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CN118649936A - Automatic crankshaft cleaning system - Google Patents

Automatic crankshaft cleaning system Download PDF

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Publication number
CN118649936A
CN118649936A CN202411139179.9A CN202411139179A CN118649936A CN 118649936 A CN118649936 A CN 118649936A CN 202411139179 A CN202411139179 A CN 202411139179A CN 118649936 A CN118649936 A CN 118649936A
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CN
China
Prior art keywords
crankshaft
fixedly connected
water
roller
cleaning
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn
Application number
CN202411139179.9A
Other languages
Chinese (zh)
Inventor
杨守良
毛海堂
刘红红
张东
罗晓松
张浩杰
司兴卫
任继勇
芦刚
韩云胜
杨长永
潘金铭
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Binzhou Lude Crankshaft Co ltd
Original Assignee
Binzhou Lude Crankshaft Co ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Binzhou Lude Crankshaft Co ltd filed Critical Binzhou Lude Crankshaft Co ltd
Priority to CN202411139179.9A priority Critical patent/CN118649936A/en
Publication of CN118649936A publication Critical patent/CN118649936A/en
Withdrawn legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B3/00Cleaning by methods involving the use or presence of liquid or steam
    • B08B3/02Cleaning by the force of jets or sprays
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B1/00Cleaning by methods involving the use of tools
    • B08B1/10Cleaning by methods involving the use of tools characterised by the type of cleaning tool
    • B08B1/12Brushes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B1/00Cleaning by methods involving the use of tools
    • B08B1/30Cleaning by methods involving the use of tools by movement of cleaning members over a surface
    • B08B1/32Cleaning by methods involving the use of tools by movement of cleaning members over a surface using rotary cleaning members
    • B08B1/34Cleaning by methods involving the use of tools by movement of cleaning members over a surface using rotary cleaning members rotating about an axis parallel to the surface
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B13/00Accessories or details of general applicability for machines or apparatus for cleaning

Landscapes

  • Cleaning By Liquid Or Steam (AREA)

Abstract

The invention belongs to the technical field of crankshaft cleaning, in particular to an automatic crankshaft cleaning system which comprises a base, a driving assembly, an oil hole cleaning assembly and a spraying assembly, wherein the base is provided with a plurality of oil holes; the driving assembly comprises a pair of driving rollers rotatably connected to the upper side of the base; the oil hole cleaning assembly comprises a group of supporting seats fixedly connected to the upper side of the base; the top of the supporting seat is provided with a concave part; a pair of rollers are rotatably connected inside the concave part; the water spraying port is arranged at the position between the pair of rollers in the concave part; the bottom of the water jet is communicated with a first water inlet pipe through a runner; the spraying assembly and the oil hole cleaning assembly are matched to work, so that the surface of the crankshaft and the oil passage holes are cleaned respectively, the comprehensive automatic cleaning function of all parts of the crankshaft is realized, the delivery quality of the crankshaft is ensured, the cleaning efficiency of the oil passage holes is higher, the oil passage holes are not required to be cleaned manually, the labor intensity is reduced, and the problem of uneven quality level of manual cleaning is avoided.

Description

一种曲轴自动清洗系统Automatic crankshaft cleaning system

技术领域Technical Field

本发明属于曲轴清洗技术领域,具体的说是一种曲轴自动清洗系统。The invention belongs to the technical field of crankshaft cleaning, in particular to an automatic crankshaft cleaning system.

背景技术Background Art

曲轴是内燃机中的重要部件之一,用于将活塞的上下往复运动转换为旋转运动,其结构通常包括主轴、连杆轴、曲轴挥动臂和油道孔等等,曲轴的生产质量将直接影响发动机的性能、平顺性和燃油效率。在曲轴生产加工过程中,将不可避免地在其表面以及油道孔内部残留油污、灰尘、金属屑、毛刺等杂物,因此在加工后需要对曲轴进行清洗,以提高其出厂质量。The crankshaft is one of the important parts in the internal combustion engine. It is used to convert the up and down reciprocating motion of the piston into rotational motion. Its structure usually includes the main shaft, connecting rod shaft, crankshaft swing arm and oil channel hole, etc. The production quality of the crankshaft will directly affect the performance, smoothness and fuel efficiency of the engine. During the crankshaft production and processing, it is inevitable that oil, dust, metal chips, burrs and other debris will remain on its surface and inside the oil channel hole. Therefore, the crankshaft needs to be cleaned after processing to improve its factory quality.

中国专利申请CN106000976B的一项专利公开了一种发动机曲轴清洗机床,其技术方案要点是:包括底座、滑杆、水动装置、小支撑滚轮固定块、第一传动轴、大支撑滚轮固定块、第二传动轴、第三传动轴、水泵、循环水管道、循环水开关和主控制柜,工作时,将曲轴放置于大滚轮和小滚轮之间,通过循环水管道上的喷头,使水流作用于水动装置,促使水动装置带动发动机曲轴转动,曲轴转动同时,循环水管道将水喷向转动的曲轴表面,实现曲轴清洗,该技术操作简便,大大提高了工作效率,能够有效保证曲轴清洗质量,而且还可降低曲轴清洗成本。A Chinese patent application CN106000976B discloses an engine crankshaft cleaning machine, the main points of its technical solution are: including a base, a slide bar, a hydraulic device, a small support roller fixing block, a first transmission shaft, a large support roller fixing block, a second transmission shaft, a third transmission shaft, a water pump, a circulating water pipeline, a circulating water switch and a main control cabinet. When working, the crankshaft is placed between the large roller and the small roller, and the water flow acts on the hydraulic device through the nozzle on the circulating water pipeline, so that the hydraulic device drives the engine crankshaft to rotate. While the crankshaft rotates, the circulating water pipeline sprays water to the rotating crankshaft surface to achieve crankshaft cleaning. This technology is easy to operate, greatly improves work efficiency, can effectively ensure the crankshaft cleaning quality, and can also reduce the crankshaft cleaning cost.

但上述技术往往存在以下缺陷:现有的曲轴清洗装置通常只能对曲轴表面进行自动清洗,功能较为单一,而对于曲轴的油道孔,则仍需要人工采用油孔刷对油道孔进行手动捅洗,或者采用高压水流对其进行手动冲洗,其过程通常费时费力,且由于油道孔内部狭窄昏暗,存在着清洗质量难以保证的问题。However, the above technologies often have the following defects: the existing crankshaft cleaning device can usually only automatically clean the crankshaft surface, and its function is relatively simple. As for the oil channel holes of the crankshaft, it is still necessary to manually poke and clean the oil channel holes with an oil hole brush, or manually flush them with high-pressure water flow. The process is usually time-consuming and labor-intensive, and since the inside of the oil channel holes is narrow and dim, there is a problem that the cleaning quality is difficult to guarantee.

为此,本发明提供一种曲轴自动清洗系统。To this end, the present invention provides an automatic crankshaft cleaning system.

发明内容Summary of the invention

为了弥补现有技术的不足,解决背景技术中所提出的至少一个技术问题。In order to make up for the deficiencies of the prior art, at least one technical problem raised in the background technology is solved.

本发明解决其技术问题所采用的技术方案是:本发明所述的一种曲轴自动清洗系统,包括底座、驱动组件、油孔清洗组件和喷淋组件;The technical solution adopted by the present invention to solve the technical problem is: the crankshaft automatic cleaning system described in the present invention comprises a base, a driving assembly, an oil hole cleaning assembly and a spray assembly;

所述驱动组件用于驱动曲轴转动;所述驱动组件包括一对转动连接于底座上侧的驱动辊;其中一个所述驱动辊的转轴通过电机控制转动;The driving assembly is used to drive the crankshaft to rotate; the driving assembly includes a pair of driving rollers rotatably connected to the upper side of the base; the rotating shaft of one of the driving rollers is controlled to rotate by a motor;

所述油孔清洗组件用于对曲轴的油道孔进行清洗;所述油孔清洗组件包括一组固定连接于底座上侧的支撑座;所述支撑座顶部设置有凹陷部;所述凹陷部内部转动连接有一对滚轮;所述凹陷部于一对滚轮之间位置处设置有喷水口;所述喷水口底部通过流道连通有进水管一;The oil hole cleaning assembly is used to clean the oil channel hole of the crankshaft; the oil hole cleaning assembly includes a group of support seats fixedly connected to the upper side of the base; a recessed portion is provided on the top of the support seat; a pair of rollers are rotatably connected inside the recessed portion; a water spray port is provided at the position between the pair of rollers; the bottom of the water spray port is connected to a water inlet pipe 1 through a flow channel;

所述喷淋组件用于对曲轴的表面进行清洗;所述喷淋组件设置于支撑座上方。The spray assembly is used to clean the surface of the crankshaft; the spray assembly is arranged above the support seat.

优选的,所述喷淋组件包括一对固定连接于底座上侧的支架;所述支架之间转动连接有转杆;所述转杆表面固定连接有滚筒;所述滚筒表面均布有一组外孔和弹性的刷条;所述滚筒连通有进水管二;所述转轴端部固定连接有带轮一;所述转杆端部固定连接有带轮二;所述带轮一与带轮二之间通过传动带连接。Preferably, the spray assembly includes a pair of brackets fixedly connected to the upper side of the base; a rotating rod is rotatably connected between the brackets; a roller is fixedly connected to the surface of the rotating rod; a group of external holes and elastic brush strips are evenly distributed on the surface of the roller; the roller is connected to a water inlet pipe 2; a pulley 1 is fixedly connected to the end of the rotating shaft; a pulley 2 is fixedly connected to the end of the rotating rod; and pulley 1 and pulley 2 are connected by a transmission belt.

优选的,所述曲轴和滚筒的转动方向相反;所述带轮一的直径大于带轮二的直径。Preferably, the crankshaft and the drum rotate in opposite directions; the diameter of pulley one is greater than the diameter of pulley two.

优选的,所述滚筒的一端设计为开口状;所述滚筒内部设置有空心的调节件;所述进水管二通过滚筒的开口端延伸至滚筒内部并与调节件连通;所述调节件下侧均布有一组内孔;所述调节件两端均转动连接有一组导轮,且导轮与滚筒内壁贴合。Preferably, one end of the drum is designed to be open; a hollow adjusting part is provided inside the drum; the second water inlet pipe extends into the interior of the drum through the open end of the drum and is connected with the adjusting part; a group of inner holes are evenly distributed on the lower side of the adjusting part; a group of guide wheels are rotatably connected to both ends of the adjusting part, and the guide wheels are in contact with the inner wall of the drum.

优选的,所述调节件中部固定连接有配重条。Preferably, a counterweight bar is fixedly connected to the middle portion of the adjusting member.

优选的,所述喷水口内部滑动连接有活动环;所述活动环与喷水口底部之间固定连接有伸缩弹簧;所述活动环内部设置有泄压结构。Preferably, a movable ring is slidably connected inside the water spout; a telescopic spring is fixedly connected between the movable ring and the bottom of the water spout; and a pressure relief structure is arranged inside the movable ring.

优选的,所述活动环上侧固定连接有弹性垫。Preferably, an elastic pad is fixedly connected to the upper side of the movable ring.

优选的,所述泄压结构包括固定连接于活动环内部的磁性环;所述磁性环内部设置有圆锥形的封堵块,且封堵块与磁性环之间互相磁吸;所述支撑座内部转动连接有卷轮,且卷轮通过马达控制转动;所述卷轮表面卷绕有连接绳,且连接绳的另一端与封堵块的尾端连接。Preferably, the pressure relief structure includes a magnetic ring fixedly connected to the inside of the movable ring; a conical sealing block is arranged inside the magnetic ring, and the sealing block and the magnetic ring are magnetically attracted to each other; a reel is rotatably connected inside the support seat, and the rotation of the reel is controlled by a motor; a connecting rope is wound around the surface of the reel, and the other end of the connecting rope is connected to the tail end of the sealing block.

优选的,所述封堵块侧面固定连接有弹性的盛水环;所述盛水环与封堵块之间形成容水空间;所述盛水环靠近连接绳的一侧与封堵块之间存在间隙。Preferably, an elastic water-containing ring is fixedly connected to the side of the blocking block; a water-containing space is formed between the water-containing ring and the blocking block; and a gap exists between the side of the water-containing ring close to the connecting rope and the blocking block.

优选的,所述连接绳端部固定连接有连接块;所述连接块与封堵块之间固定连接有卸力弹簧和密封膜,且密封膜包覆于卸力弹簧外部。Preferably, the end of the connecting rope is fixedly connected to a connecting block; a force unloading spring and a sealing film are fixedly connected between the connecting block and the blocking block, and the sealing film is coated on the outside of the force unloading spring.

本发明的有益效果如下:The beneficial effects of the present invention are as follows:

1.本发明所述的一种曲轴自动清洗系统,通过喷淋组件和油孔清洗组件配合工作,分别对曲轴的表面和油道孔进行清洗,实现了曲轴所有部位的全面自动清洗功能,保证曲轴的出厂质量,且本发明对于油道孔的清洗效率较高,无需人工手动再对油道孔进行清洗,降低劳动强度,并避免人工清洗质量层次不齐的问题;在清洗油道孔时,通过电机控制曲轴的主轴颈油道孔转动至下方并与喷水口对齐,然后控制电机停止运转,向进水管一内部供水,水流顺着进水管一进入多个支撑座的流道内部,并通过喷水口喷入油道孔内部,从而对油道孔内部进行冲洗,以去除油道孔内部的切削屑、灰尘、油污等杂物。1. The automatic crankshaft cleaning system described in the present invention cleans the surface and oil passage holes of the crankshaft respectively through the cooperation of a spray assembly and an oil hole cleaning assembly, thereby realizing a comprehensive automatic cleaning function for all parts of the crankshaft and ensuring the factory quality of the crankshaft. In addition, the cleaning efficiency of the oil passage holes of the present invention is high, and there is no need to manually clean the oil passage holes, thereby reducing labor intensity and avoiding the problem of uneven quality of manual cleaning. When cleaning the oil passage holes, the main journal oil passage holes of the crankshaft are controlled by a motor to rotate downward and align with the water spray port, and then the motor is controlled to stop running, and water is supplied to the inside of a water inlet pipe. The water flows along the water inlet pipe into the flow passages of multiple support seats and is sprayed into the inside of the oil passage holes through the water spray ports, thereby flushing the inside of the oil passage holes to remove debris, dust, oil stains and other debris inside the oil passage holes.

2.本发明所述的一种曲轴自动清洗系统,清洗时水流通过进水管二进入滚筒内部,顺着滚筒表面的外孔向外流出并淋至曲轴表面,从而对曲轴进行冲洗,并且电机在驱动转轴转动时,通过带轮一、传动带、带轮二和转杆带动滚筒同步转动,利用滚筒表面的刷条在曲轴表面摩擦刮拭,与水流互相配合,提高脏污与曲轴之间的分离效率,另外刷条有利于伸入至曲轴的不规则形状内部,对曲轴的复杂表面进行刷洗,进一步提高对曲轴的清洗效果。2. The present invention describes an automatic crankshaft cleaning system, in which water flows into the interior of the drum through a second water inlet pipe during cleaning, flows out along the outer holes on the drum surface and showers onto the crankshaft surface, thereby flushing the crankshaft, and when the motor drives the shaft to rotate, the drum is driven to rotate synchronously through the first pulley, the transmission belt, the second pulley and the rotating rod, and the brush strips on the drum surface are used to rub and scrape the crankshaft surface, cooperating with the water flow to improve the separation efficiency between dirt and the crankshaft, and the brush strips are conducive to extending into the irregular shape of the crankshaft to scrub the complex surface of the crankshaft, further improving the cleaning effect of the crankshaft.

附图说明BRIEF DESCRIPTION OF THE DRAWINGS

下面结合附图对本发明作进一步说明。The present invention will be further described below in conjunction with the accompanying drawings.

图1是本发明的立体图;Fig. 1 is a perspective view of the present invention;

图2是图1中A处局部放大图;FIG2 is a partial enlarged view of point A in FIG1;

图3是本发明的侧视图;Fig. 3 is a side view of the present invention;

图4是本发明中支撑座和调节件的结构示意图;FIG4 is a schematic diagram of the structure of the support seat and the adjusting member in the present invention;

图5是图4中B处局部放大图;FIG5 is a partial enlarged view of point B in FIG4;

图6是本发明中支撑座的剖视图;FIG6 is a cross-sectional view of the support seat of the present invention;

图7是图6中C处局部放大图;FIG7 is a partial enlarged view of point C in FIG6;

图8是图7中D处局部放大图。FIG8 is a partial enlarged view of point D in FIG7 .

图中:1、底座;2、曲轴;3、驱动辊;4、转轴;5、电机;6、油道孔;7、支撑座;8、滚轮;9、喷水口;10、流道;11、进水管一;12、支架;13、转杆;14、滚筒;15、外孔;16、刷条;17、进水管二;18、带轮一;19、带轮二;20、传动带;21、调节件;22、内孔;23、导轮;24、配重条;25、活动环;26、伸缩弹簧;27、弹性垫;28、磁性环;29、封堵块;30、卷轮;31、连接绳;32、盛水环;33、连接块;34、卸力弹簧;35、密封膜。In the figure: 1. base; 2. crankshaft; 3. driving roller; 4. rotating shaft; 5. motor; 6. oil channel hole; 7. supporting seat; 8. roller; 9. water nozzle; 10. flow channel; 11. water inlet pipe 1; 12. bracket; 13. rotating rod; 14. roller; 15. outer hole; 16. brush strip; 17. water inlet pipe 2; 18. pulley 1; 19. pulley 2; 20. transmission belt; 21. adjusting part; 22. inner hole; 23. guide wheel; 24. counterweight strip; 25. movable ring; 26. telescopic spring; 27. elastic pad; 28. magnetic ring; 29. blocking block; 30. reel; 31. connecting rope; 32. water containing ring; 33. connecting block; 34. unloading spring; 35. sealing membrane.

具体实施方式DETAILED DESCRIPTION

为了使本发明实现的技术手段、创作特征、达成目的与功效易于明白了解,下面结合具体实施方式,进一步阐述本发明。In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further explained below in conjunction with specific implementation methods.

如图1至图8所示,本发明所述的一种曲轴自动清洗系统,包括底座1、驱动组件、油孔清洗组件和喷淋组件;As shown in FIGS. 1 to 8 , an automatic crankshaft cleaning system according to the present invention comprises a base 1, a drive assembly, an oil hole cleaning assembly and a spray assembly;

所述驱动组件用于驱动曲轴2转动;所述驱动组件包括一对转动连接于底座1上侧的驱动辊3;其中一个所述驱动辊3的转轴4通过电机5控制转动;The driving assembly is used to drive the crankshaft 2 to rotate; the driving assembly includes a pair of driving rollers 3 rotatably connected to the upper side of the base 1; the rotation shaft 4 of one of the driving rollers 3 is controlled to rotate by a motor 5;

所述油孔清洗组件用于对曲轴2的油道孔6进行清洗;所述油孔清洗组件包括一组固定连接于底座1上侧的支撑座7;所述支撑座7顶部设置有凹陷部;所述凹陷部内部转动连接有一对滚轮8;所述凹陷部于一对滚轮8之间位置处设置有喷水口9;所述喷水口9底部通过流道10连通有进水管一11;The oil hole cleaning assembly is used to clean the oil passage hole 6 of the crankshaft 2; the oil hole cleaning assembly includes a set of support seats 7 fixedly connected to the upper side of the base 1; a recessed portion is provided on the top of the support seat 7; a pair of rollers 8 are rotatably connected inside the recessed portion; a water spray port 9 is provided at a position between the pair of rollers 8 in the recessed portion; the bottom of the water spray port 9 is connected to a water inlet pipe 11 through a flow channel 10;

所述喷淋组件用于对曲轴2的表面进行清洗;所述喷淋组件设置于支撑座7上方。The spray assembly is used to clean the surface of the crankshaft 2 ; the spray assembly is arranged above the support seat 7 .

现有技术中的曲轴2清洗装置通常只能对曲轴2表面进行自动清洗,功能较为单一,而对于曲轴2的油道孔6,则仍需要人工采用油孔刷对油道孔6进行手动捅洗,或者采用高压水流对其进行手动冲洗,其过程通常费时费力,且由于油道孔6内部狭窄昏暗,存在着清洗质量难以保证的问题。The crankshaft 2 cleaning device in the prior art can usually only automatically clean the surface of the crankshaft 2, and its function is relatively simple. As for the oil channel hole 6 of the crankshaft 2, it is still necessary to manually poke and clean the oil channel hole 6 with an oil hole brush, or manually flush it with high-pressure water. The process is usually time-consuming and labor-intensive, and since the inside of the oil channel hole 6 is narrow and dark, there is a problem that the cleaning quality is difficult to guarantee.

本发明在使用时将曲轴2放置在多个支撑座7和一对驱动辊3表面,且支撑座7分别对应曲轴2的主轴颈油道孔6,通过电机5带动转轴4和驱动辊3转动,利用驱动辊3带动曲轴2转动,进而通过喷淋组件对曲轴2表面进行清洗,通过油孔清洗组件对曲轴2的多个油道孔6进行清洗,二者谁先谁后无固定形式,可以先清洗曲轴2表面,也可以先清洗曲轴2的油道孔6。在清洗油道孔6时,通过电机5控制曲轴2的主轴颈油道孔6转动至下方并与喷水口9对齐,然后控制电机5停止运转,向进水管一11内部供水,水流顺着进水管一11进入多个支撑座7的流道10内部,并通过喷水口9喷入油道孔6内部,从而对油道孔6内部进行冲洗,以去除油道孔6内部的切削屑、灰尘、油污等杂物。When the present invention is used, the crankshaft 2 is placed on the surface of multiple support seats 7 and a pair of driving rollers 3, and the support seats 7 correspond to the main journal oil passage holes 6 of the crankshaft 2 respectively. The motor 5 drives the rotating shaft 4 and the driving roller 3 to rotate, and the driving roller 3 drives the crankshaft 2 to rotate, and then the surface of the crankshaft 2 is cleaned by the spray assembly, and the multiple oil passage holes 6 of the crankshaft 2 are cleaned by the oil hole cleaning assembly. There is no fixed form for which one comes first. The surface of the crankshaft 2 can be cleaned first, or the oil passage holes 6 of the crankshaft 2 can be cleaned first. When cleaning the oil passage holes 6, the main journal oil passage holes 6 of the crankshaft 2 are controlled by the motor 5 to rotate downward and align with the water spray port 9, and then the motor 5 is controlled to stop running, and water is supplied to the inside of the water inlet pipe 11. The water flows along the water inlet pipe 11 into the flow channel 10 of the multiple support seats 7, and is sprayed into the inside of the oil passage hole 6 through the water spray port 9, thereby flushing the inside of the oil passage hole 6 to remove the cutting chips, dust, oil stains and other debris inside the oil passage hole 6.

本发明通过喷淋组件和油孔清洗组件配合工作,分别对曲轴2的表面和油道孔6进行清洗,实现了曲轴2所有部位的全面自动清洗功能,保证曲轴2的出厂质量,且本发明对于油道孔6的清洗效率较高,无需人工手动再对油道孔6进行清洗,降低劳动强度,并避免人工清洗质量层次不齐的问题。The present invention cleans the surface of the crankshaft 2 and the oil channel hole 6 respectively by the cooperation of the spray component and the oil hole cleaning component, thereby realizing the comprehensive automatic cleaning function of all parts of the crankshaft 2 and ensuring the factory quality of the crankshaft 2. In addition, the present invention has a high cleaning efficiency for the oil channel hole 6, and there is no need for manual cleaning of the oil channel hole 6, which reduces labor intensity and avoids the problem of uneven quality of manual cleaning.

另外,在实际清洗工作中,为了提高本装置的运行效率,可以适当增加驱动辊3的表面粗糙度,以防止水和油污引起驱动辊3与曲轴2之间产生打滑的现象,电机5宜采用具有防水功能的伺服电机5。In addition, in actual cleaning work, in order to improve the operating efficiency of the device, the surface roughness of the driving roller 3 can be appropriately increased to prevent water and oil from causing slippage between the driving roller 3 and the crankshaft 2. The motor 5 should preferably use a servo motor 5 with a waterproof function.

作为本发明优选的一个实施例,所述喷淋组件包括一对固定连接于底座1上侧的支架12;所述支架12之间转动连接有转杆13;所述转杆13表面固定连接有滚筒14;所述滚筒14表面均布有一组外孔15和弹性的刷条16;所述滚筒14连通有进水管二17;所述转轴4端部固定连接有带轮一18;所述转杆13端部固定连接有带轮二19;所述带轮一18与带轮二19之间通过传动带20连接。清洗时水流通过进水管二17进入滚筒14内部,顺着滚筒14表面的外孔15向外流出并淋至曲轴2表面,从而对曲轴2进行冲洗,并且电机5在驱动转轴4转动时,通过带轮一18、传动带20、带轮二19和转杆13带动滚筒14同步转动,利用滚筒14表面的刷条16在曲轴2表面摩擦刮拭,与水流互相配合,提高脏污与曲轴2之间的分离效率,另外刷条16有利于伸入至曲轴2的不规则形状内部,对曲轴2的复杂表面进行刷洗,进一步提高对曲轴2的清洗效果。As a preferred embodiment of the present invention, the spray assembly includes a pair of brackets 12 fixedly connected to the upper side of the base 1; a rotating rod 13 is rotatably connected between the brackets 12; a roller 14 is fixedly connected to the surface of the rotating rod 13; a group of external holes 15 and elastic brush strips 16 are evenly distributed on the surface of the roller 14; the roller 14 is connected to a water inlet pipe 2 17; a pulley 18 is fixedly connected to the end of the rotating shaft 4; a pulley 2 19 is fixedly connected to the end of the rotating rod 13; the pulley 18 and the pulley 2 19 are connected by a transmission belt 20. During cleaning, water flows into the drum 14 through the second water inlet pipe 17, flows out along the outer hole 15 on the surface of the drum 14 and splashes onto the surface of the crankshaft 2, thereby flushing the crankshaft 2. When the motor 5 drives the rotating shaft 4 to rotate, it drives the drum 14 to rotate synchronously through the pulley 18, the transmission belt 20, the pulley 2 19 and the rotating rod 13, and the brush strip 16 on the surface of the drum 14 is used to rub and scrape the surface of the crankshaft 2, cooperating with the water flow to improve the separation efficiency between the dirt and the crankshaft 2. In addition, the brush strip 16 is conducive to extending into the irregular shape of the crankshaft 2, brushing the complex surface of the crankshaft 2, and further improving the cleaning effect of the crankshaft 2.

所述曲轴2和滚筒14的转动方向相反,滚筒14底部与曲轴2顶部的线速度恰好相反,从而让刷条16与曲轴2之间保持良好的摩擦效果;所述带轮一18的直径大于带轮二19的直径,进而转杆13的转速大于转轴4的转速,即滚筒14的转速大于曲轴2的转速,让滚筒14与曲轴2之间形成差速效果,从而增大刷条16与曲轴2之间的摩擦频率,进一步提高去除曲轴2表面脏污的效率。The crankshaft 2 and the roller 14 rotate in opposite directions, and the linear speeds of the bottom of the roller 14 and the top of the crankshaft 2 are just opposite, so that a good friction effect is maintained between the brush bar 16 and the crankshaft 2; the diameter of the pulley 18 is larger than the diameter of the pulley 2 19, and thus the rotation speed of the rotating rod 13 is larger than the rotation speed of the rotating shaft 4, that is, the rotation speed of the roller 14 is larger than the rotation speed of the crankshaft 2, so that a differential effect is formed between the roller 14 and the crankshaft 2, thereby increasing the friction frequency between the brush bar 16 and the crankshaft 2, and further improving the efficiency of removing dirt from the surface of the crankshaft 2.

作为本发明优选的一个实施例,所述滚筒14的一端设计为开口状;所述滚筒14内部设置有空心的调节件21;所述进水管二17通过滚筒14的开口端延伸至滚筒14内部并与调节件21连通;所述调节件21下侧均布有一组内孔22;所述调节件21两端均转动连接有一组导轮23,且导轮23与滚筒14内壁贴合;所述调节件21中部固定连接有配重条24。通过进水管二17供水时水流先进入调节件21内部,再通过内孔22和外孔15向外导出,在滚筒14转动的过程中,导轮23滚动于滚筒14内壁表面,调节件21始终在重力作用下位于滚筒14底部,进而水流始终通过滚筒14底部的外孔15导出,保证水流的喷洒方向始终朝下,避免水流通过其他外孔15流出而无法冲洗到曲轴2的问题,提高对水资源的利用程度,同时也保证对曲轴2具有足够的喷水压力。As a preferred embodiment of the present invention, one end of the drum 14 is designed to be open; a hollow adjusting member 21 is provided inside the drum 14; the water inlet pipe 17 extends into the interior of the drum 14 through the open end of the drum 14 and is connected to the adjusting member 21; a group of inner holes 22 are evenly distributed on the lower side of the adjusting member 21; a group of guide wheels 23 are rotatably connected to both ends of the adjusting member 21, and the guide wheels 23 are in contact with the inner wall of the drum 14; a counterweight bar 24 is fixedly connected to the middle of the adjusting member 21. When water is supplied through the water inlet pipe 17, the water first enters the inside of the adjusting member 21, and then is discharged outward through the inner hole 22 and the outer hole 15. During the rotation of the drum 14, the guide wheel 23 rolls on the inner wall surface of the drum 14, and the adjusting member 21 is always located at the bottom of the drum 14 under the action of gravity, and then the water is always discharged through the outer hole 15 at the bottom of the drum 14, ensuring that the spraying direction of the water is always downward, avoiding the problem that the water flows out through other outer holes 15 and cannot wash the crankshaft 2, thereby improving the utilization of water resources and ensuring that the crankshaft 2 has sufficient water spraying pressure.

作为本发明优选的一个实施例,所述喷水口9内部滑动连接有活动环25;所述活动环25与喷水口9底部之间固定连接有伸缩弹簧26;所述活动环25内部设置有泄压结构,泄压结构具有一定阈值,当压力大于该阈值时则泄压结构开启;所述活动环25上侧固定连接有弹性垫27。通过设置活动环25和泄压结构,在不使用本装置时泄压结构保持关闭状态,防止外界的灰尘等杂物进入喷水口9内部并造成堵塞,在清洗时水流通过流道10向上进入喷水口9内部,并推动活动环25向上运动,使得弹性垫27贴合于曲轴2表面,此时活动环25停止运动,当喷水口9内部的水压达到泄压结构的阈值时,则泄压结构处于导通状态,水流可以顺利进入油道孔6内部并对其进行冲洗,通过弹性垫27封堵活动环25与曲轴2之间的缝隙,可以防止清洗时水流向四周溢散,提高对油道孔6的冲洗力度。As a preferred embodiment of the present invention, a movable ring 25 is slidably connected inside the water outlet 9; a telescopic spring 26 is fixedly connected between the movable ring 25 and the bottom of the water outlet 9; a pressure relief structure is arranged inside the movable ring 25, and the pressure relief structure has a certain threshold value, and the pressure relief structure is opened when the pressure is greater than the threshold value; an elastic pad 27 is fixedly connected to the upper side of the movable ring 25. By providing the movable ring 25 and the pressure relief structure, the pressure relief structure remains in a closed state when the device is not in use, thereby preventing external dust and other debris from entering the water spray port 9 and causing blockage. During cleaning, water flows upward through the flow channel 10 into the water spray port 9, and pushes the movable ring 25 to move upward, so that the elastic pad 27 fits the surface of the crankshaft 2. At this time, the movable ring 25 stops moving. When the water pressure inside the water spray port 9 reaches the threshold of the pressure relief structure, the pressure relief structure is in a conducting state, and water can smoothly enter the oil channel hole 6 and flush it. The gap between the movable ring 25 and the crankshaft 2 is blocked by the elastic pad 27, which can prevent water from overflowing to the surroundings during cleaning, thereby increasing the flushing force on the oil channel hole 6.

作为本发明优选的一个实施例,所述泄压结构包括固定连接于活动环25内部的磁性环28;所述磁性环28内部设置有圆锥形的封堵块29,且封堵块29与磁性环28之间互相磁吸;所述支撑座7内部转动连接有卷轮30,且卷轮30通过马达控制转动;所述卷轮30表面卷绕有连接绳31,且连接绳31的另一端与封堵块29的尾端连接。As a preferred embodiment of the present invention, the pressure relief structure includes a magnetic ring 28 fixedly connected to the inside of the movable ring 25; a conical sealing block 29 is arranged inside the magnetic ring 28, and the sealing block 29 and the magnetic ring 28 are magnetically attracted to each other; a reel 30 is rotatably connected inside the support seat 7, and the reel 30 is controlled to rotate by a motor; a connecting rope 31 is wound on the surface of the reel 30, and the other end of the connecting rope 31 is connected to the tail end of the sealing block 29.

当喷水口9内部的水压达到一定阈值后,水流对封堵块29的推力大于封堵块29与磁性环28之间的磁吸力,此时封堵块29与磁性环28分离,水流可顺利清洗油道孔6,且水流能够带动封堵块29进入油道孔6内部,使得封堵块29沿着油道孔6向上运动,此时连接绳31拉动卷轮30转动并从卷轮30表面释放,之后再利用马达带动卷轮30反转并将连接绳31卷收,使得封堵块29顺着油道孔6向下运动,通过间歇式地启动马达,即可让封堵块29在油道孔6内部往复运动,配合水流的冲刷,封堵块29可以对油道孔6内部的顽固污物进行刮拭、撞击,尤其是针对于部分卡在油道孔6内部的切削屑、毛刺等,利用封堵块29则清理效果甚佳;另外,封堵块29在油道孔6内部时能够利用其锥面对水进行导流,使得水流向侧面分散,并集中冲洗油道孔6的内壁表面,进一步促进将内壁表面粘附的污物带走。When the water pressure inside the water spout 9 reaches a certain threshold, the thrust of the water flow on the blocking block 29 is greater than the magnetic attraction between the blocking block 29 and the magnetic ring 28. At this time, the blocking block 29 is separated from the magnetic ring 28, and the water flow can smoothly clean the oil passage hole 6. The water flow can drive the blocking block 29 to enter the oil passage hole 6, so that the blocking block 29 moves upward along the oil passage hole 6. At this time, the connecting rope 31 pulls the reel 30 to rotate and is released from the surface of the reel 30. Then, the motor is used to drive the reel 30 to reverse and reel the connecting rope 31, so that the blocking block 29 moves downward along the oil passage hole 6. Movement, by intermittently starting the motor, the blocking block 29 can be made to reciprocate inside the oil channel hole 6. With the flushing of water flow, the blocking block 29 can scrape and impact the stubborn dirt inside the oil channel hole 6, especially for the cutting chips, burrs, etc. that are partially stuck inside the oil channel hole 6. The cleaning effect is very good when the blocking block 29 is used; in addition, when the blocking block 29 is inside the oil channel hole 6, it can use its conical surface to guide the water, so that the water flow is dispersed to the side and the inner wall surface of the oil channel hole 6 is concentratedly flushed, further promoting the removal of dirt adhering to the inner wall surface.

作为本发明优选的一个实施例,所述封堵块29侧面固定连接有弹性的盛水环32;所述盛水环32与封堵块29之间形成容水空间;所述盛水环32靠近连接绳31的一侧与封堵块29之间存在间隙。通过设置盛水环32,水流可以通过盛水环32与封堵块29之间的间隙进入盛水环32内部的容水空间(附图8中的空心箭头为水流进入盛水环32的方向),一方面增大对水流的阻力,提高水流带动封堵块29运动的效率,并提高对水流的分散效果,另一方面,当连接绳31拉动封堵块29在油道孔6内部向下运动时,由于与水流方向相反,此时盛水环32受力增大并向外侧变形扩展,使得盛水环32的边缘可以与油道孔6内壁贴合,进而封堵块29在运动时能够利用盛水环32对油道孔6内壁进行刮拭,进一步提高对顽固污物的清理效率。As a preferred embodiment of the present invention, an elastic water-containing ring 32 is fixedly connected to the side of the sealing block 29; a water-containing space is formed between the water-containing ring 32 and the sealing block 29; and a gap exists between the side of the water-containing ring 32 close to the connecting rope 31 and the sealing block 29. By setting the water holding ring 32, water can flow into the water-containing space inside the water holding ring 32 through the gap between the water holding ring 32 and the sealing block 29 (the hollow arrow in FIG8 is the direction in which the water flows into the water holding ring 32). On the one hand, the resistance to the water flow is increased, the efficiency of the water flow in driving the sealing block 29 to move is improved, and the dispersion effect of the water flow is improved. On the other hand, when the connecting rope 31 pulls the sealing block 29 to move downward inside the oil channel hole 6, the force on the water holding ring 32 is increased and deformed and expanded outward because it is opposite to the direction of the water flow, so that the edge of the water holding ring 32 can fit with the inner wall of the oil channel hole 6, and then the sealing block 29 can use the water holding ring 32 to scrape the inner wall of the oil channel hole 6 when moving, thereby further improving the cleaning efficiency of stubborn dirt.

所述连接绳31端部固定连接有连接块33;所述连接块33与封堵块29之间固定连接有卸力弹簧34和密封膜35,且密封膜35包覆于卸力弹簧34外部。通过设置卸力弹簧34,当连接绳31在拉动封堵块29运动时,若因封堵块29挂到油道孔6上端或其内部的障碍物而出现顿挫现象时,利用卸力弹簧34可对顿挫力进行抵消、卸除,避免封堵块29挂在某处并导致连接绳31或封堵块29出现应力集中而断裂的现象,延长其使用寿命,通过设置密封膜35对卸力弹簧34进行保护,防止其受到腐蚀或者因进入杂质而卡住。The end of the connecting rope 31 is fixedly connected to a connecting block 33; a force unloading spring 34 and a sealing film 35 are fixedly connected between the connecting block 33 and the blocking block 29, and the sealing film 35 is covered on the outside of the force unloading spring 34. By providing the force unloading spring 34, when the connecting rope 31 pulls the blocking block 29 to move, if the blocking block 29 is hung on the upper end of the oil passage hole 6 or an obstacle inside thereof, and a setback occurs, the force unloading spring 34 can be used to offset and unload the setback force, thereby preventing the blocking block 29 from hanging somewhere and causing the connecting rope 31 or the blocking block 29 to break due to stress concentration, thereby extending its service life, and providing the sealing film 35 to protect the force unloading spring 34 from being corroded or stuck due to the entry of impurities.

上述前、后、左、右、上、下均以说明书附图中的图1为基准,按照人物观察视角为标准,装置面对观察者的一面定义为前,观察者左侧定义为左,依次类推。The above-mentioned front, back, left, right, top and bottom are all based on Figure 1 of the accompanying drawings in the specification. According to the person's observation perspective, the side of the device facing the observer is defined as the front, the left side of the observer is defined as the left, and so on.

在本发明的描述中,需要理解的是,术语“中心”、“纵向”、“横向”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明保护范围的限制。In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as limiting the scope of protection of the present invention.

以上显示和描述了本发明的基本原理、主要特征和优点。本行业的技术人员应该了解,本发明不受上述实施例的限制,上述实施例和说明书中描述的只是说明本发明的原理,在不脱离本发明精神和范围的前提下,本发明还会有各种变化和改进,这些变化和改进都落入要求保护的本发明范围内。本发明要求保护范围由所附的权利要求书及其等效物界定。The above shows and describes the basic principles, main features and advantages of the present invention. It should be understood by those skilled in the art that the present invention is not limited to the above embodiments. The above embodiments and descriptions are only for explaining the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention may have various changes and improvements, which fall within the scope of the present invention. The scope of protection of the present invention is defined by the attached claims and their equivalents.

Claims (10)

1. An automatic cleaning system for a crankshaft is characterized in that: comprises a base (1), a driving assembly, an oil hole cleaning assembly and a spraying assembly;
The driving assembly is used for driving the crankshaft (2) to rotate; the driving assembly comprises a pair of driving rollers (3) rotatably connected to the upper side of the base (1); the rotation of the rotating shaft (4) of one driving roller (3) is controlled by a motor (5);
The oil hole cleaning assembly is used for cleaning an oil passage hole (6) of the crankshaft (2); the oil hole cleaning assembly comprises a group of supporting seats (7) fixedly connected to the upper side of the base (1); the top of the supporting seat (7) is provided with a concave part; a pair of rollers (8) are rotatably connected inside the concave part; the water spraying port (9) is arranged at the position between the pair of rollers (8) in the concave part; the bottom of the water jet (9) is communicated with a first water inlet pipe (11) through a runner (10);
the spraying assembly is used for cleaning the surface of the crankshaft (2); the spraying assembly is arranged above the supporting seat (7).
2. A crankshaft automatic cleaning system according to claim 1, wherein: the spraying assembly comprises a pair of brackets (12) fixedly connected to the upper side of the base (1); a rotating rod (13) is rotatably connected between the brackets (12); the surface of the rotating rod (13) is fixedly connected with a roller (14); a group of outer holes (15) and elastic brush strips (16) are uniformly distributed on the surface of the roller (14); the roller (14) is communicated with a second water inlet pipe (17); the end part of the rotating shaft (4) is fixedly connected with a belt pulley I (18); the end part of the rotating rod (13) is fixedly connected with a belt pulley II (19); the belt wheel I (18) is connected with the belt wheel II (19) through a transmission belt (20).
3. A crankshaft automatic cleaning system according to claim 2, wherein: the rotation directions of the crankshaft (2) and the roller (14) are opposite; the diameter of the first belt wheel (18) is larger than that of the second belt wheel (19).
4. A crankshaft automatic cleaning system according to claim 2, wherein: one end of the roller (14) is designed to be open; a hollow adjusting piece (21) is arranged in the roller (14); the second water inlet pipe (17) extends to the inside of the roller (14) through the opening end of the roller (14) and is communicated with the adjusting piece (21); a group of inner holes (22) are uniformly distributed on the lower side of the adjusting piece (21); the two ends of the adjusting piece (21) are rotatably connected with a group of guide wheels (23), and the guide wheels (23) are attached to the inner wall of the roller (14).
5. The automatic crankshaft cleaning system according to claim 4, wherein: the middle part of the adjusting piece (21) is fixedly connected with a counterweight strip (24).
6. A crankshaft automatic cleaning system according to claim 1, wherein: a movable ring (25) is connected inside the water jet (9) in a sliding way; a telescopic spring (26) is fixedly connected between the movable ring (25) and the bottom of the water jet (9); the movable ring (25) is internally provided with a pressure relief structure.
7. The automatic crankshaft cleaning system according to claim 6, wherein: an elastic pad (27) is fixedly connected to the upper side of the movable ring (25).
8. The automatic crankshaft cleaning system according to claim 7, wherein: the pressure relief structure comprises a magnetic ring (28) fixedly connected to the inside of the movable ring (25); a conical blocking block (29) is arranged in the magnetic ring (28), and the blocking block (29) and the magnetic ring (28) are mutually magnetically attracted; the inside of the supporting seat (7) is rotationally connected with a rolling wheel (30), and the rolling wheel (30) is controlled to rotate by a motor; the surface of the winding wheel (30) is wound with a connecting rope (31), and the other end of the connecting rope (31) is connected with the tail end of the plugging block (29).
9. The automatic crankshaft cleaning system according to claim 8, wherein: an elastic Cheng Shuihuan (32) is fixedly connected to the side face of the blocking block (29); a water containing space is formed between the Cheng Shuihuan (32) and the plugging block (29); a gap exists between one side, close to the connecting rope (31), of the Cheng Shuihuan (32) and the plugging block (29).
10. A crankshaft automatic cleaning system according to claim 9, wherein: the end part of the connecting rope (31) is fixedly connected with a connecting block (33); a force unloading spring (34) and a sealing film (35) are fixedly connected between the connecting block (33) and the plugging block (29), and the sealing film (35) is coated outside the force unloading spring (34).
CN202411139179.9A 2024-08-20 2024-08-20 Automatic crankshaft cleaning system Withdrawn CN118649936A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202411139179.9A CN118649936A (en) 2024-08-20 2024-08-20 Automatic crankshaft cleaning system

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Application Number Priority Date Filing Date Title
CN202411139179.9A CN118649936A (en) 2024-08-20 2024-08-20 Automatic crankshaft cleaning system

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CN118649936A true CN118649936A (en) 2024-09-17

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Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105312269A (en) * 2014-07-29 2016-02-10 重庆科本科技有限公司 Crankshaft cleaning machine
CN108405449A (en) * 2018-05-31 2018-08-17 重庆伟福机械有限公司 Crankshaft surface cleaning device
CN108787593A (en) * 2018-08-28 2018-11-13 安徽全柴动力股份有限公司 A kind of use for diesel engine bent axle cleaning drying device and method
RU196799U1 (en) * 2019-11-28 2020-03-16 Федеральное государственное бюджетное образовательное учреждение высшего образования "Белгородский государственный аграрный университет имени В.Я. Горина" Stand for washing parts and washing oil channels of engine crankshafts
CN210474778U (en) * 2019-07-18 2020-05-08 桂林福达曲轴有限公司 Crankshaft oil hole cleaning tool for cleaning machine
CN116274098A (en) * 2023-05-19 2023-06-23 大同市金甲矿山机械研发有限公司 Cleaning device for mine gas energy crusher
CN116517792A (en) * 2023-04-07 2023-08-01 宁夏汇力能源科技有限公司 Wind turbine generator system tower section of thick bamboo belt cleaning device
CN116550664A (en) * 2023-04-18 2023-08-08 重庆佳利德汽车部件有限公司 A kind of efficient crankshaft cleaning device and cleaning method

Patent Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105312269A (en) * 2014-07-29 2016-02-10 重庆科本科技有限公司 Crankshaft cleaning machine
CN108405449A (en) * 2018-05-31 2018-08-17 重庆伟福机械有限公司 Crankshaft surface cleaning device
CN108787593A (en) * 2018-08-28 2018-11-13 安徽全柴动力股份有限公司 A kind of use for diesel engine bent axle cleaning drying device and method
CN210474778U (en) * 2019-07-18 2020-05-08 桂林福达曲轴有限公司 Crankshaft oil hole cleaning tool for cleaning machine
RU196799U1 (en) * 2019-11-28 2020-03-16 Федеральное государственное бюджетное образовательное учреждение высшего образования "Белгородский государственный аграрный университет имени В.Я. Горина" Stand for washing parts and washing oil channels of engine crankshafts
CN116517792A (en) * 2023-04-07 2023-08-01 宁夏汇力能源科技有限公司 Wind turbine generator system tower section of thick bamboo belt cleaning device
CN116550664A (en) * 2023-04-18 2023-08-08 重庆佳利德汽车部件有限公司 A kind of efficient crankshaft cleaning device and cleaning method
CN116274098A (en) * 2023-05-19 2023-06-23 大同市金甲矿山机械研发有限公司 Cleaning device for mine gas energy crusher

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Application publication date: 20240917