CN118625039B - Method and device for testing energy consumption and energy saving of air conditioner at low temperature applied to pure electric passenger car - Google Patents
Method and device for testing energy consumption and energy saving of air conditioner at low temperature applied to pure electric passenger car Download PDFInfo
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Abstract
本发明提供一种应用于纯电动乘用车的低温下空调能耗节约量的测试方法和装置,涉及空调能耗测试技术领域,该方法包括:利用所述数据采集系统和电量测量设备,分别在开启空调和关闭空调的条件下对所述车辆的整车电能消耗量和续驶里程进行测试,以得到开启空调时的第一电能消耗量和低温续驶里程,以及关闭空调时的第二电能消耗量;根据所述第一电能消耗量和第二电能消耗量的差值以及影响因子,得到低温下空调能耗相较于行业平均水平的节约量。本发明提供了一套标准化的装置和方法来测试车载空调的能耗性能表现。
The present invention provides a method and device for testing the energy consumption saving of air conditioners at low temperatures for pure electric passenger vehicles, and relates to the technical field of air conditioner energy consumption testing. The method comprises: using the data acquisition system and the power measurement device to test the vehicle's whole vehicle power consumption and driving range under the conditions of turning on and turning off the air conditioner, respectively, to obtain the first power consumption and low-temperature driving range when the air conditioner is turned on, and the second power consumption when the air conditioner is turned off; according to the difference between the first power consumption and the second power consumption and the influencing factor, the energy saving of the air conditioner at low temperatures compared to the industry average is obtained. The present invention provides a set of standardized devices and methods for testing the energy consumption performance of vehicle air conditioners.
Description
技术领域Technical Field
本发明涉及空调能耗测试技术领域,特别涉及一种应用于纯电动乘用车的低温下空调能耗节约量的测试方法和装置。The present invention relates to the technical field of air conditioning energy consumption testing, and in particular to a method and device for testing the energy consumption saving of air conditioning at low temperature for a pure electric passenger car.
背景技术Background Art
纯电动汽车的空调性能是乘用车用户关注的高感知性能,随着经济发展与自然环境的变化,用户对汽车空调的使用频率与使用场景也在不断变化,对汽车空调的性能要求也越来越高。针对空调的感温性能,常规的评价维度主要有降温与采暖,降温包含降温效果、降温速率、车内温度分布均匀性等。The air conditioning performance of pure electric vehicles is a highly perceived performance that passenger car users pay attention to. With the development of the economy and changes in the natural environment, the frequency and scenarios of users' use of car air conditioners are constantly changing, and the performance requirements for car air conditioners are getting higher and higher. For the temperature sensing performance of air conditioners, the conventional evaluation dimensions are mainly cooling and heating. Cooling includes cooling effect, cooling rate, and uniformity of temperature distribution in the car.
现有技术一般是在整车中,测试空调的降温效果与采暖效果,空调的百公里耗电量。但是,一方面,由于纯电车型与动力电池特殊的能耗特征,其低温下的空调能耗占整车能耗的比例较高,对此,低温下纯电动汽车的空调性能更加受到行业的广泛关注;另一方面,相比于现有技术中仅能测试空调的电耗数值,但是无法测试其相对于行业平均水平而言节约了多少能耗。基于此,急需要一种用于低温下空调能耗节约量的测试方法,以确定该空调性能在行业内的相对性能表现。The existing technology generally tests the cooling and heating effects of air conditioners, as well as the power consumption per 100 kilometers of air conditioners in the whole vehicle. However, on the one hand, due to the special energy consumption characteristics of pure electric vehicles and power batteries, the air conditioning energy consumption at low temperatures accounts for a relatively high proportion of the energy consumption of the whole vehicle. For this reason, the air conditioning performance of pure electric vehicles at low temperatures has received more extensive attention from the industry; on the other hand, compared with the existing technology, only the power consumption value of the air conditioner can be tested, but it is impossible to test how much energy is saved relative to the industry average. Based on this, there is an urgent need for a test method for the energy saving of air conditioners at low temperatures to determine the relative performance of the air conditioner in the industry.
发明内容Summary of the invention
针对以上问题,本发明提出一种应用于纯电动乘用车的低温下空调能耗节约量的测试方法和装置,以通过一套标准化的装置和方法来测试车载空调在行业内的能耗性能表现。In view of the above problems, the present invention proposes a test method and device for the air conditioning energy saving at low temperatures applied to pure electric passenger vehicles, so as to test the energy consumption performance of vehicle air conditioning in the industry through a set of standardized devices and methods.
第一方面,本发明提供一种应用于纯电动乘用车的低温下空调能耗节约量的测试方法,包括:In a first aspect, the present invention provides a method for testing the energy saving of air conditioning at low temperature for a pure electric passenger car, comprising:
S110、执行待测试的车辆的测试前准备,将所述车辆放置在底盘测功机上,连接数据采集系统、电量测量设备和温度测量设备;S110, performing pre-test preparation of the vehicle to be tested, placing the vehicle on a chassis dynamometer, and connecting a data acquisition system, an electric quantity measuring device, and a temperature measuring device;
S120、基于所述温度测量设备,在规定的低温环境内执行所述车辆的浸车;S120, performing vehicle immersion in a prescribed low-temperature environment based on the temperature measuring device;
S130、利用所述数据采集系统和电量测量设备,分别在开启空调和关闭空调的条件下对所述车辆的整车电能消耗量和续驶里程进行测试,以得到开启空调时的第一电能消耗量和低温续驶里程,以及关闭空调时的第二电能消耗量;S130, using the data acquisition system and the power measurement device, respectively testing the vehicle power consumption and driving range of the vehicle with the air conditioner turned on and turned off, to obtain a first power consumption and low-temperature driving range when the air conditioner is turned on, and a second power consumption when the air conditioner is turned off;
S140、根据所述第一电能消耗量和第二电能消耗量的差值以及影响因子,得到低温下空调能耗相较于行业平均水平的节约量;S140, obtaining the amount of energy saving of air conditioning at low temperature compared with the industry average level according to the difference between the first power consumption and the second power consumption and the influencing factor;
其中,所述影响因子包括所述空调的使用频率系数,低温续驶里程相较于行业平均水平的性能评价值和空调对低温续驶里程衰减的影响系数。Among them, the influencing factors include the frequency coefficient of use of the air conditioner, the performance evaluation value of the low-temperature driving range compared to the industry average level, and the influence coefficient of the air conditioner on the attenuation of the low-temperature driving range.
可选的,所述空调的使用频率系数的计算方法包括:Optionally, the method for calculating the usage frequency coefficient of the air conditioner includes:
统计所述车辆空调开启取暖功能的时长相对于出行总时长的比例,作为使用频率系数。The ratio of the duration of the vehicle air conditioner turning on the heating function to the total travel duration is counted as the usage frequency coefficient.
可选的,所述低温续驶里程相较于行业平均水平的性能评价值的计算方法包括:Optionally, the calculation method of the performance evaluation value of the low-temperature driving mileage compared to the industry average level includes:
获取所述车辆常温状态下的常温续驶里程;Obtaining a normal temperature driving range of the vehicle at a normal temperature;
根据常温续驶里程与低温续驶里程的行业设定比例值,确定车辆在低温下达到的目标续驶里程;Determine the target driving range of the vehicle at low temperatures based on the industry-set ratio of normal temperature driving range to low temperature driving range;
根据所述低温续驶里程和目标续驶里程,计算所述低温续驶里程相较于行业平均水平的性能评价值。A performance evaluation value of the low-temperature driving mileage compared to an industry average level is calculated based on the low-temperature driving mileage and the target driving mileage.
可选的,所述空调对低温续驶里程衰减的影响系数的计算方法包括:Optionally, the method for calculating the influence coefficient of the air conditioner on the attenuation of the low-temperature driving range includes:
通过功率分析仪测试车辆在中国轻型汽车行驶工况CLTC工况下,低温和常温时空调输入端的能量差值;The power analyzer is used to test the energy difference at the air conditioning input end at low temperature and normal temperature under the CLTC condition of Chinese light-duty vehicle driving conditions;
根据所述能量差值和低温续航时长,计算空调低温功率增加量以及对应的低温续驶路程的子衰减率;Calculate the increase in low-temperature power of the air conditioner and the corresponding sub-attenuation rate of the low-temperature driving distance according to the energy difference and the low-temperature driving duration;
根据所述车辆的子衰减率和总衰减率,计算所述影响系数。The influence coefficient is calculated according to the sub-attenuation rate and the total attenuation rate of the vehicle.
可选的,所述根据所述第一电能消耗量和第二电能消耗量的差值以及影响因子,得到低温下空调能耗相较于行业平均水平的节约量,包括:Optionally, obtaining the amount of energy saving of air conditioning at low temperature compared with the industry average level according to the difference between the first power consumption and the second power consumption and the influencing factor includes:
将所述第一电能消耗量和第二电能消耗量的差值连乘各个影响因子,得到低温下空调能耗相较于行业平均水平的节约量。The difference between the first electric energy consumption and the second electric energy consumption is multiplied by various influencing factors to obtain the energy saving of air conditioning at low temperature compared with the industry average level.
可选的,所述S130中利用所述数据采集系统和电量测量设备,分别在开启空调和关闭空调的条件下对所述车辆的整车电能消耗量和续驶里程进行测试,包括:Optionally, in S130, the data acquisition system and the power measurement device are used to test the vehicle power consumption and driving range of the vehicle under the conditions of turning on the air conditioner and turning off the air conditioner, respectively, including:
按照要求设定试验室的环境温度;Set the ambient temperature of the test room as required;
在测试期间监控车辆冷却风扇出风口处的温度,作为环境温度;Monitor the temperature at the vehicle cooling fan outlet during the test as the ambient temperature;
对所述车辆进行至少一个循环工况的预处理,使所述车辆处于热机状态;Pre-processing the vehicle in at least one cycle condition to put the vehicle in a hot engine state;
利用所述数据采集系统和电量测量设备判定车辆进入电量平衡模式,具备开始CS模式运行的条件;Using the data acquisition system and the power measurement device to determine whether the vehicle has entered the power balance mode and has the conditions to start the CS mode operation;
按照乘用车测试工况CLTC-P,分别在开启空调和关闭空调的条件下对所述车辆的整车电能消耗量和续驶里程进行测试。According to the passenger car test condition CLTC-P, the vehicle's complete energy consumption and driving range are tested with the air conditioner turned on and off respectively.
可选的,对所述车辆的整车电能消耗量和续驶里程进行测试,包括:Optionally, the vehicle's entire electric energy consumption and driving range are tested, including:
由一次连续的开启和关闭空调的测试组成一组测试;A set of tests consists of a continuous test of turning the air conditioner on and off;
执行至少3组测试,每次测试满足电量平衡要求;Perform at least 3 sets of tests, and each test meets the power balance requirements;
在测试过程中,如果车辆无法手动关闭所述空调,则从车载自动诊断系统OBD端口接入进行强制关闭。During the test, if the vehicle cannot manually shut down the air conditioner, it will be forced to shut down through the OBD port of the vehicle automatic diagnostic system.
第二方面,本发明提供一种应用于纯电动乘用车的低温下空调能耗节约量的测试装置,包括:In a second aspect, the present invention provides a test device for measuring the energy saving of air conditioning at low temperature for a pure electric passenger car, comprising:
底盘测功机、数据采集系统、电量测量设备、温度测量设备和控制器;Chassis dynamometer, data acquisition system, power measurement equipment, temperature measurement equipment and controller;
所述底盘测功机用于模拟车辆的运行工况;The chassis dynamometer is used to simulate the operating conditions of the vehicle;
所述温度测量设备,用于在规定的低温环境内执行所述车辆的浸车;The temperature measuring device is used to perform vehicle immersion in a specified low temperature environment;
所述数据采集系统和电量测量装置用于分别在开启空调和关闭空调的条件下对所述车辆的整车电能消耗量和续驶里程进行测试;The data acquisition system and the power measurement device are used to test the vehicle's power consumption and driving range under the conditions of turning on the air conditioner and turning off the air conditioner respectively;
所述控制器用于在测试过程中开启空调和关闭空调,以得到开启空调时的第一电能消耗量和低温续驶里程,以及关闭空调时的第二电能消耗量;根据所述第一电能消耗量和第二电能消耗量的差值以及影响因子,得到低温下空调能耗相较于行业平均水平的节约量;The controller is used to turn on and off the air conditioner during the test to obtain a first power consumption and a low-temperature driving range when the air conditioner is turned on, and a second power consumption when the air conditioner is turned off; based on the difference between the first power consumption and the second power consumption and the influencing factor, the energy consumption saving of the air conditioner at low temperature compared with the industry average level is obtained;
其中,所述影响因子包括所述空调的使用频率系数,低温续驶里程相较于行业平均水平的性能评价值和空调对低温续驶里程衰减的影响系数。Among them, the influencing factors include the frequency coefficient of use of the air conditioner, the performance evaluation value of the low-temperature driving range compared to the industry average level, and the influence coefficient of the air conditioner on the attenuation of the low-temperature driving range.
可选的,所述温度测量设备,用于采集车辆冷却风扇出风口处的温度;Optionally, the temperature measuring device is used to collect the temperature at the air outlet of the vehicle cooling fan;
所述控制器根据所述出风口处的温度调节车辆所处的环境温度。The controller adjusts the ambient temperature of the vehicle according to the temperature at the air outlet.
本发明具有如下技术效果:The present invention has the following technical effects:
(1)当前国内外主流的测试方法均是测量车载空调的升温性能、降温性能以及具体的能耗值,无法测试其相对于行业平均水平而言节约了多少能耗,本发明填补了基于装车后的空调节能效果测试的空白,具有开创意义。(1) The current mainstream testing methods at home and abroad are to measure the heating performance, cooling performance and specific energy consumption value of the vehicle air conditioner, but cannot test how much energy it saves compared with the industry average. The present invention fills the gap in the energy-saving effect test of the air conditioner after installation, which is of pioneering significance.
(2)本发明提供的测试方法和装置基于底盘测功机、数据采集系统、温度测量设备和电量测量设备,成本低,测试简单普适性强。(2) The test method and device provided by the present invention are based on a chassis dynamometer, a data acquisition system, a temperature measurement device and an electric quantity measurement device, and have low cost, simple test and strong universality.
(3)本发明考虑到通过底盘测功机测试得到的电能消耗量与实际的电能消耗量有偏差,通过空调的使用频率系数,低温续驶里程相较于行业平均水平的性能评价值和空调对低温续驶里程衰减的影响系数,对测试得到的电能消耗量进行修正,从而得到相较于行业平均水平的空调能耗节约量。(3) The present invention takes into account that the power consumption obtained through chassis dynamometer testing deviates from the actual power consumption. The power consumption obtained through testing is corrected by using the air conditioner usage frequency coefficient, the performance evaluation value of the low-temperature driving range compared to the industry average level, and the influence coefficient of the air conditioner on the attenuation of the low-temperature driving range, thereby obtaining the air conditioner energy saving compared to the industry average level.
上述说明,仅是本发明技术方案的概述,为了能够更清楚了解本发明技术手段,可依照说明书的内容予以实施,并且为了让本发明的上述说明和其它目的、特征及优点能够更明显易懂,特举较佳实施例,详细说明如下。The above description is only an overview of the technical solution of the present invention. In order to more clearly understand the technical means of the present invention, it can be implemented in accordance with the contents of the specification. In order to make the above description and other purposes, features and advantages of the present invention more obvious and easy to understand, the preferred embodiments are specifically cited and described in detail as follows.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
通过阅读下文优选实施方式的详细描述,各种其他的优点和益处对于本领域普通技术人员将变得清楚明了。附图仅用于示出优选实施方式的目的,而并不认为是对本发明的限制。而且在整个附图中,用相同的参考符号表示相同的部件。在附图中:Various other advantages and benefits will become apparent to those of ordinary skill in the art by reading the detailed description of the preferred embodiments below. The accompanying drawings are only for the purpose of illustrating the preferred embodiments and are not to be considered as limiting the present invention. Moreover, the same reference symbols are used throughout the accompanying drawings to represent the same components. In the accompanying drawings:
图1为本发明实施例提供的一种应用于纯电动乘用车的低温下空调能耗节约量的测试方法的流程图。FIG1 is a flow chart of a method for testing air conditioning energy saving at low temperatures for a pure electric passenger vehicle provided by an embodiment of the present invention.
具体实施方式DETAILED DESCRIPTION
下面将参照附图更详细地描述本公开的示例性实施方式。虽然附图中显示了本公开的示例性实施方式,然而应当理解,可以以各种形式实现本公开而不应被这里阐述的实施方式所限制。相反,提供这些实施方式是为了能够更透彻地理解本公开,并且能够将本公开的范围完整的传达给本领域的技术人员。The exemplary embodiments of the present disclosure will be described in more detail below with reference to the accompanying drawings. Although the exemplary embodiments of the present disclosure are shown in the accompanying drawings, it should be understood that the present disclosure can be implemented in various forms and should not be limited by the embodiments described herein. On the contrary, these embodiments are provided in order to enable a more thorough understanding of the present disclosure and to fully convey the scope of the present disclosure to those skilled in the art.
在本发明的描述中,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”、“固定”等术语应做广义理解,例如,可以是连接,也可以是可拆卸连接,或成一体;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通或两个元件的相互作用关系。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本发明中的具体含义。In the description of the present invention, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense, for example, it can be connected, detachably connected, or integrated; it can be mechanically connected or electrically connected; it can be directly connected or indirectly connected through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
实施例1Example 1
本发明提出了一种应用于纯电动乘用车的低温下空调能耗节约量的测试方法,适用于对某车型在安装空调后,相较于行业平均水平的能耗节约量进行测试。本发明主要是选定一台待测试的车辆,用该车辆在底盘测功机上的表现得到能耗节约量的测试值。参见图1,该方法具体包括如下步骤:The present invention proposes a test method for the energy saving of air conditioning at low temperature for pure electric passenger vehicles, which is suitable for testing the energy saving of a certain vehicle model after installing air conditioning compared with the industry average level. The present invention mainly selects a vehicle to be tested and uses the performance of the vehicle on a chassis dynamometer to obtain the test value of the energy saving. Referring to Figure 1, the method specifically includes the following steps:
S110、执行待测试的车辆的测试前准备,将所述车辆放置在底盘测功机上,连接数据采集系统、电量测量设备和温度测量设备。S110, performing pre-test preparation of the vehicle to be tested, placing the vehicle on a chassis dynamometer, and connecting a data acquisition system, an electric quantity measuring device, and a temperature measuring device.
待测试的车辆可以是任一安装有车载空调的车辆,本实施例中的车辆是纯电乘用车。The vehicle to be tested may be any vehicle equipped with a vehicle air conditioner. The vehicle in this embodiment is a pure electric passenger car.
S110主要完成测试前准备和装置安装的步骤。具体的执行以下操作:S110 mainly completes the steps of pre-test preparation and device installation. Specifically, it performs the following operations:
S111、试验室的环境要求和参数应符合规定。比如,环境平均温度应为(-7±3)℃的范围内,也就是本发明的低温环境。S111. The environmental requirements and parameters of the test room should comply with the regulations. For example, the average temperature of the environment should be within the range of (-7±3)°C, which is the low temperature environment of the present invention.
S112、按照要求进行底盘测功机设定。应对底盘测功机的阻力设定进行调整以模拟-7 ℃下车辆在道路上的运行状况。该调整可基于-7℃下确定的道路行驶阻力的变化;也可将按照行驶阻力的滑行时间减少10%后得到的阻力,作为设定用替代的道路行驶阻力。S112. Perform chassis dynamometer settings as required. The resistance setting of the chassis dynamometer shall be adjusted to simulate the vehicle's running condition on the road at -7°C. The adjustment may be based on the change in the road driving resistance determined at -7°C; or the resistance obtained by reducing the coasting time according to the driving resistance by 10% may be used as the alternative road driving resistance for setting.
S113、按照要求对可充电储能系统(Rechargeable Energy Storage System,简称REESS)进行放电。REESS放电期间,试验室温度应保持相对稳定,且不应高于28℃。S113. Discharge the rechargeable energy storage system (REESS) as required. During the REESS discharge, the test room temperature should remain relatively stable and should not be higher than 28°C.
S114、放电完成后按照要求对REESS进行初次充电。S114, after the discharge is completed, the REESS is charged for the first time as required.
S115、将车辆移进试验室,放置在底盘测功机上,连接数据采集系统和电量测量设备。其中,电量测量设备包括电压传感器和电流传感器。电量测量设备连接车辆电池,将电池的放电电压和电流,以及充电电压和电流传输给数据采集系统。数据采集系统将电压和电流传输给控制器。S115. Move the vehicle into the test room, place it on the chassis dynamometer, and connect the data acquisition system and the power measurement device. The power measurement device includes a voltage sensor and a current sensor. The power measurement device is connected to the vehicle battery and transmits the discharge voltage and current, as well as the charging voltage and current of the battery to the data acquisition system. The data acquisition system transmits the voltage and current to the controller.
S120、基于所述温度测量设备,在规定的低温环境内执行所述车辆的浸车。S120: Based on the temperature measuring device, immerse the vehicle in a prescribed low-temperature environment.
具体的,在对REESS进行初次充电结束后的12h内,按照要求对车辆进行浸车。将车辆移至浸车间,期间若途经其他温度区,时长不应超过10min。车辆应在关闭全部车窗情况下,在规定的环境条件中浸车12h~15h。浸车期间,每小时平均环境温度应保持在(-7±3)℃的范围内,瞬时温度应保持在(-7±6)℃的范围内,且不应连续3 min处于(-7+3)℃之外。如果浸车间与试验室不是同一设施,浸车结束后车辆应尽快移至试验室,期间若途经其他温度区,时长不应超过10min。Specifically, within 12 hours after the initial charging of REESS, the vehicle shall be immersed as required. Move the vehicle to the immersion room. If it passes through other temperature zones during the period, the duration should not exceed 10 minutes. The vehicle should be immersed in the specified environmental conditions for 12 hours to 15 hours with all windows closed. During the immersion period, the average ambient temperature per hour should be maintained within the range of (-7±3)℃, the instantaneous temperature should be maintained within the range of (-7±6)℃, and should not be outside (-7+3)℃ for 3 consecutive minutes. If the immersion room and the test room are not the same facility, the vehicle should be moved to the test room as soon as possible after the immersion. If it passes through other temperature zones during the period, the duration should not exceed 10 minutes.
S130、利用所述数据采集系统和电量测量设备,分别在开启空调和关闭空调的条件下对所述车辆的整车电能消耗量和续驶里程进行测试,以得到开启空调时的第一电能消耗量和低温续驶里程,以及关闭空调时的第二电能消耗量。S130. Using the data acquisition system and the power measurement device, test the vehicle's power consumption and driving range with the air conditioner turned on and off, respectively, to obtain a first power consumption and low-temperature driving range when the air conditioner is turned on, and a second power consumption when the air conditioner is turned off.
S130包括以下操作:S130 includes the following operations:
S131、按照要求设定试验室的环境温度,保持在(-7±3)℃的范围内。S131. Set the ambient temperature of the test room as required and keep it within the range of (-7±3)℃.
S132、在测试期间监控车辆冷却风扇出风口处的温度,作为环境温度。环境温度应是以不大于1 min 的固定间隔测得的试验室温度的算术平均值。S132. During the test, monitor the temperature at the vehicle cooling fan outlet as the ambient temperature. The ambient temperature should be the arithmetic mean of the test chamber temperature measured at fixed intervals of no more than 1 minute.
S133、对车辆进行至少一个循环工况的预处理,使所述车辆处于热机状态。S133, pre-processing the vehicle for at least one cycle condition to put the vehicle in a hot engine state.
S134、利用数据采集系统和电量测量设备判定车辆进入电量平衡模式,具备开始CS模式运行的条件。预处理时同步测量REESS电流和电压,并计算电平衡状态,当相对电能变化量REECC小于0.04时,车辆进入电量平衡模式,具备开始CS(电量保持)模式运行的条件。S134, using the data acquisition system and power measurement equipment to determine whether the vehicle has entered the power balance mode and is ready to start the CS mode. During pre-processing, the REESS current and voltage are measured synchronously, and the power balance state is calculated. When the relative power change REECC is less than 0.04, the vehicle enters the power balance mode and is ready to start the CS (power retention) mode.
S135、按照乘用车测试工况CLTC-P,分别在开启空调和关闭空调的条件下对所述车辆的整车电能消耗量和续驶里程进行测试。具体按照 GB/T19233—2020中4.3规定的中国乘用车行驶工况(CLTC-P)进行测试。S135. According to the passenger car test condition CLTC-P, the vehicle's whole vehicle power consumption and driving range are tested with the air conditioner turned on and off respectively. The test is specifically conducted in accordance with the Chinese Passenger Car Driving Condition (CLTC-P) specified in 4.3 of GB/T19233-2020.
由一次连续的开启和关闭空调的测试组成一组测试;执行至少3组测试,每次测试满足GB/T 18386.1规定的电量平衡要求;在测试过程中,如果车辆无法手动关闭空调,则从车载自动诊断系统OBD端口接入进行强制关闭。A set of tests consists of a continuous test of turning the air conditioner on and off; perform at least 3 sets of tests, and each test meets the power balance requirements specified in GB/T 18386.1; during the test, if the vehicle's air conditioner cannot be manually turned off, it is forced to be turned off through the OBD port of the vehicle's automatic diagnostic system.
在测试过程中,记录下车辆开启空调时的第一电能消耗量,记录下车辆关闭空调时的第二电能消耗量。记录下车辆开启空调时、在低温下的续驶里程(称为低温续驶里程),以及车内温度达到23摄氏度时所需的时间t。During the test, the first power consumption when the vehicle's air conditioning is turned on is recorded, and the second power consumption when the vehicle's air conditioning is turned off is recorded. The vehicle's driving range at low temperatures when the air conditioning is turned on (called low-temperature driving range) and the time t required for the vehicle's interior temperature to reach 23 degrees Celsius are recorded.
对空调开启和关闭状态下的试验结果,根据GB/T 18386.1进行重复性检验,如能通过重复性检验,则计算3次试验结果的平均值分别作为汽车空调开启和关闭时的第一/第二电能消耗量。如开启状态下的第一电能消耗量试验没有通过重复性检验,则应采用第一电能消耗量较高的2次试验结果的平均值,作为车辆开启空调时的第一电能消耗量。The test results of the air conditioner on and off shall be tested for repeatability according to GB/T 18386.1. If the repeatability test is passed, the average of the three test results shall be calculated as the first/second power consumption when the vehicle air conditioner is on and off. If the first power consumption test in the on state fails to pass the repeatability test, the average of the two test results with the higher first power consumption shall be used as the first power consumption when the vehicle air conditioner is turned on.
S140、根据所述第一电能消耗量和第二电能消耗量的差值以及影响因子,得到低温下空调能耗相较于行业平均水平的节约量。S140. Obtain the amount of energy saved by air conditioning at low temperature compared to the industry average level based on the difference between the first power consumption and the second power consumption and the influencing factor.
影响因子包括所述空调的使用频率系数,低温续驶里程相较于行业平均水平的性能评价值和空调对低温续驶里程衰减的影响系数。参见公式(1),将所述第一电能消耗量和第二电能消耗量的差值连乘各个影响因子,得到低温下空调能耗相较于行业平均水平的节约量。The influencing factors include the frequency coefficient of the air conditioner, the performance evaluation value of the low-temperature driving range compared to the industry average level, and the influence coefficient of the air conditioner on the attenuation of the low-temperature driving range. Referring to formula (1), the difference between the first power consumption and the second power consumption is multiplied by each influencing factor to obtain the energy saving of the air conditioner at low temperature compared to the industry average level.
;(1) ; (1)
其中,ECt为车辆低温下空调能耗相较于行业平均水平所节约的百公里电耗,单位为kWh/100km。ECoff为车辆低温下关闭空调时的百公里电耗,单位为kWh/100km,即第二电能消耗量。ECon为车辆低温下开启空调时的百公里电耗,单位为kWh/100km,即第一电能消耗量。Among them, ECt is the electricity consumption per 100 kilometers saved by the vehicle's air conditioning energy consumption at low temperatures compared to the industry average, in kWh/100km. EC off is the electricity consumption per 100 kilometers when the vehicle's air conditioning is turned off at low temperatures, in kWh/100km, that is, the second electric energy consumption. EC on is the electricity consumption per 100 kilometers when the vehicle's air conditioning is turned on at low temperatures, in kWh/100km, that is, the first electric energy consumption.
K1是空调的使用频率系数,代表了该项配置功能的日常使用频率,使用频率越高则能耗节约量也越高。可选的,统计所述车辆空调开启取暖功能的时长相对于出行总时长的比例,作为使用频率系数,作为使用频率系数,取值范围为0~1,假设被车辆取值0.3。那么,(ECon-ECoff)×K1为基于消费者使用频率修正后,低温下车辆空调的百公里电耗。 K1 is the frequency coefficient of air conditioning, which represents the daily frequency of use of this configuration function. The higher the frequency of use, the higher the energy saving. Optionally, the ratio of the duration of the vehicle air conditioning turning on the heating function to the total travel time is counted as the frequency coefficient. The frequency coefficient has a value range of 0~1, and it is assumed that the vehicle takes a value of 0.3. Then, (EC on -EC off )× K1 is the power consumption per 100 kilometers of the vehicle air conditioning at low temperature after correction based on the consumer's frequency of use.
由于纯电车型与动力电池特殊的能耗特征,其低温下的空调能耗占整车能耗的比例较高,在寒冷环境下,传统的加热元件(例如PTC加热器)由于高能耗而导致电动汽车的续航能力大幅下降。为了解决这一问题,业界开始使用热泵系统作为更高效的热源,以实现在低温条件下的高能效热管理,热泵空调与整车热管理系统紧密结合,在低温下空调系统也将为电池的加热提供能量。所以评价一款纯电动乘用车空调的能耗性能,尤其要针对消费者有明显感知的低温续驶里程相对于常温续驶里程的衰减率予以体现。低温下纯电动汽车的空调性能越好,续驶里程也就越高,低温环境下升温所需的能耗也越低。因此,在空调能耗的行业平均水平无法取得的情况下,本发明创造性地将续驶里程相较于行业平均水平的性能评价值引入到空调相较于行业平均水平的能耗节约量的测试中。Due to the special energy consumption characteristics of pure electric vehicles and power batteries, the air conditioning energy consumption at low temperatures accounts for a high proportion of the energy consumption of the whole vehicle. In cold environments, traditional heating elements (such as PTC heaters) cause the endurance of electric vehicles to drop significantly due to high energy consumption. In order to solve this problem, the industry has begun to use heat pump systems as more efficient heat sources to achieve high-efficiency thermal management under low temperature conditions. Heat pump air conditioners are closely integrated with the thermal management system of the whole vehicle, and the air conditioning system will also provide energy for battery heating at low temperatures. Therefore, when evaluating the energy consumption performance of a pure electric passenger car air conditioner, it is especially necessary to reflect the attenuation rate of the low-temperature driving range relative to the normal temperature driving range, which is clearly perceived by consumers. The better the air conditioning performance of a pure electric vehicle at low temperatures, the higher the driving range, and the lower the energy consumption required for heating in low-temperature environments. Therefore, when the industry average level of air conditioning energy consumption cannot be obtained, the present invention creatively introduces the performance evaluation value of the driving range compared to the industry average level into the test of the energy saving of the air conditioner compared to the industry average level.
是该车辆的低温续驶里程,BER是该车辆的常温续驶里程。低温续驶里程相较于行业平均水平的性能评价值中,行业平均水平指的是低温续驶里程应达到的平均水平。低温续驶里程的达成贡献以GB 22757.1-2023《轻型汽车能源消耗量标识 第2部分:可外接充电式混合动力电动汽车和纯电动汽车》的规定为依据,提出以当前低温下续驶里程平均下降率(低温续驶里程相对于常温续驶里程的下降比例)行业水平位40%作为基准,即以0.6×BER表示低温续驶里程应达到的平均水平,将整车实测得到的低温续驶里程与目标续驶里程0.6×BER进行比较,得到该车空调能耗相较于行业平均水平的性能评价值。 is the vehicle's low-temperature driving range, and BER is the vehicle's normal-temperature driving range. In the performance evaluation value of the low-temperature driving range compared to the industry average, the industry average refers to the average level that the low-temperature driving range should reach. The contribution to the achievement of low-temperature driving range is based on the provisions of GB 22757.1-2023 "Light Vehicle Energy Consumption Labeling Part 2: Externally Rechargeable Hybrid Electric Vehicles and Pure Electric Vehicles", and proposes to use the current average decrease rate of driving range under low temperatures (the proportion of the decrease in low-temperature driving range relative to the normal-temperature driving range) industry level of 40% as a benchmark, that is, 0.6× BER represents the average level of low-temperature driving range that should be achieved, and the low-temperature driving range actually measured for the whole vehicle is By comparing with the target driving range of 0.6× BER , the performance evaluation value of the vehicle's air conditioning energy consumption compared with the industry average is obtained.
在具体计算时,首先获取所述车辆常温状态下的常温续驶里程BER,这可以通过国家监管部门公开的汽车产品认证公告参数查询可以得到。然后根据常温续驶里程与低温续驶里程的行业设定比例值0.6,确定车辆在低温下达到的目标续驶里程0.6×BER;最后,根据低温续驶里程和目标续驶里程,计算所述低温续驶里程相较于行业平均水平的性能评价值,该性能评价值大于1时,代表该车型低温下续航里程的表现优于行业平均水平。那么,用来衡量该车型低温下续航里程的表现相较于行业平均水平的优劣程度。In the specific calculation, the normal temperature driving range BER of the vehicle at normal temperature is first obtained, which can be obtained by querying the parameters of the automobile product certification announcement published by the national regulatory authorities. Then, based on the industry-set ratio of normal temperature driving range to low temperature driving range of 0.6, the target driving range of the vehicle at low temperature is determined to be 0.6× BER ; finally, based on the low temperature driving range and the target driving range, the performance evaluation value of the low temperature driving range compared to the industry average is calculated. , when the performance evaluation value is greater than 1, it means that the vehicle model's low temperature mileage performance is better than the industry average. To measure the performance of the vehicle's low-temperature mileage compared to the industry average.
K2为空调对低温续驶里程衰减的影响系数,换言之,为车辆空调对低温续驶里程相对于常温续驶里程衰减率的影响权重/贡献量。基于电池能量流分析,影响低温续驶里程衰减率的关键指标有空调能耗、行驶阻力、电池可用电量变化、电能回收等。低温环境下会增加空调能耗(用于升温和加热电池),这成为续驶里程低温衰减的一个重要影响因素,而K2则衡量了空调对低温续驶里程衰减的影响程度。 K2 is the influence coefficient of air conditioning on low-temperature driving range attenuation. In other words, it is the weight/contribution of the vehicle air conditioning on the low-temperature driving range attenuation rate relative to the normal-temperature driving range attenuation rate. Based on the battery energy flow analysis, the key indicators that affect the low-temperature driving range attenuation rate include air conditioning energy consumption, driving resistance, battery available power change, and energy recovery. In low-temperature environments, air conditioning energy consumption will increase (for heating and heating the battery), which becomes an important factor affecting the low-temperature attenuation of driving range, and K2 measures the degree of influence of air conditioning on the low-temperature driving range attenuation.
在计算K2时,首先通过功率分析仪测试车辆在中国轻型汽车行驶工况CLTC工况下,低温和常温时空调输入端(即直流变换器DCDC到空调的输入端)的能量差值△EDCDC(单位kWh)。然后根据所述能量差值和所述低温续航时长,计算空调低温功率增加量以及对应的低温续驶路程的子衰减率;其中,将能量差值△EDCDC(kWh),除以低温续航时长TLT(h),计算空调低温功率增加量PLV(kW)=△EDCDC/TLT,对应里程衰减率(%)=△EDCDC/E1BCN×14.48/R1×100。例如,通过试验数据计算得到车辆的空调在低温下相比于常温,功率增加了0.39kW,对应续驶里程衰减率(称为子衰减率)为12.9%。其中,常数14.48为单个CLTC循环总里程,单位km。常温续驶里程R1试验参照纯电动汽车续驶里程及经济性测试规范《GBT18386.1-2021电动汽车能量消耗量和续驶里程实验方法》,在转毂台架进行试验,试验条件为23℃,空调不开启,测试获得车辆的常温续驶里程R1。常温单个CLTC循环电池净放电量实测为E1BCN(单位kWh)。When calculating K 2 , the energy difference △ EDCDC (unit: kWh) at the air conditioner input terminal (i.e., the input terminal of the DC converter DCDC to the air conditioner) at low temperature and normal temperature is first tested by a power analyzer under the Chinese light vehicle driving condition CLTC. Then, according to the energy difference and the low-temperature cruising time, the increase in low-temperature power of the air conditioner and the corresponding sub-attenuation rate of the low-temperature driving range are calculated; wherein, the energy difference △ EDCDC (kWh) is divided by the low-temperature cruising time TLT (h), and the increase in low-temperature power of the air conditioner PLV (kW) = △ EDCDC / TLT is calculated, and the corresponding mileage attenuation rate (%) = △ EDCDC / E1BCN ×14.48/R1×100. For example, it is calculated through test data that the power of the vehicle's air conditioner at low temperature is increased by 0.39kW compared to normal temperature, and the corresponding driving range attenuation rate (called sub-attenuation rate) is 12.9%. Among them, the constant 14.48 is the total mileage of a single CLTC cycle, in km. The normal temperature driving range R1 test refers to the pure electric vehicle driving range and economy test specification "GBT18386.1-2021 Electric Vehicle Energy Consumption and Driving Range Test Method", and is tested on a rotating hub test bench. The test conditions are 23°C, the air conditioner is not turned on, and the vehicle's normal temperature driving range R1 is obtained by the test. The net discharge of a single CLTC cycle battery at normal temperature is measured to be E 1BCN (unit: kWh).
最后,根据车辆的子衰减率和总衰减率,计算所述影响系数。这里的总衰减率通过该车辆的(常温续驶里程-低温续驶里程)/常温续驶里程得到。将子衰减率除以总衰减率,得到影响系数。Finally, the influence coefficient is calculated according to the sub-attenuation rate and the total attenuation rate of the vehicle. The total attenuation rate here is obtained by (normal temperature driving mileage - low temperature driving mileage) / normal temperature driving mileage of the vehicle. The sub-attenuation rate is divided by the total attenuation rate to obtain the influence coefficient.
根据当前行业研究成果,空调能耗包括热泵压缩机高压负载和空调低压负载两部分,基于普通热泵汽车空调的整车试验,评估认为汽车空调能耗对低温续航衰减率的影响系数在30%-35%之间,在本发明中可以取0.3。为相较于行业平均水平(即低温续驶里程衰减率为40%),汽车空调对低温续驶里程性能提升提供的贡献权重。According to current industry research results, air conditioning energy consumption includes two parts: the high-pressure load of the heat pump compressor and the low-pressure load of the air conditioning. Based on the whole vehicle test of ordinary heat pump automobile air conditioners, it is evaluated that the influence coefficient of automobile air conditioning energy consumption on the low-temperature endurance attenuation rate is between 30% and 35%, which can be taken as 0.3 in the present invention. The weight of the contribution of automotive air conditioning to the improvement of low-temperature driving range performance compared to the industry average (i.e., the low-temperature driving range attenuation rate is 40%).
本发明实施例具有以下技术效果:The embodiments of the present invention have the following technical effects:
(1)当前国内外主流的测试方法均是测量车载空调的升温性能、降温性能以及具体的能耗值,无法测试其相对于行业平均水平而言节约了多少能耗,本发明填补了基于装车后的空调节能效果测试的空白,具有开创意义。(1) The current mainstream testing methods at home and abroad are to measure the heating performance, cooling performance and specific energy consumption value of the vehicle air conditioner, but cannot test how much energy it saves compared with the industry average. The present invention fills the gap in the energy-saving effect test of the air conditioner after installation, which is of pioneering significance.
(2)本发明提供的测试方法和装置基于底盘测功机、数据采集系统、温度测量设备和电量测量设备,成本低,测试简单普适性强。(2) The test method and device provided by the present invention are based on a chassis dynamometer, a data acquisition system, a temperature measurement device and an electric quantity measurement device, and have low cost, simple test and strong universality.
(3)本发明考虑到通过底盘测功机测试得到的电能消耗量与实际的电能消耗量有偏差,通过空调的使用频率系数,低温续驶里程相较于行业平均水平的性能评价值和空调对低温续驶里程衰减的影响系数,对测试得到的电能消耗量进行修正,从而得到相较于行业平均水平的空调能耗节约量。(3) The present invention takes into account that the power consumption obtained through chassis dynamometer testing deviates from the actual power consumption. The power consumption obtained through testing is corrected by using the air conditioner usage frequency coefficient, the performance evaluation value of the low-temperature driving range compared to the industry average level, and the influence coefficient of the air conditioner on the attenuation of the low-temperature driving range, thereby obtaining the air conditioner energy saving compared to the industry average level.
实施例2Example 2
本发明还提供一种应用于纯电动乘用车的低温下空调能耗节约量的测试装置,包括:底盘测功机、数据采集系统、电量测量设备、温度测量设备和控制器;The present invention also provides a test device for the energy saving of air conditioning at low temperature for pure electric passenger vehicles, comprising: a chassis dynamometer, a data acquisition system, an electric quantity measuring device, a temperature measuring device and a controller;
所述底盘测功机用于模拟车辆的运行工况;The chassis dynamometer is used to simulate the operating conditions of the vehicle;
所述温度测量设备,用于在规定的低温环境内执行所述车辆的浸车;The temperature measuring device is used to perform vehicle immersion in a specified low temperature environment;
所述数据采集系统和电量测量装置用于分别在开启空调和关闭空调的条件下对所述车辆的整车电能消耗量和续驶里程进行测试;The data acquisition system and the power measurement device are used to test the vehicle's power consumption and driving range under the conditions of turning on the air conditioner and turning off the air conditioner respectively;
所述控制器用于在测试过程中开启空调和关闭空调,以得到开启空调时的第一电能消耗量和低温续驶里程,以及关闭空调时的第二电能消耗量;根据所述第一电能消耗量和第二电能消耗量的差值以及影响因子,得到低温下空调能耗相较于行业平均水平的节约量;The controller is used to turn on and off the air conditioner during the test to obtain a first power consumption and a low-temperature driving range when the air conditioner is turned on, and a second power consumption when the air conditioner is turned off; based on the difference between the first power consumption and the second power consumption and the influencing factor, the energy consumption saving of the air conditioner at low temperature compared with the industry average level is obtained;
其中,所述影响因子包括所述空调的使用频率系数,低温续驶里程相较于行业平均水平的性能评价值和空调对低温续驶里程衰减的影响系数。Among them, the influencing factors include the frequency coefficient of use of the air conditioner, the performance evaluation value of the low-temperature driving range compared to the industry average level, and the influence coefficient of the air conditioner on the attenuation of the low-temperature driving range.
可选的,该装置还包括:温度测量设备,用于采集车辆冷却风扇出风口处的温度;控制器根据所述出风口处的温度调节车辆所处的环境温度,以使环境温度保持在(-7±3)℃的范围内。Optionally, the device also includes: a temperature measuring device for collecting the temperature at the air outlet of the vehicle cooling fan; a controller for adjusting the ambient temperature of the vehicle according to the temperature at the air outlet to keep the ambient temperature within the range of (-7±3)°C.
以上所述,仅为本发明较佳的具体实施方式,但本发明的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本发明揭露的技术范围内,可轻易想到的变化或替换,都应涵盖在本发明的保护范围之内。因此,本发明的保护范围应以所述权利要求的保护范围为准。The above is only a preferred specific embodiment of the present invention, but the protection scope of the present invention is not limited thereto. Any changes or substitutions that can be easily thought of by a person skilled in the art within the technical scope disclosed by the present invention should be included in the protection scope of the present invention. Therefore, the protection scope of the present invention shall be based on the protection scope of the claims.
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