CN118616895A - A pressure vessel circular seam arc welding device convenient for concentric alignment - Google Patents
A pressure vessel circular seam arc welding device convenient for concentric alignment Download PDFInfo
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
- B23K26/20—Bonding
- B23K26/21—Bonding by welding
- B23K26/24—Seam welding
- B23K26/28—Seam welding of curved planar seams
- B23K26/282—Seam welding of curved planar seams of tube sections
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
- B23K26/08—Devices involving relative movement between laser beam and workpiece
- B23K26/0869—Devices involving movement of the laser head in at least one axial direction
- B23K26/0876—Devices involving movement of the laser head in at least one axial direction in at least two axial directions
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
- B23K26/70—Auxiliary operations or equipment
- B23K26/702—Auxiliary equipment
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass
- B23K37/04—Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass for holding or positioning work
- B23K37/053—Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass for holding or positioning work aligning cylindrical work; Clamping devices therefor
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- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
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Abstract
本发明提供了一种便于同心对准的压力容器环缝电弧焊接装置,属于环缝焊接技术领域,它解决了现有的压力容器环缝电弧焊接装置无法精准的同心对接影响环缝焊接精度的问题。一种便于同心对准的压力容器环缝电弧焊接装置,包括底箱,所述底箱的左右两侧转动连接有第一丝杆。在本发明中,通过横板带动上夹组件进行移动,则使横板带动上钢管向下垂直活动可以进行精准对接,确保了两个钢管的同心效果,而且通过多边槽杆与多边孔的插接,则使同心贴合单元实现传动,便于钢管焊缝处的齿杆在圆心处向外活动,实现了多个贴合筒的同心活动,便于对焊缝的内部进行贴合抵紧,确保了焊缝的对接的精准性,进一步实现了压力容器的同心对准,并且结构简单。
The present invention provides a pressure vessel circumferential seam arc welding device that is convenient for concentric alignment, and belongs to the field of circumferential seam welding technology. It solves the problem that the existing pressure vessel circumferential seam arc welding device cannot achieve accurate concentric docking, which affects the accuracy of circumferential seam welding. A pressure vessel circumferential seam arc welding device that is convenient for concentric alignment includes a bottom box, and the left and right sides of the bottom box are rotatably connected with a first screw rod. In the present invention, the upper clamp assembly is driven to move by a horizontal plate, so that the horizontal plate drives the upper steel pipe to move downward vertically to achieve accurate docking, ensuring the concentric effect of the two steel pipes, and through the insertion of the polygonal groove rod and the polygonal hole, the concentric fitting unit is driven to achieve transmission, which is convenient for the toothed rod at the steel pipe weld to move outward at the center of the circle, realizing the concentric movement of multiple fitting cylinders, facilitating the fitting and tightening of the inside of the weld, ensuring the accuracy of the weld docking, further realizing the concentric alignment of the pressure vessel, and having a simple structure.
Description
技术领域Technical Field
本发明属于环缝焊接技术领域,涉及一种压力容器环缝电弧焊接装置,特别是一种便于同心对准的压力容器环缝电弧焊接装置。The invention belongs to the technical field of girth welding, and relates to a girth arc welding device for a pressure vessel, in particular to a girth arc welding device for a pressure vessel that is easy to align concentrically.
背景技术Background Art
压力容器,指的是盛装气体或者液体,承载一定压力的密闭设备,压力容器主要为圆柱形状,通常是分段焊接制成的,用一段直钢管和瓶底、封头焊接在一起,两两焊接时采用环形焊接。A pressure vessel refers to a closed device that contains gas or liquid and bears a certain pressure. Pressure vessels are mainly cylindrical in shape and are usually made by welding in sections. A straight steel pipe is welded together with the bottom and head of the bottle. Circular welding is used when welding two by two.
经检索,如中国专利文献公开了一种压力容器环缝焊接装置【申请号:CN202320544409.4;公开号:CN219254625U】。这种压力容器环缝焊接装置通过定位箱带着抵紧件移动靠近筒身,位于筒身两侧的抵紧件抵紧端盖,对端盖和筒身进行固定,使在焊接端盖和筒身之间的缝隙时,筒身和端盖之间不易发生移动。After searching, it is found that a pressure vessel circumferential seam welding device is disclosed in Chinese patent documents [Application No.: CN202320544409.4; Publication No.: CN219254625U]. This pressure vessel circumferential seam welding device moves close to the barrel through a positioning box with abutting members, and the abutting members located on both sides of the barrel abut the end caps to fix the end caps and the barrel, so that when welding the gap between the end caps and the barrel, the barrel and the end caps are not easy to move.
该专利中公开的压力容器环缝焊接装置虽然通过对端盖和筒身的抵紧提高焊接稳定性,但是,由于压力容器通常为圆柱性,在对两端进行对接时容易由于圆心差异导致两端发生偏移,并且通常是在焊接过程中或焊接结束才发现,增加了压力容器的生产成本,而且在焊接时对压力容器的转动容易在转动过程中发生位移,导致环缝精准性低,并且影响焊缝的美观性。Although the pressure vessel circumferential seam welding device disclosed in the patent improves welding stability by tightening the end cover and the barrel, since the pressure vessel is usually cylindrical, the two ends are easily offset due to the difference in the center of the circle when they are butt-jointed, and this is usually discovered during the welding process or at the end of welding, which increases the production cost of the pressure vessel. In addition, the rotation of the pressure vessel during welding is prone to displacement during the rotation process, resulting in low accuracy of the circumferential seam and affecting the aesthetics of the weld.
发明内容Summary of the invention
本发明的目的是针对现有的技术存在上述问题,提出了一种便于同心对准的压力容器环缝电弧焊接装置,该发明要解决的技术问题是:如何实现两段压力容器部件的精准同心,并且在钢管固定的作用下进行环缝焊接。The purpose of the present invention is to address the above-mentioned problems in the existing technology and to propose a pressure vessel circumferential arc welding device that is easy to concentrically align. The technical problem to be solved by the invention is: how to achieve precise concentricity of two sections of pressure vessel components and perform circumferential welding under the action of steel pipe fixation.
本发明的目的可通过下列技术方案来实现:The purpose of the present invention can be achieved by the following technical solutions:
一种便于同心对准的压力容器环缝电弧焊接装置,包括底箱,所述底箱的左右两侧转动连接有第一丝杆,且第一丝杆的外壁通过滚珠螺母连接有横板,且第一丝杆通过驱动组件进行驱动,所述第一丝杆的顶端通过轴承连接有顶板,且顶板与底箱之间固定安装有导向柱;A pressure vessel annular seam arc welding device convenient for concentric alignment comprises a bottom box, the left and right sides of the bottom box are rotatably connected with a first screw rod, the outer wall of the first screw rod is connected with a cross plate through a ball nut, the first screw rod is driven by a driving assembly, the top end of the first screw rod is connected with a top plate through a bearing, and a guide column is fixedly installed between the top plate and the bottom box;
所述底箱的表面固定连接有夹箱,且夹箱的表面对称伸缩设置有夹座,所述夹箱的表面固定连接有贴缝组件,且贴缝组件的上方设置有上夹组件,并且上夹组件在横板的底端连接;The surface of the bottom box is fixedly connected with a clamping box, and the surface of the clamping box is symmetrically telescopically provided with a clamping seat, the surface of the clamping box is fixedly connected with a seam pasting assembly, and an upper clamping assembly is arranged above the seam pasting assembly, and the upper clamping assembly is connected at the bottom end of the horizontal plate;
所述贴缝组件包括有多个导向杆,且导向杆固定安装在夹座的表面,所述导向杆的顶端固定连接有上接板,且上接板的底端通过轴承转动连接第二丝杆,所述第二丝杆的外壁通过滚珠螺母连接有升降板,且升降板的表面环形等距分布有多个同心贴合单元;The seam-attaching assembly includes a plurality of guide rods, and the guide rods are fixedly mounted on the surface of the clamping seat, the top ends of the guide rods are fixedly connected to an upper connecting plate, and the bottom ends of the upper connecting plate are rotatably connected to a second screw rod through a bearing, the outer wall of the second screw rod is connected to a lifting plate through a ball nut, and a plurality of concentric fitting units are equidistantly distributed in an annular manner on the surface of the lifting plate;
所述同心贴合单元包括固定箱,且固定箱固定安装在升降板的表面,所述固定箱靠近升降板圆心的一侧转动连接有转杆,且转杆的外壁固定连接有主齿轮,所述主齿轮的两侧通过传动带轮单元传动连接有从动齿轮,且从动齿轮转动设置在固定箱内部远离主齿轮的一端;The concentric fitting unit comprises a fixed box, and the fixed box is fixedly mounted on the surface of the lifting plate, a rotating rod is rotatably connected to one side of the fixed box close to the center of the lifting plate, and a main gear is fixedly connected to the outer wall of the rotating rod, and driven gears are rotatably connected to both sides of the main gear through a transmission pulley unit, and the driven gear is rotatably arranged at one end of the fixed box away from the main gear;
所述从动齿轮的底端啮合连接有齿杆,且齿杆贯穿伸缩设置在固定箱的下方,所述齿杆的外端固定连接有连接座,且连接座的一侧转动连接有贴合筒;The bottom end of the driven gear is meshedly connected with a gear rod, and the gear rod is telescopically arranged below the fixed box, the outer end of the gear rod is fixedly connected with a connecting seat, and one side of the connecting seat is rotatably connected with a fitting cylinder;
所述升降板与上接板的圆心处均贯穿开设有多边孔,且两个多边孔呈平行设置;The lifting plate and the upper connecting plate are both provided with a polygonal hole at the center of the circle, and the two polygonal holes are arranged in parallel;
所述上夹组件包括有固定杆,且固定杆在固定连接在横板的底端,所述固定杆的底端固定连接有底盘,且底盘的外壁固定连接有多个横杆,所述横杆的外壁伸缩套设有两个套管,且套管的底端均固定连接有夹板;The upper clamp assembly includes a fixing rod, and the fixing rod is fixedly connected to the bottom end of the horizontal plate, the bottom end of the fixing rod is fixedly connected to the chassis, and the outer wall of the chassis is fixedly connected to a plurality of cross bars, the outer wall of the cross bar is telescopically sleeved with two sleeves, and the bottom ends of the sleeves are fixedly connected to the clamping plate;
两个所述套管的上方均通过活动板连接有套座,且活动板的两端均通过活动轴与套座、套管相连接;The upper parts of the two sleeves are connected with sleeve seats through movable plates, and both ends of the movable plates are connected with the sleeve seats and sleeves through movable shafts;
两个所述套座通过电动推杆分别安装固定板的上、下方,且固定板固定安装在固定杆的外壁;The two sleeves are respectively installed on the upper and lower sides of the fixing plate through electric push rods, and the fixing plate is fixedly installed on the outer wall of the fixing rod;
所述底盘的底端固定连接有多边槽杆,且多边槽杆的外壁均设置有齿槽,并且多边槽杆活动插接在多边孔的内部;The bottom end of the chassis is fixedly connected with a polygonal groove rod, and the outer wall of the polygonal groove rod is provided with tooth grooves, and the polygonal groove rod is movably inserted into the inside of the polygonal hole;
所述贴缝组件的外侧设置有焊接组件,且焊接组件在底箱的表面安装。A welding assembly is arranged on the outer side of the seam-sealing assembly, and the welding assembly is installed on the surface of the bottom box.
本发明的工作原理是:通过将底部待焊接的钢管在贴缝组件的外侧套设,则使钢管底部的夹箱通过表面的夹座对底部的钢管进行限位夹紧,确保了底部钢管在贴缝组件的外侧同心套设,同时,将待焊接的上方钢管通过上夹组件在横板底部固定的作用下,则使横板可以带动上方钢管向下移动贴合在下钢管的表面,通过在钢管的内部设置贴缝组件,则使升降板可以通过驱动带动同心贴合单元移动到管缝处,在上夹组件带动上方钢管与下方钢管进行对接时,在多组夹板环形等距的作用下,则使上夹组件带动钢管向下同心活动,从而使多边槽杆同步向下插接在多边孔的内部,通过在多边孔的外壁环形设置多个同心贴合单元,则使多个贴合筒在钢管的内壁进行同步贴合,确保了两个钢管对接的同心性,并且结构简单,方便了后续焊接组件在钢管的外壁通过环形转动进行焊接。The working principle of the present invention is as follows: by sleeved the bottom steel pipe to be welded on the outside of the seam-sticking component, the clamping box at the bottom of the steel pipe is used to limit and clamp the bottom steel pipe through the clamping seat on the surface, ensuring that the bottom steel pipe is concentrically sleeved on the outside of the seam-sticking component. At the same time, the upper steel pipe to be welded is fixed on the bottom of the cross plate through the upper clamping component, so that the cross plate can drive the upper steel pipe to move downward and fit the surface of the lower steel pipe. By arranging the seam-sticking component inside the steel pipe, the lifting plate can drive the concentric fitting unit to move to the pipe seam by driving. When the upper clamping component drives the upper steel pipe to dock with the lower steel pipe, under the action of multiple groups of clamping plates equidistantly in annular circles, the upper clamping component drives the steel pipe to move concentrically downward, so that the polygonal groove rod is synchronously inserted downward into the inside of the polygonal hole. By arranging multiple concentric fitting units in an annular manner on the outer wall of the polygonal hole, multiple fitting cylinders are synchronously fitted on the inner wall of the steel pipe, ensuring the concentricity of the two steel pipes. The structure is simple, which facilitates the subsequent welding assembly to weld on the outer wall of the steel pipe through annular rotation.
所述升降板与上接板均呈圆形结构设置,且升降板与上接板的圆心相重合;The lifting plate and the upper connecting plate are both arranged in a circular structure, and the centers of the lifting plate and the upper connecting plate coincide with each other;
所述上接板的表面固定安装有电动马达,且电动马达的输出端连接有第二丝杆。An electric motor is fixedly mounted on the surface of the upper connecting plate, and an output end of the electric motor is connected to a second screw rod.
采用以上结构,将升降板与上接板平行设置,在电动马达带动第二丝杆转动的作用下,则使升降板可以进行位置调节,确保了升降板表面的同心贴合单元对接缝处进行精准贴合。With the above structure, the lifting plate is arranged parallel to the upper connecting plate. When the electric motor drives the second screw to rotate, the position of the lifting plate can be adjusted, ensuring that the concentric fitting units on the surface of the lifting plate are accurately fitted to the joints.
所述多个同心贴合单元以多边孔为圆心环形等距设置。The multiple concentric fitting units are equidistantly arranged in a ring shape with the polygonal hole as the center.
采用以上结构,在多个同心贴合单元的作用下,通过多边槽杆的外壁设置齿槽,将多边槽杆在多边孔的内部进行插接时,则使多边槽杆通过外壁的齿槽与主齿轮进行啮合,实现了主齿轮的驱动便于主齿轮通过传动带轮单元带动从动齿轮转动。With the above structure, under the action of multiple concentric fitting units, tooth grooves are set through the outer wall of the polygonal groove rod. When the polygonal groove rod is inserted into the inside of the polygonal hole, the polygonal groove rod is meshed with the main gear through the tooth grooves on the outer wall, thereby realizing the driving of the main gear and facilitating the main gear to drive the driven gear to rotate through the transmission pulley unit.
所述传动带轮单元包括有两个同步轮,且两个同步轮分别固定安装在主齿轮、从动齿轮的外壁,并且两个同步轮的外壁啮合套设有同步带。The transmission pulley unit comprises two synchronous wheels, and the two synchronous wheels are respectively fixedly mounted on the outer walls of the main gear and the driven gear, and the outer walls of the two synchronous wheels are meshed with synchronous belts.
采用以上结构,在传动带轮单元的作用下,则使主齿轮在转动时,从动齿轮进行同步的同向转动,便于从动齿轮通过底部的齿杆带动连接座向外活动,确保了连接座通过贴合筒对焊缝的内壁进行贴合抵紧。With the above structure, under the action of the transmission pulley unit, when the main gear rotates, the driven gear rotates synchronously in the same direction, so that the driven gear drives the connecting seat to move outward through the gear rod at the bottom, ensuring that the connecting seat is tightly fitted against the inner wall of the weld through the fitting tube.
所述套座、套管的内部均开设有可容纳活动轴移动的滑道;The sleeve and the casing are both provided with a slideway inside to accommodate the movement of the movable shaft;
两个所述套管分别为第一套管和第二套管,且第二套管设置在横杆外壁靠近底盘的一侧;The two sleeves are respectively a first sleeve and a second sleeve, and the second sleeve is arranged on a side of the outer wall of the crossbar close to the chassis;
所述第一套管的底端固定连接有外夹板;The bottom end of the first sleeve is fixedly connected with an outer clamping plate;
所述第二套管的底端固定连接有内夹板,且内夹板与外夹板呈平行设置。The bottom end of the second sleeve is fixedly connected with an inner clamping plate, and the inner clamping plate is arranged in parallel with the outer clamping plate.
采用以上结构,将内夹板与外夹板平行设置的作用下,通过将套管在横杆的外壁套设,则使套管在横杆外壁的位置移动可以实现两个夹板对钢管的夹紧。With the above structure, the inner clamping plate and the outer clamping plate are arranged in parallel, and by sleeve-mounting the sleeve on the outer wall of the crossbar, the position of the sleeve on the outer wall of the crossbar is moved to achieve the clamping of the steel pipe by the two clamping plates.
所述活动板为第一活动板和第二活动板,且第一活动板的底部通过第一下活动轴连接在第一套管的上方,并且第一活动板的顶部通过第一上活动轴连接在上套座的一侧;The movable plate is a first movable plate and a second movable plate, and the bottom of the first movable plate is connected to the top of the first sleeve through a first lower movable shaft, and the top of the first movable plate is connected to one side of the upper sleeve through a first upper movable shaft;
所述第二活动板的底部通过第二下活动轴连接在第二套管的上方,且第二活动板的顶部通过第二上活动轴连接在下套座的一侧。The bottom of the second movable plate is connected to the upper part of the second sleeve through a second lower movable shaft, and the top of the second movable plate is connected to one side of the lower sleeve through a second upper movable shaft.
采用以上结构,在活动板的作用下,则使活动板可以通过两端的活动轴调节角度,实现了套管在横杆外壁位置的调节,便于夹板对不同直径的钢管进行夹紧限位。With the above structure, under the action of the movable plate, the movable plate can adjust the angle through the movable shafts at both ends, thereby realizing the adjustment of the position of the sleeve on the outer wall of the crossbar, making it easier for the clamp to clamp and limit steel pipes of different diameters.
所述多个横杆在底盘的外壁环形等距分布,且横杆远离底盘的一端固定连接有限位板。The plurality of cross bars are distributed in an annular manner and at equal intervals on the outer wall of the chassis, and one end of the cross bar away from the chassis is fixedly connected to the limiting plate.
采用以上结构,通过多个横杆的设置,则使每个横杆的外壁均设置有两个夹板,便于夹板环形的对钢管的不同位置进行固定,确保了钢管的稳定性。With the above structure, through the arrangement of multiple cross bars, two clamping plates are arranged on the outer wall of each cross bar, so that the clamping plates can fix different positions of the steel pipe in a circular shape, thereby ensuring the stability of the steel pipe.
所述驱动组件包括双向电机,且双向电机在顶板的顶部固定安装,并且双向电机的输出端与第一丝杆的顶端固定连接。The driving assembly includes a bidirectional motor, and the bidirectional motor is fixedly installed on the top of the top plate, and the output end of the bidirectional motor is fixedly connected to the top end of the first screw rod.
采用以上结构,在双向电机的作用下,则使第一丝杆可以带动横板进行灵活的升降,并且通过在第一丝杆的外壁设置导向柱,则使横板的移动路径稳定性,确保了横板通过底部上夹组件带动钢管进行精准的向下同心对接。By adopting the above structure, under the action of the bidirectional motor, the first screw rod can drive the cross plate to be flexibly raised and lowered, and by arranging a guide column on the outer wall of the first screw rod, the moving path of the cross plate is stable, ensuring that the cross plate drives the steel pipe to be accurately and concentrically connected downward through the bottom upper clamping assembly.
所述焊接组件包括有托板,且托板贴合在底箱的表面,所述托板的表面固定安装有立板,且立板靠近贴缝组件的一侧通过支架安装有激光焊枪;The welding assembly includes a support plate, and the support plate is attached to the surface of the bottom box, a vertical plate is fixedly installed on the surface of the support plate, and a laser welding gun is installed on the side of the vertical plate close to the seam-attaching assembly through a bracket;
所述托板的内部转动有立杆,且立杆的外壁固定连接有行星齿轮,所述行星齿轮的外壁啮合连接有齿轮盘,且齿轮盘在底箱的内部固定安装;A vertical rod is rotatably arranged inside the support plate, and a planetary gear is fixedly connected to the outer wall of the vertical rod. A gear plate is meshingly connected to the outer wall of the planetary gear, and the gear plate is fixedly installed inside the bottom box;
采用以上结构,通过伺服电机带动立杆转动,则使行星齿轮在齿轮盘的外壁转动并进行自转,确保了立板在工件外部的环形移动效果;With the above structure, the servo motor drives the vertical rod to rotate, so that the planetary gear rotates on the outer wall of the gear plate and rotates on its own, ensuring the circular movement effect of the vertical plate outside the workpiece;
所述立杆的底端转动连接有移动板,且移动板环形移动在底箱的内部,并且底箱的内部开设有可容纳移动板移动的底槽;The bottom end of the vertical rod is rotatably connected to a movable plate, and the movable plate moves in a circular manner inside the bottom box, and a bottom groove capable of accommodating the movement of the movable plate is provided inside the bottom box;
所述托板的表面固定连接有伺服电机,且伺服电机的输出端与立杆的顶端固定连接。A servo motor is fixedly connected to the surface of the support plate, and an output end of the servo motor is fixedly connected to the top end of the vertical pole.
所述托板的底端固定连接有定位块,且定位块的底端滑动连接有导向槽,并且导向槽开设在底箱的表面;The bottom end of the support plate is fixedly connected with a positioning block, and the bottom end of the positioning block is slidably connected with a guide groove, and the guide groove is opened on the surface of the bottom box;
采用以上结构,通过定位块与移动板的设置,则使托板在底箱的表面移动精准,避免了托板在行星齿轮转动时保持方向稳定,确保了对工件的精准环缝焊接;With the above structure, the positioning block and the moving plate are arranged to enable the support plate to move accurately on the surface of the bottom box, thereby preventing the support plate from maintaining a stable direction when the planetary gear rotates, thereby ensuring accurate circumferential welding of the workpiece;
所述底箱的表面贯穿开设有可容纳立杆活动的贯穿槽,且贯穿槽为与齿轮盘的圆心相重合的圆形结构。A through groove capable of accommodating the movement of the upright pole is formed through the surface of the bottom box, and the through groove is a circular structure coinciding with the center of the gear plate.
采用以上结构,通过立杆的转动设置,则使行星齿轮在转动时可以通过自转在齿轮盘的外壁进行环绕,便于立杆在贯穿槽的内部进行贯穿移动,确保了立杆带动托板的移动效果。With the above structure, through the rotation setting of the vertical rod, the planetary gear can rotate around the outer wall of the gear plate when rotating, so that the vertical rod can move through the inside of the through groove, ensuring the vertical rod drives the support plate to move.
与现有技术相比,本发明的压力容器环缝电弧焊接装置具有以下优点:Compared with the prior art, the pressure vessel annular seam arc welding device of the present invention has the following advantages:
1、在本发明中,通过横板带动上夹组件进行移动,则使横板带动上钢管向下垂直活动可以进行精准对接,确保了两个钢管的同心效果,而且通过多边槽杆与多边孔的插接,则使同心贴合单元实现传动,便于钢管焊缝处的齿杆在圆心处向外活动,实现了多个贴合筒的同心活动,便于对焊缝的内部进行贴合抵紧,确保了焊缝的对接的精准性,进一步实现了压力容器的同心对准,并且结构简单,操作方便。1. In the present invention, the upper clamping assembly is driven to move by the horizontal plate, so that the horizontal plate drives the upper steel pipe to move downward vertically for precise docking, ensuring the concentric effect of the two steel pipes, and the concentric fitting unit is driven by the insertion of the polygonal groove rod and the polygonal hole, so that the tooth rod at the weld of the steel pipe moves outward at the center of the circle, realizing the concentric movement of multiple fitting cylinders, facilitating the fitting and tightening of the inside of the weld, ensuring the accuracy of the weld docking, and further realizing the concentric alignment of the pressure vessel, and the structure is simple and easy to operate.
2、在本发明中,在上夹组件的作用下,通过在固定板的上下方设置套座,在电动推杆的作用下,则使上下套座背向活动,从而使横杆外壁套设的套管可以带动夹板进行相向活动对管壁进行夹紧,而且通过横杆的环形分布,实现了对钢管夹紧的同步性,便于将钢管在贴缝组件的上方进行同心对接。2. In the present invention, under the action of the upper clamping assembly, by arranging sleeves on the upper and lower parts of the fixed plate, under the action of the electric push rod, the upper and lower sleeves are moved back to back, so that the sleeves sleeved on the outer wall of the cross bar can drive the clamping plates to move towards each other to clamp the pipe wall, and through the annular distribution of the cross bar, the synchronization of the clamping of the steel pipe is achieved, which is convenient for concentrically docking the steel pipe above the seam assembly.
3、在本发明中,在贴缝组件的作用下,通过第二丝杆带动升降板活动,则使同心贴合单元可以在不同高度对焊缝处进行贴合,而且通过在升降板的表面环形等距设置多个同心贴合单元,则使多边槽杆可以对主齿轮进行啮合驱动,实现了从动齿轮的传动,便于多个环形分布的齿杆同心同步的向外活动,则使贴合筒在内壁对焊缝进行等距贴合,确保了两段钢管的同心效果,而且有利于避免钢管在焊接时的偏移,提高了钢管焊接的稳定性。3. In the present invention, under the action of the seam fitting assembly, the lifting plate is driven to move by the second screw, so that the concentric fitting units can fit the welds at different heights, and by arranging a plurality of concentric fitting units equidistantly in a ring on the surface of the lifting plate, the polygonal groove rod can mesh and drive the main gear, thereby realizing the transmission of the driven gear, facilitating the concentric and synchronous outward movement of a plurality of annularly distributed gear rods, so that the fitting cylinder can fit the welds equidistantly on the inner wall, thereby ensuring the concentric effect of the two sections of steel pipes, and helping to avoid the displacement of the steel pipes during welding, thereby improving the stability of steel pipe welding.
4、在本发明中,在焊接组件的作用下,通过伺服电机带动立杆转动,则使行星齿轮在齿轮盘的外壁转动并进行自转,从而使立板带动一侧的激光焊枪在钢管的外壁进行环缝焊接,实现了钢管在同心对接后的固定,通过激光焊枪的转动进行精准焊接,能有效的防止钢管在焊接时的位移,而且通过激光焊枪的环缝转动焊接,有利于实现焊接均匀性,提高焊缝美观度。4. In the present invention, under the action of the welding assembly, the vertical rod is driven to rotate by the servo motor, so that the planetary gear rotates and rotates on the outer wall of the gear plate, so that the vertical plate drives the laser welding gun on one side to perform circumferential welding on the outer wall of the steel pipe, thereby achieving the fixation of the steel pipe after concentric docking. Precise welding is performed by rotating the laser welding gun, which can effectively prevent the displacement of the steel pipe during welding, and the circumferential rotation welding of the laser welding gun is conducive to achieving welding uniformity and improving the aesthetics of the weld.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1是本发明的一种便于同心对准的压力容器环缝电弧焊接装置的结构示意图;FIG1 is a schematic structural diagram of a pressure vessel annular seam arc welding device that facilitates concentric alignment according to the present invention;
图2是本发明中贴缝组件与底箱的连接结构示意图;2 is a schematic diagram of the connection structure between the seam pasting assembly and the bottom box in the present invention;
图3是本发明中升降板与同心贴合单元的结构示意图;FIG3 is a schematic structural diagram of a lifting plate and a concentric laminating unit in the present invention;
图4是本发明中同心贴合单元的剖面结构示意图;FIG4 is a schematic cross-sectional view of the concentric bonding unit of the present invention;
图5是本发明中上夹组件的结构示意图;FIG5 is a schematic structural diagram of an upper clamp assembly in the present invention;
图6是本发明中多边槽杆的剖面结构示意图;FIG6 is a schematic cross-sectional view of the structure of a polygonal groove rod according to the present invention;
图7是本发明中焊接组件的侧视剖面结构示意图;FIG7 is a schematic diagram of a side cross-sectional structure of a welding assembly in the present invention;
图8是本发明中行星齿轮与齿轮盘的结构示意图。FIG8 is a schematic diagram of the structure of the planetary gear and the gear plate in the present invention.
图中,1、底箱;2、第一丝杆;3、顶板;4、横板;5、导向柱;6、上夹组件;601、固定杆;602、底盘;603、横杆;604、限位板;605、第一套管;606、外夹板;607、第一下活动轴;608、第一活动板;609、第一上活动轴;6010、上套座;6011、电动推杆;6012、固定板;6013、下套座;6014、第二上活动轴;6015、第二活动板;6016、第二下活动轴;6017、第二套管;6018、内夹板;6019、多边槽杆;7、夹箱;8、夹座;9、贴缝组件;901、导向杆;902、上接板;903、第二丝杆;904、电动马达;905、升降板;906、固定箱;907、转杆;908、主齿轮;909、同步轮;9010、同步带;9011、从动齿轮;9012、齿杆;9013、连接座;9014、贴合筒;9015、多边孔;10、焊接组件;1001、立板;1002、激光焊枪;1003、托板;1004、立杆;1005、行星齿轮;1006、齿轮盘;1007、定位块;1008、移动板;1009、导向槽;1010、底槽;1011、伺服电机;1012、贯穿槽;11、双向电机。In the figure, 1, bottom box; 2, first screw rod; 3, top plate; 4, cross plate; 5, guide column; 6, upper clamping assembly; 601, fixed rod; 602, chassis; 603, cross rod; 604, limit plate; 605, first sleeve; 606, outer clamping plate; 607, first lower movable shaft; 608, first movable plate; 609, first upper movable shaft; 6010, upper sleeve seat; 6011, electric push rod; 6012, fixed plate; 6013, lower sleeve seat; 6014, second upper movable shaft; 6015, second movable plate; 6016, second lower movable shaft; 6017, second sleeve; 6018, inner clamping plate; 6019, polygonal groove rod; 7, clamping box; 8, clamping seat; 9, seam assembly; 901, guide rod ;902, upper connecting plate;903, second screw rod;904, electric motor;905, lifting plate;906, fixed box;907, rotating rod;908, main gear;909, synchronous wheel;9010, synchronous belt;9011, driven gear;9012, gear rod;9013, connecting seat;9014, fitting tube;9015, polygonal hole;10, welding assembly;1001, vertical plate;1002, laser welding gun;1003, support plate;1004, vertical rod;1005, planetary gear;1006, gear plate;1007, positioning block;1008, moving plate;1009, guide groove;1010, bottom groove;1011, servo motor;1012, through groove;11, bidirectional motor.
具体实施方式DETAILED DESCRIPTION
以下是本发明的具体实施例并结合附图,对本发明的技术方案作进一步的描述,但本发明并不限于这些实施例。The following are specific embodiments of the present invention and the accompanying drawings to further describe the technical solution of the present invention, but the present invention is not limited to these embodiments.
如图1-图8所示,一种便于同心对准的压力容器环缝电弧焊接装置,包括底箱1,底箱1的左右两侧转动连接有第一丝杆2,且第一丝杆2的外壁通过滚珠螺母连接有横板4,且第一丝杆2通过驱动组件进行驱动,第一丝杆2的顶端通过轴承连接有顶板3,且顶板3与底箱1之间固定安装有导向柱5,通过将横板4在导向柱5的外壁套设滑动,则使横板4的移动路径稳定性,确保了横板4带动下方的钢管进行精准的向下同心对接,其中,驱动组件包括双向电机11,且双向电机11在顶板3的顶部固定安装,并且双向电机11的输出端与第一丝杆2的顶端固定连接,在双向电机11的作用下,则使第一丝杆2可以带动横板4进行灵活的升降,并且驱动简单,实用成本低;As shown in Figures 1 to 8, a pressure vessel annular seam arc welding device that is convenient for concentric alignment includes a bottom box 1, and the left and right sides of the bottom box 1 are rotatably connected with a first screw rod 2, and the outer wall of the first screw rod 2 is connected to a cross plate 4 through a ball nut, and the first screw rod 2 is driven by a driving component, and the top of the first screw rod 2 is connected to a top plate 3 through a bearing, and a guide column 5 is fixedly installed between the top plate 3 and the bottom box 1, and the cross plate 4 is slidably sleeved on the outer wall of the guide column 5, so that the moving path of the cross plate 4 is stable, ensuring that the cross plate 4 drives the steel pipe below to accurately and concentrically dock downward, wherein the driving component includes a bidirectional motor 11, and the bidirectional motor 11 is fixedly installed on the top of the top plate 3, and the output end of the bidirectional motor 11 is fixedly connected to the top of the first screw rod 2, under the action of the bidirectional motor 11, the first screw rod 2 can drive the cross plate 4 to be flexibly lifted and lowered, and the driving is simple and the practical cost is low;
进一步的,在底箱1的表面固定连接有夹箱7,且夹箱7的表面对称伸缩设置有夹座8,夹座8呈对称设置的“V”型结构,夹箱7与夹座8的夹紧为现有的夹具结构,此处不再赘述,考虑到压力容器的两个钢管进行精准的同心对接,在夹箱7的表面固定连接有贴缝组件9,具体的,贴缝组件9包括有多个导向杆901,且导向杆901固定安装在夹座8的表面,导向杆901的顶端固定连接有上接板902,且上接板902的底端通过轴承转动连接第二丝杆903,上接板902的表面固定安装有电动马达904,且电动马达904的输出端连接有第二丝杆903,第二丝杆903的外壁通过滚珠螺母连接有升降板905,通过这样的设置,则使第二丝杆903在电动马达904的作用下进行转动,便于升降板905带动表面的同心贴合单元对不同高度的焊缝进行贴合,确保了装置的灵活性,升降板905与上接板902均呈圆形结构设置,且升降板905与上接板902的圆心相重合,升降板905与上接板902的圆心处均贯穿开设有多边孔9015,且上下两个多边孔9015呈平行设置,且升降板905的表面环形等距分布有多个同心贴合单元,具体的,多个同心贴合单元以多边孔9015为圆心环形等距设置,同心贴合单元包括固定箱906,且固定箱906固定安装在升降板905的表面,固定箱906靠近升降板905圆心的一侧转动连接有转杆907,且转杆907的外壁固定连接有主齿轮908,主齿轮908的两侧通过传动带轮单元传动连接有从动齿轮9011,具体的,传动带轮单元包括有两个同步轮909,且两个同步轮909分别固定安装在主齿轮908、从动齿轮9011的外壁,并且两个同步轮909的外壁啮合套设有同步带9010,在传动带轮单元的作用下,则使主齿轮908在转动时,从动齿轮9011进行同步的同向转动;Further, a clamp box 7 is fixedly connected to the surface of the bottom box 1, and a clamp seat 8 is symmetrically telescopically arranged on the surface of the clamp box 7, and the clamp seat 8 is a symmetrically arranged "V"-shaped structure. The clamping of the clamp box 7 and the clamp seat 8 is an existing clamp structure, which will not be repeated here. Considering that the two steel pipes of the pressure vessel are precisely butted concentrically, a seam assembly 9 is fixedly connected to the surface of the clamp box 7. Specifically, the seam assembly 9 includes a plurality of guide rods 901, and the guide rods 901 are fixedly installed on the surface of the clamp seat 8. The top of the guide rods 901 is fixedly connected to an upper connecting plate 902, and the upper connecting plate 9 The bottom end of 02 is rotatably connected to the second screw rod 903 through a bearing, an electric motor 904 is fixedly installed on the surface of the upper connecting plate 902, and the output end of the electric motor 904 is connected to the second screw rod 903, and the outer wall of the second screw rod 903 is connected to the lifting plate 905 through a ball nut. Through such an arrangement, the second screw rod 903 is rotated under the action of the electric motor 904, so that the lifting plate 905 can drive the concentric bonding units on the surface to bond welds of different heights, thereby ensuring the flexibility of the device. The lifting plate 905 and the upper connecting plate 902 are both circular structures The lifting plate 905 is arranged such that the center of the circle of the lifting plate 905 coincides with the center of the circle of the upper connecting plate 902. The center of the circle of the lifting plate 905 and the center of the circle of the upper connecting plate 902 are penetrated with a polygonal hole 9015, and the upper and lower polygonal holes 9015 are arranged in parallel, and the surface of the lifting plate 905 is annularly equidistantly distributed with a plurality of concentric fitting units. Specifically, the plurality of concentric fitting units are annularly equidistantly arranged with the polygonal hole 9015 as the center, and the concentric fitting units include a fixed box 906, and the fixed box 906 is fixedly installed on the surface of the lifting plate 905, and the fixed box 906 rotates on the side close to the center of the circle of the lifting plate 905 A rotating rod 907 is connected, and a main gear 908 is fixedly connected to the outer wall of the rotating rod 907. Both sides of the main gear 908 are connected to the driven gear 9011 through a transmission pulley unit. Specifically, the transmission pulley unit includes two synchronous wheels 909, and the two synchronous wheels 909 are respectively fixedly installed on the outer walls of the main gear 908 and the driven gear 9011, and the outer walls of the two synchronous wheels 909 are meshed with a synchronous belt 9010. Under the action of the transmission pulley unit, when the main gear 908 rotates, the driven gear 9011 rotates synchronously in the same direction;
从动齿轮9011转动设置在固定箱906内部远离主齿轮908的一端,从动齿轮9011的底端啮合连接有齿杆9012,且齿杆9012贯穿伸缩设置在固定箱906的下方,齿杆9012的外端固定连接有连接座9013,且连接座9013的一侧转动连接有贴合筒9014,通过这样的设置,则使从动齿轮9011通过转动带动底部的齿杆9012带动连接座9013向外活动,实现了连接座9013向外带动贴合筒9014对焊缝的内壁进行贴合抵紧,确保了两个钢管接缝处的贴合效果,有利于提高钢管对接的同心性,便于外部的焊接组件10进行精准的焊接工作;The driven gear 9011 is rotatably arranged at one end of the fixed box 906 away from the main gear 908, the bottom end of the driven gear 9011 is meshedly connected with a gear rod 9012, and the gear rod 9012 is telescopically arranged below the fixed box 906, the outer end of the gear rod 9012 is fixedly connected with a connecting seat 9013, and one side of the connecting seat 9013 is rotatably connected with a fitting cylinder 9014, through such an arrangement, the driven gear 9011 drives the gear rod 9012 at the bottom to drive the connecting seat 9013 to move outward by rotation, so that the connecting seat 9013 drives the fitting cylinder 9014 outward to fit the inner wall of the weld, thereby ensuring the fitting effect of the joints of the two steel pipes, which is beneficial to improving the concentricity of the steel pipe docking and facilitating the external welding assembly 10 to perform precise welding work;
如图1-图8所示,贴缝组件9的上方设置有上夹组件6,并且上夹组件6在横板4的底端连接,上夹组件6包括有固定杆601,且固定杆601在固定连接在横板4的底端,固定杆601的底端固定连接有底盘602,且底盘602的外壁固定连接有多个横杆603,多个横杆603在底盘602的外壁环形等距分布,在多个横杆603的作用下,通过在每个横杆603的外壁均设置夹板,则使夹板可以环形分布的对钢管的不同位置进行固定,确保了钢管的稳定性,且横杆603远离底盘602的一端固定连接有限位板604,横杆603的外壁伸缩套设有两个套管,且套管的底端均固定连接有夹板,两个套管分别为第一套管605和第二套管6017,且第二套管6017设置在横杆603外壁靠近底盘602的一侧,第一套管605的底端固定连接有外夹板606,第二套管6017的底端固定连接有内夹板6018,且内夹板6018与外夹板606呈平行设置,将内夹板6018与外夹板606平行设置的作用下,通过将套管在横杆603的外壁套设,则使套管在横杆603外壁的位置移动可以实现两个夹板对钢管的夹紧;As shown in Figures 1 to 8, an upper clamping assembly 6 is arranged above the seam assembly 9, and the upper clamping assembly 6 is connected to the bottom end of the cross plate 4. The upper clamping assembly 6 includes a fixing rod 601, and the fixing rod 601 is fixedly connected to the bottom end of the cross plate 4. The bottom end of the fixing rod 601 is fixedly connected to a chassis 602, and the outer wall of the chassis 602 is fixedly connected to a plurality of cross bars 603. The plurality of cross bars 603 are distributed equidistantly in a ring on the outer wall of the chassis 602. Under the action of the plurality of cross bars 603, by arranging a splint on the outer wall of each cross bar 603, the splint can be distributed in a ring to fix different positions of the steel pipe, thereby ensuring the stability of the steel pipe, and the end of the cross bar 603 away from the chassis 602 is fixedly connected to a limited position. Plate 604, the outer wall telescopic sleeve of the cross bar 603 is provided with two sleeves, and the bottom ends of the sleeves are fixedly connected with clamps, the two sleeves are respectively a first sleeve 605 and a second sleeve 6017, and the second sleeve 6017 is arranged on the side of the outer wall of the cross bar 603 close to the chassis 602, the bottom end of the first sleeve 605 is fixedly connected with the outer clamp 606, the bottom end of the second sleeve 6017 is fixedly connected with the inner clamp 6018, and the inner clamp 6018 is arranged in parallel with the outer clamp 606. Under the effect of setting the inner clamp 6018 in parallel with the outer clamp 606, by sleeve-mounting the sleeve on the outer wall of the cross bar 603, the position of the sleeve on the outer wall of the cross bar 603 is moved, so that the two clamps can clamp the steel pipe;
两个套管的上方均通过活动板连接有套座,且活动板的两端均通过活动轴与套座、套管相连接,套座、套管的内部均开设有可容纳活动轴移动的滑道,通过滑道的设置,则使活动板的两端在活动时具有灵活性,确保了活动板的移动范围,并且结构简单,维护方便,活动板为第一活动板608和第二活动板6015,且第一活动板608的底部通过第一下活动轴607连接在第一套管605的上方,并且第一活动板608的顶部通过第一上活动轴609连接在上套座6010的一侧,第二活动板6015的底部通过第二下活动轴6016连接在第二套管6017的上方,且第二活动板6015的顶部通过第二上活动轴6014连接在下套座6013的一侧,在活动板的作用下,则使活动板可以通过两端的活动轴调节角度,在活动板长度固定的作用下,则使活动板带动套管进行位置移动,实现了套管在横杆603外壁位置的调节,便于夹板对不同直径的钢管进行夹紧限位;The upper parts of the two sleeves are connected with a sleeve seat through a movable plate, and both ends of the movable plate are connected with the sleeve seat and the sleeve through a movable shaft. The sleeve seat and the sleeve are provided with a slideway inside to accommodate the movement of the movable shaft. Through the setting of the slideway, the two ends of the movable plate are flexible when moving, ensuring the moving range of the movable plate, and the structure is simple and maintenance is convenient. The movable plate is a first movable plate 608 and a second movable plate 6015, and the bottom of the first movable plate 608 is connected to the upper part of the first sleeve 605 through a first lower movable shaft 607, and the top of the first movable plate 608 is connected to the upper part of the first sleeve 605 through a first upper movable shaft 608. The movable shaft 609 is connected to one side of the upper sleeve 6010, the bottom of the second movable plate 6015 is connected to the top of the second sleeve 6017 through the second lower movable shaft 6016, and the top of the second movable plate 6015 is connected to one side of the lower sleeve 6013 through the second upper movable shaft 6014. Under the action of the movable plate, the movable plate can adjust the angle through the movable shafts at both ends. Under the action of the fixed length of the movable plate, the movable plate drives the sleeve to move the position, realizing the adjustment of the position of the sleeve on the outer wall of the cross bar 603, which is convenient for the clamping plate to clamp and limit the steel pipes of different diameters;
两个套座通过电动推杆6011分别安装固定板6012的上、下方,且固定板6012固定安装在固定杆601的外壁,底盘602的底端固定连接有多边槽杆6019,多边槽杆6019的外壁均设置有齿槽,且多边槽杆6019活动插接在多边孔9015的内部,通过多边槽杆6019与多个同心贴合单元的设置,并且将多边槽杆6019的边数量与同心贴合单元的数量对应相同设置,在多边槽杆6019的外壁设置齿槽的作用下,则使多边槽杆6019在多边孔9015的内部进行插接时,多边槽杆6019通过外壁的齿槽与主齿轮908进行啮合,实现了主齿轮908的驱动效果,便于主齿轮908通过传动带轮单元带动从动齿轮9011转动;The two sockets are respectively installed on the upper and lower sides of the fixing plate 6012 through the electric push rod 6011, and the fixing plate 6012 is fixedly installed on the outer wall of the fixing rod 601. The bottom end of the chassis 602 is fixedly connected to the polygonal groove rod 6019. The outer wall of the polygonal groove rod 6019 is provided with tooth grooves, and the polygonal groove rod 6019 is movably inserted into the inside of the polygonal hole 9015. Through the arrangement of the polygonal groove rod 6019 and the plurality of concentric fitting units, and the number of sides of the polygonal groove rod 6019 and the number of concentric fitting units are arranged in the same manner, under the effect of the tooth grooves arranged on the outer wall of the polygonal groove rod 6019, when the polygonal groove rod 6019 is inserted into the inside of the polygonal hole 9015, the polygonal groove rod 6019 meshes with the main gear 908 through the tooth grooves on the outer wall, thereby realizing the driving effect of the main gear 908, so that the main gear 908 can drive the driven gear 9011 to rotate through the transmission pulley unit;
如图1-图8所示,贴缝组件9的外侧设置有焊接组件10,并且焊接组件10包括有托板1003,且托板1003贴合在底箱1的表面,托板1003的表面固定安装有立板1001,且立板1001靠近贴缝组件9的一侧通过支架安装有激光焊枪1002,托板1003的内部转动有立杆1004,且立杆1004的外壁固定连接有行星齿轮1005,行星齿轮1005的外壁啮合连接有齿轮盘1006,且齿轮盘1006在底箱1的内部固定安装;采用以上结构,通过伺服电机1011带动立杆1004转动,则使行星齿轮1005在齿轮盘1006的外壁转动并进行自转,确保了立板1001在工件外部的环形移动效果;立杆1004的底端转动连接有移动板1008,且移动板1008环形移动在底箱1的内部,并且底箱1的内部开设有可容纳移动板1008移动的底槽1010;As shown in FIGS. 1 to 8 , a welding assembly 10 is disposed on the outside of the seam-attaching assembly 9, and the welding assembly 10 includes a support plate 1003, and the support plate 1003 is attached to the surface of the bottom box 1, a vertical plate 1001 is fixedly installed on the surface of the support plate 1003, and a laser welding gun 1002 is installed on the side of the vertical plate 1001 close to the seam-attaching assembly 9 through a bracket, a vertical rod 1004 is rotatably arranged inside the support plate 1003, and a planetary gear 1005 is fixedly connected to the outer wall of the vertical rod 1004, and a gear 1005 is meshedly connected to the outer wall of the planetary gear 1005 The plate 1006 is fixedly installed inside the bottom box 1; with the above structure, the servo motor 1011 drives the vertical rod 1004 to rotate, so that the planetary gear 1005 rotates on the outer wall of the gear plate 1006 and rotates on its own, ensuring the circular movement effect of the vertical plate 1001 outside the workpiece; the bottom end of the vertical rod 1004 is rotatably connected to the moving plate 1008, and the moving plate 1008 moves in an annular manner inside the bottom box 1, and the bottom box 1 is provided with a bottom groove 1010 that can accommodate the movement of the moving plate 1008;
进一步的,考虑到对立杆1004托的驱动,在托板1003的表面固定连接有伺服电机1011,且伺服电机1011的输出端与立杆1004的顶端固定连接,托板1003的底端固定连接有定位块1007,且定位块1007的底端滑动连接有导向槽1009,并且导向槽1009开设在底箱1的表面,通过定位块1007与移动板1008的设置,则使托板1003在底箱1的表面移动精准,避免了托板1003在行星齿轮1005转动时保持方向稳定,确保了对工件的精准环缝焊接,底箱1的表面贯穿开设有可容纳立杆1004活动的贯穿槽1012,且贯穿槽1012为与齿轮盘1006的圆心相重合的圆形结构,通过这样的设置,在立杆1004的作用下,则使行星齿轮1005在转动时可以通过自转在齿轮盘1006的外壁进行环绕,便于立杆1004在贯穿槽1012的内部进行贯穿移动,确保了立杆1004带动托板1003的移动效果。Furthermore, considering the driving of the support of the upright pole 1004, a servo motor 1011 is fixedly connected to the surface of the support plate 1003, and the output end of the servo motor 1011 is fixedly connected to the top of the upright pole 1004, and a positioning block 1007 is fixedly connected to the bottom end of the support plate 1003, and a guide groove 1009 is slidably connected to the bottom end of the positioning block 1007, and the guide groove 1009 is provided on the surface of the bottom box 1. Through the arrangement of the positioning block 1007 and the movable plate 1008, the support plate 1003 can move accurately on the surface of the bottom box 1, avoiding the support plate 1003 on the planetary gear 1005 maintains a stable direction when rotating, ensuring accurate circumferential welding of the workpiece. A through groove 1012 is opened on the surface of the bottom box 1 to accommodate the movement of the vertical rod 1004, and the through groove 1012 is a circular structure that coincides with the center of the gear plate 1006. Through such an arrangement, under the action of the vertical rod 1004, the planetary gear 1005 can rotate around the outer wall of the gear plate 1006 when rotating, so that the vertical rod 1004 can move through the inside of the through groove 1012, ensuring the vertical rod 1004 drives the support plate 1003 to move.
本发明的工作原理:在使用时,将压力容易得下段钢管在贴缝组件9的外壁套设,在夹箱7表面对称设置夹座8的作用下,则使夹座8在底部对下钢管进行对称夹紧,实现了下钢管在贴缝组件9外部的同心套设,同时,将待焊接的上段钢管在多边槽杆6019的外部套设,并且将钢管的边缘在内夹板6018与外夹板606之间设置,通过在固定板6012的上下方通过电动推杆6011设置上套座6010与下套座6013,则使上套座6010与下套座6013在固定板6012的上下端背向活动,在上套座6010向上活动时,通过在上套座6010的外侧通过活动轴连接活动板,在活动板长度固定的作用下,则使活动板通过底部的第一下活动轴607带动第一套管605进行活动,则使第一套管605带动底部的外夹板606向内夹板6018活动,同时,在下套座6013向下活动时,则使活动板同步通过活动轴活动,在活动板底部通过第二下活动轴6016连接第二套管6017的作用下,则使第二套管6017带动内夹板6018向外夹板606活动,从而使夹板在两侧对钢管壁进行固定夹持,在多个环形等距设置的横杆603的作用下,从而使多个环形分布的夹板对钢管进行固定夹紧,在钢管的上端被固定后,通过双向电机11驱动,则使第一丝杆2进行转动,从而使横板4通过底部的上夹组件6带动上钢管进行垂直向下,同时,通过在底盘602的底端固定连接多边槽杆6019,在升降板905与上接板902表面贯穿开设多边孔9015的作用下,则使上夹组件6在下移时,多边槽杆6019在多边孔9015的内部进行插接,通过在多边孔9015的外壁环形等距设置多个同心贴合单元,则使多边槽杆6019的外壁通过齿槽与主齿轮908进行啮合连接,在传动带轮单元的作用下,则使从动齿轮9011同步转动,使得固定箱906外端伸缩设置的齿杆9012向外活动,则使齿杆9012通过连接座9013带动贴合筒9014对钢管焊缝的内壁进行贴合抵紧,确保了两段钢管对接的同心性,同时,在底箱1表面设置托板1003的作用下,则使伺服电机1011驱动立杆1004转动,便于立杆1004带动外壁的行星齿轮1005进行转动,从而使行星齿轮1005绕齿轮盘1006的外壁环形转动并自转,从而使托板1003带动表面的立板1001进行环形转动,实现了钢管在固定时,立板1001通过激光焊枪1002在钢管的外壁进行环缝,确保了焊接的稳定性,而且通过在立托板1003的底端设置定位块1007,实现了托板1003在转动时的稳定性,便于上方的激光焊枪1002精准的对管件进行环缝焊接,实现了钢管固定焊枪环缝的效果,就这样完成了该压力容器环缝电弧焊接装置工作原理。The working principle of the present invention is as follows: when in use, the lower section of the steel pipe that is easily pressurized is sleeved on the outer wall of the seam-seaming component 9, and under the action of the clamp seat 8 symmetrically arranged on the surface of the clamp box 7, the clamp seat 8 symmetrically clamps the lower steel pipe at the bottom, thereby realizing the concentric sleeve of the lower steel pipe on the outside of the seam-seaming component 9. At the same time, the upper section of the steel pipe to be welded is sleeved on the outside of the polygonal groove rod 6019, and the edge of the steel pipe is arranged between the inner clamp plate 6018 and the outer clamp plate 606. By arranging the upper sleeve seat 6010 and the lower sleeve seat 6013 at the upper and lower ends of the fixed plate 6012 through the electric push rod 6011, the upper sleeve seat 6010 and the lower sleeve seat 6013 are made to move back to back at the upper and lower ends of the fixed plate 6012. When the upper sleeve seat 6010 moves upward, the movable plate is connected to the outer side of the upper sleeve seat 6010 through a movable shaft. Under the action of the fixed length of the movable plate , the movable plate drives the first sleeve 605 to move through the first lower movable shaft 607 at the bottom, and the first sleeve 605 drives the outer clamping plate 606 at the bottom to move toward the inner clamping plate 6018. At the same time, when the lower sleeve seat 6013 moves downward, the movable plate is synchronously moved through the movable shaft. Under the action of the second sleeve 6017 connected to the second lower movable shaft 6016 at the bottom of the movable plate, the second sleeve 6017 drives the inner clamping plate 6018 to move toward the outer clamping plate 606, so that the clamping plate fixes and clamps the steel pipe wall on both sides. Under the action of multiple annular equidistantly arranged cross bars 603, multiple annularly distributed clamping plates fix and clamp the steel pipe. After the upper end of the steel pipe is fixed, it is driven by the bidirectional motor 11 to rotate the first screw rod 2, so that the cross plate 4 drives the upper steel pipe through the upper clamping assembly 6 at the bottom. The upper clamping assembly 6 is moved vertically downward. At the same time, by fixing the polygonal groove rod 6019 at the bottom end of the chassis 602, under the action of the polygonal hole 9015 that penetrates the surface of the lifting plate 905 and the upper connecting plate 902, the polygonal groove rod 6019 is plugged into the inside of the polygonal hole 9015 when the upper clamping assembly 6 moves downward. By arranging a plurality of concentric fitting units equidistantly in an annular manner on the outer wall of the polygonal hole 9015, the outer wall of the polygonal groove rod 6019 is meshed with the main gear 908 through the tooth groove. Under the action of the transmission pulley unit, the driven gear 9011 is rotated synchronously, so that the gear rod 9012 telescopically arranged at the outer end of the fixed box 906 moves outward, and the gear rod 9012 drives the fitting cylinder 9014 to fit and tighten the inner wall of the steel pipe weld through the connecting seat 9013, thereby ensuring the concentricity of the two sections of steel pipe. At the same time, at the bottom box Under the action of the support plate 1003 arranged on the surface, the servo motor 1011 drives the vertical rod 1004 to rotate, so that the vertical rod 1004 drives the planetary gear 1005 on the outer wall to rotate, so that the planetary gear 1005 rotates in a circle around the outer wall of the gear plate 1006 and rotates on its own, so that the support plate 1003 drives the vertical plate 1001 on the surface to rotate in a circle, so that when the steel pipe is fixed, the vertical plate 1001 performs a circumferential seam on the outer wall of the steel pipe through the laser welding gun 1002, ensuring the stability of welding, and by arranging a positioning block 1007 at the bottom end of the vertical support plate 1003, the stability of the support plate 1003 during rotation is achieved, so that the laser welding gun 1002 above is convenient for accurately performing circumferential seam welding on the pipe fitting, and the effect of fixing the circumferential seam of the welding gun on the steel pipe is achieved, thus completing the working principle of the circumferential seam arc welding device for pressure vessels.
综上,通过将底部待焊接的钢管在贴缝组件9的外侧套设,则使钢管底部的夹箱7通过表面的夹座8对底部的钢管进行限位夹紧,确保了底部钢管在贴缝组件9的外侧同心套设,同时,将待焊接的上方钢管通过上夹组件6在横板4底部固定的作用下,则使横板4可以带动上方钢管向下移动贴合在下钢管的表面,通过在钢管的内部设置贴缝组件9,则使升降板905可以通过驱动带动同心贴合单元移动到管缝处,在上夹组件6带动上方钢管与下方钢管进行对接时,在多组夹板环形等距的作用下,则使上夹组件6带动钢管向下同心活动,从而使多边槽杆6019同步向下插接在多边孔9015的内部,通过在多边孔9015的外壁环形设置多个同心贴合单元,则使多个贴合筒9014在钢管的内壁进行同步贴合,确保了两个钢管对接的同心性,并且结构简单,方便了后续焊接组件10在钢管的外壁通过环形转动进行焊接,解决了现有的压力容器环缝电弧焊接装置无法精准的同心对接影响环缝焊接精度的问题。In summary, by sleeved the bottom steel pipe to be welded on the outside of the seam fitting component 9, the clamping box 7 at the bottom of the steel pipe can limit and clamp the bottom steel pipe through the clamping seat 8 on the surface, ensuring that the bottom steel pipe is concentrically sleeved on the outside of the seam fitting component 9. At the same time, the upper steel pipe to be welded is fixed at the bottom of the cross plate 4 through the upper clamping component 6, so that the cross plate 4 can drive the upper steel pipe to move downward and fit the surface of the lower steel pipe. By arranging the seam fitting component 9 inside the steel pipe, the lifting plate 905 can be driven to drive the concentric fitting unit to move to the pipe seam, and the upper clamping component 6 drives the upper steel pipe to align with the lower steel pipe. During connection, under the action of multiple groups of equidistant annular clamps, the upper clamp assembly 6 drives the steel pipe to move concentrically downward, so that the polygonal groove rod 6019 is synchronously inserted downward into the interior of the polygonal hole 9015. By arranging multiple concentric fitting units in a ring shape on the outer wall of the polygonal hole 9015, multiple fitting cylinders 9014 are synchronously fitted on the inner wall of the steel pipe, thereby ensuring the concentricity of the two steel pipes. The structure is simple, which facilitates the subsequent welding assembly 10 to weld on the outer wall of the steel pipe through circular rotation, thereby solving the problem that the existing pressure vessel annular seam arc welding device cannot achieve accurate concentric connection, affecting the annular seam welding accuracy.
本文中所描述的具体实施例仅仅是对本发明精神作举例说明。本发明所属技术领域的技术人员可以对所描述的具体实施例做各种各样的修改或补充或采用类似的方式替代,但并不会偏离本发明的精神或者超越所附权利要求书所定义的范围。The specific embodiments described herein are merely examples of the spirit of the present invention. Those skilled in the art may make various modifications or additions to the specific embodiments described or replace them in similar ways, but they will not deviate from the spirit of the present invention or exceed the scope defined by the appended claims.
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CN119057297A (en) * | 2024-10-29 | 2024-12-03 | 晓筬(武汉)机电集成系统有限公司 | An automatic iron core welding machine |
CN119216858A (en) * | 2024-11-28 | 2024-12-31 | 温岭市协大机电配件有限公司 | Motor casing welding device |
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CN119057297A (en) * | 2024-10-29 | 2024-12-03 | 晓筬(武汉)机电集成系统有限公司 | An automatic iron core welding machine |
CN119216858A (en) * | 2024-11-28 | 2024-12-31 | 温岭市协大机电配件有限公司 | Motor casing welding device |
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