Disclosure of Invention
Aiming at the problems, the invention provides a light source measuring device without fluorescent powder multi-primary color LED adjustment, which adopts the following technical scheme:
A light source measuring device without fluorescent powder multi-primary color LED adjustment comprises a base, an optical light-emitting head, a measuring terminal, a mobile testing device, a rectangular light source supporting device, a round light source supporting device and a control end; the measuring terminal is fixedly arranged on the base and is connected with the optical lighting head through an optical fiber;
The mobile testing device comprises a first support frame, a fixed assembly, a gear ring, a first mounting frame and a sliding assembly; the first support frame is fixedly arranged on the base, and the gear ring is rotatably arranged on the first support frame; a second servo motor is fixedly arranged on the first support frame, and a driving gear for driving the gear ring to rotate is coaxially and fixedly arranged at the output end of the second servo motor; the left side and the right side of the first support frame are respectively provided with an outer slide rail, the left side and the right side of the gear ring are respectively provided with an inner slide rail, and when the gear ring is positioned at the initial position, the outer slide rails and the inner slide rails on the same side are butted to form a complete vertical slide rail; the left end and the right end of the first mounting frame are respectively and slidably mounted on the vertical sliding rails on the left side and the right side respectively; the inner sliding rail is provided with a fixed hole, the left end and the right end of the mounting frame slide corresponding to the fixed holes and are elastically provided with fixed rods, and when the two fixed rods extend into the corresponding fixed holes, the mounting frame passes through the center of the circle of the gear ring; the two sides of the gear ring are respectively provided with a servo screw rod vertically arranged on the first support frame; a group of fixing assemblies are slidably arranged on each servo screw rod and used for driving the first mounting frame to slide in the vertical direction; the first mounting frame is provided with a sliding block which is driven by the sliding component to slide in a sliding manner; the optical lighting head is fixedly arranged on the sliding block;
The rectangular light source supporting device comprises a second supporting frame, a connecting frame, a second mounting frame and a conveying roller; the second support frame is fixedly arranged on the base, and the connecting frame is rotatably arranged on the second support frame; arc-shaped sliding grooves are formed in the left end and the right end of the second support frame, and embedded holes are formed in the two ends of each arc-shaped sliding groove; the left end and the right end of the connecting frame are fixedly provided with first elastic telescopic rods corresponding to the arc-shaped sliding grooves, and the outer ends of the first elastic telescopic rods are slidably arranged in the corresponding arc-shaped sliding grooves and intermittently extend into the two embedded holes; the second mounting frame is fixedly arranged on the connecting frame; a plurality of pairs of conveying rollers are rotatably arranged at the left end and the right end of the second mounting frame, and a rectangular light source passes through the conveying rollers; a servo motor III for driving the conveying roller to rotate is fixedly arranged on the second mounting frame;
the circular light source supporting device comprises a clamping plate and an adjusting mechanism; the clamping plates are provided with a pair, and the adjusting mechanism is used for driving the two clamping plates to rotate; the two clamping plates jointly clamp the round light source;
the control end is used for controlling the operation of the mobile testing device, the rectangular light source supporting device and the round light source supporting device.
Further, the fixed component comprises a lifting block which is vertically arranged on the first support frame in a sliding manner and is in sliding connection with the servo screw rod; each lifting block is horizontally and slidably provided with a clamping block, a servo electric cylinder is fixedly arranged on each lifting block, and the telescopic end of each servo electric cylinder is fixedly connected with the clamping block; the clamping block is provided with a limiting frame on the end side of the first installation frame, the clamping block intermittently stretches into the limiting frame, and when the clamping block stretches into the limiting frame, the lifting block is relatively fixed with the first installation frame.
Further, the sliding assembly comprises a sliding rack, a sliding gear and a first servo motor; the sliding rack is fixedly arranged on the first mounting frame, the first servo motor is fixedly arranged on the sliding block, the sliding gear is coaxially and fixedly arranged at the output end of the first servo motor, and the sliding rack is meshed with the sliding gear.
Further, the fixing holes are in smooth transition to the periphery, and the end heads of the fixing rods are smooth round heads.
Further, arc-shaped sliding grooves are formed in the left end and the right end of the second support frame, and embedded holes are formed in the two ends of each arc-shaped sliding groove; the left end and the right end of the connecting frame are fixedly provided with first elastic telescopic rods corresponding to the arc-shaped sliding grooves, and the outer ends of the first elastic telescopic rods are slidably arranged in the corresponding arc-shaped sliding grooves and intermittently extend into the two embedded holes.
Further, the embedded hole is in smooth transition to the periphery, and the end head of the first elastic telescopic rod is a smooth round head.
Further, the rectangular light source supporting device further comprises a sliding frame, a rotating rod and a limiting roller; the middle part of the second mounting frame is horizontally provided with a support rod, and the two sliding frames are symmetrically and slidably arranged on the support rod; each sliding frame is provided with a limiting sliding groove which is mutually perpendicular to the sliding trend of the sliding frame; two rotating rods which are elastically connected with each other are symmetrically and slidingly arranged in each limiting chute in a rotating way; the inner end of each rotating rod is rotatably arranged on the second mounting frame, and the outer end of each rotating rod is rotatably provided with a limiting roller.
Further, each sliding frame is fixedly provided with a pressing plate.
Further, the adjusting mechanism comprises a rotating frame, a linkage rod, a driving block and a clamping rod; the driving block is slidably arranged on the base, and the clamping rod penetrates through the driving block to be slidably arranged on the driving block; at least two limiting holes are formed in the base corresponding to the clamping rods, and the clamping rods intermittently extend into the limiting holes to fix the driving blocks on the base; two corresponding clamping plates are arranged on the rotating frames, and the clamping plates are arranged on the corresponding rotating frames; each rotating frame is rotatably arranged on the base and corresponds to one linkage rod; one end of the linkage rod is rotatably arranged on the corresponding rotating frame, and the other end of the linkage rod is rotatably connected with the driving block.
Further, the clamping plate is connected with the corresponding rotating frame through a second elastic telescopic rod.
Due to the adoption of the technical scheme, the invention has the following advantages:
According to the invention, through the cooperation design of the optical light head, the measuring terminal, the mobile testing device, the rectangular light source supporting device and the round light source supporting device, the free switching of the rectangular light source testing mode and the round light source testing mode is realized, the supporting device of the light source can be replaced according to the testing requirement, and the practicability of the equipment is improved.
According to the rectangular light source supporting device, through the matching design of the sliding frame, the rotating rod and the limiting rollers, the spacing of the limiting rollers can be automatically adjusted according to the width of the rectangular light source, so that the rectangular light sources with different widths can be effectively fixed, and the stability of the rectangular light source during testing is ensured.
According to the circular light source supporting device, through the matching design of the elastic telescopic rod and the clamping plates, the distance between the two clamping plates can be automatically adjusted according to the diameters of the circular light sources, so that the circular light sources with different diameters can be effectively fixed, and the stability of the circular light sources is improved during newspaper testing.
Drawings
Fig. 1 is a schematic diagram of the overall structure of the present invention.
FIG. 2 is a schematic diagram illustrating the operation of the rectangular light source according to the present invention.
FIG. 3 is a schematic diagram illustrating the operation of the test round light source of the present invention.
Fig. 4 is a schematic diagram showing an assembly structure of the optical pick-up head, the measurement terminal and the mobile test device of the present invention.
FIG. 5 is a schematic diagram of the front structure of the mobile testing device of the present invention.
FIG. 6 is a schematic diagram of the back structure of the mobile test device of the present invention.
Fig. 7 is a schematic view of a partial enlarged structure at a in fig. 5 according to the present invention.
Fig. 8 is a partially enlarged schematic view of the structure of fig. 6B according to the present invention.
FIG. 9 is a schematic diagram of a first support frame of the mobile test device according to the present invention.
FIG. 10 is a schematic diagram showing a structure of the mobile test device according to the present invention with the first support frame removed.
FIG. 11 is a schematic view showing the assembly structure of the first mounting frame, the sliding block and the sliding assembly in the mobile testing apparatus according to the present invention.
Fig. 12 is a schematic diagram of an assembly structure of a gear ring, a second servo motor and a driving gear in the mobile test device of the present invention.
Fig. 13 is a schematic operation view of the rectangular light source supporting device of the present invention.
Fig. 14 is a schematic diagram of an assembly structure of a second support frame and a connecting frame in the rectangular light source supporting device of the present invention.
Fig. 15 is a schematic diagram of an assembly structure of a third mounting frame, a third conveying roller, a third servo motor, a sliding frame, a rotating rod and a limiting roller in the rectangular light source supporting device.
Fig. 16 is a schematic diagram showing an assembly structure of a sliding frame, a rotating rod and a limiting roller in the rectangular light source supporting device of the present invention.
Fig. 17 is a schematic operation view of the circular light source supporting device of the present invention.
Fig. 18 is a schematic structural view of a circular light source supporting device according to the present invention.
FIG. 19 is a schematic diagram showing the connection between the control terminal and the electrical device according to the present invention.
Reference numerals:
1-a base;
2-an optical pick-up head;
3-measuring terminal;
4-moving the testing device; 401-first support frame (4011-outer slide rail); 402-servo screw; 403-lifting blocks (4031-servo cylinders; 4032-clamping blocks); 404-gear ring (4041-inner slide rail; 4042-fixed hole); 405-first mounting bracket (4051-fixed rod); 406-a slider; 407-slide assembly (4071-slide rack; 4072-slide gear; 4073-servomotor one); 408-a second servo motor; 409-a drive gear;
5-rectangular light source support means; 501-a second supporting frame (5011-an arc chute; 5012-an embedded hole); 502-connection rack (5021-elastic telescopic rod one); 503-second mounting rack (5031-support rod); 504-transport rollers; 505-servo motor three; 506-a sliding frame (5061-a limit chute; 5062-a pressing plate); 507-turning the rod; 508-limiting idler wheels;
6-a circular light source support device; 601-clamping plate; 602-an elastic telescopic rod II; 603-rotating frame; 604-linkage rod; 605-a drive block; 606-clamping rod;
7-rectangular light sources;
8-a circular light source;
9-control terminal.
Detailed Description
The technical scheme of the invention is further specifically described below through examples and with reference to the accompanying drawings. In the following description, numerous specific details are set forth in order to provide a thorough understanding of the present invention, but the present invention may be embodied in many other forms than described herein, and persons skilled in the art will be able to make similar modifications without departing from the spirit of the invention, so that the invention is not limited to the specific embodiments disclosed below.
In the description of the present invention, it should be noted that, directions or positional relationships indicated by terms such as "upper", "lower", "in", "out", "front", "rear", etc. are directions or positional relationships based on those shown in the drawings, or those that are conventionally put in place when the inventive product is used, are merely for convenience in describing the present invention and simplifying the description, and are not indicative or implying that the apparatus or element to be referred to must have a specific direction, be configured and operated in a specific direction, and thus should not be construed as limiting the present invention.
Embodiment one:
The embodiment is used for measuring the light source of the fluorescent powder-free multi-primary-color LED.
As shown in fig. 1-3, a light source measuring device without fluorescent powder multi-primary color LED adjustment comprises a base 1, an optical light-collecting head 2, a measuring terminal 3, a mobile testing device 4, a rectangular light source supporting device 5, a round light source supporting device 6 and a control end 9; as shown in fig. 4, the measurement terminal 3 is fixedly mounted on the base 1 and is connected with the optical pickup head 2 through an optical fiber, and the optical pickup head 2 is mounted on a slide block 406 of the mobile test device 4; the mobile test device 4, the rectangular light source supporting device 5 and the round light source supporting device 6 are all arranged on the base 1.
As shown in fig. 5 to 8, the mobile test device 4 includes a first support 401, a servo screw 402, a lifting block 403, a gear ring 404, a first mounting frame 405, a sliding component 407, a second servo motor 408, and a driving gear 409; the first support frame 401 shown in fig. 9 is fixedly installed on the base 1, and the gear ring 404 shown in fig. 12 is rotatably installed on the first support frame 401; the second servo motor 408 is fixedly arranged on the first support frame 401, and the driving gear 409 is coaxially and fixedly arranged on the output end of the second servo motor 408 and meshed with the gear ring 404; the upper and lower ends of the left and right sides of the first support frame 401 are respectively provided with an outer slide rail 4011, the left and right sides of the gear ring 404 are respectively provided with an inner slide rail 4041, when the gear ring 404 is positioned at the initial position, the outer slide rail 4011 and the inner slide rail 4041 on the same side are butted to form a complete vertical slide rail (the inner slide rail 4041 is positioned between the upper and lower outer slide rails 4011 on the same side);
the left end and the right end of the first mounting frame 405 are respectively and slidably mounted on the vertical sliding rails corresponding to the left side and the right side, and the end side of the first mounting frame 405 intermittently slides between the outer sliding rail 4011 and the inner sliding rail 4041; a fixed hole 4042 is formed in the center of the inner sliding rail 4041, a fixed rod 4051 is arranged on the left end and the right end of the first mounting frame 405 in a sliding mode and is elastically installed through an extension spring, the fixed hole 4042 is in smooth transition to the periphery, and the end head of the fixed rod 4051 is a smooth round head; when the two fixing rods 4051 extend into the corresponding fixing holes 4042, the first mounting frame 405 passes through the center of the gear ring 404;
Two sides of the gear ring 404 are respectively provided with a servo screw 402 vertically arranged on the first support frame 401, and the two servo screws 402 synchronously rotate; a lifting block 403 is slidably arranged on each servo screw 402, and the lifting block 403 is vertically and slidably arranged on the first support frame 401; each lifting block 403 is horizontally and slidably provided with a clamping block 4032, a servo electric cylinder 4031 is fixedly arranged on each lifting block, and the telescopic end of each servo electric cylinder 4031 is fixedly connected with each clamping block 4032; a limiting frame is arranged on the end side of the first mounting frame 405 corresponding to the clamping block 4032, the clamping block 4032 intermittently stretches into the limiting frame, and when the clamping block 4032 stretches into the limiting frame, the lifting block 403 is relatively fixed with the first mounting frame 405;
A sliding block 406 is slidably arranged on the first mounting frame 405; the optical pick-up head 2 is fixedly mounted on the sliding block 406; the sliding assembly 407 includes a sliding rack 4071, a sliding gear 4072, and a servo motor one 4073; the sliding rack 4071 is fixedly arranged on the first mounting frame 405, the first servo motor 4073 is fixedly arranged on the sliding block 406, and the sliding gear 4072 is coaxially and fixedly arranged on the output end of the first servo motor 4073.
As shown in fig. 13-16, the rectangular light source supporting device 5 includes a second supporting frame 501, a connecting frame 502, a second mounting frame 503, a transporting roller 504, a third servo motor 505, a sliding frame 506, a rotating rod 507 and a limiting roller 508; the second support frame 501 is fixedly arranged on the base 1, and the connecting frame 502 is rotatably arranged on the second support frame 501; arc sliding grooves 5011 are formed in the left end and the right end of the second supporting frame 501, the two arc sliding grooves 5011 are symmetrical to each other, and embedded holes 5012 are formed in the two ends of each arc sliding groove 5011 (the embedded holes close to the mobile testing device 4 are the embedded holes I and the embedded holes far away from the mobile testing device 4 are the embedded holes II); the first elastic telescopic rods 5021 (compression springs are arranged in the first elastic telescopic rods 5021) are horizontally and fixedly arranged at the left end and the right end of the connecting frame 502 corresponding to the arc-shaped sliding grooves 5011, the first elastic telescopic rods 5021 are arranged in a collinear manner, and the outer end of each first elastic telescopic rod 5021 is slidably arranged in the corresponding arc-shaped sliding groove 5011 and intermittently stretches into the two embedded holes 5012; the embedded hole 5012 is smoothly transited to the periphery, and the end of the first elastic telescopic rod 5021 is a smooth round head;
the second mounting frame 503 is fixedly mounted on the connecting frame 502; a pair of transport rollers 504 are rotatably mounted at the left and right ends of the second mounting frame 503, and the rectangular light source 7 passes through the transport rollers 504; synchronous gears are coaxially and fixedly arranged on the two conveying rollers 504 on the same side, and the two synchronous gears are meshed with each other; each pair of transport rollers 504 corresponds to one servo motor three 505; the servo motor III 505 is fixedly arranged on the mounting frame II 503, and the output end of the servo motor III is fixedly connected with one of the conveying rollers 504 in a coaxial way;
the middle part of the second mounting frame 503 is horizontally provided with a support rod 5031, and the sliding frames 506 are symmetrically and slidably arranged on the support rod 5031; each sliding frame 506 is provided with a limiting sliding chute 5061 which is mutually perpendicular to the sliding trend of the sliding frame; two rotating rods 507 are symmetrically and rotatably arranged in each limiting chute 5061, and the two rotating rods 507 in the same limiting chute 5061 are elastically connected through a tension spring; the inner end of each rotating rod 507 is rotatably arranged on the second mounting frame 503, and the outer end is rotatably provided with a limiting roller 508; a pressing plate 5062 is fixedly mounted on each carriage 506.
As shown in fig. 17 to 18, the circular light source supporting device 6 includes a clamping plate 601, a second elastic telescopic rod 602, a rotating frame 603, a linkage rod 604, a driving block 605 and a clamping rod 606; the driving block 605 is horizontally and slidably arranged on the base 1 in a front-back direction, and the clamping rod 606 vertically penetrates through and is slidably arranged on the driving block 605; the base 1 is provided with a front limit hole and a rear limit hole (a limit Kong Weixian position hole I which is close to the mobile testing device 4 is specified below, a limit hole II which is far away from the mobile testing device 4 is specified below), and the corresponding clamping rod 606 intermittently stretches into the limit hole I or the limit hole II to fix the driving block 605 on the base 1;
the clamping plates 601 are provided with a pair, two clamping plates 601 are arranged corresponding to the rotating frames 603, and the corresponding clamping plates 601 are connected with the corresponding rotating frames 603 through a second elastic telescopic rod 602 (a compression spring is arranged in the second elastic telescopic rod 602); each rotating frame 603 is rotatably installed on the base 1 and corresponds to one linkage rod 604; one end of the link 604 is rotatably mounted on the corresponding rotating frame 603, and the other end is rotatably connected with the driving block 605.
The embodiment further includes a control end 9, as shown in fig. 19, where the control end 9 includes a main controller, a man-machine interaction display screen, an information transmission module, a storage module and a power module, and the main controller is electrically connected with the man-machine interaction display screen, the information transmission module, the storage module, the power module, the servo screw 402, the servo electric cylinder 4031, the servo motor one 4073, the servo motor two 408 and the servo motor three 505; the main controller is used for controlling the operation of the whole light source measuring equipment; the man-machine interaction display screen is used for setting the operation values of the servo screw 402, the servo electric cylinder 4031, the servo motor one 4073, the servo motor two 408 and the servo motor three 505 and automatically controlling the operation after the set value is determined; the information transmission module is used for information transmission between the main controller and the servo screw 402, the servo electric cylinder 4031, the servo motor one 4073, the servo motor two 408 and the servo motor three 505; the power supply module is used for providing a stable power supply for the control end 9; the storage module is used for storing the operation information data of the whole light source measuring equipment.
The working principle of the embodiment is as follows:
1. When each bead of the rectangular light source 7 was tested (as shown in fig. 2):
Firstly, adjusting the position of the clamping plate 601, pulling out the clamping rod 606 by an operator, pushing the driving block 605 to the first position of the limiting hole, driving the rotating frame 603 to rotate in opposite directions by the linkage rod 604, driving the clamping plate 601 to move aside, and then pressing the clamping rod 606 to enable the clamping rod 606 to extend into the first position of the limiting hole, and fixing the driving block 605;
Secondly, adjusting the position of the second mounting frame 503, an operator presses the first elastic telescopic rod 5021 inwards, simultaneously rotates the connecting frame 502, the end head of the first elastic telescopic rod 5021 slides along the arc-shaped sliding chute 5011 to extend into the first embedding hole, loosens the first elastic telescopic rod 5021, and the connecting frame 502 is fixed, and the second mounting frame 503 is vertical and opposite to the mobile testing device 4;
Subsequently, the rectangular light source 7 is placed between the conveying rollers 504 on one side, the servo motor III 505 is started, the conveying rollers 504 rotate, and the rectangular light source 7 is conveyed to the middle position; in the moving process of the rectangular light source 7, an operator presses the two pressing plates 5062, the two pressing plates 5062 are close to each other and drive the two sliding frames 506 to be close to each other, so that the two rotating rods 507 on the same sliding frame 506 rotate and are far away from each other, namely, the opening angle is increased, the tension spring stretches, and the spacing roller 508 on the two rotating rods 507 is increased; the rectangular light source 7 slides along the limit roller 508 and passes through the transport roller 504 on the other side, the worker releases the pressing plate 5062, and the rectangular light source 7 is fixed;
Finally, performing a lamp bead test, wherein the second servo motor 408 drives the driving gear 409 to rotate, and the driving gear 409 drives the gear ring 404 to rotate, so that the inner slide rail 4041 and the outer slide rail 4011 are in butt joint to form a complete vertical slide rail; the servo screw 402 drives the lifting block 403 to move to the first mounting frame 405, and the servo electric cylinder 4031 drives the clamping block 4032 to extend into the limiting frame, so that the lifting block 403 and the first mounting frame 405 are relatively fixed; when the first mounting frame 405 moves up and down, the fixing rod 4051 is separated from the fixing hole 4042; the servo screw 402 drives the lifting block 403 and the first mounting frame 405 to rise to the position flush with the first row of lamp beads of the rectangular light source 7; the first servo motor 4073 drives the sliding gear 4072 to rotate, so that the sliding block 406 is driven to move along the sliding rack 4071, the optical light head 2 moves along with the sliding block 406 to detect the whole row of lamp beads one by one, and signals are transmitted to the measuring terminal 3; after testing of one row of lamp beads, the first mounting frame 405 moves down to the next row until all lamp beads are tested;
After the test is completed, the servo motor III 505 drives the conveying roller 504 to rotate, the rectangular light source 7 is conveyed out, and the tension spring drives the rotating rod to return to the original position.
2. When testing individual beads of the circular light source 8 (as shown in fig. 3):
Firstly, adjusting the position of the second mounting frame 503, an operator presses the first elastic telescopic rods 5021 inwards, simultaneously rotates the connecting frame 502, the end heads of the first elastic telescopic rods 5021 slide along the arc-shaped sliding grooves 5011 to extend into the second embedding holes, loosens the first elastic telescopic rods 5021, and the connecting frame 502 is fixed to give up a test space;
Secondly, adjusting the positions of the clamping plates 601, pulling out the clamping rods 606 by an operator, pushing the driving block 605 to the second position of the limiting hole, driving the rotating frame 603 to rotate in opposite directions by the linkage rod 604, enabling the two clamping plates 601 to face each other, and then pressing the clamping rods 606 to enable the clamping rods 606 to extend into the second position of the limiting hole, and fixing the driving block 605;
Then, an operator dials the clamping plates 601 to two sides, the second elastic telescopic rod 602 is contracted, the circular light source 8 is placed between the two clamping plates 601, the clamping plates 601 are loosened, the second elastic telescopic rod 602 rebounds, and the two clamping plates 601 clamp the circular light source 8;
Finally, performing lamp bead test, wherein the servo screw 402 drives the lifting block 403 and the first mounting frame 405 to move to the position of the fixing hole 4042, and the fixing rod 4051 automatically enters the fixing hole 4042 to enable the first mounting frame 405 and the gear ring 404 to be relatively fixed; the servo electric cylinder 4031 drives the clamping block 4032 to be separated from the limiting frame; the first servo motor 4073 drives the sliding gear 4072 to rotate, so that the sliding block 406 is driven to move along the sliding rack 4071, and the optical pick-up head 2 moves to the center of the first mounting frame 405 (namely, the center of the gear ring 404) along with the sliding block 406 for detection; after the detection of the lamp beads at the circle center of the gear ring 404 by the optical light-collecting head 2 is completed, the sliding block 406 moves outwards for a certain distance, the lamp beads on the first circle from inside to outside are arranged on the optical light-collecting head 2, the second servo motor 408 drives the driving gear 409 to rotate, the driving gear 409 drives the gear ring 404 to rotate, the lamp beads on the first circle are detected by the optical light-collecting head 2, and signals are transmitted to the measuring terminal 3; after the detection of the lamp beads in one circle is completed, the sliding block 406 drives the optical light-collecting head 2 to move to the next circle until the test of the lamp beads in all circles is completed;
after the test is completed, the operator pulls the clamping plate 601 to both sides and removes the circular light source 8.
Embodiment two:
the present embodiment is based on the first embodiment, and the number and arrangement of the optical light-emitting heads 2 on the slider 406 are changed to accommodate more rectangular light sources 7 and circular light sources 8, and the plurality of optical light-emitting heads 2 can improve the testing efficiency.