake the silicon-based SU-8 film to solidify the SU-8 film;
第四步,利用紫外光刻机对固化后的硅基SU-8薄膜进行掩膜曝光;The fourth step is to use a UV photolithography machine to perform mask exposure on the cured silicon-based SU-8 film;
第五步,将曝光完成后的硅基SU-8薄膜进行中烘处理;Step 5: After the exposure, the silicon-based SU-8 film is subjected to a mid-bake treatment;
第六步,将硅基SU-8薄膜放入显影液中进行显影,去除光刻胶得到图案化结构;Step 6: Place the silicon-based SU-8 film in a developer for development to remove the photoresist and obtain a patterned structure;
第七步,利用去离子水对硅基SU-8薄膜进行清洗并吹干,最终得到图案化的硅基SU-8薄膜;Step 7: Clean the silicon-based SU-8 film with deionized water and blow dry it to finally obtain a patterned silicon-based SU-8 film;
2)图案化SU-8薄膜碳化2) Patterned SU-8 film carbonization
将图案化后的硅基SU-8薄膜放入真空退火炉内,随后将真空退火炉关闭,保持密封,退火过程为:首先以2℃/min的升温速率使温度从20℃升到400℃,随后在400℃下保持30min,最后让图案化后的硅基SU-8薄膜在炉内降温到20℃,整体退火过程真空度保持在20mTorr;最后从炉内取出图案化的碳基荧光薄膜。The patterned silicon-based SU-8 film was placed in a vacuum annealing furnace, which was then closed and sealed. The annealing process was as follows: first, the temperature was raised from 20°C to 400°C at a heating rate of 2°C/min, then maintained at 400°C for 30 minutes, and finally, the patterned silicon-based SU-8 film was cooled to 20°C in the furnace. The vacuum degree of the entire annealing process was maintained at 20mTorr; finally, the patterned carbon-based fluorescent film was taken out of the furnace.
在本发明提供的一个实施例,第二步中,硅片清洁是将硅片放入丙酮中,超声清洗15min,随后再放入无水乙醇中超声清洗15min,在此之后将其再放入去离子水中超声清洗15min,最后将其放入干燥箱中进行干燥,得到清洁后的硅片。In one embodiment provided by the present invention, in the second step, the silicon wafer is cleaned by placing the silicon wafer in acetone and ultrasonically cleaning it for 15 minutes, then placing it in anhydrous ethanol and ultrasonically cleaning it for 15 minutes, then placing it in deionized water and ultrasonically cleaning it for 15 minutes, and finally placing it in a drying oven for drying to obtain a cleaned silicon wafer.
本发明提供的另一个实施例,第二步中,硅片上旋涂SU-8薄膜采用的是匀胶机,所述匀胶机的匀胶参数为:500r/min旋涂10s,5000r/min旋涂30s,最终得到厚度均匀的SU-8薄膜。具体的,本发明采用的匀胶机为AWATEC SM-150型匀胶机。In another embodiment provided by the present invention, in the second step, the SU-8 thin film is spin-coated on the silicon wafer using a coating machine, and the coating parameters of the coating machine are: 500r/min for 10s, 5000r/min for 30s, and finally a SU-8 thin film with uniform thickness is obtained. Specifically, the coating machine used in the present invention is an AWATEC SM-150 coating machine.
在本发明提供的一个实施例,第三步中,前烘处理是将硅基SU-8薄膜放于加热台上进行固化,所述前烘处理是将加热台升温至65℃,在此温度下加热4min,随后将温度升至95℃加热10min,烘烤完成后将硅基SU-8薄膜取下静置5-10min使其恢复室温。In one embodiment provided by the present invention, in the third step, the pre-baking treatment is to place the silicon-based SU-8 film on a heating table for curing, and the pre-baking treatment is to raise the temperature of the heating table to 65°C, heat at this temperature for 4 minutes, and then raise the temperature to 95°C and heat for 10 minutes. After baking, the silicon-based SU-8 film is removed and allowed to stand for 5-10 minutes to return to room temperature.
本发明提供的另一个实施例,第四步中,掩膜曝光是将准备好的掩膜版固定于紫外光刻机上,随后将硅基SU-8薄膜置于掩膜版下方的样品台上,将曝光剂量设置为160mJ/cm2,最后进行紫外曝光。具体的,本发明采用的紫外光刻机为EVG610型紫外光刻机。In another embodiment provided by the present invention, in the fourth step, the mask exposure is to fix the prepared mask on the UV lithography machine, then place the silicon-based SU-8 film on the sample stage below the mask, set the exposure dose to 160mJ/ cm2 , and finally perform UV exposure. Specifically, the UV lithography machine used in the present invention is an EVG610 UV lithography machine.
在本发明提供的一个实施例,第五步中,中烘处理是将曝光完成后的硅基SU-8薄膜放到加热台上,加热过程及温度设置均与第三步的前烘处理保持一致。In an embodiment provided by the present invention, in the fifth step, the intermediate baking treatment is to place the exposed silicon-based SU-8 film on a heating table, and the heating process and temperature setting are consistent with the pre-baking treatment in the third step.
本发明提供的另一个实施例,第六步中,显影是将硅基SU-8薄膜浸入显影液中,浸泡15min后将其取出,得到图案化结构。本发明实施例中的显影液为PGEMA显影液。In another embodiment provided by the present invention, in the sixth step, the development is to immerse the silicon-based SU-8 film in a developer, and take it out after immersion for 15 minutes to obtain a patterned structure. The developer in the embodiment of the present invention is a PGEMA developer.
在本发明提供的一个实施例,第七步中,是将硅基SU-8薄膜浸入去离子水中晃动几次后,取出用去离子水进行冲洗,最后用氮气枪将去离子水吹干,得到图案化的硅基SU-8薄膜。In an embodiment provided by the present invention, in the seventh step, the silicon-based SU-8 film is immersed in deionized water and shaken several times, then taken out and rinsed with deionized water, and finally the deionized water is blown dry with a nitrogen gun to obtain a patterned silicon-based SU-8 film.
本发明还提供了一种基于光刻、退火的碳基荧光材料图案化方法制得的图案化的碳基荧光薄膜作为荧光材料的应用。本发明所提供的图案化的碳基荧光薄膜能够实现高分辨率荧光显示。The present invention also provides an application of a patterned carbon-based fluorescent film prepared by a carbon-based fluorescent material patterning method based on photolithography and annealing as a fluorescent material. The patterned carbon-based fluorescent film provided by the present invention can achieve high-resolution fluorescent display.
本发明进一步提供了所述一种基于光刻、退火的碳基荧光材料图案化方法制得的图案化的碳基荧光薄膜。The present invention further provides a patterned carbon-based fluorescent film prepared by the carbon-based fluorescent material patterning method based on photolithography and annealing.
进一步的,所述图案化的碳基荧光薄膜在荧光显示、信息存储、光学防伪中的应用。Furthermore, the patterned carbon-based fluorescent film is used in fluorescent display, information storage, and optical anti-counterfeiting.
下面对本发明的具体实施例进行详细说明。如无特殊说明,本发明所用的试剂均为常规试剂,采用的仪器和方法也为本领域常规仪器和方法。The specific embodiments of the present invention are described in detail below. Unless otherwise specified, the reagents used in the present invention are all conventional reagents, and the instruments and methods used are also conventional instruments and methods in the art.
实施例1Example 1
本发明所述的方法是利用预先准备的硅片衬底,利用匀胶机将SU-8旋涂于硅片上,再通过掩膜曝光和显影的过程制备出图案化的SU-8薄膜。最后将图案化的SU-8薄膜放入真空退火炉中,在高温下SU-8光刻胶发生分解和交联反应,最后致使SU-8光刻胶转变为碳基材料,成功制备出图案化的碳基荧光薄膜。具体紫外光刻工艺流程图如附图1所示。The method of the present invention is to use a pre-prepared silicon wafer substrate, use a coating machine to spin-coat SU-8 on the silicon wafer, and then prepare a patterned SU-8 film through a mask exposure and development process. Finally, the patterned SU-8 film is placed in a vacuum annealing furnace, and the SU-8 photoresist undergoes decomposition and cross-linking reactions at high temperatures, and finally the SU-8 photoresist is converted into a carbon-based material, and a patterned carbon-based fluorescent film is successfully prepared. The specific ultraviolet lithography process flow chart is shown in Figure 1.
本发明所述方法的具体步骤如下所示:The specific steps of the method of the present invention are as follows:
1)图案化SU-8薄膜制备1) Preparation of patterned SU-8 film
第一步,将SU-8光刻胶从冷藏室中拿出,静置至室温。The first step is to take the SU-8 photoresist out of the refrigerator and let it cool to room temperature.
第二步,以硅片为基底,将硅片放入丙酮中,超声清洗15min,随后再放入无水乙醇中超声清洗15min,在此之后将其再放入去离子水中超声清洗15min,最后将其放入干燥箱中进行干燥,得到清洁后的硅片。清洁后,采用SU-8光刻胶在硅片上旋涂一层SU-8薄膜,得到硅基SU-8薄膜。硅片上旋涂SU-8薄膜采用的是匀胶机,所述匀胶机的匀胶参数为:500r/min旋涂10s,5000r/min旋涂30s,最终得到厚度均匀的SU-8薄膜。具体的,本发明采用的匀胶机为AWATEC SM-150型匀胶机。In the second step, the silicon wafer is placed in acetone with the silicon wafer as the substrate, ultrasonically cleaned for 15 minutes, then ultrasonically cleaned in anhydrous ethanol for 15 minutes, then ultrasonically cleaned in deionized water for 15 minutes, and finally placed in a drying oven for drying to obtain a cleaned silicon wafer. After cleaning, a layer of SU-8 film is spin-coated on the silicon wafer using SU-8 photoresist to obtain a silicon-based SU-8 film. The SU-8 film is spin-coated on the silicon wafer using a glue machine, and the glue parameters of the glue machine are: 500r/min spin coating for 10s, 5000r/min spin coating for 30s, and finally a SU-8 film with uniform thickness is obtained. Specifically, the glue machine used in the present invention is an AWATEC SM-150 glue machine.
第三步,将硅基SU-8薄膜进行前烘处理,前烘处理是将硅基SU-8薄膜放于加热台上进行固化,所述前烘处理是将加热台升温至65℃,在此温度下加热4min,随后将温度升至95℃加热10min,烘烤完成后将硅基SU-8薄膜取下静置5min使其恢复室温,使SU-8薄膜固化。The third step is to pre-bake the silicon-based SU-8 film. The pre-bake is to place the silicon-based SU-8 film on a heating table for curing. The pre-bake is to raise the temperature of the heating table to 65°C, heat at this temperature for 4 minutes, and then raise the temperature to 95°C and heat for 10 minutes. After baking, the silicon-based SU-8 film is removed and allowed to stand for 5 minutes to return to room temperature, so that the SU-8 film is cured.
第四步,利用紫外光刻机对固化后的硅基SU-8薄膜进行掩膜曝光,掩膜曝光是将准备好的掩膜版固定于紫外光刻机上,随后将硅基SU-8薄膜置于掩膜版下方的样品台上,将曝光剂量设置为160mJ/cm2,最后进行紫外曝光。具体的,本发明采用的紫外光刻机为EVG610型紫外光刻机。The fourth step is to use an ultraviolet lithography machine to perform mask exposure on the cured silicon-based SU-8 film. The mask exposure is to fix the prepared mask plate on the ultraviolet lithography machine, then place the silicon-based SU-8 film on the sample stage below the mask plate, set the exposure dose to 160mJ/ cm2 , and finally perform ultraviolet exposure. Specifically, the ultraviolet lithography machine used in the present invention is an EVG610 ultraviolet lithography machine.
第五步,将曝光完成后的硅基SU-8薄膜进行中烘处理;中烘处理是将曝光完成后的硅基SU-8薄膜放到加热台上,加热过程及温度设置均与第三步的前烘处理保持一致。The fifth step is to perform a mid-bake treatment on the silicon-based SU-8 film after exposure. The mid-bake treatment is to place the silicon-based SU-8 film after exposure on a heating table, and the heating process and temperature setting are consistent with the pre-bake treatment in the third step.
第六步,将硅基SU-8薄膜浸入显影液中进行显影,浸泡15min后将其取出,去除光刻胶得到图案化结构。本发明实施例中的显影液为PGEMA显影液。Step 6: immerse the silicon-based SU-8 film in a developer for development, take it out after immersion for 15 minutes, and remove the photoresist to obtain a patterned structure. The developer in the embodiment of the present invention is PGEMA developer.
第七步,将硅基SU-8薄膜浸入去离子水中晃动后,取出用去离子水进行冲洗,最后用氮气枪将去离子水吹干,得到图案化的硅基SU-8薄膜。In the seventh step, the silicon-based SU-8 film is immersed in deionized water and shaken, then taken out and rinsed with deionized water, and finally the deionized water is blown dry with a nitrogen gun to obtain a patterned silicon-based SU-8 film.
2)图案化SU-8薄膜碳化2) Patterned SU-8 film carbonization
将图案化后的硅基SU-8薄膜放入真空退火炉内,随后将真空退火炉关闭,保持密封,退火过程为:首先以2℃/min的升温速率使温度从20℃升到400℃,随后在400℃下保持30min,最后让图案化后的硅基SU-8薄膜在炉内降温到20℃,整体退火过程真空度保持在20mTorr;最后从炉内取出图案化的碳基荧光薄膜。The patterned silicon-based SU-8 film was placed in a vacuum annealing furnace, which was then closed and sealed. The annealing process was as follows: first, the temperature was raised from 20°C to 400°C at a heating rate of 2°C/min, then maintained at 400°C for 30 minutes, and finally, the patterned silicon-based SU-8 film was cooled to 20°C in the furnace. The vacuum degree of the entire annealing process was maintained at 20mTorr; finally, the patterned carbon-based fluorescent film was taken out of the furnace.
进一步的,本发明对实施例1获得的图案化的碳基荧光薄膜进行表征:Furthermore, the present invention characterizes the patterned carbon-based fluorescent film obtained in Example 1:
1.采用扫描电子显微镜(SEM,JSM-7900F型)对样品的形貌进行了表征,具体如附图2所示,由图可以看出:退火后的样品的形貌呈圆台状,上特征尺寸为19.5μm,下特征尺寸为29.6μm。1. The morphology of the sample was characterized by a scanning electron microscope (SEM, JSM-7900F), as shown in Figure 2. It can be seen from the figure that the morphology of the annealed sample is truncated cone, with an upper characteristic size of 19.5 μm and a lower characteristic size of 29.6 μm.
2.采用原子力显微镜(AFM,MFP-3D Origint+型)对样品表面粗糙度进行表征,具体如附图3所示,由图可以看出:退火后样品表面粗糙度低,纵向粗糙度小于1nm。2. The surface roughness of the sample was characterized by atomic force microscopy (AFM, MFP-3D Origint+), as shown in Figure 3. It can be seen from the figure that the surface roughness of the sample after annealing is low, and the longitudinal roughness is less than 1 nm.
3.图案化的碳基荧光薄膜的晶体结构通过X射线衍射(XRD,Ultima IV型)进行了表征,具体如附图4所示(Cu-Kα源,λ=0.154nm,扫描速率:2(°)min-1,工作电压:40kV,工作电流:40mA),由图可以看出:退火后的样品表现出石墨化材料的典型衍射峰(002),故在400℃退火温度下材料转变为石墨化碳材料。3. The crystal structure of the patterned carbon-based fluorescent film was characterized by X-ray diffraction (XRD, Ultima IV type), as shown in Figure 4 (Cu-Kα source, λ=0.154nm, scanning rate: 2 (°) min -1 , working voltage: 40kV, working current: 40mA). It can be seen from the figure that the annealed sample exhibits a typical diffraction peak (002) of graphitized material, so the material is transformed into graphitized carbon material at an annealing temperature of 400°C.
4.采用532nm、5mw功率激光和100倍物镜(Renishaw in Via)的激光共聚焦拉曼光谱仪,用来表征样品内分子结构及化学键组成,具体如附图5所示,由图可以看出:从拉曼图谱我们可以看出石墨化材料的典型衍射峰:D峰和G峰,且ID/IG的比值小于1,这表明在400℃退火温度下材料转变为具有缺陷的石墨化碳材料。4. A laser confocal Raman spectrometer with a 532nm, 5mw power laser and a 100x objective lens (Renishaw in Via) is used to characterize the molecular structure and chemical bond composition in the sample, as shown in Figure 5. From the figure, it can be seen that from the Raman spectrum we can see the typical diffraction peaks of graphitized materials: D peak and G peak, and the ratio of ID / IG is less than 1, which indicates that the material is transformed into a defective graphitized carbon material at an annealing temperature of 400°C.
实施例2Example 2
对在不同退火温度下得到的碳基荧光薄膜的荧光性能进行测试。The fluorescence properties of the carbon-based fluorescent films obtained at different annealing temperatures were tested.
制备不同退火温度下的图案化的碳基荧光薄膜,具体步骤如下:The patterned carbon-based fluorescent films were prepared at different annealing temperatures. The specific steps are as follows:
步骤1)同实施例1。Step 1) is the same as in Example 1.
步骤2),将图案化后的硅基SU-8放入真空退火炉的石英托盘上,随后将退火炉关闭,保持密封。退火过程中的升温速率、保温时间和炉内真空度同实施例1一样,唯一改变的是退火温度,本实施例进一步制备了四种不同温度下的碳基荧光薄膜,分别为:100℃、200℃、300℃、500℃。Step 2), the patterned silicon-based SU-8 is placed on a quartz tray of a vacuum annealing furnace, and then the annealing furnace is closed and sealed. The heating rate, holding time and vacuum degree in the furnace during the annealing process are the same as those in Example 1, and the only change is the annealing temperature. This example further prepares carbon-based fluorescent films at four different temperatures, namely: 100°C, 200°C, 300°C, and 500°C.
本发明进一步利用倒置荧光显微镜(365nm)对五种不同温度下的碳基荧光薄膜的荧光特性进行观察,我们发现随着退火温度的改变,样品的荧光特性也在随着改变,具体如附图6中的(a)所示,尤其400℃退火温度下的碳基荧光薄膜的荧光特性最为独特。五种不同温度下的碳基荧光薄膜的分辨率分别为100℃:2748×2200,200℃:2597×2079,300℃:2686×2151,400℃:2570×2058,500℃:1902×1523。The present invention further uses an inverted fluorescence microscope (365nm) to observe the fluorescence characteristics of the carbon-based fluorescent film at five different temperatures. We found that as the annealing temperature changes, the fluorescence characteristics of the sample also change, as shown in (a) of Figure 6, and the fluorescence characteristics of the carbon-based fluorescent film at an annealing temperature of 400°C are the most unique. The resolutions of the carbon-based fluorescent film at five different temperatures are 100°C: 2748×2200, 200°C: 2597×2079, 300°C: 2686×2151, 400°C: 2570×2058, and 500°C: 1902×1523.
利用倒置荧光显微镜(365nm)对五种不同温度下的碳基荧光薄膜的荧光特性进行观察,我们发现随着退火温度的改变,碳基荧光薄膜的荧光特性也在随着改变,尤其400℃退火温度下的碳基荧光薄膜的荧光特性最为独特,具体如附图6中(a)所示。因此我们继续利用倒置荧光显微镜(365nm、485nm、525nm)对五种不同温度下的样品进行进一步的观察,发现其余几种温度在不同波长的激发光照射下并没有表现出颜色变化的现象,只有400℃的样品在不同波长的激发光照射下,表现出黄、绿、红三种不同的荧光颜色,具体如附图6中的(b)所示。这种独特的荧光特性展示了其在荧光领域巨大的应用潜力。但是其余四种不同温度下的样品在不同波长的激发光照射下并没有表现出不同的荧光颜色,故这也使得其在荧光领域的应用受到限制。Using an inverted fluorescence microscope (365nm) to observe the fluorescence characteristics of carbon-based fluorescent films at five different temperatures, we found that the fluorescence characteristics of carbon-based fluorescent films also changed with the change of annealing temperature, especially the fluorescence characteristics of carbon-based fluorescent films at 400℃ annealing temperature were the most unique, as shown in (a) in Figure 6. Therefore, we continued to use an inverted fluorescence microscope (365nm, 485nm, 525nm) to further observe the samples at five different temperatures, and found that the remaining temperatures did not show color changes under the irradiation of excitation light of different wavelengths. Only the sample at 400℃ showed three different fluorescence colors of yellow, green and red under the irradiation of excitation light of different wavelengths, as shown in (b) in Figure 6. This unique fluorescence characteristic shows its huge application potential in the field of fluorescence. However, the samples at the other four different temperatures did not show different fluorescence colors under the irradiation of excitation light of different wavelengths, which also limited its application in the field of fluorescence.
试验例1Test Example 1
本发明提供了所述图案化的碳基荧光薄膜在荧光显示、信息存储、光学防伪中的应用。The present invention provides applications of the patterned carbon-based fluorescent film in fluorescent display, information storage, and optical anti-counterfeiting.
具体地通过改变实施例1中的掩模版图案(Carbon、文字),利用本发明所述方法实现对复杂图案地高分辨制备,随后通过400℃高温退火工艺实现复杂图案向碳基荧光图案的转变(其他具体步骤同实施例1)。由于400℃处理后的图案化的碳基荧光薄膜其独特的荧光特性,展示出了其在荧光显示方面应用的潜力,且制备出的高分辨二维码具备信息存储的能力,与其荧光特性结合起来可以实现对信息的安全存储。Specifically, by changing the mask pattern (Carbon, text) in Example 1, the method of the present invention is used to achieve high-resolution preparation of complex patterns, and then the complex pattern is transformed into a carbon-based fluorescent pattern through a 400°C high-temperature annealing process (other specific steps are the same as Example 1). Due to the unique fluorescent properties of the patterned carbon-based fluorescent film after 400°C treatment, it demonstrates its potential for application in fluorescent display, and the prepared high-resolution two-dimensional code has the ability to store information, which can be combined with its fluorescent properties to achieve secure storage of information.
具体步骤如下:The specific steps are as follows:
步骤同实施例1,制备出各种复杂的荧光图案,可以实现信息存储的二维码。利用倒置荧光显微镜(365nm、485nm、525nm)对不同图案的荧光特性进行观察,在不同激发波长的激发光照射下,样品表现出黄色、绿色、红色,三种不同的荧光颜色,具体结果如附图7所示,这也展示了其独特的荧光特性,这一特性将为其在荧光领域其他方面的应用奠定基础。同时将荧光特性与具有信息存储能力的二维码结合起来,可实现对信息的信息存储、光学防伪,具体表现为:只有利用特定激发波长的光源去照射样品,样品才会将其二维码图案显现出来,否则是无法直观的看到二维码,当二维码显现出来时我们利用智能手机的扫码功能即可实现对其信息的读取。The steps are the same as those in Example 1, and various complex fluorescent patterns are prepared to realize a two-dimensional code for information storage. The fluorescence characteristics of different patterns are observed using an inverted fluorescence microscope (365nm, 485nm, 525nm). Under the irradiation of excitation light of different excitation wavelengths, the sample exhibits three different fluorescent colors: yellow, green, and red. The specific results are shown in Figure 7, which also demonstrates its unique fluorescence characteristics, which will lay the foundation for its application in other areas of the fluorescence field. At the same time, combining the fluorescence characteristics with a two-dimensional code with information storage capabilities can realize information storage and optical anti-counterfeiting, which is specifically manifested as follows: only when a light source with a specific excitation wavelength is used to irradiate the sample, the sample will show its two-dimensional code pattern, otherwise it is impossible to intuitively see the two-dimensional code. When the two-dimensional code appears, we can use the scanning function of a smart phone to read its information.
以上所述仅是本发明的具体实施方式,使本领域技术人员能够理解或实现本发明。尽管参照前述各实施例进行了详细的说明,本领域的普通技术人员应当理解:其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分或者全部技术特征进行等同替换;而这些修改或者替换,并不使相应技术方案的本质脱离各实施例技术方案的范围,其均应涵盖权利要求书的保护范围中。The above is only a specific implementation of the present invention, which enables those skilled in the art to understand or implement the present invention. Although detailed descriptions are given with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions recorded in the aforementioned embodiments, or replace some or all of the technical features therein by equivalents; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the scope of the technical solutions of the embodiments, and they should all be covered by the protection scope of the claims.
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