CN118655005A - A mold shell strength testing device - Google Patents
A mold shell strength testing device Download PDFInfo
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- CN118655005A CN118655005A CN202411147197.1A CN202411147197A CN118655005A CN 118655005 A CN118655005 A CN 118655005A CN 202411147197 A CN202411147197 A CN 202411147197A CN 118655005 A CN118655005 A CN 118655005A
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- 238000012360 testing method Methods 0.000 title claims description 29
- 238000007789 sealing Methods 0.000 claims abstract description 66
- 230000007246 mechanism Effects 0.000 claims abstract description 60
- 238000001514 detection method Methods 0.000 claims abstract description 11
- 230000007704 transition Effects 0.000 claims abstract description 4
- 230000009471 action Effects 0.000 claims description 8
- 238000013459 approach Methods 0.000 claims description 7
- 230000002093 peripheral effect Effects 0.000 claims description 4
- 239000003566 sealing material Substances 0.000 claims description 3
- 238000005259 measurement Methods 0.000 abstract description 7
- 238000005516 engineering process Methods 0.000 abstract 1
- 238000010586 diagram Methods 0.000 description 6
- 230000000694 effects Effects 0.000 description 5
- 238000000034 method Methods 0.000 description 4
- 238000005266 casting Methods 0.000 description 3
- 230000008569 process Effects 0.000 description 3
- 101001121408 Homo sapiens L-amino-acid oxidase Proteins 0.000 description 2
- 102100026388 L-amino-acid oxidase Human genes 0.000 description 2
- 230000008859 change Effects 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- 101000827703 Homo sapiens Polyphosphoinositide phosphatase Proteins 0.000 description 1
- 102100023591 Polyphosphoinositide phosphatase Human genes 0.000 description 1
- 101100012902 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) FIG2 gene Proteins 0.000 description 1
- 101100233916 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) KAR5 gene Proteins 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- KZHJGOXRZJKJNY-UHFFFAOYSA-N dioxosilane;oxo(oxoalumanyloxy)alumane Chemical compound O=[Si]=O.O=[Si]=O.O=[Al]O[Al]=O.O=[Al]O[Al]=O.O=[Al]O[Al]=O KZHJGOXRZJKJNY-UHFFFAOYSA-N 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 229910052863 mullite Inorganic materials 0.000 description 1
- 239000004576 sand Substances 0.000 description 1
- RMAQACBXLXPBSY-UHFFFAOYSA-N silicic acid Chemical compound O[Si](O)(O)O RMAQACBXLXPBSY-UHFFFAOYSA-N 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N3/00—Investigating strength properties of solid materials by application of mechanical stress
- G01N3/08—Investigating strength properties of solid materials by application of mechanical stress by applying steady tensile or compressive forces
- G01N3/10—Investigating strength properties of solid materials by application of mechanical stress by applying steady tensile or compressive forces generated by pneumatic or hydraulic pressure
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N3/00—Investigating strength properties of solid materials by application of mechanical stress
- G01N3/02—Details
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N3/00—Investigating strength properties of solid materials by application of mechanical stress
- G01N3/02—Details
- G01N3/04—Chucks
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N2203/00—Investigating strength properties of solid materials by application of mechanical stress
- G01N2203/0014—Type of force applied
- G01N2203/0016—Tensile or compressive
- G01N2203/0017—Tensile
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N2203/00—Investigating strength properties of solid materials by application of mechanical stress
- G01N2203/003—Generation of the force
- G01N2203/0042—Pneumatic or hydraulic means
- G01N2203/0044—Pneumatic means
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Abstract
本发明涉及应力检测技术领域,具体涉及一种模壳强度检测设备,用于对两端大、中部小,且两端与中部之间通过锥面过渡的模壳试样进行检测,包括机架、密封筒和两个夹持机构;每个夹持机构与模壳试样的一个端部限定出密封的第一腔室;密封筒套于模壳试样外,与模壳试样、两个夹持机构之间限定出密封的第二腔室。第二腔室内通入高压气体以形成正压,夹持机构使第一腔室形成负压。第二腔室内的高压气体通过模壳试样上的锥面有使其两端相互远离的趋势,且第一腔室为负压,对模壳试样的两端有相反方向抽吸力,为模壳试样提供相反方向的拉力,模壳试样的两端只需保持密封即可,无需较大的夹持力,能够降低模壳试样因端部被夹持形变造成的测量误差。
The present invention relates to the field of stress detection technology, and specifically to a mold shell strength detection device, which is used to detect a mold shell sample with large ends and a small middle part, and a transition between the two ends and the middle part through a conical surface, and includes a frame, a sealing cylinder and two clamping mechanisms; each clamping mechanism and one end of the mold shell sample define a sealed first chamber; the sealing cylinder is sleeved outside the mold shell sample, and defines a sealed second chamber between the mold shell sample and the two clamping mechanisms. High-pressure gas is introduced into the second chamber to form a positive pressure, and the clamping mechanism forms a negative pressure in the first chamber. The high-pressure gas in the second chamber has a tendency to move its two ends away from each other through the conical surface on the mold shell sample, and the first chamber is negative pressure, which has a suction force in opposite directions on the two ends of the mold shell sample, providing a pulling force in opposite directions for the mold shell sample, and the two ends of the mold shell sample only need to remain sealed, without a large clamping force, which can reduce the measurement error caused by the deformation of the ends of the mold shell sample due to clamping.
Description
技术领域Technical Field
本发明涉及应力检测技术领域,具体涉及一种模壳强度检测设备。The present invention relates to the technical field of stress detection, and in particular to a mold shell strength detection device.
背景技术Background Art
铸件加工时所用的模壳主要由莫来石砂和硅溶胶组成,需要有较高的常温强度,以能够承受铸造过程中的压力变化,保持结构的稳定性和完整性。模壳的形状可根据铸件的形状任意调整。为确保其使用效果,在加工完成后需要对其强度进行检测,为保证检测结果的准确程度,可将模壳加工成统一的试样形状进行检测。对模壳的检测通常有拉力检测和压力检测,其中,在检测模壳试样的抗拉强度时,往往需要在试样两端施加方向相反的拉力,记录试样被拉至断裂时的拉力值即为该试样能承受的最大拉力值。The mold shell used in casting processing is mainly composed of mullite sand and silica sol. It needs to have a high strength at room temperature to withstand the pressure changes during the casting process and maintain the stability and integrity of the structure. The shape of the mold shell can be adjusted arbitrarily according to the shape of the casting. In order to ensure its use effect, its strength needs to be tested after processing. In order to ensure the accuracy of the test results, the mold shell can be processed into a uniform sample shape for testing. The test of the mold shell usually includes tension test and pressure test. Among them, when testing the tensile strength of the mold shell sample, it is often necessary to apply tension in opposite directions at both ends of the sample. The tensile value recorded when the sample is pulled to break is the maximum tensile value that the sample can withstand.
现有技术在进行抗拉强度检测时,往往是通过夹持的方式来固定试样两端,再向试样施加轴向载荷,这种方式可能会使试样被过度夹持产生力学性能的改变,从而影响实验结果。In the prior art, when conducting tensile strength testing, both ends of the sample are often fixed by clamping, and then an axial load is applied to the sample. This method may cause the sample to be over-clamped, resulting in changes in mechanical properties, thereby affecting the test results.
发明内容Summary of the invention
本发明提供一种模壳强度检测设备,以解决现有技术中测量抗拉强度时对试样过度夹持影响测量结果的问题。The invention provides a mold shell strength detection device to solve the problem in the prior art that excessive clamping of a sample affects the measurement result when measuring tensile strength.
本发明的一种模壳强度检测设备采用如下技术方案:A mold shell strength detection device of the present invention adopts the following technical solution:
一种模壳强度检测设备,用于对两端大、中部小,且两端与中部之间通过锥面过渡的模壳试样进行检测,包括机架、夹持机构和密封筒;夹持机构有两个,上下对称设置于机架上,分别夹持模壳试样的上下两端,且能够在竖直方向上相互靠近和远离;夹持机构包括驱动组件、夹持组件和密封圈;驱动组件包括活塞筒和活塞柱,活塞筒能够相对于机架上下移动;活塞柱上下密封滑动安装于活塞筒内;夹持组件设置于活塞柱的靠近模壳试样的一侧,包括转接板和夹持套筒,转接板固定于活塞柱,夹持套筒套于模壳试样外,且位于转接板的远离活塞柱的一侧,并与转接板通过弹性件连接;密封圈位于夹持套筒与模壳试样之间,使得夹持套筒与模壳试样之间密封;夹持套筒、转接板与模壳试样的端部之间围成密封的第一腔室;密封筒套于模壳试样外,且上下两端分别与两个夹持机构的活塞筒密封,密封筒、模壳试样与两个夹持机构的夹持套筒和活塞柱之间限定出密封的第二腔室,且模壳试样上的锥面处于第二腔室;密封筒上开设有与第二腔室连通的进气口。A mold shell strength testing device is used to test a mold shell specimen with large ends and a small middle part, and a transition between the two ends and the middle part through a conical surface, comprising a frame, a clamping mechanism and a sealing cylinder; there are two clamping mechanisms, which are symmetrically arranged on the frame, respectively clamping the upper and lower ends of the mold shell specimen, and can approach and move away from each other in the vertical direction; the clamping mechanism comprises a driving assembly, a clamping assembly and a sealing ring; the driving assembly comprises a piston cylinder and a piston column, and the piston cylinder can move up and down relative to the frame; the piston column is sealed and slidably installed in the piston cylinder; the clamping assembly is arranged on the side of the piston column close to the mold shell specimen, and comprises an adapter plate and a clamping sleeve, and the adapter plate is fixed The piston column is fixed, and the clamping sleeve is sleeved outside the mold shell sample and is located on the side of the adapter plate away from the piston column, and is connected to the adapter plate through an elastic member; the sealing ring is located between the clamping sleeve and the mold shell sample, so that the clamping sleeve and the mold shell sample are sealed; a sealed first chamber is surrounded by the clamping sleeve, the adapter plate and the end of the mold shell sample; the sealing cylinder is sleeved outside the mold shell sample, and the upper and lower ends are respectively sealed with the piston cylinders of the two clamping mechanisms, and a sealed second chamber is defined between the sealing cylinder, the mold shell sample and the clamping sleeves and piston column of the two clamping mechanisms, and the conical surface on the mold shell sample is in the second chamber; an air inlet connected to the second chamber is opened on the sealing cylinder.
可选地,活塞筒内设置有增压环,增压环与活塞筒内壁通过间隔分布的连杆连接,且增压环内圈为从上往下逐渐向靠近活塞筒内壁靠近的斜面;密封圈外设置有多个调节块,多个调节块绕密封圈周向间隔分布;夹持套筒周壁上开设有多个与槽孔,每个调节块穿过一个槽孔与增压环内圈的斜面抵接,以在活塞柱带动夹持套筒相对于活塞筒向远离模壳试样的方向移动时,在与增压环斜面的作用下促使密封圈与模壳试样进一步贴合。Optionally, a booster ring is provided in the piston cylinder, and the booster ring is connected to the inner wall of the piston cylinder by connecting rods distributed at intervals, and the inner ring of the booster ring is an inclined surface which gradually approaches the inner wall of the piston cylinder from top to bottom; a plurality of adjustment blocks are provided outside the sealing ring, and the plurality of adjustment blocks are distributed at intervals around the sealing ring in the circumferential direction; a plurality of slots are provided on the peripheral wall of the clamping sleeve, and each adjustment block passes through a slot and abuts against the inclined surface of the inner ring of the booster ring, so that when the piston column drives the clamping sleeve to move away from the mold shell sample relative to the piston cylinder, the sealing ring and the mold shell sample are further fitted under the action of the inclined surface of the booster ring.
可选地,夹持套筒的外周面由多个挡板围合而成,相邻两个挡板之间填充有柔性密封材料;密封圈设置于夹持套筒内圈;活塞筒内设置有增压环,增压环与活塞筒内壁通过间隔分布的连杆连接,且增压环内圈为从上往下逐渐向靠近活塞筒内壁靠近的斜面;每个挡板上均设置有用于与斜面抵接的凸块,以在活塞柱带动夹持套筒相对于活塞筒向远离模壳试样的方向移动时,使多个挡板向内收拢挤压密封圈与模壳试样进一步贴合。Optionally, the outer circumferential surface of the clamping sleeve is surrounded by a plurality of baffles, and a flexible sealing material is filled between two adjacent baffles; a sealing ring is arranged on the inner ring of the clamping sleeve; a boosting ring is arranged in the piston cylinder, and the boosting ring is connected to the inner wall of the piston cylinder by connecting rods distributed at intervals, and the inner ring of the boosting ring is an inclined surface which gradually approaches the inner wall of the piston cylinder from top to bottom; each baffle is provided with a protrusion for abutting against the inclined surface, so that when the piston column drives the clamping sleeve to move relative to the piston cylinder in a direction away from the mold shell sample, the plurality of baffles are retracted inward to squeeze the sealing ring and further fit the mold shell sample.
可选地,夹持套筒呈锥形,且靠近转接板的一端为大端,远离转接板的一端为小端。Optionally, the clamping sleeve is conical, and the end close to the adapter plate is the large end, and the end away from the adapter plate is the small end.
可选地,夹持机构还包括感应组件,感应组件包括压力传感器、弹簧和顶块,压力传感器安装于活塞柱,顶块竖直滑动安装于活塞柱,并穿过转接板与模壳试样抵接,弹簧设置于压力传感器与顶块之间;顶块将模壳试样对其的顶压力通过弹簧传递至压力传感器。Optionally, the clamping mechanism also includes a sensing component, which includes a pressure sensor, a spring and a top block. The pressure sensor is installed on the piston column, and the top block is vertically slidably installed on the piston column and passes through the adapter plate to abut against the mold shell sample. The spring is arranged between the pressure sensor and the top block; the top block transmits the top pressure of the mold shell sample to the pressure sensor through the spring.
可选地,活塞柱与活塞筒内壁之间设置有密封环。Optionally, a sealing ring is provided between the piston column and the inner wall of the piston cylinder.
可选地,位于下方的夹持机构的活塞筒固定于机架,位于上方的夹持机构的活塞筒能相对于机架上下移动;模壳强度检测设备还包括驱动机构,驱动机构用于驱动位于上方的夹持机构的活塞筒上下移动。Optionally, the piston cylinder of the clamping mechanism located below is fixed to the frame, and the piston cylinder of the clamping mechanism located above can move up and down relative to the frame; the mold shell strength testing equipment also includes a driving mechanism, which is used to drive the piston cylinder of the clamping mechanism located above to move up and down.
可选地,驱动机构包括螺杆和螺母,螺杆竖直且转动安装于机架,螺母可上下滑动地安装于机架,并与螺杆螺纹配合;位于上方的夹持机构的活塞筒与螺母固定连接。Optionally, the driving mechanism includes a screw and a nut, the screw is vertically and rotatably mounted on the frame, the nut is slidably mounted on the frame and cooperates with the screw thread; the piston cylinder of the clamping mechanism located above is fixedly connected to the nut.
可选地,驱动组件还包括液压缸,液压缸与活塞筒固定连接,且液压缸的输出轴与活塞柱固定连接。Optionally, the driving assembly further comprises a hydraulic cylinder, the hydraulic cylinder is fixedly connected to the piston barrel, and an output shaft of the hydraulic cylinder is fixedly connected to the piston column.
可选地,密封筒固定于位于下方的夹持机构的活塞筒上,位于上方的夹持机构的活塞筒下侧设置有用于与活塞筒配合的环槽。Optionally, the sealing cylinder is fixed on the piston cylinder of the clamping mechanism located at the bottom, and an annular groove for matching with the piston cylinder is provided on the lower side of the piston cylinder of the clamping mechanism located at the top.
本发明的有益效果是:本发明的模壳强度检测设备使用时,向第二腔室内通入高压气体使第二腔室内形成正压,之后使活塞柱带动转接板向远离模壳试样的方向移动,由于夹持套筒与转接板通过弹性件连接,活塞柱带动转接板移动时会使第一腔室的体积增大,由于第一腔室密封,第一腔室会因体积增大形成负压。模壳试样上的锥面在第二腔室内的高压气体的作用下有使其两端相互远离的趋势,且两个夹持机构与模壳试样的端部限定出的第一腔室为负压,对模壳试样的两端有向相反方向抽吸的作用,为模壳试样提供相反方向的拉力,通过增大第一腔室和第二腔室的正负压差,即可调整模壳试样两端受到的拉力,模壳试样的两端只需与密封圈保持密封即可,无需较大的夹持力,能够降低模壳试样因端部被夹持形变造成的测量误差。The beneficial effect of the present invention is that when the mold shell strength detection device of the present invention is used, high-pressure gas is introduced into the second chamber to form a positive pressure in the second chamber, and then the piston column drives the adapter plate to move in a direction away from the mold shell sample. Since the clamping sleeve and the adapter plate are connected by an elastic member, the volume of the first chamber will increase when the piston column drives the adapter plate to move. Since the first chamber is sealed, the first chamber will form a negative pressure due to the increase in volume. The conical surface on the mold shell sample has a tendency to move its two ends away from each other under the action of the high-pressure gas in the second chamber, and the first chamber defined by the two clamping mechanisms and the end of the mold shell sample is a negative pressure, which has the effect of sucking in opposite directions on the two ends of the mold shell sample, providing the mold shell sample with pulling forces in opposite directions. By increasing the positive and negative pressure difference between the first chamber and the second chamber, the pulling forces on the two ends of the mold shell sample can be adjusted. The two ends of the mold shell sample only need to be sealed with the sealing ring, and no large clamping force is required, which can reduce the measurement error caused by the deformation of the ends of the mold shell sample due to clamping.
进一步地,两个夹持套筒随活塞柱或在第二腔室内高压气体的作用下相互远离的过程中,由于密封圈上的调节块或夹持套筒上的凸块与增压环内圈斜面配合,夹持套筒会进一步顶推密封圈与模壳试样贴合,增加夹持套筒对模壳试样的顶压力,并保证第一腔室的密封效果,进而保证测量过程正常进行。Furthermore, in the process that the two clamping sleeves move away from each other with the piston column or under the action of the high-pressure gas in the second chamber, due to the cooperation between the adjusting block on the sealing ring or the protrusion on the clamping sleeve and the inclined surface of the inner ring of the boosting ring, the clamping sleeve will further push the sealing ring to fit the mold shell sample, increase the top pressure of the clamping sleeve on the mold shell sample, and ensure the sealing effect of the first chamber, thereby ensuring the normal progress of the measurement process.
进一步地,通过设置压力传感器检测模壳试样的形变情况,在密封圈与模壳试样产生滑脱时,至少一个压力传感器测得的压力值会产生较大变化,此时,可增加高压气体的通入量,促使两个夹持套筒进一步相互远离,将密封圈顶紧于模壳试样上,减小因滑脱造成的测量误差。Furthermore, by setting up a pressure sensor to detect the deformation of the mold shell sample, when the sealing ring and the mold shell sample slip, the pressure value measured by at least one pressure sensor will change significantly. At this time, the amount of high-pressure gas introduced can be increased to prompt the two clamping sleeves to move further away from each other, and the sealing ring will be pressed tightly against the mold shell sample, thereby reducing the measurement error caused by slippage.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动性的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative labor.
图1为本发明的一种模壳强度检测设备的实施例的整体结构示意图;FIG1 is a schematic diagram of the overall structure of an embodiment of a mold shell strength detection device of the present invention;
图2为图1的侧视图;FIG2 is a side view of FIG1;
图3为图2中A-A向的剖切示意图;Fig. 3 is a schematic cross-sectional view taken along the line A-A in Fig. 2;
图4为图3中B处的放大示意图;FIG4 is an enlarged schematic diagram of point B in FIG3 ;
图5为本发明的一种模壳强度检测设备的实施例中密封圈的结构示意图;FIG5 is a schematic structural diagram of a sealing ring in an embodiment of a mold shell strength detection device of the present invention;
图6为本发明的一种模壳强度检测设备的实施例中夹持套筒的结构示意图;FIG6 is a schematic structural diagram of a clamping sleeve in an embodiment of a mold shell strength testing device of the present invention;
图7为本发明的一种模壳强度检测设备的实施例中活塞筒和增压环的局部剖切示意图;FIG7 is a partial cross-sectional schematic diagram of a piston cylinder and a pressure boosting ring in an embodiment of a mold shell strength testing device of the present invention;
图8为本发明的一种模壳强度检测设备的另一实施例中夹持套筒的结构示意图;FIG8 is a schematic structural diagram of a clamping sleeve in another embodiment of a mold shell strength testing device of the present invention;
图中:100、机架;200、模壳试样;300、夹持机构;310、驱动组件;311、活塞筒;312、活塞柱;313、增压环;314、密封环;315、液压缸;316、环槽;320、夹持组件;321、转接板;322、夹持套筒;323、弹性件;324、槽孔;330、密封圈;331、调节块;340、感应组件;341、压力传感器;342、弹簧;343、顶块;400、密封筒;410、进气口;500、驱动机构;510、螺杆;520、螺母。In the figure: 100, frame; 200, mold shell sample; 300, clamping mechanism; 310, driving assembly; 311, piston cylinder; 312, piston column; 313, booster ring; 314, sealing ring; 315, hydraulic cylinder; 316, ring groove; 320, clamping assembly; 321, adapter plate; 322, clamping sleeve; 323, elastic member; 324, slot; 330, sealing ring; 331, adjusting block; 340, sensing assembly; 341, pressure sensor; 342, spring; 343, top block; 400, sealing cylinder; 410, air inlet; 500, driving mechanism; 510, screw; 520, nut.
具体实施方式DETAILED DESCRIPTION
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
本发明的一种模壳强度检测设备的实施例,用于对两端大、中部小,且两端与中部之间通过锥面过渡的模壳试样200进行检测,如图1至图7所示,包括机架100、夹持机构300和密封筒400。An embodiment of a mold shell strength testing device of the present invention is used to test a mold shell sample 200 with large ends and a small middle part, and a conical transition between the two ends and the middle part, as shown in Figures 1 to 7, and includes a frame 100, a clamping mechanism 300 and a sealing cylinder 400.
夹持机构300有两个,上下对称设置于机架100上,分别夹持模壳试样200的上下两端,且能够在竖直方向上相互靠近和远离,以便于模壳试样200的安装和拆卸。There are two clamping mechanisms 300 symmetrically arranged on the frame 100 , respectively clamping the upper and lower ends of the mold shell sample 200 , and being able to move closer to and farther from each other in the vertical direction, so as to facilitate the installation and removal of the mold shell sample 200 .
夹持机构300包括驱动组件310、夹持组件320和密封圈330。驱动组件310包括活塞筒311和活塞柱312,活塞筒311能够相对于机架100上下移动;活塞柱312上下密封滑动安装于活塞筒311内。夹持组件320设置于活塞柱312的靠近模壳试样200的一侧,包括转接板321和夹持套筒322,转接板321固定于活塞柱312,夹持套筒322套于模壳试样200外,且位于转接板321的远离活塞柱312的一侧,并与转接板321通过弹性件323连接,弹性件323为拉簧或其他柔性的可形变材料。密封圈330位于夹持套筒322与模壳试样200之间,使得夹持套筒322与模壳试样200之间密封;夹持套筒322、转接板321与模壳试样200的一个端部之间围成密封的第一腔室。夹持机构300有两个,能够在模壳试样200的两端分别限定出一个第一腔室。The clamping mechanism 300 includes a driving assembly 310, a clamping assembly 320 and a sealing ring 330. The driving assembly 310 includes a piston cylinder 311 and a piston column 312. The piston cylinder 311 can move up and down relative to the frame 100; the piston column 312 is installed in the piston cylinder 311 in a sealed and sliding manner. The clamping assembly 320 is arranged on the side of the piston column 312 close to the mold shell sample 200, and includes an adapter plate 321 and a clamping sleeve 322. The adapter plate 321 is fixed to the piston column 312. The clamping sleeve 322 is sleeved outside the mold shell sample 200 and is located on the side of the adapter plate 321 away from the piston column 312, and is connected to the adapter plate 321 through an elastic member 323. The elastic member 323 is a tension spring or other flexible deformable material. The sealing ring 330 is located between the clamping sleeve 322 and the mold sample 200, so that the clamping sleeve 322 and the mold sample 200 are sealed; the clamping sleeve 322, the adapter plate 321 and one end of the mold sample 200 form a sealed first chamber. There are two clamping mechanisms 300, which can define a first chamber at each end of the mold sample 200.
密封筒400套于模壳试样200外,且上下两端分别与两个夹持机构300的活塞筒311密封,密封筒400、模壳试样200与两个夹持机构300的夹持套筒322和活塞柱312之间限定出密封的第二腔室,且模壳试样200上的锥面处于第二腔室;密封筒400上开设有与第二腔室连通的进气口410。The sealing cylinder 400 is sleeved on the outside of the mold sample 200, and the upper and lower ends are respectively sealed with the piston cylinders 311 of the two clamping mechanisms 300. A sealed second chamber is defined between the sealing cylinder 400, the mold sample 200 and the clamping sleeves 322 and the piston columns 312 of the two clamping mechanisms 300, and the conical surface on the mold sample 200 is in the second chamber; an air inlet 410 connected to the second chamber is opened on the sealing cylinder 400.
使用时,向第二腔室内通入高压气体使第二腔室内形成正压,之后使活塞柱312带动转接板321向远离模壳试样200的方向移动,由于夹持套筒322与转接板321通过弹性件323连接,活塞柱312带动转接板321移动时会使第一腔室的体积增大,由于第一腔室密封,第一腔室会因体积增大形成负压。模壳试样200上的锥面在第二腔室内的高压气体的作用下有使其两端相互远离的趋势,且两个夹持机构300与模壳试样200的端部限定出的第一腔室为负压,对模壳试样200的两端有向相反方向抽吸的作用,为模壳试样200提供相反方向的拉力,通过增大第一腔室和第二腔室的正负压差,即可调整模壳试样200两端受到的拉力,模壳试样200的两端只需与密封圈330保持密封即可,无需较大的夹持力,能够降低模壳试样200因端部被夹持形变造成的测量误差。When in use, high-pressure gas is introduced into the second chamber to form a positive pressure in the second chamber, and then the piston column 312 drives the adapter plate 321 to move away from the mold sample 200. Since the clamping sleeve 322 and the adapter plate 321 are connected by the elastic member 323, the volume of the first chamber will increase when the piston column 312 drives the adapter plate 321 to move. Since the first chamber is sealed, the first chamber will form a negative pressure due to the increase in volume. The conical surface on the mold shell sample 200 tends to move its two ends away from each other under the action of the high-pressure gas in the second chamber, and the first chamber defined by the two clamping mechanisms 300 and the end of the mold shell sample 200 is at negative pressure, which has the effect of sucking the two ends of the mold shell sample 200 in opposite directions, providing the mold shell sample 200 with pulling forces in opposite directions. By increasing the positive and negative pressure difference between the first chamber and the second chamber, the pulling forces on the two ends of the mold shell sample 200 can be adjusted. The two ends of the mold shell sample 200 only need to be sealed with the sealing ring 330, and no large clamping force is required, which can reduce the measurement error caused by the deformation of the ends of the mold shell sample 200 due to clamping.
在本实施例中,活塞筒311内设置有增压环313,增压环313与活塞筒311内壁通过间隔分布的连杆连接,且增压环313内圈为从上往下逐渐向靠近活塞筒311内壁靠近的斜面。密封圈330外设置有多个调节块331,多个调节块331绕密封圈330周向间隔分布。夹持套筒322周壁上开设有多个与槽孔324,每个调节块331穿过一个槽孔324与增压环313内圈的斜面抵接,以在活塞柱312带动夹持套筒322相对于活塞筒311向远离模壳试样200的方向移动时,在与增压环313斜面的作用下促使密封圈330与模壳试样200进一步贴合,防止密封圈330与模壳试样200产生打滑。In this embodiment, a booster ring 313 is provided inside the piston cylinder 311, and the booster ring 313 is connected to the inner wall of the piston cylinder 311 through a connecting rod that is arranged at intervals, and the inner ring of the booster ring 313 is an inclined surface that gradually approaches the inner wall of the piston cylinder 311 from top to bottom. A plurality of adjustment blocks 331 are provided outside the sealing ring 330, and the plurality of adjustment blocks 331 are arranged at intervals around the sealing ring 330. A plurality of slots 324 are provided on the peripheral wall of the clamping sleeve 322, and each adjustment block 331 passes through a slot 324 and abuts against the inclined surface of the inner ring of the booster ring 313, so that when the piston column 312 drives the clamping sleeve 322 to move in a direction away from the mold sample 200 relative to the piston cylinder 311, the sealing ring 330 is further fitted with the mold sample 200 under the action of the inclined surface of the booster ring 313, so as to prevent the sealing ring 330 and the mold sample 200 from slipping.
在一些其他实施例中,夹持套筒322如图8所示,夹持套筒322的外周面由多个挡板围合而成,相邻两个挡板之间填充有柔性密封材料;密封圈330设置于夹持套筒322内圈;活塞筒311内设置有增压环313,增压环313与活塞筒311内壁通过间隔分布的连杆连接,且增压环313内圈为从上往下逐渐向靠近活塞筒311内壁靠近的斜面;每个挡板上均设置有用于与斜面抵接的凸块,以在活塞柱312带动夹持套筒322相对于活塞筒311向远离模壳试样200的方向移动时,使多个挡板向内收拢挤压密封圈330与模壳试样200进一步贴合,防止密封圈330与模壳试样200产生打滑。In some other embodiments, the clamping sleeve 322 is shown in Figure 8, and the outer peripheral surface of the clamping sleeve 322 is surrounded by a plurality of baffles, and a flexible sealing material is filled between two adjacent baffles; the sealing ring 330 is arranged on the inner ring of the clamping sleeve 322; a boosting ring 313 is arranged in the piston cylinder 311, and the boosting ring 313 is connected to the inner wall of the piston cylinder 311 by connecting rods distributed at intervals, and the inner ring of the boosting ring 313 is an inclined surface that gradually approaches the inner wall of the piston cylinder 311 from top to bottom; each baffle is provided with a protrusion for abutting against the inclined surface, so that when the piston column 312 drives the clamping sleeve 322 to move relative to the piston cylinder 311 in a direction away from the mold shell sample 200, the plurality of baffles are retracted inward to squeeze the sealing ring 330 and the mold shell sample 200 to further fit, thereby preventing the sealing ring 330 and the mold shell sample 200 from slipping.
在本实施例中,夹持套筒322呈锥形,且靠近转接板321的一端为大端,远离转接板321的一端为小端,进而使得夹持套筒322在第一腔室与第二腔室的正负压差下有沿模壳试样200轴向移动的分力,能够使密封圈330上的调节块331或凸起在与增压环313的斜面作用下进一步使密封圈330贴合模壳试样200,增加对模壳试样200的顶压力。In this embodiment, the clamping sleeve 322 is conical, and the end close to the adapter plate 321 is the large end, and the end away from the adapter plate 321 is the small end, so that the clamping sleeve 322 has a component of force to move axially along the mold shell sample 200 under the positive and negative pressure difference between the first chamber and the second chamber, which can make the adjustment block 331 or protrusion on the sealing ring 330 further fit the mold shell sample 200 under the action of the inclined surface of the boosting ring 313, thereby increasing the top pressure on the mold shell sample 200.
在本实施例中,夹持机构300还包括感应组件340,感应组件340包括压力传感器341、弹簧342和顶块343,压力传感器341安装于活塞柱312,顶块343竖直滑动安装于活塞柱312,并穿过转接板321与模壳试样200抵接,弹簧342设置于压力传感器341与顶块343之间;顶块343将模壳试样200对其的顶压力通过弹簧342传递至压力传感器341。通过设置压力传感器341判断模壳试样200与活塞柱312的相对位置,在初始状态下,可通过两个夹持机构300的压力传感器341感应到的压力值确定模壳试样200是否安装到位,在对模壳试样200进行拉伸测量时,还能根据压力传感器341感应到的压力值判断模壳试样200与密封圈330之间是否发生滑脱。In this embodiment, the clamping mechanism 300 further includes a sensing component 340, which includes a pressure sensor 341, a spring 342 and a top block 343. The pressure sensor 341 is installed on the piston column 312, and the top block 343 is vertically slidably installed on the piston column 312 and abuts against the mold sample 200 through the adapter plate 321. The spring 342 is arranged between the pressure sensor 341 and the top block 343; the top block 343 transmits the top pressure of the mold sample 200 to the pressure sensor 341 through the spring 342. The relative position of the mold sample 200 and the piston column 312 is determined by setting the pressure sensor 341. In the initial state, the pressure values sensed by the pressure sensors 341 of the two clamping mechanisms 300 can be used to determine whether the mold sample 200 is installed in place. When the mold sample 200 is subjected to tensile measurement, it can also be determined whether the mold sample 200 and the sealing ring 330 slip off according to the pressure values sensed by the pressure sensor 341.
在本实施例中,活塞柱312与活塞筒311内壁之间设置有密封环314,以保证第一腔室的密封效果。In this embodiment, a sealing ring 314 is provided between the piston column 312 and the inner wall of the piston cylinder 311 to ensure the sealing effect of the first chamber.
在本实施例中,位于下方的夹持机构300的活塞筒311固定于机架100,位于上方的夹持机构300的活塞筒311能相对于机架100上下移动;模壳强度检测设备还包括驱动机构500,驱动机构500用于驱动位于上方的夹持机构300的活塞筒311上下移动。其中,驱动机构500包括螺杆510和螺母520,螺杆510竖直且转动安装于机架100,螺母520可上下滑动地安装于机架100,并与螺杆510螺纹配合;位于上方的夹持机构300的活塞筒311与螺母520固定连接。通过转动螺杆510,调整螺母520的高度,进而调整位于上方的夹持机构300的高度。In this embodiment, the piston cylinder 311 of the clamping mechanism 300 located at the bottom is fixed to the frame 100, and the piston cylinder 311 of the clamping mechanism 300 located at the top can move up and down relative to the frame 100; the mold shell strength detection device also includes a driving mechanism 500, and the driving mechanism 500 is used to drive the piston cylinder 311 of the clamping mechanism 300 located at the top to move up and down. Among them, the driving mechanism 500 includes a screw rod 510 and a nut 520, the screw rod 510 is vertically and rotatably installed on the frame 100, and the nut 520 can be slidably installed on the frame 100 up and down, and is threadedly matched with the screw rod 510; the piston cylinder 311 of the clamping mechanism 300 located at the top is fixedly connected with the nut 520. By rotating the screw rod 510, the height of the nut 520 is adjusted, and then the height of the clamping mechanism 300 located at the top is adjusted.
在本实施例中,驱动组件310还包括液压缸315,液压缸315与活塞筒311固定连接,且液压缸315的输出轴与活塞柱312固定连接。In this embodiment, the driving assembly 310 further includes a hydraulic cylinder 315 , the hydraulic cylinder 315 is fixedly connected to the piston cylinder 311 , and the output shaft of the hydraulic cylinder 315 is fixedly connected to the piston column 312 .
在本实施例中,密封筒400固定于位于下方的夹持机构300的活塞筒311上,位于上方的夹持机构300的活塞筒311下侧设置有用于与活塞筒311配合的环槽316。In this embodiment, the sealing cylinder 400 is fixed on the piston cylinder 311 of the clamping mechanism 300 located at the bottom, and the lower side of the piston cylinder 311 of the clamping mechanism 300 located at the top is provided with an annular groove 316 for matching with the piston cylinder 311.
本发明的一种模壳强度检测设备在使用时,先使位于上方的夹持机构300与密封筒400之间预留处大于模壳试样200长度的距离,将模壳试样200的下端安装于位于下方的夹持机构300的密封圈330内,并使模壳试样200顶推位于下方的顶块343,直至位于下方的压力传感器341测得的压力值达到P1。之后使位于上方的夹持机构300向下移动,使位于上方的夹持机构300的密封圈330与模壳试样200的上端配合,且使模壳试样200顶推位于上方的顶块343,直至位于上方的压力传感器341测得的压力值达到P2,位于上方的活塞筒311的环槽316与密封筒400上端密封配合。其中,P1和P2的值相等,或相差两个模壳试样200的重力值。之后两个夹持机构300的液压缸315分别驱动两个活塞柱312相互远离,两个活塞柱312带动两个夹持套筒322相互远离,使得密封圈330在与增压环313斜面的作用下进一步与模壳试样200贴合,在此过程中,P1和P2的变化可忽略不计。由于活塞柱312向远离模壳试样200一侧移动,并通过弹性件323拉动夹持套筒322移动,使得第一腔室体积增大,形成负压。之后从进气口410向第二腔室内通入高压气体,使第一腔室和第二腔室之间产生压差,同时两个夹持机构300的夹持套筒322在第一腔室和第二腔室的正负压差下进一步通过密封圈330顶紧模壳试样200。通过通过活塞柱312向远离模壳试样200方向移动,使得第一腔室的体积继续缓慢增加,使得第一腔室的负压继续增加,对模壳试样200的拉力持续增加,两个压力传感器341测得的压力值缓慢减小。在密封圈330与模壳试样200产生滑脱时,至少一个压力传感器341测得的压力值会产生较大变化,此时,可再次通入部分高压气体,促使两个夹持套筒322进一步相互远离,将密封圈330顶紧于模壳试样200上。且由于模壳试样200与密封圈330发生滑脱时,模壳试样200的端部在第一腔室内的体积会减小,使第一腔室体积增大,进而使得第一腔室的负压进一步增大,更有助于增大第一腔室与第二腔室的正负压差,进而增加模壳试样200两端的拉力。通过在第一腔室和第二腔室内安装用于测量气压的气压表,可以获得模壳试样200被拉断时第一腔室和第二腔室的气压差,进而换算出模壳试样200的强度。When a mold shell strength testing device of the present invention is used, the distance between the upper clamping mechanism 300 and the sealing cylinder 400 is firstly made to be greater than the length of the mold shell sample 200, the lower end of the mold shell sample 200 is installed in the sealing ring 330 of the clamping mechanism 300 located at the bottom, and the mold shell sample 200 pushes the top block 343 located at the bottom until the pressure value measured by the pressure sensor 341 located at the bottom reaches P1. Then, the clamping mechanism 300 located at the top is moved downward, the sealing ring 330 of the clamping mechanism 300 located at the top is matched with the upper end of the mold shell sample 200, and the mold shell sample 200 pushes the top block 343 located at the top until the pressure value measured by the pressure sensor 341 located at the top reaches P2, and the annular groove 316 of the piston cylinder 311 located at the top is sealed and matched with the upper end of the sealing cylinder 400. Among them, the values of P1 and P2 are equal, or differ by the gravity values of two mold shell samples 200. Afterwards, the hydraulic cylinders 315 of the two clamping mechanisms 300 drive the two piston columns 312 away from each other respectively, and the two piston columns 312 drive the two clamping sleeves 322 away from each other, so that the sealing ring 330 further fits with the mold sample 200 under the action of the inclined surface of the booster ring 313. In this process, the changes of P1 and P2 can be ignored. Since the piston column 312 moves away from the mold sample 200 and pulls the clamping sleeve 322 to move through the elastic member 323, the volume of the first chamber increases, forming a negative pressure. Afterwards, high-pressure gas is introduced into the second chamber from the air inlet 410, so that a pressure difference is generated between the first chamber and the second chamber. At the same time, the clamping sleeves 322 of the two clamping mechanisms 300 further press the mold sample 200 through the sealing ring 330 under the positive and negative pressure difference between the first chamber and the second chamber. By moving the piston rod 312 away from the mold sample 200, the volume of the first chamber continues to increase slowly, so that the negative pressure of the first chamber continues to increase, the tension on the mold sample 200 continues to increase, and the pressure values measured by the two pressure sensors 341 slowly decrease. When the sealing ring 330 and the mold sample 200 slip, the pressure value measured by at least one pressure sensor 341 will change significantly. At this time, part of the high-pressure gas can be introduced again to force the two clamping sleeves 322 to move further away from each other and tighten the sealing ring 330 against the mold sample 200. And because the volume of the end of the mold sample 200 in the first chamber will decrease when the mold sample 200 and the sealing ring 330 slip, the volume of the first chamber will increase, and then the negative pressure of the first chamber will further increase, which is more conducive to increasing the positive and negative pressure difference between the first chamber and the second chamber, and then increasing the tension at both ends of the mold sample 200. By installing a barometer for measuring air pressure in the first cavity and the second cavity, the air pressure difference between the first cavity and the second cavity when the mold shell sample 200 is broken can be obtained, and then the strength of the mold shell sample 200 can be converted.
以上所述仅为本发明的较佳实施例而已,并不用以限制本发明,凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
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CN115655891A (en) * | 2022-09-07 | 2023-01-31 | 罗再鑫 | Plastic building material testing machine and using method thereof |
CN218726135U (en) * | 2022-11-01 | 2023-03-24 | 安徽国威线缆集团有限公司 | Tensile testing device for power wires and cables |
CN117686310A (en) * | 2023-11-30 | 2024-03-12 | 西北工业大学 | A pneumatic rod type tensile impact fatigue testing device and method |
CN118190589A (en) * | 2024-02-28 | 2024-06-14 | 上海凯尔孚应力腐蚀试验设备有限公司 | Stress corrosion test device and method |
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CN115655891A (en) * | 2022-09-07 | 2023-01-31 | 罗再鑫 | Plastic building material testing machine and using method thereof |
CN218726135U (en) * | 2022-11-01 | 2023-03-24 | 安徽国威线缆集团有限公司 | Tensile testing device for power wires and cables |
CN117686310A (en) * | 2023-11-30 | 2024-03-12 | 西北工业大学 | A pneumatic rod type tensile impact fatigue testing device and method |
CN118190589A (en) * | 2024-02-28 | 2024-06-14 | 上海凯尔孚应力腐蚀试验设备有限公司 | Stress corrosion test device and method |
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