Remove sand mixer
Technical Field
The invention relates to the technical field of casting, in particular to a movable sand mixer.
Background
The sand mixer is casting equipment for mixing molding sand, and generally has the following functions of uniformly mixing old sand, new sand, molding sand binder and auxiliary materials, uniformly distributing the binder and the auxiliary materials and effectively coating the surfaces of sand grains, classifying the sand mixer according to a sand mixing process, and dividing the sand mixer into a roller type sand mixer mainly used for rolling and rubbing, a vane type sand mixer mainly used for mixing, a counter-current or rotor type sand mixer with rubbing and mixing functions and a balance type sand mixer with rolling and mixing functions.
Most of the existing sand mixers are fixed sand mixers, and have the advantages of high bearing capacity, good mixing effect and the like, but in the blanking process, mixed materials are required to be manually conveyed to a die through a material conveying vehicle, or the die is directly placed at a discharge hole, and the next die is replaced after the blanking is completed. The two modes require a great deal of manual participation, and the working efficiency is low.
For this reason, in order to facilitate the flexible unloading as required, mobile sand mixing equipment has gradually replaced fixed sand mixing equipment in the foundry and construction field. The chinese patent with application number 202011049424. X discloses a "novel mobile lifting double-arm continuous sand mixer", which is characterized by comprising a double-arm continuous sand mixer main body, wherein a novel steel plate base is arranged on the lower end surface of the double-arm continuous sand mixer main body, a novel electric mobile flat car is arranged on the lower end outer surface of the novel steel plate base, and an independent electric control cabinet of the sand mixer, a pulse cloth bag dust remover, a resin barrel for the continuous sand mixer and a curing agent barrel for the continuous sand mixer are arranged on the upper end outer surface of the novel electric mobile flat car. According to the novel movable lifting double-arm continuous sand mixer, through the installed pulse bag-type dust collector, the pulse bag-type dust collector is oil-proof and water-proof, the design of the air inlet baffle prevents large particle dust from puncturing the filter bag, the pulse valve timing ash cleaning system ensures ash cleaning effect, the novel steel plate base is coiled by adopting a steel plate, the manufacturing is simple and the strength is good, and the rotary support and the speed reducer are installed below the base, so that the maintenance is more convenient.
The arrangement facilitates the movement of the sand mixer, but the sand discharge range can only cover one side of the mobile flat car, and the mobile flat car is required to turn when sand is discharged to the other side of the mobile flat car. The whole equipment is large in size, so that the turning radius is also large, the equipment needs enough space when turning, and therefore only one side of the equipment can finish the sand discharging task, and the other side of the equipment can be taken into consideration, so that the problem of low working efficiency is caused.
Disclosure of Invention
Aiming at the defects, the invention aims to provide a movable sand mixer, which aims to solve the problem that the working efficiency of the movable sand mixer is lower because sand can only be discharged towards one side in the rectilinear motion process in the prior art.
In order to solve the technical problems, the technical scheme of the invention is as follows:
The movable sand mixer is characterized in that a stirring bin, a first auger, a supporting table and a driving table are sequentially arranged from top to bottom, a discharge hole is formed in the bottom of the stirring bin, the discharge hole is communicated with one side of the first auger, the supporting table comprises a supporting section and a power section, a fixed groove is formed in one end, facing the stirring bin, of the driving table, the outer diameter of the supporting section is larger than the inner diameter of the fixed groove, the outer diameter of the power section is smaller than the inner diameter of the fixed groove, the power section is positioned in the fixed groove, the bottom of the supporting section is rotationally connected with the top of the driving table, a plurality of protruding structures are arranged on the outer wall of the power section, a first motor is arranged at the bottom of the fixed groove, a first gear is arranged at the power end of the first motor, and the first gear is in meshed connection with the protruding structures;
a plurality of supporting legs are arranged between the top of the supporting section and the stirring bin, and rollers are arranged at the bottom of the driving table.
The top of the driving table is also provided with a limiting table, the limiting table is positioned between the fixed groove and the supporting section, the top of the limiting table is provided with an annular groove, a plurality of supporting balls are arranged in the annular groove, and partial areas of the supporting balls are in butt joint with the bottom of the supporting section.
The annular groove comprises an outer groove body and an inner groove body, wherein the outer groove body is arranged around the inner groove body, the inner groove body is arranged around the top of the fixed groove, one part of supporting balls are located in the outer groove body, and the other part of supporting balls are located in the inner groove body.
The top of the limiting table is provided with an annular clamping table, the outer wall of the supporting section is sunken towards the axis of the supporting section to form an annular clamping groove, and the annular clamping table is rotationally connected with the annular clamping groove.
The annular clamping table comprises an annular cavity, a plurality of lubricating oil cavities are arranged between the annular cavity and the annular clamping groove, one ends of the lubricating oil cavities are connected with the annular cavity, lubricating balls are arranged at the other ends of the lubricating oil cavities, partial areas of the lubricating balls are abutted to the annular clamping groove, an oil storage tank is arranged in the fixing groove, and an oil injection pipeline is arranged between the oil storage tank and the annular cavity.
The annular clamping groove is internally provided with an annular positioning protrusion, one end of the positioning protrusion, facing the lubricating ball, is a concave surface, and the concave surface is abutted with the lubricating ball.
The outer wall of the lubricating ball is provided with a plurality of concave grooves, and the concave grooves are formed by sinking the outer wall of the lubricating ball towards the center of the lubricating ball.
The stirring bin is internally and vertically provided with a hollow stirring column, the side wall of the stirring column is provided with a plurality of stirring blades, one side of the stirring bin is provided with a second motor, the power end of the second motor is provided with a power wheel, the top of the stirring column is provided with a limit wheel, the power wheel is connected with a driving wheel through a belt, the bottom of the stirring column is sleeved with a limit ring, the limit ring is rotationally connected with the stirring column, and a supporting arm is arranged between the limit ring and the stirring bin.
The stirring column sequentially comprises a driving section, a fixing section, a stirring section and a discharging section from top to bottom, wherein the limiting wheel is arranged on the outer wall of the driving section, the top of the driving section is rotationally connected with a liquid inlet pipeline, a plurality of stirring blades are arranged around the stirring section, a liquid outlet disc is sleeved on the fixing section and comprises a liquid storage cavity, a plurality of liquid outlet heads are arranged at the bottom of the liquid outlet disc, a plurality of liquid outlet holes are formed in the side wall of the fixing section, and the liquid outlet heads are communicated with the liquid storage cavity.
The limiting ring is positioned between the stirring section and the blanking section, and spiral fan blades are arranged on the circumferential direction of the blanking section.
After the technical scheme is adopted, the invention has the beneficial effects that:
First, through first motor drive brace table rotation for first auger, stirring storehouse can 360 rotate, make first auger can send the material to a plurality of directions, thereby solved current portable sand mixer and because turn to inflexibly lead to its difficult to send the finished product material to the problem of different directions. Secondly, the lubricating oil in the oil storage cavity is sent to between the supporting table and the limiting table through the structures such as the annular cavity, the lubricating oil cavity and the lubricating ball, so that the problem that the whole equipment is difficult to rotate due to large friction force when the supporting table rotates is prevented.
Drawings
FIG. 1 is a block diagram of a mobile sand mixer;
FIG. 2 is a schematic view of a structure of a support table;
FIG. 3 is an enlarged view of a portion of FIG. 1;
FIG. 4 is an enlarged view of a portion of b of FIG. 3;
FIG. 5 is a top view of the stopper;
FIG. 6 is a cross-sectional view of a lubrication ball;
FIG. 7 is a block diagram of a stirring column;
fig. 8 is a bottom view of the tapping tray.
In the figure, 1-stirring bin, 10-second motor, 101-power wheel, 102-limit wheel, 11-stirring column, 111-stirring fan blade, 112-driving section, 113-fixed section, 114-stirring section, 115-blanking section, 1151-spiral fan blade, 12-limit ring, 13-supporting arm, 14-liquid outlet disc, 141-liquid storage cavity, 142-liquid outlet head, 143-liquid outlet hole, 144-stirring rod, 1441-spiral blade, 1442-liquid outlet, 2-first auger, 3-supporting table, 31-supporting section, 311-annular clamping groove, 312-positioning protrusion, 32-power section, 321-protrusion structure, 4-driving table, 40-roller, 41-fixed groove, 411-first motor, 412-first gear, 413-oil storage tank, 414-oil injection pipeline, 42-limit table, 421-annular groove, 4211-outer groove body, 4212-inner groove body, 4213-supporting ball, 422-annular clamping table, 423-annular cavity, 424-lubricating ball, 425-lubricating ball, 5-concave surface.
Detailed Description
It should be understood that the specific embodiments described herein are for purposes of illustration only and are not intended to limit the scope of the invention.
Examples:
As shown in fig. 1-8, a mobile sand mixer is provided with a stirring bin 1, a first auger 2, a supporting table 3 and a driving table 4 from top to bottom in sequence, wherein the bottom of the stirring bin 1 is provided with a discharge hole, and the discharge hole is communicated with one side of the first auger 2. The stirring bin 1 is used for uniformly stirring auxiliary materials and gravel, and the first auger 2 has the functions of receiving the finished product materials from the stirring bin 1, discharging the finished product materials outwards and delivering the finished product materials to a place where the finished product materials are required.
In the above-described structure, the first packing auger 2 can discharge only in one direction, and the discharge direction cannot be freely selected. For this, the supporting table 3 comprises a supporting section 31 and a power section 32, a fixed slot 41 is arranged at one end of the driving table 4 facing the stirring bin 1, the outer diameter of the supporting section 31 is larger than the inner diameter of the fixed slot 41, the outer diameter of the power section 32 is smaller than the inner diameter of the fixed slot 41, the power section 32 is positioned in the fixed slot 41, the bottom of the supporting section 31 is rotationally connected with the top of the driving table 4, a plurality of protruding structures 321 are arranged on the outer wall of the power section 32, a first motor 411 is arranged at the bottom of the fixed slot 41, and a first gear 412 is arranged at the power end of the first motor 411 and is in meshed connection with the protruding structures 321. The first motor 411 drives the first gear 412 to rotate, and the first gear 412 is meshed with the protruding structure 321, so that the first gear 412 drives the power section 32 to rotate, and the bottom of the support section 31 abuts against the top of the fixing slot 41, so that the power section 32 drives the support section 31 to rotate. The supporting section 31 will drive the stirring bin 1 at the top and the first auger 2 to rotate in the horizontal direction when rotating, so that the first auger 2 discharges materials in a plurality of directions. To facilitate the movement of the mixer, rollers 40 are mounted at the bottom of the drive table 4. The driving table 4 can be provided with power equipment at the bottom, and can also be driven by traction equipment to realize the movement.
In the process of moving the driving table 4, the first motor 411 will drive the stirring bin 1 and the first packing auger 2 to rotate 360 degrees, so that the first packing auger 2 can convey the finished product material to a plurality of directions, the problem that the sand mixer in the prior art can convey the material to different positions only by turning is avoided, and the flexibility of the whole equipment is improved.
In order to ensure stability, a plurality of support legs are provided between the top of the support section 31 and the stirring magazine 1.
In order to ensure that enough power is provided for the rotation of the support table 3, a third motor and a second gear are further installed at the bottom of the fixing groove 41, the second gear is connected with the power end of the third motor, the second gear is in meshed connection with the protruding structure 321, and the third motor is symmetrical to the first motor 411.
In the above-described solution, the bottom of the support section 31 abuts against the top of the fixing groove 41, which does not affect the rotation of the support table 3, but due to the large contact area, lack of lubrication means, this may result in serious wear of the drive table 4 or the support table 3. For this purpose, as shown in fig. 2-6, a limiting table 42 is further disposed at the top of the driving table 4, the limiting table 42 is located between the fixing groove 41 and the supporting section 31, an annular groove 421 is disposed at the top of the limiting table 42, a plurality of supporting balls 4213 are disposed in the annular groove 421, and a partial area of the supporting balls 4213 abuts against the bottom of the supporting section 31. The support balls 4213 reduce the contact area of the support table 3 with the driving table 4, thereby reducing friction force so that the first motor 411 can drive the support table 3 to rotate with less consumption.
Preferably, the annular groove 421 includes an outer body 4211 and an inner body 4212, the outer body 4211 being disposed around the inner body 4212, the inner body 4212 being disposed around the top of the fixed groove 41, a portion of the support balls 4213 being located in the outer body 4211, and another portion of the support balls 4213 being located within the inner body 4212. The design makes the supporting table 3 can receive the double limiting of the inner and outer groove 4211 when rotating, and avoids the problem of swinging when rotating.
In order to further avoid the support table 3 from being separated from the driving table 4, an annular clamping table 422 is mounted at the top of the limiting table 42, the outer wall of the support section 31 is recessed towards the axis of the support section 31 to form an annular clamping groove 311, and the annular clamping table 422 is rotatably connected with the annular clamping groove 311.
In order to reduce the stagnant feel when the support table 3 rotates, the annular clamping table 422 comprises an annular cavity 423, a plurality of lubricating oil cavities 424 are arranged between the annular cavity 423 and the annular clamping groove 311, one ends of the lubricating oil cavities 424 are connected with the annular cavity 423, lubricating balls 425 are arranged at the other ends of the lubricating oil cavities 424, partial areas of the lubricating balls 425 are abutted to the annular clamping groove 311, an oil storage tank 413 is arranged in the fixing groove 41, and an oil injection pipeline 414 is arranged between the oil storage tank 413 and the annular cavity 423. The annular cavity 423 is located inside the annular clamping table 422, and is used for storing lubricating oil, the lubricating oil flows towards the annular clamping groove 311 through the lubricating oil cavity 424, and in order to avoid unnecessary waste of the lubricating oil, a lubricating ball 425 is arranged at one end of the lubricating oil cavity 424 away from the annular cavity 423. The lubrication ball 425 is rotatably arranged at one end of the lubrication cavity 424, and a part of the area of the lubrication ball 425 is in contact with the inner wall of the annular clamping groove 311, so that when the supporting table 3 rotates, friction force between the annular clamping groove 311 and the lubrication ball 425 drives the lubrication ball 425 to rotate, and when the lubrication ball 425 rotates, the lubrication oil in the lubrication cavity 424 is continuously smeared into the annular clamping groove 311, so that lubrication is completed. When the lubricating oil in the annular clamping groove 311 is excessive, the lubricating oil can flow downwards along the gap between the limiting table 42 and the supporting table 3 under the influence of gravity until the lubricating oil reaches the annular groove 421, the lubricating oil can be converged at the bottom of the annular groove 421, at this time, the supporting ball 4213 is coated on the outer wall of the supporting ball 4213 during rotation, and lubrication of the supporting ball 4213 is realized.
In order to increase the contact area between the lubrication ball 425 and the annular clamping groove 311 and accelerate the output of the lubrication oil, an annular positioning protrusion 312 is arranged in the annular clamping groove 311, one end of the positioning protrusion 312, which faces the lubrication ball 425, is a concave surface 4251, and the concave surface 4251 is abutted with the lubrication ball 425.
In order to further accelerate the output of the lubricating oil, the outer wall of the lubricating ball 425 is provided with a plurality of concave 4251 grooves, and the plurality of concave 4251 grooves are formed by recessing the outer wall of the lubricating ball 425 towards the center of the lubricating ball 425.
For conveniently sending the finished product material to more distant place, the one end that stirring storehouse 1 was kept away from to first auger 2 is provided with the bin outlet, the bin outlet is connected with second auger 5, the counter weight storehouse is installed at the top of supporting section 31, first auger 2 is located between counter weight storehouse and the second auger 5. The counterweight material is arranged in the counterweight bin, so that the problem that the first auger 2 turns on one side due to the fact that the weight of one side is large during feeding is solved.
In order to fully mix gravel and auxiliary materials, a hollow stirring column 11 is vertically arranged in a stirring bin 1, a plurality of stirring blades 111 are arranged on the side wall of the stirring column 11, a second motor 10 is arranged on one side of the stirring bin 1, a power wheel 101 is arranged at the power end of the second motor 10, a limit wheel 102 is arranged at the top of the stirring column 11, the power wheel 101 is connected with a driving wheel through a belt, a limit ring 12 is sleeved at the bottom of the stirring column 11, the limit ring 12 is rotationally connected with the stirring column 11, and a supporting arm 13 is arranged between the limit ring 12 and the stirring bin 1. The second motor 10 drives the stirring column 11 to rotate through the belt, and the stirring column 11 drives the stirring fan blades 111 to rotate when rotating, so that stirring of powder is completed.
In order to ensure the stability of the rotation of the stirring column 11, a limiting ring 12 is installed at the bottom of the stirring column 11.
The auxiliary material that uses in this scheme is generally liquid, in order to evenly mix liquid auxiliary material and gravel, we need make liquid auxiliary material can cover great scope at the in-process of input liquid auxiliary material. For this purpose, as shown in fig. 7-8, the stirring column 11 sequentially comprises a driving section 112, a fixing section 113, a stirring section 114 and a discharging section 115 from top to bottom, the limiting wheel 102 is mounted on the outer wall of the driving section 112, the top of the driving section 112 is rotatably connected with a liquid inlet pipeline, a plurality of stirring blades 111 are arranged around the stirring section 114, a liquid outlet tray 14 is sleeved on the fixing section 113, the liquid outlet tray 14 comprises a liquid storage cavity 141, a plurality of liquid outlet heads 142 are arranged at the bottom of the liquid outlet tray 14, a plurality of liquid outlet holes 143 are arranged on the side wall of the fixing section 113, and the liquid outlet heads 142 are communicated with the liquid storage cavity 141. The liquid inlet pipe sends the liquid auxiliary material to the hollow stirring column 11, and the liquid auxiliary material moves towards the liquid outlet tray 14 along the cavity of the stirring column 11. After reaching the fixed section 113, the liquid auxiliary material sequentially passes through the liquid outlet holes 143 to reach the liquid storage cavity 141, and finally passes through the liquid outlet head 142 to reach the inside of the stirring bin 1. In the above process, the liquid outlet tray 14 is sleeved on the outer wall of the fixed section 113, and is fixedly connected with the liquid outlet tray 14 and the fixed section 113, at this time, the stirring column 11 will drive the liquid outlet tray 14 to rotate when rotating, at this time, the liquid auxiliary material will be thrown out towards the periphery, so the liquid auxiliary material will cover a larger range.
To further increase the stirring effect, a plurality of stirring rods 144 are suspended from the bottom of the liquid outlet tray 14, and helical blades 1441 are provided on the circumference of the stirring rods 144. The rotation of the discharge tray 14 will rotate the stirring rod 144 around the stirring column 11, and the stirring rod 144 will stir the gravel continuously during this process.
In order to further accelerate the mixing of the liquid auxiliary material and the gravel, the stirring rod 144 is hollow, a plurality of liquid draining ports 1442 are arranged on the side wall of the stirring rod 144, and one end of the stirring rod 144 is communicated with the liquid storage cavity 141.
In order to facilitate the feeding of the finished product in the stirring bin 1 to the first auger 2, the limiting ring 12 is located between the stirring section 114 and the blanking section 115, and the blanking section 115 is provided with spiral blades 1151 in the circumferential direction.
Because the first packing auger 2 protrudes outwards, the first packing auger 2 is easy to shake due to external force, if the shaking amplitude is too large, the first packing auger 2 is broken, and for this reason, a supporting rod is arranged between the side wall of the first packing auger 2 and the side wall of the stirring bin 1, and a supporting frame is arranged between the first packing auger 2 and the top of the supporting section 31.
In summary, the scheme has the advantages that firstly, the supporting table 3 is driven to rotate through the first motor 411, so that the first packing auger 2 and the stirring bin 1 can rotate 360 degrees, and the first packing auger 2 can convey materials to a plurality of directions, and therefore the problem that the existing movable sand mixer is difficult to convey finished materials to different directions due to inflexible steering is solved. Secondly, the lubricating oil in the oil storage tank 413 is sent between the supporting table 3 and the limiting table 42 through the structures such as the annular cavity 423, the lubricating oil cavity 424 and the lubricating ball 425, so that the problem that the whole equipment is difficult to rotate due to large friction force when the supporting table 3 rotates is prevented.
The present invention is not limited to the above-described specific embodiments, and various modifications may be made by those skilled in the art without inventive effort from the above-described concepts, and are within the scope of the present invention.