CN118637248A - A kind of aisle type palletizer for intelligent stereoscopic warehouse - Google Patents
A kind of aisle type palletizer for intelligent stereoscopic warehouse Download PDFInfo
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G1/00—Storing articles, individually or in orderly arrangement, in warehouses or magazines
- B65G1/02—Storage devices
- B65G1/04—Storage devices mechanical
- B65G1/0407—Storage devices mechanical using stacker cranes
- B65G1/0414—Storage devices mechanical using stacker cranes provided with satellite cars adapted to travel in storage racks
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G1/00—Storing articles, individually or in orderly arrangement, in warehouses or magazines
- B65G1/02—Storage devices
- B65G1/04—Storage devices mechanical
- B65G1/0492—Storage devices mechanical with cars adapted to travel in storage aisles
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Abstract
Description
技术领域Technical Field
本发明涉及巷道式垛机领域,尤其涉及一种智能化立体仓库用巷道式垛机。The invention relates to the field of aisle type stacker cranes, and in particular to an aisle type stacker crane for an intelligent stereoscopic warehouse.
背景技术Background Art
巷道式堆垛机是由叉车、桥式堆垛机演变而来的一种机器设备。The aisle stacker is a machine equipment evolved from forklift and bridge stacker.
现有技术中公开了部分有关巷道式垛机的专利文件,公开号为CN218453661U的实用新型专利,公开了一种巷道式堆垛机包括装置主体,涉及堆垛机技术领域,所述装置主体包括底座、驱动装置、第一托板、螺纹杆以及滑杆,所述装置主体底部焊接有底座,所述底座内部安装有驱动装置,所述驱动装置底部与装置主体顶部设有轨道,所述装置主体顶部安装有驱动电机,所述驱动电机输出端外部套装有绞轮,所述装置主体内部设有绞索,且绞索一端与绞轮连接,并且绞索另一端与第一托板一端连接,所述第一托板与装置主体滑动连接。Some patent documents related to aisle stackers are disclosed in the prior art. A utility model patent with publication number CN218453661U discloses an aisle stacker including a device body, which relates to the technical field of stackers. The device body includes a base, a driving device, a first support plate, a threaded rod and a sliding rod. A base is welded to the bottom of the device body, a driving device is installed inside the base, tracks are provided at the bottom of the driving device and the top of the device body, a driving motor is installed on the top of the device body, a winch is mounted on the outside of the output end of the driving motor, a noose is provided inside the device body, one end of the noose is connected to the winch, and the other end of the noose is connected to one end of the first support plate, and the first support plate is slidably connected to the device body.
巷道式垛机在运行时,通过在控制器内预设路程,在移动到指定路程后,进行取货或送货,但当行进装置发生磨损或者其他原因导致损坏时,在移动至取货位置后,可能会发生微偏移,导致小车在取货时,位置发生错位的情况发生;现有技术中,多是通过识别头对货架一侧的标记码进行识别,进行二次确定,才能进行取货,当识别头检测不到标记码时,说明位置发生偏移,但在重新校准时,往往需要专业人员看着屏幕手动调节小车位置,进行校准操作,技术性较强。When the aisle-type palletizer is in operation, it presets a distance in the controller and picks up or delivers goods after moving to the specified distance. However, when the traveling device is worn or damaged due to other reasons, a slight deviation may occur after moving to the pickup position, causing the trolley to be misplaced when picking up goods. In the prior art, the marking code on one side of the shelf is mostly identified by an identification head, and a secondary determination is performed before picking up goods. When the identification head cannot detect the marking code, it indicates that the position is offset. However, when recalibrating, professionals are often required to manually adjust the trolley position while looking at the screen to perform calibration operations, which is highly technical.
发明内容Summary of the invention
本发明的目的是为了解决现有技术中存在的缺点,而提出的一种智能化立体仓库用巷道式垛机。The purpose of the present invention is to solve the shortcomings of the prior art and to propose an intelligent lane type stacker for stereoscopic warehouses.
为达到以上目的,第一方面,本发明提供了一种智能化立体仓库用巷道式垛机,包括小车,还包括:To achieve the above objectives, in a first aspect, the present invention provides an aisle type stacker for an intelligent stereoscopic warehouse, comprising a trolley and further comprising:
识别头,所述识别头通过电缸与小车的底部固定;An identification head, wherein the identification head is fixed to the bottom of the trolley through an electric cylinder;
标记码,所述标记码设置在小车轨道的一侧;A marking code, wherein the marking code is arranged on one side of the trolley track;
触发箱,所述触发箱笼罩在标记码的外侧,所述触发箱的两侧均设置有翻转板,所述翻转板上设置有弹性组件,所述弹性组件用于维持翻转板的倾斜状态;A trigger box, the trigger box is covered on the outside of the marking code, and both sides of the trigger box are provided with flip plates, and the flip plates are provided with elastic components, and the elastic components are used to maintain the tilt state of the flip plates;
传感器,当识别头下压翻转板时,所述传感器用于检测翻转板的翻转状态;A sensor, when the recognition head presses down the flip plate, the sensor is used to detect the flip state of the flip plate;
控制器,所述控制器用于比较两个翻转板的翻转状态,以确定识别头的位置是否发生偏移;A controller, the controller is used to compare the flipping states of the two flip plates to determine whether the position of the recognition head is offset;
具体的,现有技术中,巷道式垛机在运行时,通过在控制器内预设路程,在移动到指定路程后,进行取货或送货,但当行进装置发生磨损或者其他原因导致损坏时,在移动至取货位置后,可能会发生微偏移,导致小车在取货时,位置发生错位的情况发生;Specifically, in the prior art, when the aisle type palletizer is in operation, a distance is preset in the controller, and after moving to the specified distance, the palletizer picks up or delivers goods. However, when the traveling device is worn or damaged due to other reasons, a slight deviation may occur after the palletizer moves to the pickup position, causing the position of the palletizer to be misplaced when the palletizer picks up goods.
现有技术中,多是通过识别头对货架一侧的标记码进行识别,进行二次确定,才能进行取货,当识别头检测不到标记码时,说明位置发生偏移,但在重新校准时,往往需要专业人员看着屏幕手动调节小车位置,进行校准操作,技术性较强;In the prior art, the marking code on one side of the shelf is mostly identified by the recognition head, and then the goods can be picked up after a second determination. When the recognition head cannot detect the marking code, it means that the position is offset. However, when recalibrating, professionals are often required to manually adjust the position of the trolley while looking at the screen to perform the calibration operation, which is highly technical.
本发明在识别头检测不到标记码,发生报警时,所述控制器能自动控制电缸推动识别头向下进行第一行程的推进,由于小车的偏移距离一般较短,识别头在下降时,能直接接触到翻转板,由于两个翻转板均处于倾斜状态且呈倒八字形,识别头在接触翻转板后,能直接推动翻转板进行翻转;In the present invention, when the identification head cannot detect the marking code and an alarm occurs, the controller can automatically control the electric cylinder to push the identification head downward to advance the first stroke. Since the offset distance of the trolley is generally short, the identification head can directly contact the flip plate when it descends. Since both flip plates are in an inclined state and in an inverted figure eight shape, the identification head can directly push the flip plate to flip after contacting the flip plate.
通过传感器检测两个翻转板的翻转角度,并对两个翻转板的翻转角度进行比对,当两个翻转板的翻转角度不同时,说明小车的位置发生了偏移,当两个翻转板的翻转角度相近时,说明小车的位置正确;The flip angles of the two flip plates are detected by sensors and compared. When the flip angles of the two flip plates are different, it means that the position of the trolley has shifted. When the flip angles of the two flip plates are similar, it means that the position of the trolley is correct.
当两个翻转板的翻转角度不同时,哪个翻转板的翻转角度大,则小车必然是向该翻转板的一侧偏移,此时,通过控制器控制小车自动向翻转角度小的翻转板一侧移动,当移动至两个翻转板的翻转角度相近时,自动停止,从而完成小车的自动校准,方便快捷,且无需人工手动操作。When the flip angles of the two flip plates are different, the trolley will inevitably deviate to the side of the flip plate with the larger flip angle. At this time, the controller controls the trolley to automatically move to the side of the flip plate with the smaller flip angle. When the flip angles of the two flip plates are similar, it stops automatically, thereby completing the automatic calibration of the trolley. It is convenient and quick, and no manual operation is required.
优选的,所述触发箱的内部设置有透明挡灰组件,所述透明挡灰组件包括:Preferably, a transparent dust shielding component is provided inside the trigger box, and the transparent dust shielding component comprises:
透明带,所述透明带设置在标记码的上方;A transparent tape, the transparent tape being arranged above the marking code;
具体的,现有的标记码可选用条形码,识别头选用对应的条码扫描头,通过设置透明带对其进行遮挡,后期清理灰尘时,无需直接擦拭标记码,从而有利于延长标记码的寿命。Specifically, the existing marking code can use a barcode, and the recognition head uses a corresponding barcode scanning head. By setting a transparent belt to shield it, there is no need to wipe the marking code directly when cleaning dust later, which is conducive to extending the life of the marking code.
优选的,所述透明带具有两个,两个所述透明带的两侧均设置有拉拽组件,所述拉拽组件用于拉拽两个透明带相互远离露出标记码,所述拉拽组件包括:Preferably, there are two transparent belts, and pulling components are provided on both sides of the two transparent belts, and the pulling components are used to pull the two transparent belts away from each other to expose the marking code, and the pulling components include:
滑动板,所述滑动板对称设置在透明带的两侧,所述滑动板与触发箱滑动连接;Sliding plates, which are symmetrically arranged on both sides of the transparent belt and are slidably connected to the trigger box;
传动组件,所述传动组件用于在翻转板翻转的过程中,传动滑动板滑动;A transmission assembly, wherein the transmission assembly is used to drive the sliding plate to slide during the flipping process of the flip plate;
下压组件,所述下压组件设置在透明带的上方,当滑动板水平移动时,所述下压组件用于向下推动透明带;A pressing component, which is arranged above the transparent belt and is used to push the transparent belt downward when the sliding plate moves horizontally;
滑动连接件,所述滑动连接件与透明带的端部固定,当下压组件向下推动透明带时,所述滑动连接件在滑动板上滑动让位;A sliding connector, the sliding connector is fixed to the end of the transparent belt, and when the pressing assembly pushes the transparent belt downward, the sliding connector slides on the sliding plate to give way;
具体的,现有技术中,除了小车位置发生偏移会影响到识别头检测不到标记码,还有可能是标记码污染或者识别头损坏,现有设备中,难以准确判断上述情况;Specifically, in the prior art, in addition to the deviation of the position of the trolley affecting the recognition head's inability to detect the marking code, there may also be contamination of the marking code or damage to the recognition head. In the existing equipment, it is difficult to accurately determine the above situation;
鉴于此,本发明通过设置两个透明带对标记码进行遮挡,避免外界污染物对标记码造成污染,识别头在下降时,通过检测翻转板的翻转角度,能判断位置是否发生偏移,当小车位置准确时,识别头识别不到标记码,只能说明是标记码污染或者识别头损坏,通过电缸推动识别头再次进行下降,通过传动组件带动滑动板移动,从而使得下压组件下压透明带,使得两个透明带相互远离,从而漏出标记码,由于标记码始终处于被遮挡保护的状态,不会存在污染的情况,因此,此时若识别头能进行识别,则说明透明带受到污染,若识别头不能进行识别,则说明识别头损坏。In view of this, the present invention blocks the marking code by setting two transparent belts to prevent the marking code from being contaminated by external pollutants. When the recognition head descends, it can determine whether the position is offset by detecting the flip angle of the flip plate. When the trolley is in the accurate position, the recognition head cannot recognize the marking code, which can only mean that the marking code is contaminated or the recognition head is damaged. The recognition head is pushed down again by the electric cylinder, and the sliding plate is driven to move by the transmission assembly, so that the pressing assembly presses down the transparent belt, so that the two transparent belts move away from each other, thereby leaking the marking code. Since the marking code is always in a shielded and protected state, there will be no contamination. Therefore, if the recognition head can recognize it at this time, it means that the transparent belt is contaminated. If the recognition head cannot recognize it, it means that the recognition head is damaged.
与现有技术相比,本发明具有以下有益效果:Compared with the prior art, the present invention has the following beneficial effects:
一、本发明通过传感器检测两个翻转板的翻转角度,并对两个翻转板的翻转角度进行比对,当两个翻转板的翻转角度不同时,说明小车的位置发生了偏移,当两个翻转板的翻转角度相近时,说明小车的位置正确;当两个翻转板的翻转角度不同时,哪个翻转板的翻转角度大,则小车必然是向该翻转板的一侧偏移,此时,通过控制器控制小车自动向翻转角度小的翻转板一侧移动,当移动至两个翻转板的翻转角度相近时,自动停止,从而完成小车的自动校准,方便快捷,且无需人工手动操作。1. The present invention detects the flip angles of the two flip plates through sensors and compares the flip angles of the two flip plates. When the flip angles of the two flip plates are different, it indicates that the position of the trolley has shifted. When the flip angles of the two flip plates are similar, it indicates that the position of the trolley is correct. When the flip angles of the two flip plates are different, the trolley must be offset to the side of the flip plate with a larger flip angle. At this time, the trolley is controlled by a controller to automatically move to the side of the flip plate with a smaller flip angle. When the trolley moves to the point where the flip angles of the two flip plates are similar, it stops automatically, thereby completing the automatic calibration of the trolley. This is convenient and quick, and does not require manual operation.
二、通过电缸推动识别头再次进行下降,通过传动组件带动滑动板移动,从而使得下压组件下压透明带,使得两个透明带相互远离,从而漏出标记码,由于标记码始终处于被遮挡保护的状态,不会存在污染的情况,因此,此时若识别头能进行识别,则说明透明带受到污染,若识别头不能进行识别,则说明识别头损坏。Second, the recognition head is pushed down again by the electric cylinder, and the sliding plate is driven to move by the transmission component, so that the pressing component presses down the transparent belt, so that the two transparent belts move away from each other, thereby leaking the marking code. Since the marking code is always in a shielded and protected state, there will be no contamination. Therefore, if the recognition head can recognize it at this time, it means that the transparent belt is contaminated. If the recognition head cannot recognize it, it means that the recognition head is damaged.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本发明的整体结构示意图一。FIG1 is a schematic diagram of the overall structure of the present invention.
图2为本发明的图1中的A处放大结构示意图。FIG. 2 is an enlarged structural schematic diagram of point A in FIG. 1 of the present invention.
图3为本发明的图2中的B处放大结构示意图。FIG. 3 is an enlarged structural schematic diagram of point B in FIG. 2 of the present invention.
图4为本发明的翻转板、扭簧、传感器结构示意图。FIG. 4 is a schematic diagram of the structure of the flip plate, torsion spring, and sensor of the present invention.
图5为本发明的触发箱、滑动板结构示意图。FIG. 5 is a schematic diagram of the trigger box and the sliding plate structure of the present invention.
图6为本发明的触发箱剖面结构示意图。FIG. 6 is a schematic diagram of the cross-sectional structure of the trigger box of the present invention.
图7为本发明的触发箱结构示意图(右侧透明带移除)。FIG. 7 is a schematic diagram of the structure of the trigger box of the present invention (with the transparent belt on the right side removed).
图8为本发明的滑动板结构示意图。FIG. 8 is a schematic diagram of the sliding plate structure of the present invention.
图9为本发明的整体结构示意图二。FIG. 9 is a second schematic diagram of the overall structure of the present invention.
图10为本发明的控制方法流程图。FIG. 10 is a flow chart of the control method of the present invention.
图中:1、小车;2、识别头;3、标记码;4、触发箱;5、翻转板;6、控制器;7、扭簧;8、限位块;9、透明带;10、滑动板;11、弧形槽;12、滑槽;13、滑销;14、下压辊;15、斜槽;16、固定块;17、滑块;18、电缸;19、弹簧;20、传感器。In the figure: 1. trolley; 2. identification head; 3. marking code; 4. trigger box; 5. flip plate; 6. controller; 7. torsion spring; 8. limit block; 9. transparent belt; 10. sliding plate; 11. arc groove; 12. slide groove; 13. sliding pin; 14. lower pressure roller; 15. inclined groove; 16. fixed block; 17. slider; 18. electric cylinder; 19. spring; 20. sensor.
具体实施方式DETAILED DESCRIPTION
以下描述用于揭露本发明以使本领域技术人员能够实现本发明。以下描述中的优选实施例只作为举例,本领域技术人员可以想到其他显而易见的变型。The following description is used to disclose the present invention so that those skilled in the art can implement the present invention. The preferred embodiments described below are only examples, and those skilled in the art may think of other obvious variations.
如图1至图10所示的一种智能化立体仓库用巷道式垛机,包括小车1,还包括:As shown in FIGS. 1 to 10 , an aisle type stacker for an intelligent stereoscopic warehouse includes a trolley 1 and further includes:
识别头2,识别头2通过电缸18与小车1的底部固定;Identification head 2, which is fixed to the bottom of the trolley 1 through an electric cylinder 18;
标记码3,标记码3设置在小车1轨道的一侧;Marking code 3, marking code 3 is set on one side of the track of trolley 1;
触发箱4,触发箱4笼罩在标记码3的外侧,触发箱4的两侧均设置有翻转板5,翻转板5上设置有弹性组件,弹性组件用于维持翻转板5的倾斜状态;A trigger box 4, the trigger box 4 is covered on the outside of the marking code 3, and flip plates 5 are arranged on both sides of the trigger box 4, and elastic components are arranged on the flip plates 5, and the elastic components are used to maintain the tilt state of the flip plates 5;
传感器20,当识别头2下压翻转板5时,传感器20用于检测翻转板5的翻转状态;The sensor 20 is used to detect the flipping state of the flipping plate 5 when the recognition head 2 presses down the flipping plate 5;
控制器6,控制器6用于比较两个翻转板5的翻转状态,以确定识别头2的位置是否发生偏移;A controller 6, the controller 6 is used to compare the flipping states of the two flip plates 5 to determine whether the position of the recognition head 2 is offset;
具体的,现有技术中,巷道式垛机在运行时,通过在控制器6内预设路程,在移动到指定路程后,进行取货或送货,但当行进装置发生磨损或者其他原因导致损坏时,在移动至取货位置后,可能会发生微偏移,导致小车1在取货时,位置发生错位的情况发生;Specifically, in the prior art, when the aisle type palletizer is in operation, a distance is preset in the controller 6, and after moving to the specified distance, the palletizer picks up or delivers goods. However, when the traveling device is worn or damaged due to other reasons, a slight deviation may occur after the palletizer moves to the pickup position, causing the position of the trolley 1 to be misplaced when the palletizer picks up goods.
现有技术中,多是通过识别头2对货架一侧的标记码3进行识别,进行二次确定,才能进行取货,当识别头2检测不到标记码3时,说明位置发生偏移,但在重新校准时,往往需要专业人员看着屏幕手动调节小车1位置,进行校准操作,技术性较强;In the prior art, the marking code 3 on one side of the shelf is mostly identified by the recognition head 2, and then the goods can be picked up after a second determination. When the recognition head 2 cannot detect the marking code 3, it means that the position is offset. However, when recalibrating, professionals are often required to manually adjust the position of the trolley 1 while looking at the screen to perform the calibration operation, which is highly technical.
本发明在识别头2检测不到标记码3,发生报警时,控制器6能自动控制电缸18推动识别头2向下进行第一行程的推进,由于小车1的偏移距离一般较短,识别头2在下降时,能直接接触到翻转板5,由于两个翻转板5均处于倾斜状态且呈倒八字形,识别头2在接触翻转板5后,能直接推动翻转板5进行翻转;In the present invention, when the identification head 2 cannot detect the marking code 3 and an alarm occurs, the controller 6 can automatically control the electric cylinder 18 to push the identification head 2 downward to advance the first stroke. Since the offset distance of the trolley 1 is generally short, the identification head 2 can directly contact the flip plate 5 when it descends. Since the two flip plates 5 are both in an inclined state and in an inverted eight-shaped shape, the identification head 2 can directly push the flip plate 5 to flip after contacting the flip plate 5.
其中,识别头2抵触翻转板5的过程中,可能会与翻转板5之间产生磨损,为了更好实施本发明,可在识别头2的外壳上加装或者使用耐磨材料,或者加装滚筒,减小摩擦,此为现有的常规技术,在此不过多赘述;In the process of the identification head 2 contacting the flip plate 5, wear may occur between the flip plate 5. In order to better implement the present invention, wear-resistant materials or rollers may be installed on the outer shell of the identification head 2 to reduce friction. This is an existing conventional technology and will not be described in detail here.
通过传感器20检测两个翻转板5的翻转角度,并对两个翻转板5的翻转角度进行比对,当两个翻转板5的翻转角度不同时,说明小车1的位置发生了偏移,当两个翻转板5的翻转角度相近时,说明小车1的位置正确;The flip angles of the two flip plates 5 are detected by the sensor 20, and the flip angles of the two flip plates 5 are compared. When the flip angles of the two flip plates 5 are different, it means that the position of the trolley 1 has shifted. When the flip angles of the two flip plates 5 are similar, it means that the position of the trolley 1 is correct.
当两个翻转板5的翻转角度不同时,哪个翻转板5的翻转角度大,则小车1必然是向该翻转板5的一侧偏移,此时,通过控制器6控制小车1自动向翻转角度小的翻转板5一侧移动,当移动至两个翻转板5的翻转角度相近时,自动停止,从而完成小车1的左右位置偏移的检测和自动校准,方便快捷,且无需人工手动操作。When the flipping angles of the two flip plates 5 are different, the trolley 1 will inevitably deviate to the side of the flip plate 5 with the larger flipping angle. At this time, the trolley 1 is controlled by the controller 6 to automatically move to the side of the flip plate 5 with the smaller flipping angle. When the flipping angles of the two flip plates 5 are similar, it stops automatically, thereby completing the detection and automatic calibration of the left and right position offset of the trolley 1, which is convenient and quick, and does not require manual operation.
作为本发明的进一步实施方案,弹性组件包括:As a further embodiment of the present invention, the elastic component comprises:
扭簧7,扭簧7套设安装在翻转板5的翻转轴上;A torsion spring 7, wherein the torsion spring 7 is sleeved and mounted on the turning shaft of the turning plate 5;
限位块8,限位块8固定在触发箱4的内壁上;A limit block 8, which is fixed on the inner wall of the trigger box 4;
具体的,通过设置扭簧7,能保证翻转板5始终具有向触发箱4内侧翻转的趋势,通过设置限位块8对翻转板5进行限位,从而维持翻转板5的倾斜状态,使两个翻转板5处于倒八字形,从而便于在识别头2下降时,挤压翻转板5进行翻转。Specifically, by setting the torsion spring 7, it can be ensured that the flip plate 5 always has a tendency to flip toward the inside of the trigger box 4. By setting the limit block 8 to limit the flip plate 5, the tilted state of the flip plate 5 is maintained, and the two flip plates 5 are in an inverted figure eight shape, so that it is convenient to squeeze the flip plate 5 to flip it when the identification head 2 descends.
作为本发明的进一步实施方案,触发箱4的内部设置有透明挡灰组件,透明挡灰组件包括:As a further embodiment of the present invention, a transparent dust shielding component is provided inside the trigger box 4, and the transparent dust shielding component includes:
透明带9,透明带9设置在标记码3的上方;A transparent tape 9 is arranged above the marking code 3;
具体的,现有的标记码3可选用条形码,识别头2选用对应的条码扫描头,通过设置透明带9对其进行遮挡,后期清理灰尘时,无需直接擦拭标记码3,从而有利于延长标记码3的寿命。Specifically, the existing marking code 3 can use a barcode, and the recognition head 2 uses a corresponding barcode scanning head. By setting a transparent tape 9 to shield it, there is no need to directly wipe the marking code 3 when cleaning dust later, which is beneficial to extending the life of the marking code 3.
作为本发明的进一步实施方案,透明带9具有两个,两个透明带9的两侧均设置有拉拽组件,拉拽组件用于拉拽两个透明带9相互远离露出标记码3,拉拽组件包括:As a further embodiment of the present invention, there are two transparent tapes 9, and both sides of the two transparent tapes 9 are provided with a pulling assembly, which is used to pull the two transparent tapes 9 away from each other to expose the marking code 3, and the pulling assembly includes:
滑动板10,滑动板10对称设置在透明带9的两侧,滑动板10与触发箱4滑动连接;Sliding plates 10, which are symmetrically arranged on both sides of the transparent belt 9, and are slidably connected to the trigger box 4;
传动组件,传动组件用于在翻转板5翻转的过程中,传动滑动板10滑动;A transmission assembly, which is used to drive the sliding plate 10 to slide during the flipping process of the flip plate 5;
下压组件,下压组件设置在透明带9的上方,当滑动板10水平移动时,下压组件用于向下推动透明带9;A pressing component, which is arranged above the transparent belt 9 and is used to push the transparent belt 9 downward when the sliding plate 10 moves horizontally;
滑动连接件,滑动连接件与透明带9的端部固定,当下压组件向下推动透明带9时,滑动连接件在滑动板10上滑动让位;A sliding connector, which is fixed to the end of the transparent belt 9. When the pressing assembly pushes the transparent belt 9 downward, the sliding connector slides on the sliding plate 10 to give way;
具体的,现有技术中,除了小车1位置发生偏移会影响到识别头2检测不到标记码3,还有可能是标记码3污染或者识别头2损坏,现有设备中,难以准确判断上述情况;Specifically, in the prior art, in addition to the deviation of the position of the trolley 1 affecting the recognition head 2 from detecting the marking code 3, there may also be contamination of the marking code 3 or damage to the recognition head 2. In the existing equipment, it is difficult to accurately determine the above situation;
鉴于此,本发明通过设置两个透明带9对标记码3进行遮挡,避免外界污染物对标记码3造成污染,上述实施方式中,识别头2在下降时,通过检测翻转板5的翻转角度,能判断位置是否发生偏移,当小车1位置准确时,识别头2识别不到标记码3,只能说明是标记码3污染或者识别头2损坏,通过电缸18推动识别头2再次进行下降,通过传动组件带动滑动板10移动,从而使得下压组件下压透明带9,使得两个透明带9相互远离,从而漏出标记码3,由于标记码3始终处于被遮挡保护的状态,不会存在污染的情况,因此,此时若识别头2能进行识别,则说明透明带9受到污染,若识别头2不能进行识别,则说明识别头2损坏。In view of this, the present invention blocks the marking code 3 by setting two transparent belts 9 to prevent the marking code 3 from being contaminated by external pollutants. In the above embodiment, when the identification head 2 descends, it can determine whether the position is offset by detecting the flip angle of the flip plate 5. When the position of the trolley 1 is accurate, the identification head 2 cannot recognize the marking code 3, which can only mean that the marking code 3 is contaminated or the identification head 2 is damaged. The electric cylinder 18 pushes the identification head 2 to descend again, and the sliding plate 10 is driven to move by the transmission assembly, so that the pressing assembly presses down the transparent belt 9, so that the two transparent belts 9 move away from each other, thereby leaking the marking code 3. Since the marking code 3 is always in a shielded and protected state, there will be no contamination. Therefore, if the identification head 2 can be identified at this time, it means that the transparent belt 9 is contaminated. If the identification head 2 cannot be identified, it means that the identification head 2 is damaged.
作为本发明的进一步实施方案,传动组件包括:As a further embodiment of the present invention, the transmission assembly comprises:
弧形槽11,弧形槽11开设在滑动板10上,弧形槽11与翻转板5的翻转轴同轴心;An arc groove 11, which is provided on the sliding plate 10, and is coaxial with the turning axis of the turning plate 5;
滑槽12,滑槽12开设在翻转板5的侧壁上;A chute 12, which is provided on the side wall of the flip plate 5;
滑销13,滑销13滑动连接在弧形槽11和滑槽12的内部;A sliding pin 13, the sliding pin 13 is slidably connected inside the arc groove 11 and the sliding groove 12;
具体的,当识别头2刚刚接触翻转板5,并推动翻转板5进行翻转时,若直接带动滑动板10移动,则会导致两个透明带9提前分离,不利于后续对识别头2是否损坏进行识别;Specifically, when the identification head 2 just contacts the flip plate 5 and pushes the flip plate 5 to flip, if the sliding plate 10 is directly driven to move, the two transparent belts 9 will be separated in advance, which is not conducive to the subsequent identification of whether the identification head 2 is damaged;
因此,通过设置弧形槽11进行让位,在识别头2刚刚接触并推动翻转板5的过程中,翻转板5带动滑销13在弧形槽11内进行滑动,此时滑动板10不动,从而给前期识别小车1是否偏移,提供足够的时间;Therefore, by setting the arc groove 11 to give way, when the identification head 2 just contacts and pushes the flip plate 5, the flip plate 5 drives the sliding pin 13 to slide in the arc groove 11, and the sliding plate 10 does not move at this time, thereby providing sufficient time for the early identification of whether the trolley 1 is offset;
当识别头2继续向下移动时,滑销13移动至弧形槽11的另一端后,才会推动滑动板10进行移动。When the identification head 2 continues to move downward, the sliding pin 13 moves to the other end of the arc groove 11 and then pushes the sliding plate 10 to move.
作为本发明的进一步实施方案,下压组件包括:As a further embodiment of the present invention, the pressing assembly comprises:
下压辊14,下压辊14设置在透明带9的上方,下压辊14的安装座与滑动板10竖直滑动连接;A lower pressing roller 14, which is arranged above the transparent belt 9, and a mounting seat of the lower pressing roller 14 is vertically slidably connected with the sliding plate 10;
斜槽15,斜槽15开设在触发箱4的表面上,下压辊14的一端贯穿滑动板10并插设在斜槽15内部;An inclined groove 15 is provided on the surface of the trigger box 4, and one end of the lower pressing roller 14 passes through the sliding plate 10 and is inserted into the inclined groove 15;
具体的,当滑动板10进行移动时,能带动下压辊14同步移动,由于下压辊14插设在斜槽15内部,从而在移动过程中,下压辊14能沿斜槽15同步向下移动,对透明带9进行下压;Specifically, when the sliding plate 10 moves, it can drive the lower pressing roller 14 to move synchronously. Since the lower pressing roller 14 is inserted in the inclined groove 15, during the movement, the lower pressing roller 14 can move downward along the inclined groove 15 synchronously to press down the transparent belt 9.
通过翻转板5翻转,传动滑动板10移动,滑动板10的移动距离较短,若通过滑动板10直接拉动透明带9,则会导致分离距离不足,标记码3难以完全漏出的情况发生,由于透明带9为具有一定弹性的柔性材料制成,因此本发明通过下压透明带9进行分离,不仅能延长两个透明带9的分离距离,完全漏出标记码3,还能在分离过程中,使得柔性的透明带9表面的杂质具有向凹陷位置移动的趋势,从而减小在移动过程中,杂质掉落到标记码3上的情况发生。By flipping the flip plate 5, the transmission sliding plate 10 moves. The moving distance of the sliding plate 10 is short. If the transparent belt 9 is directly pulled by the sliding plate 10, the separation distance will be insufficient, and the marking code 3 will be difficult to completely leak out. Since the transparent belt 9 is made of a flexible material with a certain elasticity, the present invention separates by pressing down the transparent belt 9, which can not only extend the separation distance of the two transparent belts 9 and completely leak out the marking code 3, but also make the impurities on the surface of the flexible transparent belt 9 have a tendency to move to the recessed position during the separation process, thereby reducing the occurrence of impurities falling onto the marking code 3 during the movement.
作为本发明的进一步实施方案,滑动连接件包括:As a further embodiment of the present invention, the sliding connection comprises:
固定块16,固定块16与透明带9的侧壁固定;A fixing block 16, the fixing block 16 is fixed to the side wall of the transparent belt 9;
滑块17,滑块17与固定块16转动连接,滑块17与滑动板10滑动连接,滑块17的背部固定有弹簧19;A slider 17, the slider 17 is rotatably connected to the fixed block 16, the slider 17 is slidably connected to the sliding plate 10, and a spring 19 is fixed to the back of the slider 17;
需要说明的是,透明带9的一端固定在翻转板5的表面上,透明带9的另一端与固定块16固定;It should be noted that one end of the transparent tape 9 is fixed to the surface of the flip plate 5, and the other end of the transparent tape 9 is fixed to the fixing block 16;
具体的,通过设置滑块17,使得具有一定弹性的透明带9的一端能在滑动板10表面滑动,并且在弹簧19的弹力推动下,两个滑块17始终具有相互靠近的趋势,从而在下压辊14上升时,两个滑块17能拉动透明带9复位。Specifically, by setting a slider 17, one end of the transparent belt 9 with a certain elasticity can slide on the surface of the sliding plate 10, and under the push of the elastic force of the spring 19, the two sliders 17 always have a tendency to approach each other, so that when the lower pressure roller 14 rises, the two sliders 17 can pull the transparent belt 9 to reset.
作为本发明的进一步实施方案,传感器20为角度传感器,控制器6的具体控制方法包括以下步骤:As a further embodiment of the present invention, the sensor 20 is an angle sensor, and the specific control method of the controller 6 includes the following steps:
控制器6获取左侧的翻转板5的第一翻转角度值,第一翻转角度值由角度传感器获取左侧的翻转板5的角度信息后生成;The controller 6 obtains a first flip angle value of the left flip plate 5, and the first flip angle value is generated after the angle sensor obtains the angle information of the left flip plate 5;
控制器6获取右侧的翻转板5的第二翻转角度值,第二翻转角度值由角度传感器获取右侧的翻转板5的角度信息后生成;The controller 6 obtains a second flip angle value of the flip plate 5 on the right side, and the second flip angle value is generated after the angle sensor obtains the angle information of the flip plate 5 on the right side;
控制器6计算第一翻转角度值与第二翻转角度值的差值,当差值达到预设范围且识别头2检测不到标记码3时,控制器6生成第一控制信息,第一控制信息用以控制电缸18进行第二行程的推动;The controller 6 calculates the difference between the first flip angle value and the second flip angle value. When the difference reaches a preset range and the recognition head 2 cannot detect the marking code 3, the controller 6 generates first control information, and the first control information is used to control the electric cylinder 18 to push the second stroke;
控制器6将第一控制信息发送给电缸18;The controller 6 sends the first control information to the electric cylinder 18;
其中,通过角度传感器检测对应翻转板5的翻转角度值,当差值达到预设范围时,说明两个翻转板5的翻转角度相近,从而确定识别头2没有偏移,也说明了小车1位置准确,此时,识别头2还是检测不到信息,则说明识别头2损坏,或者标记码3上的透明带9受到污染,进而,需要电缸18进一步推动识别头2下降,进行后续的检测,因此,控制器6控制电缸18进行第二行程的推动。Among them, the flip angle value of the corresponding flip plate 5 is detected by the angle sensor. When the difference reaches the preset range, it means that the flip angles of the two flip plates 5 are similar, so that it is determined that the recognition head 2 is not offset, and it also shows that the position of the trolley 1 is accurate. At this time, the recognition head 2 still cannot detect the information, which means that the recognition head 2 is damaged, or the transparent tape 9 on the marking code 3 is contaminated, and then, the electric cylinder 18 is needed to further push the recognition head 2 down for subsequent detection. Therefore, the controller 6 controls the electric cylinder 18 to push the second stroke.
作为本发明的进一步实施方案,控制器6的具体控制方法还包括以下步骤:As a further embodiment of the present invention, the specific control method of the controller 6 further includes the following steps:
当差值未达到预设范围时,控制器6将第一翻转角度值与第二翻转角度值进行大小比对,并生成移动方向信息;When the difference does not reach the preset range, the controller 6 compares the first flip angle value with the second flip angle value and generates moving direction information;
当第一翻转角度值大于第二翻转角度值时,移动方向信息用以控制小车1向右侧移动;When the first flip angle value is greater than the second flip angle value, the moving direction information is used to control the vehicle 1 to move to the right;
当第一翻转角度值小于第二翻转角度值时,移动方向信息用以控制小车1向左侧移动;When the first flip angle value is smaller than the second flip angle value, the moving direction information is used to control the vehicle 1 to move to the left;
控制器6将移动方向信息发送给小车1;The controller 6 sends the moving direction information to the car 1;
其中,当小车1位置偏移后,识别头2挤压翻转板5时,两个翻转板5的翻转角度不同,小车1的偏移方向位于翻转角度大的翻转板5的一侧,因此,通过识别哪个翻转板5的翻转角度大,从而生成小车1的移动方向信息。Among them, when the position of the trolley 1 is offset, when the identification head 2 squeezes the flip plate 5, the flip angles of the two flip plates 5 are different, and the offset direction of the trolley 1 is located on the side of the flip plate 5 with a larger flip angle. Therefore, by identifying which flip plate 5 has a larger flip angle, the moving direction information of the trolley 1 is generated.
作为本发明的进一步实施方案,控制器6的具体控制方法还包括以下步骤:As a further embodiment of the present invention, the specific control method of the controller 6 further includes the following steps:
控制器6获取第三翻转角度值,第三翻转角度值由角度传感器在小车1移动过程中获取移动方向上的翻转板5的角度信息后生成;The controller 6 obtains a third flip angle value, which is generated by the angle sensor after obtaining the angle information of the flip plate 5 in the moving direction during the movement of the trolley 1;
控制器6在第三翻转角度值达到预设翻转角度值时,生成第二控制信息,第二控制信息用以控制小车1停止移动;When the third flip angle value reaches the preset flip angle value, the controller 6 generates second control information, and the second control information is used to control the vehicle 1 to stop moving;
控制器6将第二控制信息发送给小车1;The controller 6 sends the second control information to the car 1;
其中,小车1在移动过程中,产生的微偏移未达到指定范围时,并不会影响取货送货功能,因此,前序步骤中,判断小车1是否处于标准位置时,采用计算两个翻转板5翻转角度差值的方式进行识别,从而使得小车1在一定范围内偏移时,并不会触发后续操作;Among them, when the trolley 1 is moving, if the micro-deviation does not reach the specified range, it will not affect the pickup and delivery functions. Therefore, in the previous step, when judging whether the trolley 1 is in the standard position, the difference between the flip angles of the two flip plates 5 is calculated for identification, so that when the trolley 1 deviates within a certain range, it will not trigger subsequent operations;
而该实施方式中,小车1处于校准过程,采用上述识别方式,难以实现小车1的精准校正,因此,通过设置固定值即预设翻转角度值的方式识别小车1是否到达标准位置,有利于实现小车1的精准校正;In this embodiment, the trolley 1 is in the calibration process. It is difficult to achieve accurate calibration of the trolley 1 by using the above identification method. Therefore, by setting a fixed value, that is, a preset flip angle value, to identify whether the trolley 1 has reached the standard position, it is conducive to achieving accurate calibration of the trolley 1.
具体的,在小车1移动校准过程中,同步对翻转板5的翻转角度进行检测,当检测到角度达到预设翻转角度值这一固定值时,说明小车1位置校准完成,从而同步控制小车1停止移动,有利于实现小车1的精准校正。Specifically, during the movement calibration process of the trolley 1, the flip angle of the flip plate 5 is synchronously detected. When the detected angle reaches a fixed value of a preset flip angle value, it indicates that the position calibration of the trolley 1 is completed, thereby synchronously controlling the trolley 1 to stop moving, which is conducive to the precise correction of the trolley 1.
以上显示和描述了本发明的基本原理、主要特征和本发明的优点。本行业的技术人员应该了解,本发明不受上述实施例的限制,上述实施例和说明书中描述的只是本发明的原理,在不脱离本发明精神和范围的前提下本发明还会有各种变化和改进,这些变化和改进都落入要求保护的本发明的范围内。The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments, and the above embodiments and descriptions only describe the principles of the present invention. The present invention may be subject to various changes and improvements without departing from the spirit and scope of the present invention, and these changes and improvements fall within the scope of the present invention to be protected.
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CN108582025A (en) * | 2018-05-30 | 2018-09-28 | 杭州师范大学钱江学院 | Logistics robot palletizer trolley and its carrying palletizing method |
CN109160243A (en) * | 2018-06-11 | 2019-01-08 | 东南大学 | Motorcycle steering bearing pearl bowl auto arrangement and palletizing apparatus |
US10653067B1 (en) * | 2019-05-21 | 2020-05-19 | Deere & Company | Crop package accumulator |
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CN108582025A (en) * | 2018-05-30 | 2018-09-28 | 杭州师范大学钱江学院 | Logistics robot palletizer trolley and its carrying palletizing method |
CN109160243A (en) * | 2018-06-11 | 2019-01-08 | 东南大学 | Motorcycle steering bearing pearl bowl auto arrangement and palletizing apparatus |
US10653067B1 (en) * | 2019-05-21 | 2020-05-19 | Deere & Company | Crop package accumulator |
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