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CN118630296A - Secondary battery and method for manufacturing secondary battery - Google Patents

Secondary battery and method for manufacturing secondary battery Download PDF

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Publication number
CN118630296A
CN118630296A CN202410266509.4A CN202410266509A CN118630296A CN 118630296 A CN118630296 A CN 118630296A CN 202410266509 A CN202410266509 A CN 202410266509A CN 118630296 A CN118630296 A CN 118630296A
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negative electrode
containing particles
particles
secondary battery
electrode active
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小野寺直利
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Prime Planet Energy and Solutions Inc
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Prime Planet Energy and Solutions Inc
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00Secondary cells; Manufacture thereof
    • H01M10/05Accumulators with non-aqueous electrolyte
    • H01M10/052Li-accumulators
    • H01M10/0525Rocking-chair batteries, i.e. batteries with lithium insertion or intercalation in both electrodes; Lithium-ion batteries
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00Secondary cells; Manufacture thereof
    • H01M10/05Accumulators with non-aqueous electrolyte
    • H01M10/058Construction or manufacture
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M4/00Electrodes
    • H01M4/02Electrodes composed of, or comprising, active material
    • H01M4/36Selection of substances as active materials, active masses, active liquids
    • H01M4/362Composites
    • H01M4/366Composites as layered products
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M4/00Electrodes
    • H01M4/02Electrodes composed of, or comprising, active material
    • H01M4/36Selection of substances as active materials, active masses, active liquids
    • H01M4/38Selection of substances as active materials, active masses, active liquids of elements or alloys
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M4/00Electrodes
    • H01M4/02Electrodes composed of, or comprising, active material
    • H01M4/36Selection of substances as active materials, active masses, active liquids
    • H01M4/38Selection of substances as active materials, active masses, active liquids of elements or alloys
    • H01M4/386Silicon or alloys based on silicon
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M4/00Electrodes
    • H01M4/02Electrodes composed of, or comprising, active material
    • H01M4/62Selection of inactive substances as ingredients for active masses, e.g. binders, fillers
    • H01M4/624Electric conductive fillers
    • H01M4/625Carbon or graphite
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10Energy storage using batteries

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  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Electrochemistry (AREA)
  • General Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Composite Materials (AREA)
  • Manufacturing & Machinery (AREA)
  • Materials Engineering (AREA)
  • Battery Electrode And Active Subsutance (AREA)

Abstract

在此公开的二次电池是具备具有正极和负极的电极体的二次电池,负极具备:负极集电体和配置于该负极集电体上的负极活性物质层。负极活性物质层包含作为负极活性物质的石墨粒子和含Si粒子、以及作为导电材料的碳纳米管。含Si粒子为含有网络结构状的Si纳米粒子的多孔体,多孔体的至少一些细孔中配置有碳纳米管。将含Si粒子的重量设为100wt%时碳纳米管与该含Si粒子的重量比X为0.02wt%~4wt%。

The secondary battery disclosed herein is a secondary battery having an electrode body having a positive electrode and a negative electrode, wherein the negative electrode comprises: a negative electrode current collector and a negative electrode active material layer disposed on the negative electrode current collector. The negative electrode active material layer comprises graphite particles and Si-containing particles as negative electrode active materials, and carbon nanotubes as conductive materials. The Si-containing particles are porous bodies containing Si nanoparticles in a network structure, and carbon nanotubes are disposed in at least some of the pores of the porous body. When the weight of the Si-containing particles is set to 100wt%, the weight ratio X of the carbon nanotubes to the Si-containing particles is 0.02wt% to 4wt%.

Description

二次电池和二次电池的制造方法Secondary battery and method for manufacturing secondary battery

技术领域Technical Field

本发明涉及二次电池和二次电池的制造方法。The present invention relates to a secondary battery and a method for manufacturing the secondary battery.

背景技术Background Art

锂离子二次电池等二次电池适合用于个人计算机、移动终端等的便携式电源、电动汽车(BEV)、混合动力汽车(HEV)、插电式混合动力汽车(PHEV)等车辆驱动用电源等。这样的二次电池中使用的负极一般具有在负极集电体上配置有含有负极活性物质的负极活性物质层的构成。Secondary batteries such as lithium-ion secondary batteries are suitable for use in portable power sources such as personal computers and mobile terminals, and vehicle driving power sources such as electric vehicles (BEVs), hybrid electric vehicles (HEVs), and plug-in hybrid electric vehicles (PHEVs). The negative electrode used in such a secondary battery generally has a structure in which a negative electrode active material layer containing a negative electrode active material is arranged on a negative electrode current collector.

近年来,以二次电池的高容量化等为目的,研究了使用Si系材料作为负极活性物质(例如专利文献1~3)。专利文献1中公开了一种具有微孔、介孔和/或大孔的多孔碳材料与硅的复合体。另外,专利文献2中公开了一种以由植物性原料生成的非晶二氧化硅为前体的硅材料。专利文献3中公开了一种包含含有Si系材料的负极活性物质、最外周直径为5nm以下的碳纳米管、以及重均分子量为15万~45万的羧甲基纤维素的负极。In recent years, for the purpose of increasing the capacity of secondary batteries, the use of Si-based materials as negative electrode active materials has been studied (for example, Patent Documents 1 to 3). Patent Document 1 discloses a composite of a porous carbon material having micropores, mesopores and/or macropores and silicon. In addition, Patent Document 2 discloses a silicon material with amorphous silicon dioxide generated from plant raw materials as a precursor. Patent Document 3 discloses a negative electrode comprising a negative electrode active material containing a Si-based material, a carbon nanotube having an outermost diameter of less than 5 nm, and a carboxymethyl cellulose having a weight average molecular weight of 150,000 to 450,000.

现有技术文献Prior art literature

专利文献Patent Literature

专利文献1:日本特表2018-534720号公报Patent Document 1: Japanese Patent Application No. 2018-534720

专利文献2:日本特开2021-38114号公报Patent Document 2: Japanese Patent Application Publication No. 2021-38114

专利文献3:国际公开第2022/070895号Patent Document 3: International Publication No. 2022/070895

发明内容Summary of the invention

Si系材料与石墨粒子等碳材料相比,比容量较大,另一方面,充放电时的膨胀收缩较大,存在导电通路容易断开的趋势。因此,使用Si系材料的情况下,二次电池的初始特性(例如初始的充放电效率)容易降低。因此,使用Si系材料作为负极活性物质时,二次电池的初始特性的提高仍存在改善的余地。Compared with carbon materials such as graphite particles, Si-based materials have a larger specific capacity. On the other hand, they expand and contract more during charging and discharging, and there is a tendency for the conductive path to be easily disconnected. Therefore, when using Si-based materials, the initial characteristics of the secondary battery (such as the initial charge and discharge efficiency) are easily reduced. Therefore, when using Si-based materials as negative electrode active materials, there is still room for improvement in the initial characteristics of the secondary battery.

本发明是鉴于上述方面而完成的,提供一种具备包含石墨粒子和Si系材料作为负极活性物质的负极的二次电池,且为具有优异的初始充放电效率的二次电池。The present invention has been made in view of the above-mentioned circumstances, and provides a secondary battery including a negative electrode containing graphite particles and a Si-based material as negative electrode active materials, and having excellent initial charge and discharge efficiency.

在此公开的二次电池是具备具有正极和负极的电极体的二次电池,上述负极具备负极集电体和配置于该负极集电体上的负极活性物质层,上述负极活性物质层包含作为负极活性物质的石墨粒子和含Si粒子、以及作为导电材料的碳纳米管。上述含Si粒子为含有网络结构状的Si纳米粒子的多孔体,上述多孔体的至少一些细孔中配置有上述碳纳米管。将上述含Si粒子的重量设为100wt%时上述碳纳米管与该含Si粒子的重量比X为0.02wt%~4wt%。The secondary battery disclosed herein is a secondary battery having an electrode body having a positive electrode and a negative electrode, wherein the negative electrode has a negative electrode collector and a negative electrode active material layer disposed on the negative electrode collector, wherein the negative electrode active material layer comprises graphite particles and Si-containing particles as negative electrode active materials, and carbon nanotubes as conductive materials. The Si-containing particles are porous bodies containing Si nanoparticles in a network structure, and the carbon nanotubes are disposed in at least some of the pores of the porous body. When the weight of the Si-containing particles is set to 100wt%, the weight ratio X of the carbon nanotubes to the Si-containing particles is 0.02wt% to 4wt%.

根据上述构成,通过含Si粒子为含有网络状结构的Si纳米粒子的多孔体而适当形成导电通路。另外,通过含Si粒子具有多个细孔,并在该细孔中适当配置碳纳米管而在石墨粒子与含Si粒子之间也形成导电通路。因此,能够实现初始特性高的二次电池。According to the above configuration, the Si-containing particles are porous bodies containing Si nanoparticles with a network structure, and a conductive path is appropriately formed. In addition, the Si-containing particles have a plurality of pores, and carbon nanotubes are appropriately arranged in the pores to form a conductive path between the graphite particles and the Si-containing particles. Therefore, a secondary battery with high initial characteristics can be realized.

附图说明BRIEF DESCRIPTION OF THE DRAWINGS

图1是示意地示出一个实施方式的二次电池的内部结构的图。FIG. 1 is a diagram schematically showing the internal structure of a secondary battery according to an embodiment.

图2是示意地示出一个实施方式的电极体的构成的图。FIG. 2 is a diagram schematically showing the structure of an electrode body according to one embodiment.

图3是示意地示出一个实施方式的负极的图。FIG. 3 is a diagram schematically showing a negative electrode according to one embodiment.

图4是示出一个实施方式的二次电池的制造方法的流程图。FIG. 4 is a flowchart showing a method for manufacturing a secondary battery according to an embodiment.

符号说明Explanation of symbols

20 电极体20 Electrode body

30 电池壳30 Battery Case

36 安全阀36 Safety valve

42 正极端子42 Positive terminal

42a 正极集电板42a Positive electrode collector plate

44 负极端子44 Negative terminal

44a 负极集电板44a Negative collector plate

50 正极(正极片)50 positive electrode (positive electrode sheet)

52 正极集电体52 positive electrode collector

52a 正极集电体露出部52a Positive electrode current collector exposed portion

54 正极活性物质层54 Positive electrode active material layer

60 负极(负极片)60 Negative electrode (negative electrode sheet)

62 负极集电体62 negative electrode collector

62a 负极集电体露出部62a Negative electrode current collector exposed portion

64 负极活性物质层64 Negative electrode active material layer

66 石墨粒子66 Graphite particles

67 含Si粒子67 Containing Si particles

67a Si纳米粒子67a Si nanoparticles

67b 细孔67b Pore

68 碳纳米管(CNT)68 Carbon nanotube (CNT)

70 隔离件70 Isolation

100 二次电池100 Secondary batteries

具体实施方式DETAILED DESCRIPTION

以下,参照附图对这里公开的技术的实施方式附图进行说明。应予说明,本说明书中特别提及的事项以外的事情且为这里公开的技术的实施所必需的事情(例如,不对在此公开的技术赋予特征的二次电池的一般的构成和制造工序等)可以基于该领域中的现有技术作为本领域技术人员的设计事项来把握。这里公开的技术可以基于本说明书中公开的内容和该领域中的技术常识来实施。应予说明,各附图进行了示意性描绘,尺寸关系(长度、宽度、厚度等)不一定反映实际的尺寸关系。另外,以下进行说明的附图中,对起到相同作用的部件、部位标注相同的符号,有时省略或简化重复的说明。另外,本说明书中表示范围的“A~B”(A、B为任意数值)的记载表示A以上B以下。Hereinafter, the embodiments of the technology disclosed herein will be described with reference to the accompanying drawings. It should be noted that matters other than matters specifically mentioned in this specification and necessary for the implementation of the technology disclosed herein (for example, the general structure and manufacturing process of secondary batteries that do not characterize the technology disclosed herein, etc.) can be grasped as design matters for those skilled in the art based on the prior art in this field. The technology disclosed herein can be implemented based on the contents disclosed in this specification and the technical common sense in this field. It should be noted that each of the drawings is schematically depicted, and the dimensional relationship (length, width, thickness, etc.) does not necessarily reflect the actual dimensional relationship. In addition, in the drawings described below, the same symbols are marked for components and parts that play the same role, and repeated descriptions are sometimes omitted or simplified. In addition, the description of "A to B" (A and B are arbitrary numerical values) indicating a range in this specification means that A is above and B is below.

应予说明,本说明书中“二次电池”是指通过电荷载体在正极与负极之间进行迁移而能够反复充放电的电池。另外,本说明书中“锂离子二次电池”是指利用锂离子作为电荷载体通过在正负极间伴随着锂离子的电荷的迁移来实现充放电的二次电池。It should be noted that in this specification, "secondary battery" refers to a battery that can be repeatedly charged and discharged by the migration of charge carriers between the positive electrode and the negative electrode. In addition, in this specification, "lithium ion secondary battery" refers to a secondary battery that uses lithium ions as charge carriers to achieve charge and discharge by the migration of the charge of lithium ions between the positive and negative electrodes.

图1是示意地示出一个实施方式的二次电池100的内部结构的图。如图1所示,二次电池100具备:具有正极50和负极60的电极体20、电解液(未图示)、以及收容电极体20和电解液的电池壳30。图1所示的二次电池100在此为锂离子二次电池。在此公开的负极60优选作为锂离子二次电池用的负极使用。FIG. 1 is a diagram schematically showing the internal structure of a secondary battery 100 according to an embodiment. As shown in FIG. 1 , the secondary battery 100 includes an electrode body 20 having a positive electrode 50 and a negative electrode 60, an electrolyte (not shown), and a battery case 30 for accommodating the electrode body 20 and the electrolyte. The secondary battery 100 shown in FIG. 1 is a lithium ion secondary battery. The negative electrode 60 disclosed herein is preferably used as a negative electrode for a lithium ion secondary battery.

电池壳30中设置有外部连接用的正极端子42和负极端子44以及以在电池壳30的内压上升至规定水平以上时释放该内压的方式设定的薄壁的安全阀36。另外,电池壳30中设置有用于注入非水电解液的注入口(未图示)。正极端子42与正极集电板42a进行电连接。负极端子44与负极集电板44a进行电连接。作为电池壳30的材质,例如使用铝等轻量且热传导性良好的金属材料。The battery case 30 is provided with a positive terminal 42 and a negative terminal 44 for external connection, and a thin-walled safety valve 36 set in a manner to release the internal pressure of the battery case 30 when the internal pressure rises to a predetermined level or more. In addition, the battery case 30 is provided with an injection port (not shown) for injecting a non-aqueous electrolyte. The positive terminal 42 is electrically connected to the positive electrode collector plate 42a. The negative terminal 44 is electrically connected to the negative electrode collector plate 44a. As the material of the battery case 30, a metal material such as aluminum, which is lightweight and has good thermal conductivity, is used.

图2是示意地示出电极体20的构成的图。这里,电极体20是扁平形状的卷绕电极体。如图2所示,电极体20具有将长条片状的正极50(以下,也称为“正极片50”)和长条片状的负极60(以下,也称为“负极片60”)隔着2张长条状的隔离件70重叠并在长边方向卷绕而成的形态。正极片50具有在长条状的正极集电体52的单面或两面(这里为两面)沿着长边方向形成有正极活性物质层54的构成。负极片60具有在长条状的负极集电体62的单面或两面(这里为两面)沿着长边方向形成有负极活性物质层64的构成。如图1和图2所示,正极集电体露出部52a(即,未形成正极活性物质层54而正极集电体52露出的部分)和负极集电体露出部62a(即,未形成负极活性物质层64而负极集电体62露出的部分)以从电极体20的卷绕轴向(即,与上述长边方向正交的片宽方向)的两端向外侧突出的方式形成。正极集电体露出部52a和负极集电体露出部62a分别接合有正极集电板42a和负极集电板44a。FIG. 2 is a diagram schematically showing the structure of the electrode body 20. Here, the electrode body 20 is a flat wound electrode body. As shown in FIG. 2 , the electrode body 20 has a shape in which a long sheet-shaped positive electrode 50 (hereinafter, also referred to as a "positive electrode sheet 50") and a long sheet-shaped negative electrode 60 (hereinafter, also referred to as a "negative electrode sheet 60") are overlapped with two long strips of separators 70 and wound in the long side direction. The positive electrode sheet 50 has a structure in which a positive electrode active material layer 54 is formed on one side or both sides (here both sides) of a long strip-shaped positive electrode collector 52 along the long side direction. The negative electrode sheet 60 has a structure in which a negative electrode active material layer 64 is formed on one side or both sides (here both sides) of a long strip-shaped negative electrode collector 62 along the long side direction. As shown in FIGS. 1 and 2 , the positive electrode current collector exposed portion 52a (i.e., the portion where the positive electrode active material layer 54 is not formed and the positive electrode current collector 52 is exposed) and the negative electrode current collector exposed portion 62a (i.e., the portion where the negative electrode active material layer 64 is not formed and the negative electrode current collector 62 is exposed) are formed so as to protrude outward from both ends of the winding axial direction (i.e., the sheet width direction orthogonal to the above-mentioned long side direction) of the electrode body 20. The positive electrode current collector exposed portion 52a and the negative electrode current collector exposed portion 62a are respectively joined to the positive electrode current collector plate 42a and the negative electrode current collector plate 44a.

作为构成正极片50的正极集电体52,使用锂离子二次电池中使用的公知的正极集电体即可,没有特别限定。例如,可举出导电性良好的金属(例如,铝、镍、钛、不锈钢等)制的片或箔。作为正极集电体52,优选铝箔。正极集电体52的尺寸没有特别限定,只要根据电池设计适当地确定即可。使用铝箔作为正极集电体52的情况下,其厚度没有特别限定,例如为5μm~35μm,优选为7μm~20μm。As the positive electrode collector 52 constituting the positive electrode sheet 50, a known positive electrode collector used in a lithium-ion secondary battery can be used without particular limitation. For example, sheets or foils made of metals with good electrical conductivity (for example, aluminum, nickel, titanium, stainless steel, etc.) can be cited. As the positive electrode collector 52, aluminum foil is preferred. The size of the positive electrode collector 52 is not particularly limited, as long as it is appropriately determined according to the battery design. When aluminum foil is used as the positive electrode collector 52, its thickness is not particularly limited, for example, 5μm to 35μm, preferably 7μm to 20μm.

正极活性物质层54含有正极活性物质。作为正极活性物质,使用锂离子二次电池中使用的公知的组成的正极活性物质即可。具体而言,例如,作为正极活性物质,可以使用锂复合氧化物、锂过渡金属磷酸化合物(例如,磷酸铁锂(LiFePO4)、磷酸锰锂(LiMnPO4))等。正极活性物质的结晶结构没有特别限定,可以为层状结构、尖晶石结构、橄榄石结构等。The positive electrode active material layer 54 contains a positive electrode active material. As the positive electrode active material, a known positive electrode active material used in a lithium ion secondary battery can be used. Specifically, for example, as the positive electrode active material, a lithium composite oxide, a lithium transition metal phosphate compound (for example, lithium iron phosphate (LiFePO 4 ), lithium manganese phosphate (LiMnPO 4 )) or the like can be used. The crystal structure of the positive electrode active material is not particularly limited, and may be a layered structure, a spinel structure, an olivine structure, or the like.

作为锂复合氧化物,优选含有Ni、Co、Mn中的至少1种作为过渡金属元素的锂过渡金属复合氧化物,作为其具体例,可举出锂镍系复合氧化物、锂钴系复合氧化物、锂锰系复合氧化物、锂镍锰系复合氧化物、锂镍钴锰系复合氧化物、锂镍钴铝系复合氧化物、锂铁镍锰系复合氧化物等。这些正极活性物质可以单独使用1种单独,或者也可以组合2种以上使用。其中,作为正极活性物质,可以优选使用锂镍钴锰系复合氧化物。As the lithium composite oxide, it is preferred that at least one of Ni, Co, and Mn is contained as a transition metal element in a lithium transition metal composite oxide, and as a specific example thereof, lithium nickel composite oxides, lithium cobalt composite oxides, lithium manganese composite oxides, lithium nickel manganese composite oxides, lithium nickel cobalt manganese composite oxides, lithium nickel cobalt manganese composite oxides, lithium nickel cobalt aluminum composite oxides, lithium iron nickel manganese composite oxides, etc. can be cited. These positive electrode active materials can be used alone or in combination of two or more. Among them, lithium nickel cobalt manganese composite oxides can be preferably used as the positive electrode active material.

应予说明,本说明书中“锂镍钴锰系复合氧化物”是指除了以Li、Ni、Co、Mn、O为构成元素的氧化物以外还包含除此以外的1种或2种以上的添加元素的氧化物的术语。作为上述添加元素的例子,可举出Mg、Ca、Al、Ti、V、Cr、Y、Zr、Nb、Mo、Hf、Ta、W、Na、Fe、Zn、Sn等过渡金属元素或典型金属元素等。另外,添加元素也可以为Y/Z、Si、P等准金属元素、或者S、F、Cl、Br、I等非金属元素。该规定对于上述锂镍系复合氧化物、锂钴系复合氧化物、锂锰系复合氧化物、锂镍锰系复合氧化物、锂镍钴铝系复合氧化物、锂铁镍锰系复合氧化物等也同样。It should be noted that in this specification, "lithium nickel cobalt manganese composite oxide" refers to a term for an oxide containing one or more additional elements other than oxides with Li, Ni, Co, Mn, and O as constituent elements. Examples of the above-mentioned additional elements include transition metal elements or typical metal elements such as Mg, Ca, Al, Ti, V, Cr, Y, Zr, Nb, Mo, Hf, Ta, W, Na, Fe, Zn, and Sn. In addition, the additional element may also be a semi-metal element such as Y/Z, Si, and P, or a non-metal element such as S, F, Cl, Br, and I. This provision also applies to the above-mentioned lithium nickel composite oxide, lithium cobalt composite oxide, lithium manganese composite oxide, lithium nickel manganese composite oxide, lithium nickel cobalt aluminum composite oxide, and lithium iron nickel manganese composite oxide.

正极活性物质层54也可以含有正极活性物质以外的成分,例如导电材料、粘结剂等。作为导电材料,例如可以适当使用乙炔黑(AB)等炭黑;气相生长碳纤维(VGCF)、碳纳米管(CNT)等碳纤维;以及(例如,石墨等)碳材料。作为粘结剂,例如可以使用聚偏氟乙烯(PVdF)等。The positive electrode active material layer 54 may also contain components other than the positive electrode active material, such as a conductive material, a binder, etc. As the conductive material, for example, carbon black such as acetylene black (AB); carbon fibers such as vapor grown carbon fiber (VGCF) and carbon nanotubes (CNT); and carbon materials (such as graphite, etc.) may be used appropriately. As the binder, for example, polyvinylidene fluoride (PVdF) may be used.

虽然没有特别限定,但导电材料的含量在将正极活性物质设为100wt%时,优选为0.1wt%~10wt%,更优选为1wt%~5wt%。另外,粘结剂的含量在将正极活性物质设为100wt%时,优选为0.1wt%~10wt%,更优选为1wt%~5wt%。Although not particularly limited, the content of the conductive material is preferably 0.1wt% to 10wt%, more preferably 1wt% to 5wt%, when the positive electrode active material is 100wt%. In addition, the content of the binder is preferably 0.1wt% to 10wt%, more preferably 1wt% to 5wt%, when the positive electrode active material is 100wt%.

正极活性物质层54的每一单面的厚度没有特别限定,例如为20μm以上,优选为50μm以上。另一方面,该厚度例如为300μm以下,优选为200μm以下。The thickness per one side of the positive electrode active material layer 54 is not particularly limited, and is, for example, 20 μm or more, preferably 50 μm or more, and, for example, 300 μm or less, preferably 200 μm or less.

作为隔离件70,可以使用与以往同样的各种微多孔片,例如可举出由聚乙烯(PE)、聚丙烯(PP)等树脂构成的微多孔树脂片。上述微多孔树脂片可以为单层结构,也可以为二层以上的多层结构(例如,在PE层的两面层叠有PP层的三层结构)。另外,隔离件70可以具备耐热层(HRL)。As the separator 70, various microporous sheets similar to those in the past can be used, for example, microporous resin sheets made of resins such as polyethylene (PE) and polypropylene (PP). The microporous resin sheet can be a single-layer structure or a multi-layer structure of two or more layers (for example, a three-layer structure in which PP layers are stacked on both sides of a PE layer). In addition, the separator 70 can have a heat-resistant layer (HRL).

电解质可以使用与以往同样的电解质,例如,可以使用在有机溶剂(非水溶剂)中含有支持盐的非水电解液。作为非水溶剂,可以使用碳酸酯类、酯类、醚类等非质子性溶剂。其中,可以适当采用碳酸酯类、例如碳酸亚乙酯(EC)、碳酸二乙酯(DEC)、碳酸二甲酯(DMC)、碳酸甲乙酯(EMC)等。或者,可以优选使用单氟碳酸亚乙酯(MFEC)、二氟碳酸亚乙酯(DFEC)、单氟甲基二氟甲基碳酸酯(F-DMC)、三氟碳酸二甲酯(TFDMC)这样的氟化碳酸酯等氟系溶剂。这样的非水溶剂可以单独使用1种、或者适当组合2种以上使用。作为支持盐,例如,可以适当使用LiPF6、LiBF4、LiClO4等锂盐。支持盐的浓度没有特别限定,优选为0.7mol/L~1.3mol/L左右。The electrolyte may be the same as that used in the past. For example, a non-aqueous electrolyte containing a supporting salt in an organic solvent (non-aqueous solvent) may be used. As a non-aqueous solvent, aprotic solvents such as carbonates, esters, and ethers may be used. Among them, carbonates such as ethylene carbonate (EC), diethyl carbonate (DEC), dimethyl carbonate (DMC), ethyl methyl carbonate (EMC), etc. may be appropriately used. Alternatively, fluorinated solvents such as fluorinated carbonates such as monofluoroethylene carbonate (MFEC), difluoroethylene carbonate (DFEC), monofluoromethyl difluoromethyl carbonate (F-DMC), and trifluoromethyl carbonate (TFDMC) may be preferably used. Such non-aqueous solvents may be used alone or in combination of two or more. As a supporting salt, for example, lithium salts such as LiPF 6 , LiBF 4 , and LiClO 4 may be appropriately used. The concentration of the supporting salt is not particularly limited, and is preferably about 0.7 mol/L to 1.3 mol/L.

应予说明,上述非水电解质只要不明显损害本技术的效果,就可以含有除了上述非水溶剂、支持盐以外的成分,例如,可以含有气体产生剂、被膜形成剂、分散剂、增稠剂等各种添加剂。It should be noted that the non-aqueous electrolyte may contain components other than the non-aqueous solvent and supporting salt, for example, various additives such as a gas generator, a film forming agent, a dispersant, and a thickener, as long as the effects of the present technology are not significantly impaired.

以下,对在此公开的二次电池的负极60进行说明。图3是示意地示出在此公开的二次电池100的负极60的图。如图3所示,负极60具备负极集电体62和配置在该负极集电体62上的负极活性物质层64。负极集电体62可以使用以往公知的集电体,没有特别限定。例如,可举出铜、镍、钛、不锈钢等金属制的片材或箔状体。使用铜箔作为负极集电体62的情况下,其平均厚度没有特别限定,例如为5μm~30μm,优选为5μm~20μm,更优选为5μm~15μm。The negative electrode 60 of the secondary battery disclosed herein is described below. FIG. 3 is a diagram schematically showing the negative electrode 60 of the secondary battery 100 disclosed herein. As shown in FIG. 3 , the negative electrode 60 includes a negative electrode collector 62 and a negative electrode active material layer 64 disposed on the negative electrode collector 62. The negative electrode collector 62 can use a conventionally known collector without particular limitation. For example, sheets or foils made of metals such as copper, nickel, titanium, and stainless steel can be cited. When copper foil is used as the negative electrode collector 62, its average thickness is not particularly limited, and is, for example, 5 μm to 30 μm, preferably 5 μm to 20 μm, and more preferably 5 μm to 15 μm.

负极活性物质层64至少含有负极活性物质。负极活性物质层64至少包含石墨粒子66和含Si粒子67作为负极活性物质。上述含Si粒子67为含有网络结构状的Si纳米粒子67a的多孔体。含Si粒子67具有多个细孔67b。上述多个细孔67b中的至少一些细孔67b中配置有碳纳米管68。而且,将含Si粒子67的重量设为100wt%时将碳纳米管68与该含Si粒子67的重量比X调整为0.02wt%~4wt%。根据上述构成,能够提高二次电池100的初始充放电效率。The negative electrode active material layer 64 contains at least a negative electrode active material. The negative electrode active material layer 64 contains at least graphite particles 66 and Si-containing particles 67 as negative electrode active materials. The above-mentioned Si-containing particles 67 are porous bodies containing Si nanoparticles 67a in a network structure. The Si-containing particles 67 have a plurality of pores 67b. Carbon nanotubes 68 are arranged in at least some of the pores 67b of the above-mentioned plurality of pores 67b. Moreover, when the weight of the Si-containing particles 67 is set to 100wt%, the weight ratio X of the carbon nanotubes 68 to the Si-containing particles 67 is adjusted to 0.02wt% to 4wt%. According to the above-mentioned structure, the initial charge and discharge efficiency of the secondary battery 100 can be improved.

并非有意对在此公开的技术进行限定,但得到上述效果的理由推测如下。通过含Si粒子67为含有具有网络状结构的Si纳米粒子67a的多孔体而使导电通路适当提高。另外,通过含Si粒子67具有多个细孔67b,从而将作为导电材料的碳纳米管68适当地配置于含Si粒子67的周围,在石墨粒子66与含Si粒子67之间形成良好的充电通路。因此,二次电池100的初始的充放电效率提高。另外,即便反复伴随着充放电而膨胀收缩,也通过发挥锚定效应而使碳纳米管68难以从多个细孔67b中脱离。而且,通过Si纳米粒子67a具有网络状结构而能够抑制Si纳米粒子67a的膨胀,不易因膨胀而使Si纳米粒子67a受到损伤。因此,即便反复伴随着充放电而膨胀收缩,也难以切断导电通路,二次电池100的循环特性提高。It is not intended to limit the technology disclosed herein, but the reasons for obtaining the above-mentioned effects are speculated as follows. The conductive path is appropriately improved by making the Si-containing particles 67 a porous body containing Si nanoparticles 67a having a network structure. In addition, the Si-containing particles 67 have a plurality of pores 67b, so that the carbon nanotubes 68 as a conductive material are appropriately arranged around the Si-containing particles 67, and a good charging path is formed between the graphite particles 66 and the Si-containing particles 67. Therefore, the initial charge and discharge efficiency of the secondary battery 100 is improved. In addition, even if the expansion and contraction are repeatedly accompanied by charging and discharging, it is difficult for the carbon nanotubes 68 to detach from the plurality of pores 67b by exerting the anchoring effect. Moreover, the expansion of the Si nanoparticles 67a can be suppressed by the Si nanoparticles 67a having a network structure, and it is not easy for the Si nanoparticles 67a to be damaged by expansion. Therefore, even if the expansion and contraction are repeatedly accompanied by charging and discharging, it is difficult to cut off the conductive path, and the cycle characteristics of the secondary battery 100 are improved.

作为石墨粒子66,例如可使用人造石墨、天然石墨等。石墨粒子66可以在其表面具有非晶碳的被覆层。没有特别限定,石墨粒子66为大致球形状即可。应予说明,本说明书中,“大致球形状”是指包含球状、橄榄球状等的术语,例如,是平均长径比(粒子所外接的最小的长方形中,长轴方向的长度与短轴方向的长度之比)例如为1~2(优选为1~1.5)的形状。As the graphite particles 66, for example, artificial graphite, natural graphite, etc. can be used. The graphite particles 66 may have a coating layer of amorphous carbon on their surfaces. There are no particular restrictions, and the graphite particles 66 may be roughly spherical in shape. It should be noted that in this specification, "roughly spherical" refers to terms including spherical, rugby-shaped, etc., for example, a shape with an average aspect ratio (the ratio of the length in the major axis direction to the length in the minor axis direction in the smallest rectangle circumscribed by the particle) of, for example, 1 to 2 (preferably 1 to 1.5).

石墨粒子66的D50粒径没有特别限定,例如优选为5μm~30μm,更优选为10μm~25μm。应予说明,本说明书中,“石墨粒子的D50粒径”是指利用激光衍射散射法通过粒度分布测定而测定的体积基准的粒度分布中相当于从微粒侧起累积为50%的粒径。The D50 particle size of the graphite particles 66 is not particularly limited, and is preferably 5 μm to 30 μm, and more preferably 10 μm to 25 μm. It should be noted that in this specification, the " D50 particle size of the graphite particles" refers to the particle size corresponding to 50% of the cumulative value from the microparticle side in the volume-based particle size distribution measured by the particle size distribution measurement using the laser diffraction scattering method.

含Si粒子67为含有网络状结构的Si纳米粒子67a的多孔体。含Si粒子67只要含有Si,就也可以含有Si以外的成分。作为含Si粒子67,例如,可举出SiOx、Si-C复合体、在多孔Si粒子内分散有Si纳米粒子的粒子等。含Si粒子67的多孔体部分例如可以以Si为主成分而构成,也可以以碳(C)为主成分而构成。例如,可优选采用包含具有网络状结构的Si纳米粒子和多孔碳粒子的Si-C复合体作为含Si粒子67。或者,可优选采用包含具有网络状结构的Si纳米粒子和多孔Si粒子的Si粒子作为含Si粒子67。应予说明,本说明书中“A以B为主成分而构成”是指在构成A的成分中以重量基准计B为最大成分。The Si-containing particles 67 are porous bodies containing Si nanoparticles 67a having a network structure. As long as the Si-containing particles 67 contain Si, they may also contain components other than Si. As the Si-containing particles 67, for example, SiOx, Si-C composites, particles in which Si nanoparticles are dispersed in porous Si particles, etc. can be cited. The porous body part of the Si-containing particles 67 can be composed of Si as the main component, for example, or can be composed of carbon (C) as the main component. For example, a Si-C composite containing Si nanoparticles having a network structure and porous carbon particles can be preferably used as the Si-containing particles 67. Alternatively, a Si particle containing Si nanoparticles having a network structure and porous Si particles can be preferably used as the Si-containing particles 67. It should be noted that in this specification, "A is composed of B as the main component" means that B is the largest component on a weight basis among the components constituting A.

含Si粒子67是具有多个细孔(pore)67b的多孔体。含Si粒子67例如可以具有微孔、介孔和大孔。这里,微孔是指直径为2nm以下的细孔,介孔是指直径超过2nm且小于50nm的细孔,大孔是指直径为50nm以上的细孔。在细孔尺寸过大的情况下,有可能因电解液的侵蚀而导致二次电池100的循环特性降低。从上述观点考虑,含Si粒子67所具有的细孔67b例如优选为1nm~300nm,也可以为1nm~250nm。含Si粒子67例如可以为具有纳米尺寸的多孔结构的纳米多孔结构。The Si-containing particle 67 is a porous body having a plurality of pores (pores) 67b. The Si-containing particle 67 may have, for example, micropores, mesopores, and macropores. Here, micropores refer to pores with a diameter of less than 2nm, mesopores refer to pores with a diameter greater than 2nm and less than 50nm, and macropores refer to pores with a diameter greater than 50nm. When the pore size is too large, the cycle characteristics of the secondary battery 100 may be reduced due to erosion by the electrolyte. From the above viewpoints, the pores 67b possessed by the Si-containing particle 67 are preferably, for example, 1nm to 300nm, or 1nm to 250nm. The Si-containing particle 67 may, for example, be a nanoporous structure having a nano-sized porous structure.

没有特别限定,含Si粒子67优选包含直径为100nm以上的细孔和直径为10nm以下的细孔。通过含Si粒子67具有100nm以上的细孔而容易发挥锚定效应,可在含Si粒子67的表面适当配置碳纳米管。因此,能够提高二次电池100的初始的充放电效率。此外,即便伴随着充放电而含Si粒子67反复膨胀收缩,也因锚定效应而不易使导电材料脱离,导电通路不易断开。因此,二次电池100的循环特性也能够提高。通过含Si粒子67具有10nm以下的细孔而能够适当抑制电解液的侵蚀和伴随着充放电的膨胀收缩。由此,能够提高二次电池100的循环特性。Without particular limitation, the Si-containing particles 67 preferably include pores with a diameter of more than 100 nm and pores with a diameter of less than 10 nm. Since the Si-containing particles 67 have pores of more than 100 nm, the anchoring effect can be easily exerted, and carbon nanotubes can be appropriately arranged on the surface of the Si-containing particles 67. Therefore, the initial charge and discharge efficiency of the secondary battery 100 can be improved. In addition, even if the Si-containing particles 67 repeatedly expand and contract with charging and discharging, the conductive material is not easily detached due to the anchoring effect, and the conductive path is not easily disconnected. Therefore, the cycle characteristics of the secondary battery 100 can also be improved. Since the Si-containing particles 67 have pores of less than 10 nm, the erosion of the electrolyte and the expansion and contraction accompanying charging and discharging can be appropriately suppressed. Thus, the cycle characteristics of the secondary battery 100 can be improved.

更优选含Si粒子67可以调整成直径10nm的细孔的对数微分细孔容积(log微分細孔容積)V10与直径100nm的细孔的对数微分细孔容积V100之比(V10/V100)为1以上。即,优选含Si粒子67具有直径较小的细孔(例如,直径10nm的细孔)多于直径较大的细孔(例如,直径100nm的细孔)的纳米多孔结构。由此,能够适当地兼具二次电池100的初始的充放电效率和循环特性。上述V10与V100之比(V10/V100)优选超过1,更优选为1.2以上,也可以为1.5以上。另外,V10与V100之比(V10/V100)例如优选为20以下,也可以为10以下。More preferably, the Si-containing particles 67 can be adjusted so that the ratio of the logarithmic differential pore volume (log differential pore volume) V10 of pores with a diameter of 10 nm to the logarithmic differential pore volume V100 of pores with a diameter of 100 nm ( V10 / V100 ) is 1 or more. That is, it is preferred that the Si-containing particles 67 have a nanoporous structure in which pores with smaller diameters (for example, pores with a diameter of 10 nm) are more than pores with larger diameters (for example, pores with a diameter of 100 nm). Thus, the initial charge and discharge efficiency and cycle characteristics of the secondary battery 100 can be appropriately combined. The above-mentioned ratio of V10 to V100 ( V10 / V100 ) is preferably greater than 1, more preferably greater than 1.2, and may also be greater than 1.5. In addition, the ratio of V10 to V100 ( V10 / V100 ) is, for example, preferably less than 20, and may also be less than 10.

直径为100nm的细孔的对数微分细孔容积V100和直径为10nm的细孔的对数微分细孔容积V10可以使用比表面积/细孔分布测定装置利用BJH法进行计算。首先,将含Si粒子在真空下加热干燥而制成测定试样。接着,使用液氮作为制冷剂,将氮气(N2气体)作为吸附气体而取得测定试样的吸附等温线,对得到的吸附等温线利用BJH法进行分析,求出对数微分细孔容积分布。然后,可以根据对数微分细孔容积分布而求出直径为100nm的细孔的对数微分细孔容积V100和直径为10nm的细孔的对数微分细孔容积V10The logarithmic differential pore volume V100 of pores with a diameter of 100 nm and the logarithmic differential pore volume V10 of pores with a diameter of 10 nm can be calculated using a specific surface area/pore distribution measuring device using the BJH method. First, the Si-containing particles are heated and dried under vacuum to prepare a measurement sample. Next, liquid nitrogen is used as a refrigerant and nitrogen ( N2 gas) is used as an adsorption gas to obtain an adsorption isotherm of the measurement sample, and the obtained adsorption isotherm is analyzed using the BJH method to obtain the logarithmic differential pore volume distribution. Then, the logarithmic differential pore volume V100 of pores with a diameter of 100 nm and the logarithmic differential pore volume V10 of pores with a diameter of 10 nm can be obtained based on the logarithmic differential pore volume distribution.

含Si粒子67具有网络状结构的Si纳米粒子67a。Si纳米粒子67a为纳米尺寸(即,小于1μm)的Si粒子。Si纳米粒子67a可以存在于上述多孔体的表面和/或多孔体的细孔67b的内部。Si纳米粒子67a优选为100nm以下,更优选为50nm以下。由此,能够使Si纳米粒子67a的每一粒的充放电时的膨胀收缩量变小,即便反复膨胀收缩也不易破裂。另外,没有特别限定,Si纳米粒子67a的平均粒径例如可以为5nm以上。应予说明,本说明书中,“Si纳米粒子的平均粒径”可以如下求出。首先,将负极活性物质层通过FIB(聚焦离子束)加工而制作扫描透射型电子显微镜(STEM)观察用试样。然后,将该试样通过EDX元素映射进行元素分析后,取得BF图像(明场像)和HAADF图像(高角环形暗场像)。根据由BF图像和HAADF图像得到的对比度和形状,可以求出Si纳米粒子的直径。将至少10个Si纳米粒子的直径的算术平均值作为这里的“Si纳米粒子的平均粒径”。The Si-containing particles 67 have Si nanoparticles 67a with a network structure. The Si nanoparticles 67a are Si particles of nanometer size (i.e., less than 1 μm). The Si nanoparticles 67a may be present on the surface of the above-mentioned porous body and/or inside the pores 67b of the porous body. The Si nanoparticles 67a are preferably less than 100 nm, and more preferably less than 50 nm. As a result, the amount of expansion and contraction of each Si nanoparticle 67a during charge and discharge can be reduced, and it is not easy to break even if it is repeatedly expanded and contracted. In addition, there is no particular limitation, and the average particle size of the Si nanoparticles 67a can be, for example, more than 5 nm. It should be noted that in this specification, the "average particle size of Si nanoparticles" can be calculated as follows. First, the negative electrode active material layer is processed by FIB (focused ion beam) to prepare a sample for observation by a scanning transmission electron microscope (STEM). Then, the sample is subjected to elemental analysis by EDX element mapping, and a BF image (bright field image) and a HAADF image (high-angle annular dark field image) are obtained. The diameter of the Si nanoparticles can be determined from the contrast and shape obtained from the BF image and the HAADF image. The arithmetic mean of the diameters of at least 10 Si nanoparticles is referred to as the "average particle size of the Si nanoparticles" herein.

Si纳米粒子67a具有网络状结构。上述网络状结构随机或者有规则地形成多个空隙。通过Si纳米粒子67a具有网络状结构而使导电通路适当提高。另外,通过Si纳米粒子67a具有网络状结构,从而伴随着充放电而Si纳米粒子67a过度膨胀收缩得到抑制。The Si nanoparticles 67a have a network structure. The network structure forms a plurality of gaps randomly or regularly. The conductive path is appropriately improved by the Si nanoparticles 67a having a network structure. In addition, the Si nanoparticles 67a have a network structure, so that the excessive expansion and contraction of the Si nanoparticles 67a accompanying charge and discharge is suppressed.

虽然没有特别限定,但含Si粒子67优选在上述Si纳米粒子67a的周围存在多个细孔67b。特别优选在Si纳米粒子67a的周围存在很多直径较小的细孔(例如直径10nm以下的细孔)。由此,能够缓和伴随着充放电的膨胀收缩,并且适当抑制电解液的侵蚀。Although not particularly limited, the Si-containing particles 67 preferably have a plurality of pores 67b around the Si nanoparticles 67a. It is particularly preferred that there are many pores with smaller diameters (e.g., pores with a diameter of less than 10 nm) around the Si nanoparticles 67a. This can alleviate the expansion and contraction associated with charge and discharge, and appropriately suppress the erosion of the electrolyte.

虽然没有特别限定,但含Si粒子的氧含量在将所有含Si粒子设为100wt%时例如优选为10wt%以下。由此,能够减少由氧含量过多而引起的副反应,能够适当提高二次电池的容量、循环特性。应予说明,氧含量可以通过使用氧分析装置在非活性气体中进行加热熔融来测定。Although not particularly limited, the oxygen content of the Si-containing particles is preferably 10 wt% or less when all Si-containing particles are set to 100 wt%. Thus, the side reactions caused by excessive oxygen content can be reduced, and the capacity and cycle characteristics of the secondary battery can be appropriately improved. It should be noted that the oxygen content can be measured by heating and melting in an inert gas using an oxygen analyzer.

含Si粒子67的D50粒径没有特别限定,例如优选为1μm~15μm,更优选为2μm~10μm。应予说明,本说明书中,“含Si粒子的D50粒径”是指通过利用激光衍射散射法的粒度分布测定而测定的体积基准的粒度分布中相当于从微粒侧起累积为50%的粒径。The D50 particle size of the Si-containing particles 67 is not particularly limited, and is preferably 1 μm to 15 μm, and more preferably 2 μm to 10 μm. It should be noted that in this specification, the " D50 particle size of the Si-containing particles" refers to the particle size corresponding to 50% of the cumulative value from the microparticle side in the volume-based particle size distribution measured by the particle size distribution measurement using the laser diffraction scattering method.

上述含Si粒子67例如可以通过煅烧含有Si的植物而得到。即,含Si粒子67优选为植物来源。具体而言,可以以大米(水稻)、大麦、小麦、黑麦等的稻壳、椰子壳、茶叶、甘蔗、玉米等植物为原料。其中,含Si粒子67优选以稻壳为原料。植物在细胞壁的周围蓄积了从土壤中吸收的硅酸。通过对其进行煅烧,能够得到含有植物来源的具有网络状结构的Si纳米粒子67a的多孔体。其中,含Si粒子67也可以通过分别准备以Si或C为主体构成的多孔体和具有网络状结构的Si纳米粒子并向该多孔体导入Si纳米粒子来准备。The above-mentioned Si-containing particles 67 can be obtained, for example, by calcining plants containing Si. That is, the Si-containing particles 67 are preferably of plant origin. Specifically, rice (paddy rice), barley, wheat, rye, etc., rice husks, coconut shells, tea leaves, sugar cane, corn and other plants can be used as raw materials. Among them, the Si-containing particles 67 are preferably made from rice husks. Plants accumulate silicate absorbed from the soil around their cell walls. By calcining it, a porous body containing Si nanoparticles 67a with a network structure of plant origin can be obtained. Among them, the Si-containing particles 67 can also be prepared by separately preparing a porous body composed mainly of Si or C and Si nanoparticles with a network structure and introducing Si nanoparticles into the porous body.

负极活性物质层64只要不明显损害本技术的效果,也可以含有上述石墨粒子66和含Si粒子以外的成分(例如,不具有如上所述的结构的SiOx、硬碳等)作为负极活性物质。The negative electrode active material layer 64 may contain components other than the graphite particles 66 and Si-containing particles (for example, SiOx or hard carbon not having the above structure) as a negative electrode active material unless the effect of the present technology is significantly impaired.

虽然没有特别限定,但将负极活性物质的总质量(石墨粒子66的重量、含Si粒子67的重量和其它可以作为负极活性物质而含有的成分的重量的合计重量)设为100wt%时,含Si粒子67的含量优选为10wt%~60wt%,更优选为20wt%~40wt%以下。将负极活性物质的总质量设为100wt%时,石墨粒子66的含量优选为40wt%~90wt%,更优选为60wt%~80wt%。即,石墨粒子66的重量与含Si粒子的重量的重量比优选调整成90:10~40:60,也可以调整成80:20~60:40。通过将含Si粒子67的重量调整到上述范围,能够适当兼具初始的充放电效率和循环特性的提高。Although not particularly limited, when the total mass of the negative electrode active material (the total weight of the weight of the graphite particles 66, the weight of the Si-containing particles 67, and the weight of other components that can be contained as the negative electrode active material) is set to 100wt%, the content of the Si-containing particles 67 is preferably 10wt% to 60wt%, and more preferably 20wt% to 40wt% or less. When the total mass of the negative electrode active material is set to 100wt%, the content of the graphite particles 66 is preferably 40wt% to 90wt%, and more preferably 60wt% to 80wt%. That is, the weight ratio of the weight of the graphite particles 66 to the weight of the Si-containing particles is preferably adjusted to 90:10 to 40:60, and can also be adjusted to 80:20 to 60:40. By adjusting the weight of the Si-containing particles 67 to the above range, it is possible to appropriately achieve both initial charge and discharge efficiency and cycle characteristics.

在此公开的二次电池100中,使用碳纳米管(CNT)68作为导电材料。碳纳米管68是具有将形成碳六边形网络的石墨烯卷成筒状的结构的纤维状的碳。碳纳米管68具有长径比高、导电性优异的性质。因此,碳纳米管68容易与石墨粒子66和含Si粒子67纠缠,适当地维持导电通路。另外,如上所述,含Si粒子67具有多个细孔67b,通过在上述细孔67b中配置碳纳米管68,从而即便反复伴随着充放电而膨胀收缩,也不易从含Si粒子67中脱离,适当维持导电通路。In the secondary battery 100 disclosed herein, carbon nanotubes (CNT) 68 are used as conductive materials. Carbon nanotubes 68 are fibrous carbon having a structure in which graphene forming a carbon hexagonal network is rolled into a cylindrical shape. Carbon nanotubes 68 have the properties of high aspect ratio and excellent conductivity. Therefore, carbon nanotubes 68 are easily entangled with graphite particles 66 and Si-containing particles 67, and the conductive path is properly maintained. In addition, as described above, Si-containing particles 67 have a plurality of pores 67b, and by configuring carbon nanotubes 68 in the above-mentioned pores 67b, it is not easy to detach from Si-containing particles 67 even if they expand and contract repeatedly with charge and discharge, and the conductive path is properly maintained.

作为碳纳米管68,例如,可举出由1层石墨烯构成的单层碳纳米管(SWCNT)、由不同的2层SWCNT构成的二层碳纳米管(DWCNT)、由不同的3层以上的SWCNT构成的多层碳纳米管(MWCNT)等。从进一步提高二次电池100的容量的观点考虑,优选单层碳纳米管(SWCNT)。As the carbon nanotube 68, for example, there can be mentioned a single-layer carbon nanotube (SWCNT) composed of one layer of graphene, a two-layer carbon nanotube (DWCNT) composed of two different layers of SWCNT, a multilayer carbon nanotube (MWCNT) composed of three or more different layers of SWCNT, etc. From the viewpoint of further increasing the capacity of the secondary battery 100, a single-layer carbon nanotube (SWCNT) is preferred.

虽然没有特别限定,但碳纳米管68的平均长度优选为1μm~10μm,更优选为1μm~5μm。通过碳纳米管68为上述范围的长度,从而使碳纳米管68适当分散,形成适当的导电通路。另外,碳纳米管68的平均直径没有特别限定,优选为1nm~100nm,更优选为10nm~50nm。碳纳米管68的平均长度和平均直径例如可以通过拍摄碳纳米管的电子显微镜照片并测定30个以上的碳纳米管的长度和直径,由其平均值而分别求出。Although not particularly limited, the average length of the carbon nanotubes 68 is preferably 1 μm to 10 μm, and more preferably 1 μm to 5 μm. The carbon nanotubes 68 are in the above-mentioned range of length, so that the carbon nanotubes 68 are appropriately dispersed to form an appropriate conductive path. In addition, the average diameter of the carbon nanotubes 68 is not particularly limited, but is preferably 1 nm to 100 nm, and more preferably 10 nm to 50 nm. The average length and average diameter of the carbon nanotubes 68 can be obtained, for example, by taking an electron microscope photograph of the carbon nanotubes and measuring the lengths and diameters of more than 30 carbon nanotubes, and then calculating the average values thereof.

通过含Si粒子67具有细孔67b,并适当调整含Si粒子67与碳纳米管68的重量比,从而在含Si粒子67的周围(具体而言,含Si粒子67所具有的细孔67b的至少一部分)适当配置碳纳米管68。由此,在负极活性物质层64内适当形成导电通路,因此初始的充放电效率提高。将含Si粒子67的重量设为100wt%时碳纳米管68与该含Si粒子67的重量比X优选为0.02wt%~4wt%,更优选为0.2wt%~1wt%,进一步优选为0.2wt%~0.6wt%。换言之,在此公开的二次电池100的碳纳米管68的含量(wt%)与含Si粒子67的含量(wt%)之比(CNT/含Si粒子)优选为0.0002~0.04,更优选为0.002~0.01,进一步优选为0.002~0.006。Since the Si-containing particles 67 have pores 67b and the weight ratio of the Si-containing particles 67 to the carbon nanotubes 68 is appropriately adjusted, the carbon nanotubes 68 are appropriately arranged around the Si-containing particles 67 (specifically, at least a portion of the pores 67b of the Si-containing particles 67). As a result, a conductive path is appropriately formed in the negative electrode active material layer 64, so that the initial charge and discharge efficiency is improved. When the weight of the Si-containing particles 67 is set to 100wt%, the weight ratio X of the carbon nanotubes 68 to the Si-containing particles 67 is preferably 0.02wt% to 4wt%, more preferably 0.2wt% to 1wt%, and further preferably 0.2wt% to 0.6wt%. In other words, the ratio (CNT/Si-containing particles) of the content (wt%) of the carbon nanotubes 68 to the content (wt%) of the Si-containing particles 67 in the secondary battery 100 disclosed herein is preferably 0.0002 to 0.04, more preferably 0.002 to 0.01, and further preferably 0.002 to 0.006.

虽然没有特别限定,但将负极活性物质的总质量设为100wt%时碳纳米管的含量优选为0.01wt%~1.4wt%,更优选为0.1wt%~1wt%,进一步优选为0.1wt%~0.2wt%。即,负极活性物质和碳纳米管以重量基准计,优选为负极活性物质:CNT=100:0.01~100:1.4,更优选为负极活性物质:CNT=100:0.1~100:1,进一步优选为负极活性物质:CNT=100:0.1~100:0.2。Although not particularly limited, the content of carbon nanotubes is preferably 0.01 wt% to 1.4 wt%, more preferably 0.1 wt% to 1 wt%, and further preferably 0.1 wt% to 0.2 wt% when the total mass of the negative electrode active material is 100 wt%. That is, the negative electrode active material and the carbon nanotubes are preferably negative electrode active material: CNT = 100: 0.01 to 100: 1.4, more preferably negative electrode active material: CNT = 100: 0.1 to 100: 1, and further preferably negative electrode active material: CNT = 100: 0.1 to 100: 0.2.

负极活性物质层64可以含有除了上述负极活性物质(石墨粒子66和含Si粒子67)和导电材料(碳纳米管)以外的成分(例如粘结剂等)。作为粘结剂,可以使用以往公知的粘结剂。作为粘结剂,例如,可举出羧甲基纤维素(CMC)、聚丙烯酸(PAA)、苯乙烯-丁二烯橡胶(SBR)、聚偏氟乙烯(PVDF)等。其中,可以优选使用CMC、PAA、SBR。另外,虽然没有特别限定,但更优选并用CMC、PAA和SBR。The negative electrode active material layer 64 may contain components (such as a binder, etc.) other than the above-mentioned negative electrode active material (graphite particles 66 and Si-containing particles 67) and the conductive material (carbon nanotubes). As a binder, a conventionally known binder can be used. As a binder, for example, carboxymethyl cellulose (CMC), polyacrylic acid (PAA), styrene-butadiene rubber (SBR), polyvinylidene fluoride (PVDF), etc. can be cited. Among them, CMC, PAA, and SBR can be preferably used. In addition, although not particularly limited, it is more preferred to use CMC, PAA and SBR in combination.

粘结剂整体的含量在将负极活性物质设为100wt%时,例如为1wt%以上,优选为3wt%以上,更优选为3.5wt%以上。另外,粘结剂整体的含量在将负极活性物质设为100wt%时为10wt%以下,优选为8wt%以下,更优选为5wt%以下。The content of the binder as a whole is, for example, 1 wt% or more, preferably 3 wt% or more, and more preferably 3.5 wt% or more, when the negative electrode active material is 100 wt%. In addition, the content of the binder as a whole is 10 wt% or less, preferably 8 wt% or less, and more preferably 5 wt% or less, when the negative electrode active material is 100 wt%.

推测通过含Si粒子67为具有多个细孔的多孔体,从而不仅碳纳米管68,连未图示的粘结剂也配置于含Si粒子67的周围。由此,碳纳米管68不易从含Si粒子67中脱离,能够提高初始的充放电效率和循环特性。It is speculated that since Si-containing particles 67 are porous bodies having a plurality of pores, not only carbon nanotubes 68 but also a binder (not shown) are arranged around Si-containing particles 67. As a result, carbon nanotubes 68 are less likely to be separated from Si-containing particles 67, and initial charge and discharge efficiency and cycle characteristics can be improved.

负极活性物质层64的每一单面的厚度没有特别限定,例如为20μm以上,优选为50μm以上。另一方面,该厚度例如为300μm以下,优选为200μm以下。The thickness per one side of the negative electrode active material layer 64 is not particularly limited, and is, for example, 20 μm or more, preferably 50 μm or more, and, for example, 300 μm or less, preferably 200 μm or less.

虽然没有特别限定,但负极活性物质在整个负极活性物质层64中所占的比例例如为80质量%以上,优选为90质量%以上,进一步优选为95质量%以上。另外,虽然没有特别限定,但负极活性物质在整个负极活性物质层64中所占的比例例如可以为98质量%以下。Although not particularly limited, the proportion of the negative electrode active material in the entire negative electrode active material layer 64 is, for example, 80 mass % or more, preferably 90 mass % or more, and more preferably 95 mass % or more. In addition, although not particularly limited, the proportion of the negative electrode active material in the entire negative electrode active material layer 64 may be, for example, 98 mass % or less.

<二次电池的制造方法><Method for producing secondary battery>

如上所述,在此公开的二次电池100含有石墨粒子66、含Si粒子67和碳纳米管68,该含Si粒子67的细孔的至少一部分中配置有碳纳米管68。上述二次电池100例如可以如下制造。As described above, the secondary battery 100 disclosed herein includes graphite particles 66, Si-containing particles 67, and carbon nanotubes 68, and the carbon nanotubes 68 are disposed in at least a portion of the pores of the Si-containing particles 67. The secondary battery 100 can be manufactured, for example, as follows.

图4是示出在此公开的二次电池100的制造方法的优选实施方式之一的流程图。如图4所示,在此公开的二次电池100的制造方法包括:准备各材料的准备工序S10,以及将准备好的材料进行混合的混合工序S20。混合工序S20优选包括:混合含Si粒子和碳纳米管来准备第1混合物的第1混合工序S21,以及混合第1混合物、石墨粒子、粘结剂和溶剂来准备第2混合物的第2混合工序S22。其中,在此公开的制造方法可以在任意阶段进一步包括其它工序。FIG4 is a flow chart showing one preferred embodiment of the manufacturing method of the secondary battery 100 disclosed herein. As shown in FIG4 , the manufacturing method of the secondary battery 100 disclosed herein includes: a preparation step S10 of preparing each material, and a mixing step S20 of mixing the prepared materials. The mixing step S20 preferably includes: a first mixing step S21 of mixing Si-containing particles and carbon nanotubes to prepare a first mixture, and a second mixing step S22 of mixing the first mixture, graphite particles, a binder and a solvent to prepare a second mixture. Among them, the manufacturing method disclosed herein may further include other steps at any stage.

准备工序S10中,至少准备石墨粒子66、含Si粒子67和碳纳米管68。另外,准备工序S10中,可以准备其它必需成分(例如,粘结剂、溶剂等)。如上所述,石墨粒子66可以优选使用天然石墨、人造石墨。作为含Si粒子67,准备包含具有网络状结构的Si纳米粒子67a的多孔体。作为上述含Si粒子67,例如准备植物来源的Si-C复合体和/或Si粒子即可。更优选准备稻壳来源的Si-C复合体和/或Si粒子作为含Si粒子67。作为碳纳米管68,准备固体成分率为1%~10%左右的水溶性糊状物质即可。In the preparation step S10, at least graphite particles 66, Si-containing particles 67 and carbon nanotubes 68 are prepared. In addition, in the preparation step S10, other necessary components (for example, a binder, a solvent, etc.) can be prepared. As described above, the graphite particles 66 can preferably use natural graphite or artificial graphite. As the Si-containing particles 67, a porous body containing Si nanoparticles 67a having a network structure is prepared. As the above-mentioned Si-containing particles 67, for example, a Si-C complex and/or Si particles of plant origin can be prepared. It is more preferable to prepare a Si-C complex and/or Si particles of rice husk origin as the Si-containing particles 67. As the carbon nanotubes 68, a water-soluble paste having a solid content of about 1% to 10% can be prepared.

作为粘结剂,可以没有特别限制地使用上述例示的粘结剂。作为溶剂,可以使用水系溶剂和非水系溶剂中的任一种。典型而言,优选使用水或以水为主体的混合溶剂。作为构成上述混合溶剂的水以外的溶剂成分,可以适当选择使用可与水均匀混合的有机溶剂(低级醇、低级酮等)的一种或二种以上。例如,优选使用该水系溶剂的80质量%以上(更优选为90质量%以上,进一步优选为95质量%以上)为水的水系溶剂。作为特别优选的例子,可举出实质上由水构成的水系溶剂。As a binder, the binder exemplified above can be used without particular limitation. As a solvent, any of an aqueous solvent and a non-aqueous solvent can be used. Typically, water or a mixed solvent with water as the main body is preferably used. As a solvent component other than water constituting the above-mentioned mixed solvent, one or more than two organic solvents (lower alcohols, lower ketones, etc.) that can be uniformly mixed with water can be appropriately selected. For example, it is preferred to use an aqueous solvent in which more than 80% by mass (more preferably more than 90% by mass, and further preferably more than 95% by mass) of the aqueous solvent is water. As a particularly preferred example, an aqueous solvent substantially consisting of water can be cited.

混合工序S20可以包含第1混合工序S21和第2混合工序S22。第1混合工序S21中,将含Si粒子67和碳纳米管68混合来制作第1混合物。通过预先将含Si粒子67与碳纳米管68混合后再与其它材料混合,能够在含Si粒子67的细孔67b的一部分中适当配置碳纳米管68。因此,容易形成导电通路,能够提高二次电池100的初始的充放电效率。The mixing step S20 may include a first mixing step S21 and a second mixing step S22. In the first mixing step S21, the Si-containing particles 67 and the carbon nanotubes 68 are mixed to prepare a first mixture. By mixing the Si-containing particles 67 and the carbon nanotubes 68 in advance and then mixing with other materials, the carbon nanotubes 68 can be appropriately arranged in a part of the pores 67b of the Si-containing particles 67. Therefore, a conductive path is easily formed, and the initial charge and discharge efficiency of the secondary battery 100 can be improved.

第1混合工序S21中,例如,将粉末状的含Si粒子67和糊状的碳纳米管68投入到搅拌装置中进行混合。搅拌装置例如只要具有进行旋转的搅拌子(分散桨片、涡轮桨片等搅拌桨片、搅拌叶片)即可,没有特别限定。搅拌的转速没有特别限定,例如为1000rpm~5000rpm左右即可。In the first mixing step S21, for example, powdered Si-containing particles 67 and paste-like carbon nanotubes 68 are put into a stirring device for mixing. The stirring device is not particularly limited as long as it has a rotating stirring blade (a stirring blade such as a dispersing blade or a turbine blade, or a stirring blade). The stirring speed is not particularly limited, and for example, it can be about 1000 rpm to 5000 rpm.

第2混合工序S22中,将第1混合工序S21中制作好的第1混合物、石墨粒子66、粘结剂和溶剂混合来制作第2混合物。搅拌装置没有特别限定,可以使用与第1混合工序S21同样的搅拌装置。虽然没有特别限定,但在第2混合工序S22中使用粉末状粘结剂的情况下,优选将作为粉体状的石墨粒子66与粘结剂进行干式混合后,加入第1混合物和溶剂进行熬炼(固練り)混炼。由此,能够提高分散性。In the second mixing step S22, the first mixture prepared in the first mixing step S21, the graphite particles 66, the binder, and the solvent are mixed to prepare the second mixture. The stirring device is not particularly limited, and the same stirring device as the first mixing step S21 can be used. Although not particularly limited, when a powdered binder is used in the second mixing step S22, it is preferred that the graphite particles 66 in powder form and the binder are dry-mixed, and then the first mixture and the solvent are added for kneading (solid kneading). In this way, the dispersibility can be improved.

将上述制作好的第2混合物涂布在负极集电体62上,进行干燥。应予说明,可以进行将配置在负极集电体62上的负极活性物质层64根据需要而干燥并加压的工序。由此,可以调整负极活性物质层64的厚度、密度。The second mixture prepared above is applied to the negative electrode current collector 62 and dried. It should be noted that the negative electrode active material layer 64 disposed on the negative electrode current collector 62 may be dried and pressed as needed. In this way, the thickness and density of the negative electrode active material layer 64 may be adjusted.

正极活性物质层54可以通过使正极活性物质、导电材料和粘结剂分散于适当的溶剂(例如NMP)中来制备糊状(或浆状)的组合物并将该组合物涂布于正极集电体52的表面进行干燥而形成。然后,根据需要进行加压,由此可以调整正极活性物质层54的厚度、密度。The positive electrode active material layer 54 can be formed by dispersing the positive electrode active material, the conductive material and the binder in an appropriate solvent (e.g., NMP) to prepare a paste (or slurry) composition and applying the composition to the surface of the positive electrode collector 52 and drying it. Then, pressurization is performed as needed to adjust the thickness and density of the positive electrode active material layer 54.

将上述制作好的负极60和正极50以利用2张隔离件70而绝缘的状态进行层叠。根据需要,将准备好的层叠体以卷绕轴为中心沿长边方向卷绕,对卷绕后的层叠体进行加压处理,制作扁平形状的卷绕电极体。将该卷绕电极体收容于电池壳30中,从注液孔注入非水电解液。然后,将注液孔密封,使二次电池100封闭。由此,可以制造二次电池100。The negative electrode 60 and the positive electrode 50 prepared above are stacked in an insulated state using two separators 70. As needed, the prepared stack is wound along the long side direction with the winding axis as the center, and the wound stack is pressurized to prepare a flat wound electrode body. The wound electrode body is accommodated in the battery case 30, and a non-aqueous electrolyte is injected from the injection hole. Then, the injection hole is sealed to close the secondary battery 100. In this way, the secondary battery 100 can be manufactured.

以上,对一个实施方式的二次电池100的构成和二次电池100的制造方法进行了说明。上述二次电池100通过包含石墨粒子66、含Si粒子67和碳纳米管68,并在该含Si粒子67的细孔67b的至少一部分中配置碳纳米管68而使初始的充放电效率提高。进而,通过在上述细孔67b中配置有碳纳米管68,从而适当抑制因由反复充放电所致的膨胀收缩而使导电通路断开的情况,二次电池100的循环特性提高。上述二次电池100能够用于各种用途,例如,可以适当用作搭载于乘用车、卡车等车辆中的马达用动力源(驱动用电源)。特别适合作为电动汽车(BEV;Battery Electric Vehicle)的动力源。二次电池100也可以适当用于构建电池组。The above describes the structure of the secondary battery 100 and the manufacturing method of the secondary battery 100 according to one embodiment. The secondary battery 100 includes graphite particles 66, Si-containing particles 67 and carbon nanotubes 68, and the carbon nanotubes 68 are arranged in at least a part of the pores 67b of the Si-containing particles 67 to improve the initial charge and discharge efficiency. Furthermore, by arranging the carbon nanotubes 68 in the pores 67b, the situation where the conductive path is disconnected due to expansion and contraction caused by repeated charge and discharge is appropriately suppressed, and the cycle characteristics of the secondary battery 100 are improved. The secondary battery 100 can be used for various purposes, for example, it can be appropriately used as a motor power source (driving power source) mounted in vehicles such as passenger cars and trucks. It is particularly suitable as a power source for electric vehicles (BEV; Battery Electric Vehicle). The secondary battery 100 can also be appropriately used to construct a battery pack.

上述的二次电池100中,虽然例示了卷绕电极体作为电极体20,但是并不局限于此,例如,也可以为将多个大致矩形的正极与多个大致矩形的负极隔着隔离件交替层叠而成的电极体即层叠电极体。In the secondary battery 100 described above, a wound electrode body is exemplified as the electrode body 20 , but the present invention is not limited thereto. For example, a stacked electrode body may be formed by alternately stacking a plurality of substantially rectangular positive electrodes and a plurality of substantially rectangular negative electrodes with separators interposed therebetween.

以下,对与本发明相关的试验例进行说明,并非有意将本发明限定于以下的试验例所示的方案。Hereinafter, test examples related to the present invention will be described, but the present invention is not intended to be limited to the embodiments shown in the following test examples.

1.第1试验1. Test 1

第1试验中,分别变更含Si粒子的种类、含Si粒子与CNT的重量比、以及混合方法,对二次电池的初始充放电效率进行评价。In the first test, the type of Si-containing particles, the weight ratio of the Si-containing particles to CNTs, and the mixing method were changed to evaluate the initial charge and discharge efficiency of the secondary battery.

<例1><Example 1>

首先,准备石墨粒子和含Si粒子作为负极活性物质。例1的含Si粒子为以稻壳为原料的植物来源的Si-C复合粒子。另外,准备单层碳纳米管(SWCNT)作为导电材料。然后,准备羧甲基纤维素(CMC)、聚丙烯酸(PAA)和苯乙烯-丁二烯橡胶(SBR)作为粘结剂。将它们以重量基准计为石墨粒子:含Si粒子:SWCNT:CMC:PAA:SBR=65:35:0.1:1:1:1.5的方式与作为溶剂的水进行混炼,制备负极活性物质层形成用浆料。First, prepare graphite particles and Si-containing particles as negative electrode active materials. The Si-containing particles in Example 1 are plant-derived Si-C composite particles using rice husks as raw materials. In addition, prepare single-layer carbon nanotubes (SWCNTs) as conductive materials. Then, prepare carboxymethyl cellulose (CMC), polyacrylic acid (PAA) and styrene-butadiene rubber (SBR) as binders. They are mixed with water as a solvent in a weight basis of graphite particles: Si-containing particles: SWCNT: CMC: PAA: SBR = 65:35:0.1:1:1:1.5 to prepare a slurry for forming a negative electrode active material layer.

具体而言,负极活性物质层形成用浆料的混合和混炼如下实施。首先,将含Si粒子、糊状的SWCNT(固体成分率2%)和溶剂投入到容器中。使用分散机以转速3000rpm进行混合,制作第1混合物。接着,使用搅拌造粒机,将石墨粒子、CMC和PAA进行干式混合,在该混合粉体中加入上述制作好的第1混合物和溶剂,进行熬炼混炼。熬炼混炼时的固体成分率为65%。进一步在熬炼混炼后的混合物中加入SBR和溶剂进行混合。由此,制备负极活性物质层形成用浆料。Specifically, the mixing and kneading of the slurry for forming the negative electrode active material layer is carried out as follows. First, Si-containing particles, paste-like SWCNT (solid content 2%) and a solvent are put into a container. Use a disperser to mix at a rotation speed of 3000 rpm to prepare a first mixture. Next, use a stirring granulator to dry-mix the graphite particles, CMC and PAA, add the above-prepared first mixture and solvent to the mixed powder, and knead and knead. The solid content during kneading and kneading is 65%. SBR and a solvent are further added to the mixture after kneading and mixing. In this way, a slurry for forming the negative electrode active material layer is prepared.

应予说明,混炼时的固体成分率C(%)如下确定。在上述比率的石墨粒子与含Si粒子的混合粉体中加水,将混合所需扭矩最大的水分率设为A(%)。将相当于水分率A(%)的混合粉体每100g的水分量设为B(ml)。此时,能够提供最大扭矩的固体成分率C(%)可以由公式:C(%)=100-A=(100/(100+B))×100而算出。It should be noted that the solid content C (%) during kneading is determined as follows. Water is added to the mixed powder of graphite particles and Si-containing particles in the above ratio, and the moisture content at which the torque required for mixing is the maximum is set to A (%). The amount of water per 100g of the mixed powder equivalent to the moisture content A (%) is set to B (ml). At this time, the solid content C (%) that can provide the maximum torque can be calculated by the formula: C (%) = 100-A = (100/(100+B)) × 100.

将上述制备好的负极活性物质层形成用浆料以带状涂布在铜箔(厚度10μm)的两面。然后,对铜箔上的浆料进行干燥,并加压至规定厚度后,加工成规定尺寸,由此制作负极片。The prepared negative electrode active material layer forming slurry was applied in strips on both sides of a copper foil (thickness 10 μm). The slurry on the copper foil was then dried, pressed to a predetermined thickness, and processed into a predetermined size to prepare a negative electrode sheet.

接着,准备作为正极活性物质的锂镍钴锰复合氧化物(NCM)、作为导电材料的乙炔黑(AB)和作为粘结剂的PVDF。将它们以达到NCM:AB:PVDF=100:1:1的重量比的方式与作为溶剂的N-甲基吡咯烷酮(NMP)混合,制备正极活性物质层形成用浆料。将该浆料以带状涂布到铝箔(厚度15μm)的两面。然后,将铝箔上的浆料进行干燥,并加压至规定厚度后,加工成规定尺寸,由此制作正极片。Next, prepare lithium nickel cobalt manganese composite oxide (NCM) as a positive electrode active material, acetylene black (AB) as a conductive material, and PVDF as a binder. Mix them with N-methylpyrrolidone (NMP) as a solvent in a weight ratio of NCM:AB:PVDF=100:1:1 to prepare a slurry for forming a positive electrode active material layer. Apply the slurry in a strip shape to both sides of an aluminum foil (thickness 15μm). Then, dry the slurry on the aluminum foil, press it to a specified thickness, and process it into a specified size to make a positive electrode sheet.

将上述准备好的负极片与正极片隔着隔离件层叠来制作层叠电极体。在正极板和负极板上分别安装集电用引线,将层叠电极体插入到由铝层压片构成的外装体中。向外装体的内部注入非水电解液,将外装体的开口部密封而制作例1的评价用电池。应予说明,作为隔离件,使用具有PP/PE/PP的三层结构的多孔性聚烯烃片。另外,作为非水电解液,使用使作为支持盐的LiPF6以1mol/L的浓度溶解于将碳酸亚乙酯(EC)、氟代碳酸亚乙酯(FEC)、碳酸甲乙酯(EMC)和碳酸二甲酯(DMC)以达到EC:FEC:EMC:DMC=15:5:40:40的体积比的方式混合成的混合溶剂中而得的溶液。The prepared negative electrode sheet and the positive electrode sheet are stacked with a separator to produce a stacked electrode body. Collecting leads are respectively installed on the positive electrode plate and the negative electrode plate, and the stacked electrode body is inserted into an outer casing composed of an aluminum laminate. A non-aqueous electrolyte is injected into the interior of the outer casing, and the opening of the outer casing is sealed to produce the evaluation battery of Example 1. It should be noted that as a separator, a porous polyolefin sheet having a three-layer structure of PP/PE/PP is used. In addition, as a non-aqueous electrolyte, a solution obtained by dissolving LiPF 6 as a supporting salt at a concentration of 1 mol/L in a mixed solvent in which ethylene carbonate (EC), fluoroethylene carbonate (FEC), ethyl methyl carbonate (EMC) and dimethyl carbonate (DMC) are mixed in a volume ratio of EC:FEC:EMC:DMC=15:5:40:40 is used.

表1中分别示出将负极活性物质的重量设为100wt%时的含Si粒子的含量(wt%)、将含Si粒子的重量设为100wt%时SWCNT与该含Si粒子的重量比X(wt%)、将负极活性物质的重量设为100wt%时的SWCNT的含量(wt%)。应予说明,SWCNT的重量比X可以由公式:SWCNT的重量比X=((SWCNT的含量)/(含Si粒子的含量))×100而求出。Table 1 shows the content (wt%) of Si-containing particles when the weight of the negative electrode active material is 100wt%, the weight ratio X (wt%) of SWCNT to the Si-containing particles when the weight of the Si-containing particles is 100wt%, and the content (wt%) of SWCNT when the weight of the negative electrode active material is 100wt%. It should be noted that the weight ratio X of SWCNT can be obtained by the formula: weight ratio X of SWCNT = ((content of SWCNT)/(content of Si-containing particles))×100.

<例2、例3、例5和例6><Example 2, Example 3, Example 5 and Example 6>

将含Si粒子的重量设为100wt%时SWCNT与该含Si粒子的重量比X(wt%)如表1所示地进行变更,除此以外,与例1同样地制作例2、例3、例5和例6的评价用电池。Evaluation batteries of Examples 2, 3, 5 and 6 were prepared in the same manner as in Example 1 except that the weight ratio X (wt %) of SWCNT to the Si-containing particles was changed as shown in Table 1 when the weight of the Si-containing particles was 100 wt %.

<例4><Example 4>

例4不实施先将含Si粒子与SWCNT混合的工序。即,使用搅拌造粒机,将含Si粒子、石墨粒子、CMC和PAA进行干式混合,在该混合粉体中加入糊状的SWCNT(固体成分率2%)和溶剂,进行熬炼混炼。熬炼混炼时的固体成分率为65%。在熬炼混炼后的混合物中进一步加入SBR和溶剂进行混合。由此,制备负极活性物质层形成用浆料。除了上述以外,与例1同样地制作例4的评价用电池。In Example 4, the step of mixing Si-containing particles with SWCNTs is not performed. That is, Si-containing particles, graphite particles, CMC and PAA are dry-mixed using a stirring granulator, and paste-like SWCNTs (solid content 2%) and a solvent are added to the mixed powder, and kneading is performed. The solid content during kneading is 65%. SBR and a solvent are further added to the mixture after kneading and mixing, and mixed. Thus, a slurry for forming a negative electrode active material layer is prepared. Except for the above, the evaluation battery of Example 4 is prepared in the same manner as Example 1.

<例7><Example 7>

作为含Si粒子,准备利用CVD法制作的Si-C复合粒子。除此以外,与例1同样地制作例7的评价用电池。As Si-containing particles, Si—C composite particles produced by CVD were prepared. A battery for evaluation of Example 7 was produced in the same manner as in Example 1 except for the above.

<初始充放电效率的评价><Evaluation of initial charge and discharge efficiency>

在25℃环境下,在进行CCCV充电(以倍率0.05C至4.2V,然后0.05C截止)后进行CC放电(在倍率0.05C下2.5V截止)的首次循环中,测定首次的充电容量和首次的放电容量。根据以下的式(1)求出初始充放电效率。将结果示于表1。In the first cycle of CCCV charging (0.05C to 4.2V, then 0.05C cut-off) followed by CC discharge (0.05C at 2.5V cut-off) at 25°C, the first charge capacity and the first discharge capacity were measured. The initial charge and discharge efficiency was calculated according to the following formula (1). The results are shown in Table 1.

初始充放电效率(%)=((首次放电容量)/(首次充电容量))×100···式(1)Initial charge and discharge efficiency (%) = ((first discharge capacity)/(first charge capacity)) × 100···Formula (1)

[表1][Table 1]

根据表1可知:在例1~4的评价用电池中,初始充放电效率为82%以上。根据这些结果,可知通过具备石墨粒子和作为含有网络状结构的Si纳米粒子的多孔体的含Si粒子作为负极活性物质,将含Si粒子的重量设为100wt%时碳纳米管与该含Si粒子的重量比X为0.02wt%~4wt%,在多孔体的至少一些空穴中配置有CNT,从而实现初始充放电效率优异的二次电池。According to Table 1, the initial charge and discharge efficiency of the evaluation batteries of Examples 1 to 4 is 82% or more. According to these results, it can be seen that by using graphite particles and Si-containing particles as a porous body containing Si nanoparticles in a network structure as negative electrode active materials, the weight ratio X of carbon nanotubes to the Si-containing particles is 0.02wt% to 4wt% when the weight of the Si-containing particles is set to 100wt%, and CNTs are arranged in at least some of the holes in the porous body, thereby realizing a secondary battery with excellent initial charge and discharge efficiency.

另外,将表1的例1~3与例4进行比较时,可知通过在实施先将含Si粒子与SWCNT混合的第1混合工序后实施第2混合工序,从而容易在多孔体的空穴中配置CNT,初始充放电效率进一步提高。In addition, when comparing Examples 1 to 3 in Table 1 with Example 4, it can be seen that by performing the first mixing step of mixing Si-containing particles with SWCNTs first and then performing the second mixing step, CNTs are easily arranged in the holes of the porous body, and the initial charge and discharge efficiency is further improved.

2.第2试验2. Test 2

第2试验中,分别变更含Si粒子与CNT的重量比、以及多孔体的细孔分布比,对二次电池的循环特性进行评价。In the second test, the weight ratio of the Si-containing particles to the CNTs and the pore distribution ratio of the porous body were changed to evaluate the cycle characteristics of the secondary battery.

<例11><Example 11>

含Si粒子的多孔体的细孔分布比(V10/V100)为1.5,除此以外,与例1同样地制作例11的评价用电池。An evaluation battery of Example 11 was prepared in the same manner as in Example 1 except that the pore distribution ratio (V 10 /V 100 ) of the porous body containing Si particles was 1.5.

<例12~例15><Example 12 to Example 15>

作为含Si粒子,分别准备多孔体的细孔分布比(V10/V100)为表2所示的值的含Si粒子。另外,如表2所示地变更将含Si粒子的重量设为100wt%时碳纳米管与该含Si粒子的重量比X。除此以外,与例1同样地制作例12~例15的评价用电池。As Si-containing particles, Si-containing particles having a porous body with a pore distribution ratio ( V10 / V100 ) of the value shown in Table 2 were prepared. Furthermore, the weight ratio X of the carbon nanotubes to the Si-containing particles when the weight of the Si-containing particles was 100 wt% was changed as shown in Table 2. Except for this, evaluation batteries of Examples 12 to 15 were prepared in the same manner as in Example 1.

<细孔分布比的计算><Calculation of pore distribution ratio>

细孔分布比使用比表面积和细孔分布测定装置(Micromeritics公司制ASAP2020)利用BJH法而算出。首先,将含Si粒子在真空下加热干燥,制成测定试样。接着,使用液氮作为制冷剂,将氮气(N2气体)作为吸附气体而取得测定试样的吸附等温线。对得到的吸附等温线利用BJH法进行分析,求出对数微分细孔容积分布。然后,根据对数微分细孔容积分布求出直径为100nm的细孔的对数微分细孔容积V100和直径为10nm的细孔的对数微分细孔容积V10,求出V10与V100之比(V10/V100)。将结果示于表2。The pore distribution ratio is calculated using the BJH method using a specific surface area and a pore distribution measuring device (ASAP2020 manufactured by Micromeritics). First, the Si-containing particles are heated and dried under vacuum to form a measurement sample. Next, liquid nitrogen is used as a refrigerant, and nitrogen ( N2 gas) is used as an adsorbed gas to obtain the adsorption isotherm of the measurement sample. The obtained adsorption isotherm is analyzed using the BJH method to obtain the logarithmic differential pore volume distribution. Then, the logarithmic differential pore volume V100 of a pore with a diameter of 100nm and the logarithmic differential pore volume V10 of a pore with a diameter of 10nm are obtained according to the logarithmic differential pore volume distribution, and the ratio of V10 to V100 ( V10 / V100 ) is obtained. The results are shown in Table 2.

<循环容量维持率的评价><Evaluation of Cycle Capacity Retention Rate>

在25℃环境下,将进行CCCV充电(以倍率0.4C至4.2V,然后0.1C截止)后进行CC放电(在倍率0.4C下2.5V截止)作为1次循环,进行重复250次循环充放电的循环试验。测定第1次循环的放电容量(初始容量)和第250次循环的放电容量,根据以下的式(2)求出循环容量维持率。可以说循环容量维持率越高二次电池的循环特性越高。将结果示于表2。Under 25°C environment, CCCV charging (at a rate of 0.4C to 4.2V, then 0.1C cut-off) followed by CC discharge (at a rate of 0.4C to 2.5V cut-off) was performed as one cycle, and a cycle test was repeated for 250 cycles of charge and discharge. The discharge capacity (initial capacity) of the first cycle and the discharge capacity of the 250th cycle were measured, and the cycle capacity maintenance rate was calculated according to the following formula (2). It can be said that the higher the cycle capacity maintenance rate, the higher the cycle characteristics of the secondary battery. The results are shown in Table 2.

循环容量维持率(%)=((第250次循环的放电容量)/(第1次循环的放电容量))×100···式(2)Cycle capacity retention rate (%) = ((discharge capacity at the 250th cycle)/(discharge capacity at the first cycle)) × 100 Formula (2)

[表2][Table 2]

根据表2可知:在例11~13的评价用电池中,容量维持率为79%以上。根据这些结果,可知通过具备石墨粒子和作为含有网络状结构的Si纳米粒子的多孔体的含Si粒子作为负极活性物质,将含Si粒子的重量设为100wt%时碳纳米管与该含Si粒子的重量比X为0.02wt%~4wt%,在多孔体的至少一些空穴中配置有CNT,能够提高二次电池的循环特性。According to Table 2, in the evaluation batteries of Examples 11 to 13, the capacity retention rate is 79% or more. According to these results, it can be seen that by using graphite particles and Si-containing particles as a porous body containing Si nanoparticles in a network structure as negative electrode active materials, the weight ratio X of carbon nanotubes to the Si-containing particles is 0.02wt% to 4wt% when the weight of the Si-containing particles is set to 100wt%, and CNTs are arranged in at least some of the holes in the porous body, the cycle characteristics of the secondary battery can be improved.

将表2的例11和例12与例13进行比较时,可知通过多孔体的细孔分布比(V10/V100)为1以上而使容量维持率为86%以上。即,通过多孔体的细孔分布比(V10/V100)为1以上,能够进一步提高二次电池的循环特性。Comparing Examples 11 and 12 with Example 13 in Table 2, it can be seen that the capacity retention rate is 86% or more when the pore distribution ratio ( V10 / V100 ) of the porous body is 1 or more. That is, when the pore distribution ratio ( V10 / V100 ) of the porous body is 1 or more, the cycle characteristics of the secondary battery can be further improved.

以上,对本发明的一些实施方式进行了说明,但上述实施方式仅仅为一个例子。本发明也可以以其它各种方式来实施。本发明可以基于本说明书中公开的内容和该领域中的技术常识来实施。请求保护的范围所记载的技术包含对上述例示的实施方式进行各种变形、变更而得的技术。例如,也可以将上述实施方式的一部分置换成其它变形方式,也可以在上述实施方式中追加其它变形方式。另外,只要该技术特征并非作为必要技术特征进行说明,也可以适当删除。Some embodiments of the present invention have been described above, but the above embodiment is only an example. The present invention may also be implemented in various other ways. The present invention may be implemented based on the contents disclosed in this specification and the technical common sense in this field. The technology described in the scope of protection requested includes technologies obtained by various deformations and changes to the above-illustrated embodiments. For example, part of the above embodiment may be replaced with other deformation modes, and other deformation modes may be added to the above embodiment. In addition, as long as the technical feature is not described as a necessary technical feature, it may be appropriately deleted.

综上,作为在此公开的技术的具体方式,可举出以下的各项所记载的方案。In summary, as specific aspects of the technology disclosed herein, the following items can be cited.

项1:一种二次电池,具备具有正极和负极的电极体,上述负极具备负极集电体和配置于该负极集电体上的负极活性物质层,上述负极活性物质层包含作为负极活性物质的石墨粒子和含Si粒子、以及作为导电材料的碳纳米管,上述含Si粒子为含有网络结构状的Si纳米粒子的多孔体,上述多孔体的至少一些细孔中配置有上述碳纳米管,将上述含Si粒子的重量设为100wt%时上述碳纳米管与该含Si粒子的重量比X为0.02wt%~4wt%。Item 1: A secondary battery comprising an electrode body having a positive electrode and a negative electrode, wherein the negative electrode comprises a negative electrode collector and a negative electrode active material layer arranged on the negative electrode collector, wherein the negative electrode active material layer comprises graphite particles and Si-containing particles as negative electrode active materials, and carbon nanotubes as conductive materials, wherein the Si-containing particles are porous bodies containing Si nanoparticles in a network structure, wherein the carbon nanotubes are arranged in at least some of the pores of the porous body, and when the weight of the Si-containing particles is set to 100wt%, the weight ratio X of the carbon nanotubes to the Si-containing particles is 0.02wt% to 4wt%.

项2:根据项1所述的二次电池,其中,上述含Si粒子为植物来源。Item 2: The secondary battery according to Item 1, wherein the Si-containing particles are of plant origin.

项3:根据项1或项2所述的二次电池,其中,上述含Si粒子具有直径为100nm以上的细孔和直径为10nm以下的细孔,将直径为100nm的细孔的对数微分细孔容积设为V100,将直径为10nm的细孔的对数微分细孔容积设为V10时,V10与V100之比(V10/V100)为1以上。Item 3: The secondary battery according to Item 1 or Item 2, wherein the Si-containing particles have pores with a diameter of 100 nm or more and pores with a diameter of 10 nm or less, and when the logarithmic differential pore volume of the pores with a diameter of 100 nm is set to V100 and the logarithmic differential pore volume of the pores with a diameter of 10 nm is set to V10 , the ratio of V10 to V100 ( V10 / V100 ) is 1 or more.

项4:根据项1~项3中的任一项所述的二次电池,其中,上述Si纳米粒子的平均粒径为50nm以下。Item 4: The secondary battery according to any one of Items 1 to 3, wherein the average particle diameter of the Si nanoparticles is 50 nm or less.

项5:根据项1~项4中的任一项所述的二次电池,其中,上述含Si粒子为包含上述网络结构状的Si纳米粒子和多孔碳粒子的Si-C复合化合物、和/或包含上述网络结构状的Si纳米粒子和多孔Si粒子的Si粒子。Item 5: The secondary battery according to any one of Items 1 to 4, wherein the Si-containing particles are Si-C composite compounds containing the network-structured Si nanoparticles and porous carbon particles, and/or Si particles containing the network-structured Si nanoparticles and porous Si particles.

项6:根据项1~项5中的任一项所述的二次电池,其中,上述含Si粒子的氧含量为10wt%以下。Item 6: The secondary battery according to any one of Items 1 to 5, wherein the Si-containing particles have an oxygen content of 10 wt % or less.

项7:根据项1~项6中的任一项所述的二次电池,其中,将负极活性物质的总质量设为100wt%时,上述含Si粒子的含量为10wt%~60wt%。Item 7: The secondary battery according to any one of Items 1 to 6, wherein the content of the Si-containing particles is 10 wt % to 60 wt % when the total mass of the negative electrode active material is 100 wt %.

项8:一种二次电池的制造方法,其特征在于,包括:Item 8: A method for manufacturing a secondary battery, comprising:

准备工序,至少准备作为负极活性物质的石墨粒子和含Si粒子、以及作为导电材料的碳纳米管,a preparation step of preparing at least graphite particles and Si-containing particles as negative electrode active materials and carbon nanotubes as conductive materials,

第1混合工序,将上述准备好的含Si粒子和碳纳米管混合来准备第1混合物,以及a first mixing step of mixing the Si-containing particles and carbon nanotubes prepared above to prepare a first mixture, and

第2混合工序,将上述第1混合物、上述石墨粒子、粘结剂和溶剂混合来准备第2混合物,a second mixing step of mixing the first mixture, the graphite particles, a binder and a solvent to prepare a second mixture;

上述准备工序中准备的含Si粒子为含有网络结构状的Si纳米粒子的多孔体。The Si-containing particles prepared in the above-mentioned preparation step are porous bodies containing Si nanoparticles in a network structure.

项9:根据项8所述的制造方法,其中,上述第1混合工序中,将上述含Si粒子的重量设为100wt%时上述碳纳米管与该含Si粒子的重量比X为0.02wt%~4wt%。Item 9: The production method according to Item 8, wherein in the first mixing step, a weight ratio X of the carbon nanotubes to the Si-containing particles is 0.02 wt% to 4 wt% when the weight of the Si-containing particles is 100 wt%.

项10:根据项8或项9所述的制造方法,其中,上述第2混合工序中,将上述负极活性物质的重量设为100wt%时,上述石墨粒子的含量为40wt%~90wt%。Item 10: The production method according to Item 8 or Item 9, wherein in the second mixing step, when the weight of the negative electrode active material is 100 wt %, the content of the graphite particles is 40 wt % to 90 wt %.

Claims (10)

1. A secondary battery includes an electrode body having a positive electrode and a negative electrode,
The negative electrode includes a negative electrode current collector and a negative electrode active material layer disposed on the negative electrode current collector,
The negative electrode active material layer contains graphite particles and Si-containing particles as a negative electrode active material, and carbon nanotubes as a conductive material,
The Si-containing particles are porous bodies containing network-structured Si nanoparticles,
The carbon nanotubes are disposed in at least some of the pores of the porous body,
The weight ratio X of the carbon nanotubes to the Si-containing particles is 0.02 to 4wt% based on 100wt% of the Si-containing particles.
2. The secondary battery according to claim 1, wherein the Si-containing particles are of vegetable origin.
3. The secondary battery according to claim 1 or 2, wherein the Si-containing particles have pores having a diameter of 100nm or more and pores having a diameter of 10nm or less,
When V 100 is the logarithmic differential pore volume of a pore having a diameter of 100nm and V 10 is the logarithmic differential pore volume of a pore having a diameter of 10nm, V 10/V100, which is the ratio of V 10 to V 100, is 1 or more.
4. The secondary battery according to claim 1 or 2, wherein the average particle diameter of the Si nanoparticle is 50nm or less.
5. The secondary battery according to claim 1 or 2, wherein the Si-containing particles are Si-C composite compounds containing the network-structured Si nanoparticles and porous carbon particles, and/or Si particles containing the network-structured Si nanoparticles and porous Si particles.
6. The secondary battery according to claim 1 or 2, wherein the Si-containing particles have an oxygen content of 10wt% or less.
7. The secondary battery according to claim 1 or 2, wherein the content of the Si-containing particles is 10wt% to 60wt%, with the total weight of the anode active material set to 100 wt%.
8. A method of manufacturing a secondary battery, comprising:
A preparation step of preparing at least graphite particles and Si-containing particles as negative electrode active materials, and carbon nanotubes as conductive materials,
A1 st mixing step of mixing the prepared Si-containing particles with carbon nanotubes, preparing a1 st mixture, and
A 2 nd mixing step of mixing the 1 st mixture, the graphite particles, a binder, and a solvent to prepare a 2 nd mixture;
The Si-containing particles prepared in the preparation step are porous bodies containing network-structured Si nanoparticles.
9. The method according to claim 8, wherein in the 1 st mixing step, the weight ratio X of the carbon nanotube to the Si-containing particles is 0.02 to 4wt% based on 100wt% of the Si-containing particles.
10. The production method according to claim 8 or 9, wherein in the 2 nd mixing step, the content of the graphite particles is 40wt% to 90wt% based on 100wt% of the negative electrode active material.
CN202410266509.4A 2023-03-10 2024-03-08 Secondary battery and method for manufacturing secondary battery Pending CN118630296A (en)

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