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CN118649627A - A segmented step-type ammonia decomposition reactor and system - Google Patents

A segmented step-type ammonia decomposition reactor and system Download PDF

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Publication number
CN118649627A
CN118649627A CN202410812759.3A CN202410812759A CN118649627A CN 118649627 A CN118649627 A CN 118649627A CN 202410812759 A CN202410812759 A CN 202410812759A CN 118649627 A CN118649627 A CN 118649627A
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heat exchange
pipeline
ammonia
heating
decomposition
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陈明敏
王大彪
陈崇启
林立
罗宇
张卿
江莉龙
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Fuda Zijin Hydrogen Energy Technology Co ltd
Fuzhou University
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Fuda Zijin Hydrogen Energy Technology Co ltd
Fuzhou University
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J8/00Chemical or physical processes in general, conducted in the presence of fluids and solid particles; Apparatus for such processes
    • B01J8/02Chemical or physical processes in general, conducted in the presence of fluids and solid particles; Apparatus for such processes with stationary particles, e.g. in fixed beds
    • B01J8/06Chemical or physical processes in general, conducted in the presence of fluids and solid particles; Apparatus for such processes with stationary particles, e.g. in fixed beds in tube reactors; the solid particles being arranged in tubes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J8/00Chemical or physical processes in general, conducted in the presence of fluids and solid particles; Apparatus for such processes
    • B01J8/02Chemical or physical processes in general, conducted in the presence of fluids and solid particles; Apparatus for such processes with stationary particles, e.g. in fixed beds
    • B01J8/06Chemical or physical processes in general, conducted in the presence of fluids and solid particles; Apparatus for such processes with stationary particles, e.g. in fixed beds in tube reactors; the solid particles being arranged in tubes
    • B01J8/067Heating or cooling the reactor
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01BNON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
    • C01B3/00Hydrogen; Gaseous mixtures containing hydrogen; Separation of hydrogen from mixtures containing it; Purification of hydrogen
    • C01B3/02Production of hydrogen or of gaseous mixtures containing a substantial proportion of hydrogen
    • C01B3/04Production of hydrogen or of gaseous mixtures containing a substantial proportion of hydrogen by decomposition of inorganic compounds, e.g. ammonia
    • C01B3/047Decomposition of ammonia
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J2208/00Processes carried out in the presence of solid particles; Reactors therefor
    • B01J2208/00008Controlling the process
    • B01J2208/00017Controlling the temperature
    • B01J2208/00106Controlling the temperature by indirect heat exchange
    • B01J2208/00168Controlling the temperature by indirect heat exchange with heat exchange elements outside the bed of solid particles
    • B01J2208/00194Tubes
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/30Hydrogen technology
    • Y02E60/36Hydrogen production from non-carbon containing sources, e.g. by water electrolysis

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  • Organic Chemistry (AREA)
  • Chemical Kinetics & Catalysis (AREA)
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  • Inorganic Chemistry (AREA)
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Abstract

本申请公开了一种分段阶梯式氨分解反应器及系统,包括壳体、加热管路和氨分解管路,加热管路和所述氨分解管路均位于壳体内部;壳体包括第一换热部分和第二换热部分,第一换热部分和第二换热部分彼此分隔且接触设置;第一换热部分中流通有第一换热介质,第二换热部分中流通有第二换热介质;加热管路的一端延伸进入第二换热部分中并且与氨分解管路连通,第一换热介质在第一换热部分中的流动方向与加热管路中流体的流动方向相反;氨分解管路的一端与加热管路连通,第二换热介质在第二换热部分中的流动方向与氨分解管路中流体的流动方向相反。该分段阶梯式氨分解反应器集成度高、介质之间换热效果好,氨分解效率高,有效提高热量的利用率。

The present application discloses a segmented step-type ammonia decomposition reactor and system, comprising a shell, a heating pipeline and an ammonia decomposition pipeline, wherein the heating pipeline and the ammonia decomposition pipeline are both located inside the shell; the shell comprises a first heat exchange part and a second heat exchange part, wherein the first heat exchange part and the second heat exchange part are separated from each other and arranged in contact; a first heat exchange medium flows in the first heat exchange part, and a second heat exchange medium flows in the second heat exchange part; one end of the heating pipeline extends into the second heat exchange part and is connected with the ammonia decomposition pipeline, and the flow direction of the first heat exchange medium in the first heat exchange part is opposite to the flow direction of the fluid in the heating pipeline; one end of the ammonia decomposition pipeline is connected with the heating pipeline, and the flow direction of the second heat exchange medium in the second heat exchange part is opposite to the flow direction of the fluid in the ammonia decomposition pipeline. The segmented step-type ammonia decomposition reactor has high integration, good heat exchange effect between media, high ammonia decomposition efficiency, and effectively improves the utilization rate of heat.

Description

一种分段阶梯式氨分解反应器及系统A segmented step-type ammonia decomposition reactor and system

技术领域Technical Field

本发明涉及氨分解制氢设备技术领域,具体涉及一种分段阶梯式氨分解反应器及系统。The invention relates to the technical field of ammonia decomposition hydrogen production equipment, and in particular to a segmented step-by-step ammonia decomposition reactor and system.

背景技术Background Art

随着全球对环境保护和可持续发展的日益重视,减少化石能源依赖、发展清洁能源技术已成为各国研究的热点。内燃机作为广泛应用的动力设备,在提供动力的同时,也产生了大量的余热资源。这些余热资源若能得到有效利用,不仅能提高能源利用效率,降低能耗,还能减少环境污染,符合节能减排的绿色发展理念。With the increasing attention paid to environmental protection and sustainable development around the world, reducing dependence on fossil energy and developing clean energy technologies have become hot topics for research in various countries. As a widely used power equipment, internal combustion engines generate a large amount of waste heat resources while providing power. If these waste heat resources can be effectively utilized, it can not only improve energy utilization efficiency and reduce energy consumption, but also reduce environmental pollution, which is in line with the green development concept of energy conservation and emission reduction.

内燃机余热资源的利用方式多种多样,但如何高效、安全、经济地利用这些资源,特别是在内燃机运行过程中实现余热的梯级利用,仍然是一个具有挑战性的课题。传统的内燃机余热回收方式,如热交换器、废气涡轮增压等,虽然在一定程度上实现了余热的回收,但回收效率较低,且对于高温余热的利用尤为不足。氨分解制氢技术作为一种清洁、高效的氢气制备方式,已逐渐受到关注。通过催化剂的作用,氨气在高温条件下可以分解为氢气和氮气,其中氢气是一种清洁、高效的能源,而氮气则可作为副产品回收利用。将氨分解制氢技术与内燃机余热梯级利用相结合,不仅可以实现内燃机余热的高效利用,还能为氢能源的开发和应用提供新的途径。There are many ways to utilize the waste heat resources of internal combustion engines, but how to utilize these resources efficiently, safely and economically, especially to achieve the cascade utilization of waste heat during the operation of internal combustion engines, is still a challenging issue. Although traditional methods of recovering waste heat from internal combustion engines, such as heat exchangers and exhaust gas turbochargers, have achieved waste heat recovery to a certain extent, the recovery efficiency is low, and the utilization of high-temperature waste heat is particularly insufficient. Ammonia decomposition hydrogen production technology has gradually attracted attention as a clean and efficient way to prepare hydrogen. Through the action of catalysts, ammonia can be decomposed into hydrogen and nitrogen under high temperature conditions, of which hydrogen is a clean and efficient energy source, while nitrogen can be recycled as a by-product. Combining ammonia decomposition hydrogen production technology with the cascade utilization of waste heat from internal combustion engines can not only achieve efficient utilization of waste heat from internal combustion engines, but also provide a new way for the development and application of hydrogen energy.

然而,现有的氨分解制氢反应器在内燃机余热利用方面存在不足。基于目前内燃机尾气及热水余热利用反应器的换热存在热源利用单一,单体反应器较为笨重,作为将来新能源领域的又一重要用途,内燃机余热利用装置存在着集成化、高效化及轻量化的改进需求。However, the existing ammonia decomposition hydrogen production reactor has deficiencies in the utilization of waste heat from internal combustion engines. Based on the fact that the heat exchange of the current internal combustion engine exhaust and hot water waste heat utilization reactors uses a single heat source and the monomer reactor is relatively bulky, as another important use in the future new energy field, there is a need for improvement in the internal combustion engine waste heat utilization device in terms of integration, efficiency and lightness.

发明内容Summary of the invention

针对现有技术中内燃机尾气和热水余热利用反应器,换热过程中热源利用单一,分解效率不高等缺陷,提供一种体积紧凑,集成度高;氨气分解效率高且换热充分的分段阶梯式氨分解反应器及系统。Aiming at the defects of the existing internal combustion engine exhaust and hot water waste heat utilization reactor, such as single heat source utilization in the heat exchange process and low decomposition efficiency, a segmented stepped ammonia decomposition reactor and system with compact size, high integration, high ammonia decomposition efficiency and sufficient heat exchange is provided.

本发明解决其技术问题所采取的技术方案是:一种分段阶梯式氨分解反应器,包括壳体、加热管路和氨分解管路,所述加热管路和所述氨分解管路均位于所述壳体内部;The technical solution adopted by the present invention to solve the technical problem is: a segmented step-type ammonia decomposition reactor, comprising a shell, a heating pipeline and an ammonia decomposition pipeline, wherein the heating pipeline and the ammonia decomposition pipeline are both located inside the shell;

壳体包括第一换热部分和第二换热部分,第一换热部分和第二换热部分彼此分隔且接触设置;第一换热部分中流通有第一换热介质,第二换热部分中流通有第二换热介质,第一换热介质和所述第二换热介质互不相同;加热管路为弯曲结构,加热管道位于第一换热部分内部,加热管路的一端延伸进入第二换热部分中并且与氨分解管路连通,加热管路的另一端延伸出壳体,第一换热介质在第一换热部分中的流动方向与加热管路中流体的流动方向相反;氨分解管路为弯曲结构,氨分解管路位于第二换热部内部,氨分解管路的一端与加热管路连通,氨分解管路的另一端延伸出壳体,第二换热介质在第二换热部分中的流动方向与氨分解管路中流体的流动方向相反。The shell includes a first heat exchange part and a second heat exchange part, which are separated from each other and arranged in contact with each other; a first heat exchange medium flows in the first heat exchange part, and a second heat exchange medium flows in the second heat exchange part, and the first heat exchange medium and the second heat exchange medium are different from each other; the heating pipeline is a curved structure, the heating pipeline is located inside the first heat exchange part, one end of the heating pipeline extends into the second heat exchange part and is connected with the ammonia decomposition pipeline, and the other end of the heating pipeline extends out of the shell, and the flow direction of the first heat exchange medium in the first heat exchange part is opposite to the flow direction of the fluid in the heating pipeline; the ammonia decomposition pipeline is a curved structure, the ammonia decomposition pipeline is located inside the second heat exchange part, one end of the ammonia decomposition pipeline is connected with the heating pipeline, and the other end of the ammonia decomposition pipeline extends out of the shell, and the flow direction of the second heat exchange medium in the second heat exchange part is opposite to the flow direction of the fluid in the ammonia decomposition pipeline.

进一步的,壳体内部设置有分隔板,第一换热部分和第二换热部分之间通过分隔板分隔,第一换热部分上设置有第一热介质进口和第一热介质出口,第一热介质进口和第一热介质出口分别设置在壳体相对的两个侧面上;第二换热部分上设置有第二热介质进口和第二热介质出口,第二热介质进口和第二热介质出口设置在壳体的同一侧面上。Furthermore, a partition plate is provided inside the shell, and the first heat exchange part and the second heat exchange part are separated by the partition plate; the first heat exchange part is provided with a first heat medium inlet and a first heat medium outlet, and the first heat medium inlet and the first heat medium outlet are respectively arranged on two opposite sides of the shell; the second heat exchange part is provided with a second heat medium inlet and a second heat medium outlet, and the second heat medium inlet and the second heat medium outlet are arranged on the same side of the shell.

进一步的,第一换热介质为高温液态水或者高温气体,第二换热介质为高温气体或者高温液态水。Furthermore, the first heat exchange medium is high temperature liquid water or high temperature gas, and the second heat exchange medium is high temperature gas or high temperature liquid water.

进一步的,加热管路由长度相等且均为弯曲结构的第一加热管、第二加热管和第三加热管依次连通组成,加热管路的一端为加热进口,加热管路的另一端为加热出口,弯曲结构的第一加热管的任意相邻两部分之间存在间隙,弯曲结构的第二加热管的任意相邻两部分之间存在间隙,弯折设置的第三加热管的任意相邻两部分之间存在间隙,第一加热管、第二加热管和第三加热管各自之间的间隙彼此对齐设置;加热进口靠近第一热介质出口设置,加热出口靠近第一热介质进口设置。Furthermore, the heating pipeline is composed of a first heating tube, a second heating tube and a third heating tube of equal length and all of which have a curved structure, which are connected in sequence. One end of the heating pipeline is a heating inlet, and the other end of the heating pipeline is a heating outlet. There is a gap between any two adjacent parts of the first heating tube with a curved structure, there is a gap between any two adjacent parts of the second heating tube with a curved structure, there is a gap between any two adjacent parts of the bent third heating tube, and the gaps between the first heating tube, the second heating tube and the third heating tube are aligned with each other; the heating inlet is arranged close to the first heat medium outlet, and the heating outlet is arranged close to the first heat medium inlet.

进一步的,壳体内部垂直设置有第一垂直隔板、第二垂直隔板、第三垂直隔板、第四垂直隔板和第五垂直隔板,第一垂直隔板、第二垂直隔板、第三垂直隔板、第四垂直隔板和第五垂直隔板依次设置在对齐设置的第一加热管、第二加热管和第三加热管各相邻部分之间的间隙中;第一换热部分中水平设置有第一水平隔板和第二水平隔板,第一水平隔板设置在第一加热管和第二加热管之间,第二水平隔板设置在第二加热管和第三加热管之间。Furthermore, a first vertical partition, a second vertical partition, a third vertical partition, a fourth vertical partition and a fifth vertical partition are vertically arranged inside the shell, and the first vertical partition, the second vertical partition, the third vertical partition, the fourth vertical partition and the fifth vertical partition are sequentially arranged in the gaps between adjacent parts of the aligned first heating tube, the second heating tube and the third heating tube; a first horizontal partition and a second horizontal partition are horizontally arranged in the first heat exchange part, the first horizontal partition is arranged between the first heating tube and the second heating tube, and the second horizontal partition is arranged between the second heating tube and the third heating tube.

进一步的,氨分解管路的一端为氨气进口,氨气进口与加热管路连通,氨分解管路的另一端为分解气出口,分解气出口延伸出壳体设置;氨分解管路由均为弯曲结构的且彼此连通的第一分解管路和第二分解管路组成;第一分解管路的各部分之间存在间隙,第二分解管路的各部分之间存在间隙,第一分解管路的各部分之间的间隙与第二分解管路的各部分之间的间隙彼此对应设置。Furthermore, one end of the ammonia decomposition pipeline is an ammonia inlet, which is connected to the heating pipeline, and the other end of the ammonia decomposition pipeline is a decomposition gas outlet, which is extended out of the shell; the ammonia decomposition pipeline is composed of a first decomposition pipeline and a second decomposition pipeline, both of which are curved structures and are connected to each other; there are gaps between the various parts of the first decomposition pipeline, and there are gaps between the various parts of the second decomposition pipeline, and the gaps between the various parts of the first decomposition pipeline and the gaps between the various parts of the second decomposition pipeline are arranged corresponding to each other.

进一步的,第二换热部分中设置有第三水平隔板,第三水平隔板设置在第一分解管路和第二分解管路之间;氨分解管路中填充有氨分解催化剂。Furthermore, a third horizontal baffle is arranged in the second heat exchange part, and the third horizontal baffle is arranged between the first decomposition pipeline and the second decomposition pipeline; the ammonia decomposition pipeline is filled with an ammonia decomposition catalyst.

进一步的,加热管路的截面面积和氨分解管路的截面面积与其中流动的流体的流量大小成正比;第一垂直隔板、第二垂直隔板、第三垂直隔板、第四垂直隔板、第五垂直隔板以及第三水平隔板相互之间的距离与第二加热部分中的第二换热介质的压力成正比。Furthermore, the cross-sectional area of the heating pipeline and the cross-sectional area of the ammonia decomposition pipeline are proportional to the flow rate of the fluid flowing therein; the distances between the first vertical baffle, the second vertical baffle, the third vertical baffle, the fourth vertical baffle, the fifth vertical baffle and the third horizontal baffle are proportional to the pressure of the second heat exchange medium in the second heating part.

进一步的,加热管路的截面形状为圆形,氨分解管路的截面形状为四边形。Furthermore, the cross-sectional shape of the heating pipeline is circular, and the cross-sectional shape of the ammonia decomposition pipeline is quadrilateral.

一种包括分段阶梯式氨分解反应器的氨分解反应系统,还包括An ammonia decomposition reaction system comprising a staged ammonia decomposition reactor, further comprising

氨气供应装置,氨气供应装置与加热管路的加热进口连通,氨气供应装置用于向加热管路中引入液氨或者氨气;an ammonia supply device, the ammonia supply device is connected to the heating inlet of the heating pipeline, and the ammonia supply device is used to introduce liquid ammonia or ammonia gas into the heating pipeline;

第一换热介质供应装置,第一换热介质供应装置与第一热介质进口连通,第一换热介质供应装置用于向第一换热部分中引入第一换热介质;a first heat exchange medium supply device, the first heat exchange medium supply device being in communication with the first heat medium inlet, and the first heat exchange medium supply device being used for introducing the first heat exchange medium into the first heat exchange part;

第二换热介质供应装置,第二换热介质供应装置与第二热介质进口连通,第二换热介质供应装置用于向第二换热部分中引入第二换热介质;a second heat exchange medium supply device, the second heat exchange medium supply device being in communication with the second heat medium inlet, and the second heat exchange medium supply device being used for introducing the second heat exchange medium into the second heat exchange part;

纯化装置,纯化装置与分解气出口连通,纯化装置用于进一步去除分解气出口中排出混合气体中的氨气;A purification device, the purification device is connected to the decomposition gas outlet, and the purification device is used to further remove ammonia in the mixed gas discharged from the decomposition gas outlet;

应用装置,应用装置与纯化装置相连,应用装置用于经过纯化后的氢气和氮气的混合气体的应用。The application device is connected to the purification device, and the application device is used for applying the purified mixed gas of hydrogen and nitrogen.

本发明所述的一种分段阶梯式氨分解反应器,通过将不同的换热介质分别导入分隔设置的第一换热部分和第二换热部分,并且在第一换热部分和第二换热部分内分别设置弯曲形状加热管路和氨分解管路,能够更加增加换热介质与换热介质之间,以及换热介质与氨气或者液氨之间的换热温差,从而提高反应器内部的换热效果;并且在加热管路和氨分解管路各自的间隙中,沿着水平方向和垂直方向对应设置隔板,能够增加不同换热介质在对应的换热部分中的流动速度和换热面积,最大程度上的增加热量在液氨或者氨气中的传递,使得液氨或者氨气在流动过程中能够充分受热,提高了换热介质中热量的有效利用率,从而充分利用例如内燃机尾气和热水的热量对氨气进行加热分解,减少了氨分解过程中对氨分解催化剂的需求。The segmented stepped ammonia decomposition reactor described in the present invention can further increase the heat exchange temperature difference between the heat exchange medium and the heat exchange medium, and between the heat exchange medium and ammonia gas or liquid ammonia, by respectively introducing different heat exchange media into the first heat exchange part and the second heat exchange part which are separated and arranged, and respectively arranging a curved heating pipeline and an ammonia decomposition pipeline in the first heat exchange part and the second heat exchange part, thereby improving the heat exchange effect inside the reactor; and in the respective gaps between the heating pipeline and the ammonia decomposition pipeline, baffles are correspondingly arranged in the horizontal direction and the vertical direction, which can increase the flow velocity and heat exchange area of different heat exchange media in the corresponding heat exchange part, and increase the heat transfer in the liquid ammonia or ammonia gas to the greatest extent, so that the liquid ammonia or ammonia gas can be fully heated during the flow process, thereby improving the effective utilization rate of the heat in the heat exchange medium, thereby making full use of the heat of, for example, the exhaust gas of the internal combustion engine and the hot water to heat and decompose the ammonia gas, and reducing the demand for the ammonia decomposition catalyst in the ammonia decomposition process.

附图说明BRIEF DESCRIPTION OF THE DRAWINGS

为了更清楚地说明本发明具体实施方式,下面将对具体实施方式中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图是本发明的一些实施方式,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the specific embodiments of the present invention, the drawings required for use in the specific embodiments will be briefly introduced below. Obviously, the drawings described below are some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.

图1为本发明所述的分段阶梯式氨分解反应器的结构示意图;FIG1 is a schematic structural diagram of a segmented stepped ammonia decomposition reactor according to the present invention;

图2为本发明所述的分段阶梯式氨分解反应器的内部结构示意图;FIG2 is a schematic diagram of the internal structure of the segmented stepped ammonia decomposition reactor according to the present invention;

图3为本发明所述的分段阶梯式氨分解反应器的加热管路和氨分解管路的装配示意图;FIG3 is a schematic diagram of the assembly of the heating pipeline and the ammonia decomposition pipeline of the segmented stepped ammonia decomposition reactor according to the present invention;

图4为本发明所述的分段阶梯式氨分解反应器的另一个角度下的内部结构示意图;FIG4 is a schematic diagram of the internal structure of the segmented stepped ammonia decomposition reactor according to the present invention from another angle;

图5为本发明所述的分段阶梯式氨分解反应器的另一个角度下的内部结构示意图。FIG5 is a schematic diagram of the internal structure of the segmented stepped ammonia decomposition reactor of the present invention from another angle.

具体实施方式DETAILED DESCRIPTION

下面将结合附图对本发明的技术方案进行清楚、完整地描述,显然,所描述的实施例是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solution of the present invention will be described clearly and completely below in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

如图1~图5所示,本发明所述的一种分段阶梯式氨分解反应器,包括壳体1、加热管路2和氨分解管路3,所述加热管路2和所述氨分解管路3均位于所述壳体1内部;As shown in FIGS. 1 to 5 , a segmented step-type ammonia decomposition reactor according to the present invention comprises a shell 1, a heating pipeline 2 and an ammonia decomposition pipeline 3, wherein the heating pipeline 2 and the ammonia decomposition pipeline 3 are both located inside the shell 1;

所述壳体1包括第一换热部分11和第二换热部分12,所述第一换热部分11和所述第二换热部分12彼此分隔且接触设置;所述第一换热部分11中流通有第一换热介质,所述第二换热部分12中流通有第二换热介质,所述第一换热介质和所述第二换热介质互不相同;The shell 1 includes a first heat exchange part 11 and a second heat exchange part 12, the first heat exchange part 11 and the second heat exchange part 12 are separated from each other and arranged in contact with each other; a first heat exchange medium flows in the first heat exchange part 11, and a second heat exchange medium flows in the second heat exchange part 12, and the first heat exchange medium and the second heat exchange medium are different from each other;

所述加热管路2为弯曲结构,所述加热管路2位于所述第一换热部分11内部,所述加热管路2的一端延伸进入所述第二换热部分12中并且与所述氨分解管路3连通,所述加热管路2的另一端延伸出所述壳体1;所述第一换热介质在所述第一换热部分11中的流动方向与所述加热管路2中流体的流动方向相反;The heating pipeline 2 is a curved structure, and is located inside the first heat exchange part 11. One end of the heating pipeline 2 extends into the second heat exchange part 12 and is connected to the ammonia decomposition pipeline 3, and the other end of the heating pipeline 2 extends out of the shell 1; the flow direction of the first heat exchange medium in the first heat exchange part 11 is opposite to the flow direction of the fluid in the heating pipeline 2;

所述氨分解管路3为弯曲结构,所述氨分解管路3位于所述第二换热部分12内部,所述氨分解管路3的一端与所述加热管路2连通,所述氨分解管路3的另一端延伸出所述壳体1。所述第二换热介质在所述第二换热部分12中的流动方向与所述氨分解管路3中流体的流动方向相反。The ammonia decomposition pipeline 3 is a curved structure, and the ammonia decomposition pipeline 3 is located inside the second heat exchange portion 12. One end of the ammonia decomposition pipeline 3 is connected to the heating pipeline 2, and the other end of the ammonia decomposition pipeline 3 extends out of the shell 1. The flow direction of the second heat exchange medium in the second heat exchange portion 12 is opposite to the flow direction of the fluid in the ammonia decomposition pipeline 3.

在图1~图2中,所述壳体1为矩形形状的密封结构,所述第一换热部分11和所述第二换热部分12之间通过分隔板13分隔,所述第一换热部分11和所述第二换热部分12彼此互相不连通,所述第一换热部分11的截面形状和所述第二换热部分12的截面形状彼此相等,所述第一换热部分11和所述第二换热部分12的截面形状均与所述壳体1的截面形状相对应;其中,所述分隔板13平行于所述壳体1的底面设置在所述壳体1内部,所述分隔板13与所述壳体1的两个侧壁固定连接,所述分隔板13与所述壳体1的下部分共同组成所述第一换热部分11,所述分隔板13与所述壳体1的上部分共同组成所述第二换热部分12,所述第一换热部分11和所述第二换热部分12相邻设置;具体的,所述第一换热部分11上设置有第一热介质进口111和第一热介质出口112,所述第一热介质进口111和所述第一热介质出口112分别设置在所述壳体1的相对的两个侧面上,所述第一热介质进口111和所述第一热介质出口112相对设置;所述第一热介质进口111用于将第一换热介质引入所述第一换热部分11中;同样的,所述第二换热部分12上设置有第二热介质进口121和第二热介质出口122,所述第二热介质进口121和所述第二热介质出口122分别设置在所述壳体1的同一侧面上;所述第二热介质进口121用于将第二换热介质引入所述第二换热部分12中,为了提高壳体1中气体的换热效率,同时提高反应器的加热多样性,使得内燃机运行过程中的所有废弃热量介质能够充分应用,具体的,所述第一换热介质和所述第二换热介质为不相同的换热介质,所述第一换热介质为高温液态水或者高温气体,所述第二换热介质为高温气体或者高温液态水,更具体的,所述第一换热部分11中流通的第一换热介质为高温液态水,所述第二换热部分12中流通的第二换热介质为高温气体。In FIGS. 1 and 2 , the shell 1 is a rectangular sealed structure, the first heat exchange part 11 and the second heat exchange part 12 are separated by a partition plate 13, the first heat exchange part 11 and the second heat exchange part 12 are not connected to each other, the cross-sectional shape of the first heat exchange part 11 and the cross-sectional shape of the second heat exchange part 12 are equal to each other, and the cross-sectional shapes of the first heat exchange part 11 and the second heat exchange part 12 correspond to the cross-sectional shape of the shell 1; wherein the partition plate 13 is arranged parallel to the bottom surface of the shell 1 on the Inside the shell 1, the partition plate 13 is fixedly connected to the two side walls of the shell 1, the partition plate 13 and the lower part of the shell 1 together constitute the first heat exchange part 11, and the partition plate 13 and the upper part of the shell 1 together constitute the second heat exchange part 12, and the first heat exchange part 11 and the second heat exchange part 12 are arranged adjacent to each other; specifically, the first heat exchange part 11 is provided with a first heat medium inlet 111 and a first heat medium outlet 112, and the first heat medium inlet 111 and the first heat medium outlet 112 are respectively arranged at the On two opposite sides of the shell 1, the first heat medium inlet 111 and the first heat medium outlet 112 are arranged opposite to each other; the first heat medium inlet 111 is used to introduce the first heat exchange medium into the first heat exchange part 11; similarly, the second heat exchange part 12 is provided with a second heat medium inlet 121 and a second heat medium outlet 122, and the second heat medium inlet 121 and the second heat medium outlet 122 are respectively arranged on the same side of the shell 1; the second heat medium inlet 121 is used to introduce the second heat exchange medium into the second heat exchange part 12, in order to improve the heat exchange efficiency of the gas in the shell 1 and improve the heating diversity of the reactor, so that all waste heat media in the operation process of the internal combustion engine can be fully utilized, specifically, the first heat exchange medium and the second heat exchange medium are different heat exchange media, the first heat exchange medium is high temperature liquid water or high temperature gas, and the second heat exchange medium is high temperature gas or high temperature liquid water, more specifically, the first heat exchange medium circulating in the first heat exchange part 11 is high temperature liquid water, and the second heat exchange medium circulating in the second heat exchange part 12 is high temperature gas.

在图2和图3中,为了提高气体与换热介质之间的换热效果,促进热量能够从多角度对管道内的管路内的流体进行加热,具体的,所述加热管路2为弯曲结构,所述加热管路2弯曲设置在所述第一换热部分11中,所述加热管路2的一端为加热进口21,所述加热管路2的另一端为加热出口22,所述加热出口22延伸穿过所述分隔板13进入所述第二换热部分12中并且与所述氨分解管路3连通;所述加热进口21延伸穿过所述壳体1的侧壁,所述加热进口21用于将加热流体,例如液氨或者氨气,引入所述加热管路2中;所述加热出口22位于所述第一换热部分11内部;其中,为了达到对加热管路2中液氨或者氨气的均匀加热的同时提高对液氨或者氨气的加热效果,使得液氨和氨气能够充分受热,优选的,所述加热管路2以所述加热进口21为起点,朝向靠近所述加热出口22的方向延伸设置;其中,为了延长气体的流动距离,使得气体在加热过程中能够充分受热,具体的,所述加热进口21和所述加热出口22分别靠近所述壳体1相对的两个侧面设置,所述加热进口21靠近所述第一热介质出口112设置,所述加热出口22靠近所述第一热介质进口111设置;所述加热管路2由长度相等且均为弯曲结构的第一加热管231、第二加热管232和第三加热管233依次连通组成,所述第一加热管231的形状与所述第二加热管232、所述第三加热管233的形状彼此相同;所述第一加热管231、所述第二加热管232和所述第三加热管233的安装方向互相平行,所述第一加热管231、所述第二加热管232和所述第三加热管233之间的距离彼此相等;使得液氨或者氨气在依次流经所述第一加热管231、所述第二加热管232和所述第三加热管233时能够在所述第一加热管231、所述第二加热管232和所述第三加热管233中充分均匀地受热,并且在所述第一换热部分11中最大程度的延长了液氨或者氨气的流动距离,使得足量的液氨或者氨气能够充分受热并达到指定温度。In FIG. 2 and FIG. 3, in order to improve the heat exchange effect between the gas and the heat exchange medium, the heat is promoted to heat the fluid in the pipeline in the pipeline from multiple angles. Specifically, the heating pipeline 2 is a curved structure, and the heating pipeline 2 is bent and arranged in the first heat exchange part 11. One end of the heating pipeline 2 is a heating inlet 21, and the other end of the heating pipeline 2 is a heating outlet 22. The heating outlet 22 extends through the partition plate 13 into the second heat exchange part 12 and is connected to the ammonia decomposition pipeline 3; the heating inlet 21 extends through the side wall of the shell 1, and the heating outlet 22 is connected to the ammonia decomposition pipeline 3. The inlet 21 is used to introduce a heating fluid, such as liquid ammonia or ammonia gas, into the heating pipeline 2; the heating outlet 22 is located inside the first heat exchange portion 11; wherein, in order to achieve uniform heating of the liquid ammonia or ammonia gas in the heating pipeline 2 while improving the heating effect of the liquid ammonia or ammonia gas, so that the liquid ammonia and the ammonia gas can be fully heated, preferably, the heating pipeline 2 is extended from the heating inlet 21 to the direction close to the heating outlet 22; wherein, in order to extend the flow distance of the gas so that the gas can be fully heated during the heating process, specifically, the heating inlet 21 and the The heating outlet 22 is respectively arranged near two opposite sides of the shell 1, the heating inlet 21 is arranged near the first heat medium outlet 112, and the heating outlet 22 is arranged near the first heat medium inlet 111; the heating pipeline 2 is composed of a first heating pipe 231, a second heating pipe 232 and a third heating pipe 233 of equal length and curved structure connected in sequence, and the shape of the first heating pipe 231 is the same as that of the second heating pipe 232 and the third heating pipe 233; the first heating pipe 231, the second heating pipe 232 and the third heating pipe 233 are the same; The installation directions of the first heating tube 231, the second heating tube 232 and the third heating tube 233 are parallel to each other, and the distances between the first heating tube 231, the second heating tube 232 and the third heating tube 233 are equal to each other; so that the liquid ammonia or ammonia gas can be fully and evenly heated in the first heating tube 231, the second heating tube 232 and the third heating tube 233 when flowing through the first heating tube 231, the second heating tube 232 and the third heating tube 233 in sequence, and the flow distance of the liquid ammonia or ammonia gas is extended to the maximum extent in the first heat exchange part 11, so that a sufficient amount of liquid ammonia or ammonia gas can be fully heated and reach the specified temperature.

为了更进一步提高对所述加热管路2中液氨或者氨气的加热效果,以对加热管路2中的液氨或者氨气从多角度进行充分加热,确保液氨或者氨气中热量的均匀分布,如图2和图4、图5所示,优选的,所述壳体1内部垂直设置有第一垂直隔板41、第二垂直隔板42、第三垂直隔板43、第四垂直隔板44和第五垂直隔板45;所述第一垂直隔板41、所述第二垂直隔板42、所述第三垂直隔板43、所述第四垂直隔板44和所述第五垂直隔板45彼此之间距离相等且彼此平行的设置在所述壳体1内部;其中弯曲结构的所述第一加热管231的任意相邻两部分之间存在间隙,弯曲结构的所述第二加热管232的任意相邻两部分之间存在间隙,弯折设置的所述第三加热管233的任意相邻两部分之间存在间隙;所述第一加热管231、所述第二加热管232和所述第三加热管233之间彼此对齐设置,所述第一加热管231、所述第二加热管232和所述第三加热管233各自之间的间隙彼此对齐设置,所述第一垂直隔板41、所述第二垂直隔板42、所述第三垂直隔板43、所述第四垂直隔板44和所述第五垂直隔板45依次设置在对齐设置的所述第一加热管231、所述第二加热管232和所述第三加热管233各相邻部分之间的间隙中;所述第一垂直隔板41、所述第二垂直隔板42、所述第三垂直隔板43、所述第四垂直隔板44和所述第五垂直隔板45贯穿设置在所述第一换热部分11中,通过在所述第一换热部分11中设置所述第一垂直隔板41、所述第二垂直隔板42、所述第三垂直隔板43、所述第四垂直隔板44和所述第五垂直隔板45,使得第一换热介质流入所述第一换热部分11中时,在多个垂直隔板的阻挡作用下,能够增加第一换热介质在第一换热部分11中的湍流程度,从而提高换热介质与加热管路2中液体的换热系数,提高加热效果,促进液氨或者氨气的更高效地加热汽化。In order to further improve the heating effect of the liquid ammonia or ammonia gas in the heating pipeline 2, so as to fully heat the liquid ammonia or ammonia gas in the heating pipeline 2 from multiple angles and ensure the uniform distribution of heat in the liquid ammonia or ammonia gas, as shown in Figures 2, 4 and 5, preferably, a first vertical partition 41, a second vertical partition 42, a third vertical partition 43, a fourth vertical partition 44 and a fifth vertical partition 45 are vertically arranged inside the shell 1; the first vertical partition 41, the second vertical partition 42, the third vertical partition 43, the fourth vertical partition 44 and the fifth vertical partition 45 The fifth vertical partitions 45 are arranged inside the shell 1 at equal distances from each other and in parallel with each other; wherein there is a gap between any two adjacent parts of the first heating tube 231 of the curved structure, there is a gap between any two adjacent parts of the second heating tube 232 of the curved structure, and there is a gap between any two adjacent parts of the third heating tube 233 that is bent; the first heating tube 231, the second heating tube 232 and the third heating tube 233 are aligned with each other, and the gaps between the first heating tube 231, the second heating tube 232 and the third heating tube 233 are aligned with each other, and the first vertical partition 41, the second vertical partition 42, the third vertical partition 43, the fourth vertical partition 44 and the fifth vertical partition 45 are sequentially arranged in the gaps between the adjacent parts of the first heating tube 231, the second heating tube 232 and the third heating tube 233 that are aligned; the first vertical partition 41, the second vertical partition 42, the third vertical partition 43, the fourth vertical partition 44 and the fifth vertical partition 45 are arranged through the first vertical partition 41, the second vertical partition 42, the third vertical partition 43, the fourth vertical partition 44 and the fifth vertical partition 45 In a heat exchange part 11, by arranging the first vertical baffle 41, the second vertical baffle 42, the third vertical baffle 43, the fourth vertical baffle 44 and the fifth vertical baffle 45 in the first heat exchange part 11, when the first heat exchange medium flows into the first heat exchange part 11, the turbulence degree of the first heat exchange medium in the first heat exchange part 11 can be increased under the blocking effect of multiple vertical baffles, thereby improving the heat exchange coefficient between the heat exchange medium and the liquid in the heating pipeline 2, improving the heating effect, and promoting more efficient heating and vaporization of liquid ammonia or ammonia gas.

为了更进一步的促进换热介质的湍流程度,提高换热介质与加热管路2中液氨或者氨气的换热程度,同时也使得热量能够在对称设置的第一加热管231、第二加热管232和第三加热管233之间均匀分布,如图2和图4、图5所示,优选的,所述第一换热部分11中水平设置有第一水平隔板51和第二水平隔板52,所述第一水平隔板51设置在所述第一加热管231和所述第二加热管232之间,所述第二水平隔板52设置在所述第二加热管232和所述第三加热管233之间,所述第一水平隔板51的安装方向与所述壳体1的底面互相平行,所述第二水平隔板52的安装方向与所述第一水平隔板51的安装方向互相平行;通过水平设置第一水平隔板51和第二水平隔板52,使得第一换热介质进入所述第一换热部分11中后,在所述第一垂直隔板41、所述第二垂直隔板42、所述第三垂直隔板43、所述第四垂直隔板44和所述第五垂直隔板45,以及所述第一水平隔板51和所述第二水平隔板52的综合阻挡作用下,第一换热介质能够均匀且多角度的流经所述加热管路2的每个部分;达到对加热管路2中液氨或者氨气的多角度充分加热,使得液氨或者氨气能够达到后续氨分解所要求的温度;其中,第一换热介质在第一换热部分11中的流动方向与液氨或者氨气在加热管路2中的流动方向相反,使得换热介质和液氨或者氨气形成错向流动,有利于增加换热介质和液氨或者氨气之间的换热温差,有利于热量在相互之间的传递,进而有效提高换热效果;其中,所述加热管路2的截面形状为圆形,通过将加热管路2设置为圆形截面,有利于液氨或者氨气在所述加热管路2的快速流动,进而加快后续氨气的分解效率;通过设置多个垂直隔板和水平隔板,对各个管路进行分隔,通过控制换热介质的流速,来提高整体的换热系数。In order to further promote the turbulence of the heat exchange medium, improve the heat exchange degree between the heat exchange medium and the liquid ammonia or ammonia gas in the heating pipeline 2, and also enable the heat to be evenly distributed among the symmetrically arranged first heating tube 231, the second heating tube 232 and the third heating tube 233, as shown in Figures 2, 4 and 5, preferably, the first heat exchange part 11 is horizontally provided with a first horizontal partition 51 and a second horizontal partition 52, the first horizontal partition 51 is arranged between the first heating tube 231 and the second heating tube 232, the second horizontal partition 52 is arranged between the second heating tube 232 and the third heating tube 233, the installation direction of the first horizontal partition 51 is parallel to the bottom surface of the shell 1, and the installation direction of the second horizontal partition 52 is parallel to the installation direction of the first horizontal partition 51; by horizontally arranging the first horizontal partition 51 and the second horizontal partition 52, after the first heat exchange medium enters the first heat exchange part 11, the first vertical partition 41, the second vertical partition 42, the third vertical partition 43, the first vertical partition 44, the second vertical partition 45, the third vertical partition 46, the third vertical partition 47, the third vertical partition 48, the third vertical partition 49, the third vertical partition 51, the third vertical partition 49, the third vertical partition 50, the third vertical partition 51, the third vertical partition 52, the third vertical partition 52, the third vertical partition 53, the third vertical partition 54, the third vertical partition 55, the third vertical partition 56, the third vertical partition 57, the third vertical partition 58, the third vertical partition 59, the third vertical partition 51, the third vertical partition 52, the third vertical partition 51, the third vertical partition 52, the third vertical partition 53, the third vertical partition 54, the third vertical partition 55, the third Under the comprehensive blocking effect of the four vertical baffles 44 and the fifth vertical baffle 45, as well as the first horizontal baffle 51 and the second horizontal baffle 52, the first heat exchange medium can flow through each part of the heating pipeline 2 evenly and at multiple angles; the liquid ammonia or ammonia gas in the heating pipeline 2 is fully heated at multiple angles, so that the liquid ammonia or ammonia gas can reach the temperature required for the subsequent ammonia decomposition; wherein, the flow direction of the first heat exchange medium in the first heat exchange part 11 is opposite to the flow direction of the liquid ammonia or ammonia gas in the heating pipeline 2, so that the heat exchange medium and the liquid ammonia or ammonia gas form a staggered flow, which is beneficial to increase the heat exchange temperature difference between the heat exchange medium and the liquid ammonia or ammonia gas, and is beneficial to the transfer of heat between each other, thereby effectively improving the heat exchange effect; wherein, the cross-sectional shape of the heating pipeline 2 is circular, and by setting the heating pipeline 2 to a circular cross-section, it is beneficial to the rapid flow of liquid ammonia or ammonia gas in the heating pipeline 2, thereby accelerating the subsequent ammonia decomposition efficiency; by setting a plurality of vertical baffles and horizontal baffles, each pipeline is separated, and the overall heat exchange coefficient is improved by controlling the flow rate of the heat exchange medium.

经过换热后并汽化后的液氨或者氨气,通过所述加热管路2进入与之相连通的氨分解管路3;为了提高氨气的分解效率,使得氨气在所述氨分解管路3中能够充分分解,具体的,所述氨分解管路3为弯曲结构,所述氨分解管路3的一端为氨气进口31,所述氨气进口31与所述加热管路2连通,所述氨分解管路3的另一端为分解气出口32,所述分解气出口32延伸出所述壳体1设置;所述氨分解管路3由均为弯曲结构的且彼此连通的第一分解管路301和第二分解管路302组成,所述第一分解管路301和所述第二分解管路302的形状彼此相通且长度相等;所述第一分解管路301的各部分之间存在间隙,所述第二分解管路302的各部分之间存在间隙,所述第一分解管路301的各部分之间的间隙与所述第二分解管路302的各部分之间的间隙彼此对应设置;为了促进氨气的分解,提高氨气的分解效率,使得氨气能够充分分解生成氢气和氮气;所述第一分解管路301和所述第二分解管路302中均填充有氨分解催化剂,例如钌基催化剂,所述第二换热区间12中流通有高温气体作为第二换热介质,高温气体通过所述第二热介质进口121导入;并且通过所述第二热介质出口122排出;以提高对氨气的加热效果并且促进氨气的受热分解;同时将氨分解管路设置为弯曲结构,能够最大程度上的延长氨气在第二换热部分中的流动距离,进而有效提高氨气的分解效率。The liquid ammonia or ammonia gas after heat exchange and vaporization enters the ammonia decomposition pipeline 3 connected thereto through the heating pipeline 2; in order to improve the decomposition efficiency of ammonia so that ammonia can be fully decomposed in the ammonia decomposition pipeline 3, specifically, the ammonia decomposition pipeline 3 is a curved structure, one end of the ammonia decomposition pipeline 3 is an ammonia inlet 31, and the ammonia inlet 31 is connected to the heating pipeline 2, and the other end of the ammonia decomposition pipeline 3 is a decomposition gas outlet 32, and the decomposition gas outlet 32 extends out of the shell 1; the ammonia decomposition pipeline 3 is composed of a first decomposition pipeline 301 and a second decomposition pipeline 302, both of which are curved structures and connected to each other, and the shapes of the first decomposition pipeline 301 and the second decomposition pipeline 302 are connected to each other and are equal in length; there is a gap between the parts of the first decomposition pipeline 301, and the second decomposition pipeline 302 is provided with a gap. There are gaps between the various parts, and the gaps between the various parts of the first decomposition pipeline 301 and the gaps between the various parts of the second decomposition pipeline 302 are set corresponding to each other; in order to promote the decomposition of ammonia and improve the decomposition efficiency of ammonia, so that ammonia can be fully decomposed to generate hydrogen and nitrogen; the first decomposition pipeline 301 and the second decomposition pipeline 302 are filled with an ammonia decomposition catalyst, such as a ruthenium-based catalyst, and high-temperature gas flows in the second heat exchange interval 12 as the second heat exchange medium, and the high-temperature gas is introduced through the second heat medium inlet 121; and discharged through the second heat medium outlet 122; to improve the heating effect on ammonia and promote the thermal decomposition of ammonia; at the same time, the ammonia decomposition pipeline is set to a curved structure, which can maximize the flow distance of ammonia in the second heat exchange part, thereby effectively improving the decomposition efficiency of ammonia.

其中,为了提高高温气体的湍流程度,提高高温气体与氨分解管路3中氨气的换热效果,优选的,所述第一垂直隔板41、所述第二垂直隔板42、所述第三垂直隔板43、所述第四垂直隔板44和所述第五垂直隔板45穿过所述分隔板13延伸进入所述第二换热部分12中并且贯穿设置在所述第一分解管路301各部分之间的间隙和所述第二分解管路302各部分之间的间隙中;通过将所述第一垂直隔板41、所述第二垂直隔板42、所述第三垂直隔板43、所述第四垂直隔板44和所述第五垂直隔板45延伸设置在所述第一分解管路301各部分之间的间隙和所述第二分解管路302各部分之间的间隙中,使得高温气体在所述第二换热部分12中能够从多角度对所述氨分解管路3中的氨气进行换热,促进氨气的受热分解以提高氨气的分解效率;同样的,所述第二换热部分12中设置有第三水平隔板53,所述第三水平隔板53设置在所述第一分解管路301和所述第二分解管路302之间,通过将所述第一垂直隔板41、所述第二垂直隔板42、所述第三垂直隔板43、所述第四垂直隔板44和所述第五垂直隔板45穿过所述分隔板13并设置在所述第一分解管路301各部分之间的间隙和所述第二分解管路302各部分之间的间隙中,并且在所述第一分解管路301和所述第二分解管路302之间设置第三水平隔板53,使得高温气体进入所述第二换热部分12后,在多个不同方向上的隔板的阻挡作用下,能够充分与所述氨分解管路3中的氨气进行多角度地接触换热,促进氨气的均匀且充分地受热分解;更优选的,在所述第二换热部分12中的高温气体的流动方向与所述氨分解管路3中氨气的流动方向相反,形成逆流换热,进一步提高气体与氨气之间的换热效果;氨气在所述氨分解管路3中的氨分解催化剂的作用下充分且完整的分解形成氢气和氮气的混合气体;生成的氢气和氮气混合气体通过所述分解气出口32排出;其中,所述氨分解管路3的截面形状为多边形结构,例如四边形结构,通过将氨分解管路3的截面形状设置为四边多结构,在相同尺寸的情况下,能够增加氨分解管路3与换热介质之间的换热面积,从而促进热量转移,使得氨气能够更充分的受热分解为氢气和氮气。In order to improve the turbulence of the high-temperature gas and improve the heat exchange effect between the high-temperature gas and the ammonia in the ammonia decomposition pipeline 3, preferably, the first vertical baffle 41, the second vertical baffle 42, the third vertical baffle 43, the fourth vertical baffle 44 and the fifth vertical baffle 45 extend through the partition plate 13 into the second heat exchange portion 12 and penetrate the gaps between the parts of the first decomposition pipeline 301 and the gaps between the parts of the second decomposition pipeline 302; by The partition 45 is extended and arranged in the gaps between the parts of the first decomposition pipeline 301 and the gaps between the parts of the second decomposition pipeline 302, so that the high-temperature gas can exchange heat with the ammonia in the ammonia decomposition pipeline 3 from multiple angles in the second heat exchange part 12, promote the thermal decomposition of ammonia to improve the decomposition efficiency of ammonia; similarly, a third horizontal partition 53 is arranged in the second heat exchange part 12, and the third horizontal partition 53 is arranged between the first decomposition pipeline 301 and the second decomposition pipeline 302, by connecting the first vertical partition 41, the second vertical partition 42, the third vertical partition 43, and the fourth vertical partition 4 4 and the fifth vertical baffle 45 pass through the partition plate 13 and are arranged in the gaps between the first decomposition pipeline 301 and the gaps between the second decomposition pipeline 302, and a third horizontal baffle 53 is arranged between the first decomposition pipeline 301 and the second decomposition pipeline 302, so that after the high-temperature gas enters the second heat exchange part 12, under the blocking effect of the baffles in multiple different directions, it can fully contact and exchange heat with the ammonia in the ammonia decomposition pipeline 3 at multiple angles, thereby promoting uniform and sufficient thermal decomposition of the ammonia; more preferably, the flow direction of the high-temperature gas in the second heat exchange part 12 is the same as that of the ammonia decomposition pipeline 3. The flow direction of ammonia in the ammonia decomposition pipeline 3 is opposite to that of ammonia, forming countercurrent heat exchange, thereby further improving the heat exchange effect between the gas and the ammonia; the ammonia is fully and completely decomposed to form a mixed gas of hydrogen and nitrogen under the action of the ammonia decomposition catalyst in the ammonia decomposition pipeline 3; the generated mixed gas of hydrogen and nitrogen is discharged through the decomposition gas outlet 32; wherein, the cross-sectional shape of the ammonia decomposition pipeline 3 is a polygonal structure, such as a quadrilateral structure. By setting the cross-sectional shape of the ammonia decomposition pipeline 3 to a quadrilateral multi-structure, under the condition of the same size, the heat exchange area between the ammonia decomposition pipeline 3 and the heat exchange medium can be increased, thereby promoting heat transfer, so that the ammonia can be more fully decomposed into hydrogen and nitrogen by heat.

其中,为了进一步减少流体在流动过程中的压降,优选的,所述加热管路2和所述氨分解管路3的截面面积,以及所述加热管路2和所述氨分解管路3的长度均和其中的液氨或者氨气的流量大小成正比;为了更好的利用导入的高温气体的热量,使得高温烟气能够更好的对氨气进行加热,最大程度上利用高温气体的能量,优选的,所述第一垂直隔板41、所述第二垂直隔板42、所述第三垂直隔板43、所述第四垂直隔板44和所述第五垂直隔板45以及所述第三水平隔板53相互之间的距离与第二加热部分12中的第二换热介质的压力成正比,通过调整不同隔板之间的间距来控制第二换热介质的压降,减少换热介质的能量损失并且使得导入的第二换热介质的热量能有效传递给氨分解管道3中的氨气,提高氨气的分解效率。Among them, in order to further reduce the pressure drop of the fluid during the flow process, preferably, the cross-sectional area of the heating pipeline 2 and the ammonia decomposition pipeline 3, and the length of the heating pipeline 2 and the ammonia decomposition pipeline 3 are proportional to the flow rate of liquid ammonia or ammonia gas therein; in order to better utilize the heat of the introduced high-temperature gas so that the high-temperature flue gas can better heat the ammonia and maximize the energy of the high-temperature gas, preferably, the distances between the first vertical baffle 41, the second vertical baffle 42, the third vertical baffle 43, the fourth vertical baffle 44, the fifth vertical baffle 45 and the third horizontal baffle 53 are proportional to the pressure of the second heat exchange medium in the second heating part 12, and the pressure drop of the second heat exchange medium is controlled by adjusting the spacing between different baffles, thereby reducing the energy loss of the heat exchange medium and enabling the heat of the introduced second heat exchange medium to be effectively transferred to the ammonia in the ammonia decomposition pipeline 3, thereby improving the decomposition efficiency of the ammonia.

该分段阶梯式氨分解反应器,通过将不同的换热介质分别导入分隔设置的第一换热部分和第二换热部分,并且在第一换热部分和第二换热部分内分别设置弯曲形状加热管路和氨分解管路,能够更加增加换热介质与换热介质之间,以及换热介质与氨气或者液氨之间的换热温差,从而提高反应器内部的换热效果;并且在加热管路和氨分解管路各自的间隙中,沿着水平方向和垂直方向对应设置隔板,能够增加不同换热介质在对应的换热部分中的流动速度和换热面积,最大程度上的增加热量在液氨或者氨气中的传递,使得液氨或者氨气在流动过程中能够充分受热,提高了换热介质中热量的有效利用率,从而充分利用例如内燃机尾气和热水的热量对氨气进行加热分解,也减少了氨分解过程中对氨分解催化剂的需求。The segmented stepped ammonia decomposition reactor can further increase the heat exchange temperature difference between the heat exchange medium and the heat exchange medium, and between the heat exchange medium and ammonia gas or liquid ammonia, by respectively introducing different heat exchange media into the first heat exchange part and the second heat exchange part which are separated, and respectively arranging a curved heating pipeline and an ammonia decomposition pipeline in the first heat exchange part and the second heat exchange part, thereby improving the heat exchange effect inside the reactor; and in the respective gaps between the heating pipeline and the ammonia decomposition pipeline, baffles are correspondingly arranged along the horizontal direction and the vertical direction, which can increase the flow velocity and heat exchange area of different heat exchange media in the corresponding heat exchange part, and increase the heat transfer in the liquid ammonia or ammonia gas to the greatest extent, so that the liquid ammonia or ammonia gas can be fully heated during the flow process, thereby improving the effective utilization rate of the heat in the heat exchange medium, thereby making full use of the heat of, for example, the exhaust gas of the internal combustion engine and the hot water to heat and decompose the ammonia gas, and also reducing the demand for the ammonia decomposition catalyst in the ammonia decomposition process.

本申请还公开了一种包括所述分段阶梯式氨分解反应器的氨分解反应系统,包括The present application also discloses an ammonia decomposition reaction system including the segmented stepped ammonia decomposition reactor, comprising:

氨气供应装置,所述氨气供应装置与加热管路的加热进口连通,所述氨气供应装置用于向所述加热管路中引入液氨或者氨气;an ammonia supply device, the ammonia supply device being in communication with a heating inlet of the heating pipeline, the ammonia supply device being used to introduce liquid ammonia or ammonia gas into the heating pipeline;

第一换热介质供应装置,所述第一换热介质供应装置与所述第一热介质进口连通,所述第一换热介质供应装置用于向所述第一换热部分中引入第一换热介质;a first heat exchange medium supply device, the first heat exchange medium supply device being in communication with the first heat medium inlet, the first heat exchange medium supply device being used to introduce a first heat exchange medium into the first heat exchange part;

第二换热介质供应装置,所述第二换热介质供应装置与所述第二热介质进口连通,所述第二换热介质供应装置用于向所述第二换热部分中引入第二换热介质;a second heat exchange medium supply device, the second heat exchange medium supply device being in communication with the second heat medium inlet, the second heat exchange medium supply device being used for introducing a second heat exchange medium into the second heat exchange portion;

纯化装置,所述纯化装置与所述分解气出口连通,所述纯化装置用于进一步去除分解气出口中排出混合气体中的氨气;A purification device, the purification device is communicated with the decomposition gas outlet, and the purification device is used to further remove ammonia in the mixed gas discharged from the decomposition gas outlet;

应用装置,所述应用装置与所述纯化装置相连,所述应用装置用于经过纯化后的氢气和氮气的混合气体的应用。An application device is connected to the purification device, and is used for applying the purified mixed gas of hydrogen and nitrogen.

显然,上述实施例仅仅是为清楚地说明所作的举例,而并非对实施方式的限定。对于所属领域的普通技术人员来说,在上述说明的基础上还可以做出其它不同形式的变化或变动。这里无需也无法对所有的实施方式予以穷举。而由此所引伸出的显而易见的变化或变动仍处于本发明的保护范围之中。Obviously, the above embodiments are merely examples for the purpose of clear explanation, and are not intended to limit the implementation methods. For those skilled in the art, other different forms of changes or modifications can be made based on the above description. It is not necessary and impossible to list all the implementation methods here. The obvious changes or modifications derived therefrom are still within the scope of protection of the present invention.

Claims (10)

1. The sectional step-type ammonia decomposition reactor comprises a shell, a heating pipeline and an ammonia decomposition pipeline, wherein the heating pipeline and the ammonia decomposition pipeline are both positioned in the shell; the method is characterized in that:
The shell comprises a first heat exchange part and a second heat exchange part, and the first heat exchange part and the second heat exchange part are separated from each other and are arranged in contact; a first heat exchange medium flows through the first heat exchange part, a second heat exchange medium flows through the second heat exchange part, and the first heat exchange medium and the second heat exchange medium are different from each other;
The heating pipeline is of a bent structure, the heating pipeline is positioned in the first heat exchange part, one end of the heating pipeline extends into the second heat exchange part and is communicated with the ammonia decomposition pipeline, the other end of the heating pipeline extends out of the shell, and the flowing direction of the first heat exchange medium in the first heat exchange part is opposite to the flowing direction of the fluid in the heating pipeline;
The ammonia decomposition pipeline is of a bent structure, the ammonia decomposition pipeline is located inside the second heat exchange part, one end of the ammonia decomposition pipeline is communicated with the heating pipeline, the other end of the ammonia decomposition pipeline extends out of the shell, and the flowing direction of the second heat exchange medium in the second heat exchange part is opposite to the flowing direction of fluid in the ammonia decomposition pipeline.
2. A staged ammonia destruction reactor as defined in claim 1, wherein: the heat exchange device comprises a shell, a first heat exchange part and a second heat exchange part, wherein the shell is internally provided with a partition plate, the first heat exchange part and the second heat exchange part are separated by the partition plate, the first heat exchange part is provided with a first heat medium inlet and a first heat medium outlet, and the first heat medium inlet and the first heat medium outlet are respectively arranged on two opposite side surfaces of the shell; the second heat exchange part is provided with a second heat medium inlet and a second heat medium outlet, and the second heat medium inlet and the second heat medium outlet are arranged on the same side face of the shell.
3. A staged ammonia destruction reactor as defined in claim 1, wherein: the first heat exchange medium is high-temperature liquid water or high-temperature gas, and the second heat exchange medium is high-temperature gas or high-temperature liquid water.
4. A staged ammonia destruction reactor as defined in claim 2, wherein: the heating pipe comprises a first heating pipe, a second heating pipe and a third heating pipe which are equal in length and are of a bending structure, wherein one end of the heating pipe is a heating inlet, the other end of the heating pipe is a heating outlet, a gap is reserved between any two adjacent parts of the first heating pipe of the bending structure, a gap is reserved between any two adjacent parts of the second heating pipe of the bending structure, a gap is reserved between any two adjacent parts of the third heating pipe which is arranged in a bending manner, and the gaps among the first heating pipe, the second heating pipe and the third heating pipe are aligned with each other; the heating inlet is disposed proximate to the first thermal medium outlet, and the heating outlet is disposed proximate to the first thermal medium inlet.
5. A staged ammonia destruction reactor as defined in claim 4, wherein: a first vertical partition plate, a second vertical partition plate, a third vertical partition plate, a fourth vertical partition plate and a fifth vertical partition plate are vertically arranged in the shell, and the first vertical partition plate, the second vertical partition plate, the third vertical partition plate, the fourth vertical partition plate and the fifth vertical partition plate are sequentially arranged in gaps among adjacent parts of the first heating pipe, the second heating pipe and the third heating pipe which are arranged in an aligned mode;
The first heat exchange part is horizontally provided with a first horizontal partition plate and a second horizontal partition plate, the first horizontal partition plate is arranged between the first heating pipe and the second heating pipe, and the second horizontal partition plate is arranged between the second heating pipe and the third heating pipe.
6. A staged ammonia destruction reactor as defined in claim 2, wherein: one end of the ammonia decomposition pipeline is an ammonia gas inlet, the ammonia gas inlet is communicated with the heating pipeline, the other end of the ammonia decomposition pipeline is a decomposition gas outlet, and the decomposition gas outlet extends out of the shell; the ammonia decomposition pipeline consists of a first decomposition pipeline and a second decomposition pipeline which are of a bent structure and are communicated with each other; gaps exist among the parts of the first decomposition pipeline, gaps exist among the parts of the second decomposition pipeline, and the gaps among the parts of the first decomposition pipeline and the gaps among the parts of the second decomposition pipeline are arranged corresponding to each other.
7. A staged ammonia destruction reactor as defined in claim 6, wherein: a third horizontal partition plate is arranged in the second heat exchange part and is arranged between the first decomposition pipeline and the second decomposition pipeline; the ammonia decomposition pipeline is filled with an ammonia decomposition catalyst.
8. A staged ammonia destruction reactor as defined in claim 7, wherein: the cross-sectional area of the heating line and the cross-sectional area of the ammonia destruction line are proportional to the flow rate of the fluid flowing therein; the distance between the first vertical partition, the second vertical partition, the third vertical partition, the fourth vertical partition, the fifth vertical partition, and the third horizontal partition is proportional to the pressure of the second heat exchange medium in the second heating section.
9. A staged ammonia destruction reactor as defined in claim 1, wherein: the cross section of the heating pipeline is circular, and the cross section of the ammonia decomposition pipeline is quadrilateral.
10. An ammonia decomposition reaction system comprising a staged ammonia decomposition reactor according to any one of claims 1 to 9, characterized in that: and also comprises
The ammonia gas supply device is communicated with the heating inlet of the heating pipeline and is used for introducing liquid ammonia or ammonia gas into the heating pipeline;
A first heat exchange medium supply device in communication with the first heat exchange medium inlet, the first heat exchange medium supply device for introducing a first heat exchange medium into the first heat exchange section;
a second heat exchange medium supply device in communication with the second heat exchange medium inlet, the second heat exchange medium supply device for introducing a second heat exchange medium into the second heat exchange section;
The purification device is communicated with the decomposed gas outlet and is used for further removing ammonia gas in the mixed gas discharged from the decomposed gas outlet;
the application device is connected with the purification device and is used for applying the purified mixed gas of hydrogen and nitrogen.
CN202410812759.3A 2024-06-22 2024-06-22 A segmented step-type ammonia decomposition reactor and system Pending CN118649627A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN119186407A (en) * 2024-11-28 2024-12-27 福大紫金氢能科技股份有限公司 Ammonia decomposition hydrogen production system adopting molten salt for heat supply

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN119186407A (en) * 2024-11-28 2024-12-27 福大紫金氢能科技股份有限公司 Ammonia decomposition hydrogen production system adopting molten salt for heat supply

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