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CN118634789B - Device and method for preparing active carbon capable of efficiently adsorbing fluoride - Google Patents

Device and method for preparing active carbon capable of efficiently adsorbing fluoride Download PDF

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Publication number
CN118634789B
CN118634789B CN202411115762.6A CN202411115762A CN118634789B CN 118634789 B CN118634789 B CN 118634789B CN 202411115762 A CN202411115762 A CN 202411115762A CN 118634789 B CN118634789 B CN 118634789B
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activated carbon
modified activated
mold
preparing
substrate
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CN118634789A (en
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张爱民
严鹏
杨秋林
程科
黄家森
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Sichuan Development Environmental Science And Technology Research Institute Co ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J20/00Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof
    • B01J20/22Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof comprising organic material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J20/00Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof
    • B01J20/02Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof comprising inorganic material
    • B01J20/20Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof comprising inorganic material comprising free carbon; comprising carbon obtained by carbonising processes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J20/00Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof
    • B01J20/28Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof characterised by their form or physical properties
    • B01J20/28054Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof characterised by their form or physical properties characterised by their surface properties or porosity
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J20/00Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof
    • B01J20/30Processes for preparing, regenerating, or reactivating
    • B01J20/3007Moulding, shaping or extruding
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J20/00Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof
    • B01J20/30Processes for preparing, regenerating, or reactivating
    • B01J20/3035Compressing
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J20/00Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof
    • B01J20/30Processes for preparing, regenerating, or reactivating
    • B01J20/3042Use of binding agents; addition of materials ameliorating the mechanical properties of the produced sorbent

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  • Chemical & Material Sciences (AREA)
  • Analytical Chemistry (AREA)
  • Organic Chemistry (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Inorganic Chemistry (AREA)
  • Solid-Sorbent Or Filter-Aiding Compositions (AREA)

Abstract

The invention discloses a device and a method for preparing active carbon capable of efficiently adsorbing fluoride, and relates to the technical field of active carbon preparation. The device comprises a frame, wherein a substrate bearing mechanism, a first preparation mechanism, a second preparation mechanism and a third preparation mechanism are sequentially arranged on the frame, and substrates are stacked on the substrate bearing mechanism; the first preparation mechanism comprises a first mould, wherein the first mould is used for preparing the bottom surface of the outer layer of the activated carbon on the substrate; the second preparation mechanism comprises a second mould and a third mould, wherein the second mould is used for preparing the side wall of the outer layer of the activated carbon on the bottom surface, and the third mould is used for preparing the filling layer of the activated carbon on the bottom surface; the third preparation mechanism includes a fourth mold for preparing the top surface of the outer layer of activated carbon on the filler layer and the sidewall surface. The device can be used for preparing the active carbon with the outer layer wrapped with the filling layer, so that the active carbon has the characteristic of efficiently adsorbing fluoride, and the device also has the advantage of high efficiency in preparing the active carbon.

Description

一种制备高效吸附氟化物的活性炭的装置和方法A device and method for preparing activated carbon with high efficiency in adsorbing fluoride

技术领域Technical Field

本发明涉及活性炭制备技术领域,尤其涉及一种制备高效吸附氟化物的活性炭的装置和方法。The invention relates to the technical field of activated carbon preparation, and in particular to a device and method for preparing activated carbon for efficiently adsorbing fluoride.

背景技术Background Art

目前,水体中污染物种类越来越多,特别是一些阴离子污染物的出现,对人类健康产生了极大威胁,如全氟化合物。据调查,长期饮用含氟量高于1.0~1.5mg/L的水,易患斑齿病,若水中含氟量高于4mg/L,则可导致氟骨病等。活性炭是一种多孔隙的吸附材料,具有高的孔隙度和较大的比表面积,是一种广谱吸附剂,可用于去除水体中的污染物。At present, there are more and more types of pollutants in water bodies, especially the emergence of some anionic pollutants, which pose a great threat to human health, such as perfluorinated compounds. According to surveys, long-term drinking of water with a fluoride content higher than 1.0-1.5 mg/L is prone to plaque, and if the fluoride content in water is higher than 4 mg/L, it can lead to fluorosis. Activated carbon is a porous adsorption material with high porosity and large specific surface area. It is a broad-spectrum adsorbent that can be used to remove pollutants in water bodies.

相关技术中,为了提升活性炭对全氟化合物等难降解有机物的去除效率,采用季铵盐化合物对活性炭进行改性处理。季铵盐化合物带有正电荷,而全氟化合物在水中主要以阴离子形式存在,通过在活性炭表面负载带正电荷的季铵盐化合物,可增强活性炭对全氟化合物的静电吸附作用,从而提高其去除效率。In the related art, in order to improve the removal efficiency of activated carbon for perfluorinated compounds and other difficult-to-degrade organic matter, quaternary ammonium compounds are used to modify the activated carbon. Quaternary ammonium compounds carry positive charges, while perfluorinated compounds mainly exist in the form of anions in water. By loading positively charged quaternary ammonium compounds on the surface of activated carbon, the electrostatic adsorption of perfluorinated compounds by activated carbon can be enhanced, thereby improving its removal efficiency.

然而,发明人在实际应用中发现,改性后的活性炭,对污染物的吸附效率并不理想。因此,提供一种可制备出高效吸附氟化物的活性炭的装置和方法,是本领域技术人员亟待解决的技术问题。However, the inventors found in actual applications that the modified activated carbon has an unsatisfactory adsorption efficiency for pollutants. Therefore, providing a device and method for preparing activated carbon with high efficiency in adsorbing fluoride is a technical problem to be solved urgently by those skilled in the art.

发明内容Summary of the invention

本发明公开了一种制备高效吸附氟化物的活性炭的装置和方法,以解决相关技术中改性后的活性炭,存在对污染物吸附效率不高的技术问题。The invention discloses a device and a method for preparing activated carbon for efficiently adsorbing fluoride, so as to solve the technical problem that the modified activated carbon in the related art has low adsorption efficiency for pollutants.

为了解决上述问题,本发明采用下述技术方案:In order to solve the above problems, the present invention adopts the following technical solutions:

本发明公开了一种制备高效吸附氟化物的活性炭的装置。The invention discloses a device for preparing activated carbon capable of efficiently adsorbing fluoride.

本发明制备高效吸附氟化物的活性炭的装置,包括机架,所述机架上依次设有基板承载机构、第一制备机构、第二制备机构和第三制备机构,其中,The device for preparing activated carbon with high efficiency in adsorbing fluoride of the present invention comprises a frame, on which a substrate carrying mechanism, a first preparation mechanism, a second preparation mechanism and a third preparation mechanism are sequentially arranged, wherein:

所述基板承载机构上堆叠设置有基板;The substrates are stacked on the substrate carrying mechanism;

所述第一制备机构包括第一模具,所述第一模具沿所述机架的高度方向可滑动设置,所述第一模具与第一改性活性炭储料装置连通,所述第一模具用于在所述基板上制备活性炭的外层的底面;The first preparation mechanism includes a first mold, the first mold is slidably arranged along the height direction of the frame, the first mold is connected to the first modified activated carbon storage device, and the first mold is used to prepare the bottom surface of the outer layer of the activated carbon on the substrate;

所述第二制备机构包括第二模具和第三模具,所述第二模具和所述第三模具沿所述机架的高度方向可滑动设置,所述第三模具嵌套于所述第二模具内,并使所述第二模具与所述第三模具之间保留预设间隙,The second preparation mechanism includes a second mold and a third mold, the second mold and the third mold are slidably arranged along the height direction of the frame, the third mold is nested in the second mold, and a preset gap is retained between the second mold and the third mold.

所述第二模具与第一改性活性炭储料装置连通,所述第二模具用于在所述底面上制备活性炭的外层的侧壁,The second mold is connected to the first modified activated carbon storage device, and the second mold is used to prepare the side wall of the outer layer of the activated carbon on the bottom surface.

所述第三模具与第二改性活性炭储料装置连通,所述第三模具用于在制备侧壁时,同时在所述底面上制备活性炭的填充层;The third mold is connected to the second modified activated carbon storage device, and the third mold is used to prepare a filling layer of activated carbon on the bottom surface while preparing the side wall;

所述第三制备机构包括第四模具,所述第四模具沿所述机架的高度方向可滑动设置,所述第四模具与第一改性活性炭储料装置连通,所述第四模具用于在所述填充层和所述侧壁表面上制备活性炭的外层的顶面。The third preparation mechanism includes a fourth mold, which is slidably arranged along the height direction of the frame, and is connected to the first modified activated carbon storage device. The fourth mold is used to prepare the top surface of the outer layer of activated carbon on the filling layer and the side wall surface.

本发明的第二个方面公开了一种制备高效吸附氟化物的活性炭的方法。The second aspect of the present invention discloses a method for preparing activated carbon with high efficiency in adsorbing fluoride.

本发明制备高效吸附氟化物的活性炭的方法,所述方法利用本发明中任一项技术方案所述的制备高效吸附氟化物的活性炭的装置实现,并且所述方法至少包括如下步骤:The method for preparing activated carbon with high efficiency in adsorbing fluoride of the present invention is implemented by using the device for preparing activated carbon with high efficiency in adsorbing fluoride of any technical solution of the present invention, and the method comprises at least the following steps:

步骤S100:制备第一改性活性炭和第二改性活性炭;Step S100: preparing a first modified activated carbon and a second modified activated carbon;

步骤S200:将基板承载机构上的基板传输至第一模具下方,所述第一模具向靠近所述基板的方向移动并与所述基板的表面接触,向所述第一模具内灌注第一改性活性炭,并在所述基板上形成底面;Step S200: transferring the substrate on the substrate carrying mechanism to below the first mold, the first mold moving in a direction close to the substrate and contacting with the surface of the substrate, pouring the first modified activated carbon into the first mold, and forming a bottom surface on the substrate;

步骤S300:将步骤S200所得的基板传输至第二模具和第三模具下方,所述第二模具和所述第三模具向靠近所述底面的方向移动并与所述基板或所述底面接触,向所述第二模具内灌注第一改性活性炭,向所述第三模具内灌注第二改性活性炭,并在所述底面上同时形成侧壁和填充层;Step S300: transferring the substrate obtained in step S200 to below the second mold and the third mold, the second mold and the third mold move toward the bottom surface and contact the substrate or the bottom surface, pouring the first modified activated carbon into the second mold, pouring the second modified activated carbon into the third mold, and forming a side wall and a filling layer on the bottom surface at the same time;

步骤S400:将步骤S300所得的基板传输至第四模具下方,所述第四模具向靠近所述填充层的方向移动并与所述填充层和所述侧壁上表面接触,向所述第四模具内灌注第一改性活性炭,并在所述填充层和所述侧壁表面上形成顶面。Step S400: The substrate obtained in step S300 is transferred to the bottom of the fourth mold, the fourth mold moves toward the filling layer and contacts the filling layer and the upper surface of the side wall, the first modified activated carbon is poured into the fourth mold, and a top surface is formed on the filling layer and the side wall surface.

本发明采用的技术方案能够达到以下有益效果:The technical solution adopted by the present invention can achieve the following beneficial effects:

利用本发明的装置和方法可制得外层包裹填充层的活性炭,使得活性炭具有高效吸附氟化物的特性。具体的,利用本发明的装置和方法制得的活性炭,其外层采用添加粘接剂的改性活性炭制成,填充层采用未添加粘接剂的改性活性炭制成,一方面填充层未添加粘接剂,使得填充层的改性活性炭具有较大的比表面积和孔容,以确保填充层的吸附效率;另一方面,可利用外层提高高效吸附氟化物的活性炭的硬度,同时可避免填充层的改性活性炭上的改性剂因水流冲刷、搅拌等原因造成的损失。The device and method of the present invention can be used to produce activated carbon with an outer layer wrapped around a filling layer, so that the activated carbon has the characteristic of efficiently adsorbing fluorides. Specifically, the activated carbon produced by the device and method of the present invention has an outer layer made of modified activated carbon with an adhesive added, and a filling layer made of modified activated carbon without an adhesive added. On the one hand, the filling layer does not have an adhesive added, so that the modified activated carbon of the filling layer has a larger specific surface area and pore volume to ensure the adsorption efficiency of the filling layer; on the other hand, the outer layer can be used to improve the hardness of the activated carbon with high efficiency in adsorbing fluorides, and at the same time, the loss of the modifier on the modified activated carbon of the filling layer due to water scouring, stirring, etc. can be avoided.

本发明制备高效吸附氟化物的活性炭的装置,利用第一制备机构、第二制备机构和第三制备机构可同时实现活性炭外层的底面、侧壁和填充层、顶面的制备,有利于提高活性炭的制备效率;并且第二制备机构可同时制备出活性炭外层的侧壁和填充层,同样可以缩短活性炭的制备时间,提高其制备效率。The device for preparing activated carbon with high efficiency in adsorbing fluoride of the present invention can simultaneously prepare the bottom surface, side wall, filling layer and top surface of the outer layer of the activated carbon by utilizing the first preparation mechanism, the second preparation mechanism and the third preparation mechanism, which is beneficial to improving the preparation efficiency of the activated carbon; and the second preparation mechanism can simultaneously prepare the side wall and filling layer of the outer layer of the activated carbon, which can also shorten the preparation time of the activated carbon and improve its preparation efficiency.

附图说明BRIEF DESCRIPTION OF THE DRAWINGS

为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

图1是本申请实施例高效吸附氟化物的活性炭重塑后的示意图;FIG1 is a schematic diagram of the remodeled activated carbon for efficient adsorption of fluoride in an embodiment of the present application;

图2是本申请实施例制备高效吸附氟化物的活性炭的装置的示意图;FIG2 is a schematic diagram of a device for preparing activated carbon with high efficiency in adsorbing fluoride according to an embodiment of the present application;

图3是图2中A部分的放大图;FIG3 is an enlarged view of portion A in FIG2 ;

图4是图2中B部分的放大图;FIG4 is an enlarged view of portion B in FIG2 ;

图5是本申请实施例第一模具的示意图;FIG5 is a schematic diagram of a first mold according to an embodiment of the present application;

图6是本申请实施例第二模具和第三模具装配后的示意图;FIG6 is a schematic diagram of the second mold and the third mold after being assembled according to an embodiment of the present application;

图7是本申请实施例第二模具和第三模具装配后的局部示意图;FIG7 is a partial schematic diagram of the second mold and the third mold after being assembled according to the embodiment of the present application;

图8是本申请实施例第四模具的示意图;FIG8 is a schematic diagram of a fourth mold according to an embodiment of the present application;

图9是本申请实施例制备高效吸附氟化物的活性炭的过程中,基板传输至第一模具下方后的示意图;9 is a schematic diagram of a process of preparing activated carbon with high efficiency in adsorbing fluoride according to an embodiment of the present application, in which a substrate is transferred to the bottom of a first mold;

图10是本申请实施例制备高效吸附氟化物的活性炭的过程中,向第一模具内灌注第一改性活性炭的示意图;10 is a schematic diagram of pouring a first modified activated carbon into a first mold during the process of preparing activated carbon for high-efficiency adsorption of fluoride in an embodiment of the present application;

图11是本申请实施例制备高效吸附氟化物的活性炭的过程中,第一压板将第一改性活性炭压实的示意图;FIG11 is a schematic diagram of a first pressing plate compacting a first modified activated carbon in a process of preparing activated carbon for high-efficiency adsorption of fluoride in an embodiment of the present application;

图12是本申请实施例制备高效吸附氟化物的活性炭的过程中,第一模具与底面分离的示意图;FIG12 is a schematic diagram of the separation of the first mold from the bottom surface during the process of preparing activated carbon with high efficiency in adsorbing fluoride in an embodiment of the present application;

图13是本申请实施例制备高效吸附氟化物的活性炭的过程中,基板传输至第二模具下方后的示意图;13 is a schematic diagram of a process of preparing activated carbon with high efficiency in adsorbing fluoride according to an embodiment of the present application, in which a substrate is transferred to the bottom of a second mold;

图14是本申请实施例制备高效吸附氟化物的活性炭的过程中,将刀片移动至使第二模具的开口和第三模具的开口处于打开状态的示意图;14 is a schematic diagram of moving the blade to open the opening of the second mold and the opening of the third mold in the process of preparing activated carbon with high efficiency in adsorbing fluoride in an embodiment of the present application;

图15是本申请实施例制备高效吸附氟化物的活性炭的过程中,将第二模具和第三模具向远离基板的方向移动后的示意图;15 is a schematic diagram of a process of preparing activated carbon for efficient fluoride adsorption according to an embodiment of the present application, wherein the second mold and the third mold are moved away from the substrate;

图16是本申请实施例制备高效吸附氟化物的活性炭的过程中,将刀片移动至使第二模具的开口和第三模具的开口处于闭合状态的示意图;16 is a schematic diagram of moving the blade to close the opening of the second mold and the opening of the third mold in the process of preparing activated carbon with high efficiency in adsorbing fluoride in an embodiment of the present application;

图17是本申请实施例制备高效吸附氟化物的活性炭的过程中,第二模具和第三模与侧壁和填充层分离的示意图;17 is a schematic diagram of the separation of the second mold and the third mold from the side wall and the filling layer during the process of preparing activated carbon with high efficiency in adsorbing fluoride in an embodiment of the present application;

图18是本申请实施例制备高效吸附氟化物的活性炭的过程中,基板传输至第四模具下方后的示意图;18 is a schematic diagram of a substrate after being transferred to the bottom of a fourth mold during the process of preparing activated carbon for efficient adsorption of fluoride according to an embodiment of the present application;

图19是本申请实施例制备高效吸附氟化物的活性炭的过程中,向第四模具内灌注第一改性活性炭的示意图;19 is a schematic diagram of pouring the first modified activated carbon into the fourth mold during the process of preparing activated carbon with high efficiency in adsorbing fluoride in an embodiment of the present application;

图20是本申请实施例制备高效吸附氟化物的活性炭的过程中,第二压板将第一改性活性炭压实的示意图;FIG20 is a schematic diagram of the second pressing plate compacting the first modified activated carbon in the process of preparing activated carbon with high efficiency in adsorbing fluoride in an embodiment of the present application;

图21是本申请实施例制备高效吸附氟化物的活性炭的过程中,第四模具与顶面分离的示意图。21 is a schematic diagram of the separation of the fourth mold from the top surface during the process of preparing activated carbon with high efficiency in adsorbing fluoride in an embodiment of the present application.

图中:11、外层;11a、底面;11b、侧壁;11c、顶面;12、填充层;13、开孔;100、机架;200、基板承载机构;210、基板;211、第三凸块;220、下料机构;300、第一制备机构;310、第一模具;311、第一本体;312、第一进料口;313、第一压板;313a、第一凸块;320、第一驱动件;321、第一气缸;322、第二气缸;400、第二制备机构;410、第二模具;411、第二本体;412、第二进料口;420、第三模具;421、第三本体;422、第三进料口;430、间隙;440、切刀组件;441、刀片;442、第四驱动件;450、第二驱动件;500、第三制备机构;510、第四模具;511、第四本体;512、第四进料口;513、第二压板;513a、第二凸块;520、第三驱动件;521、第三气缸;522、第四气缸;600、传输机构;610、传输带;611、定位块;700、产品承载机构。In the figure: 11, outer layer; 11a, bottom surface; 11b, side wall; 11c, top surface; 12, filling layer; 13, opening; 100, frame; 200, substrate bearing mechanism; 210, substrate; 211, third protrusion; 220, unloading mechanism; 300, first preparation mechanism; 310, first mold; 311, first body; 312, first feed port; 313, first pressing plate; 313a, first protrusion; 320, first driving member; 321, first cylinder; 322, second cylinder; 400, second preparation mechanism; 410, second mold; 411, second body; 4 12. Second feed port; 420. Third mould; 421. Third body; 422. Third feed port; 430. Gap; 440. Cutter assembly; 441. Blade; 442. Fourth drive member; 450. Second drive member; 500. Third preparation mechanism; 510. Fourth mould; 511. Fourth body; 512. Fourth feed port; 513. Second pressure plate; 513a. Second bump; 520. Third drive member; 521. Third cylinder; 522. Fourth cylinder; 600. Transmission mechanism; 610. Transmission belt; 611. Positioning block; 700. Product carrying mechanism.

具体实施方式DETAILED DESCRIPTION

为使本发明的目的、技术方案和优点更加清楚,下面将对本发明的技术方案进行详细的描述。显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动的前提下所得到的所有其它实施方式,都属于本发明所保护的范围。To make the purpose, technical solution and advantages of the present invention clearer, the technical solution of the present invention will be described in detail below. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other implementation methods obtained by ordinary technicians in this field without creative work belong to the scope of protection of the present invention.

本申请的说明书和权利要求书中的术语“第一”、“第二”等是用于区别类似的对象,而不用于描述特定的顺序或先后次序。应该理解这样使用的数据在适当情况下可以互换,以便本申请的实施例能够以除了在这里图示或描述的那些以外的顺序实施,且“第一”、“第二”等所区分的对象通常为一类,并不限定对象的个数,例如第一对象可以是一个,也可以是多个。此外,说明书以及权利要求中“和/或”表示所连接对象的至少其中之一,字符“/”,一般表示前后关联对象是一种“或”的关系。The terms "first", "second", etc. in the specification and claims of the present application are used to distinguish similar objects, and are not used to describe a specific order or sequence. It should be understood that the data used in this way can be interchangeable under appropriate circumstances, so that the embodiments of the present application can be implemented in an order other than those illustrated or described here, and the objects distinguished by "first", "second", etc. are generally of one type, and the number of objects is not limited. For example, the first object can be one or more. In addition, "and/or" in the specification and claims represents at least one of the connected objects, and the character "/" generally indicates that the objects associated with each other are in an "or" relationship.

发明人在研究中发现,相关技术中,对活性炭进行改性时,为了使改性剂更均匀的分布在活性炭表面,通常需要先将活性炭破碎到适当的粒度后,再进行改性处理;改性处理后,为了满足应用需求,还需重新将活性炭塑形为块状或颗粒状。通常采用压制成型、造粒成型、熔融成型、注塑成型等方式将活性炭重新塑形为所需形状。重新塑形过程中,通常会添加一定量的粘接剂,如酚醛树脂,酚醛树脂在高温下可软化并渗透到活性炭颗粒的孔隙和缝隙中,形成一层表面薄膜,将活性炭颗粒牢固地粘结在一起。可见,粘接剂虽然可以增强活性炭之间的结合力,提高其机械强度,但是粘接剂的使用,会占据活性炭部分空隙,从而减小其比表面积和孔容,导致重新塑形后的活性炭吸附效率不高。The inventor found in the study that in the related art, when the activated carbon is modified, in order to make the modifier more evenly distributed on the surface of the activated carbon, it is usually necessary to first crush the activated carbon to an appropriate particle size and then perform the modification treatment; after the modification treatment, in order to meet the application requirements, the activated carbon needs to be reshaped into a block or granular shape. Activated carbon is usually reshaped into the desired shape by pressing, granulation, melt molding, injection molding, etc. During the reshaping process, a certain amount of adhesive, such as phenolic resin, is usually added. The phenolic resin can soften at high temperature and penetrate into the pores and gaps of the activated carbon particles to form a surface film that firmly bonds the activated carbon particles together. It can be seen that although the adhesive can enhance the bonding force between activated carbons and improve their mechanical strength, the use of the adhesive will occupy part of the voids in the activated carbon, thereby reducing its specific surface area and pore volume, resulting in low adsorption efficiency of the reshaped activated carbon.

另一方面,若不使用粘接剂,在污水处理过程中,由于水流冲刷、搅拌等因素,部分负载于活性炭表面的季铵盐改性剂可能会脱落并随水流走,造成物理性损失,也造成改性后的活性炭吸附效率不高。On the other hand, if adhesives are not used, during the sewage treatment process, due to factors such as water scouring and stirring, some of the quaternary ammonium salt modifiers loaded on the surface of the activated carbon may fall off and flow away with the water, causing physical losses and also resulting in low adsorption efficiency of the modified activated carbon.

为此,本申请提供了一种制备高效吸附氟化物的活性炭的装置和方法,制得的活性炭为外层包裹填充层的结构,并且外层采用添加粘接剂的改性活性炭制成,填充层采用未添加粘接剂的改性活性炭制成,使得活性炭不仅具有较好的硬度,而且还可确保活性炭对氟化物的吸附效率。To this end, the present application provides a device and method for preparing activated carbon with high efficiency in adsorbing fluoride. The prepared activated carbon has a structure in which an outer layer wraps a filling layer, and the outer layer is made of modified activated carbon with added adhesive, and the filling layer is made of modified activated carbon without added adhesive. This ensures that the activated carbon not only has good hardness, but also can ensure the adsorption efficiency of the activated carbon for fluoride.

下面结合附图1至图21,通过具体的实施例及其应用场景对本申请提供的制备高效吸附氟化物的活性炭的装置和方法进行详细地说明。The device and method for preparing activated carbon with high efficiency in adsorbing fluoride provided in the present application are described in detail below with reference to Figures 1 to 21 through specific embodiments and their application scenarios.

本实施例提供了一种高效吸附氟化物的活性炭。示例性的,本实施例高效吸附氟化物的活性炭是采用季铵盐改性后得到的活性炭重新塑形后制得的。示例性的,季铵盐为3-氯-2-羟基丙基三甲氯化铵、3-氯-2-羟基丙基烷基二甲基氯化铵等。本实施例高效吸附氟化物的活性炭可为方块状、球状或其余结构。下面以本实施例高效吸附氟化物的活性炭为方块状为例进行说明。The present embodiment provides an activated carbon that efficiently adsorbs fluoride. Exemplarily, the activated carbon that efficiently adsorbs fluoride in the present embodiment is obtained by reshaping the activated carbon obtained by modifying a quaternary ammonium salt. Exemplarily, the quaternary ammonium salt is 3-chloro-2-hydroxypropyltrimethylammonium chloride, 3-chloro-2-hydroxypropyl alkyldimethylammonium chloride, etc. The activated carbon that efficiently adsorbs fluoride in the present embodiment can be in the shape of a block, a sphere, or other structures. The following is an example of the activated carbon that efficiently adsorbs fluoride in the present embodiment being in the shape of a block.

本实施例高效吸附氟化物的活性炭包括外层11,如图1所示。外层11采用第一改性活性炭制成,第一改性活性炭为添加粘接剂的改性活性炭。外层11围合形成内部中空的结构。The activated carbon for efficiently adsorbing fluoride in this embodiment includes an outer layer 11, as shown in Figure 1. The outer layer 11 is made of a first modified activated carbon, which is a modified activated carbon with an adhesive added. The outer layer 11 encloses a hollow structure.

本实施例高效吸附氟化物的活性炭还包括填充层12,如图1所示。填充层12填充于外层11围合形成的中空结构内,并且填充层12采用第二改性活性炭制成,第二改性活性炭为未添加粘接剂的改性活性炭制成。The activated carbon for efficiently adsorbing fluoride in this embodiment further includes a filling layer 12, as shown in Figure 1. The filling layer 12 is filled in the hollow structure enclosed by the outer layer 11, and the filling layer 12 is made of the second modified activated carbon, which is made of modified activated carbon without adding a binder.

需要说明的是,第一改性活性炭通过如下方式制得:将活性炭原料破碎后,加入季铵盐对其进行改性,而后在改性后的活性炭中加入粘接剂,获得第一改性活性炭。示例性的,粘接剂为酚醛树脂。第二改性活性炭通过如下方式制得:将活性炭原料破碎后,加入季铵盐对其进行改性,获得第二改性活性炭。It should be noted that the first modified activated carbon is prepared by crushing the activated carbon raw material, adding a quaternary ammonium salt to modify it, and then adding a binder to the modified activated carbon to obtain the first modified activated carbon. Exemplarily, the binder is a phenolic resin. The second modified activated carbon is prepared by crushing the activated carbon raw material, adding a quaternary ammonium salt to modify it, and obtaining the second modified activated carbon.

将活性炭原料破碎、添加季铵盐对活性炭进行改性以及添加粘接剂的工艺可采用现有技术中的方法,在此不再赘述。The processes of crushing the activated carbon raw material, adding quaternary ammonium salt to modify the activated carbon and adding adhesive can adopt the methods in the prior art, which will not be described in detail here.

一些实施例,高效吸附氟化物的活性炭至少有两个相对的外层11上设有开孔13,开孔13在外层11的厚度方向上贯穿,并使开孔13与外层11围合形成的中空结构连通,如图1所示(开孔13的尺寸和结构不限于图1所示,开孔13的尺寸可以是比图1中所示的尺寸更小)。图1示出了水流自下往上流动时,高效吸附氟化物的活性炭的外层11的底面11a和顶面11c上设有开孔13的示意图。在使用时,可将设有开孔13的两面沿着水流方向布置,从而可使得水流从设有开孔13的一侧进入填充层12,而后再从设有开孔13的另一侧流出,如图1所示。In some embodiments, at least two opposite outer layers 11 of the activated carbon for efficient fluoride adsorption are provided with openings 13, the openings 13 penetrate in the thickness direction of the outer layer 11, and the openings 13 are connected to the hollow structure formed by the outer layer 11, as shown in FIG1 (the size and structure of the openings 13 are not limited to those shown in FIG1, and the size of the openings 13 can be smaller than the size shown in FIG1). FIG1 shows a schematic diagram of the bottom surface 11a and the top surface 11c of the outer layer 11 of the activated carbon for efficient fluoride adsorption when water flows from bottom to top. When in use, the two sides provided with the openings 13 can be arranged along the direction of water flow, so that the water flow can enter the filling layer 12 from the side provided with the openings 13, and then flow out from the other side provided with the openings 13, as shown in FIG1.

一些实施例中,开孔13为一侧大,另一侧小的喇叭形结构,如图1所示。示例性的,从进水口侧到出水口侧,开孔13的孔径逐渐增大,从而可减小水流进入填充层12的流速,以减小水流对填充层12的冲击,进而也可降低填充层12的改性活性炭损失。一些实施例中,开孔13的最小孔径小于填充层12的改性活性炭的粒径,从而也可避免填充层12的改性活性炭损失。In some embodiments, the opening 13 is a trumpet-shaped structure with one side larger and the other side smaller, as shown in FIG1 . Exemplarily, the aperture of the opening 13 gradually increases from the water inlet side to the water outlet side, thereby reducing the flow rate of water entering the filling layer 12, thereby reducing the impact of the water flow on the filling layer 12, and further reducing the loss of modified activated carbon in the filling layer 12. In some embodiments, the minimum aperture of the opening 13 is smaller than the particle size of the modified activated carbon in the filling layer 12, thereby also avoiding the loss of modified activated carbon in the filling layer 12.

本实施例高效吸附氟化物的活性炭,对改性后的活性炭,重新塑形为外层11包裹填充层12的结构,并且外层11采用添加粘接剂的改性活性炭制成,填充层12采用未添加粘接剂的改性活性炭制成,一方面填充层12未添加粘接剂,使得填充层12的改性活性炭具有较大的比表面积和孔容,以确保填充层12的吸附效率;另一方面,可利用外层11提高高效吸附氟化物的活性炭的硬度,同时可避免填充层12的改性活性炭上的改性剂因水流冲刷、搅拌等原因造成的损失;第三方面,外层11上设有开孔13,相比于现有添加粘接剂的改性活性炭,可在一定程度上提高其比表面积,从而也可确保外层11的吸附效率。The activated carbon of this embodiment that efficiently adsorbs fluoride is reshaped into a structure in which an outer layer 11 wraps a filling layer 12 after modification, and the outer layer 11 is made of modified activated carbon with added adhesive, and the filling layer 12 is made of modified activated carbon without added adhesive. On the one hand, no adhesive is added to the filling layer 12, so that the modified activated carbon of the filling layer 12 has a larger specific surface area and pore volume to ensure the adsorption efficiency of the filling layer 12; on the other hand, the outer layer 11 can be used to improve the hardness of the activated carbon that efficiently adsorbs fluoride, and at the same time, the loss of the modifier on the modified activated carbon of the filling layer 12 due to water scouring, stirring and the like can be avoided; thirdly, the outer layer 11 is provided with openings 13, which can improve its specific surface area to a certain extent compared with the existing modified activated carbon with added adhesive, thereby also ensuring the adsorption efficiency of the outer layer 11.

即本实施例高效吸附氟化物的活性炭,通过将重新塑形后的改性活性炭制成外层11包裹填充层12的结构,相比于传统的改性活性炭,有利于提高改性活性炭对氟化物的吸附效率,实现高效吸附氟化物。That is, the activated carbon of this embodiment that efficiently adsorbs fluoride is improved by reshaping the modified activated carbon into a structure in which the outer layer 11 wraps the filling layer 12, compared with the traditional modified activated carbon, so as to achieve efficient adsorption of fluoride.

本实施例还提供了一种制备高效吸附氟化物的活性炭的装置。This embodiment also provides a device for preparing activated carbon for efficiently adsorbing fluoride.

本实施例制备高效吸附氟化物的活性炭的装置,包括机架100,如图2所示。机架100作为载体,用于作为其余结构的支撑件。本实施例制备高效吸附氟化物的活性炭的装置,还包括基板承载机构200、第一制备机构300、第二制备机构400和第三制备机构500,基板承载机构200、第一制备机构300、第二制备机构400和第三制备机构500依次设置,使得基板承载机构200上的基板210可依次经过第一制备机构300、第二制备机构400和第三制备机构500,如图2所示。The device for preparing activated carbon for efficient adsorption of fluoride in this embodiment includes a frame 100, as shown in FIG2. The frame 100 serves as a carrier and is used as a support for the remaining structures. The device for preparing activated carbon for efficient adsorption of fluoride in this embodiment also includes a substrate carrying mechanism 200, a first preparation mechanism 300, a second preparation mechanism 400 and a third preparation mechanism 500. The substrate carrying mechanism 200, the first preparation mechanism 300, the second preparation mechanism 400 and the third preparation mechanism 500 are arranged in sequence, so that the substrate 210 on the substrate carrying mechanism 200 can pass through the first preparation mechanism 300, the second preparation mechanism 400 and the third preparation mechanism 500 in sequence, as shown in FIG2.

一些实施例中,基板承载机构200上堆叠设置有基板210,如图2所示。具体的多个基板210有序堆叠与基板承载机构200上。In some embodiments, substrates 210 are stacked on the substrate carrying mechanism 200, as shown in FIG2. Specifically, a plurality of substrates 210 are stacked on the substrate carrying mechanism 200 in an orderly manner.

一些实施例中,第一制备机构300包括第一模具310,如图2和图5所示。第一模具310沿机架100的高度方向可滑动设置,第一模具310与第一改性活性炭储料装置连通,第一模具310用于在基板210上制备活性炭的外层11的底面11a。示例性的,第一制备机构300还包括第一驱动件320,第一驱动件320用于驱动第一模具310沿机架100的高度方向滑动,如图2所示。示例性的,第一驱动件320为气缸。示例性的,第一制备机构300包括多个第一模具310,多个第一模具310可通过一个第一驱动件320控制,或者通过多个第一驱动件320彼此独立控制。In some embodiments, the first preparation mechanism 300 includes a first mold 310, as shown in Figures 2 and 5. The first mold 310 is slidably arranged along the height direction of the frame 100, the first mold 310 is connected to the first modified activated carbon storage device, and the first mold 310 is used to prepare the bottom surface 11a of the outer layer 11 of the activated carbon on the substrate 210. Exemplarily, the first preparation mechanism 300 also includes a first driving member 320, and the first driving member 320 is used to drive the first mold 310 to slide along the height direction of the frame 100, as shown in Figure 2. Exemplarily, the first driving member 320 is a cylinder. Exemplarily, the first preparation mechanism 300 includes a plurality of first molds 310, and the plurality of first molds 310 can be controlled by one first driving member 320, or independently controlled by a plurality of first driving members 320.

一些实施例中,第二制备机构400包括第二模具410和第三模具420,如图2、图6和图7所示。第二模具410和第三模具420沿机架100的高度方向可滑动设置,第三模具420嵌套于第二模具410内,并使第二模具410与第三模具420之间保留预设间隙430,如图7所示。第二模具410与第一改性活性炭储料装置连通,第二模具410用于在底面11a上制备活性炭的外层11的侧壁11b。第三模具420与第二改性活性炭储料装置连通,第三模具420用于在制备侧壁11b时,同时在底面11a上制备活性炭的填充层12。In some embodiments, the second preparation mechanism 400 includes a second mold 410 and a third mold 420, as shown in Figures 2, 6 and 7. The second mold 410 and the third mold 420 are slidably arranged along the height direction of the frame 100, and the third mold 420 is nested in the second mold 410, and a preset gap 430 is retained between the second mold 410 and the third mold 420, as shown in Figure 7. The second mold 410 is connected to the first modified activated carbon storage device, and the second mold 410 is used to prepare the side wall 11b of the outer layer 11 of the activated carbon on the bottom surface 11a. The third mold 420 is connected to the second modified activated carbon storage device, and the third mold 420 is used to prepare the filling layer 12 of the activated carbon on the bottom surface 11a while preparing the side wall 11b.

间隙430为活性炭的外层11的侧壁11b的厚度。示例性的,间隙430为1mm、5mm或10mm。不限于此,间隙430也可以是其余尺寸。The gap 430 is the thickness of the side wall 11b of the outer layer 11 of the activated carbon. For example, the gap 430 is 1 mm, 5 mm or 10 mm. However, the gap 430 may also be other sizes.

示例性的,第二制备机构400还包括第二驱动件450,第二驱动件450用于同时驱动第二模具410和第三模具420沿机架100的高度方向滑动,如图2所示。示例性的,第二驱动件450为气缸。第二模具410和第三模具420沿机架100的高度方向同时滑动,不仅可同时制得活性炭的侧壁11b和填充层12,提高活性炭的制备效率,还可简化装置的结构。Exemplarily, the second preparation mechanism 400 further includes a second driving member 450, which is used to simultaneously drive the second mold 410 and the third mold 420 to slide along the height direction of the frame 100, as shown in FIG2. Exemplarily, the second driving member 450 is a cylinder. The second mold 410 and the third mold 420 slide simultaneously along the height direction of the frame 100, which can not only simultaneously prepare the side wall 11b and the filling layer 12 of the activated carbon, improve the preparation efficiency of the activated carbon, but also simplify the structure of the device.

示例性的,第二制备机构400包括多个第二模具410和多个第三模具420,多个第二模具410和多个第三模具420可通过一个第二驱动件450控制,或者通过多个第二驱动件450彼此独立控制。Exemplarily, the second preparation mechanism 400 includes a plurality of second molds 410 and a plurality of third molds 420 , and the plurality of second molds 410 and the plurality of third molds 420 may be controlled by one second driving member 450 , or may be independently controlled by a plurality of second driving members 450 .

一些实施例中,第三制备机构500包括第四模具510,如图2和图8所示。第四模具510沿机架100的高度方向可滑动设置,第四模具510与第一改性活性炭储料装置连通,第四模具510用于在填充层12和侧壁11b表面上制备活性炭的外层11的顶面11c。示例性的,第三制备机构500还包括第三驱动件520,第三驱动件520用于驱动第四模具510沿机架100的高度方向滑动,如图2所示。示例性的,第三驱动件520为气缸。示例性的,第三制备机构500包括多个第四模具510,多个第四模具510可通过一个第三驱动件520控制,或者通过多个第三驱动件520彼此独立控制。In some embodiments, the third preparation mechanism 500 includes a fourth mold 510, as shown in Figures 2 and 8. The fourth mold 510 is slidably arranged along the height direction of the frame 100, and the fourth mold 510 is connected to the first modified activated carbon storage device. The fourth mold 510 is used to prepare the top surface 11c of the outer layer 11 of the activated carbon on the surface of the filling layer 12 and the side wall 11b. Exemplarily, the third preparation mechanism 500 also includes a third driving member 520, and the third driving member 520 is used to drive the fourth mold 510 to slide along the height direction of the frame 100, as shown in Figure 2. Exemplarily, the third driving member 520 is a cylinder. Exemplarily, the third preparation mechanism 500 includes a plurality of fourth molds 510, and the plurality of fourth molds 510 can be controlled by one third driving member 520, or independently controlled by a plurality of third driving members 520.

一些实施例中,第一模具310、第二模具410、第三模具420和第四模具510可为方形、锥形、圆柱形等结构,不限于此,也可以是其余多面体或异形体等结构。第一模具310、第二模具410、第三模具420和第四模具510的具体形状可基于实际需求设置。图2、图5~图8示出了第一模具310、第二模具410、第三模具420和第四模具510为方形的示意图。In some embodiments, the first mold 310, the second mold 410, the third mold 420 and the fourth mold 510 may be square, conical, cylindrical or other structures, but are not limited thereto, and may also be other polyhedral or special-shaped structures. The specific shapes of the first mold 310, the second mold 410, the third mold 420 and the fourth mold 510 may be set based on actual needs. Figures 2, 5 to 8 show schematic diagrams of the first mold 310, the second mold 410, the third mold 420 and the fourth mold 510 being square.

利用本实施例的装置可制得外层11包裹填充层12的活性炭,使得活性炭具有高效吸附氟化物的特性。具体的,利用本实施例的装置制得的活性炭,其外层11采用添加粘接剂的改性活性炭制成,填充层12采用未添加粘接剂的改性活性炭制成,一方面填充层12未添加粘接剂,使得填充层12的改性活性炭具有较大的比表面积和孔容,以确保填充层12的吸附效率;另一方面,可利用外层11提高高效吸附氟化物的活性炭的硬度,同时可避免填充层12的改性活性炭上的改性剂因水流冲刷、搅拌等原因造成的损失。The device of this embodiment can be used to produce activated carbon with an outer layer 11 wrapping a filling layer 12, so that the activated carbon has the characteristic of efficiently adsorbing fluorides. Specifically, the activated carbon produced by the device of this embodiment has an outer layer 11 made of modified activated carbon with an adhesive added, and a filling layer 12 made of modified activated carbon without an adhesive added. On the one hand, the filling layer 12 has no adhesive added, so that the modified activated carbon of the filling layer 12 has a larger specific surface area and pore volume to ensure the adsorption efficiency of the filling layer 12; on the other hand, the outer layer 11 can be used to improve the hardness of the activated carbon with high efficiency in adsorbing fluorides, and at the same time, the loss of the modifier on the modified activated carbon of the filling layer 12 due to water scouring, stirring, etc. can be avoided.

本实施例制备高效吸附氟化物的活性炭的装置,利用第一制备机构300、第二制备机构400和第三制备机构500可同时实现活性炭外层11的底面11a、侧壁11b和填充层12、顶面11c的制备,有利于提高活性炭的制备效率;并且第二制备机构400可同时制备出活性炭外层11的侧壁11b和填充层12,同样可以缩短活性炭的制备时间,提高其制备效率。The device of this embodiment for preparing activated carbon with high efficiency in adsorbing fluoride can simultaneously prepare the bottom surface 11a, side wall 11b, filling layer 12 and top surface 11c of the outer layer 11 of activated carbon by using the first preparation mechanism 300, the second preparation mechanism 400 and the third preparation mechanism 500, which is beneficial to improving the preparation efficiency of activated carbon; and the second preparation mechanism 400 can simultaneously prepare the side wall 11b and filling layer 12 of the outer layer 11 of activated carbon, which can also shorten the preparation time of activated carbon and improve its preparation efficiency.

一些实施例中,第一模具310包括第一本体311,第一本体311为内部中空且下端敞口的结构,如图5所示。示例性的,第一本体311为多块挡板围合形成的一端密封、一端开口的结构。第一本体311上设有第一进料口312,如图5所示。第一进料口312与第一改性活性炭储料装置和第一本体311连通。示例性的,第一进料口312可设于第一本体311的侧面,也可设于第一本体311的上面。通过第一进料口312,可将第一改性活性炭储料装置中储存的第一改性活性炭输送至第一本体311内,基于实际需求控制第一改性活性炭的输送量,可在基板210上形成第一改性活性炭层,以此作为高效吸附氟化物的活性炭的外层11的底面11a。In some embodiments, the first mold 310 includes a first body 311, and the first body 311 is a structure with a hollow interior and an open lower end, as shown in FIG5. Exemplarily, the first body 311 is a structure formed by enclosing a plurality of baffles with one end sealed and one end open. A first feed port 312 is provided on the first body 311, as shown in FIG5. The first feed port 312 is connected to the first modified activated carbon storage device and the first body 311. Exemplarily, the first feed port 312 can be provided on the side of the first body 311, or on the top of the first body 311. Through the first feed port 312, the first modified activated carbon stored in the first modified activated carbon storage device can be transported to the first body 311, and the transport amount of the first modified activated carbon can be controlled based on actual needs, and a first modified activated carbon layer can be formed on the substrate 210, which serves as the bottom surface 11a of the outer layer 11 of the activated carbon that efficiently adsorbs fluorides.

一些实施例中,第一模具310还包括第一压板313,如图9~图12所示。第一压板313设于第一本体311内,第一压板313沿第一本体311的高度方向可滑动设置。当向第一本体311内灌注第一改性活性炭后,本实施例可利用第一压板313将第一改性活性炭压实,使得形成的第一改性活性炭层结构更紧实,以增强高效吸附氟化物的活性炭的外层11的强度。In some embodiments, the first mold 310 further includes a first pressing plate 313, as shown in FIGS. 9 to 12. The first pressing plate 313 is disposed in the first body 311, and the first pressing plate 313 is slidably disposed along the height direction of the first body 311. After the first modified activated carbon is poured into the first body 311, the first modified activated carbon can be compacted by the first pressing plate 313 in this embodiment, so that the structure of the formed first modified activated carbon layer is more compact, so as to enhance the strength of the outer layer 11 of the activated carbon that efficiently adsorbs fluorides.

示例性的,第一驱动件320包括彼此独立的第一气缸321和第二气缸322,如图2所示。第一气缸321用于驱动第一本体311和第一压板313同步移动;第二气缸322用于驱动驱动第一压板313独立移动。Exemplarily, the first driving member 320 includes a first cylinder 321 and a second cylinder 322 which are independent of each other, as shown in Fig. 2. The first cylinder 321 is used to drive the first body 311 and the first pressing plate 313 to move synchronously; the second cylinder 322 is used to drive the first pressing plate 313 to move independently.

一些实施例中,第一压板313的底部设有第一凸块313a,从第一压板313的顶部到底部的方向,第一凸块313a的尺寸逐渐减小,如图9~图12所示。第一凸块313a的尺寸不限于图中所示,其可以是更小的结构。第一凸块313a的高度大于或等于底面11a的厚度。本实施例在第一压板313的底部设有第一凸块313a,利用第一压板313将第一改性活性炭压实的过程中,可在底面11a上形成开孔13,开孔13不仅有利于水流进入填充层12内部,也可在一定程度上提高外层11的比表面积,从而可确保高效吸附氟化物的活性炭的吸附效率。另一方面,第一凸块313a的结构可使得形成的开孔13为一侧大,另一侧小的喇叭形结构,有利于减小水流进入填充层12的流速,从而减小水流对填充层12的冲击,进而也可降低填充层12的改性活性炭损失。In some embodiments, a first protrusion 313a is provided at the bottom of the first pressing plate 313, and the size of the first protrusion 313a gradually decreases from the top to the bottom of the first pressing plate 313, as shown in Figures 9 to 12. The size of the first protrusion 313a is not limited to that shown in the figure, and it can be a smaller structure. The height of the first protrusion 313a is greater than or equal to the thickness of the bottom surface 11a. In this embodiment, a first protrusion 313a is provided at the bottom of the first pressing plate 313. In the process of compacting the first modified activated carbon using the first pressing plate 313, an opening 13 can be formed on the bottom surface 11a. The opening 13 is not only conducive to the flow of water into the filling layer 12, but also can increase the specific surface area of the outer layer 11 to a certain extent, thereby ensuring the adsorption efficiency of the activated carbon that efficiently adsorbs fluoride. On the other hand, the structure of the first protrusion 313a can make the formed opening 13 a trumpet-shaped structure with one side large and the other side small, which is beneficial to reducing the flow rate of water entering the filling layer 12, thereby reducing the impact of the water flow on the filling layer 12, and further reducing the loss of modified activated carbon in the filling layer 12.

不限于在第一压板313的底部上设置第一凸块313a,也可在基板210上设有凸块,利用基板210上的凸块同样可在底面11a上形成开孔13。The first protrusion 313 a is not limited to being provided on the bottom of the first pressing plate 313 , and a protrusion may also be provided on the substrate 210 . The opening 13 may also be formed on the bottom surface 11 a by utilizing the protrusion on the substrate 210 .

一些实施例中,第二模具410包括第二本体411,第二本体411为内部中空的结构,如图7所示。示例性的,第二本体411为多块挡板围合形成的一端密封、一端开口的结构。第二本体411上设有第二进料口412,如图6所示。第二进料口412与第一改性活性炭储料装置和第二本体411连通,通过第二进料口412,可向第二本体411内输送第一改性活性炭。In some embodiments, the second mold 410 includes a second body 411, and the second body 411 is a hollow structure, as shown in FIG7. Exemplarily, the second body 411 is a structure formed by a plurality of baffles and sealed at one end and open at the other end. The second body 411 is provided with a second feed port 412, as shown in FIG6. The second feed port 412 is connected to the first modified activated carbon storage device and the second body 411, and the first modified activated carbon can be transported into the second body 411 through the second feed port 412.

第三模具420包括第三本体421,第三本体421为内部中空的结构,如图7所示。示例性的,第三本体421为多块挡板围合形成的一端密封、一端开口的结构。第三本体421嵌套于第二本体411内,并使第二本体411与第三本体421之间保留预设间隙430,如图7所示。示例性的,第三本体421的尺寸小于第二本体411,将第三本体421设于第二本体411的内部中空结构内,可使得第三本体421的四周均与第二本体411之间包括预设间隙430。第三本体421上设有第三进料口422,如图6所示。第三进料口422与第二改性活性炭储料装置和第三本体421连通,通过第三进料口422,可向第三本体421内输送第二改性活性炭。The third mold 420 includes a third body 421, which is a hollow structure, as shown in FIG7. Exemplarily, the third body 421 is a structure formed by enclosing a plurality of baffles, with one end sealed and one end open. The third body 421 is nested in the second body 411, and a preset gap 430 is retained between the second body 411 and the third body 421, as shown in FIG7. Exemplarily, the size of the third body 421 is smaller than that of the second body 411, and the third body 421 is arranged in the hollow structure of the second body 411, so that the third body 421 includes a preset gap 430 around the third body 421 and the second body 411. The third body 421 is provided with a third feed port 422, as shown in FIG6. The third feed port 422 is connected to the second modified activated carbon storage device and the third body 421, and the second modified activated carbon can be transported into the third body 421 through the third feed port 422.

本实施例通过第二进料口412可向第二本体411内输送第一改性活性炭,通过第三进料口422可向第三本体421内输送第二改性活性炭,基于实际需求控制第一改性活性炭和第二改性活性炭的输送量,可在底面11a上同时形成高效吸附氟化物的活性炭的侧壁11b和填充层12。In this embodiment, the first modified activated carbon can be delivered to the second body 411 through the second feed port 412, and the second modified activated carbon can be delivered to the third body 421 through the third feed port 422. The delivery amounts of the first modified activated carbon and the second modified activated carbon are controlled based on actual needs, and the side wall 11b and the filling layer 12 of the activated carbon with high efficiency in adsorbing fluoride can be formed on the bottom surface 11a at the same time.

一些实施例中,第二制备机构400还包括切刀组件440,切刀组件440可开合的设于第二本体411和第三本体421的开口处,如图6所示。示例性的,切刀组件440包括刀片441和第四驱动件442,第四驱动件442用于驱动刀片441在水平方向移动,如图6所示。示例性的,刀片441可为一片或两片,刀片441的开口为锐型。In some embodiments, the second preparation mechanism 400 further includes a cutter assembly 440, which is openably disposed at the opening of the second body 411 and the third body 421, as shown in Figure 6. Exemplarily, the cutter assembly 440 includes a blade 441 and a fourth driving member 442, and the fourth driving member 442 is used to drive the blade 441 to move in the horizontal direction, as shown in Figure 6. Exemplarily, the blade 441 can be one or two pieces, and the opening of the blade 441 is sharp.

示例性的,向第二本体411内输送第一改性活性炭,向第三本体421内输送第二改性活性炭时,刀片441移动至使第二本体411和第三本体421开口打开的位置,可使第一改性活性炭和第二改性活性炭在底面11a上形成侧壁11b和填充层12;待第一改性活性炭和第二改性活性炭的灌注量足够时,将第二本体411和第三本体421向上移动至预设距离,并使刀片441移动至使第二本体411和第三本体421开口闭合的位置,如图13~图17所示。通过切刀组件440,可将第二本体411和第三本体421内第一改性活性炭和第二改性活性炭与外部的第一改性活性炭和第二改性活性炭分隔,并使得形成的侧壁11b和填充层12的端面平整。Exemplarily, when the first modified activated carbon is transported into the second body 411 and the second modified activated carbon is transported into the third body 421, the blade 441 is moved to a position where the openings of the second body 411 and the third body 421 are opened, so that the first modified activated carbon and the second modified activated carbon can form a side wall 11b and a filling layer 12 on the bottom surface 11a; when the injection amount of the first modified activated carbon and the second modified activated carbon is sufficient, the second body 411 and the third body 421 are moved upward to a preset distance, and the blade 441 is moved to a position where the openings of the second body 411 and the third body 421 are closed, as shown in Figures 13 to 17. The first modified activated carbon and the second modified activated carbon in the second body 411 and the third body 421 can be separated from the first modified activated carbon and the second modified activated carbon outside by the cutter assembly 440, and the end surface of the formed side wall 11b and the filling layer 12 is made flat.

不限于此,也可预先向第二本体411内输送第一改性活性炭,向第三本体421内输送第二改性活性炭,待第二本体411和第三本体421与底面11a接触时,再将刀片441移动至使第二本体411和第三本体421开口打开的位置,而后将第二本体411和第三本体421向远离基板210的方向移动至预设位置后,将刀片441移动至使第二本体411和第三本体421开口闭合的位置,最后将第二本体411和第三本体421向远离侧壁11b和填充层12的方向移动。一些实施例中,第四模具510包括第四本体511,第四本体511为内部中空且下端敞口的结构,如图8所示。示例性的,第四本体511为多块挡板围合形成的一端密封、一端开口的结构。第四本体511上设有第四进料口512,如图8所示。第四进料口512与第一改性活性炭储料装置和第四本体511连通,通过第四进料口512,可将第一改性活性炭储料装置中储存的第一改性活性炭输送至第四本体511内,基于实际需求控制第一改性活性炭的输送量,可在侧壁11b和填充层12的端面上形成高效吸附氟化物的活性炭的外层11的顶面11c。Without limitation, the first modified activated carbon may be transported into the second body 411 in advance, and the second modified activated carbon may be transported into the third body 421. When the second body 411 and the third body 421 are in contact with the bottom surface 11a, the blade 441 is moved to a position where the second body 411 and the third body 421 are opened, and then the second body 411 and the third body 421 are moved to a preset position away from the substrate 210, and then the blade 441 is moved to a position where the second body 411 and the third body 421 are closed, and finally the second body 411 and the third body 421 are moved away from the side wall 11b and the filling layer 12. In some embodiments, the fourth mold 510 includes a fourth body 511, and the fourth body 511 is a structure with a hollow interior and an open lower end, as shown in FIG8. Exemplarily, the fourth body 511 is a structure with one end sealed and one end open formed by a plurality of baffles. The fourth body 511 is provided with a fourth feed port 512, as shown in FIG8. The fourth feed port 512 is connected to the first modified activated carbon storage device and the fourth main body 511. The first modified activated carbon stored in the first modified activated carbon storage device can be transported to the fourth main body 511 through the fourth feed port 512. The delivery amount of the first modified activated carbon is controlled based on actual needs. The top surface 11c of the outer layer 11 of activated carbon that can efficiently adsorb fluoride can be formed on the side wall 11b and the end face of the filling layer 12.

一些实施例中,第四模具510还包括第二压板513,第二压板513设于第四本体511内,第二压板513沿第四本体511的高度方向可滑动设置,如图18~图21所示。当向第四本体511内灌注第一改性活性炭后,本实施例可利用第二压板513将第一改性活性炭压实,使得形成的第一改性活性炭层结构更紧实,以增强高效吸附氟化物的活性炭的外层11的强度。In some embodiments, the fourth mold 510 further includes a second pressing plate 513, which is disposed in the fourth body 511 and is slidably disposed along the height direction of the fourth body 511, as shown in Figures 18 to 21. After the first modified activated carbon is poured into the fourth body 511, the second pressing plate 513 can be used to compact the first modified activated carbon in this embodiment, so that the structure of the formed first modified activated carbon layer is more compact, so as to enhance the strength of the outer layer 11 of the activated carbon that efficiently adsorbs fluorides.

示例性的,第三驱动件520包括彼此独立的第三气缸521和第四气缸522,第三气缸521用于驱动第四本体511和第二压板513同步移动;第四气缸522用于驱动驱动第二压板513独立移动,如图2所示。Exemplarily, the third driving member 520 includes a third cylinder 521 and a fourth cylinder 522 which are independent of each other. The third cylinder 521 is used to drive the fourth body 511 and the second pressure plate 513 to move synchronously; the fourth cylinder 522 is used to drive the second pressure plate 513 to move independently, as shown in FIG. 2 .

一些实施例中,第二压板513的底部设有第二凸块513a,从第二压板513的顶部到底部的方向,第二凸块513a的尺寸逐渐减小,如图18~图21所示。第二凸块513a的结构和作用与第一压板313上的第一凸块313a相同,在此不再赘述。In some embodiments, a second protrusion 513a is provided at the bottom of the second pressing plate 513, and the size of the second protrusion 513a gradually decreases from the top to the bottom of the second pressing plate 513, as shown in Figures 18 to 21. The structure and function of the second protrusion 513a are the same as those of the first protrusion 313a on the first pressing plate 313, and will not be repeated here.

一些实施例中,机架100上还设有传输机构600,传输机构600用于将基板承载机构200上的基板210依次传输至第一制备机构300、第二制备机构400和第三制备机构500,如图2所示。示例性的,传输机构600包括传输带610和驱动装置,通过驱动装置可驱动传输带610移动,从而可实现基板210的传输。示例性的,传输带610可为连续式运转,也可为间歇式运转。In some embodiments, the frame 100 is further provided with a transmission mechanism 600, which is used to sequentially transmit the substrate 210 on the substrate carrying mechanism 200 to the first preparation mechanism 300, the second preparation mechanism 400 and the third preparation mechanism 500, as shown in FIG2. Exemplarily, the transmission mechanism 600 includes a transmission belt 610 and a driving device, and the transmission belt 610 can be driven by the driving device to move, thereby realizing the transmission of the substrate 210. Exemplarily, the transmission belt 610 can be operated continuously or intermittently.

一些实施例中,基板210侧面设有至少两个第三凸块211,第三凸块211间隔设置。示例性的,基板210的四角处各设置一个第三凸块211,如图2~图4所示。基板承载机构200的两侧设有下料机构220,如图2和图3所示。示例性的,下料机构220为螺旋形下料机构,螺旋形下料机构的相邻两层之间的间距基于基板210的厚度设置,使得在下的基板210被传输至下料工位处时,与之相邻的基板210的第三凸块211刚好被下料机构220支撑,从而可避免出现多块基板210同时进入下料工位的问题。In some embodiments, at least two third protrusions 211 are provided on the side of the substrate 210, and the third protrusions 211 are arranged at intervals. Exemplarily, a third protrusion 211 is provided at each of the four corners of the substrate 210, as shown in Figures 2 to 4. A material unloading mechanism 220 is provided on both sides of the substrate carrying mechanism 200, as shown in Figures 2 and 3. Exemplarily, the material unloading mechanism 220 is a spiral material unloading mechanism, and the spacing between two adjacent layers of the spiral material unloading mechanism is set based on the thickness of the substrate 210, so that when the lower substrate 210 is transferred to the unloading station, the third protrusion 211 of the adjacent substrate 210 is just supported by the unloading mechanism 220, thereby avoiding the problem of multiple substrates 210 entering the unloading station at the same time.

一些实施例中,传输带610上设有定位块611,如图2和图4所示。基板210同侧的两个第三凸块211间的间距与定位块611的长度相同,定位块611用于与基板210卡接定位,从而使得基板210传输过程中,或是基板210位于第一制备机构300、第二制备机构400和第三制备机构500时,可利用定位块611与第三凸块211的卡接对基板210进行定位。In some embodiments, a positioning block 611 is provided on the conveyor belt 610, as shown in FIG2 and FIG4. The spacing between the two third protrusions 211 on the same side of the substrate 210 is the same as the length of the positioning block 611, and the positioning block 611 is used to engage with the substrate 210 for positioning, so that during the transmission of the substrate 210, or when the substrate 210 is located in the first preparation mechanism 300, the second preparation mechanism 400, and the third preparation mechanism 500, the positioning block 611 and the third protrusion 211 can be used to position the substrate 210.

一些实施例中,制备高效吸附氟化物的活性炭的装置还包括产品承载机构700,产品承载机构700用于堆放制备的高效吸附氟化物的活性炭,如图2所示。In some embodiments, the device for preparing activated carbon with high efficiency in adsorbing fluoride further includes a product supporting mechanism 700 , and the product supporting mechanism 700 is used for stacking the prepared activated carbon with high efficiency in adsorbing fluoride, as shown in FIG. 2 .

本实施例还提供了一种制备高效吸附氟化物的活性炭的方法。This embodiment also provides a method for preparing activated carbon that efficiently adsorbs fluoride.

本实施例制备高效吸附氟化物的活性炭的方法,是利用本实施例中任一项技术方案所说的制备高效吸附氟化物的活性炭的装置实现的。The method for preparing activated carbon with high efficiency in adsorbing fluoride in this embodiment is realized by using the device for preparing activated carbon with high efficiency in adsorbing fluoride described in any technical solution in this embodiment.

本实施例制备高效吸附氟化物的活性炭的方法,至少包括如下步骤:The method for preparing activated carbon with high efficiency in adsorbing fluoride in this embodiment comprises at least the following steps:

步骤S100:制备第一改性活性炭和第二改性活性炭。Step S100: preparing a first modified activated carbon and a second modified activated carbon.

步骤S200:将基板承载机构200上的基板210传输至第一模具310下方,第一模具310向靠近基板210的方向移动并与基板210的表面接触,向第一模具310内灌注第一改性活性炭,并在基板210上形成底面11a,如图9~图12所示。Step S200: The substrate 210 on the substrate carrying mechanism 200 is transferred to the bottom of the first mold 310, the first mold 310 moves toward the direction close to the substrate 210 and contacts the surface of the substrate 210, the first modified activated carbon is poured into the first mold 310, and the bottom surface 11a is formed on the substrate 210, as shown in Figures 9 to 12.

步骤S300:将步骤S200所得的基板210传输至第二模具410和第三模具420下方,第二模具410和第三模具420向靠近底面11a的方向移动并与基板210或底面11a接触,向第二模具410内灌注第一改性活性炭,向第三模具420内灌注第二改性活性炭,并在底面11a上同时形成侧壁11b和填充层12,如图13~图17所示。Step S300: The substrate 210 obtained in step S200 is transferred to the bottom of the second mold 410 and the third mold 420. The second mold 410 and the third mold 420 move toward the bottom surface 11a and contact the substrate 210 or the bottom surface 11a. The first modified activated carbon is poured into the second mold 410, and the second modified activated carbon is poured into the third mold 420. The side wall 11b and the filling layer 12 are simultaneously formed on the bottom surface 11a, as shown in Figures 13 to 17.

步骤S400:将步骤S300所得的基板210传输至第四模具510下方,第四模具510向靠近填充层12的方向移动并与填充层12和侧壁11b上表面接触,向第四模具510内灌注第一改性活性炭,并在填充层12和侧壁11b表面上形成顶面11c,如图18~图21所示。Step S400: The substrate 210 obtained in step S300 is transferred to the bottom of the fourth mold 510. The fourth mold 510 moves toward the filling layer 12 and contacts the filling layer 12 and the upper surface of the side wall 11b. The first modified activated carbon is poured into the fourth mold 510, and a top surface 11c is formed on the surface of the filling layer 12 and the side wall 11b, as shown in Figures 18 to 21.

本实施例各步骤的具体过程可参见前述装置中相关过程的描述,在此不再赘述。The specific process of each step of this embodiment can refer to the description of the relevant process in the aforementioned device, which will not be repeated here.

利用本实施例的方法可制得外层11包裹填充层12的活性炭,使得活性炭具有高效吸附氟化物的特性。另一方面,本实施例制备高效吸附氟化物的活性炭的方法,还具有可缩短活性炭的制备时间,提高其制备效率的优势。The method of this embodiment can be used to prepare activated carbon with an outer layer 11 wrapping a filling layer 12, so that the activated carbon has the characteristic of efficiently adsorbing fluoride. On the other hand, the method of preparing activated carbon with high efficiency in adsorbing fluoride in this embodiment also has the advantage of shortening the preparation time of activated carbon and improving its preparation efficiency.

一些实施例中,步骤S100中,制备第一改性活性炭包括如下步骤:In some embodiments, in step S100, preparing the first modified activated carbon comprises the following steps:

将活性炭基材破碎并形成第一预设颗粒尺寸的活性炭。示例性的,可通过机械破碎或球磨的方式将活性炭基材粉末化至所需粒度。The activated carbon substrate is crushed to form activated carbon of a first predetermined particle size. Exemplarily, the activated carbon substrate can be powdered to a desired particle size by mechanical crushing or ball milling.

制备季铵盐化合物溶液,将破碎后的活性炭浸入季铵盐化合物溶液,利用季铵盐化合物对破碎后的活性炭进行改性,其中,季铵盐化合物为3-氯-2-羟基丙基三甲氯化铵和/或3-氯-2-羟基丙基烷基二甲基氯化铵。A quaternary ammonium salt compound solution is prepared, and the crushed activated carbon is immersed in the quaternary ammonium salt compound solution, and the crushed activated carbon is modified by using the quaternary ammonium salt compound, wherein the quaternary ammonium salt compound is 3-chloro-2-hydroxypropyltrimethylammonium chloride and/or 3-chloro-2-hydroxypropyl alkyldimethylammonium chloride.

向改性后的活性炭中加入粘接剂,混匀后获得第一改性活性炭。示例性的粘接剂为酚醛树脂。Add a binder to the modified activated carbon and mix well to obtain the first modified activated carbon. An exemplary binder is phenolic resin.

具体的,对活性炭基材进行破碎、对破碎后的活性炭进行改性以及将粘接剂与改性后的活性炭混合的工艺,可为现有技术中的方法,在此不再赘述。Specifically, the process of crushing the activated carbon substrate, modifying the crushed activated carbon, and mixing the adhesive with the modified activated carbon may be a method in the prior art, which will not be described in detail here.

将活性炭原料破碎后,加入季铵盐对其进行改性,而后在改性后的活性炭中加入粘接剂,获得第一改性活性炭,以第一改性活性炭为原料,重新塑形为活性炭的外层11,由于其添加有粘结剂,可提高重新塑形后活性炭的硬度。After the activated carbon raw material is crushed, quaternary ammonium salt is added to modify it, and then a binder is added to the modified activated carbon to obtain a first modified activated carbon. The first modified activated carbon is used as a raw material to reshape the outer layer 11 of the activated carbon. Since the binder is added, the hardness of the reshaped activated carbon can be increased.

一些实施例中,步骤S100中,制备第二改性活性炭包括如下步骤:In some embodiments, in step S100, preparing the second modified activated carbon comprises the following steps:

将活性炭基材破碎并形成第二预设颗粒尺寸的活性炭,第二预设颗粒尺寸大于第一预设颗粒尺寸。示例性的,可通过机械破碎或球磨的方式将活性炭基材粉末化至所需粒度。The activated carbon substrate is crushed to form activated carbon of a second predetermined particle size, wherein the second predetermined particle size is larger than the first predetermined particle size. Exemplarily, the activated carbon substrate can be powdered to a desired particle size by mechanical crushing or ball milling.

制备季铵盐化合物溶液,将破碎后的活性炭浸入季铵盐化合物溶液,利用季铵盐化合物对破碎后的活性炭进行改性,其中,季铵盐化合物为3-氯-2-羟基丙基三甲氯化铵和/或3-氯-2-羟基丙基烷基二甲基氯化铵,获得第二改性活性炭。A quaternary ammonium salt compound solution is prepared, and the crushed activated carbon is immersed in the quaternary ammonium salt compound solution, and the crushed activated carbon is modified by using the quaternary ammonium salt compound, wherein the quaternary ammonium salt compound is 3-chloro-2-hydroxypropyltrimethylammonium chloride and/or 3-chloro-2-hydroxypropyl alkyldimethylammonium chloride, to obtain a second modified activated carbon.

具体的,对活性炭基材进行破碎以及对破碎后的活性炭进行改性的工艺,可为现有技术中的方法,在此不再赘述。Specifically, the process of crushing the activated carbon substrate and modifying the crushed activated carbon may be a method in the prior art, which will not be described in detail here.

将活性炭原料破碎后,加入季铵盐对其进行改性,获得第二改性活性炭,以第二改性活性炭为原料,重新塑形为填充层12,使得重新塑形后的活性炭为外层11包裹填充层12的结构,填充层12未添加粘接剂,使得填充层12的改性活性炭具有较大的比表面积和孔容,可确保填充层12的吸附效率;同时利用外层11的包裹,可避免填充层12的改性活性炭上的改性剂因水流冲刷、搅拌等原因造成的损失,同样可确保外层11的吸附效率。After the activated carbon raw material is crushed, a quaternary ammonium salt is added to modify it to obtain a second modified activated carbon. The second modified activated carbon is used as a raw material and reshaped into a filling layer 12, so that the reshaped activated carbon has a structure in which the outer layer 11 wraps the filling layer 12. No adhesive is added to the filling layer 12, so that the modified activated carbon of the filling layer 12 has a larger specific surface area and pore volume, which can ensure the adsorption efficiency of the filling layer 12; at the same time, the wrapping of the outer layer 11 can avoid the loss of the modifier on the modified activated carbon of the filling layer 12 due to water scouring, stirring, etc., and the adsorption efficiency of the outer layer 11 can also be ensured.

一些实施例中,制备第一改性活性炭和第二改性活性炭还包括如下步骤:对破碎后的活性炭进行改性后,还对改性后的活性炭进行充分的洗涤和干燥处理,以去除未反应的改性剂和杂质。In some embodiments, the preparation of the first modified activated carbon and the second modified activated carbon further comprises the following steps: after modifying the crushed activated carbon, the modified activated carbon is fully washed and dried to remove unreacted modifiers and impurities.

一些实施例中,步骤S200中,向第一模具310内灌注第一改性活性炭之后,还包括如下步骤:控制第一压板313向靠近基板210的方向移动,利用第一压板313将第一改性活性炭压实,并利用第一压板313上的第一凸块313a使底面11a上形成多个开孔13,如图10~图12所示。示例性的,对第一压板313施加的压力可基于实际情况确定。通过上述过程,不仅可使得重新塑形后活性炭的底面11a更紧实,以增强高效吸附氟化物的活性炭的外层11的强度,而且还可在底面11a上形成开孔13,以便于水流进入或流出填充层12,同时也可提高外层11的比表面积。In some embodiments, in step S200, after pouring the first modified activated carbon into the first mold 310, the following steps are also included: controlling the first pressing plate 313 to move in a direction close to the substrate 210, using the first pressing plate 313 to compact the first modified activated carbon, and using the first protrusion 313a on the first pressing plate 313 to form a plurality of openings 13 on the bottom surface 11a, as shown in Figures 10 to 12. Exemplarily, the pressure applied to the first pressing plate 313 can be determined based on actual conditions. Through the above process, not only can the bottom surface 11a of the reshaped activated carbon be made more compact to enhance the strength of the outer layer 11 of the activated carbon that efficiently adsorbs fluorides, but also openings 13 can be formed on the bottom surface 11a to facilitate water flow into or out of the filling layer 12, and the specific surface area of the outer layer 11 can also be increased.

一些实施例中,步骤S300中,向第二模具410内灌注第一改性活性炭,向第三模具420内灌注第二改性活性炭之前,还包括如下步骤:将切刀组件440滑动至使第二本体411和第三本体421的开口打开的位置,可使第一改性活性炭和第二改性活性炭在底面11a上形成侧壁11b和填充层12,如图14所示。In some embodiments, in step S300, before pouring the first modified activated carbon into the second mold 410 and pouring the second modified activated carbon into the third mold 420, the following step is also included: sliding the cutter assembly 440 to a position where the openings of the second body 411 and the third body 421 are opened, so that the first modified activated carbon and the second modified activated carbon can form a side wall 11b and a filling layer 12 on the bottom surface 11a, as shown in Figure 14.

向第二模具410内灌注第一改性活性炭,向第三模具420内灌注第二改性活性炭之后,还包括如下步骤:控制第二本体411和第三本体421向远离基板210的方向移动,并控制切刀组件440滑动至使第二本体411和第三本体421的开口关闭的位置,可将第二本体411和第三本体421内第一改性活性炭和第二改性活性炭与外部的第一改性活性炭和第二改性活性炭分隔,并使得形成的侧壁11b和填充层12的端面平整,如图16所示。After pouring the first modified activated carbon into the second mold 410 and the second modified activated carbon into the third mold 420, the following steps are also included: controlling the second body 411 and the third body 421 to move away from the substrate 210, and controlling the cutter assembly 440 to slide to a position where the openings of the second body 411 and the third body 421 are closed, so that the first modified activated carbon and the second modified activated carbon in the second body 411 and the third body 421 can be separated from the first modified activated carbon and the second modified activated carbon outside, and the formed side wall 11b and the end face of the filling layer 12 are made smooth, as shown in Figure 16.

一些实施例中,步骤S400中,向第四模具510内灌注第一改性活性炭之后,还包括如下步骤:控制第二压板513向靠近基板210的方向移动,利用第二压板513将第一改性活性炭压实,并利用第二压板513上的第二凸块513a使顶面11c上形成多个开孔13,如图19和图21所示。示例性的,对第二压板513施加的压力可基于实际情况确定。通过上述过程,不仅可使得重新塑形后活性炭的顶面11c更紧实,以增强高效吸附氟化物的活性炭的外层11的强度,而且还可在顶面11c上形成开孔13,以便于水流进入或流出填充层12,同时也可提高外层11的比表面积。In some embodiments, in step S400, after pouring the first modified activated carbon into the fourth mold 510, the following steps are also included: controlling the second pressing plate 513 to move in a direction close to the substrate 210, using the second pressing plate 513 to compact the first modified activated carbon, and using the second protrusion 513a on the second pressing plate 513 to form a plurality of openings 13 on the top surface 11c, as shown in Figures 19 and 21. Exemplarily, the pressure applied to the second pressing plate 513 can be determined based on actual conditions. Through the above process, not only can the top surface 11c of the reshaped activated carbon be made more compact to enhance the strength of the outer layer 11 of the activated carbon that efficiently adsorbs fluoride, but also openings 13 can be formed on the top surface 11c to facilitate water flow into or out of the filling layer 12, and the specific surface area of the outer layer 11 can also be increased.

需要说明的是,在本文中,术语“包括”、“包含”或者其任何其他变体意在涵盖非排他性的包含,从而使得包括一系列要素的过程、方法、物品或者装置不仅包括那些要素,而且还包括没有明确列出的其他要素,或者是还包括为这种过程、方法、物品或者装置所固有的要素。在没有更多限制的情况下,由语句“包括一个……”限定的要素,并不排除在包括该要素的过程、方法、物品或者装置中还存在另外的相同要素。It should be noted that, in this article, the terms "include", "comprises" or any other variations thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, an element defined by the sentence "comprises a ..." does not exclude the existence of other identical elements in the process, method, article or device including the element.

此外,需要指出的是,本申请实施方式中的方法和装置的范围不限按示出或讨论的顺序来执行功能,还可包括根据所涉及的功能按基本同时的方式或按相反的顺序来执行功能,例如,可以按不同于所描述的次序来执行所描述的方法,并且还可以添加、省去、或组合各种步骤。另外,参照某些示例所描述的特征可在其他示例中被组合。In addition, it should be noted that the scope of the methods and devices in the embodiments of the present application is not limited to performing functions in the order shown or discussed, and may also include performing functions in a substantially simultaneous manner or in a reverse order according to the functions involved. For example, the described methods may be performed in an order different from that described, and various steps may be added, omitted, or combined. In addition, features described with reference to certain examples may be combined in other examples.

以上所述,仅为本发明的具体实施方式,但本发明的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本发明揭露的技术范围内,可轻易想到变化或替换,都应涵盖在本发明的保护范围之内。The above description is only a specific implementation mode of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can easily think of changes or substitutions within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.

Claims (10)

1. The device for preparing the active carbon for efficiently adsorbing the fluoride is characterized by comprising a frame (100), wherein a substrate bearing mechanism (200), a first preparation mechanism (300), a second preparation mechanism (400) and a third preparation mechanism (500) are sequentially arranged on the frame (100),
A substrate (210) is stacked on the substrate bearing mechanism (200);
The first preparation mechanism (300) comprises a first die (310), the first die (310) is slidably arranged along the height direction of the frame (100), the first die (310) is communicated with a first modified activated carbon storage device, and the first die (310) is used for preparing the bottom surface (11 a) of the outer layer (11) of activated carbon on the substrate (210);
The second preparation mechanism (400) comprises a second die (410) and a third die (420), the second die (410) and the third die (420) are slidably arranged along the height direction of the frame (100), the third die (420) is nested in the second die (410), a preset gap (430) is reserved between the second die (410) and the third die (420),
The second mould (410) is communicated with the first modified activated carbon storage device, the second mould (410) is used for preparing the side wall (11 b) of the outer layer (11) of activated carbon on the bottom surface (11 a),
The third mould (420) is communicated with a second modified activated carbon storage device, and the third mould (420) is used for preparing a filling layer (12) of activated carbon on the bottom surface (11 a) at the same time when preparing the side wall (11 b);
The third preparation mechanism (500) comprises a fourth die (510), wherein the fourth die (510) is slidably arranged along the height direction of the frame (100), the fourth die (510) is communicated with a first modified activated carbon storage device, and the fourth die (510) is used for preparing the top surface (11 c) of the outer layer (11) of activated carbon on the surfaces of the filling layer (12) and the side wall (11 b); wherein,
The first modified activated carbon storage device is used for storing first modified activated carbon, and the first modified activated carbon is modified activated carbon added with an adhesive;
the second modified activated carbon storage device is used for storing second modified activated carbon, and the second modified activated carbon is modified activated carbon without an adhesive.
2. The apparatus for preparing activated carbon for efficient adsorption of fluoride according to claim 1, wherein the first mold (310) comprises a first body (311), the first body (311) has a structure with a hollow interior and an open lower end, a first feed inlet (312) is provided on the first body (311), and the first feed inlet (312) is communicated with a first modified activated carbon storage device and the first body (311);
The first die (310) further comprises a first pressing plate (313), the first pressing plate (313) is arranged in the first body (311), the first pressing plate (313) is slidably arranged along the height direction of the first body (311), a first protruding block (313 a) is arranged on the bottom surface of the first pressing plate (313), and the size of the first protruding block (313 a) gradually decreases from the top to the bottom of the first pressing plate (313).
3. The apparatus for preparing activated carbon for efficient adsorption of fluoride according to claim 1, wherein the second mold (410) comprises a second body (411), the second body (411) is of a hollow structure, a second feed port (412) is provided on the second body (411), and the second feed port (412) is communicated with a first modified activated carbon storage device and the second body (411);
The third die (420) comprises a third body (421), the third body (421) is of a hollow structure, the third body (421) is nested in the second body (411), a preset gap (430) is reserved between the second body (411) and the third body (421), a third feed inlet (422) is formed in the third body (421), and the third feed inlet (422) is communicated with the second modified activated carbon storage device and the third body (421);
the second preparation mechanism (400) further comprises a cutter assembly (440), and the cutter assembly (440) is arranged at the opening of the second body (411) and the opening of the third body (421) in an openable and closable manner.
4. The apparatus for preparing activated carbon for efficient adsorption of fluoride according to claim 1, wherein the fourth mold (510) comprises a fourth body (511), the fourth body (511) is of a structure with a hollow interior and an open lower end, a fourth feed inlet (512) is provided on the fourth body (511), and the fourth feed inlet (512) is communicated with the first modified activated carbon storage apparatus and the fourth body (511);
The fourth die (510) further comprises a second pressing plate (513), the second pressing plate (513) is arranged in the fourth body (511), the second pressing plate (513) is slidably arranged along the height direction of the fourth body (511), a second protruding block (513 a) is arranged on the bottom surface of the second pressing plate (513), and the size of the second protruding block (513 a) gradually decreases from the top to the bottom of the second pressing plate (513).
5. The apparatus for preparing activated carbon highly effective in adsorbing fluoride according to any one of claims 1 to 4, characterized in that a transporting mechanism (600) is further provided on the frame (100), the transporting mechanism (600) being configured to sequentially transport the substrate (210) on the substrate carrying mechanism (200) to the first preparing mechanism (300), the second preparing mechanism (400) and the third preparing mechanism (500);
The conveying mechanism (600) comprises a conveying belt (610) and a driving device, a positioning block (611) is arranged on the conveying belt (610), at least two third protruding blocks (211) are arranged on the side face of the substrate (210), the third protruding blocks (211) are arranged at intervals, the distance between every two adjacent third protruding blocks (211) is the same as the length of the positioning block (611), and the positioning block (611) is used for being clamped and positioned with the substrate (210).
6. A method for preparing activated carbon for efficient adsorption of fluoride, characterized in that the method is implemented using the apparatus for preparing activated carbon for efficient adsorption of fluoride according to any one of claims 1 to 5, and the method comprises at least the steps of:
step S100: preparing first modified activated carbon and second modified activated carbon, wherein the first modified activated carbon is modified activated carbon added with an adhesive, and the second modified activated carbon is modified activated carbon not added with an adhesive;
Step S200: transferring a substrate (210) on a substrate bearing mechanism (200) to the lower part of a first mould (310), wherein the first mould (310) moves towards the direction approaching to the substrate (210) and contacts with the surface of the substrate (210), and first modified activated carbon is poured into the first mould (310) and a bottom surface (11 a) is formed on the substrate (210);
Step S300: transferring the substrate (210) obtained in the step S200 to the lower parts of a second mold (410) and a third mold (420), wherein the second mold (410) and the third mold (420) move towards the direction close to the bottom surface (11 a) and are in contact with the substrate (210) or the bottom surface (11 a), first modified activated carbon is poured into the second mold (410), second modified activated carbon is poured into the third mold (420), and a side wall (11 b) and a filling layer (12) are simultaneously formed on the bottom surface (11 a);
Step S400: and (2) conveying the substrate (210) obtained in the step (S300) to the lower part of a fourth mould (510), wherein the fourth mould (510) moves towards the direction close to the filling layer (12) and contacts with the upper surfaces of the filling layer (12) and the side walls (11 b), the first modified activated carbon is poured into the fourth mould (510), and the top surface (11 c) is formed on the surfaces of the filling layer (12) and the side walls (11 b).
7. The method for preparing activated carbon for efficient fluoride adsorption according to claim 6, wherein in step S100, preparing the first modified activated carbon comprises the steps of:
Crushing the activated carbon substrate and forming activated carbon of a first preset particle size;
Preparing a quaternary ammonium salt compound solution, immersing crushed active carbon into the quaternary ammonium salt compound solution, and modifying the crushed active carbon by using a quaternary ammonium salt compound, wherein the quaternary ammonium salt compound is 3-chloro-2-hydroxypropyl trimethylammonium chloride and/or 3-chloro-2-hydroxypropyl alkyl dimethyl ammonium chloride;
Adding an adhesive into the modified activated carbon, and uniformly mixing to obtain first modified activated carbon;
In step S100, the preparation of the second modified activated carbon includes the steps of:
Crushing the activated carbon substrate and forming activated carbon of a second predetermined particle size, the second predetermined particle size being greater than the first predetermined particle size;
Preparing a quaternary ammonium salt compound solution, immersing the crushed activated carbon into the quaternary ammonium salt compound solution, and modifying the crushed activated carbon by using a quaternary ammonium salt compound, wherein the quaternary ammonium salt compound is 3-chloro-2-hydroxypropyl trimethylammonium chloride and/or 3-chloro-2-hydroxypropyl alkyl dimethyl ammonium chloride, so as to obtain second modified activated carbon.
8. The method for preparing activated carbon capable of efficiently adsorbing fluoride according to claim 6, further comprising the steps of, after pouring first modified activated carbon into the first mold (310), in step S200:
the first pressing plate (313) is controlled to move towards the direction approaching to the substrate (210), the first modified activated carbon is compacted by the first pressing plate (313), and a plurality of openings (13) are formed on the bottom surface (11 a) by the first protruding blocks (313 a) on the first pressing plate (313).
9. The method for preparing activated carbon capable of efficiently adsorbing fluoride according to claim 6, further comprising the step of, before pouring first modified activated carbon into the second mold (410) and pouring second modified activated carbon into the third mold (420), pouring the first modified activated carbon into the third mold (420): sliding the cutter assembly (440) to a position where the openings of the second body (411) and the third body (421) are open;
The method further comprises the following steps after pouring the first modified activated carbon into the second mold (410) and pouring the second modified activated carbon into the third mold (420): controlling the second body (411) and the third body (421) to move away from the substrate (210) and controlling the cutter assembly (440) to slide to a position where the openings of the second body (411) and the third body (421) are closed.
10. The method for preparing activated carbon capable of efficiently adsorbing fluoride according to claim 6, further comprising the steps of, after pouring the first modified activated carbon into the fourth mold (510), in step S400:
And controlling the second pressing plate (513) to move towards the direction approaching to the substrate (210), compacting the first modified activated carbon by using the second pressing plate (513), and forming a plurality of openings (13) on the top surface (11 c) by using the second protruding blocks (513 a) on the second pressing plate (513).
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