CN118604409A - Probe and probe module - Google Patents
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- CN118604409A CN118604409A CN202411073630.1A CN202411073630A CN118604409A CN 118604409 A CN118604409 A CN 118604409A CN 202411073630 A CN202411073630 A CN 202411073630A CN 118604409 A CN118604409 A CN 118604409A
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- 239000000523 sample Substances 0.000 title claims abstract description 137
- 230000005489 elastic deformation Effects 0.000 claims abstract description 61
- 238000000034 method Methods 0.000 claims description 9
- 238000012360 testing method Methods 0.000 description 16
- 230000007704 transition Effects 0.000 description 7
- 238000001514 detection method Methods 0.000 description 5
- 230000000694 effects Effects 0.000 description 5
- 238000010586 diagram Methods 0.000 description 4
- 238000013461 design Methods 0.000 description 3
- 238000003780 insertion Methods 0.000 description 3
- 101100012902 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) FIG2 gene Proteins 0.000 description 2
- 238000013459 approach Methods 0.000 description 2
- 238000002788 crimping Methods 0.000 description 2
- 230000037431 insertion Effects 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 230000002441 reversible effect Effects 0.000 description 2
- 238000005452 bending Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000014509 gene expression Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 230000002427 irreversible effect Effects 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 239000004065 semiconductor Substances 0.000 description 1
Classifications
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01R—MEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
- G01R1/00—Details of instruments or arrangements of the types included in groups G01R5/00 - G01R13/00 and G01R31/00
- G01R1/02—General constructional details
- G01R1/06—Measuring leads; Measuring probes
- G01R1/067—Measuring probes
- G01R1/06705—Apparatus for holding or moving single probes
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01R—MEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
- G01R1/00—Details of instruments or arrangements of the types included in groups G01R5/00 - G01R13/00 and G01R31/00
- G01R1/02—General constructional details
- G01R1/06—Measuring leads; Measuring probes
- G01R1/067—Measuring probes
- G01R1/06711—Probe needles; Cantilever beams; "Bump" contacts; Replaceable probe pins
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01R—MEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
- G01R1/00—Details of instruments or arrangements of the types included in groups G01R5/00 - G01R13/00 and G01R31/00
- G01R1/02—General constructional details
- G01R1/06—Measuring leads; Measuring probes
- G01R1/067—Measuring probes
- G01R1/06711—Probe needles; Cantilever beams; "Bump" contacts; Replaceable probe pins
- G01R1/06716—Elastic
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01R—MEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
- G01R1/00—Details of instruments or arrangements of the types included in groups G01R5/00 - G01R13/00 and G01R31/00
- G01R1/02—General constructional details
- G01R1/06—Measuring leads; Measuring probes
- G01R1/067—Measuring probes
- G01R1/06711—Probe needles; Cantilever beams; "Bump" contacts; Replaceable probe pins
- G01R1/06716—Elastic
- G01R1/06727—Cantilever beams
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Abstract
本发明实施例提供一种探针及探针模组,该探针包括固定部,第一连接部,以及第二连接部;第一连接部由固定部一侧沿探针作用方向延伸,第二连接部由固定部所述一侧的相对侧沿探针作用方向延伸,第一连接部与第二连接部延伸方向相反;所述第一连接部包括两个支臂,两个支臂的排列方向与探针作用方向正交,两个支臂之间具有间隔空间;两个支臂中的至少一个支臂的区段位置包括有弹性变形部;两个支臂的远离固定部的端部夹持待测产品导电件或者被待测产品导电件夹持。本发明提供的探针能够解决现有的探针在与待测产品导电件连接时,易导致待测产品导电件及探针连接端损坏的问题。
The embodiment of the present invention provides a probe and a probe module, the probe includes a fixed part, a first connecting part, and a second connecting part; the first connecting part extends from one side of the fixed part along the action direction of the probe, and the second connecting part extends from the opposite side of the one side of the fixed part along the action direction of the probe, and the first connecting part and the second connecting part extend in opposite directions; the first connecting part includes two arms, the arrangement direction of the two arms is orthogonal to the action direction of the probe, and there is a spacing space between the two arms; the section position of at least one of the two arms includes an elastic deformation part; the ends of the two arms away from the fixed part clamp the conductive part of the product to be tested or are clamped by the conductive part of the product to be tested. The probe provided by the present invention can solve the problem that the existing probe is prone to damage the conductive part of the product to be tested and the connecting end of the probe when connected to the conductive part of the product to be tested.
Description
技术领域Technical Field
本发明涉及产品测试技术领域。更具体地,涉及一种探针及探针模组。The present invention relates to the technical field of product testing, and more specifically, to a probe and a probe module.
背景技术Background Art
现有技术中,电子产品在出厂前需要对其各个性能参数进行测试,一般是通过探针将待测产品与测试设备导通,通过测试设备输出待测信号并接收待测产品反馈的信息,以确认待测产品是否存在不良之处。In the prior art, electronic products need to be tested for various performance parameters before leaving the factory. Generally, the product to be tested is connected to the test equipment through a probe, and the test equipment outputs the test signal and receives feedback information from the product to be tested to confirm whether there are any defects in the product to be tested.
但是现有的探针在与待测产品导电件连接配合时,由于现有的探针的连接端自身刚性较强,容易导致待测产品导电件及探针连接端的损坏。However, when the existing probe is connected to the conductive part of the product to be tested, the conductive part of the product to be tested and the connecting end of the probe are easily damaged due to the strong rigidity of the connecting end of the existing probe.
发明内容Summary of the invention
针对上述问题,根据本发明的一个目的,本发明提供一种探针以解决现有的探针在与待测产品导电件连接时,易导致待测产品导电件及探针连接端损坏的问题。In view of the above problems, according to one purpose of the present invention, a probe is provided to solve the problem that the conductive part of the product to be tested and the probe connection end are easily damaged when the existing probe is connected to the conductive part of the product to be tested.
为实现上述目的,本发明采用下述技术方案:To achieve the above object, the present invention adopts the following technical solutions:
本发明提供一种探针,包括:The present invention provides a probe, comprising:
固定部,Fixed part,
第一连接部,以及a first connecting portion, and
第二连接部;a second connecting portion;
第一连接部由固定部一侧沿探针作用方向延伸,第二连接部由固定部所述一侧的相对侧沿探针作用方向延伸,第一连接部与第二连接部延伸方向相反;The first connection portion extends from one side of the fixing portion along the action direction of the probe, and the second connection portion extends from the opposite side of the fixing portion along the action direction of the probe, and the first connection portion and the second connection portion extend in opposite directions;
所述第一连接部包括两个支臂,两个支臂的排列方向与探针作用方向正交,两个支臂之间具有间隔空间;The first connecting portion includes two arms, the arrangement direction of the two arms is orthogonal to the action direction of the probe, and there is a spacing space between the two arms;
两个支臂中的至少一个支臂的区段位置包括有弹性变形部;A section position of at least one of the two arms includes an elastic deformation portion;
两个支臂的远离固定部的端部夹持待测产品导电件或者被待测产品导电件夹持。The ends of the two arms away from the fixing portion clamp the conductive part of the product to be tested or are clamped by the conductive part of the product to be tested.
优选方案是,所述弹性变形部由下述方式之一形成:Preferably, the elastic deformation portion is formed by one of the following methods:
1)所述弹性变形部由一弧状带构成;1) The elastic deformation portion is composed of an arc-shaped band;
2)所述弹性变形部由首尾相连的多个弧状带构成。2) The elastic deformation portion is composed of a plurality of arc-shaped bands connected end to end.
优选方案是,两个支臂均包括有弹性变形部。Preferably, both arms include an elastic deformation portion.
优选方案是,两个支臂的弹性变形部之间具有避让。A preferred solution is that there is an escape between the elastic deformation parts of the two arms.
优选方案是,两个支臂中的一个支臂包括弹性变形部,另一个支臂上具有与弹性变形部对应的避让结构。A preferred solution is that one of the two arms includes an elastic deformation portion, and the other arm has an avoidance structure corresponding to the elastic deformation portion.
优选方案是,两个支臂的其中一个支臂具有弹性变形部,非具有弹性变形部的另一个支臂宽度大于具有弹性变形部的支臂宽度。A preferred solution is that one of the two arms has an elastic deformation portion, and the width of the other arm without the elastic deformation portion is greater than the width of the arm with the elastic deformation portion.
优选方案是,所述固定部包括沿与探针作用方向相正交的方向排列的第一侧壁和第二侧壁;所述第一连接部由第一侧壁的顶端向上延伸;所述探针包括由第一侧壁的底端向第二侧壁延伸的悬臂;所述第二连接部设置于悬臂自由端。A preferred solution is that the fixing portion includes a first side wall and a second side wall arranged in a direction orthogonal to the action direction of the probe; the first connecting portion extends upward from the top end of the first side wall; the probe includes a cantilever extending from the bottom end of the first side wall to the second side wall; and the second connecting portion is arranged at the free end of the cantilever.
优选方案是,所述固定部包括沿与探针作用方向相正交的方向排列的第一侧壁和第二侧壁;所述第一连接部由第一侧壁的顶端向上延伸;所述探针包括由第二侧壁的底端向第一侧壁延伸的悬臂;所述第二连接部设置于悬臂自由端。A preferred solution is that the fixing portion includes a first side wall and a second side wall arranged in a direction orthogonal to the action direction of the probe; the first connecting portion extends upward from the top end of the first side wall; the probe includes a cantilever extending from the bottom end of the second side wall to the first side wall; and the second connecting portion is arranged at the free end of the cantilever.
优选方案是,所述支臂背离固定部的端部为第一接触端,两第一接触端的临近边侧为内侧壁面,相背离边侧为外侧壁面;同一第一接触端上内侧壁面和外侧壁面向第一接触端自由端内收;所述第一接触端的外侧壁面以及内侧壁面具有不同的倾斜度。A preferred solution is that the end of the support arm away from the fixed portion is the first contact end, the adjacent sides of the two first contact ends are the inner wall surfaces, and the opposite sides are the outer wall surfaces; the inner wall surface and the outer wall surface on the same first contact end are retracted inward toward the free end of the first contact end; the outer wall surface and the inner wall surface of the first contact end have different inclinations.
根据本发明的另一个目的,本发明还提供一种探针模组,所述探针模组包括如上所述的探针,还包括用以收容固定所述探针的固定结构。According to another object of the present invention, the present invention further provides a probe module, which includes the probe as described above and also includes a fixing structure for accommodating and fixing the probe.
本发明的有益效果为:The beneficial effects of the present invention are:
本发明通过在两个支臂中的至少一个支臂的区段位置设置弹性变形部,使两个支臂中的至少一个支臂刚性较弱,在两个支臂与待测产品导电件插接配合时,弹性变形部能够有效分散支臂与固定部连接处的应力,避免针体变形,断针等风险,延长探针的使用寿命。弹性变形部可使相应支臂具有弹性,连接时,利用弹性力的反向作用力,为支臂提供其接触端与待测产品接触连接预紧力,提高连接质量,避免因两支臂刚性过强导致待测产品导电件表面遭到破坏,影响产品质量。The present invention provides an elastic deformation part at a section position of at least one of the two arms, so that at least one of the two arms has a weaker rigidity. When the two arms are plugged and matched with the conductive parts of the product to be tested, the elastic deformation part can effectively disperse the stress at the connection between the arms and the fixed part, avoid the risk of needle deformation and needle breakage, and extend the service life of the probe. The elastic deformation part can make the corresponding arm elastic. When connected, the reverse force of the elastic force is used to provide the arm with a pre-tightening force for the contact end to contact and connect with the product to be tested, thereby improving the connection quality and avoiding the surface of the conductive parts of the product to be tested being damaged due to the excessive rigidity of the two arms, thereby affecting the product quality.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
下面结合附图对本发明的具体实施方式作进一步详细的说明。The specific implementation modes of the present invention will be further described in detail below in conjunction with the accompanying drawings.
图1是本发明一个实施例所提供的探针的整体结构示意图。FIG. 1 is a schematic diagram of the overall structure of a probe provided by an embodiment of the present invention.
图2是图1的主视图。FIG. 2 is a front view of FIG. 1 .
图3是本发明另一个实施例所提供的探针的整体结构示意图。FIG. 3 is a schematic diagram of the overall structure of a probe provided by another embodiment of the present invention.
图4是本发明一个实施例所提供的探针的第一接触端与待测产品第一导电件的配合示意图。FIG. 4 is a schematic diagram of the cooperation between the first contact end of the probe and the first conductive member of the product to be tested provided by one embodiment of the present invention.
图5是本发明一个实施例所提供的探针的第一接触端与待测产品第二导电件的配合示意图。FIG. 5 is a schematic diagram of the cooperation between the first contact end of the probe and the second conductive member of the product to be tested provided by one embodiment of the present invention.
具体实施方式DETAILED DESCRIPTION
现在将参照附图来详细描述本发明的各种示例性实施例。应注意到:除非另外具体说明,否则在这些实施例中阐述的部件和步骤的相对布置、数字表达式和数值不限制本发明的范围。Various exemplary embodiments of the present invention will now be described in detail with reference to the accompanying drawings. It should be noted that the relative arrangement of components and steps, numerical expressions and numerical values set forth in these embodiments do not limit the scope of the present invention unless otherwise specifically stated.
以下对至少一个示例性实施例的描述实际上仅仅是说明性的,决不作为对本发明及其应用或使用的任何限制。The following description of at least one exemplary embodiment is merely illustrative in nature and is in no way intended to limit the invention, its application, or uses.
对于相关领域普通技术人员已知的技术和设备可能不作详细讨论,但在适当情况下,所述技术和设备应当被视为说明书的一部分。Techniques and equipment known to ordinary technicians in the relevant art may not be discussed in detail, but where appropriate, the techniques and equipment should be considered part of the specification.
在这里示出和讨论的所有例子中,任何具体值应被解释为仅仅是示例性的,而不是作为限制。因此,示例性实施例的其它例子可以具有不同的值。In all examples shown and discussed herein, any specific values should be interpreted as merely exemplary and not limiting. Therefore, other examples of the exemplary embodiments may have different values.
应注意到:相似的标号和字母在下面的附图中表示类似项,因此,一旦某一项在一个附图中被定义,则在随后的附图中不需要对其进行进一步讨论。It should be noted that like reference numerals and letters refer to similar items in the following figures, and therefore, once an item is defined in one figure, it need not be further discussed in subsequent figures.
导电探针是一种精密的工具,广泛应用于半导体、电子和材料科学等领域的检测工作中。在检测行业中,对探针质量的要求是多方面的,其中包括精确性、稳定性、耐用性以及适应性等。导电探针在往复与待测产品导电件插接导通过程中,受探针疲劳度、应力等作用影响,探针支臂与探针固定部衔接处应力较为集中,特别是片状探针结构小且精密,长时间使用,支臂与探针主体固定部衔接处在探针厚度方向上易产生变形,甚至断裂,直接影响连接质量,测试结果出现偏差,影响测试效果。为此,根据本申请的一个目的方向,提供一种探针结构,能够有效避免上述问题的出现,延长探针的使用寿命,并提高连接质量。结合图1至图5所示,具体地所述探针包括:固定部10,第一连接部,以及第二连接部30;固定部10用以实现探针装配至探针模组中时固定探针;第一连接部由固定部10一侧沿探针作用方向延伸,第二连接部30由固定部10所述一侧的相对侧沿探针作用方向延伸,第一连接部与第二连接部30延伸方向相反。示例性的,第一连接部用以与待测产品电性连接,第二连接部30用以电性连接测试设备。在其他能够实现本发明发明目的方案中,可选择的,第二连接部30用以与待测产品电性连接,第一连接部用以电性连接测试设备,对此不做限制。Conductive probe is a precision tool, which is widely used in the detection work in the fields of semiconductor, electronics and materials science. In the detection industry, the requirements for probe quality are multifaceted, including accuracy, stability, durability and adaptability. In the process of reciprocating and plugging the conductive parts of the product to be tested, the conductive probe is affected by the fatigue and stress of the probe, and the stress at the joint between the probe arm and the probe fixing part is relatively concentrated. In particular, the sheet probe structure is small and precise. After long-term use, the joint between the arm and the probe body fixing part is prone to deformation or even breakage in the thickness direction of the probe, which directly affects the connection quality, causes deviations in the test results, and affects the test effect. To this end, according to one purpose of the present application, a probe structure is provided, which can effectively avoid the occurrence of the above-mentioned problems, extend the service life of the probe, and improve the connection quality. As shown in combination with Figures 1 to 5, the probe specifically includes: a fixing portion 10, a first connecting portion, and a second connecting portion 30; the fixing portion 10 is used to fix the probe when the probe is assembled into the probe module; the first connecting portion extends from one side of the fixing portion 10 along the action direction of the probe, and the second connecting portion 30 extends from the opposite side of the one side of the fixing portion 10 along the action direction of the probe, and the first connecting portion and the second connecting portion 30 extend in opposite directions. Exemplarily, the first connecting portion is used to electrically connect to the product to be tested, and the second connecting portion 30 is used to electrically connect to the test equipment. In other schemes that can achieve the purpose of the invention of the present invention, it is optional that the second connecting portion 30 is used to electrically connect to the product to be tested, and the first connecting portion is used to electrically connect to the test equipment, and there is no limitation on this.
进一步地,在本实施方案中,在与探针作用方向相正交的方向上,所述第一连接部包括两个支臂201、202,即两个支臂201、202的排列方向与探针作用方向正交,两个支臂201、202之间具有可提供两支臂相互靠近的间隔空间。需要说明的是,定义探针的作用方向为图2中所示的X方向,两个支臂201、202的排列方向为与X方向正交的方向,即如图2中所示的Y方向。两个支臂201、202中的至少一个支臂的区段位置包括有弹性变形部211;当支臂202具有弹性变形部211时,可使具有弹性变形部211的支臂202头端相较于非具有弹性变形部的支臂201头端具有更加容易的向非具有弹性变形部的支臂201头端靠近或者远离的变形能力。以两个支臂201、202与待测产品电性接触为例,两个支臂201、202的远离固定部10的端部夹持待测产品导电件或者被待测产品导电件夹持,在接触压力下,两个支臂201、202可相向或相背变形以与待测产品导电件紧密接触。具体地,两个支臂201、202可在Y方向上相互靠近或者远离挠曲,用以与待测产品导电件以插接的方式导通,如图4和图5所示,弹性变形部211可使相应支臂具有弹性,连接时,利用弹性力的反向作用力,为支臂提供其接触端与待测产品接触连接预紧力,如此可有效防止接触不良造成探针与待测产品之间虚接的情况发生,提高连接稳定性,保证测试效果。通过形成在支臂的区段位置的弹性变形部211能够进一步分散减小支臂与固定部10连接处的应力,从而延长探针的使用寿命,避免支臂与固定部10连接处由于应力集中而发生变形、甚至断裂导致探针无法继续使用情况发生。且通过弹性变形部211能够使至少一个支臂具有弹性避免因两支臂刚性过强导致待测产品导电件接触表面遭到破坏,影响产品质量。Further, in the present embodiment, in the direction orthogonal to the action direction of the probe, the first connecting portion includes two arms 201, 202, that is, the arrangement direction of the two arms 201, 202 is orthogonal to the action direction of the probe, and there is a spacing space between the two arms 201, 202 that can provide the two arms to approach each other. It should be noted that the action direction of the probe is defined as the X direction shown in FIG2, and the arrangement direction of the two arms 201, 202 is a direction orthogonal to the X direction, that is, the Y direction shown in FIG2. The section position of at least one of the two arms 201, 202 includes an elastic deformation portion 211; when the arm 202 has the elastic deformation portion 211, the head end of the arm 202 with the elastic deformation portion 211 can be more easily deformed to approach or move away from the head end of the arm 201 without the elastic deformation portion than the head end of the arm 201 without the elastic deformation portion. Taking the electrical contact between the two arms 201 and 202 and the product to be tested as an example, the ends of the two arms 201 and 202 away from the fixing part 10 clamp the conductive part of the product to be tested or are clamped by the conductive part of the product to be tested. Under the contact pressure, the two arms 201 and 202 can be deformed toward or away from each other to make close contact with the conductive part of the product to be tested. Specifically, the two arms 201 and 202 can be bent toward or away from each other in the Y direction to be connected with the conductive part of the product to be tested in a plug-in manner. As shown in Figures 4 and 5, the elastic deformation part 211 can make the corresponding arm elastic. When connected, the reverse force of the elastic force is used to provide the arm with a pre-tightening force for its contact end to contact the product to be tested. This can effectively prevent the occurrence of a virtual connection between the probe and the product to be tested caused by poor contact, improve the connection stability, and ensure the test effect. The elastic deformation part 211 formed at the section position of the support arm can further disperse and reduce the stress at the connection between the support arm and the fixing part 10, thereby extending the service life of the probe and preventing the connection between the support arm and the fixing part 10 from being deformed or even broken due to stress concentration, which causes the probe to be unable to continue to be used. In addition, the elastic deformation part 211 can make at least one support arm elastic to avoid damage to the contact surface of the conductive part of the product to be tested due to excessive rigidity of the two support arms, thereby affecting the product quality.
在一具体实施例中,所述弹性变形部211由下述方式之一形成:In a specific embodiment, the elastic deformation portion 211 is formed by one of the following methods:
1)所述弹性变形部211由一弧状带构成;两个支臂201、202的临近边侧为内侧,背离侧为外侧;该弧状带向两个支臂201、202内侧突出。1) The elastic deformation portion 211 is composed of an arc-shaped band; the adjacent sides of the two supporting arms 201 and 202 are the inner sides, and the separated sides are the outer sides; the arc-shaped band protrudes toward the inner sides of the two supporting arms 201 and 202.
2)所述弹性变形部211由首尾相连的多个弧状带构成;示例性的,弹性变形部可呈S型,波浪形等。优选地,全部弧状带均向两个支臂201、202内侧突出,可保证探针整体外缘边界的统一性、标准性,适合在探针模组中组装使用,以此能够相对同一外形规格的探针,制作探针模组标准件,同一标准规格的探针模组能够适用本发明实施方式提供探针结构。2) The elastic deformation part 211 is composed of a plurality of arc-shaped bands connected end to end; illustratively, the elastic deformation part may be S-shaped, wavy, etc. Preferably, all the arc-shaped bands protrude inwardly of the two arms 201 and 202, which can ensure the uniformity and standardization of the outer edge of the probe as a whole, and is suitable for assembly and use in the probe module, so that probes with the same external shape specifications can be used to manufacture standard parts of the probe module, and probe modules with the same standard specifications can be used to provide the probe structure according to the embodiment of the present invention.
在一具体实施例中,两个支臂均包括有弹性变形部,两个支臂的弹性变形部的弧状带均向两支臂内侧突出,两个支臂的弹性变形部之间具有避让,以避免两个支臂与待测产品接触配合时,两弹性变形部之间发生干涉或硬性接触,避免损伤探针。两个支臂的弹性变形部之间存在以下相对位置关系:当弧状带的曲率比较大时,两个弹性变形部的波峰与波谷交错设置;当弧状带的曲率较小时,两个弹性变形部的波峰与波峰可部分交叠或完全相对应,或者两个弹性变形部的波峰与波谷交错设置。In a specific embodiment, both arms include elastic deformation parts, and the arc-shaped bands of the elastic deformation parts of the two arms protrude inwardly of the two arms, and there is a gap between the elastic deformation parts of the two arms to avoid interference or hard contact between the two elastic deformation parts when the two arms are in contact with the product to be tested, thereby avoiding damage to the probe. The elastic deformation parts of the two arms have the following relative position relationship: when the curvature of the arc-shaped band is relatively large, the crests and troughs of the two elastic deformation parts are staggered; when the curvature of the arc-shaped band is relatively small, the crests of the two elastic deformation parts can partially overlap or completely correspond to each other, or the crests and troughs of the two elastic deformation parts are staggered.
在一具体实施例中,两个支臂中的一个支臂包括弹性变形部,另一个支臂上形成有与弹性变形部配合的避让结构,该避让结构具体可为形成在另一个支臂内侧壁上的向内凹陷的缺失部,利用该缺失部能够为具有弹性变形部的支臂提供更大的避让空间,有效避免两个支臂间发生硬性接触,造成损伤。In a specific embodiment, one of the two arms includes an elastic deformation portion, and an avoidance structure cooperating with the elastic deformation portion is formed on the other arm. The avoidance structure can specifically be an inwardly recessed missing portion formed on the inner side wall of the other arm. The missing portion can be utilized to provide a larger avoidance space for the arm with the elastic deformation portion, thereby effectively avoiding hard contact between the two arms and causing damage.
在一具体实施例中,当两个支臂201、202之一具有弹性变形部211情况时,非具有弹性变形部的支臂201宽度大于具有弹性变形部211的支臂202宽度,支臂宽度方向为与探针作用方向相正交的方向即Y方向,通过上述设置,能够增强具有弹性变形部211的支臂202的变形能力并减弱其钢性,而另一个非具有弹性变形部的支臂201能确保该非具有弹性变形部的支臂201的自身刚性要求,并可选地通过尺寸变化进一步提高其自身刚性,不丧失探针应有的连接强度以及件体强度,以适应不同规格导电件插接导通需求。In a specific embodiment, when one of the two arms 201, 202 has an elastic deformation portion 211, the width of the arm 201 without the elastic deformation portion is greater than the width of the arm 202 with the elastic deformation portion 211, and the direction of the arm width is the direction orthogonal to the action direction of the probe, namely the Y direction. Through the above arrangement, the deformation ability of the arm 202 with the elastic deformation portion 211 can be enhanced and its rigidity can be weakened, while the other arm 201 without the elastic deformation portion can ensure the rigidity requirement of the arm 201 without the elastic deformation portion, and optionally further improve its rigidity through size changes without losing the connection strength and body strength of the probe, so as to meet the plug-in and conduction requirements of conductive parts of different specifications.
在一具体实施例中,参照图2所示,所述固定部10包括沿与探针作用方向相正交的方向排列的第一侧壁11和第二侧壁12,第一侧壁11和第二侧壁12沿着Y方向排列且第一侧壁11和第二侧壁12均沿X方向延伸;所述第一连接部由第一侧壁11的顶端沿X方向向上延伸;所述探针还包括由第一侧壁11的底端沿Y方向向第二侧壁12延伸的悬臂13;所述第二连接部30设置于悬臂13自由端;上述悬臂13单独对应第二连接部30,第一连接部与第二连接部30之间互不影响,相互之间也不存在作用力,待测产品导电件与第一连接部接触导通时,相较于现有的导电结构,本发明所提供的探针对待测产品导电件的压接作用力变小,从而减少对待测产品导电件的损坏。可以理解的是,第二连接部30的背离悬臂13的端部形状为与测试设备适用的形状,例如圆头、尖头、平头、平面结构、曲面结构、多边形结构,还可例如V型,U型,W型,Y型,T型中的任意一种或任意一种的变形,具体不做限制。In a specific embodiment, as shown in Figure 2, the fixing portion 10 includes a first side wall 11 and a second side wall 12 arranged in a direction orthogonal to the action direction of the probe, the first side wall 11 and the second side wall 12 are arranged along the Y direction and the first side wall 11 and the second side wall 12 both extend along the X direction; the first connecting portion extends upward from the top of the first side wall 11 along the X direction; the probe also includes a cantilever 13 extending from the bottom end of the first side wall 11 along the Y direction toward the second side wall 12; the second connecting portion 30 is arranged at the free end of the cantilever 13; the above-mentioned cantilever 13 corresponds to the second connecting portion 30 alone, the first connecting portion and the second connecting portion 30 do not affect each other, and there is no force between each other. When the conductive part of the product to be tested contacts and conducts with the first connecting portion, compared with the existing conductive structure, the crimping force of the probe provided by the present invention on the conductive part of the product to be tested becomes smaller, thereby reducing the damage to the conductive part of the product to be tested. It can be understood that the shape of the end of the second connecting portion 30 facing away from the cantilever 13 is a shape suitable for the test equipment, such as a round head, a pointed head, a flat head, a plane structure, a curved structure, a polygonal structure, and can also be any one of V-type, U-type, W-type, Y-type, T-type or any deformation of any one of them, without specific limitation.
在另一可选的实施例中,参照图3所示,所述固定部10包括沿与探针作用方向相正交的方向排列的第一侧壁11和第二侧壁12,第一侧壁11和第二侧壁12沿着Y方向排列且第一侧壁11和第二侧壁12均沿X方向延伸;所述第一连接部由第一侧壁11的顶端沿X方向向上延伸;所述探针还包括由第二侧壁12的底端沿Y方向向第一侧壁11延伸的悬臂13;所述第二连接部30设置于悬臂13自由端。在本实施例中,悬臂13单独对应第二连接部30,第一连接部与第二连接部30互不影响,相互之间也不存在作用力,待测产品导电件与第一连接部接触导通时,相较于现有的导电结构,本发明所提供的探针对待测产品导电件的压接作用力变小,从而减少对待测产品导电件的损坏。图2所示探针结构与图3所示探针结构,第一连接部与第二连接部30在Y方向上具有不同的间距,由此可在检测中适应检测设备的点位设计,满足检测需要。In another optional embodiment, as shown in FIG. 3 , the fixing portion 10 includes a first side wall 11 and a second side wall 12 arranged in a direction orthogonal to the action direction of the probe, the first side wall 11 and the second side wall 12 are arranged along the Y direction and the first side wall 11 and the second side wall 12 both extend along the X direction; the first connecting portion extends upward from the top of the first side wall 11 along the X direction; the probe also includes a cantilever 13 extending from the bottom of the second side wall 12 toward the first side wall 11 along the Y direction; the second connecting portion 30 is arranged at the free end of the cantilever 13. In this embodiment, the cantilever 13 corresponds to the second connecting portion 30 alone, the first connecting portion and the second connecting portion 30 do not affect each other, and there is no force between them. When the conductive part of the product to be tested contacts and conducts with the first connecting portion, compared with the existing conductive structure, the crimping force of the probe provided by the present invention on the conductive part of the product to be tested becomes smaller, thereby reducing the damage to the conductive part of the product to be tested. In the probe structure shown in FIG. 2 and the probe structure shown in FIG. 3 , the first connecting portion and the second connecting portion 30 have different spacings in the Y direction, thereby being able to adapt to the point design of the detection equipment during detection and meet detection needs.
进一步的,本发明的固定部10的作用为将探针整体与探针模组固定结构固定,第一连接部和第二连接部30可分别对应配合于待测产品导电件与测试设备,两个连接部之间没有固定部10自身结构的干涉影响,通过上述设计,采用本发明实施例提供探针的探针模组,可省去用以固定探针的固定块,由此减少探针模组的部件数量,使得探针模组的组装更加简便快捷,可有效减小装配误差,提高探针模组的装配精度以及对产品的测试效果。并且利用悬臂13在Y方向上的延伸,可整体缩短探针在X方向上的长度,由此有效减小探针模组在X方向上的长度,可使探针模组不受X方向上安装高度的影响,适用更多的产品。Furthermore, the function of the fixing part 10 of the present invention is to fix the probe as a whole to the probe module fixing structure. The first connecting part and the second connecting part 30 can respectively correspond to the conductive part of the product to be tested and the test equipment. There is no interference effect of the fixing part 10 structure itself between the two connecting parts. Through the above design, the probe module provided by the embodiment of the present invention can omit the fixing block used to fix the probe, thereby reducing the number of components of the probe module, making the assembly of the probe module simpler and faster, and effectively reducing the assembly error, improving the assembly accuracy of the probe module and the test effect on the product. And by extending the cantilever 13 in the Y direction, the length of the probe in the X direction can be shortened as a whole, thereby effectively reducing the length of the probe module in the X direction, so that the probe module is not affected by the installation height in the X direction, and is suitable for more products.
而为了将探针稳定固定在探针模组固定结构内,具体的,所述固定部10上包括有沿X方向延伸的第一限位结构41,第二限位结构42和第三限位结构43,第一限位结构41形成在第一侧壁11背离第一连接部的一端,第二限位结构42和第三限位结构43分别形成在第二侧臂12的沿X方向的上端和下端。通过第一限位结构41,第二限位结构42以及第三限位结构43三点固定能够将探针限位在一个平面内;第一限位结构41,第二限位结构42以及第三限位结构43的作用在于能够与探针模组的固定结构相配合使探针在X方向上以及Y方向上位置固定。在限位结构上包括有卡槽44,所述卡槽44用以使探针与固定结构之间的固定更加稳定可靠,在跌落测试中,探针不易从探针模组固定结构中脱落;在固定部10的中间位置形成有镂空能够进一步减轻探针的重量。In order to stably fix the probe in the probe module fixed structure, specifically, the fixed part 10 includes a first limiting structure 41, a second limiting structure 42 and a third limiting structure 43 extending along the X direction, the first limiting structure 41 is formed at one end of the first side wall 11 away from the first connecting part, and the second limiting structure 42 and the third limiting structure 43 are respectively formed at the upper end and the lower end of the second side arm 12 along the X direction. The probe can be limited in a plane by three-point fixation through the first limiting structure 41, the second limiting structure 42 and the third limiting structure 43; the first limiting structure 41, the second limiting structure 42 and the third limiting structure 43 are used to cooperate with the fixed structure of the probe module to fix the position of the probe in the X direction and the Y direction. The limiting structure includes a card slot 44, which is used to make the fixation between the probe and the fixed structure more stable and reliable. In the drop test, the probe is not easy to fall off from the fixed structure of the probe module; the hollowing out formed in the middle position of the fixed part 10 can further reduce the weight of the probe.
在一具体实施例中,所述支臂背离固定部10的端部为第一接触端212,两第一接触端212的临近边侧为内侧壁面,相背离边侧为外侧壁面;同一第一接触端212上内侧壁面和外侧壁面向第一接触端212自由端内收,也就是说,同一第一接触端212的内侧壁面和外侧壁面均呈向第一接触端212自由端内收的倾斜面设置;所述第一接触端212的外侧壁面以及内侧壁面具有不同的倾斜度,所述第一接触端212的外侧壁面以及内侧壁面为平直面。更具体的,根据本发明的发明目的,无论是待测产品上的导电件还是测试设备上的导电结构,通常包括以下两种结构形式,一种是开口朝下的呈n型的第一导电件51如图4所示,另一种是开口朝上的呈U型的第二导电件52如图5所示。无论何种结构样式的导电件,本实施例提供的第一接触端212外侧壁面能够与待测产品所具备如第一导电件51所示结构样式接触导通,第一接触端212内侧壁面能够与待测产品所具备如第二导电件52所示结构样式接触导通,扩大了探针的适用范围,无需再针对每种不同类型的导电件单独设计制作与之相匹配的探针,从而大大降低了测试所需的成本,省去制作不同规格探针开模费用。所述探针包括但不限于为呈扁平状的一体成型结构,可简化结构组成及装配工艺,提高自身的结构强度,保证连接的有效性,同时提高探针的使用寿命;可以理解的是,上述图4和图5中示出的支臂结构仅是示例性的,是为了更好的进行解释说明,其并不作为对本申请支臂结构的限制。In a specific embodiment, the end of the support arm away from the fixed portion 10 is the first contact end 212, the adjacent sides of the two first contact ends 212 are the inner wall surface, and the opposite sides are the outer wall surface; the inner wall surface and the outer wall surface on the same first contact end 212 are inwardly retracted toward the free end of the first contact end 212, that is, the inner wall surface and the outer wall surface of the same first contact end 212 are both arranged as inclined surfaces that are retracted toward the free end of the first contact end 212; the outer wall surface and the inner wall surface of the first contact end 212 have different inclinations, and the outer wall surface and the inner wall surface of the first contact end 212 are flat surfaces. More specifically, according to the purpose of the invention, whether it is a conductive part on the product to be tested or a conductive structure on the test equipment, it usually includes the following two structural forms, one is a first conductive part 51 with an opening facing downward and being n-shaped as shown in Figure 4, and the other is a second conductive part 52 with an opening facing upward and being U-shaped as shown in Figure 5. Regardless of the structural style of the conductive part, the outer wall surface of the first contact end 212 provided in this embodiment can be in contact and conduction with the structural style shown in the first conductive part 51 of the product to be tested, and the inner wall surface of the first contact end 212 can be in contact and conduction with the structural style shown in the second conductive part 52 of the product to be tested, which expands the scope of application of the probe, and no longer needs to design and manufacture probes that match each different type of conductive part, thereby greatly reducing the cost required for testing and saving the mold opening costs for making probes of different specifications. The probe includes but is not limited to a flat one-piece molding structure, which can simplify the structural composition and assembly process, improve its own structural strength, ensure the effectiveness of the connection, and at the same time increase the service life of the probe; it can be understood that the arm structure shown in Figures 4 and 5 above is only exemplary, for better explanation, and it does not serve as a limitation on the arm structure of the present application.
进一步的,在一具体实施例中,参照图2、图3所示,所述支臂还包括与第一接触端连接的竖直部213;当支臂上存在弹性变形部211时,竖直部213位于弹性变形部211与第一接触端212之间,而当支臂上不存在弹性变形部时,竖直部213位于第一接触端212与固定部10之间;所述第一接触端212的内侧壁面与竖直部213的内侧壁面之间形成有用以与待测产品的导电件抵接固定的过渡面214。其中,竖直部213的内外侧壁面均采用竖直平面设计,以减少探针所用材料,使之具备更小的宽度,保证探针紧密性。利用上述过渡面214与待测产品的导电件的配合能够进一步提高探针与待测产品电性连接的稳定性。Furthermore, in a specific embodiment, as shown in FIG. 2 and FIG. 3 , the support arm further includes a vertical portion 213 connected to the first contact end; when there is an elastic deformation portion 211 on the support arm, the vertical portion 213 is located between the elastic deformation portion 211 and the first contact end 212, and when there is no elastic deformation portion on the support arm, the vertical portion 213 is located between the first contact end 212 and the fixed portion 10; a transition surface 214 is formed between the inner side wall surface of the first contact end 212 and the inner side wall surface of the vertical portion 213 for abutting and fixing with the conductive part of the product to be tested. Among them, the inner and outer side wall surfaces of the vertical portion 213 are both designed with vertical planes to reduce the material used for the probe, so that it has a smaller width and ensures the tightness of the probe. The cooperation of the above-mentioned transition surface 214 with the conductive part of the product to be tested can further improve the stability of the electrical connection between the probe and the product to be tested.
在一具体实施例中,参照图4、图5所示,所述第一接触端212的外侧壁面与竖直部213的外侧壁面之间的夹角为θ1,所述第一接触端212的内侧壁面与竖直部213的内侧壁面之间的夹角为θ2,夹角θ1<夹角θ2;通过上述设置,由于探针自身尺寸较小,两个支臂间的间隔距离有限,将θ1设计成更小的角度能够避免两个支臂在相互靠近时发生干涉,影响导通效果。In a specific embodiment, as shown in Figures 4 and 5, the angle between the outer wall of the first contact end 212 and the outer wall of the vertical portion 213 is θ1 , and the angle between the inner wall of the first contact end 212 and the inner wall of the vertical portion 213 is θ2 , and angle θ1 < angle θ2 ; through the above arrangement, since the probe itself is small in size and the spacing distance between the two arms is limited, designing θ1 to be a smaller angle can avoid interference between the two arms when they are close to each other, thereby affecting the conduction effect.
进一步的,所述过渡面214为斜面,所述第一接触端212的内侧壁面与竖直部213的内侧壁面之间的夹角为θ2,所述过渡面214与竖直部213的内侧壁面之间的夹角为θ3,夹角θ3>夹角θ2。如此设计过渡面214能够在待测产品导电件插入两个第一接触端212之间后,利用呈斜面设计的过渡面214与导电件抵接并对其进行下插限位,避免发生过插两支臂过渡挠曲弯折变形,造成探针不可逆的损坏,或待测产品导电件遭到破坏,如此导致待测产品无法继续使用。Furthermore, the transition surface 214 is an inclined surface, the angle between the inner wall surface of the first contact end 212 and the inner wall surface of the vertical portion 213 is θ 2 , the angle between the transition surface 214 and the inner wall surface of the vertical portion 213 is θ 3 , and the angle θ 3 > the angle θ 2 . The transition surface 214 designed in this way can be used to abut against the conductive part of the product to be tested and limit its downward insertion after the conductive part of the product to be tested is inserted between the two first contact ends 212, so as to avoid the transition bending and deformation of the two arms due to over-insertion, which may cause irreversible damage to the probe, or damage to the conductive part of the product to be tested, so that the product to be tested cannot be used any more.
在一可选的实施例中,所述过渡面214具体为内凹的弧面,该呈内凹的弧面与待测产品导电件仿形设置,能够在待测产品导电件插入两第一接触端212之间后,与待测产品导电件的插接角端部贴合,从而增加两者之间接触面积以保证稳定接触,并能够对待测产品进行插入限位。In an optional embodiment, the transition surface 214 is specifically a concave arc surface, which is configured to conform to the conductive part of the product to be tested. After the conductive part of the product to be tested is inserted between the two first contact ends 212, it can fit with the plug-in angle end of the conductive part of the product to be tested, thereby increasing the contact area between the two to ensure stable contact, and can limit the insertion of the product to be tested.
本发明还提供一种探针模组,该探针模组包括如上所述的探针以及用以收容固定所述探针的固定结构。该固定结构具体可为形成有容腔的固定座;所述探针被收容固定于所述容腔内,多个探针平行间隔插装于固定座中。在上述实施例中,每个探针均包括固定部10,第一连接部以及第二连接部30,第一连接部和第二连接部30分别位于相对应的固定部10的两端,且在电连接状态下各第一连接部和第二连接部30均分别凸出于固定座布置,通过固定部10能够将探针装配固定在固定座上。对于本发明所提供的探针模组,由于多个探针平行间隔插装于固定座中,使得各探针相互独立,且各第一连接部和第二连接部30分别位于相对应的固定部10的两端,且各第一连接部和第二连接部30分别凸出固定座布置,使得探针的第一连接部和第二连接部30能够分别连接待测产品和测试设备。The present invention also provides a probe module, which includes the probe as described above and a fixing structure for accommodating and fixing the probe. The fixing structure can be specifically a fixing seat formed with a cavity; the probe is accommodated and fixed in the cavity, and a plurality of probes are inserted in the fixing seat in parallel and at intervals. In the above embodiment, each probe includes a fixing portion 10, a first connecting portion and a second connecting portion 30, the first connecting portion and the second connecting portion 30 are respectively located at the two ends of the corresponding fixing portion 10, and in the electrically connected state, each first connecting portion and the second connecting portion 30 are respectively protruded from the fixing seat, and the probe assembly can be fixed on the fixing seat through the fixing portion 10. For the probe module provided by the present invention, since a plurality of probes are inserted in the fixing seat in parallel and at intervals, each probe is independent of each other, and each first connecting portion and the second connecting portion 30 are respectively located at the two ends of the corresponding fixing portion 10, and each first connecting portion and the second connecting portion 30 are respectively protruded from the fixing seat, so that the first connecting portion and the second connecting portion 30 of the probe can be connected to the product to be tested and the test equipment respectively.
综上所述,本发明通过在两个支臂中的至少一个支臂的区段位置设置弹性变形部,使两个支臂中的至少一个支臂刚性较弱,在两个支臂与待测产品导电件插接配合时,弹性变形部能够进一步分散支臂与固定部连接处的应力,从而延长探针的使用寿命,避免支臂与固定部连接处由于应力集中而发生断裂导致探针无法使用,且弹性变形部可使相应支臂具有一定的弹性来保证两支臂与待测产品连接质量的同时避免因两支臂刚性过强导致待测产品导电件遭到破坏。To summarize, the present invention provides an elastic deformation portion at a section position of at least one of the two arms so that the rigidity of at least one of the two arms is weaker. When the two arms are plugged into and matched with the conductive parts of the product to be tested, the elastic deformation portion can further disperse the stress at the connection between the arm and the fixed part, thereby extending the service life of the probe and avoiding breakage of the connection between the arm and the fixed part due to stress concentration, which makes the probe unusable. In addition, the elastic deformation portion can make the corresponding arm have a certain elasticity to ensure the connection quality between the two arms and the product to be tested while avoiding damage to the conductive parts of the product to be tested due to excessive rigidity of the two arms.
显然,本发明的上述实施例仅仅是为清楚地说明本发明所作的举例,而并非是对本发明的实施方式的限定,对于所属领域的普通技术人员来说,在上述说明的基础上还可以做出其它不同形式的变化或变动,这里无法对所有的实施方式予以穷举,凡是属于本发明的技术方案所引伸出的显而易见的变化或变动仍处于本发明的保护范围之列。Obviously, the above embodiments of the present invention are merely examples for clearly illustrating the present invention, and are not limitations on the implementation methods of the present invention. For ordinary technicians in the relevant field, other different forms of changes or modifications can be made on the basis of the above description. It is impossible to list all the implementation methods here. All obvious changes or modifications derived from the technical solution of the present invention are still within the protection scope of the present invention.
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