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CN118630550A - A method for preparing a data connection harness for a new energy vehicle - Google Patents

A method for preparing a data connection harness for a new energy vehicle Download PDF

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Publication number
CN118630550A
CN118630550A CN202411103171.7A CN202411103171A CN118630550A CN 118630550 A CN118630550 A CN 118630550A CN 202411103171 A CN202411103171 A CN 202411103171A CN 118630550 A CN118630550 A CN 118630550A
Authority
CN
China
Prior art keywords
harness body
wire harness
preparing
new energy
data connection
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CN202411103171.7A
Other languages
Chinese (zh)
Other versions
CN118630550B (en
Inventor
白语
郭衍平
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Dongguan Recheer Electric Appliance Co ltd
Original Assignee
Dongguan Recheer Electric Appliance Co ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Dongguan Recheer Electric Appliance Co ltd filed Critical Dongguan Recheer Electric Appliance Co ltd
Priority to CN202411103171.7A priority Critical patent/CN118630550B/en
Publication of CN118630550A publication Critical patent/CN118630550A/en
Application granted granted Critical
Publication of CN118630550B publication Critical patent/CN118630550B/en
Active legal-status Critical Current
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Classifications

    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R43/00Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
    • H01R43/04Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for forming connections by deformation, e.g. crimping tool
    • H01R43/048Crimping apparatus or processes
    • H01R43/05Crimping apparatus or processes with wire-insulation stripping
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R43/00Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
    • H01R43/04Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for forming connections by deformation, e.g. crimping tool
    • H01R43/048Crimping apparatus or processes
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02GINSTALLATION OF ELECTRIC CABLES OR LINES, OR OF COMBINED OPTICAL AND ELECTRIC CABLES OR LINES
    • H02G1/00Methods or apparatus specially adapted for installing, maintaining, repairing or dismantling electric cables or lines
    • H02G1/12Methods or apparatus specially adapted for installing, maintaining, repairing or dismantling electric cables or lines for removing insulation or armouring from cables, e.g. from the end thereof
    • H02G1/1202Methods or apparatus specially adapted for installing, maintaining, repairing or dismantling electric cables or lines for removing insulation or armouring from cables, e.g. from the end thereof by cutting and withdrawing insulation
    • H02G1/1248Machines
    • H02G1/1265Machines the cutting element rotating about the wire or cable

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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Installation Of Indoor Wiring (AREA)

Abstract

本发明涉及汽车线束制造技术领域,具体涉及一种新能源汽车数据连接线束的制备方法,首先将线束本体放置在模具上并锁紧固定,再通过模具上的第一环切器和第二环切器剥离线束本体外侧的表皮,并将剥离后的表皮朝线束本体一侧方向推动,最后在剥离后的线束本体外端套上端子并压接端子和线束本体的连接处。本发明通过设置两个环切器,能够将放置在模具上的线束本体外端裁切两个环形的外圈,并且能够让两个外圈同时向线束本体一侧方向推动,当外侧的外圈离开线束本体后,剩下的外圈会绑在线束本体裸露出缆线的外侧,避免缆线胀开影响后续的端子套入和压接。

The present invention relates to the technical field of automobile wiring harness manufacturing, and specifically to a method for preparing a data connection harness for a new energy vehicle. First, the harness body is placed on a mold and locked and fixed, and then the outer skin of the harness body is peeled off by a first circular cutter and a second circular cutter on the mold, and the peeled skin is pushed toward one side of the harness body, and finally a terminal is put on the outer end of the stripped harness body and the connection between the terminal and the harness body is crimped. The present invention can cut two annular outer rings from the outer end of the harness body placed on the mold by setting two circular cutters, and can push the two outer rings toward one side of the harness body at the same time. When the outer ring leaves the harness body, the remaining outer ring will be tied to the outside of the exposed cable of the harness body to prevent the cable from expanding and affecting the subsequent terminal insertion and crimping.

Description

Preparation method of new energy automobile data connection wire harness
Technical Field
The invention relates to the technical field of automobile wire harness manufacturing, in particular to a preparation method of a new energy automobile data connection wire harness.
Background
The automobile wire harness is a network main body of an automobile circuit, and is a wire harness assembly for forming a connecting circuit by bundling wire harnesses after a contact terminal punched by copper materials is in pressure connection with an electric wire and a cable and then an insulator or an external metal shell is molded outside.
The prior art discloses a Chinese patent with the bulletin number of CN113571997B, and the patent name is terminal installation equipment based on automatic wire stripping feeding for connecting wire processing, and specifically discloses a technical scheme which comprises a base, wherein a rear frame plate is fixedly arranged on the rear side of the upper surface of the base, a front frame plate is fixedly arranged on the front side of the upper surface of the base, and two groups of side plates are fixedly arranged on the two sides above the rear frame plate and the front frame plate.
Above-mentioned scheme is through setting up conveyer belt and accessory area, for equipment provides automatic transport flow, utilizes cutting edge and shell the both ends of sword with the connecting wire and cuts simultaneously and wire stripping, then the conveyer belt is at cutting edge and shell the sword before opening and shutting with the connecting wire back removal to take out the both ends line cover, realized full automatization's wire stripping process, promoted work efficiency and precision.
But in the peeling process of the actual wire sleeve, the multi-strand cable inside the wire harness can be expanded under the action of self elastic force to cause the terminal to be sleeved and blocked, and the wire harness needs to be untied before the terminal is sleeved by the wire harness, so that the processing efficiency is affected.
Therefore, a preparation method of the data connection wire harness of the new energy automobile is provided to solve the problems.
Disclosure of Invention
Technical problem to be solved
Aiming at the defects in the prior art, the invention provides a preparation method of a new energy automobile data connection wire harness, which can effectively solve the problems that the wire harness in the prior art is blocked due to cable expansion and the processing efficiency is low when a terminal is sleeved.
Technical proposal
In order to achieve the above purpose, the invention is realized by the following technical scheme:
the invention provides a preparation method of a new energy automobile data connection wire harness, which comprises the following steps:
step 1: placing the wire harness body on a die and locking and fixing the wire harness body;
step 2: peeling the epidermis outside the wire harness body through a first circular cutter and a second circular cutter on the die, and pushing the peeled epidermis towards one side of the wire harness body;
step 3: sleeving a terminal on the outer end of the stripped wire harness body, and crimping the joint of the terminal and the wire harness body;
The die comprises a fixed panel and a fixed tray arranged on the fixed panel, wherein the fixed tray is in an upward arc shape with a concave surface and is used for supporting the wire harness body, a support capable of linearly moving along the length direction of the wire harness body is further arranged on the fixed panel, the first circular cutter and the second circular cutter are both arranged on the support, each circular cutter is respectively provided with a cutter head which is circumferentially distributed outside the wire harness body, and each cutter head radially moves along the wire harness body and is bound in the outer surface of the wire harness body when the support moves.
Further, the support comprises two fixing rings which are parallel, the fixing rings are coaxially sleeved on the outer side of the wire harness body, and the cutter head is movably arranged on the fixing rings and can radially move along the fixing rings.
Further, each tool bit is elastically and slidably mounted on the fixing ring, and the fixing panel is provided with an extrusion plate which is matched with the tool bit and used for enabling the tool bit to move towards the outer end direction of the wire harness body.
Further, one end of the cutter head, which is far away from the wire harness body, is an arc surface, and the extrusion plate is positioned on a moving path of the arc surface at the upper end of the cutter head.
Further, three circumferentially arranged tool bits are respectively arranged on the two fixing rings, and the central axis of any one tool bit is positioned in the middle of the central axes of two adjacent tool bits on the other fixing ring.
Further, the extrusion plate comprises three first extrusion parts and three second extrusion parts, wherein the three first extrusion parts are circumferentially arranged and are respectively positioned on the moving paths of the three tool bits on the first circular cutter; the three second extrusion parts are circumferentially arranged and are respectively positioned on the moving paths of the three tool bits on the second circular cutter; wherein the first pressing portion and the second pressing portion are simultaneously in contact with the respective cutter heads.
Further, the first extrusion part comprises a straight line section and a turning section, and the distance between the straight line section and the wire harness body is equal to the distance between the second extrusion part and the wire harness body; the turning section is connected with one end of the straight line section, and the distance between the turning section and the wire harness body is larger than the distance between the second extrusion part and the wire harness body.
Further, the distance between the two fixing rings is adjustable.
Further, a placing frame capable of moving towards one side of the wire harness body is further arranged on the fixed panel, and the placing frame is of an arc-shaped structure with a concave surface upwards and used for placing the terminals.
Further, a connecting strip is arranged on the support, a sliding groove is formed in the connecting strip along the axis direction of the wire harness body, and a connecting arm capable of sliding in the sliding groove is arranged on the placing frame.
Advantageous effects
Compared with the known public technology, the technical scheme provided by the invention has the following beneficial effects:
According to the invention, by arranging the two ring cutters, the outer end of the wire harness body placed on the die can be cut into two annular outer rings, the two outer rings can be pushed towards one side of the wire harness body at the same time, and after the outer ring at the outer side leaves the wire harness body, the rest outer rings are bound on the wire harness body to expose the outer side of a cable, so that the cable is prevented from expanding to influence the subsequent terminal sleeving and crimping;
Compared with the traditional binding mode of the binding belt, the method has the advantages that the remaining outer ring is cut off after the terminal is sleeved, so that the processing efficiency of the wire harness is improved effectively.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below. It is evident that the drawings in the following description are only some embodiments of the present invention and that other drawings may be obtained from these drawings without inventive effort for a person of ordinary skill in the art.
FIG. 1 is a schematic diagram of the overall structure of an embodiment of the present invention;
FIG. 2 is a prior art cable expansion state schematic;
FIG. 3 is a schematic top view of the overall structure of an embodiment of the present invention;
FIG. 4 is a schematic view of a harness body and terminal packing structure in accordance with an embodiment of the present invention;
FIG. 5 is a schematic view of a circular cutter according to an embodiment of the present invention;
FIG. 6 is a schematic view of the mating structure of the circular cutter and the extrusion plate according to an embodiment of the present invention;
FIG. 7 is a schematic diagram showing an exploded construction of a first and a second ring cutter according to an embodiment of the present invention;
FIG. 8 is a schematic side view of a section of a endocutter according to an embodiment of the present invention;
FIG. 9 is a schematic illustration of harness preparation in an embodiment of the present invention;
fig. 10 is a schematic diagram of terminal structure packing in an embodiment of the invention.
Reference numerals in the drawings represent respectively: 1. a mold; 10. a harness body; 101. a terminal; 11. a first ring cutter; 12. a second ring cutter; 13. fixing the panel; 131. an extrusion plate; 1311. a first pressing part; 1312. a second pressing part; 1313. a straight line segment; 1314. turning the section; 132. a placing rack; 133. a connecting arm; 14. a fixed tray; 15. a cutter head; 2. a bracket; 21. a fixing ring; 22. and (5) connecting strips.
Detailed Description
The invention is described in further detail below with reference to the drawings and examples. It is to be understood that the specific embodiments described herein are merely illustrative of the invention and are not limiting thereof. It should be further noted that, for convenience of description, only some, but not all of the structures related to the present invention are shown in the drawings.
In the description of the present invention, unless explicitly stated and limited otherwise, the terms "connected," "connected," and "fixed" are to be construed broadly, and may be, for example, fixedly connected, detachably connected, or integrally formed; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium, and can be communicated with the inside of two elements or the interaction relationship of the two elements. The specific meaning of the above terms in the present invention will be understood in specific cases by those of ordinary skill in the art.
In the present invention, unless expressly stated or limited otherwise, a first feature "above" or "below" a second feature may include both the first and second features being in direct contact, as well as the first and second features not being in direct contact but being in contact with each other through additional features therebetween. Moreover, a first feature being "above," "over" and "on" a second feature includes the first feature being directly above and obliquely above the second feature, or simply indicating that the first feature is higher in level than the second feature. The first feature being "under", "below" and "beneath" the second feature includes the first feature being directly under and obliquely below the second feature, or simply means that the first feature is less level than the second feature.
In the description of the present embodiment, the terms "upper", "lower", "left", "right", etc., azimuth or positional relationship are based on the azimuth or positional relationship shown in the drawings, and are merely for convenience of description and simplification of operations, and do not indicate or imply that the apparatus or element referred to must have a specific azimuth, be constructed and operated in a specific azimuth, and thus should not be construed as limiting the present invention. Furthermore, the terms "first," "second," and the like, are used merely for distinguishing between descriptions and not for distinguishing between them.
The invention is further described below with reference to examples.
Examples:
The scheme provides a preparation method of a new energy automobile data connection wire harness, which can automatically realize the sleeving connection of terminals on the basis that the outer rubber ring of the wire harness is stripped but the internal cable of the wire harness is not expanded, and the wire harness is not required to be bound and loosened by a binding belt, so that the processing efficiency of enterprises is effectively improved.
Referring to fig. 1-10, the method for preparing a wire harness in the present embodiment mainly includes firstly placing a wire harness body 10 on a mold 1 and locking and fixing the wire harness body, in which the mold 1 includes a fixing panel 13 and a fixing tray 14 disposed on the fixing panel 13, the fixing tray 14 is in an arc shape with a concave surface facing upwards and is used for supporting the wire harness body 10, a closing cover capable of turning towards one side of the wire harness body 10 is disposed on the fixing tray 14, the closing cover can be fixed with the fixing tray 14 by adopting a locking manner such as a latch, when the closing cover turns, an inner end of the closing cover abuts against an outer end face of the wire harness body 10 to limit displacement of the wire harness body 10 on the fixing tray 14, and one end of the wire harness body 10 extends out of the fixing tray 14.
After the wire harness body 10 is fixed, the first circular cutter 11 and the second circular cutter 12 on the die 1 are used for stripping the surface skin on the outer side of the wire harness body 10, the first circular cutter 11 and the second circular cutter 12 in the scheme are all annular and coaxially sleeved on the part of the wire harness body 10 extending out of the fixed tray 14, and when the first circular cutter 11 and the second circular cutter 12 move, the plastic surface skin of the wire harness body 10 can be stripped, and the stripped annular surface skin is pushed along the axial direction of the wire harness body 10.
When the annular surface skin far away from the direction of the fixed tray 14 is completely separated from the wire harness body 10, the annular surface skin close to the fixed tray 14 still stays on the wire harness body 10 and has a certain distance from the side end face of the wire harness body 10, but the cable expansion in the wire harness body is limited due to the existence of the surface skin, and the cable expansion is not limited by adopting a binding band mode.
Finally, the terminal 101 is sleeved on the outer end of the stripped wire harness body 10, and the joint of the terminal 101 and the wire harness body 10 is crimped in a wire pressing clamp mode, so that a terminal sleeving and crimping preparation process of the connecting wire harness is realized.
Specifically, in this case, the fixing panel 13 is further provided with a support 2 that can linearly move along the length direction thereof, and one side of the support 2 is connected with a driving mechanism, where the driving mechanism may be a motor, a telescopic rod, or other structures, and is not limited herein.
The first circular cutter 11 and the second circular cutter 12 are both arranged on the bracket 2, each circular cutter is respectively provided with cutter heads 15 which are circumferentially arranged on the outer side of the wire harness body 10, and when the bracket 2 moves, each cutter head 15 moves radially along the wire harness body 10 and is pricked into the outer surface skin of the wire harness body 10.
The bracket 2 comprises two parallel fixing rings 21, the fixing rings 21 are coaxially sleeved on the outer side of the wire harness body 10, and the cutter head 15 is movably arranged on the fixing rings 21 and can radially move along the fixing rings 21.
The sliding opening is formed in the fixing ring 21, the knife tip part of the knife head 15 penetrates through the inner end face of the fixing ring 21 and faces the outer side of the wire harness body 10, the middle part of the knife head 15 slides in the sliding opening in a guiding manner, the tail part of the knife head 15 is far away from one end of the wire harness body 10 and extends outwards of the fixing ring 21, and when the tail part of the knife head 15 is subjected to downward pressure, the knife tip part moves towards the outer side direction of the wire harness body 10.
The middle part of the tool bit 15 is a movable plate with the diameter larger than the width of the opening of the sliding opening, the movable plate is slidably arranged inside the sliding opening through a guide sliding rod arranged inside the sliding opening, a spring is sleeved outside the guide sliding rod and is abutted against one end of the movable plate, which faces the outer end face of the wire harness body 10, so that when the tail part of the tool bit 15 is subjected to downward pressure, the spring is compressed, a certain elastic potential energy is formed by the spring, when the downward pressure disappears, the whole tool bit 15 is restored to the original position under the action of the elasticity of the spring, and the tool tip part is separated from the outer surface of the wire harness body 10.
The application of the external force is performed by means of the pressing plate 131 provided on the fixing panel 13, and the pressing plate 131 is engaged with the cutter head 15 and serves to move the cutter head 15 toward the outer end of the wire harness body 10.
The afterbody of tool bit 15 is the cambered surface towards the one side terminal surface of stripper plate 131, and stripper plate 131 is located the removal route of tool bit 15 upper end cambered surface to along with the removal of tool bit 15, the cambered surface at tool bit 15 afterbody can contact with stripper plate 131, under stripper plate 131's effect, drives tool bit 15 radial displacement and then cuts the outside epidermis of pencil body 10, after tool bit 15 pricks the outside epidermis of pencil body 10, along with the continued displacement of tool bit 15, pushes away the epidermis of cutting off and restraints body 10 and along with tool bit 15 synchronous movement.
It is worth mentioning that some dander will remain when breaking the outer surface skin of the cable in the prior art, static electricity generated by friction will adsorb the dander, which affects the smoothness of the sleeving of the terminal, and the external skin pushing mode of the scheme will effectively wipe the dander, so that the terminal can be sleeved more smoothly.
It should be noted that in this case, the two fixing rings 21 cut synchronously, each fixing ring 21 is provided with three circumferentially arranged cutter heads 15, and the central axis of any one cutter head 15 is located in the middle of the central axes of two adjacent cutter heads 15 on the other fixing ring 21.
The extrusion plate 131 in the present case comprises a first extrusion part 1311 and a second extrusion part 1312, wherein the first extrusion part 1311 is provided with three first extrusion parts 1311, and the three first extrusion parts 1311 are circumferentially arranged and respectively positioned on the moving paths of the three tool bits 15 on the first circular cutter 11; the second extrusion parts 1312 are provided with three, and the three second extrusion parts 1312 are circumferentially arranged and respectively positioned on the moving paths of the three cutter heads 15 on the second circular cutter 12; the first squeeze portion 1311 and the second squeeze portion 1312 are simultaneously in contact with the respective bit 15.
The first pressing portion 1311 is engaged with the first ring cutter 11 near the fixed tray 14, so that the entire length is longer than the second pressing portion 1312, and the second ring cutter 12 pushes the cut annular skin against the wire harness body 10 during the movement of the two ring cutters, and the annular skin pushed by the first ring cutter 11 stays near the side end of the wire harness body 10 to bind the wire harness.
In this case, in order to ensure that the second circular cutter 12 can completely push the pushed skin completely off the wire harness body 10, and the skin pushed by the first circular cutter 11 does not completely cover the side end face of the wire harness body 10 (if the skin is too close to the side end face of the wire harness body 10 or covers the side end face of the wire harness body 10 to cause inconvenient nesting of the subsequent terminals), during the movement of the circular cutter, the first circular cutter 11 stops pushing the skin, the first pressing portion 1311 includes a straight line segment 1313 and a turning segment 1314, and the distance between the straight line segment 1313 and the wire harness body 10 is equal to the distance between the second pressing portion 1312 and the wire harness body 10; the turning segment 1314 is connected at one end of the straight line segment 1313, and the distance between the turning segment 1314 and the wire harness body 10 is greater than the distance between the second extrusion portion 1312 and the wire harness body 10, when the tail of the cutter head 15 on the first circular cutter 11 moves to the turning segment 1314, the turning segment 1314 does not contact the tail of the cutter head 15, and the cutter head 15 at this time can be separated from the wire harness body 10, so that the second surface is not too close to or beyond the side end surface of the wire harness body 10 even if the two circular cutters continue to move to complete the pushing-away process of the first surface.
In this case, in order to adjust the distance between the two fixing rings 21 according to the toughness of the outer skin of different strands, the distance between the two fixing rings 21 can be properly adjusted to be smaller when the outer skin is softer.
Specifically, the second circular cutter 12 is in this case screwed on the first circular cutter 11, so that the distance between the two circular cutters can be adjusted according to the actual requirement.
The diameter of the terminal sleeve outside the wire harness body 10 is slightly larger than that of the wire harness body 10 (after the surface is peeled off), so that the terminal sleeve can be directly sleeved at the outer end of a wire harness body 10, in the scheme, a placing frame 132 capable of moving towards one side of the wire harness body 10 is further arranged on the fixing panel 13, the placing frame 132 is of an arc-shaped structure with a concave surface upwards and is used for placing the terminal 101, and when the terminal 101 is placed in the placing frame 132, the terminal 101 is close to the wire harness body 10 by moving the placing frame 132 until the opening end of the terminal 101 is sleeved on the outer end face of the wire harness body 10.
In this case, the movement of the placing frame 132 is synchronous with the movement of the circular cutter, two sides of the bracket 2 are respectively provided with a connecting strip 22, a chute is formed in the connecting strip 22 along the axis direction of the wire harness body 10, two sides of the placing frame 132 are respectively provided with a connecting arm 133 capable of sliding in the chute, each connecting arm 133 is provided with a sliding button vertically penetrating through the chute, when the circular cutter resets, the connecting strip 22 can pull the connecting arm 133 to move towards one side direction of the wire harness body 10 until the terminal 101 on the placing frame 132 is sleeved on the part of the wire harness body 10 exposing the wire cable and pushes the surface back at the same time, and finally, the surface can be broken manually or by adopting additional cutting equipment to realize complete insertion of the terminal 101.
It should be noted that the placing frame 132 in the present embodiment is elastically installed on the fixed panel 13, and the placing frame 132 is provided with a protrusion for the terminal 101 to be sleeved in, so as to avoid displacement when the terminal 101 is sleeved in.
Finally, the cable can be taken down and the connection part of the terminal and the wire harness body is crimped by the crimping equipment, the crimping equipment can adopt commonly used known equipment such as crimping pliers, and the crimping equipment is not specifically arranged in the drawings, and is not described in detail.
The above embodiments are only for illustrating the technical solution of the present invention, and are not limiting; although the invention has been described in detail with reference to the foregoing embodiments, it will be understood by those of ordinary skill in the art that: the technical scheme described in the foregoing embodiments can be modified or some technical features thereof can be replaced by equivalents; these modifications or substitutions do not depart from the essence of the corresponding technical solutions from the protection scope of the technical solutions of the embodiments of the present invention.

Claims (10)

1.一种新能源汽车数据连接线束的制备方法,其特征在于,包括:1. A method for preparing a new energy vehicle data connection harness, characterized by comprising: 步骤1:将线束本体(10)放置在模具(1)上并锁紧固定;Step 1: Place the wiring harness body (10) on the mold (1) and lock it in place; 步骤2:通过模具(1)上的第一环切器(11)和第二环切器(12)剥离线束本体(10)外侧的表皮,并将剥离后的表皮朝线束本体(10)一侧方向推动;Step 2: peeling off the outer surface of the wiring harness body (10) by using the first circular cutter (11) and the second circular cutter (12) on the mold (1), and pushing the peeled outer surface toward one side of the wiring harness body (10); 步骤3:在剥离后的线束本体(10)外端套上端子(101)并压接端子(101)和线束本体(10)的连接处;Step 3: Sleeve the terminal (101) onto the outer end of the stripped wire harness body (10) and crimp the connection between the terminal (101) and the wire harness body (10); 其中,所述模具(1)包括一固定面板(13)和设置在固定面板(13)上的固定托盘(14),所述固定托盘(14)呈凹面朝上的弧形状并用于托住线束本体(10),位于固定面板(13)上还设有一可沿其长度方向线性活动的支架(2),所述第一环切器(11)和第二环切器(12)均安装在支架(2)上,每个环切器上分别包括有呈圆周排布在线束本体(10)外侧的刀头(15),并当支架(2)移动时,每个刀头(15)均沿线束本体(10)径向移动并扎进线束本体(10)外侧表皮内。The mold (1) comprises a fixed panel (13) and a fixed tray (14) arranged on the fixed panel (13); the fixed tray (14) is in an arc shape with a concave surface facing upward and is used to support the wiring harness body (10); a bracket (2) which can move linearly along its length direction is also provided on the fixed panel (13); the first circular cutter (11) and the second circular cutter (12) are both installed on the bracket (2); each circular cutter comprises a cutting head (15) arranged in a circumferential manner on the outside of the wiring harness body (10); and when the bracket (2) moves, each cutting head (15) moves radially along the wiring harness body (10) and penetrates into the outer surface of the wiring harness body (10). 2.根据权利要求1所述的一种新能源汽车数据连接线束的制备方法,其特征在于,所述支架(2)包括有两片相平行的固定环(21),所述固定环(21)同轴套在线束本体(10)的外侧,且刀头(15)活动安装在固定环(21)上并可沿固定环(21)径向活动。2. A method for preparing a new energy vehicle data connection harness according to claim 1, characterized in that the bracket (2) comprises two parallel fixing rings (21), the fixing rings (21) are coaxially sleeved on the outside of the harness body (10), and the cutter head (15) is movably mounted on the fixing ring (21) and can move radially along the fixing ring (21). 3.根据权利要求2所述的一种新能源汽车数据连接线束的制备方法,其特征在于,每个所述刀头(15)均弹性滑动安装在固定环(21)上,且固定面板(13)上设置有与刀头(15)配合并用于让刀头(15)朝线束本体(10)外端方向移动的挤压板(131)。3. A method for preparing a new energy vehicle data connection harness according to claim 2, characterized in that each of the cutter heads (15) is elastically slidably mounted on a fixing ring (21), and a squeezing plate (131) is provided on the fixing panel (13) to cooperate with the cutter head (15) and to allow the cutter head (15) to move toward the outer end of the harness body (10). 4.根据权利要求3所述的一种新能源汽车数据连接线束的制备方法,其特征在于,所述刀头(15)远离线束本体(10)的一端呈弧面,所述挤压板(131)位于刀头(15)上端弧面的移动路径上。4. A method for preparing a new energy vehicle data connection harness according to claim 3, characterized in that the end of the cutter head (15) away from the harness body (10) is in the form of an arc surface, and the extrusion plate (131) is located on the moving path of the arc surface at the upper end of the cutter head (15). 5.根据权利要求4所述的一种新能源汽车数据连接线束的制备方法,其特征在于,两个所述固定环(21)上分别设有三个呈圆周排布的刀头(15),且任一个刀头(15)的中轴线位于另一个固定环(21)上的相邻两个刀头(15)中轴线的中部。5. A method for preparing a new energy vehicle data connection harness according to claim 4, characterized in that three circumferentially arranged cutter heads (15) are respectively provided on the two fixing rings (21), and the central axis of any cutter head (15) is located in the middle of the central axes of two adjacent cutter heads (15) on the other fixing ring (21). 6.根据权利要求5所述的一种新能源汽车数据连接线束的制备方法,其特征在于,所述挤压板(131)包括:6. A method for preparing a new energy vehicle data connection harness according to claim 5, characterized in that the extruded plate (131) comprises: 第一挤压部(1311),所述第一挤压部(1311)设置有三个,三个第一挤压部(1311)圆周排布并分别位于第一环切器(11)上三个刀头(15)的移动路径上;A first extrusion portion (1311), wherein three first extrusion portions (1311) are provided, and the three first extrusion portions (1311) are arranged circumferentially and are respectively located on the moving paths of the three cutting heads (15) on the first circumcision device (11); 第二挤压部(1312),所述第二挤压部(1312)设置有三个,三个第二挤压部(1312)圆周排布并分别位于第二环切器(12)上三个刀头(15)的移动路径上;A second extrusion portion (1312), wherein three second extrusion portions (1312) are provided, and the three second extrusion portions (1312) are arranged circumferentially and are respectively located on the moving paths of the three cutting heads (15) on the second circumcision device (12); 其中,所述第一挤压部(1311)和第二挤压部(1312)同时与相应的刀头(15)接触。The first extrusion portion (1311) and the second extrusion portion (1312) are in contact with the corresponding cutter head (15) at the same time. 7.根据权利要求6所述的一种新能源汽车数据连接线束的制备方法,其特征在于,所述第一挤压部(1311)包括:7. A method for preparing a new energy vehicle data connection harness according to claim 6, characterized in that the first extrusion portion (1311) comprises: 直线段(1313),所述直线段(1313)与线束本体(10)之间的距离与第二挤压部(1312)与线束本体(10)之间的距离相等;a straight line segment (1313), wherein the distance between the straight line segment (1313) and the wire harness body (10) is equal to the distance between the second extrusion portion (1312) and the wire harness body (10); 转折段(1314),所述转折段(1314)衔接在直线段(1313)的一端,且转折段(1314)与线束本体(10)之间的距离大于第二挤压部(1312)与线束本体(10)之间的距离。A turning section (1314), wherein the turning section (1314) is connected to one end of the straight section (1313), and the distance between the turning section (1314) and the wiring harness body (10) is greater than the distance between the second extrusion portion (1312) and the wiring harness body (10). 8.根据权利要求7所述的一种新能源汽车数据连接线束的制备方法,其特征在于,两片所述固定环(21)之间的距离可调。8. A method for preparing a new energy vehicle data connection harness according to claim 7, characterized in that the distance between the two fixing rings (21) is adjustable. 9.根据权利要求8所述的一种新能源汽车数据连接线束的制备方法,其特征在于,所述固定面板(13)上还设有一个可朝线束本体(10)一侧方向移动的放置架(132),所述放置架(132)呈凹面朝上的弧形结构并用于放置端子(101)。9. A method for preparing a new energy vehicle data connection harness according to claim 8, characterized in that a placement rack (132) movable toward one side of the harness body (10) is further provided on the fixed panel (13), and the placement rack (132) is in an arc-shaped structure with a concave surface facing upward and is used to place the terminal (101). 10.根据权利要求9所述的一种新能源汽车数据连接线束的制备方法,其特征在于,所述支架(2)上设有连接条(22),所述连接条(22)上沿线束本体(10)轴线方向开设有滑槽,所述放置架(132)上设有可在滑槽内滑动的连接臂(133)。10. A method for preparing a new energy vehicle data connection harness according to claim 9, characterized in that a connecting strip (22) is provided on the bracket (2), a slide groove is provided on the connecting strip (22) along the axial direction of the harness body (10), and a connecting arm (133) that can slide in the slide groove is provided on the placement frame (132).
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CN119029647A (en) * 2024-10-29 2024-11-26 中国电建市政建设集团有限公司 A cable quick connection device and quick connection method thereof

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CN215452017U (en) * 2021-06-25 2022-01-07 合肥康木科技发展有限公司 Wire harness peeling machine
CN218693420U (en) * 2022-10-20 2023-03-24 佰信电子科技(苏州)有限公司 Special pencil cutting device of new energy automobile

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Publication number Priority date Publication date Assignee Title
US4697339A (en) * 1985-03-26 1987-10-06 E. I. Du Pont De Nemours And Company Method for the processing of a cable end and cable connector for connection to the cable
CN215452017U (en) * 2021-06-25 2022-01-07 合肥康木科技发展有限公司 Wire harness peeling machine
CN218693420U (en) * 2022-10-20 2023-03-24 佰信电子科技(苏州)有限公司 Special pencil cutting device of new energy automobile

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN119029647A (en) * 2024-10-29 2024-11-26 中国电建市政建设集团有限公司 A cable quick connection device and quick connection method thereof

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