CN118655742A - A transparent optical film, a transparent rear projection film and a rear projection transparent display system - Google Patents
A transparent optical film, a transparent rear projection film and a rear projection transparent display system Download PDFInfo
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03B—APPARATUS OR ARRANGEMENTS FOR TAKING PHOTOGRAPHS OR FOR PROJECTING OR VIEWING THEM; APPARATUS OR ARRANGEMENTS EMPLOYING ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ACCESSORIES THEREFOR
- G03B21/00—Projectors or projection-type viewers; Accessories therefor
- G03B21/54—Accessories
- G03B21/56—Projection screens
- G03B21/60—Projection screens characterised by the nature of the surface
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/06—Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material
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- B—PERFORMING OPERATIONS; TRANSPORTING
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- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
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- B32B27/30—Layered products comprising a layer of synthetic resin comprising vinyl (co)polymers; comprising acrylic (co)polymers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/30—Layered products comprising a layer of synthetic resin comprising vinyl (co)polymers; comprising acrylic (co)polymers
- B32B27/308—Layered products comprising a layer of synthetic resin comprising vinyl (co)polymers; comprising acrylic (co)polymers comprising acrylic (co)polymers
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- B—PERFORMING OPERATIONS; TRANSPORTING
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- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
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- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B3/00—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form
- B32B3/02—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form characterised by features of form at particular places, e.g. in edge regions
- B32B3/08—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form characterised by features of form at particular places, e.g. in edge regions characterised by added members at particular parts
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03B—APPARATUS OR ARRANGEMENTS FOR TAKING PHOTOGRAPHS OR FOR PROJECTING OR VIEWING THEM; APPARATUS OR ARRANGEMENTS EMPLOYING ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ACCESSORIES THEREFOR
- G03B21/00—Projectors or projection-type viewers; Accessories therefor
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- B32B2307/40—Properties of the layers or laminate having particular optical properties
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Abstract
本发明涉及一种透明光学膜、透明背投膜及背投式透明显示系统,所述光学膜包括:介质层,所述介质层由光学均匀且透明的介质组成,所述介质层包括相背的入射面和出射面;多个散射粒子,多个所述散射粒子分布于所述介质层内,以对通过所述入射面入射于所述光学膜内的光产生部分散射,散射光分布于所述光学膜的入射面一侧和出射面一侧;其中,所述散射粒子的折射率不同于所述介质的折射率,所述出射面一侧散射光总强度是所述入射面一侧散射光总强度的至少3倍。能达到正面影像亮度是背面亮度的预设倍数,可用于隐私保护、虚拟增强现实等需要通过投影达到透明显示效果的场合。
The present invention relates to a transparent optical film, a transparent rear projection film and a rear projection transparent display system, wherein the optical film comprises: a dielectric layer, the dielectric layer is composed of an optically uniform and transparent medium, the dielectric layer comprises an incident surface and an exit surface opposite to each other; a plurality of scattering particles, the plurality of scattering particles are distributed in the dielectric layer to partially scatter the light incident into the optical film through the incident surface, and the scattered light is distributed on the incident surface side and the exit surface side of the optical film; wherein the refractive index of the scattering particles is different from the refractive index of the medium, and the total intensity of the scattered light on the exit surface side is at least 3 times the total intensity of the scattered light on the incident surface side. The brightness of the front image can be a preset multiple of the brightness of the back image, and can be used in privacy protection, virtual augmented reality and other occasions where a transparent display effect needs to be achieved through projection.
Description
技术领域Technical Field
本发明涉及透明投影技术领域,尤其涉及一种透明光学膜、透明背投膜及背投式透明显示系统。The present invention relates to the field of transparent projection technology, and in particular to a transparent optical film, a transparent rear projection film and a rear projection type transparent display system.
背景技术Background Art
透明显示屏具有在使用的时候是显示屏,不用的时候可以充当透明玻璃或透明塑料薄膜的特点,因此,在显示商业领域,尤其是零售显示场景颇有潜力。目前市场上常见的透明显示技术主要有透明LCD、OLED、Micro LED、45°反射镜和透明投影显示等。其中,透明投影显示技术是通过投影仪投影影像到透明投影膜或者贴有透明投影膜的透明玻璃等透明介质上来实现与LCD、OLED等技术一样显示效果的透明显示技术。透明投影显示技术相比其它几种技术方案,具有制造成本低、结构简单、制作工艺简单、安装方便,显示面积大和应用场景广等优点,可广泛应用在展览展示、零售市场、舞台舞美、透明广告显示、车载HUD、3D银幕、AR/MR以及光场显示等方面。Transparent display screens are display screens when in use, and can act as transparent glass or transparent plastic films when not in use. Therefore, they have great potential in the display business field, especially in retail display scenarios. Common transparent display technologies on the market include transparent LCD, OLED, Micro LED, 45° reflector and transparent projection display. Among them, transparent projection display technology is a transparent display technology that achieves the same display effect as LCD, OLED and other technologies by projecting images onto transparent projection films or transparent glass with transparent projection films. Compared with other technical solutions, transparent projection display technology has the advantages of low manufacturing cost, simple structure, simple manufacturing process, easy installation, large display area and wide application scenarios. It can be widely used in exhibitions, retail markets, stage choreography, transparent advertising displays, vehicle-mounted HUD, 3D screens, AR/MR and light field displays.
虽然现有技术中的透明投影膜(如:全息膜)在透明度、视角和清晰度等方面都表现不错,但是,市场上的背投膜被投影时,透明投影膜在其背面和正面成亮度基本相同的影像,而不能实现正面影像亮度比背面影像亮度大很多倍的显示效果。在有些应用场景中,比如虚拟现实和增强现实,一些隐私保护的环境,需要一种正面和背面影像有明显亮度差的透明投影膜,甚至在有些应用场景下,需要透明投影膜只有正面可看到影像,背面基本看不到影像的效果。也就是,市场上缺少一种正面图像和背面图像有亮度差别的透明投影膜,尤其是正面图像和背面图像亮度可以通过精心设计达到可量化平均亮度比值的透明背投膜,以用于隐私保护、虚拟增强现实等需要通过投影达到透明显示效果的场合。Although the transparent projection films (such as holographic films) in the prior art perform well in terms of transparency, viewing angle and clarity, when the rear projection films on the market are projected, the transparent projection films form images with basically the same brightness on the back and front, and cannot achieve a display effect in which the brightness of the front image is many times greater than that of the rear image. In some application scenarios, such as virtual reality and augmented reality, and some privacy protection environments, a transparent projection film with a significant brightness difference between the front and rear images is required. Even in some application scenarios, a transparent projection film is required in which only the front image can be seen, and the image is basically invisible on the back. In other words, there is a lack of a transparent projection film with a brightness difference between the front image and the rear image on the market, especially a transparent rear projection film whose brightness between the front image and the rear image can be carefully designed to achieve a quantifiable average brightness ratio, so as to be used in privacy protection, virtual augmented reality, and other occasions where a transparent display effect needs to be achieved through projection.
发明内容Summary of the invention
本申请的目的在于解决透明背投膜被投影时,背投膜在其背面和正面成亮度基本相同的影像,而不能实现在能保持较好的透明度、观看视角、画面清晰度和明亮度的条件下,正面和背面影像具有较大和预设亮度差的背投投影膜的技术问题。The purpose of the present application is to solve the technical problem that when a transparent rear-projection film is projected, the rear-projection film forms images with basically the same brightness on its back and front, but it is impossible to achieve a rear-projection projection film with a large and preset brightness difference between the front and back images while maintaining good transparency, viewing angle, picture clarity and brightness.
本发明的目的采用以下技术方案实现:The purpose of the present invention is achieved by the following technical solutions:
为实现上述目的,本申请首先提供了一种透明光学膜,所述光学膜包括:介质层,所述介质层由光学均匀且透明的介质组成,所述介质层包括相背的入射面和出射面;多个散射粒子,多个所述散射粒子分布于所述介质层内,以对通过所述入射面入射于所述光学膜内的光产生部分散射,散射光分布于所述光学膜的入射面一侧和出射面一侧;其中,所述散射粒子的折射率不同于所述介质的折射率,所述出射面一侧散射光总强度是所述入射面一侧散射光总强度的至少3倍。To achieve the above-mentioned purpose, the present application first provides a transparent optical film, which includes: a dielectric layer, which is composed of an optically uniform and transparent medium, and the dielectric layer includes an incident surface and an exit surface opposite to each other; a plurality of scattering particles, which are distributed in the dielectric layer to partially scatter the light incident into the optical film through the incident surface, and the scattered light is distributed on the incident surface side and the exit surface side of the optical film; wherein the refractive index of the scattering particles is different from the refractive index of the medium, and the total intensity of the scattered light on the exit surface side is at least 3 times the total intensity of the scattered light on the incident surface side.
在一些可选的实施例中,所述出射面一侧散射光光强半峰宽角度为30°-150°。In some optional embodiments, the half-peak width angle of the scattered light intensity on one side of the exit surface is 30°-150°.
在一些可选的实施例中,所述介质选自透明高分子聚合物,所述散射粒子选自聚苯乙烯微球、PMMA微球、二氧化硅微球、有机硅微球、乳胶微球和金属微球中的任意一种。In some optional embodiments, the medium is selected from transparent high molecular polymers, and the scattering particles are selected from any one of polystyrene microspheres, PMMA microspheres, silica microspheres, silicone microspheres, latex microspheres and metal microspheres.
在一些可选的实施例中,所述微球的直径为0.05μm~50μm。In some optional embodiments, the diameter of the microspheres is 0.05 μm to 50 μm.
在一些可选的实施例中,所述散射粒子是基于米氏散射理论对通过所述入射面入射于所述光学膜内的光产生部分散射。In some optional embodiments, the scattering particles partially scatter the light incident into the optical film through the incident surface based on Mie scattering theory.
在一些可选的实施例中,提供了一种透明光学膜的制备方法,所述透明光学膜的制备方法适用于上述所述的透明光学膜,具体步骤如下:In some optional embodiments, a method for preparing a transparent optical film is provided. The method for preparing the transparent optical film is applicable to the transparent optical film described above, and the specific steps are as follows:
S101、将多个散射粒子与水或有机溶剂配制成质量分数为μ的粒子液;S101, preparing a particle liquid with a mass fraction of μ by mixing a plurality of scattering particles with water or an organic solvent;
S102、将上述所述粒子液与固含量为g的未固化的高分子聚合物溶液充分混合,得到高分子聚合物混合溶液;S102, fully mixing the particle liquid and an uncured high molecular polymer solution having a solid content of g to obtain a high molecular polymer mixed solution;
S103、将上述所述高分子聚合物混合溶液通过涂布的方法均匀涂布在透明的基材膜上,成膜;S103, uniformly coating the high molecular polymer mixed solution on a transparent substrate film by a coating method to form a film;
S104、根据高分子聚合物的聚合特性,将成膜后的高分子聚合物混合溶液加热挥发后固化,得到含有散射粒子的透明光学膜。S104, according to the polymerization characteristics of the high molecular polymer, the high molecular polymer mixed solution after film formation is heated and volatilized and then solidified to obtain a transparent optical film containing scattering particles.
在一些可选的实施例中,提供了另一种透明光学膜的制备方法,所述透明光学膜的制备方法适用于上述所述的透明光学膜,具体步骤如下:In some optional embodiments, another method for preparing a transparent optical film is provided. The method for preparing the transparent optical film is applicable to the transparent optical film described above, and the specific steps are as follows:
S201、将多个散射粒子撒布在透明高分子聚合物薄膜表面;S201, spreading a plurality of scattering particles on the surface of the transparent high molecular polymer film;
S202、将透明高分子聚合物薄膜加热到软化;S202, heating the transparent high molecular polymer film until it softens;
S203、将撒布在透明高分子聚合物薄膜表面的多个所述散射粒子压入薄膜内部;S203, pressing the plurality of scattering particles spread on the surface of the transparent high molecular polymer film into the interior of the film;
S204、将含有所述散射粒子的透明高分子聚合物薄膜降温到室温,得到含有散射粒子的透明光学膜。S204, cooling the transparent high molecular polymer film containing the scattering particles to room temperature to obtain a transparent optical film containing scattering particles.
本申请还提供了一种透明光学膜,所述透明背投膜包括上述任一项所述的透明光学膜。The present application also provides a transparent optical film, wherein the transparent rear projection film comprises any of the transparent optical films described above.
在一些可选的实施例中,所述透明背投膜还包括透明基层,所述透明基层设置于所述透明光学膜的至少一侧。In some optional embodiments, the transparent rear projection film further includes a transparent base layer, and the transparent base layer is disposed on at least one side of the transparent optical film.
在一些可选的实施例中,所述透明基层选自PET、PMMA、PC、增反膜、高吸收率膜中的任意一种。In some optional embodiments, the transparent base layer is selected from any one of PET, PMMA, PC, an anti-reflection film, and a high-absorption film.
在一些可选的实施例中,所述透明背投膜还包括减反层,在所述透明光学膜至少一侧设置有旨在降低反射率的减反层。In some optional embodiments, the transparent rear projection film further includes an anti-reflection layer, and the anti-reflection layer for reducing reflectivity is disposed on at least one side of the transparent optical film.
在一些可选的实施例中,所述透明显示系统包括如上述所述的透明背投膜,所述透明显示系统还包括投影设备,所述投影设备用于通过所述透明背投膜产生投影影像。In some optional embodiments, the transparent display system includes the transparent rear projection film as described above, and the transparent display system also includes a projection device, and the projection device is used to generate a projection image through the transparent rear projection film.
采用本申请提供的透明光学膜、透明背投膜及背投式透明显示系统,至少具有以下优点:The transparent optical film, transparent rear projection film and rear projection transparent display system provided by the present application have at least the following advantages:
本申请利用散射粒子和介质折射率的差异性,使透明光学膜两侧的散射光强度产生可量化的差异,使透明光学膜的两侧能提供给用户不同图像亮度的显示效果,即实现了背投膜正面影像亮度比背面影像亮度相差较大的效果,并能达到正面影像亮度是背面影像亮度的预设倍数,可用于隐私保护、虚拟增强现实等需要通过投影达到透明显示效果的场合。The present application utilizes the difference in refractive index between scattering particles and the medium to produce a quantifiable difference in the scattered light intensity on both sides of the transparent optical film, so that the two sides of the transparent optical film can provide users with display effects of different image brightnesses, that is, the brightness of the front image of the rear projection film is much different from that of the back image, and the brightness of the front image can be a preset multiple of the brightness of the back image. It can be used in privacy protection, virtual augmented reality and other occasions where a transparent display effect needs to be achieved through projection.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本申请的一种透明光学膜的结构示意图。FIG. 1 is a schematic diagram of the structure of a transparent optical film of the present application.
图2为本申请提供的透明光学膜由出射面出射散射光总强度与由入射面出射散射光总强度的技术指标含义示意图。FIG. 2 is a schematic diagram showing the meaning of technical indicators of the total intensity of scattered light emitted from the exit surface and the total intensity of scattered light emitted from the incident surface of the transparent optical film provided by the present application.
图3为本申请的透明光学膜的前向散射光强随观看角度的变化和散射光强半峰宽角度的技术指标含义示意图。FIG3 is a schematic diagram showing the meaning of technical indicators of the forward scattered light intensity of the transparent optical film of the present application as a function of viewing angle and the half-peak width angle of the scattered light intensity.
图4为本申请的透明光学膜的一种制备方法流程示意图。FIG. 4 is a schematic flow chart of a method for preparing the transparent optical film of the present application.
图5为本申请的透明光学膜的另一种制备方法流程示意图。FIG. 5 is a schematic flow chart of another method for preparing the transparent optical film of the present application.
图6为本申请的结构Ⅰ式的透明背投膜的立体结构示意图。FIG. 6 is a schematic diagram of the three-dimensional structure of the transparent rear projection film of Structure I of the present application.
图7为本申请的一种透明背投膜的光路示意图。FIG. 7 is a schematic diagram of the optical path of a transparent rear projection film of the present application.
图8为本申请的米氏散射的前向散射特征示意图。FIG8 is a schematic diagram of the forward scattering characteristics of Mie scattering of the present application.
图9为本申请的结构Ⅰ式、结构Ⅱ式、结构Ⅲ式、结构Ⅳ式、结构Ⅴ式的透明背投膜的剖面结构示意图。FIG9 is a schematic diagram of the cross-sectional structure of the transparent rear projection films of Structure I, Structure II, Structure III, Structure IV, and Structure V of the present application.
图10为本申请透明背投膜的实验样品的背面影像效果图(a)和正面影像效果图(b)。FIG. 10 is a back image rendering (a) and a front image rendering (b) of an experimental sample of the transparent rear projection film of the present application.
图11为本申请透明背投膜的实验样品的透明性效果图。FIG. 11 is a transparency effect diagram of an experimental sample of the transparent rear projection film of the present application.
图12为本申请的背投式透明显示系统示意图。FIG. 12 is a schematic diagram of a rear-projection transparent display system of the present application.
图中:100、透明光学膜;101、介质层;102、散射粒子;110、透明基层;120、减反层;210、投影仪;220、观众;310、投影仪出射光;320、由透明光学膜出射面出射的散射光;330、由透明光学膜入射面出射的散射光;500、入射光;510、微球前向散射的光;520、微球后向散射的光;530、未被微球散射的光。In the figure: 100, transparent optical film; 101, dielectric layer; 102, scattering particles; 110, transparent base layer; 120, anti-reflection layer; 210, projector; 220, audience; 310, projector output light; 320, scattered light emitted from the output surface of the transparent optical film; 330, scattered light emitted from the incident surface of the transparent optical film; 500, incident light; 510, light scattered forward by the microspheres; 520, light scattered backward by the microspheres; 530, light not scattered by the microspheres.
具体实施方式DETAILED DESCRIPTION
为使本申请的目的、技术方案和优点更加清楚,下面将结合本申请具体实施例对本申请的技术方案作进一步说明。显然,所描述的实施例仅是本申请一部分实施例,而不是全部的实施例,不用来限制本发明的范围。基于本申请中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本申请保护的范围。In order to make the purpose, technical scheme and advantages of the present application clearer, the technical scheme of the present application will be further described below in conjunction with the specific embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all of the embodiments, and are not intended to limit the scope of the present invention. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in the field without making creative work are within the scope of protection of the present application.
本发明中所描述的表达位置与方向的词,均是以附图为例进行的说明,但根据需要也可以做出改变,所做改变均包含在本发明保护范围内。在图中相同的附图标记表示相同或类似的结构,因而将省略对它们的重复描述。The words expressing positions and directions described in the present invention are all explained by taking the drawings as examples, but they can be changed as needed, and the changes are all included in the protection scope of the present invention. The same reference numerals in the drawings represent the same or similar structures, and thus their repeated description will be omitted.
下面,首先对本申请实施例的其中一个应用领域(如:商场的背投式透明显示系统)进行简单说明。Below, firstly, a brief description is given of one of the application fields of the embodiment of the present application (eg, a rear-projection transparent display system in a shopping mall).
背投膜投影是一种投影技术,它被用于在特定空间内提供大规模的图像支持,而无需使用传统的前投膜模式。一般认为,透明背投膜设置于用户和投影设备(例如投影仪)之间,投影设备所投放的影像的光线通过透明背投膜,展现在用户面前。Rear projection film projection is a projection technology that is used to provide large-scale image support in a specific space without using the traditional front projection film mode. It is generally believed that a transparent rear projection film is set between the user and the projection device (such as a projector), and the light of the image projected by the projection device passes through the transparent rear projection film and is displayed in front of the user.
为提高用户的观影体验,可以提高透明背投膜的入射面亮度,增加透明背投膜的正面亮度。但是如果透明背投膜的背面和正面成亮度基本相同的影像,用户隐私性受到影响。如果尝试改变外放照度大小,替换发射器来减少发光量,或者使用柔和的灯具,虽然能降低透明背投膜背面的亮度,但是也会使面对用户的正面图像质量受到影响。To improve the viewing experience of users, the incident surface brightness of the transparent rear projection film can be increased, and the front surface brightness of the transparent rear projection film can be increased. However, if the back and front of the transparent rear projection film form images with basically the same brightness, user privacy will be affected. If you try to change the external illumination, replace the emitter to reduce the amount of light, or use soft lamps, although the brightness of the back of the transparent rear projection film can be reduced, the quality of the front image facing the user will also be affected.
基于此,为解决透明背投膜被投影时,透明背投膜在其背面和正面成亮度基本相同的影像,而不能实现在能保持较好的透明度、观看视角、画面清晰度和明亮度的条件下,正面和背面影像具有较大和可量化亮度差的透明背投膜的技术问题,本申请提出了一种透明光学膜、透明背投膜及背投式透明显示系统,下面将结合附图以及具体实施方式,具体地对本申请实施例的技术方案以及本申请实施例的技术方案如何解决上述技术问题进行详细说明。Based on this, in order to solve the technical problem that when a transparent rear-projection film is projected, the transparent rear-projection film forms images with basically the same brightness on its back and front, but cannot achieve a transparent rear-projection film with a large and quantifiable brightness difference between the front and back images while maintaining good transparency, viewing angle, picture clarity and brightness, the present application proposes a transparent optical film, a transparent rear-projection film and a rear-projection transparent display system. The technical solution of the embodiment of the present application and how the technical solution of the embodiment of the present application solves the above-mentioned technical problems will be described in detail below in conjunction with the accompanying drawings and specific implementation methods.
(透明光学膜实施例)(Transparent optical film embodiment)
参见图1,图1示出了本申请提供的一种透明光学膜的结构示意图,所述光学膜包括介质层和多个散射粒子。Referring to FIG. 1 , FIG. 1 shows a schematic structural diagram of a transparent optical film provided by the present application, wherein the optical film includes a dielectric layer and a plurality of scattering particles.
所述介质层由光学均匀且透明的介质组成,所述介质层包括相背的入射面和出射面。The medium layer is composed of an optically uniform and transparent medium, and comprises an incident surface and an exit surface which are opposite to each other.
多个所述散射粒子分布于所述介质层内,以对通过所述入射面入射于所述光学膜内的光产生部分散射,散射光分布于所述光学膜的入射面一侧和出射面一侧。The plurality of scattering particles are distributed in the dielectric layer to partially scatter the light incident into the optical film through the incident surface, and the scattered light is distributed on the incident surface side and the exit surface side of the optical film.
其中,所述散射粒子的折射率不同于所述介质的折射率,所述出射面一侧散射光总强度是所述入射面一侧散射光总强度的至少3倍。The refractive index of the scattering particles is different from the refractive index of the medium, and the total intensity of scattered light on the exit surface is at least 3 times the total intensity of scattered light on the incident surface.
由此,利用散射粒子和介质折射率的差异性、散射粒子的粒径与米氏散射散射光强分布的对应关系使透明光学膜两侧的散射光强度产生可量化的差异,使透明光学膜的两侧能提供给用户不同图像亮度的显示效果。Therefore, by utilizing the difference in refractive index between the scattering particles and the medium, and the corresponding relationship between the particle size of the scattering particles and the scattered light intensity distribution of Mie scattering, a quantifiable difference in the scattered light intensity on both sides of the transparent optical film is produced, so that the two sides of the transparent optical film can provide users with display effects of different image brightness.
一方面,可以将透明光学膜的高亮度(出射面)一侧作为用户的显示面,将由入射面入射的影像在用户面前显示,给用户以更好的视觉感受。可以理解为,因为出射面的亮度越高,能够向眼睛发射出更多的光,从而使用户感知到的影像更加清晰、更加细腻,用户体验更好。On the one hand, the high brightness (exit surface) side of the transparent optical film can be used as the display surface for the user, and the image incident from the incident surface can be displayed in front of the user, giving the user a better visual experience. It can be understood that because the brightness of the exit surface is higher, more light can be emitted to the eyes, so that the image perceived by the user is clearer and more delicate, and the user experience is better.
另一方面,入射面一侧的散射强度低于出射面一侧,降低了入射面图像的亮度。可以理解为用户从入射面不能感知到清晰的影像,有利于隐私保护。On the other hand, the scattering intensity on the incident surface side is lower than that on the exit surface side, which reduces the brightness of the image on the incident surface. It can be understood that the user cannot perceive a clear image from the incident surface, which is conducive to privacy protection.
又一方面,本实施例中的透明光学膜,可以通过控制散射粒子和介质之间的折射率比值、散射粒子的粒径与米氏散射散射光强分布的对应关系,实现入射面和出射面之间可量化倍数的亮度差别。On the other hand, the transparent optical film in this embodiment can achieve a quantifiable brightness difference between the incident surface and the exit surface by controlling the refractive index ratio between the scattering particles and the medium, and the correspondence between the particle size of the scattering particles and the Mie scattering light intensity distribution.
特别是,当出射面一侧散射光总强度是入射面一侧散射光总强度的至少3倍时,出射面一侧有较好的影像明亮度、画面清晰度,同时入射光一侧的亮度能降低到理想值,有利于隐私保护。In particular, when the total intensity of scattered light on the exit surface side is at least three times that of scattered light on the incident surface side, the exit surface side has better image brightness and picture clarity, while the brightness on the incident light side can be reduced to an ideal value, which is beneficial to privacy protection.
综上,本实施例提供的透明光学膜,在保持较好的透明度的同时,实现了背投膜正面影像亮度比背面影像亮度相差较大的效果,并能达到正面影像亮度是背面影像亮度的预设倍数,可用于隐私保护、虚拟增强现实等需要通过投影达到透明显示效果的场合。In summary, the transparent optical film provided in this embodiment achieves the effect that the brightness of the front image of the rear projection film is significantly different from that of the back image while maintaining good transparency, and can achieve the brightness of the front image being a preset multiple of the brightness of the back image. It can be used in privacy protection, virtual augmented reality and other occasions that require a transparent display effect through projection.
其中,散射粒子的形状可以是球形、椭球形、方块形、棒形、角形和完全不规则等各种形状。The shapes of the scattering particles can be spherical, ellipsoidal, square, rod-shaped, angular, or completely irregular.
在一个具体应用中,多个所述散射粒子是均匀分布于所述介质层内。由于光线通过透明光学膜时,它会逐渐衰减,变径,造成光束变成多条小光线,从而产生辐射斑点。较大的辐射斑点会导致散射的误差,使用均匀分布的散射粒子可以减少这种误差。In a specific application, a plurality of the scattering particles are evenly distributed in the dielectric layer. As light passes through the transparent optical film, it gradually attenuates and changes its diameter, causing the light beam to become multiple small light beams, thereby generating radiation spots. Large radiation spots can lead to scattering errors, and using evenly distributed scattering particles can reduce such errors.
参见图2,图2示出了本申请提供的透明光学膜由出射面出射散射光总强度与由入射面出射散射光总强度的技术指标含义示意图。Refer to FIG. 2 , which shows a schematic diagram of the meaning of technical indicators of the total intensity of scattered light emitted from the exit surface and the total intensity of scattered light emitted from the incident surface of the transparent optical film provided by the present application.
在一些可选的实施例中,所述出射面一侧散射光总强度可以是所述入射面一侧散射光总强度的10倍、20倍、30倍等。In some optional embodiments, the total intensity of scattered light on the exit surface side may be 10 times, 20 times, 30 times, etc., of the total intensity of scattered light on the incident surface side.
在一些可选的实施例中,所述出射面一侧散射光光强半峰宽角度为30°~150°。In some optional embodiments, the half-peak width angle of the scattered light intensity on one side of the exit surface is 30° to 150°.
参见图3,图3示出了本申请透明光学膜的前向散射光强随观看角度的变化示意图。Referring to FIG. 3 , FIG. 3 is a schematic diagram showing how the forward scattered light intensity of the transparent optical film of the present application changes with the viewing angle.
散射光光强半峰宽角度可以用于量化透明光学膜所能达到的图像观看视角,参见图3,纵坐标表示透明光学膜正面散射光强,横坐标表示观众观看角度,与投影膜垂直方向定义为0°,顺时针方向观看角度为正,逆时针方向观看角度为负,散射光强半峰宽角度的含义是透明光学膜正面散射光强值是峰值一半时的对应的角度宽度。本发明的透明光学膜的散射光强半峰宽角度在30°~150°,因此,拥有较大的观看视角。The half-peak width angle of scattered light intensity can be used to quantify the image viewing angle that can be achieved by the transparent optical film. See Figure 3. The ordinate represents the scattered light intensity on the front of the transparent optical film, and the abscissa represents the viewing angle of the audience. The vertical direction to the projection film is defined as 0°, the clockwise viewing angle is positive, and the counterclockwise viewing angle is negative. The half-peak width angle of scattered light intensity means the corresponding angle width when the scattered light intensity value on the front of the transparent optical film is half of the peak value. The half-peak width angle of scattered light intensity of the transparent optical film of the present invention is between 30° and 150°, so it has a larger viewing angle.
由此,在上述散射光光强半峰宽角度下,可使本实施例的透明光学膜拥有较大的观看视角。Therefore, under the above-mentioned scattered light intensity half-peak width angle, the transparent optical film of this embodiment can have a larger viewing angle.
在一些可选的实施例中,所述介质选自透明高分子聚合物,所述散射粒子选自聚苯乙烯微球、PMMA微球、二氧化硅微球、有机硅微球、乳胶微球和金属微球中的任意一种。In some optional embodiments, the medium is selected from transparent high molecular polymers, and the scattering particles are selected from any one of polystyrene microspheres, PMMA microspheres, silica microspheres, silicone microspheres, latex microspheres and metal microspheres.
其中,利用高分子聚合物作为透明光学膜的介质,高分子聚合物具有良好的耐热性和耐久性,可以长时间作为透明背投膜的透明光学膜使用;高分子聚合物具有良好的抗紫外线性能,不易褪色、不变黄,提高了透明背投膜的使用寿命;高分子聚合物具有低的毛糙度,容易得到更加光滑的表面,提高了透明光学膜的制造成品率;高分子聚合物密度较低,作为介质制成薄膜后具有较低的质量、较高的变形抗力和伸长率。Among them, high molecular polymer is used as the medium of transparent optical film. High molecular polymer has good heat resistance and durability, and can be used as the transparent optical film of transparent rear projection film for a long time; high molecular polymer has good UV resistance, is not easy to fade or yellow, and improves the service life of transparent rear projection film; high molecular polymer has low roughness, and it is easy to obtain a smoother surface, which improves the manufacturing yield of transparent optical film; high molecular polymer has low density, and after being made into a film as a medium, it has lower quality, higher deformation resistance and elongation.
当散射粒子选自聚苯乙烯微球、PMMA微球、二氧化硅微球、有机硅微球、乳胶微球和金属微球中的任意一种时,可以在透明光学膜中具有一定的抗紫外线性能,可有效阻挡部分紫外线,保护下处在膜层内的物体免受紫外线损坏;上述散射粒子具有良好的抗冲击性,可以吸收意外的冲击,提高透明光学膜在外界冲击时的稳定性。When the scattering particles are selected from any one of polystyrene microspheres, PMMA microspheres, silica microspheres, silicone microspheres, latex microspheres and metal microspheres, the transparent optical film can have a certain anti-ultraviolet performance, which can effectively block part of the ultraviolet rays and protect the objects in the film layer from damage by ultraviolet rays; the above-mentioned scattering particles have good impact resistance, can absorb unexpected impacts, and improve the stability of the transparent optical film when subjected to external impacts.
在一些可选的实施例中,所述光学膜的厚度大于微球的粒径,所述微球的直径为0.05μm~50μm。In some optional embodiments, the thickness of the optical film is greater than the particle size of the microspheres, and the diameter of the microspheres is 0.05 μm to 50 μm.
由此,在上述范围的微球,既没有增加透明光学膜的厚度,又能满足入射透明光学膜内光线的散射。Therefore, the microspheres within the above range do not increase the thickness of the transparent optical film, but can satisfy the scattering of light incident on the transparent optical film.
在一些可选的实施例中,所述散射粒子是基于米氏散射理论对通过所述入射面入射于所述光学膜内的光产生部分散射。In some optional embodiments, the scattering particles partially scatter the light incident into the optical film through the incident surface based on Mie scattering theory.
在一些可选的实施例中,所述透明光学膜内散射粒子的质量分数可以为4%~30%。这是因为,控制透明光学膜内散射粒子质量分数,可以保证膜的透光性和防止光学系统的衰减。当所述透明光学膜内散射粒子的质量分数在4%~30%范围时,膜的透光性好,不容易发生光学系统的衰减。In some optional embodiments, the mass fraction of the scattering particles in the transparent optical film can be 4% to 30%. This is because controlling the mass fraction of the scattering particles in the transparent optical film can ensure the light transmittance of the film and prevent the attenuation of the optical system. When the mass fraction of the scattering particles in the transparent optical film is in the range of 4% to 30%, the light transmittance of the film is good and the attenuation of the optical system is not likely to occur.
在一些可选的实施例中,参考图4,图4为本申请的透明光学膜的一种制备方法流程示意图,所述透明光学膜是由如下方法制备而成的:In some optional embodiments, referring to FIG. 4 , FIG. 4 is a schematic flow chart of a method for preparing a transparent optical film of the present application, wherein the transparent optical film is prepared by the following method:
S101、将多个散射粒子与水或有机溶剂配制成质量分数为μ的粒子液;S101, preparing a particle liquid with a mass fraction of μ by mixing a plurality of scattering particles with water or an organic solvent;
S102、将上述所述粒子液与固含量为g的未固化的高分子聚合物溶液充分混合,得到高分子聚合物混合溶液;S102, fully mixing the particle liquid and an uncured high molecular polymer solution having a solid content of g to obtain a high molecular polymer mixed solution;
S103、将上述所述高分子聚合物混合溶液通过涂布的方法均匀涂布在透明的基材膜上,成膜;S103, uniformly coating the high molecular polymer mixed solution on a transparent substrate film by a coating method to form a film;
S104、根据高分子聚合物的聚合特性,将成膜后的高分子聚合物混合溶液加热挥发后固化,得到含有散射粒子的透明光学膜。S104, according to the polymerization characteristics of the high molecular polymer, the high molecular polymer mixed solution after film formation is heated and volatilized and then solidified to obtain a transparent optical film containing scattering particles.
由此,制备粒子液,并将粒子液与高分子聚合物溶液混合以得到高分子聚合物混合溶液,利用涂布的方式将其涂布在基材膜上以得到固化后的透明光学膜,制作工艺简单。制备过程涉及到的涂布等方式工艺成熟,能在降低制备成本的前提下得到高精度的透明光学膜。Thus, a particle liquid is prepared, and the particle liquid is mixed with a high molecular polymer solution to obtain a high molecular polymer mixed solution, which is coated on a substrate film by coating to obtain a cured transparent optical film, and the manufacturing process is simple. The coating and other methods involved in the manufacturing process are mature, and a high-precision transparent optical film can be obtained under the premise of reducing the manufacturing cost.
在一些可选的实施例中,参考图5的流程示意图,图5为本申请的透明光学膜的一种制备方法流程示意图,所述透明光学膜是由如下方法制备而成的:In some optional embodiments, referring to the flow diagram of FIG. 5 , FIG. 5 is a flow diagram of a method for preparing a transparent optical film of the present application, wherein the transparent optical film is prepared by the following method:
S201、将多个散射粒子撒布在透明高分子聚合物薄膜表面;S201, spreading a plurality of scattering particles on the surface of the transparent high molecular polymer film;
S202、将透明高分子聚合物薄膜加热到软化;S202, heating the transparent high molecular polymer film until it softens;
S203、将撒布在透明高分子聚合物薄膜表面的多个所述散射粒子压入薄膜内部;S203, pressing the plurality of scattering particles spread on the surface of the transparent high molecular polymer film into the interior of the film;
S204、将含有所述散射粒子的透明高分子聚合物薄膜降温到室温,得到含有散射粒子的透明光学膜。S204, cooling the transparent high molecular polymer film containing the scattering particles to room temperature to obtain a transparent optical film containing scattering particles.
由此,利用透明光学膜结构简单的优点,将散射粒子压入软化的透明高分子聚合物薄膜内部,直接制备处透明光学膜,制备速度快,便于产业化推广。Therefore, by taking advantage of the simple structure of the transparent optical film, the scattering particles are pressed into the softened transparent high molecular polymer film to directly prepare the transparent optical film, which has a fast preparation speed and is easy to promote in industry.
(透明背投膜实施例)(Transparent rear projection film embodiment)
参见图6,图6示出了本申请提供的一种透明背投膜的立体结构示意图,所述透明背投膜包括透明光学膜,其和上述透明光学膜实施例中的透明光学膜的结构和作用相同,在此不予赘述。Referring to FIG. 6 , FIG. 6 shows a schematic diagram of the three-dimensional structure of a transparent rear projection film provided in the present application. The transparent rear projection film includes a transparent optical film, which has the same structure and function as the transparent optical film in the above transparent optical film embodiment, and will not be described in detail here.
在一些可选的实施例中,所述透明背投膜还包括透明基层,所述透明基层设置于所述透明光学膜的至少一侧。可以理解为,透明基层是不含有散射粒子的透明薄膜。其中,所述透明基层可以选自PET、PMMA、PC、增反膜、高吸收率膜中的任意一种。In some optional embodiments, the transparent rear projection film further comprises a transparent base layer, and the transparent base layer is disposed on at least one side of the transparent optical film. It can be understood that the transparent base layer is a transparent film without scattering particles. The transparent base layer can be selected from any one of PET, PMMA, PC, anti-reflection film, and high absorption film.
由此,一方面,透明基层可以作为上述步骤S103中的透明的基材膜,又可以提高透明背投膜的机械强度,在降低透明背投膜制备难度情况下提高了透明背投膜的强度属性。又一方面,透明基层设置于所述透明光学膜的至少一侧,可以通过改变透明基层的透光率T1大小,调节前后向散射的光到达透明背投膜正面和背面的光通量,进而灵活调节透明背投膜正面和背面影像的亮度。透光率T1可以用菲涅尔公式计算得出,本申请不予赘述。Thus, on the one hand, the transparent base layer can be used as the transparent substrate film in the above step S103, and can also improve the mechanical strength of the transparent back-projection film, thereby improving the strength properties of the transparent back-projection film while reducing the difficulty of preparing the transparent back-projection film. On the other hand, the transparent base layer is arranged on at least one side of the transparent optical film, and the light flux of the forward and backward scattered light reaching the front and back sides of the transparent back-projection film can be adjusted by changing the light transmittance T1 of the transparent base layer, thereby flexibly adjusting the brightness of the images on the front and back sides of the transparent back-projection film. The light transmittance T1 can be calculated using the Fresnel formula, which will not be described in detail in this application.
综上,通过设置于所述透明光学膜的至少一侧的透明基层,可以调节到达透明背投膜正面和背面的散射光光通量的作用。In summary, by providing a transparent base layer on at least one side of the transparent optical film, the effect of adjusting the luminous flux of scattered light reaching the front and back sides of the transparent rear projection film can be achieved.
参见图7,图7为本申请提供的一种透明背投膜的光路示意图。在一个具体应用中,透明背投膜包括依次设置的透明基层110、透明光学膜100,它的实现原理是,首先,投影设备发出的投影光通过透明基层110进入透明光学膜100,进入透明光学膜100的入射光500,一部分会沿着入射光的方向继续前向,不被散射,这部分不被散射的光530不会对透明背投膜成像做出贡献,不再关注,另一部分会被透明光学膜100内的散射粒子102散射,被散射粒子102散射后的光分成了向前散射的光510和向后散射的光520。可以认为发生的散射类似米氏散射,向前散射的光要多于向后散射的光,如附图8所示的前向散射效果图。Refer to Figure 7, which is a schematic diagram of the optical path of a transparent back-projection film provided by the present application. In a specific application, the transparent back-projection film includes a transparent base layer 110 and a transparent optical film 100 which are arranged in sequence. The implementation principle is that, first, the projection light emitted by the projection device enters the transparent optical film 100 through the transparent base layer 110. A part of the incident light 500 entering the transparent optical film 100 will continue forward along the direction of the incident light without being scattered. This part of the unscattered light 530 will not contribute to the imaging of the transparent back-projection film and will no longer be paid attention to. The other part will be scattered by the scattering particles 102 in the transparent optical film 100. The light scattered by the scattering particles 102 is divided into forward scattered light 510 and backward scattered light 520. It can be considered that the scattering that occurs is similar to Mie scattering, and the forward scattered light is more than the backward scattered light, as shown in the forward scattering effect diagram shown in Figure 8.
其中,向后散射的光520会到达透明基层110,并以一定的比例透射出透明基层110,到达透明背投膜的背面。可以理解为,透射出透明基层110的光通量是通过透明基层110的平均透光率T1的大小决定的。The backscattered light 520 reaches the transparent base layer 110 and transmits through the transparent base layer 110 at a certain ratio to reach the back of the transparent rear projection film. It can be understood that the light flux transmitted through the transparent base layer 110 is determined by the average light transmittance T1 of the transparent base layer 110.
在一些可选的实施例中,所述透明背投膜还包括减反层,在所述透明光学膜至少一侧设置有旨在降低反射率的减反层。可以理解为,减反层是不含散射粒子的能够降低入射光反射率和增进透光率的透明减反膜。In some optional embodiments, the transparent rear projection film further comprises an anti-reflection layer, and an anti-reflection layer for reducing reflectivity is disposed on at least one side of the transparent optical film. It can be understood that the anti-reflection layer is a transparent anti-reflection film that does not contain scattering particles and can reduce the reflectivity of incident light and increase the transmittance.
由此,透明光学膜和减反层的交界面可以将光线部分反射回入射光方向,通过减反层的平均透光率T2的大小以调节出射到透明背投膜正面和背面的光通量大小。透光率T2可以用菲涅尔公式计算得出,本申请不予赘述。Thus, the interface between the transparent optical film and the anti-reflection layer can partially reflect the light back to the direction of the incident light, and the light flux emitted to the front and back of the transparent rear projection film can be adjusted by adjusting the average light transmittance T2 of the anti-reflection layer. The light transmittance T2 can be calculated using the Fresnel formula, which will not be described in detail in this application.
例如,当减反层设置于透明光学膜的出射面的一侧时,向前散射的光会到达减反层,并以一定的比例透射出减反层,到达透明背投膜的面对用户的一面。透射出减反层的光通量以及反射回透明背投膜的光通量的比例是通过减反层的平均透光率T2的大小决定的,减反层的透光率T2越大,则透射出减反层并到达用户视野(透明背投膜的正面)的光就越多,透明背投膜的正面图像也就越亮。For example, when the anti-reflection layer is disposed on one side of the exit surface of the transparent optical film, the forward scattered light will reach the anti-reflection layer, and transmit through the anti-reflection layer at a certain ratio to reach the side of the transparent rear projection film facing the user. The ratio of the light flux transmitted through the anti-reflection layer and the light flux reflected back to the transparent rear projection film is determined by the average light transmittance T2 of the anti-reflection layer. The greater the light transmittance T2 of the anti-reflection layer, the more light will transmit through the anti-reflection layer and reach the user's field of view (the front of the transparent rear projection film), and the brighter the front image of the transparent rear projection film will be.
在一个具体应用中,减反层、透明光学膜和透明基层可以以下方式进行组合:In a specific application, the anti-reflection layer, the transparent optical film and the transparent base layer can be combined in the following manner:
结构Ⅰ式,如附图9的a和附图6所示的层的组合方式,透明光学膜置于透明基层110之上,减反层120置于透明光学膜100之上,形成透明光学膜100位于中间,透明基层110和减反层120位于其两侧的三层式结构的背投膜。Structure I, as shown in a of FIG. 9 and the combination of layers shown in FIG. 6 , the transparent optical film is placed on the transparent base layer 110, and the anti-reflection layer 120 is placed on the transparent optical film 100, forming a three-layer structure rear projection film with the transparent optical film 100 located in the middle and the transparent base layer 110 and the anti-reflection layer 120 located on both sides thereof.
结构Ⅱ式,如附图9的b所示的层的组合方式。Structure II is a combination of layers as shown in b of FIG. 9 .
结构Ⅲ式,如附图9的c所示的层的组合方式。Structure III is the combination of layers as shown in c of FIG. 9 .
结构Ⅳ式,如附图9的d所示的层的组合方式。Structure IV is the combination of layers as shown in d of FIG. 9 .
结构Ⅴ式,如附图9的e所示的层的组合方式。Structure V is the combination of layers as shown in e of FIG. 9 .
其中,本申请的透明背投膜的正面和背面散射光通量比,满足公式(1):The front and back scattered light flux ratio of the transparent rear projection film of the present application satisfies formula (1):
其中:Φr0为本申请所使用的理想物理模型所计算得出的正背面散射光通量比,σr为透明光学膜100的总的前后向散射截面之比,ξ为非理想因子,Wherein: Φ r0 is the ratio of the forward and backward scattered light flux calculated by the ideal physical model used in this application, σ r is the ratio of the total forward and backward scattering cross sections of the transparent optical film 100, ξ is the non-ideal factor,
表示由于本申请所使用物理模型对一些因素进行了简化、近似和理想化处理。It means that the physical model used in this application has simplified, approximated and idealized some factors.
由于透明光学膜100内需发生的散射主要是单次散射,为满足透明背投膜正背面投影图像有亮度差,前向散射的光通量通过透明光学膜100后大于后向散射的光通量。其中,透明光学膜100内的散射粒子102在透明薄膜101内可以是随机均匀分布,且发生的是非相干散射,也就是在散射时,总的散射效果是所有的散射粒子在入射光照射下单独发生散射的简单叠加。因此,透明光学膜100总的前向散射截面和后向散射截面之比近似等于单个散射粒子的前向散射截面和后向散射截面之比,透明光学膜100的前后向截面之比由下公式(2)表示,Since the scattering that needs to occur in the transparent optical film 100 is mainly single scattering, in order to satisfy the brightness difference between the front and back projection images of the transparent back-projection film, the forward scattered light flux is greater than the backward scattered light flux after passing through the transparent optical film 100. Among them, the scattering particles 102 in the transparent optical film 100 can be randomly and evenly distributed in the transparent film 101, and incoherent scattering occurs, that is, when scattering, the total scattering effect is a simple superposition of the scattering of all scattering particles under the irradiation of incident light. Therefore, the ratio of the total forward scattering cross section to the backward scattering cross section of the transparent optical film 100 is approximately equal to the ratio of the forward scattering cross section to the backward scattering cross section of a single scattering particle. The ratio of the forward and backward cross sections of the transparent optical film 100 is expressed by the following formula (2):
其中:σf为单个散射粒子的米氏散射的前向散射截面,σb为单个散射粒子米氏散射的后向散射截面,σr为透明光学膜100的总的前后向散射截面之比。Wherein: σ f is the forward scattering cross section of Mie scattering of a single scattering particle, σ b is the backward scattering cross section of Mie scattering of a single scattering particle, and σ r is the ratio of the total forward and backward scattering cross sections of the transparent optical film 100.
由此,实际制得的透明背投膜正背面散射光通量比Φr与模型计算和预测的正背面散射光通量比Φr0的差异,其值主要取决于所使用透明基层110、减反层120和透明光学膜100的透明的介质101等材料本身的散射性大小,以及散射粒子在透明光学膜100的质量分数ω。σr为透明光学膜100的总的前后向散射截面之比,T1为透明基层110的平均透光率,T2为减反层120的平均透光率,若在某些本申请的投影膜结构中没有减反层或者透明基层,则T1或T2的值是光学膜与空气交界面的透光率,可以由菲涅尔公式算出,在此不在赘述。从公式(1)可以看出,通过选定不同的σr、T1、T2组合,就能制备出具有不同正背面散射光通量比的透明背投膜。其中,T1、T2由透明基层110和减反层120本身的材料、厚度和结构确定。σr的值是由透明光学膜100的透明薄膜101的折射系数为m0,散射粒子的折射系数为m1,散射粒子粒径为D这三个参数决定的。然而要获得有特定σr值的透明光学膜,需要通过米氏散射理论计算出能实现此σr值的m0、m1和D的值组合,然后用计算出的这三个参数值挑选相应的透明薄膜材料、散射粒子来制作透明光学膜。Therefore, the difference between the front and back scattering light flux ratio Φr of the actually prepared transparent back-projection film and the front and back scattering light flux ratio Φr0 calculated and predicted by the model mainly depends on the scattering properties of the transparent base layer 110, the anti-reflection layer 120 and the transparent medium 101 of the transparent optical film 100, as well as the mass fraction ω of the scattering particles in the transparent optical film 100. σr is the ratio of the total forward and backward scattering cross sections of the transparent optical film 100, T1 is the average transmittance of the transparent base layer 110, and T2 is the average transmittance of the anti-reflection layer 120. If there is no anti-reflection layer or transparent base layer in some projection film structures of the present application, the value of T1 or T2 is the transmittance of the interface between the optical film and the air, which can be calculated by the Fresnel formula and will not be repeated here. It can be seen from formula (1) that by selecting different combinations of σr , T1 , and T2 , transparent back-projection films with different front and back scattering light flux ratios can be prepared. Wherein, T1 and T2 are determined by the material, thickness and structure of the transparent base layer 110 and the anti-reflection layer 120. The value of σr is determined by three parameters: the refractive index of the transparent film 101 of the transparent optical film 100 is m0 , the refractive index of the scattering particles is m1 , and the particle size of the scattering particles is D. However, to obtain a transparent optical film with a specific σr value, it is necessary to calculate the value combination of m0 , m1 and D that can achieve this σr value through Mie scattering theory, and then use the calculated three parameter values to select the corresponding transparent film material and scattering particles to produce the transparent optical film.
透明基层110的平均透光率T1、减反层120的平均透光率T2以及透明光学膜100的前向散射截面与后向散射截面的散射截面之比σr共同决定透明背投膜的正面图像与背面图像的散射光通量之比,进而实现了透明背投膜的正背面亮度差别,并能使透明背投膜的正面图像与背面图像平均亮度比达到我们预计的比值。The average light transmittance T1 of the transparent base layer 110, the average light transmittance T2 of the anti-reflection layer 120 and the ratio σr of the forward scattering cross section to the backward scattering cross section of the transparent optical film 100 jointly determine the ratio of the scattered light flux of the front image to the back image of the transparent back-projection film, thereby achieving the brightness difference between the front and back sides of the transparent back-projection film and enabling the average brightness ratio of the front image to the back image of the transparent back-projection film to reach the expected ratio.
当所述散射粒子是基于米氏散射理论对通过所述入射面入射于所述透明光学膜内的光产生部分散射时,也符合上述理论。When the scattering particles partially scatter the light incident into the transparent optical film through the incident surface based on the Mie scattering theory, it also conforms to the above theory.
此外,本申请的透明背投膜的透明度(透明度由透光率和雾度描述,透光率越高,雾度越低,则透明度越高)、投影画面清晰度和明亮度以及透明光学膜100是否保持单次散射,都与透明光学膜100内散射粒子的质量分数ω和透明光学膜的厚度h密切相关,散射粒子的浓度越大,透明光学膜的厚度越大,透明背投膜的透明度越低,投影画面清晰度和明亮度会越高,但透明光学膜100内产生多次散射的概率会越大。所以,散射粒子的质量分数和透明光学膜厚度不仅能决定透明光学膜100内是否发生单次散射,还能决定透明背投膜的透明度、画面清晰度和明亮度。所以需要确定合适的质量分数ω和厚度h,这可以很容易通过试验不同的ω和h值,然后测试效果确定,此处不予赘述。In addition, the transparency of the transparent back-projection film of the present application (transparency is described by transmittance and haze, the higher the transmittance and the lower the haze, the higher the transparency), the clarity and brightness of the projected image, and whether the transparent optical film 100 maintains single scattering are closely related to the mass fraction ω of the scattering particles in the transparent optical film 100 and the thickness h of the transparent optical film. The greater the concentration of the scattering particles, the greater the thickness of the transparent optical film, the lower the transparency of the transparent back-projection film, the higher the clarity and brightness of the projected image, but the greater the probability of multiple scattering in the transparent optical film 100. Therefore, the mass fraction of the scattering particles and the thickness of the transparent optical film can not only determine whether single scattering occurs in the transparent optical film 100, but also determine the transparency, picture clarity and brightness of the transparent back-projection film. Therefore, it is necessary to determine the appropriate mass fraction ω and thickness h, which can be easily determined by testing different ω and h values and then testing the results, which will not be elaborated here.
在一些可选的实施例中,提供了一种具有预设正背面图像亮度差的透明背投膜,结构包括透明基层110、透明光学膜100和减反层120。透明光学膜100包括介质层和多个散射粒子,In some optional embodiments, a transparent rear projection film having a preset front and back image brightness difference is provided, the structure of which includes a transparent base layer 110, a transparent optical film 100 and an anti-reflection layer 120. The transparent optical film 100 includes a dielectric layer and a plurality of scattering particles.
所述介质层由光学均匀且透明的介质组成,所述介质层包括相背的入射面和出射面。所述介质选自透明高分子聚合物,所述散射粒子选自聚苯乙烯微球、PMMA微球、二氧化硅微球、有机硅微球、乳胶微球和金属微球中的任意一种。所述出射面一侧散射光总强度是所述入射面一侧散射光总强度的3-30倍。所述出射面一侧散射光光强半峰宽角度为30°~150°。所述微球的直径为0.05μm~50μm,所述散射粒子是基于米氏散射理论对通过所述入射面入射于所述光学膜内的光产生部分散射The medium layer is composed of an optically uniform and transparent medium, and the medium layer includes an incident surface and an exit surface opposite to each other. The medium is selected from transparent high molecular polymers, and the scattering particles are selected from any one of polystyrene microspheres, PMMA microspheres, silica microspheres, silicone microspheres, latex microspheres and metal microspheres. The total intensity of scattered light on the exit surface side is 3-30 times the total intensity of scattered light on the incident surface side. The half-peak width angle of the scattered light intensity on the exit surface side is 30° to 150°. The diameter of the microsphere is 0.05μm to 50μm, and the scattering particles are based on the Mie scattering theory to partially scatter the light incident on the optical film through the incident surface.
多个所述散射粒子分布于所述介质层内,以对通过所述入射面入射于所述光学膜内的光产生部分散射,散射光分布于所述光学膜的入射面一侧和出射面一侧;所述散射粒子的折射率不同于所述介质的折射率,以使所述出射面一侧散射光总强度大于所述入射面一侧散射光总强度。A plurality of scattering particles are distributed in the medium layer to partially scatter the light incident into the optical film through the incident surface, and the scattered light is distributed on the incident surface side and the exit surface side of the optical film; the refractive index of the scattering particles is different from the refractive index of the medium, so that the total intensity of the scattered light on the exit surface side is greater than the total intensity of the scattered light on the incident surface side.
所述透明基层设置于所述透明光学膜的入射面一侧。所述透明基层选自PET、PMMA、PC、增反膜、高吸收率膜中的任意一种。The transparent base layer is arranged on the incident surface side of the transparent optical film. The transparent base layer is selected from any one of PET, PMMA, PC, anti-reflection film and high absorption rate film.
减反层设置在所述透明光学膜至少一侧,旨在降低反射率。The anti-reflection layer is disposed on at least one side of the transparent optical film to reduce reflectivity.
由此,通过将具有米氏散射效应的透明光学膜、透明基层的透光率和减反层的透光率三个因素结合起来,并建立了三个因素之间的相互作用和依赖关系,可以实现在保持透明度、画面质量和观看视角这些方面性能较好的同时,具有预设正面背面亮度差的透明背投膜,不仅仅只是实现正背面具有亮度差别。且本申请的透明背投膜具有结构简单、制作工艺简单,制造成本低,安装方便,显示面积大的优点,适用于多种应用场景。Thus, by combining the three factors of the transparent optical film with Mie scattering effect, the light transmittance of the transparent base layer and the light transmittance of the anti-reflection layer, and establishing the interaction and dependence relationship between the three factors, a transparent rear projection film with a preset front and back brightness difference can be achieved while maintaining good performance in terms of transparency, picture quality and viewing angle, not just achieving a brightness difference between the front and back. The transparent rear projection film of the present application has the advantages of simple structure, simple manufacturing process, low manufacturing cost, easy installation, and large display area, and is suitable for a variety of application scenarios.
上述实施例在保持较大视角、较好的透明度、画面清晰度和明亮度的同时,实现了具有预设和较大的正面背面亮度差的效果,不仅仅只是实现正背面具有亮度差别,如附图10(a)和附图10(b)所示实验室样品背面影像亮度和正面影像亮度效果,现有技术未有这种效果。具体地说,本实施例的透明背投膜透光率可以大于70%,雾度小于20%,有较好的透明度,如附图11所示试验样品的透明度效果。本实施例的透明背投膜影像对比度40:1以上,增益1.0以上,有较好的画面清晰度和明亮度。本实施例的光学膜和透明背投膜,主要有两个技术指标是,正背面散射光强之比和散射光强半峰宽角度,它们分别量化和衡量本申请透明背投膜所能达到的正背面图像亮度差别和观看视角。如附图1所示,投影仪210出射出光310,投影到背投膜,会在各个方向产生散射光。正背面散射光强之比,它的含义是透明背投膜被投影时,总的投影膜正面出射到空气的散射光强320与总的出射到投影膜背面的散射光强330之比。The above embodiment achieves the effect of having a preset and large front and back brightness difference while maintaining a large viewing angle, good transparency, picture clarity and brightness. It not only achieves the brightness difference between the front and back, such as the back image brightness and front image brightness effects of the laboratory sample shown in Figures 10(a) and 10(b). The prior art does not have such an effect. Specifically, the light transmittance of the transparent back projection film of this embodiment can be greater than 70%, the haze is less than 20%, and it has good transparency, such as the transparency effect of the test sample shown in Figure 11. The image contrast of the transparent back projection film of this embodiment is above 40:1, the gain is above 1.0, and it has good picture clarity and brightness. The optical film and transparent back projection film of this embodiment have two main technical indicators, namely, the ratio of the front and back scattered light intensity and the half-peak width angle of the scattered light intensity, which respectively quantify and measure the front and back image brightness difference and viewing angle that the transparent back projection film of this application can achieve. As shown in Figure 1, the projector 210 emits light 310, which is projected onto the back projection film and generates scattered light in all directions. The ratio of the front and back scattered light intensities means the ratio of the total scattered light intensity 320 emitted from the front of the projection film to the air to the total scattered light intensity 330 emitted to the back of the projection film when the transparent rear projection film is projected.
在具体的应用中,本申请提供了5个透明背投膜的实施例,具体如下:In a specific application, this application provides 5 embodiments of transparent rear projection films, as follows:
实施例1Example 1
取折射系数m0=1.45的水溶性热固胶作为透明光学膜的透明薄膜材料,取粒径为D=600nm、折射系数m1=1.6的PS(聚苯乙烯)微球。A water-soluble thermosetting adhesive with a refractive index m 0 =1.45 was used as the transparent film material of the transparent optical film, and PS (polystyrene) microspheres with a particle size of D=600 nm and a refractive index m 1 =1.6 were used.
将PS微球用水混合配制成质量分数μ=10%的微球液,取固含量g=80%的水溶性热固胶,并确定最终固化后微球在透明光学膜中的质量分数ω=5%,PS microspheres are mixed with water to prepare a microsphere liquid with a mass fraction μ = 10%, a water-soluble thermosetting adhesive with a solid content g = 80% is taken, and the mass fraction of the microspheres in the transparent optical film after final curing is determined to be ω = 5%.
根据质量配比公式According to the mass ratio formula
取2g微球液与5g水溶性热固胶,将二者用超声波震荡充分混合,制成微球在水溶性热固胶中均匀分布的混合溶液。Take 2 g of microsphere liquid and 5 g of water-soluble thermosetting adhesive, mix the two thoroughly by ultrasonic vibration, and prepare a mixed solution in which the microspheres are evenly distributed in the water-soluble thermosetting adhesive.
用涂布机将混合溶液在透光率为T1=95%的PMMA透明玻璃上涂布一层薄膜,然后加热固化,形成1μm~500μm之间任意厚度的透明光学膜,在透明光学膜上贴合透光率T2=99%的减反膜。最终制成透明背投膜。The mixed solution is coated on a PMMA transparent glass with a light transmittance of T 1 = 95% by a coating machine, and then heated and cured to form a transparent optical film with any thickness between 1μm and 500μm, and an anti-reflection film with a light transmittance of T 2 = 99% is attached to the transparent optical film to finally produce a transparent rear projection film.
实验测得此背投膜:正背面总散射光强之比为23:1,散射光强半峰宽角度为56°,透光率为84%、雾度为9%,对比度为42:1,增益为1.3。The experimental results show that the ratio of total scattered light intensity between the front and back sides of this rear projection film is 23:1, the half-peak width angle of the scattered light intensity is 56°, the transmittance is 84%, the haze is 9%, the contrast is 42:1, and the gain is 1.3.
实施例2Example 2
(1)取折射系数m0=1.40的水溶性热固胶作为透明光学膜的透明薄膜材料,取粒径为D=500nm、折射系数m1=1.49的PMMA微球。(1) A water-soluble thermosetting adhesive with a refractive index m 0 =1.40 is used as the transparent film material of the transparent optical film, and PMMA microspheres with a particle size of D =500 nm and a refractive index m 1 =1.49 are used.
(2)将PMMA微球用水混合配制成质量分数μ=10%的微球液,取固含量g=50%的水溶性热固胶,并确定最终固化后微球在透明光学膜中的质量分数ω=10%,(2) PMMA microspheres are mixed with water to prepare a microsphere liquid with a mass fraction μ=10%, a water-soluble thermosetting adhesive with a solid content g=50% is taken, and the mass fraction of the microspheres in the transparent optical film after final curing is determined to be ω=10%,
(3)根据质量配比公式(3) According to the mass ratio formula
取2g微球液与3.6g水溶性热固胶,将二者用超声波震荡充分混合,制成微球在水溶性热固胶中均匀分布的混合溶液。Take 2 g of microsphere liquid and 3.6 g of water-soluble thermosetting adhesive, mix the two thoroughly by ultrasonic vibration, and prepare a mixed solution in which the microspheres are evenly distributed in the water-soluble thermosetting adhesive.
(4)用涂布机将混合溶液在透光率为T1=85%的PC透明塑料上涂布一层薄膜,然后加热固化,形成1μm~500μm之间任意厚度的透明光学膜,在透明光学膜上贴合透光率T2=98%的减反膜。最终制成透明背投膜。(4) Use a coating machine to coat a thin film of the mixed solution on a PC transparent plastic with a transmittance of T 1 = 85%, and then heat and cure it to form a transparent optical film with any thickness between 1 μm and 500 μm, and then attach an anti-reflection film with a transmittance of T 2 = 98% on the transparent optical film. Finally, a transparent rear projection film is made.
实验测得此背投膜:正背面总散射光强之比为16:1,散射光强半峰宽角度为73°,透光率为77%、雾度为14%,对比度为55:1,增益为1.8。The experimental results show that the ratio of total scattered light intensity between the front and back sides of this rear projection film is 16:1, the half-peak width angle of the scattered light intensity is 73°, the transmittance is 77%, the haze is 14%, the contrast is 55:1, and the gain is 1.8.
实施例3Example 3
(1)取折射系数m0=1.50的水溶性热固胶作为透明光学膜的透明薄膜材料,取粒径为D=250nm、折射系数m1=1.6的PS(聚苯乙烯)微球。(1) A water-soluble thermosetting adhesive with a refractive index m 0 =1.50 is used as the transparent film material of the transparent optical film, and PS (polystyrene) microspheres with a particle size of D =250 nm and a refractive index m 1 =1.6 are used.
(2)将PS微球用水混合配制成质量分数μ=20%的微球液,取固含量g=40%的水溶性热固胶,并确定最终固化后微球在透明光学膜中的质量分数ω=15%,(2) PS microspheres are mixed with water to prepare a microsphere liquid with a mass fraction μ=20%, a water-soluble thermosetting adhesive with a solid content g=40% is taken, and the mass fraction of the microspheres in the transparent optical film after final curing is determined to be ω=15%,
(3)根据质量配比公式(3) According to the mass ratio formula
取1.5g微球液与4g水溶性热固胶,将二者用超声波震荡充分混合,制成微球在水溶性热固胶中均匀分布的混合溶液。Take 1.5 g of microsphere liquid and 4 g of water-soluble thermosetting adhesive, mix the two thoroughly by ultrasonic vibration, and prepare a mixed solution in which the microspheres are evenly distributed in the water-soluble thermosetting adhesive.
(4)用涂布机将混合溶液在透光率为T1=80%的PC透明塑料上涂布一层薄膜,然后加热固化,形成1μm~500μm之间任意厚度的透明光学膜,在透明光学膜上贴合透光率T2=99%的减反膜。最终制成透明背投膜。(4) Use a coating machine to coat a thin film of the mixed solution on a PC transparent plastic with a light transmittance of T 1 = 80%, and then heat and cure it to form a transparent optical film with any thickness between 1 μm and 500 μm, and then attach an anti-reflection film with a light transmittance of T 2 = 99% on the transparent optical film. Finally, a transparent rear projection film is made.
实验测得此背投膜:正背面总散射光强之比为6:1,散射光强半峰宽角度为175°,透光率为72%、雾度为18%,对比度为64:1,增益为2.3。The experimental results show that the ratio of total scattered light intensity between the front and back sides of this rear projection film is 6:1, the half-peak width angle of the scattered light intensity is 175°, the transmittance is 72%, the haze is 18%, the contrast is 64:1, and the gain is 2.3.
实施例4Example 4
(1)现取折射系数m0=1.50高分子透明塑料作为制作透明光学膜的透明薄膜材料,取粒径D=300nm、折射系数m1=1.6的PS(聚苯乙烯)微球。(1) A high molecular transparent plastic with a refractive index m 0 =1.50 is used as a transparent film material for making a transparent optical film, and PS (polystyrene) microspheres with a particle size D =300 nm and a refractive index m 1 =1.6 are used.
(2)将一定量的粒径为300nm的PS微球基本均匀地撒布在透明的高分子塑料表面。(2) A certain amount of PS microspheres with a particle size of 300 nm are spread evenly on the surface of a transparent polymer plastic.
(3)将高分子塑料加热到软化,将撒布在高分子塑料表面的微球压入薄膜内部,然后将高分子塑料降温到室温,冷却固化,得到透明光学膜;(3) heating the polymer plastic to soften it, pressing the microspheres spread on the surface of the polymer plastic into the interior of the film, and then cooling the polymer plastic to room temperature, cooling and solidifying it to obtain a transparent optical film;
(4)在透明光学膜上贴合透光率T2=99%的减反膜。最终制成透明两层结构的背投膜。(4) An anti-reflection film with a light transmittance of T 2 = 99% is laminated on the transparent optical film to finally produce a transparent two-layer rear projection film.
实验测得此背投膜:正背面总散射光强之比为11:1,散射光强半峰宽角度为167°,透光率为93%、雾度为8%,对比度为44:1,增益为1.9The experimental results show that the ratio of total scattered light intensity between the front and back sides of this rear projection film is 11:1, the half-peak width angle of scattered light intensity is 167°, the transmittance is 93%, the haze is 8%, the contrast is 44:1, and the gain is 1.9.
实施例5Example 5
(1)现取折射系数m0=1.58分子透明塑料作为制作透明光学膜的透明薄膜材料,取粒径D=10μm,m1=1.6的PS(聚苯乙烯)微球。(1) Now, a molecular transparent plastic with a refractive index of m 0 =1.58 is used as a transparent film material for making a transparent optical film, and PS (polystyrene) microspheres with a particle size of D =10 μm and m 1 =1.6 are used.
(2)将一定量的粒径为10μm的PS微球基本均匀地撒布在透明的高分子塑料表面。(2) A certain amount of PS microspheres with a particle size of 10 μm are spread evenly on the surface of a transparent polymer plastic.
(3)将高分子塑料加热到软化,将撒布在高分子塑料表面的微球压入薄膜内部,然后将高分子塑料降温到室温,冷却固化,得到透明光学膜;(3) heating the polymer plastic to soften it, pressing the microspheres spread on the surface of the polymer plastic into the interior of the film, and then cooling the polymer plastic to room temperature, cooling and solidifying it to obtain a transparent optical film;
(4)在透明光学膜上贴合透光率T2=99%的减反膜。最终制成透明两层结构的背投膜。(4) An anti-reflection film with a light transmittance of T 2 = 99% is laminated on the transparent optical film to finally produce a transparent two-layer rear projection film.
实验测得此背投膜:正背面总散射光强之比为24:1,散射光强半峰宽角度为39°,透光率为91%、雾度为7%,对比度为46:1,增益为1.8。The experimental results show that the ratio of total scattered light intensity between the front and back sides of this rear projection film is 24:1, the half-peak width angle of the scattered light intensity is 39°, the transmittance is 91%, the haze is 7%, the contrast is 46:1, and the gain is 1.8.
(背投式透明显示系统实施例)(Rear projection transparent display system embodiment)
所述透明显示系统包括透明背投膜,其和上述透明背投膜实施例中的透明背投膜的结构和作用相同,在此不予赘述。The transparent display system includes a transparent rear projection film, which has the same structure and function as the transparent rear projection film in the above transparent rear projection film embodiment, and will not be described in detail here.
所述透明显示系统还包括投影设备,所述投影设备用于通过所述透明背投膜产生投影影像。The transparent display system further comprises a projection device, and the projection device is used to generate a projection image through the transparent rear projection film.
参见图12,图12示出了本申请提供的一种背投式透明显示系统示意图。Referring to FIG. 12 , FIG. 12 shows a schematic diagram of a rear-projection transparent display system provided by the present application.
透明背投膜在透明显示系统中背向投影仪210的面,是观众220观看影像的面,也是透明背投膜的正面,相应地,面向投影仪210的面,是透明背投膜的背面。透明光学膜背向投影仪210的面是出射面一侧,相应地,面向投影仪210的面,是入射面一侧。The surface of the transparent rear projection film facing away from the projector 210 in the transparent display system is the surface where the audience 220 views the image, and is also the front side of the transparent rear projection film. Correspondingly, the surface facing the projector 210 is the back side of the transparent rear projection film. The surface of the transparent optical film facing away from the projector 210 is the exit side, and correspondingly, the surface facing the projector 210 is the incident side.
虽然本说明书按照实施方式加以描述,但并非每个实施方式仅包含一个独立的技术方案,说明书的这种叙述方式仅仅是为清楚起见,本领域技术人员应当将说明书作为一个整体,各实施方式中的技术方案也可以经适当组合,形成本领域技术人员可以理解的其他实施方式。Although this specification is described according to implementation modes, not every implementation mode includes only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each implementation mode may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.
上文所列出的一系列的详细说明仅仅是针对本发明的可行性实施方式的具体说明,它们并非用以限制本发明的保护范围,凡未脱离本发明技艺精神所作的等效实施方式或变更均应包含在本发明的保护范围之内。The series of detailed descriptions listed above are only specific descriptions of feasible implementation methods of the present invention. They are not intended to limit the scope of protection of the present invention. Any equivalent implementation methods or changes that do not deviate from the technical spirit of the present invention should be included in the scope of protection of the present invention.
Claims (12)
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