CN118609898A - A B1 flame-retardant control cable with UV protection and rat and ant resistance for rail transit - Google Patents
A B1 flame-retardant control cable with UV protection and rat and ant resistance for rail transit Download PDFInfo
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B7/00—Insulated conductors or cables characterised by their form
- H01B7/17—Protection against damage caused by external factors, e.g. sheaths or armouring
- H01B7/29—Protection against damage caused by extremes of temperature or by flame
- H01B7/295—Protection against damage caused by extremes of temperature or by flame using material resistant to flame
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- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01M—CATCHING, TRAPPING OR SCARING OF ANIMALS; APPARATUS FOR THE DESTRUCTION OF NOXIOUS ANIMALS OR NOXIOUS PLANTS
- A01M29/00—Scaring or repelling devices, e.g. bird-scaring apparatus
- A01M29/12—Scaring or repelling devices, e.g. bird-scaring apparatus using odoriferous substances, e.g. aromas, pheromones or chemical agents
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- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01M—CATCHING, TRAPPING OR SCARING OF ANIMALS; APPARATUS FOR THE DESTRUCTION OF NOXIOUS ANIMALS OR NOXIOUS PLANTS
- A01M29/00—Scaring or repelling devices, e.g. bird-scaring apparatus
- A01M29/30—Scaring or repelling devices, e.g. bird-scaring apparatus preventing or obstructing access or passage, e.g. by means of barriers, spikes, cords, obstacles or sprinkled water
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- H—ELECTRICITY
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- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
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- H—ELECTRICITY
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- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B7/00—Insulated conductors or cables characterised by their form
- H01B7/02—Disposition of insulation
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B7/00—Insulated conductors or cables characterised by their form
- H01B7/17—Protection against damage caused by external factors, e.g. sheaths or armouring
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B7/00—Insulated conductors or cables characterised by their form
- H01B7/17—Protection against damage caused by external factors, e.g. sheaths or armouring
- H01B7/18—Protection against damage caused by wear, mechanical force or pressure; Sheaths; Armouring
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B7/00—Insulated conductors or cables characterised by their form
- H01B7/17—Protection against damage caused by external factors, e.g. sheaths or armouring
- H01B7/28—Protection against damage caused by moisture, corrosion, chemical attack or weather
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B7/00—Insulated conductors or cables characterised by their form
- H01B7/17—Protection against damage caused by external factors, e.g. sheaths or armouring
- H01B7/29—Protection against damage caused by extremes of temperature or by flame
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B7/00—Insulated conductors or cables characterised by their form
- H01B7/32—Insulated conductors or cables characterised by their form with arrangements for indicating defects, e.g. breaks or leaks
- H01B7/328—Insulated conductors or cables characterised by their form with arrangements for indicating defects, e.g. breaks or leaks comprising violation sensing means
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Abstract
本申请公开了一种轨道交通用防紫外线防鼠蚁B1级阻燃控制电缆,从外到内依次包括外护层、铠装层、内护层、屏蔽层以及绕包层,绕包层内具有多个缆芯,缆芯从外到内依次包括绝缘层、耐火阻燃层和导体。还包括包围层、四个管道单元、四个防咬单元、两个包裹单元以及包裹两个包裹单元的护套。本申请的电缆,具有较好的阻燃、绝缘、屏蔽性能,且具有较好的抗老化性能和较好的机械性能,从而使用寿命长。防咬单元具有很好的防鼠蚁效果,驱鼠剂能够起到驱鼠蚁的作用,从而减少鼠蚁对电缆造成的破坏。并且电缆具有不易损伤到包围层内部的结构,外护层一旦破损能够被及时检测到,破损之后能够实现主动驱鼠,并且破损处修复比较方便。
The present application discloses a B1-level flame-retardant control cable for rail transit, which includes an outer sheath, an armor layer, an inner sheath, a shielding layer and a sheath from outside to inside, and the sheath has multiple cable cores, and the cable core includes an insulating layer, a fire-resistant flame-retardant layer and a conductor from outside to inside. It also includes an enveloping layer, four pipe units, four anti-bite units, two wrapping units and a sheath wrapping the two wrapping units. The cable of the present application has good flame retardant, insulation and shielding properties, and has good anti-aging properties and good mechanical properties, so it has a long service life. The anti-bite unit has a good anti-rat and ant effect, and the rat repellent can play a role in repelling rats and ants, thereby reducing the damage caused by rats and ants to the cable. In addition, the cable has a structure that is not easy to damage the inside of the enveloping layer. Once the outer sheath is damaged, it can be detected in time, and active rat repellent can be achieved after damage, and the damaged part is relatively convenient to repair.
Description
技术领域Technical Field
本发明涉及电缆技术领域,更具体的,涉及一种轨道交通用防紫外线防鼠蚁B1级阻燃控制电缆。The present invention relates to the technical field of cables, and more specifically to a B1-level flame-retardant control cable for rail transit with UV protection, rat and ant protection.
背景技术Background Art
控制电缆是一种用于连接控制设备和被控制设备的重要电缆,主要传输信号或信号和电力的混合。控制电缆的核心作用是传输控制信号,在自动化控制系统中,它负责将传感器检测到的信号传输给控制器,同时也将控制器的指令传输给执行器,实现系统的自动控制。Control cable is an important cable used to connect control equipment and controlled equipment. It mainly transmits signals or a mixture of signals and power. The core function of control cable is to transmit control signals. In the automatic control system, it is responsible for transmitting the signals detected by the sensor to the controller, and also transmits the controller's instructions to the actuator to realize automatic control of the system.
现有的控制电缆,在阻燃性能方面可能存在不足,一旦电缆发生火灾,火势容易蔓延,不仅可能导致电缆本身的烧毁,还可能对周围的建筑和设备造成严重的火灾威胁,从而造成巨大的经济损失和人员伤亡。电缆在敷设、安装和运行过程中,可能会受到各种机械力的作用,如拉伸、压缩、弯曲等。如果电缆的机械性能不足,就容易导致电缆破损或断裂。特别是在轨道交通等复杂环境中,电缆需要承受更多的机械力作用。并且在轨道交通等环境中,电缆在长期使用过程中,会受到环境、温度等因素的影响,导致电缆材料老化,性能下降。另外鼠蚁等动物经常会在电缆附近活动,甚至咬噬电缆,容易导致电缆破损。电缆在破损后,往往难以及时被发现和修复,鼠蚁会更容易从破损处进一步地啃咬电缆内部结构,甚至直接咬断电缆导体,影响系统的正常运行。Existing control cables may have deficiencies in flame retardant properties. Once a fire occurs in the cable, the fire is easy to spread, which may not only cause the cable itself to burn, but also pose a serious fire threat to surrounding buildings and equipment, resulting in huge economic losses and casualties. During the laying, installation and operation of the cable, it may be subjected to various mechanical forces, such as stretching, compression, bending, etc. If the mechanical properties of the cable are insufficient, it is easy to cause the cable to be damaged or broken. Especially in complex environments such as rail transit, the cable needs to withstand more mechanical forces. In addition, in environments such as rail transit, the cable will be affected by environmental and temperature factors during long-term use, resulting in aging of the cable material and degradation of performance. In addition, animals such as rats and ants often move around the cable and even bite the cable, which can easily cause the cable to be damaged. After the cable is damaged, it is often difficult to be discovered and repaired in time. Rats and ants will more easily gnaw the internal structure of the cable from the damaged part, or even directly bite off the cable conductor, affecting the normal operation of the system.
发明内容Summary of the invention
本发明旨在克服现有技术的缺陷,提供一种轨道交通用防紫外线防鼠蚁B1级阻燃控制电缆。The present invention aims to overcome the defects of the prior art and provide a B1 flame retardant control cable for rail transit with UV protection, rat and ant protection.
为了实现上述目的,本发明提供如下技术方案:一种控制电缆,从外到内依次包括外护层、铠装层、内护层、屏蔽层以及绕包层,所述绕包层内具有多个缆芯,所述缆芯从外到内依次包括绝缘层、耐火阻燃层和导体。In order to achieve the above-mentioned purpose, the present invention provides the following technical solutions: a control cable, comprising an outer protective layer, an armor layer, an inner protective layer, a shielding layer and a wrapping layer from the outside to the inside, wherein the wrapping layer has a plurality of cable cores, and the cable core comprises an insulating layer, a fire-resistant and flame-retardant layer and a conductor from the outside to the inside.
进一步地,所述铠装层为钢带铠装层,所述屏蔽层为铜丝编织屏蔽层。Furthermore, the armor layer is a steel belt armor layer, and the shielding layer is a copper wire braided shielding layer.
进一步地,所述绝缘层为聚乙烯绝缘层,所述耐火阻燃层为低烟无卤阻燃层。Furthermore, the insulating layer is a polyethylene insulating layer, and the fire-resistant flame-retardant layer is a low-smoke halogen-free flame-retardant layer.
进一步地,所述绕包层为云母绕包带层。Furthermore, the wrapping layer is a mica wrapping tape layer.
进一步地,外护层为交联聚乙烯外护层。Furthermore, the outer protective layer is a cross-linked polyethylene outer protective layer.
进一步地,所述内护层为聚乙烯内护层。Furthermore, the inner protective layer is a polyethylene inner protective layer.
进一步地,包括包围层、四个管道单元、四个防咬单元、两个包裹单元以及包裹两个包裹单元的护套;所述包围层的外侧壁具有四个第一容纳槽和四个第二容纳槽,四个第一容纳槽呈环形等间距分布,四个第二容纳槽呈环形等间距分布,四个第一容纳槽和四个第二容纳槽交替分布,相邻的第一容纳槽和第二容纳槽之间形成沿缆芯长度方向延伸的凸棱;所述包裹单元包括连接带以及多个与连接带粘结固定且沿着连接带长度方向分布的包裹套,所述包裹套的截面呈半圆环形,所述包裹套的内侧具有第一凹槽部和两个第二凹槽部,所述第一凹槽部处具有用于容纳所述连接带的连接带槽,包裹套的两个第二凹槽部分别位于包裹套的两个侧边处,第一凹槽部和该凹槽部面对的第一容纳槽之间能够形成管容纳空间,相互靠近的两个第二凹槽部和这两个第二凹槽部面对的第一容纳槽之间能够形成管容纳空间;所述管道单元包括位于管容纳空间内的通风管以及两个与通风管固定连接的侧翼部,所述通风管处具有两排出风孔,所述侧翼部位于包裹套和所述凸棱之间;每个防咬单元容纳于一个所述第二容纳槽内,所述防咬单元包括沿缆芯方向延伸的连接片以及多个沿连接片长度方向分布的且与连接片粘结固定的驱鼠袋,所述驱鼠袋包括具有透气孔的条形袋以及位于条形袋内的驱鼠剂。Furthermore, it includes an enveloping layer, four pipe units, four anti-bite units, two wrapping units and a sheath wrapping the two wrapping units; the outer wall of the enveloping layer has four first accommodating grooves and four second accommodating grooves, the four first accommodating grooves are distributed in a circular shape with equal spacing, the four second accommodating grooves are distributed in a circular shape with equal spacing, the four first accommodating grooves and the four second accommodating grooves are distributed alternately, and convex ridges extending along the length direction of the cable core are formed between adjacent first accommodating grooves and second accommodating grooves; the wrapping unit includes a connecting belt and a plurality of wrapping sleeves bonded and fixed to the connecting belt and distributed along the length direction of the connecting belt, the cross-section of the wrapping sleeve is semicircular, the inner side of the wrapping sleeve has a first groove portion and two second groove portions, the first groove portion has a connecting belt groove for accommodating the connecting belt, and the wrapping The two second grooves of the sleeve are respectively located at the two side edges of the wrapping sleeve, a tube accommodating space can be formed between the first groove and the first accommodating groove facing the groove, and a tube accommodating space can be formed between the two second grooves close to each other and the first accommodating groove facing the two second grooves; the pipeline unit includes a ventilation pipe located in the tube accommodating space and two side wings fixedly connected to the ventilation pipe, the ventilation pipe has two air outlet holes, and the side wings are located between the wrapping sleeve and the convex ridge; each anti-bite unit is accommodated in one of the second accommodating grooves, the anti-bite unit includes a connecting piece extending along the cable core direction and a plurality of rat repellent bags distributed along the length direction of the connecting piece and bonded and fixed to the connecting piece, the rat repellent bag includes a strip bag with air holes and a rat repellent located in the strip bag.
从而连接带使得多个包裹套能够呈一排分布方便安装;连接片使得多个驱鼠袋能够呈一排分布方便安装。Thus, the connecting belt enables a plurality of wrapping sleeves to be arranged in a row for easy installation; the connecting piece enables a plurality of mouse repellent bags to be arranged in a row for easy installation.
进一步地,四个管容纳空间中的两个由一个第一凹槽部和一个第一容纳槽构成,另外两个由一个第二容纳槽和两个第二凹槽部构成。Further, two of the four tube accommodating spaces are composed of one first groove portion and one first accommodating groove, and the other two are composed of one second accommodating groove and two second groove portions.
进一步地,通风管的两排出风孔位于通风管的两侧,且分别靠近一个侧翼部。Furthermore, two rows of air outlet holes of the ventilation duct are located on both sides of the ventilation duct and are respectively close to a side wing portion.
进一步地,所述凸棱和包裹套之间具有间隙。Furthermore, there is a gap between the convex ridge and the wrapping sleeve.
从而侧翼部使得管道单元的安装角度被限定,从而后续使得通风管的出风孔出风的方向,能够更好地对准凸棱和包裹套之间的间隙。The side wing portion thus limits the installation angle of the duct unit, so that the subsequent air outlet direction of the air outlet hole of the ventilation duct can be better aligned with the gap between the ridge and the wrapping sleeve.
进一步地,所述条形袋为纱网袋;所述连接带和连接片均由PVC材料制成;所述管道单元由PVC材料制成。Furthermore, the strip bag is a mesh bag; the connecting belt and the connecting piece are both made of PVC material; and the pipeline unit is made of PVC material.
进一步地,所述护套为交联聚乙烯护套。Furthermore, the sheath is a cross-linked polyethylene sheath.
进一步地,所述驱鼠剂为粉末状或颗粒状。Furthermore, the rodent repellent is in powder or granular form.
进一步地,所述驱鼠剂包含辣椒素。Furthermore, the rodent repellent contains capsaicin.
从而驱鼠蚁效果更好。Thereby the effect of driving away rats and ants is better.
进一步地,包括第一端部单元和第二端部单元,第一端部单元包括圆环形腔室、与圆环形腔室固定连接且连通的凸出腔室、与圆环形腔室连接的第一外环形包围板、与圆环形腔室连接的第一内环形包围板、与凸出腔室连通的进风管以及四个与圆环形腔室连通的插管,每个插管插入一个通风管内;所述第一外环形包围板包围所述护套且两者之间具有密封胶,所述第一内环形包围板包围所述外护层且两者之间具有密封胶;所述第二端部单元包括环形端部板、与环形端部板固定连接的第二外环形包围板、与环形端部板固定连接的第二内环形包围板以及四个与环形端部板固定连接的封堵插杆,每个封堵插杆插入一个通风管内,所述第二外环形包围板包围所述护套且两者之间具有密封胶,所述第二内环形包围板包围所述外护层且两者之间具有密封胶。Further, it includes a first end unit and a second end unit, the first end unit includes a circular ring chamber, a protruding chamber fixedly connected to and communicated with the circular ring chamber, a first outer ring surrounding plate connected to the circular ring chamber, a first inner ring surrounding plate connected to the circular ring chamber, an air inlet pipe communicated with the protruding chamber and four insert tubes communicated with the circular ring chamber, each insert tube is inserted into a ventilation pipe; the first outer ring surrounding plate surrounds the sheath with a sealant therebetween, the first inner ring surrounding plate surrounds the outer protective layer with a sealant therebetween; the second end unit includes an annular end plate, a second outer annular surrounding plate fixedly connected to the annular end plate, a second inner annular surrounding plate fixedly connected to the annular end plate and four plugging rods fixedly connected to the annular end plate, each plugging rod is inserted into a ventilation pipe, the second outer annular surrounding plate surrounds the sheath with a sealant therebetween, the second inner annular surrounding plate surrounds the outer protective layer with a sealant therebetween.
进一步地,所述插管和通风管之间具有密封胶。Furthermore, there is sealant between the insert tube and the ventilation tube.
在插管插入通风管之前,在插管表面涂覆密封胶,从而使得插管和通风管之间密封连接。Before the cannula is inserted into the ventilation tube, sealant is coated on the surface of the cannula, thereby achieving a sealed connection between the cannula and the ventilation tube.
进一步地,所述封堵插杆和通风管之间具有密封胶。Furthermore, there is sealant between the blocking rod and the ventilation pipe.
在封堵插杆插入通风管之前,在封堵插杆表面涂覆密封胶,从而使得封堵插杆和通风管之间密封连接。Before the plugging rod is inserted into the ventilation pipe, a sealant is coated on the surface of the plugging rod, so that the plugging rod and the ventilation pipe are sealed and connected.
进一步地,所述进风管处具有进风管接头。Furthermore, the air inlet pipe is provided with an air inlet pipe joint.
从而方便连接风机或充气单元。This makes it easy to connect a fan or an air filling unit.
进一步地,所述进风管处具有手动阀门。Furthermore, the air inlet pipe is provided with a manual valve.
从而方便将进风管封闭。Thereby, the air inlet duct is conveniently closed.
进一步地,所述第一外环形包围板的内侧、第一内环形包围板的内侧、第二外环形包围板的内侧以及第二内环形包围板的内侧均具有多个半圆柱形凸筋。Furthermore, the inner side of the first outer annular surrounding plate, the inner side of the first inner annular surrounding plate, the inner side of the second outer annular surrounding plate and the inner side of the second inner annular surrounding plate all have a plurality of semi-cylindrical convex ribs.
从而半圆柱形凸筋使得密封胶更好地实现部件之间的密封连接。Thus, the semi-cylindrical rib enables the sealant to better achieve a sealed connection between the components.
本申请还拱了一种基于上述控制电缆的制备方法,包括如下步骤:The present application also provides a preparation method based on the above control cable, comprising the following steps:
1)制备所述缆芯、管道单元、防咬单元、包裹单元、第一端部单元以及第二端部单元;所述防咬单元的制备方法为制备出连接片和多个驱鼠袋,并将多个驱鼠袋呈一排分布并与连接片粘结固定;所述包裹单元的制备方法为制备出连接带和多个包裹套,并将多个包裹套呈一排分布并与连接带粘结固定;1) preparing the cable core, the pipe unit, the anti-bite unit, the wrapping unit, the first end unit and the second end unit; the anti-bite unit is prepared by preparing a connecting piece and a plurality of rat repellent bags, and the plurality of rat repellent bags are arranged in a row and bonded to the connecting piece; the wrapping unit is prepared by preparing a connecting belt and a plurality of wrapping sleeves, and the plurality of wrapping sleeves are arranged in a row and bonded to the connecting belt;
2)对多个缆芯进行绕包制备绕包层,在绕包层外制备屏蔽层,在屏蔽层外制备内护层,在内护层外制备铠装层,在铠装层外制备外护层,在外护层外挤塑包围层;2) wrapping multiple cable cores to prepare a wrapping layer, preparing a shielding layer outside the wrapping layer, preparing an inner protective layer outside the shielding layer, preparing an armor layer outside the inner protective layer, preparing an outer protective layer outside the armor layer, and extruding a surrounding layer outside the outer protective layer;
3)安装好四个防咬单元、四个管道单元并利用两个包裹单元进行包裹,再挤塑所述护套;3) Install four anti-bite units and four pipe units and wrap them with two wrapping units, and then extrude the sheath;
4)在电缆的两端分别安装第一端部单元和第二端部单元。4) Install the first end unit and the second end unit at both ends of the cable respectively.
本申请还公开了一种基于上述控制电缆的维护方法,包括如下步骤:The present application also discloses a maintenance method based on the above control cable, comprising the following steps:
1)利用能够检测气压的充气单元对进风管充气,充气设定时间后,如果气压大于等于设定阈值,则维护结束;如果气压小于设定阈值,则进入步骤2);1) Use an air charging unit capable of detecting air pressure to inflate the air inlet pipe. After the set time of inflation, if the air pressure is greater than or equal to the set threshold, the maintenance is completed; if the air pressure is less than the set threshold, proceed to step 2);
2)将进风管连接风机单元,且持续吹风;2) Connect the air inlet pipe to the fan unit and keep blowing air;
3)巡查控制电缆,发现护套的破损位置;3) Inspect the control cable and find the damaged position of the sheath;
4)对破损位置进行清理,并填充驱鼠剂;4) Clean the damaged area and fill it with rodent repellent;
5)利用绕包带对破损位置进行绕包;5) Use wrapping tape to wrap the damaged part;
6)利用保护管包围控制电缆,保护管和护套之间填充有密封胶;所述保护管包括两个半圆环柱形管,两个半圆环柱形管之间通过螺栓螺母固定连接;6) A protective tube is used to surround the control cable, and a sealant is filled between the protective tube and the sheath; the protective tube includes two semi-circular cylindrical tubes, and the two semi-circular cylindrical tubes are fixedly connected by bolts and nuts;
7)取走风机单元,维护结束。7) Remove the fan unit and the maintenance is completed.
进一步地,所述步骤4)为,对破损位置进行清理并在该位置对护套切出缺口,从所述缺口处取出该位置的旧的包裹套,并更换新的包裹套,对护套的缺口处填充驱鼠剂。Furthermore, the step 4) is to clean the damaged position and cut a notch in the sheath at the position, take out the old wrapping cover at the position from the notch, replace it with a new wrapping cover, and fill the notch of the sheath with rodent repellent.
其中,步骤4)是否需要更换新的包裹套可以根据旧的包裹套是否损坏进行选择。In step 4), whether a new wrapping cover needs to be replaced can be determined based on whether the old wrapping cover is damaged.
进一步地,所述半圆环柱形管的两侧均具有多个安装凹槽,所述安装凹槽处具有安装通孔。Furthermore, both sides of the semi-circular cylindrical tube are provided with a plurality of mounting grooves, and the mounting grooves are provided with mounting through holes.
从而安装通孔用于安装螺栓螺母将两个半圆环柱形管进行固定。The through holes are thus installed for installing bolts and nuts to fix the two semi-circular cylindrical tubes.
进一步地,所述绕包带为玻璃纤维绕包带或无纺布绕包带;所述保护管由不锈钢材料或PVC材料制成。Furthermore, the wrapping tape is a glass fiber wrapping tape or a non-woven fabric wrapping tape; and the protective tube is made of stainless steel material or PVC material.
有益效果:Beneficial effects:
1、本申请的电缆,具有较好的阻燃、绝缘、屏蔽性能,且具有较好的抗老化性能和较好的机械性能,从而使用寿命长。1. The cable of the present application has good flame retardancy, insulation, and shielding properties, as well as good anti-aging properties and good mechanical properties, thereby having a long service life.
2、本申请的防咬单元,具有很好的防鼠蚁效果,驱鼠剂能够起到驱鼠蚁的作用,从而减少鼠蚁对电缆造成的破坏。2. The anti-bite unit of the present application has a good anti-rat and ant effect. The rat repellent can play a role in repelling rats and ants, thereby reducing the damage caused by rats and ants to cables.
3、本申请的电缆,具有不易损伤到包围层内部的结构,且外护层一旦破损能够被及时检测到,破损之后能够实现主动驱鼠,可以阻止进一步的噬咬,并且破损处修复比较方便。3. The cable of the present application has a structure that is not easily damaged to the inside of the enveloping layer, and once the outer sheath is damaged, it can be detected in time, and after the damage, it can actively drive away mice, which can prevent further biting, and the damaged part is relatively easy to repair.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为电缆截面示意图;Figure 1 is a schematic diagram of a cable cross section;
图1A为图1A区域放大图;FIG1A is an enlarged view of the region of FIG1A ;
图2为电缆立体示意图;Fig. 2 is a three-dimensional schematic diagram of a cable;
图2A为图2A区域放大图;FIG2A is an enlarged view of the area of FIG2A ;
图3为电缆部件分离示意图;FIG3 is a schematic diagram of the separation of cable components;
图3A为图3A区域放大图;FIG3A is an enlarged view of the area of FIG3A ;
图3B为图3B区域放大图;FIG3B is an enlarged view of the area of FIG3B ;
图3C为图3C区域放大图;FIG3C is an enlarged view of the area of FIG3C ;
图4为电缆和第一、二端部单元分离第一视角示意图;FIG4 is a schematic diagram of the cable and the first and second end units being separated from each other from a first viewing angle;
图5为电缆和第一、二端部单元分离第二视角示意图FIG5 is a schematic diagram showing the separation of the cable and the first and second end units from a second viewing angle
图6为电缆安装好第一、二端部单元分离示意图;Fig. 6 is a schematic diagram of the separation of the first and second end units after the cable is installed;
图7为保护管示意图。FIG. 7 is a schematic diagram of a protection tube.
具体实施方式DETAILED DESCRIPTION
附图标记:1外护层;2铠装层;3内护层;4屏蔽层;5绕包层;6缆芯;6.1绝缘层;6.2耐火阻燃层;6.3导体;7包围层;7.1第一容纳槽;7.2第二容纳槽;7.3凸棱;8管道单元;8.1通风管;8.2侧翼部;8.3出风孔;9防咬单元;9.1连接片;9.2驱鼠袋;10包裹单元;10.1连接带;10.2包裹套;10.3第一凹槽部;10.4第二凹槽部;11护套;12第一端部单元;12.1圆环形腔室;12.2凸出腔室;12.3第一外环形包围板;12.4第一内环形包围板;12.5进风管;12.6插管;12.7半圆柱形凸筋;13第二端部单元;13.1环形端部板;13.2第二外环形包围板;13.3第二内环形包围板;13.4封堵插杆;14半圆环柱形管;14.1安装凹槽;14.2安装通孔。Figure numerals: 1 outer sheath; 2 armor layer; 3 inner sheath; 4 shielding layer; 5 sheath; 6 cable core; 6.1 insulation layer; 6.2 fire retardant layer; 6.3 conductor; 7 surrounding layer; 7.1 first receiving groove; 7.2 second receiving groove; 7.3 ridge; 8 pipeline unit; 8.1 ventilation pipe; 8.2 side wing; 8.3 air outlet; 9 anti-bite unit; 9.1 connecting piece; 9.2 mouse repellent bag; 10 wrapping unit; 10.1 connecting belt; 10.2 wrapping sleeve; 10.3 first groove; 10.4 second Two groove parts; 11 sheath; 12 first end unit; 12.1 circular ring chamber; 12.2 protruding chamber; 12.3 first outer ring surrounding plate; 12.4 first inner ring surrounding plate; 12.5 air inlet pipe; 12.6 insert pipe; 12.7 semi-cylindrical convex rib; 13 second end unit; 13.1 ring end plate; 13.2 second outer ring surrounding plate; 13.3 second inner ring surrounding plate; 13.4 plugging rod; 14 semi-circular cylindrical tube; 14.1 mounting groove; 14.2 mounting through hole.
下面详细描述本发明的实施例,所述实施例的示例在附图中示出,其中自始至终相同或类似的标号表示相同或类似的元件或具有相同或类似功能的元件。下面通过参考附图描述的实施例是示例性的,旨在用于解释本发明,而不能理解为对本发明的限制。Embodiments of the present invention are described in detail below, examples of which are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are intended to be used to explain the present invention, and should not be construed as limiting the present invention.
本发明提供了如图1-7所示的一种轨道交通用防紫外线防鼠蚁B1级阻燃控制电缆,从外到内依次包括外护层1、铠装层2、内护层3、屏蔽层4以及绕包层5,所述绕包层5内具有多个缆芯6,所述缆芯6从外到内依次包括绝缘层6.1、耐火阻燃层6.2和导体6.3。所述铠装层2为钢带铠装层,所述屏蔽层4为铜丝编织屏蔽层,所述绝缘层6.1为聚乙烯绝缘层,所述耐火阻燃层6.2为低烟无卤阻燃层,所述绕包层5为云母绕包带层;外护层1为交联聚乙烯外护层;所述内护层3为聚乙烯内护层。所述控制电缆还包括包围层7、四个管道单元8、四个防咬单元9、两个包裹单元10以及包裹两个包裹单元的护套11;所述包围层7的外侧壁具有四个第一容纳槽7.1和四个第二容纳槽7.2,四个第一容纳槽7.1呈环形等间距分布,四个第二容纳槽7.2呈环形等间距分布,四个第一容纳槽7.1和四个第二容纳槽7.2交替分布,相邻的第一容纳槽7.1和第二容纳槽7.2之间形成沿缆芯长度方向延伸的凸棱7.3;所述包裹单元10包括连接带10.1以及多个与连接带10.1粘结固定且沿着连接带长度方向分布的包裹套10.2,所述包裹套10.2的截面呈半圆环形,所述包裹套10.2的内侧具有第一凹槽部10.3和两个第二凹槽部10.4,所述第一凹槽部10.3处具有用于容纳所述连接带10.1的连接带槽,包裹套的两个第二凹槽部10.4分别位于包裹套的两个侧边处,第一凹槽部10.3和该凹槽部面对的第一容纳槽7.1之间能够形成管容纳空间,相互靠近的两个第二凹槽部10.4和这两个第二凹槽部10.4面对的第一容纳槽7.1之间能够形成管容纳空间;所述管道单元8包括位于管容纳空间内的通风管8.1以及两个与通风管8.1固定连接的侧翼部8.2,所述通风管8.1处具有两排出风孔8.3,所述侧翼部8.2位于包裹套10.2和所述凸棱7.3之间;每个防咬单元容纳于一个所述第二容纳槽7.2内,所述防咬单元9包括沿缆芯方向延伸的连接片9.1以及多个沿连接片9.1长度方向分布的且与连接片9.1粘结固定的驱鼠袋9.2,所述驱鼠袋包括具有透气孔的条形袋以及位于条形袋内的驱鼠剂。所述条形袋为纱网袋;所述连接带10.1和连接片9.1均由PVC材料制成;所述管道单元由PVC材料制成;所述护套11为交联聚乙烯护套;所述驱鼠剂包含辣椒素。所述控制电缆还包括第一端部单元12和第二端部单元13,第一端部单元12包括圆环形腔室12.1、与圆环形腔室固定连接且连通的凸出腔室12.2、与圆环形腔室12.1连接的第一外环形包围板12.3、与圆环形腔室12.1连接的第一内环形包围板12.4、与凸出腔室12.2连通的进风管12.5以及四个与圆环形腔室12.1连通的插管12.6,每个插管12.6插入一个通风管8.1内;所述第一外环形包围板12.3包围所述护套11且两者之间具有密封胶,所述第一内环形包围板12.4包围所述外护层1且两者之间具有密封胶;所述第二端部单元13包括环形端部板13.1、与环形端部板13.1固定连接的第二外环形包围板13.2、与环形端部板13.1固定连接的第二内环形包围板13.3以及四个与环形端部板13.1固定连接的封堵插杆13.4,每个封堵插杆13.4插入一个通风管8.1内,所述第二外环形包围板13.2包围所述护套11且两者之间具有密封胶,所述第二内环形包围板13.3包围所述外护层1且两者之间具有密封胶。所述第一外环形包围板12.3的内侧、第一内环形包围板12.4的内侧、第二外环形包围板13.2的内侧以及第二内环形包围板13.3的内侧均具有多个半圆柱形凸筋12.7。The present invention provides a B1-level flame-retardant control cable for rail transit with UV protection and rat and ant protection as shown in Figures 1-7, which comprises an outer sheath 1, an armor layer 2, an inner sheath 3, a shielding layer 4 and a wrapping layer 5 from the outside to the inside, wherein the wrapping layer 5 has a plurality of cable cores 6, and the cable core 6 comprises an insulating layer 6.1, a fire-resistant and flame-retardant layer 6.2 and a conductor 6.3 from the outside to the inside. The armor layer 2 is a steel belt armor layer, the shielding layer 4 is a copper wire braided shielding layer, the insulating layer 6.1 is a polyethylene insulating layer, the fire-resistant and flame-retardant layer 6.2 is a low-smoke and halogen-free flame-retardant layer, and the wrapping layer 5 is a mica wrapping tape layer; the outer sheath 1 is a cross-linked polyethylene outer sheath; and the inner sheath 3 is a polyethylene inner sheath. The control cable also includes an enveloping layer 7, four pipe units 8, four anti-bite units 9, two wrapping units 10 and a sheath 11 wrapping the two wrapping units; the outer wall of the enveloping layer 7 has four first accommodating grooves 7.1 and four second accommodating grooves 7.2, the four first accommodating grooves 7.1 are distributed in an annular manner with equal spacing, the four second accommodating grooves 7.2 are distributed in an annular manner with equal spacing, the four first accommodating grooves 7.1 and the four second accommodating grooves 7.2 are distributed alternately, and convex ridges 7.3 extending along the length direction of the cable core are formed between adjacent first accommodating grooves 7.1 and second accommodating grooves 7.2; the wrapping unit 10 includes a connecting belt 10.1 and a plurality of wrapping sleeves 10.2 bonded and fixed to the connecting belt 10.1 and distributed along the length direction of the connecting belt, the cross-section of the wrapping sleeve 10.2 is semicircular, the inner side of the wrapping sleeve 10.2 has a first groove portion 10.3 and two second groove portions 10.4, the first groove portion 10.3 has a connecting groove for accommodating the connecting belt 10.1 The two second groove portions 10.4 of the wrapping sleeve are respectively located at the two side edges of the wrapping sleeve, a tube accommodating space can be formed between the first groove portion 10.3 and the first accommodating groove 7.1 facing the groove portion, and a tube accommodating space can be formed between the two second groove portions 10.4 close to each other and the first accommodating groove 7.1 facing the two second groove portions 10.4; the pipeline unit 8 includes a ventilation pipe 8.1 located in the tube accommodating space and two side wings 8.2 fixedly connected to the ventilation pipe 8.1, the ventilation pipe 8.1 has two exhaust holes 8.3, and the side wings 8.2 are located between the wrapping sleeve 10.2 and the convex ridge 7.3; each anti-bite unit is accommodated in one of the second accommodating grooves 7.2, the anti-bite unit 9 includes a connecting piece 9.1 extending along the cable core direction and a plurality of rat repellent bags 9.2 distributed along the length direction of the connecting piece 9.1 and bonded and fixed to the connecting piece 9.1, the rat repellent bag includes a strip bag with air holes and a rat repellent located in the strip bag. The strip bag is a gauze bag; the connecting belt 10.1 and the connecting piece 9.1 are both made of PVC material; the pipe unit is made of PVC material; the sheath 11 is a cross-linked polyethylene sheath; the rodent repellent contains capsaicin. The control cable also includes a first end unit 12 and a second end unit 13, the first end unit 12 includes a circular annular chamber 12.1, a protruding chamber 12.2 fixedly connected to and communicating with the circular annular chamber, a first outer annular enclosing plate 12.3 connected to the circular annular chamber 12.1, a first inner annular enclosing plate 12.4 connected to the circular annular chamber 12.1, an air inlet pipe 12.5 communicating with the protruding chamber 12.2, and four inserts 12.6 communicating with the circular annular chamber 12.1, each insert 12.6 is inserted into a ventilation pipe 8.1; the first outer annular enclosing plate 12.3 surrounds the sheath 11 and there is a sealant between the two, the first The inner annular surrounding plate 12.4 surrounds the outer sheath 1 with a sealant therebetween; the second end unit 13 comprises an annular end plate 13.1, a second outer annular surrounding plate 13.2 fixedly connected to the annular end plate 13.1, a second inner annular surrounding plate 13.3 fixedly connected to the annular end plate 13.1, and four plugging rods 13.4 fixedly connected to the annular end plate 13.1, each plugging rod 13.4 is inserted into a ventilation pipe 8.1, the second outer annular surrounding plate 13.2 surrounds the sheath 11 with a sealant therebetween, and the second inner annular surrounding plate 13.3 surrounds the outer sheath 1 with a sealant therebetween. The inner side of the first outer annular surrounding plate 12.3, the inner side of the first inner annular surrounding plate 12.4, the inner side of the second outer annular surrounding plate 13.2, and the inner side of the second inner annular surrounding plate 13.3 are all provided with a plurality of semi-cylindrical convex ribs 12.7.
本申请还公开了一种基于上述的轨道交通用防紫外线防鼠蚁B1级阻燃控制电缆的制备方法,包括如下步骤:The present application also discloses a method for preparing the above-mentioned B1-level flame-retardant control cable for rail transit, comprising the following steps:
1)制备所述缆芯、管道单元、防咬单元、包裹单元、第一端部单元以及第二端部单元;所述防咬单元的制备方法为制备出连接片和多个驱鼠袋,并将多个驱鼠袋呈一排分布并与连接片粘结固定;所述包裹单元的制备方法为制备出连接带和多个包裹套,并将多个包裹套呈一排分布并与连接带粘结固定;1) preparing the cable core, the pipe unit, the anti-bite unit, the wrapping unit, the first end unit and the second end unit; the anti-bite unit is prepared by preparing a connecting piece and a plurality of rat repellent bags, and the plurality of rat repellent bags are arranged in a row and bonded to the connecting piece; the wrapping unit is prepared by preparing a connecting belt and a plurality of wrapping sleeves, and the plurality of wrapping sleeves are arranged in a row and bonded to the connecting belt;
2)对多个缆芯进行绕包制备绕包层,在绕包层外制备屏蔽层,在屏蔽层外制备内护层,在内护层外制备铠装层,在铠装层外制备外护层,在外护层外挤塑包围层;2) wrapping multiple cable cores to prepare a wrapping layer, preparing a shielding layer outside the wrapping layer, preparing an inner protective layer outside the shielding layer, preparing an armor layer outside the inner protective layer, preparing an outer protective layer outside the armor layer, and extruding a surrounding layer outside the outer protective layer;
3)安装好四个防咬单元、四个管道单元并利用两个包裹单元进行包裹,再挤塑所述护套;3) Install four anti-bite units and four pipe units and wrap them with two wrapping units, and then extrude the sheath;
4)在电缆的两端分别安装第一端部单元和第二端部单元。4) Install the first end unit and the second end unit at both ends of the cable respectively.
本申请的电缆具有较好的屏蔽、绝缘、阻燃效果,并且具有铠装层,包裹套、包围层以及护套,从而也具有较好的机械性能。并且由于包围层、包裹单元以及护套,从而在有鼠蚁的环境,即使出现噬咬,外护层内部的结构不易被噬咬到,从而保护缆芯正常工作不受影响。并且护套一旦被咬破,鼠蚁会接触到内部的驱鼠剂,从而可以驱使鼠蚁离开,且形成记忆后,鼠蚁群不会再次来噬咬电缆。The cable of the present application has good shielding, insulation and flame retardant effects, and has an armor layer, a wrapping sleeve, an enveloping layer and a sheath, so it also has good mechanical properties. And because of the enveloping layer, the wrapping unit and the sheath, even if there is a bite in an environment with rats and ants, the structure inside the outer sheath is not easily bitten, thereby protecting the normal operation of the cable core from being affected. And once the sheath is bitten, the rats and ants will come into contact with the rat repellent inside, so that the rats and ants can be driven away, and after forming a memory, the rats and ants will not bite the cable again.
另外,本申请还公开了一种基于上述的轨道交通用防紫外线防鼠蚁B1级阻燃控制电缆的维护方法,包括如下步骤:In addition, the present application also discloses a maintenance method for the above-mentioned B1 flame-retardant control cable for rail transit with UV protection and rat and ant protection, comprising the following steps:
1)利用能够检测气压的充气单元对进风管充气,充气设定时间后,如果气压大于等于设定阈值,则维护结束;如果气压小于设定阈值,则进入步骤2);理论上由于第一、二端部单元和护套之间密封,从而整体上护套内的结构虽然具有间隙,但是相对于外界,其内部是密封的,因此通风管也处于密封状态,理论上随着充气,内部的气压会变大。如果气压没有变大,说明护套出现了破损,且破损处与外界连通了。1) Use an air-filling unit that can detect air pressure to inflate the air inlet pipe. After the set time of inflation, if the air pressure is greater than or equal to the set threshold, the maintenance is completed; if the air pressure is less than the set threshold, go to step 2); theoretically, since the first and second end units are sealed with the sheath, the structure inside the sheath as a whole has a gap, but relative to the outside world, its interior is sealed, so the ventilation pipe is also in a sealed state. In theory, as the air is inflated, the internal air pressure will increase. If the air pressure does not increase, it means that the sheath is damaged and the damaged part is connected to the outside world.
2)将进风管连接风机单元,且持续吹风;从而此时风机产生的气流经过通风管会从出风孔出来,经过凸棱和包裹套之间的间隙,经过驱鼠袋会使得驱鼠剂的气味发出来,气流是比较缓慢的,并且从护套的破损处出来,从而避免破损处被进一步噬咬变大。2) Connect the air inlet pipe to the fan unit and blow air continuously; the airflow generated by the fan will pass through the ventilation pipe and out of the air outlet, pass through the gap between the ridge and the wrapping sleeve, and pass through the rat repellent bag to emit the smell of the rat repellent. The airflow is relatively slow and comes out from the damaged part of the sheath, thus preventing the damaged part from being further bitten and enlarged.
3)巡查控制电缆,发现护套的破损位置;3) Inspect the control cable and find the damaged position of the sheath;
4)对破损位置进行清理,并填充驱鼠剂;4) Clean the damaged area and fill it with rodent repellent;
5)利用绕包带对破损位置进行绕包;5) Use wrapping tape to wrap the damaged part;
6)利用保护管包围控制电缆,保护管和护套之间填充有密封胶;所述保护管包括两个半圆环柱形管14,两个半圆环柱形管之间通过螺栓螺母固定连接。所述半圆环柱形管的两侧均具有多个安装凹槽14.1,所述安装凹槽处具有安装通孔14.2。所述绕包带为玻璃纤维绕包带或无纺布绕包带;所述保护管由不锈钢材料或PVC材料制成;6) A protective tube is used to surround the control cable, and a sealant is filled between the protective tube and the sheath; the protective tube includes two semi-circular cylindrical tubes 14, and the two semi-circular cylindrical tubes are fixedly connected by bolts and nuts. Both sides of the semi-circular cylindrical tubes have multiple installation grooves 14.1, and the installation grooves have installation through holes 14.2. The wrapping tape is a glass fiber wrapping tape or a non-woven fabric wrapping tape; the protective tube is made of stainless steel material or PVC material;
7)取走风机单元,维护结束。7) Remove the fan unit and the maintenance is completed.
从而可以定期对电缆进行检查,检查护套是否破损,当出现磨损,通过连接风机的方式,可以避免破损处进一步变大(此时即使暂时不对护套进行修补,由于驱鼠剂气味的不断散发,也可以阻止进一步的噬咬)。并且后续维护时更加方便。并且当包裹套出现破损时(由于包裹套是一段一段的),也可以取下旧的包裹套,安装新的包裹套,之后再填充驱鼠剂,再绕包,再安装保护管。从而破损位置得到很好的修补,避免进一步的损坏。Therefore, the cable can be checked regularly to see if the sheath is damaged. When wear occurs, the damaged part can be prevented from getting bigger by connecting the fan (even if the sheath is not repaired temporarily, the smell of the rodent repellent can prevent further biting). And subsequent maintenance is more convenient. And when the wrapping sleeve is damaged (because the wrapping sleeve is in sections), the old wrapping sleeve can be removed, a new one can be installed, and then the rodent repellent can be filled, wrapped again, and then the protective tube can be installed. In this way, the damaged part can be well repaired to avoid further damage.
尽管本发明就优选实施方式进行了示意和描述,但本领域的技术人员应当理解,只要不超出本发明的权利要求所限定的范围,可以对本发明进行各种变化和修改。Although the present invention has been illustrated and described with respect to the preferred embodiments, it will be appreciated by those skilled in the art that various changes and modifications may be made to the present invention without departing from the scope of the present invention as defined by the claims.
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