CN118654073A - Brake disc with protective device and method - Google Patents
Brake disc with protective device and method Download PDFInfo
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- CN118654073A CN118654073A CN202411134015.7A CN202411134015A CN118654073A CN 118654073 A CN118654073 A CN 118654073A CN 202411134015 A CN202411134015 A CN 202411134015A CN 118654073 A CN118654073 A CN 118654073A
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16D—COUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
- F16D65/00—Parts or details
- F16D65/02—Braking members; Mounting thereof
- F16D65/04—Bands, shoes or pads; Pivots or supporting members therefor
- F16D65/092—Bands, shoes or pads; Pivots or supporting members therefor for axially-engaging brakes, e.g. disc brakes
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16D—COUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
- F16D65/00—Parts or details
- F16D65/02—Braking members; Mounting thereof
- F16D65/12—Discs; Drums for disc brakes
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16D—COUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
- F16D65/00—Parts or details
- F16D65/14—Actuating mechanisms for brakes; Means for initiating operation at a predetermined position
- F16D65/16—Actuating mechanisms for brakes; Means for initiating operation at a predetermined position arranged in or on the brake
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16D—COUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
- F16D2121/00—Type of actuator operation force
- F16D2121/02—Fluid pressure
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- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Braking Arrangements (AREA)
Abstract
Description
技术领域Technical Field
本发明属于制动盘技术领域,特别涉及具有防护装置的制动盘及方法。The invention belongs to the technical field of brake discs, and in particular relates to a brake disc with a protective device and a method.
背景技术Background Art
制动盘是盘式制动器的摩擦构件,除应具有作为构件所需要的强度和刚度外,还应有尽可能高而稳定的摩擦系数,以及适当的耐磨性、耐热性、散热性和热容量等,制动器是制动系统中用以产生阻碍车辆运动或运动趋势制动力的部件,各类汽车广泛采用的摩擦制动器根据旋转元件的不同可分为鼓式和盘式两大类。The brake disc is the friction component of the disc brake. In addition to having the strength and rigidity required as a component, it should also have the highest possible and stable friction coefficient, as well as appropriate wear resistance, heat resistance, heat dissipation and heat capacity. The brake is a component in the braking system used to generate braking force to hinder the movement or movement trend of the vehicle. The friction brakes widely used in various types of automobiles can be divided into two categories: drum and disc according to the different rotating elements.
针对于此,公开号为CN118066230A的专利申请,提出了一种具有防护装置的制动盘及方法,通过制动钳支架上的三个特征面以及制动钳上的特征面,实现防护罩安装时在周向、径向和轴向三个方向上的定位,而以上专利申请中,通过挤压制动盘进行汽车制动,在阴雨天行驶后停放的车辆和冲洗清洁后停放的车辆均存在制动盘上残留水渍的问题,使得在一定时间的存放下,制动盘的外表面造成生锈的隐患问题,不仅容易制动受损,造成安全隐患,而且降低制动盘的使用寿命,提高汽车行驶成本。In view of this, a patent application with publication number CN118066230A proposes a brake disc and method with a protective device. Through three characteristic surfaces on the brake caliper bracket and the characteristic surfaces on the brake caliper, the positioning of the protective cover in the circumferential, radial and axial directions during installation is achieved. In the above patent application, the vehicle brakes by squeezing the brake disc. Vehicles parked after driving on rainy days and vehicles parked after washing and cleaning have the problem of residual water stains on the brake disc. As a result, the outer surface of the brake disc will cause rust after being stored for a certain period of time, which not only easily damages the brakes and causes safety hazards, but also reduces the service life of the brake disc and increases the cost of vehicle driving.
发明内容Summary of the invention
针对上述问题,本发明提供了具有防护装置的制动盘及方法,以解决上述背景技术中提出的问题。In view of the above problems, the present invention provides a brake disc with a protective device and a method to solve the problems raised in the above background technology.
为实现上述目的,本发明提供如下技术方案:具有防护装置的制动盘,包括定位制动盘机构,所述定位制动盘机构的一侧固定设有制动机构,所述制动机构的两侧均固定设有防护定位机构,两个所述防护定位机构的两侧均固定设有清洁辅助机构,其中,To achieve the above-mentioned purpose, the present invention provides the following technical solution: a brake disc with a protective device, comprising a positioning brake disc mechanism, a brake mechanism is fixedly provided on one side of the positioning brake disc mechanism, a protective positioning mechanism is fixedly provided on both sides of the brake mechanism, and a cleaning auxiliary mechanism is fixedly provided on both sides of the two protective positioning mechanisms, wherein:
所述防护定位机构包括固定在制动机构两侧的定位架,所述定位架的中间位置转动设有定位丝杆,所述定位丝杆外壁的两端均螺纹设有移动架,所述定位架的一侧开设有定位槽,两个所述移动架的一侧分别与定位槽内壁的两侧滑动连接,两个所述移动架的两端均穿插设有定位杆,四个所述定位杆外壁的一端均穿插设有复位弹簧,两个所述移动架的一侧均通过两个定位杆固定设有移动座,四个所述定位杆的一端均固定设有定位块,两个所述移动座一侧的两端均固定设有定位座,四个所述定位座的中间位置均转动设有清洁辊刷;The protective positioning mechanism comprises a positioning frame fixed on both sides of the braking mechanism, a positioning screw rod is rotatably provided in the middle position of the positioning frame, both ends of the outer wall of the positioning screw rod are threadedly provided with a moving frame, a positioning groove is opened on one side of the positioning frame, one side of the two moving frames are respectively slidably connected with the two sides of the inner wall of the positioning groove, both ends of the two moving frames are interspersed with positioning rods, one end of the outer wall of the four positioning rods is interspersed with a return spring, one side of the two moving frames is fixed with a moving seat through two positioning rods, one end of the four positioning rods is fixed with a positioning block, both ends of one side of the two moving seats are fixed with positioning seats, and the middle position of the four positioning seats is rotatably provided with a cleaning roller brush;
两个所述定位架的一端均固定设有驱动器,两个所述驱动器的输出端分别与两个定位丝杆的一端固定连接;A driver is fixedly provided at one end of each of the two positioning frames, and the output ends of the two drivers are fixedly connected to one end of two positioning screw rods respectively;
两个所述定位架的一端连接设有烘干器。One end of the two positioning frames is connected with a dryer.
优选的,所述定位制动盘机构包括驱动固定架,所述驱动固定架的一侧固定设有第一制动盘,所述第一制动盘的一侧固定设有多个引风座,所述第一制动盘的一端通过多个引风座固定设有第二制动盘。Preferably, the positioning brake disc mechanism comprises a driving fixing frame, a first brake disc is fixedly provided on one side of the driving fixing frame, a plurality of air induction seats are fixedly provided on one side of the first brake disc, and a second brake disc is fixedly provided on one end of the first brake disc via the plurality of air induction seats.
优选的,所述制动机构包括限位架,所述限位架的一侧固定设有液压机,所述液压机的输出端固定设有第一制动座,所述液压机输出端的外壁固定设有第二制动座,所述第一制动座的一侧和第二制动座的一侧均固定设有制动防滑垫,所述限位架一侧的两端均固定设有缓冲垫,两个所述缓冲垫的一侧分别与第二制动座的两侧固定连接。Preferably, the braking mechanism includes a limit frame, a hydraulic press is fixedly provided on one side of the limit frame, a first brake seat is fixedly provided at the output end of the hydraulic press, a second brake seat is fixedly provided on the outer wall of the output end of the hydraulic press, a braking anti-slip pad is fixedly provided on one side of the first brake seat and one side of the second brake seat, buffer pads are fixedly provided at both ends of one side of the limit frame, and one side of the two buffer pads are respectively fixedly connected to the two sides of the second brake seat.
优选的,所述清洁辅助机构包括安装架,所述安装架内壁的两侧均转动设有引导座,所述安装架的内壁通过引导座转动设有集水轴,其中一个所述引导座的一侧连通设有引导管,所述引导管的一端与外接排水管连通。Preferably, the cleaning auxiliary mechanism includes a mounting frame, guide seats are rotatably provided on both sides of the inner wall of the mounting frame, and a water collecting shaft is rotatably provided on the inner wall of the mounting frame through the guide seats, and a guide pipe is connected to one side of one of the guide seats, and one end of the guide pipe is connected to an external drain pipe.
优选的,四个所述定位座的一侧均开设有限位槽,所述安装架两侧的两端分别与四个限位槽的内壁滑动连接。Preferably, one side of the four positioning seats is provided with a limiting groove, and both ends of the two sides of the mounting frame are slidably connected to the inner walls of the four limiting grooves respectively.
优选的,两个所述移动座的中间位置均开设有第一防护槽,两个所述集水轴的一侧分别与两个第一防护槽的一侧接触,两个所述移动架的一侧均开设有第二防护槽。Preferably, a first protective groove is provided in the middle of the two movable seats, one side of the two water collecting shafts is in contact with one side of the two first protective grooves respectively, and a second protective groove is provided on one side of the two movable frames.
优选的,两个所述移动座一侧的两端均固定设有电动伸缩杆,四个所述电动伸缩杆的伸缩端分别与两个安装架的两端固定连接,其中两个所述电动伸缩杆外壁的一侧分别与两个第二防护槽的内壁接触。Preferably, electric telescopic rods are fixedly provided at both ends of one side of the two movable seats, and the telescopic ends of the four electric telescopic rods are respectively fixedly connected to the two ends of the two mounting frames, wherein one side of the outer wall of the two electric telescopic rods is respectively in contact with the inner walls of the two second protective grooves.
优选的,两个所述集水轴外壁的两侧分别与四个清洁辊刷的外壁接触。Preferably, two sides of the outer walls of the two water collecting shafts are in contact with the outer walls of the four cleaning roller brushes respectively.
优选的,所述烘干器、驱动器和电动伸缩杆均通过智能遥控开关与外接电源电性连接。Preferably, the dryer, the driver and the electric telescopic rod are all electrically connected to an external power source via an intelligent remote control switch.
具有防护装置的制动盘的防护方法,其方法如下:The protection method of the brake disc with a protective device is as follows:
步骤一、开启烘干器,使得烘干器引入热风吹向第一制动盘、引风座和第二制动盘;Step 1: Turn on the dryer so that hot air is introduced into the dryer and blows toward the first brake disc, the air induction seat and the second brake disc;
步骤二、通过固定在定位架一侧的驱动器带动定位丝杆进行转动,使得螺纹连接在定位丝杆外壁的两侧的移动架通过定位槽的定位进行相向移动,两个移动架通过定位杆的定位带动移动座进行移动,使得移动座一侧通过定位座转动连接的清洁辊刷分别接触在第一制动盘一侧的两端和第二制动盘一侧的两端,通过穿插在定位杆外壁的复位弹簧弹性形变和定位块的防护定位,使得清洁辊刷的外壁分别与第一制动盘一侧的两端和第二制动盘一侧的两端进行紧密接触;Step 2, the positioning screw rod is driven to rotate by a driver fixed to one side of the positioning frame, so that the movable frames threadedly connected to the outer walls of the positioning screw rod on both sides are moved toward each other through the positioning of the positioning groove, and the two movable frames drive the movable seat to move through the positioning of the positioning rod, so that the cleaning roller brush rotatably connected to one side of the movable seat through the positioning seat contacts the two ends of the first brake disc side and the two ends of the second brake disc side respectively, and the outer walls of the cleaning roller brush are in close contact with the two ends of the first brake disc side and the two ends of the second brake disc side respectively through the elastic deformation of the return spring inserted in the outer wall of the positioning rod and the protective positioning of the positioning block;
步骤三、通过固定在移动座两端的电动伸缩杆的伸缩端带动安装架进行移动,使得转动连接在安装架中间位置的集水轴的外壁分别与两个清洁辊刷的外壁进行挤压,使得清洁辊刷吸附的污水通过挤压沿着集水轴的纹路流向引导座中,通过连通在引导座一端的引导管将污水向外排出;Step 3: The mounting frame is driven to move by the telescopic ends of the electric telescopic rods fixed at both ends of the moving frame, so that the outer wall of the water collecting shaft rotatably connected to the middle position of the mounting frame is respectively squeezed with the outer walls of the two cleaning roller brushes, so that the sewage adsorbed by the cleaning roller brush flows into the guide seat along the lines of the water collecting shaft through squeezing, and the sewage is discharged outward through the guide pipe connected to one end of the guide seat;
步骤四、通过液压机工作带动第一制动座和第二制动座进行依次移动,使得固定在第一制动座一侧和第二制动座一侧的制动防滑垫稳定的夹持在第一制动盘的外壁和第二制动盘的外壁,使得制动盘得到稳定制动。Step 4: The first brake seat and the second brake seat are driven to move in sequence by the operation of the hydraulic press, so that the brake anti-skid pads fixed on one side of the first brake seat and the second brake seat are stably clamped on the outer wall of the first brake disc and the outer wall of the second brake disc, so that the brake disc is stably braked.
本发明的有益效果:Beneficial effects of the present invention:
1、本发明通过螺纹连接在定位丝杆外壁的两侧的移动架通过定位槽的定位进行相向移动,使得移动座一侧通过定位座转动连接的清洁辊刷分别接触在第一制动盘一侧的两端和第二制动盘一侧的两端,通过穿插在定位杆外壁的复位弹簧弹性形变和定位块的防护定位,使得清洁辊刷的外壁分别与第一制动盘一侧的两端和第二制动盘一侧的两端进行紧密接触,使得湿润后的制动盘外表面的水渍快速清洁,提高制动盘干燥的效率,降低造成制动盘生锈的隐患,增加制动盘的安全性;1. The present invention moves toward each other through the positioning groove by means of the movable frame connected to the outer wall of the positioning screw rod by thread, so that the cleaning roller brush connected to the movable seat by the positioning seat can contact the two ends of the first brake disc and the two ends of the second brake disc respectively. The outer wall of the cleaning roller brush can contact the two ends of the first brake disc and the two ends of the second brake disc respectively through the elastic deformation of the return spring inserted in the outer wall of the positioning rod and the protective positioning of the positioning block, so that the water stains on the outer surface of the wetted brake disc can be quickly cleaned, the drying efficiency of the brake disc can be improved, the hidden danger of rusting of the brake disc can be reduced, and the safety of the brake disc can be increased.
2、本发明通过固定在移动座两端的电动伸缩杆的伸缩端带动安装架进行移动,使得转动连接在安装架中间位置的集水轴的外壁分别与两个清洁辊刷的外壁进行挤压,使得清洁辊刷吸附的污水通过挤压沿着集水轴的纹路流向引导座中,通过连通在引导座一端的引导管将污水向外排出,使得清洁辊刷进行持续性清洁制动盘的外壁,避免造成吸附饱和难以清洁的隐患问题,提高具有防护装置的制动盘的使用便捷性;2. The present invention drives the mounting frame to move by the telescopic ends of the electric telescopic rods fixed at both ends of the moving frame, so that the outer wall of the water collecting shaft rotatably connected to the middle position of the mounting frame is respectively squeezed with the outer walls of the two cleaning roller brushes, so that the sewage adsorbed by the cleaning roller brush flows into the guide seat along the lines of the water collecting shaft through squeezing, and the sewage is discharged outward through the guide pipe connected to one end of the guide seat, so that the cleaning roller brush continuously cleans the outer wall of the brake disc, avoiding the hidden danger of adsorption saturation and difficulty in cleaning, and improving the convenience of use of the brake disc with a protective device;
3、本发明通过烘干器引入热风吹向第一制动盘、引风座和第二制动盘,使得第一制动盘、引风座和第二制动盘在转动的情况下,外表面得到烘干处理,降低湿润后的制动盘生锈的隐患问题。3. The present invention introduces hot air to the first brake disc, the air induction seat and the second brake disc through a dryer, so that the outer surfaces of the first brake disc, the air induction seat and the second brake disc are dried while rotating, thereby reducing the hidden danger of rust on the wet brake disc.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作一简单地介绍,显而易见地,下面描述中的附图是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
图1是本发明的立体结构示意图;FIG1 is a schematic diagram of a three-dimensional structure of the present invention;
图2是本发明制动机构的分布结构示意图;FIG2 is a schematic diagram of the distribution structure of the braking mechanism of the present invention;
图3是本发明防护定位机构的分布结构示意图;FIG3 is a schematic diagram of the distribution structure of the protection positioning mechanism of the present invention;
图4是本发明定位制动盘机构结构示意图;FIG4 is a schematic diagram of the structure of the positioning brake disc mechanism of the present invention;
图5是本发明制动机构结构示意图;FIG5 is a schematic diagram of the brake mechanism structure of the present invention;
图6是本发明防护定位机构结构示意图;6 is a schematic diagram of the structure of the protective positioning mechanism of the present invention;
图7是本发明第一防护槽和第二防护槽的结构示意图;7 is a schematic diagram of the structure of the first protection groove and the second protection groove of the present invention;
图8是本发明清洁辅助机构分布状态结构示意图一;FIG8 is a schematic diagram of the first structure of the distribution state of the cleaning auxiliary mechanism of the present invention;
图9是本发明清洁辅助机构分布状态结构示意图二;FIG9 is a second schematic diagram of the distribution state of the cleaning auxiliary mechanism of the present invention;
图10是本发明集水轴结构示意图。FIG. 10 is a schematic diagram of the water collection shaft structure of the present invention.
图中:1、定位制动盘机构;101、驱动固定架;102、第二制动盘;103、第一制动盘;104、引风座;2、烘干器;3、制动机构;301、限位架;302、液压机;303、第一制动座;304、第二制动座;305、制动防滑垫;306、缓冲垫;4、防护定位机构;401、定位架;402、定位丝杆;403、定位槽;404、移动架;405、驱动器;406、移动座;407、定位座;408、清洁辊刷;409、定位杆;410、复位弹簧;411、定位块;5、清洁辅助机构;501、第一防护槽;502、第二防护槽;503、电动伸缩杆;504、安装架;505、限位槽;506、引导座;507、集水轴;508、引导管。In the figure: 1. Brake disc positioning mechanism; 101. Driving fixed frame; 102. Second brake disc; 103. First brake disc; 104. Air induction seat; 2. Dryer; 3. Brake mechanism; 301. Limiting frame; 302. Hydraulic press; 303. First brake seat; 304. Second brake seat; 305. Brake anti-skid pad; 306. Buffer pad; 4. Protective positioning mechanism; 401. Positioning frame; 402. Positioning screw rod; 403. Positioning groove; 404, moving frame; 405, driver; 406, moving seat; 407, positioning seat; 408, cleaning roller brush; 409, positioning rod; 410, return spring; 411, positioning block; 5, cleaning auxiliary mechanism; 501, first protective groove; 502, second protective groove; 503, electric telescopic rod; 504, mounting frame; 505, limiting groove; 506, guide seat; 507, water collecting shaft; 508, guide pipe.
具体实施方式DETAILED DESCRIPTION
为使本发明实施例的目的、技术方案和优点更加清楚,下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地说明,显然,所描述的实施例是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。In order to make the purpose, technical solution and advantages of the embodiments of the present invention clearer, the technical solution in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
参考图1-图10,本发明提供了具有防护装置的制动盘,包括定位制动盘机构1,定位制动盘机构1的一侧固定设有制动机构3,制动机构3的两侧均固定设有防护定位机构4,两个防护定位机构4的两侧均固定设有清洁辅助机构5,其中,Referring to FIGS. 1 to 10 , the present invention provides a brake disc with a protective device, including a positioning brake disc mechanism 1, a brake mechanism 3 is fixedly provided on one side of the positioning brake disc mechanism 1, a protective positioning mechanism 4 is fixedly provided on both sides of the brake mechanism 3, and a cleaning auxiliary mechanism 5 is fixedly provided on both sides of the two protective positioning mechanisms 4, wherein:
防护定位机构4包括固定在制动机构3两侧的定位架401,定位架401的中间位置转动设有定位丝杆402,定位丝杆402外壁的两端均螺纹设有移动架404,定位架401的一侧开设有定位槽403,两个移动架404的一侧分别与定位槽403内壁的两侧滑动连接,两个移动架404的两端均穿插设有定位杆409,四个定位杆409外壁的一端均穿插设有复位弹簧410,两个移动架404的一侧均通过两个定位杆409固定设有移动座406,四个定位杆409的一端均固定设有定位块411,两个移动座406一侧的两端均固定设有定位座407,四个定位座407的中间位置均转动设有清洁辊刷408,通过固定在定位架401一侧的驱动器405带动定位丝杆402进行转动,使得螺纹连接在定位丝杆402外壁的两侧的移动架404通过定位槽403的定位进行相向移动,两个移动架404通过定位杆409的定位带动移动座406进行移动,使得移动座406一侧通过定位座407转动连接的清洁辊刷408分别接触在第一制动盘103一侧的两端和第二制动盘102一侧的两端,通过穿插在定位杆409外壁的复位弹簧410弹性形变和定位块411的防护定位,使得清洁辊刷408的外壁分别与第一制动盘103一侧的两端和第二制动盘102一侧的两端进行紧密接触,使得湿润后的制动盘外表面的水渍快速清洁,提高制动盘干燥的效率,降低造成制动盘生锈的隐患,增加制动盘的安全性;The protective positioning mechanism 4 includes a positioning frame 401 fixed on both sides of the braking mechanism 3, a positioning screw rod 402 is rotatably provided in the middle position of the positioning frame 401, and both ends of the outer wall of the positioning screw rod 402 are threadedly provided with a moving frame 404, a positioning groove 403 is opened on one side of the positioning frame 401, and one side of the two moving frames 404 is respectively slidably connected with both sides of the inner wall of the positioning groove 403, and positioning rods 409 are inserted at both ends of the two moving frames 404, and one end of the outer wall of the four positioning rods 409 is inserted with a return spring 410, and one side of the two moving frames 404 is fixed with a moving seat 406 through the two positioning rods 409, and one end of the four positioning rods 409 is fixed with a positioning block 411, and both ends of one side of the two moving seats 406 are fixed with positioning seats 407, and the middle position of the four positioning seats 407 is rotatably provided with a cleaning roller brush 408, which is driven by a driver fixed on one side of the positioning frame 401 The two movable frames 404 drive the movable seat 406 to move through the positioning of the positioning rod 409, so that the cleaning roller brush 408 rotatably connected to the movable seat 407 on one side of the movable seat 406 contacts the two ends of the first brake disc 103 and the two ends of the second brake disc 102 respectively, and the outer wall of the cleaning roller brush 408 is in close contact with the two ends of the first brake disc 103 and the two ends of the second brake disc 102 respectively through the elastic deformation of the return spring 410 inserted in the outer wall of the positioning rod 409 and the protective positioning of the positioning block 411, so that the water stains on the outer surface of the wetted brake disc are quickly cleaned, the efficiency of the brake disc drying is improved, the hidden danger of rusting the brake disc is reduced, and the safety of the brake disc is increased;
两个定位架401的一端均固定设有驱动器405,两个驱动器405的输出端分别与两个定位丝杆402的一端固定连接;A driver 405 is fixedly provided at one end of each of the two positioning frames 401, and the output ends of the two drivers 405 are fixedly connected to one end of the two positioning screw rods 402 respectively;
两个定位架401的一端连接设有烘干器2,开启烘干器2,使得烘干器2引入热风吹向第一制动盘103、引风座104和第二制动盘102,使得第一制动盘103、引风座104和第二制动盘102在转动的情况下,外表面得到烘干处理,降低湿润后的制动盘生锈的隐患问题。One end of the two positioning frames 401 is connected to a dryer 2. When the dryer 2 is turned on, hot air is introduced into the dryer 2 and blown toward the first brake disc 103, the air induction seat 104 and the second brake disc 102, so that the outer surfaces of the first brake disc 103, the air induction seat 104 and the second brake disc 102 are dried while rotating, thereby reducing the hidden danger of rust on the wet brake disc.
作为本发明的一种具体实施方式,定位制动盘机构1包括驱动固定架101,驱动固定架101的一侧固定设有第一制动盘103,第一制动盘103的一侧固定设有多个引风座104,第一制动盘103的一端通过多个引风座104固定设有第二制动盘102,通过液压机302工作带动第一制动座303和第二制动座304进行依次移动,使得固定在第一制动座303一侧和第二制动座304一侧的制动防滑垫305稳定的夹持在第一制动盘103的外壁和第二制动盘102的外壁,使得制动盘得到稳定制动,同时通过第一制动盘103和第二制动盘102的设置,避免制动盘过薄导致制动不稳定的隐患问题,通过引风座104的设置,提高制动盘通风冷却效率,且避免制动盘过热造成制动失灵的隐患。As a specific embodiment of the present invention, the positioning brake disc mechanism 1 includes a driving fixed frame 101, a first brake disc 103 is fixedly provided on one side of the driving fixed frame 101, a plurality of air induction seats 104 are fixedly provided on one side of the first brake disc 103, a second brake disc 102 is fixedly provided on one end of the first brake disc 103 through the plurality of air induction seats 104, and the first brake seat 303 and the second brake seat 304 are driven to move in sequence through the operation of the hydraulic press 302, so that the brake anti-skid pad 305 fixed on one side of the first brake seat 303 and the second brake seat 304 are stably clamped on the outer wall of the first brake disc 103 and the outer wall of the second brake disc 102, so that the brake disc is stably braked. At the same time, through the arrangement of the first brake disc 103 and the second brake disc 102, the hidden danger of unstable braking caused by the brake disc being too thin is avoided. Through the arrangement of the air induction seat 104, the ventilation and cooling efficiency of the brake disc is improved, and the hidden danger of brake failure caused by overheating of the brake disc is avoided.
作为本发明的一种具体实施方式,制动机构3包括限位架301,限位架301的一侧固定设有液压机302,液压机302的输出端固定设有第一制动座303,液压机302输出端的外壁固定设有第二制动座304,第一制动座303的一侧和第二制动座304的一侧均固定设有制动防滑垫305,限位架301一侧的两端均固定设有缓冲垫306,两个缓冲垫306的一侧分别与第二制动座304的两侧固定连接。As a specific embodiment of the present invention, the braking mechanism 3 includes a limit frame 301, a hydraulic press 302 is fixedly provided on one side of the limit frame 301, a first brake seat 303 is fixedly provided at the output end of the hydraulic press 302, a second brake seat 304 is fixedly provided on the outer wall of the output end of the hydraulic press 302, a braking anti-slip pad 305 is fixedly provided on one side of the first brake seat 303 and one side of the second brake seat 304, buffer pads 306 are fixedly provided at both ends of one side of the limit frame 301, and one side of the two buffer pads 306 is respectively fixedly connected to the two sides of the second brake seat 304.
作为本发明的一种具体实施方式,清洁辅助机构5包括安装架504,安装架504内壁的两侧均转动设有引导座506,安装架504的内壁通过引导座506转动设有集水轴507,其中一个引导座506的一侧连通设有引导管508,引导管508的一端与外接排水管连通;四个定位座407的一侧均开设有限位槽505,安装架504两侧的两端分别与四个限位槽505的内壁滑动连接;两个移动座406的中间位置均开设有第一防护槽501,两个集水轴507的一侧分别与两个第一防护槽501的一侧接触,两个移动架404的一侧均开设有第二防护槽502;两个移动座406一侧的两端均固定设有电动伸缩杆503,四个电动伸缩杆503的伸缩端分别与两个安装架504的两端固定连接,其中两个电动伸缩杆503外壁的一侧分别与两个第二防护槽502的内壁接触;As a specific embodiment of the present invention, the cleaning auxiliary mechanism 5 includes a mounting frame 504, both sides of the inner wall of the mounting frame 504 are rotatably provided with guide seats 506, the inner wall of the mounting frame 504 is rotatably provided with a water collecting shaft 507 through the guide seats 506, one side of one of the guide seats 506 is connected with a guide pipe 508, one end of the guide pipe 508 is connected with an external drain pipe; one side of the four positioning seats 407 are provided with a limiting groove 505, and the two ends of both sides of the mounting frame 504 are respectively slidably connected with the inner walls of the four limiting grooves 505; A first protective groove 501 is provided in the middle of the two movable seats 406, one side of the two water collecting shafts 507 is in contact with one side of the two first protective grooves 501 respectively, and a second protective groove 502 is provided on one side of the two movable frames 404; electric telescopic rods 503 are fixedly provided at both ends of one side of the two movable seats 406, and the telescopic ends of the four electric telescopic rods 503 are fixedly connected with the two ends of the two mounting frames 504 respectively, wherein one side of the outer wall of the two electric telescopic rods 503 is in contact with the inner wall of the two second protective grooves 502 respectively;
两个集水轴507外壁的两侧分别与四个清洁辊刷408的外壁接触,通过固定在移动座406两端的电动伸缩杆503的伸缩端带动安装架504进行移动,使得转动连接在安装架504中间位置的集水轴507的外壁分别与两个清洁辊刷408的外壁进行挤压,使得清洁辊刷408吸附的污水通过挤压沿着集水轴507的纹路流向引导座506中,通过连通在引导座506一端的引导管508将污水向外排出,使得清洁辊刷408进行持续性清洁制动盘的外壁,避免造成吸附饱和难以清洁的隐患问题,提高具有防护装置的制动盘的使用便捷性。The two sides of the outer walls of the two water-collecting shafts 507 are in contact with the outer walls of the four cleaning roller brushes 408 respectively, and the mounting frame 504 is driven to move by the telescopic ends of the electric telescopic rods 503 fixed at both ends of the movable seat 406, so that the outer walls of the water-collecting shafts 507 rotatably connected to the middle position of the mounting frame 504 are squeezed with the outer walls of the two cleaning roller brushes 408 respectively, so that the sewage adsorbed by the cleaning roller brushes 408 flows into the guide seat 506 along the lines of the water-collecting shafts 507 through squeezing, and the sewage is discharged outwardly through the guide pipe 508 connected to one end of the guide seat 506, so that the cleaning roller brushes 408 continuously clean the outer wall of the brake disc, thereby avoiding the hidden danger of adsorption saturation and difficulty in cleaning, and improving the convenience of use of the brake disc with a protective device.
作为本发明的一种具体实施方式,烘干器2、驱动器405和电动伸缩杆503均通过智能遥控开关与外接电源电性连接。As a specific implementation of the present invention, the dryer 2, the driver 405 and the electric telescopic rod 503 are all electrically connected to the external power supply through an intelligent remote control switch.
具有防护装置的制动盘的防护方法,其方法如下:The protection method of the brake disc with a protective device is as follows:
步骤一、开启烘干器2,使得烘干器2引入热风吹向第一制动盘103、引风座104和第二制动盘102;Step 1, turning on the dryer 2, so that the dryer 2 introduces hot air to blow toward the first brake disc 103, the air induction seat 104 and the second brake disc 102;
步骤二、通过固定在定位架401一侧的驱动器405带动定位丝杆402进行转动,使得螺纹连接在定位丝杆402外壁的两侧的移动架404通过定位槽403的定位进行相向移动,两个移动架404通过定位杆409的定位带动移动座406进行移动,使得移动座406一侧通过定位座407转动连接的清洁辊刷408分别接触在第一制动盘103一侧的两端和第二制动盘102一侧的两端,通过穿插在定位杆409外壁的复位弹簧410弹性形变和定位块411的防护定位,使得清洁辊刷408的外壁分别与第一制动盘103一侧的两端和第二制动盘102一侧的两端进行紧密接触;Step 2, the driver 405 fixed on one side of the positioning frame 401 drives the positioning screw 402 to rotate, so that the movable frames 404 threadedly connected to the two sides of the outer wall of the positioning screw 402 move toward each other through the positioning of the positioning groove 403, and the two movable frames 404 drive the movable seat 406 to move through the positioning of the positioning rod 409, so that the cleaning roller brush 408 rotatably connected to the positioning seat 407 on one side of the movable seat 406 respectively contacts the two ends of the first brake disc 103 and the two ends of the second brake disc 102, and the outer wall of the cleaning roller brush 408 is in close contact with the two ends of the first brake disc 103 and the two ends of the second brake disc 102 through the elastic deformation of the return spring 410 inserted in the outer wall of the positioning rod 409 and the protective positioning of the positioning block 411;
步骤三、通过固定在移动座406两端的电动伸缩杆503的伸缩端带动安装架504进行移动,使得转动连接在安装架504中间位置的集水轴507的外壁分别与两个清洁辊刷408的外壁进行挤压,使得清洁辊刷408吸附的污水通过挤压沿着集水轴507的纹路流向引导座506中,通过连通在引导座506一端的引导管508将污水向外排出;Step 3: The mounting frame 504 is moved by the telescopic ends of the electric telescopic rods 503 fixed at both ends of the moving seat 406, so that the outer wall of the water collecting shaft 507 rotatably connected to the middle position of the mounting frame 504 is respectively squeezed with the outer walls of the two cleaning roller brushes 408, so that the sewage adsorbed by the cleaning roller brushes 408 flows into the guide seat 506 along the lines of the water collecting shaft 507 through squeezing, and the sewage is discharged outward through the guide pipe 508 connected to one end of the guide seat 506;
步骤四、通过液压机302工作带动第一制动座303和第二制动座304进行依次移动,使得固定在第一制动座303一侧和第二制动座304一侧的制动防滑垫305稳定的夹持在第一制动盘103的外壁和第二制动盘102的外壁,使得制动盘得到稳定制动。Step 4: The hydraulic press 302 drives the first brake seat 303 and the second brake seat 304 to move in sequence, so that the brake anti-skid pad 305 fixed on one side of the first brake seat 303 and the second brake seat 304 is stably clamped on the outer wall of the first brake disc 103 and the outer wall of the second brake disc 102, so that the brake disc is stably braked.
尽管参照前述实施例对本发明进行了详细的说明,本领域的普通技术人员应当理解:其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换;而这些修改或者替换,并不使相应技术方案的本质脱离本发明各实施例技术方案的精神和范围。Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or make equivalent substitutions for some of the technical features therein; and these modifications or substitutions do not make the essence of the corresponding technical solutions deviate from the spirit and scope of the technical solutions of the embodiments of the present invention.
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CN119353335A (en) * | 2024-12-25 | 2025-01-24 | 山东东皓机械科技有限公司 | A tractor brake convenient for maintenance and maintenance and method thereof |
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